TS32V18 and TS56V18 Blower
Contents
1. IssueC NOLLVTIVLSNI dm Ingersoll Rand 7532 8 and TS56V 8 Truck Blowers 3 3 Unpack and inspect WARNING Use suitable lifting equipment to move the blower If you do not you can injure yourself or damage the blower Refer to Section 2 2 for the mass of the blower l Attach a suitable fork lift truck or pallet truck to the lifting brackets on the blower and move the blower on its pallet close to where you will install it 2 Remove all packing materials and protective covers and check the blower If the blower is damaged notify your supplier and the carrier in writing within three days state the ltem Number of the blower together with your order number and your supplier s invoice number Retain all packing materials for inspection Do not use the blower if it is damaged 3 Check that you have received the items listed in Table 10 If any item is missing notify your supplier in writing within three days 4 Look at the blower rating and identification plate and check that the blower is suitable for use in your system If the blower is not suitable for use in your system do not continue to install the blower contact your Supplier or Ingersoll Rand If the blower is not to be used immediately replace the protective covers Store the blower in suitable conditions as described in Section 6 1 34 Locate the blower WARNING Use suitable lifting equipment to move the blower If you do2. 809 MV z 5 Vertical blowers end view Vertical blowers side view Horizontal blowers end view a pui Horizontal blowers side view Figure 3 Blower dimensions Issue C 10 Nov 06 dm Ingersoll Rand 3 7532 8 and 7556 8 Truck Blowers INSTALLATION Ingersoll Rand will accept no liability or warranty modifications or additions to the blower without the prior written approval of Ingersoll Rand or if the CAUTION claims if your installation includes any blower is incorrectly installed Installation safety WARNING Obey the safety instructions listed below and take note of appropriate precautions when you install the blower A suitably trained and supervised technician must install the blower Ensure that debris and dust does not get into the blower when you install it Check that all of the required components and tools are available and of the correct type before you start to install the blower Where applicable use suitable new gaskets seals to connect the blower into your system Do not reuse old gaskets seals f you will fit the blower into an existing system disconnect the power from the drive system before you start installation so that the drive system cannot be operated accidentally Nov 06 OOOO
3. centre line of the sight glass 13 l Refer to Figure 1 Look at the oil level in the gear end sight glass 13 If the oil level is not visible in the sight glass or is too far below the centre line of the sight glass continue at Step 2 to add more oil f the oil level is above the centre line of the sight glass drain oil from the blower until the level is correct refer to Section 5 6 Issue C 18 2 Remove the oil filler plug 2 from the filler port on the top of the gear end cover 1 3 Pour new oil of the correct type see Section 2 5 through the filler port and into the end cover until the oil level is just below the centre line of the sight glass If the oil level goes above the centre line of the sight glass drain oil from the blower until the level is correct refer to Section 5 6 4 Refit the oil filler plug 2 to the filler port on the top of the gear end cover 1 542 Drive end cover Refer to Figure and use the following procedure to check the oil level in the drive end cover The oil level is correct when it is just below the centre line of the sight glass 8 l Refer to Figure Look at the oil level in the drive end sight glass 8 If the oil level is not visible in the sight glass or is too far below the centre line of the sight glass continue at Step 2 to add more oil f the oil level is above the centre line of the sight glass drain oil from the blower until the le
4. out of the blower at the discharge outlet The rotors can operate rotate in either direction The direction of gas flow through the blower is therefore determined by the direction of rotation of the drive shaft as shown in Figure 2 You must ensure that your drive system connected to the drive shaft is correctly configured for your system design Issue C OOO A E SS Nov 06 Ingersoll Rand 7532 8 and 7556 8 Truck Blowers V 6094 MV NOLLONGOULNI 15 Gear end cover drive end cover vent filters 1 Gear end cover 9 Oil drain plug drive end 2 Oil filler plug gear end 10 Mounting feet 3 Lifting brackets 11 Inlet outlet 4 Inlet outlet 12 Oil drain plug gear end 5 Oil filler plug drive end 13 Oil level sight glass gear end 6 Drive end cover 14 Vent filter 7 Drive shaft 15 Gear end drive end vent port 8 Oil level sight glass drive end Figure 1 Components of the blower Nov 06 3 IssueC dm Ingersoll Rand 7532 8 and TS56V 8 Truck Blowers 2 TECHNICAL DATA 2 1 Operating and storage conditions Ambient operating temperature range 4 to 104 F Ambient storage temperature range 4 to 176 F Maximum ambient operating humidity 90 Maximum operating altitude 3280 ft Table 1 Operating and storage conditions The blowers may be suitable for operation
5. supplier if the substances you used and produced in the equipment can be dangerous You must do this to comply with health and safety at work laws You must complete the Declaration HS2 on the next page and send it to your supplier before you dispatch the equipment If you do not your supplier will assume that the equipment is dangerous and he will refuse to accept it If the Declaration is not completed correctly there may be a delay in processing your equipment Guidelines Take note of the following guidelines Your equipment is uncontaminated if it has not been used or if it has only been used with substances that are not dangerous Your equipment is contaminated if it has been used with any dangerous substances If your equipment has been used with radioactive substances you must decontaminate it before you return it to your supplier You must send independent proof of decontamination for example a certificate of analysis to your supplier with the Declaration HS2 Phone your supplier for advice We recommend that contaminated equipment is transported in vehicles where the driver does not share the same air space as the equipment PROCEDURE Use the following procedure Contact your supplier and obtain a Return Authorisation Number for your equipment Turn to the next page s photocopy and then complete the Declaration HS2 Remove all traces of dangerous gases pass an inert gas through the equipment and any access
6. symbol gloves etc human contact Reason for return and symptoms of malfunction If you have a warranty claim who did you buy the equipment from give the supplier s invoice number Print your name Print your job title Print your organisation Print your address Telephone number Date of equipment delivery Ihave made reasonable enquiry and I have supplied accurate information in this Declaration I have not withheld any information Ihave followed the Return of Ingersoll Rand Equipment Procedure HS1 on the previous page Ingersoll Rand Ingersoll Rand Air Solutions France Hibon Products 2 avenue Jean Paul Sartre 59447 WASQUEHAL Cedex France www hibon com www ingersollrand com Hibon Inc An Ingersoll Rand Company 12055 Cote de Liesse Dorval Quebec H9P 1B4 Tel 514 631 3501 Fax 514 631 3502 www hibon com www ingersollrand com Ingersoll Rand European Sales Ltd Low Pressure Business Unit Swan Lane Hindley Green Wigan WN2 4EZ United Kingdom Tel 44 0 1942 257171 Fax 44 0 1942 522747 WWW alr irco com
7. vertical gas flow through the blower V version blowers which be supplied with the drive shaft at the top or bottom are installed vertically and provide for a horizontal gas flow through the blower Refer to Section 2 8 for the Item Numbers of the different blower versions 13 Applications The blowers are suitable for pumping ambient air and non flammable gases gas mixtures and dusts The blowers are not suitable for pumping flammable or pyrophoric gases gas mixtures and dusts The materials of construction of the blowers are specified in Section 2 7 Before you use the blower you must ensure that these materials are compatible with the gases and vapours which you will pump or which may exist in the external atmosphere You must ensure that your blower is suitable for your application If you have any doubts as to the suitability of the blower for your application contact your supplier or Ingersoll Rand for advice IssueC NOLLONGOULNI dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 1 4 Principle of operation The blowers incorporate a pair of two lobe contra rotating rotors One of the rotors is driven by the drive shaft The other rotor is maintained in the correct phase relation by timing gears in the gear end cover As the rotors turn gas which enters the inlet is trapped in the chambers which form between the rotors and the body casing and is eventually forced
8. 185 Contact your supplier or Ingersoll Rand for details Table 5 TS56V18 performance data Nov 06 5 IssueC z 5 dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 2 5 Lubrication data Recommended oil Mobil SHC 630 or equivalent 220 cST oil Oil capacity TS32V18 TS56V18 Drive end cover 0 32 US gal 0 5 US gal Gear end cover 0 63 US gal 1 11 US gal Table 6 Lubrication data 2 6 Connections Inlet outlet TS32V18 8 inch ANSI TS56V18 12 inch ANSI Table 7 Connections data 2 7 Materials of construction Body casing EN GJL 200 cast iron End covers EN GJL 200 cast iron Rotors EN GJS 400 15 ductile iron Shafts EN GJS 400 15 ductile iron Gears 817 M 40 carbon steel Gaskets CAFF Klingerit Main lip seals Viton Shaft lip seals Nitrile rubber Table 8 Construction materials data Klingerit is a registered trademark of Klinger AG Viton is a registered trademark of Dupont Issue C OOOO 6 Nov 06 dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 2 8 Numbers Blower Shaft position Figure 2 detail Item Number TS32V18V Bottom A B HB73 10032 Top C D HB7315032 TS32V18H Left hand side G H HB7305032 0 Right hand side E F HB7310032 IL TS56V18V Bottom 7310056 C D HB7315056 p TS45V18H Left hand side
9. 32 System design Your system must be suitably designed for correct operation of the blower Note that You must design suitable pipelines to fit the blower inlet outlet connections Refer to Section 2 6 and to Figure 3 for the dimensions of the blower inlet and outlet connections Your system design must ensure that when the blower is in its final operating location you can see the oil level sight glasses and can access the oil filler and drain plugs Your system design must ensure that the blower cannot be operated with the inlet or outlet pipelines obstructed We also recommend that your system incorporates an emergency stop facility which once activated must be manually reset before the blower can be operated again Also note the following when you design your system We recommend that you incorporate a filter in the inlet pipeline to the blower to prevent the entry of particles or debris into the blower The blower must be level within 15 in any of the horizontal mounting axes for correct operation We recommend that you incorporate silencers to attenuate the pulsations in the inlet outlet gas streams There must be sufficient free space around the blower for adequate cooling air circulation e If required install your own acoustic enclosure around the blower If you do install such an enclosure ensure that there is sufficient space for cooling air flow around the blower see above
10. 532 8 and 7556 8 Truck Blowers CONTENTS CONTINUED Section Page 5 6 2 Drive end cover 21 5 7 Replace a vent filter when necessary 21 5 8 Overhaul the blower 21 5 9 Fault finding 21 6 STORAGE AND DISPOSAL 25 6 1 Storage 25 6 1 1 Preparation 25 6 1 2 Preparation for long term storage 25 6 1 3 Preperation for use after long term storage 25 6 2 Disposal 26 7 SERVICE AND SPARES 27 7 Introduction 27 72 27 7 3 Spares 27 RETURN Ingersoll Rand EQUIPMENT Nov 06 OOO ii Issue C dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers ILLUSTRATIONS Figure Page Components of the blower 3 2 Blower orientations shaft positions and gas flow 9 3 Blower dimensions 11 4 Operating and storage conditions 5 2 Mechanical data 5 3 Noise and vibration data 5 4 TS32V 18 performance data 6 5 TS56V 18 performance data 6 6 Lubrication data 7 7 Connections data 7 8 Construction materials data 7 9 Item Numbers 8 10 Checklist of items 14 11 Maximum drive shaft loadings 15 12 Maintenance plan 19 13 Fault finding 22 14 Suitable protective oils 25 15 Spares 27 Nov 06 iii Issue C dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers INTRODUCTION 1 1 Scope and definitions This manual provides installation operation and maintenance instructions for the Ingersoll Rand TS32V18 TS56V18 Truck Blowers abbreviated to blowers in the remainder of this manual You must use th
11. 7305056 Right hand side 7310056 gt Table 9 Item Numbers Nov 06 7 IssueC VLVd TVOINHO3 L dm Ingersoll Rand Issue C 7532 8 and TS56V 8 Truck Blowers e wp Inlet gas stream m Outlet gas stream M V 1094 NV v Direction of drive shaft rotation Figure Blower Shaft Rotation detail Orientation position direction A Vertical Bottom Clockwise B Vertical Bottom Anticlockwise C Vertical Top Anticlockwise D Vertical Top Clockwise E Horizontal Right Anticlockwise F Horizontal Right Clockwise G Horizontal Left Clockwise H Horizontal Left Anticlockwise Figure 2 Blower orientations shaft positions and gas flow Nov 06 Ingersoll Rand Nov 06 OOOO 7532 8 and TS56V18 Truck Blowers Dimensions inches Key TS32V18 TS56V18 A 27 50 28 00 a 1 00 2 00 Bv 7 00 15 00 Bh 13 00 23 00 C 28 74 30 47 Dv 8 97 20 70 Dh 14 97 28 07 dv 2 50 5 00 dh 2 50 5 00 E 3 00 4 00 e 2 00 2 62 F 15 75 18 90 G 0 39 0 47 H 12 00 14 00 hv 9 00 10 00 hh 9 00 10 00 Iv 23 13 28 11 Ih 17 70 20 11 L 42 35 46 78 L1 20 70 22 45 L2 21 65 24 33 02 10 00 12 00 SO 0 55 1 00 V 3 74 4 48 W 3 90 4 70 Y 0 50 0 625 70 2 00 2 75 Figure 3 Blower dimensions key IssueC VLVd TVOINHO3 L dm Ingersoll Rand 7532 8 and TS56V 8 Truck Blowers v
12. HB7300 880 Issue D Original Instruction Manual TS32V18 and 556 8 Truck Blowers Ingersoll Rand Ingersoll Rand Ipsitech 8210 C 06 CONTENTS Section 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 3 1 3 2 3 3 3 4 3 5 3 5 1 3 5 2 3 6 37 38 3 9 4 1 4 2 43 44 5 1 5 2 5 3 5 4 5 4 1 5 4 2 5 5 5 6 5 6 1 06 7532 8 and 7556 18 Truck Blowers Page INTRODUCTION Scope and definitions Description Applications Principle of operation 2 TECHNICAL DATA 5 Operating and storage conditions 5 Mechanical data 5 Noise and vibration data 5 Performance 6 Lubrication data 7 Connections 7 Materials of construction 7 Item Numbers 8 INSTALLATION 13 Installation safety 13 System design 13 Unpack and inspect 14 Locate the blower 14 Connect the blower into your system 15 Introduction 15 Connect the blower inlet and outlet 15 Fill the blower with oil 15 Fit the drive transmission 15 Check the direction of rotation l6 Commission the blower l6 OPERATION 17 General operational safety 17 Start up 17 Operation with maximum differential pressure 17 Shut down 18 MAINTENANCE 19 Safety information 19 Maintenance plan 19 Inspect the oil level sight glasses 20 Check the oil levels 20 Gear end cover 20 Drive end cover 20 Inspect the system installation 21 Change the oil 21 Gear end cover 21 1 Issue Ingersoll Rand 7
13. OUTSIDE OF THE EQUIPMENT PACKAGE Ingersoll Rand Return of Ingersoll Rand Equipment Declaration Form HS2 You must Return Authorisation Number Know about all of the substances which have been used and produced in the equipment before you complete this Declaration Read the Procedure HS1 on the previous page before you attempt to complete this Declaration e Contact your supplier to obtain a Return Authorisation Number and to obtain advice if you have any questions Send this form to your supplier before you return your equipment Equipment model FOR SEMICONDUCTOR APPLICATIONS ONLY Tool Reference Number Serial Number Process Has the equipment been used tested or operated yes O Go to Section 2no O Go to Section 4 Are any of the substances used or produced in the equipment e Radioactive yes O no O Failure Date Serial Number of Replacement Equipment Your supplier will not accept delivery of any equipment that is contaminated with radioactive substances unless you Biologically active yes O no O Decontaminate the equipment Dangerous to human health and safety yes O no O Provide proof of decontamination If you have answered to all of these questions go to Section 4 YOU MUST CONTACT YOUR SUPPLIER FOR ADVICE BEFORE YOU RETURN SUCH EQUIPMENT Substance name Chemical Precautions required for example use protective Action required after spillage or
14. Preperation for use after long term storage your system pipelines TVSOdSIQ J9VYOLS 4 If you will store the blower for longer than six When the blower is required for use after storage weeks refer to the additional requirements in l Drain the protective oil from the gear end Section 6 1 2 cover and the drive end cover then fill the 5 Place and secure protective covers over the blower with new oil refer to Section 5 6 blower inlet and outlet connections 2 Use a suitable cleaning solution such as alcohol 6 Use suitable lifting equipment to move the or white spirit to clean the rotors blower to its storage area refer to Section 3 4 M Moisten a suitable clean lint free cloth with 7 Store the blower in clean dry conditions in a well ventilated place that is free from vibration or shocks the cleaning solution and clean the parts of the rotors which are visible through the inlet port 6 1 2 Preparation for long term storage Turn the blower drive shaft as necessary to f access the other parts of the rotors If the blower is to be stored for longer than six weeks 3 Prepare and install the blower as described in Section 3 l Drain the oil from the blower refer to Section 5 6 2 Fill the gear end cover and drive end cover with a suitable protective oil see Table 14 use the method in Section 5 4 External components Internal components Rust Ban 324 Esso Mobilarm
15. a 523 524 Mobil V Product 9703 Shell Esso Lub MZ 20E 20 Esso Mobilarma 778 Mobil Ensis Motor Oil 20 Shell Table 14 Suitable protective oils Issue C OOO 22 Nov 06 Ingersoll Rand 7532 8 and 7556 8 Truck Blowers WARNING Ensure that you wear the appropriate Personal Protective Equipment PPE when you handle contaminated oil or contaminated cleaning materials or components Safely dispose of the blower used oil cleaning materials and any components in accordance with all local and national safety and environmental requirements Take particular care with the following Used oil that has been contaminated with dangerous substances e Cleaning materials that have been contaminated with dangerous substances Components that have been contaminated with dangerous substances Nov 06 OOO 23 IssueC TVSOdSIQ J9VYOLS N dm Ingersoll Rand 7532 8 and TS56V 8 Truck Blowers 7 SERVICE AND SPARES 7 1 Introduction Ingersoll RandIngersoll Rand products spares and accessories are available from Ingersoll Rand companies in Belgium Brazil China France Germany Israel Italy Japan Korea Singapore United Kingdom USA and a world wide network of distributors The majority of these employ service engineers who have undergone comprehensive Ingersoll Rand training courses Order spare parts and accessories from your nearest Ingersoll Ran
16. al loadings on the blower drive shaft are as low as possible The radial and axial loadings must be below the maximum loadings specified in Table 11 page 13 Connect the components of the drive and transmission system to the blower drive shaft Figure item 7 as described in the manufacturer s instructions supplied with the components Blower Radial Axial TS32V18 1 3 x 10 lbf 1 5 x 10 lbf TS56V18 2 7 x 10 Ibf 2 9 x 10 Ibf These are the maximum loadings that can be applied to the end of the drive shaft Table 11 Maximum drive shaft loadings Nov 06 lt lt IssueC NOLLVTIVLSNI dm Ingersoll Rand 7532 8 and TS56V 8 Truck Blowers Check the direction of rotation WARNING If you remove a guard during the following procedure ensure that you do not come into contact with the shaft the coupling belt or the drive system when you operate the blower If you do you may be injured by the rotating components CAUTION Ensure that the blower rotates in the correct direction If it does not your system will not operate correctly After you have connected the drive transmission check the direction of rotation of the blower as follows If necessary that is to make it easier to see the blower drive shaft temporarily remove any guard over the drive coupling or belt Refer to Figure Watch the blower drive shaft 7 while you sta
17. at higher operating altitudes depending on your installation and application contact your supplier or Ingersoll Rand for advice z 5 2 2 Mechanical data Dimensions See Figure 3 Mass TS32V18 1036 Ib TS56V18 1466 Ib Table 2 Mechanical data 23 Noise and vibration data Note The noise and vibration data values given below are maximum values with pipelines connected to the blower inlet and outlet The actual values will depend on the installation and the operating conditions Noise level 95 dB A Vibration level 0 71 inch s Table 3 Noise and vibration data Issue C OOO 4 Nov 06 dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 2 4 Performance Note The given vacuums specified in Tables 4 and 5 are the differential pressures across the blower that is the differential pressures between the blower inlet and outlet Note 2 In Tables 4 and 5 18 inch Hg is the maximum differential pressure at which the blower can operate f you operate the blower for extended periods at this maximum differential pressure the blower will overheat see Section 4 J Note 3 The r p m r mini rotation speeds specified in Tables 4 and 5 are provided for information only to identify blower performance at the specified speed During operation the rotation speed of the blowers need not be limited to these specified speeds VLVd TVOINHO3 L Note 4 Conta
18. ct your supplier or Ingersoll Rand for details of pressure operation performance Throughput cfm and absorbed power h p at given vacuum ed 3inchHg 6inchHg 9inchHg 12inch Hg 15inch Hg 16inch Hg 18 inch Hg hp hp cfm hp hp hp hp cfm hp 1200 1140 10 1020 20 950 28 840 36 d 1700 1690 15 1620 28 1500 40 1400 65 ui 2200 2300 17 2220 35 2110 50 1990 68 1910 83 1870 89 2400 2530 20 2450 38 2360 55 2220 73 2150 89 2100 95 2020 110 2700 2880 22 2800 43 2700 65 2590 85 2500 103 2460 110 2380 123 3200 3490 27 3400 50 3300 75 3180 93 3080 120 3050 129 2960 146 Contact your supplier or Ingersoll Rand for details Table 4 TS32V18 performance data Throughput cfm and absorbed power h p at given vacuum PPS 3inchHg 6inchHg 9inch Hg 12inch Hg 15inch Hg 16inch Hg 18 inch Hg hp hp cfm hp cfm hp hp cfm hp 1000 1800 13 1660 28 1550 42 1400 55 id 1350 2520 20 2360 37 2280 58 2120 73 1960 88 si b 1700 3240 24 3080 49 2980 70 2840 92 2680 112 2520 119 2050 3960 30 3800 58 3720 85 3560 112 3400 135 3080 144 3080 160 2400 4680 35 4520 65 4400 100 4280 130 4120 160 3960 170 3800
19. ctions The blower is noisy during operation Are the rotors touching Are the gear and or bearing clearances incorrect Are the rotors unbalanced Check the rotor clearances and adjust as necessary Check the clearances and adjust as necessary Clean the rotors and rotor housing then check the rotor clearances and adjust as necessary The blower overheats Is the blower being operated at the maximum differential pressure for too long Is the inlet filter blocked Is an oil level too high or has the incorrect grade of oil been used Are the rotor or rotor casing clearances incorrect Is there inadequate clearance around the blower Operate the blower with a reduced differential pressure see Section 4 3 Clean or replace the filter Check the oil levels refer to Section 5 4 or drain the blower and fill with the correct grade of oil refer to Section 5 6 Contact your supplier or Ingersoll Rand for advice Ensure that there is sufficient clearance around the blower to provide for free circulation of ambient cooling air The blower overheats continued Does your enclosure provide inadequate cooling If you have fitted an acoustic enclosure around the blower Ensure that the enclosure cooling vents louvres are unobstructed Ensure that the enclosure cooling extraction fan is operating correctly e Ensure that there is sufficient clearance for coo
20. d company or distributor When you order please state for each part required Model and Item Number of your equipment Serial number if any tem Number and description of the part 72 Service Ingersoll Rand products are supported by a world wide network of Ingersoll Rand Service Centres Each Service Centre offers a wide range of options including equipment decontamination service exchange repair rebuild and testing to factory specifications Equipment which has been serviced repaired or rebuilt is returned with a full warranty Your local Service Centre can also provide Ingersoll Rand engineers to support on site maintenance service or repair of your equipment For more information about service options contact your nearest Service Centre or other Ingersoll Rand company 7 3 Spares The spares available for the blowers are shown in Table 15 Note that The minor repair kits contain seals and associated gaskets The major repair kits contain bearings seals and associated gaskets Spare Item Number ISO 220 oil 20 litres 5 28 US gal Minor repair kits Major repair kits HH0107008 Contact your supplier or Ingersoll Rand for these spares kits Table 15 Spares Issue C OOO Nov 06 Ingersoll Rand Return of Ingersoll Rand Equipment Procedure Form HS Introduction Before you return your equipment you must warn your
21. e blower as specified in this manual Read this manual before you install the blower Important safety information is highlighted as WARNING and CAUTION instructions you must obey these instructions The use of WARNINGS and CAUTIONS is defined below WARNING Warnings are given where failure to observe the instruction could result in injury or death to people CAUTION Cautions are given where failure to observe the instruction could result in damage to the equipment associated equipment and process US imperial units are used throughout this manual An identification and rating plate will be fitted to the top of the blower body casing or to the gear end cover This plate provides specific details about the blower such as its Item Number and so on The following warning and other symbols are on the blower Warning refer to accompanying documentation Warning hot surfaces Nov 06 OOOO 1 2 Description Refer to Figure l The TS32VI8 and TS56VI8 blowers are positive displacement blowers cooled by ambient air circulation The blowers are supplied in bareshaft form You must connect your own coupling or belt drive system see Section 3 7 to the drive shaft in order to operate the blower The blowers are available in two different versions H version blowers which can be supplied with the drive shaft at the left or right are installed horizontally and provide for a
22. er and do not place flammable materials on the blower During operation the temperature of external parts of the blower can exceed 158 F Never disconnect any of the connecting pipelines for example the pipeline connected to the inlet when the blower is operating Do not expose any part of your body to vacuum If you do you may be injured Nov 06 13 Do not attempt to use the blower to pump liquids The blowers are not designed for this application Where necessary for example if you have not fitted an acoustic enclosure wear suitable ear defenders The pump can be noisy during operation refer to Section Note 4 42 Startup l Check the oil levels in the blower refer to Section 5 4 2 Ensure that any valves in the inlet and outlet pipelines are open 3 Engage your drive and transmission system to start the blower You can now use the blower as required in your application 43 Operation with maximum differential pressure CAUTION Do not operate the blower at the maximum differential pressure for longer than 15 minutes If you do the blower will overheat As specified in Section 2 4 the blower can operate with a maximum differential pressure between the blower inlet and outlet of 18 inch Hg However operation of the blower for extended periods at this differential pressure will cause the blower to overheat We therefore recommend that You operate the blower f
23. esentative gas load and check that the pump operates correctly and provides the required performance If necessary refer to Section 5 9 if any fault conditions occur 5 Disengage your drive and transmission system to stop the blower The blower is now ready for normal operation 14 Nov 06 dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 4 OPERATION CAUTION Ingersoll Rand will accept no liability or warranty claims if your blower is used on applications or in a way prohibited in this manual or not specified in this manual 41 General operational safety WARNING Obey the safety instructions and precautions listed below If you do not there may be a risk of injury or death to people or damage to the blower Do not operate the blower when the cooling air flow around the blower is restricted see Section 3 2 If you do the blower may overheat Do not operate the blower with the blower inlet or outlet ports open to the atmosphere If you do your fingers or other parts of your body or clothing may get trapped and you may be injured by the rotating mechanisms in the blower Do not operate the blower with the guards removed from the blower drive shaft the coupling belt or the drive system If you do your fingers or other parts of your body or clothing may get trapped and you may be injured by the rotating components Prevent accidental contact with the hot blow
24. l the blower The blower must be regularly overhauled as specified in Table 12 As part of the overhaul the bearings in the blower must be replaced We recommend that you contact your supplier or Ingersoll Rand to arrange for an overhaul of the blower 59 Fault finding A guide to fault conditions and their possible causes is provided in Table 13 to assist you in basic fault finding If you are unable to rectify a fault when you use this guide call your supplier or your nearest Ingersoll RandIngersoll Rand Service Centre for advice Note lf you have been approved to carry out strip down repair and reassembly of your blower refer to the Service Manual detailed supplied separately for procedures IssueC 3ONVNALNIVH gt dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers Symptom Check Actions The blower will not start or seizes during operation Are the rotors touching Has the blower been overloaded Has debris or foreign material entered the blower Is the drive transmission system faulty Check the rotor clearances and adjust as necessary Check the required operating conditions and specified performance of the blower see Section 2 Strip down clean and repair the blower as necessary Check that your drive and transmission system is operating correctly and that it is correctly fitted to the blower refer to Section 3 7 and to the manufacturer s instru
25. ling air flow around the blower refer to Section 3 2 Issue C 20 Table 13 Fault finding Sheet 1 of 2 Nov 06 Ingersoll Rand 7532 8 and 7556 8 Truck Blowers Symptom Check Actions There is oil in the gas stream Is an oil level too high Check the oil levels and if necessary from the blower drain oil from the blower refer to Section 5 4 Have the sealing rings failed Contact your supplier or Ingersoll Rand for advice Is vent filter blocked Replace the vent filter as necessary refer to Section 5 7 JONVNALNIVW gt Oil leaks from the drive shaft Have the lip seals failed Inspect the lip seals and replace if necessary There is a low volume flow Is the inlet filter blocked Clean or replace the filter through the blower Is the blower worn or Contact your supplier or Ingersoll Rand damaged for advice Is the blower unsuitable for If necessary redesign your system to your application comply with the capabilities of the blower or fit a different blower which provides the necessary performance Absorbed power is too high Is the blower unsuitable for If necessary redesign your system to your application comply with the capabilities of the blower or fit a different blower which provides the necessary performance Is the inlet filter blocked Clean or replace the filter The blower rotates in reverse Is the non return valve If you have fitted a non retur
26. ly 53 Check the oil levels Weekly 5 4 Inspect the system installation Monthly 5 5 Change the oil Yearly 5 6 Replace a vent filter When necessary 5 7 Overhaul the blower 5 yearly or when necessary 5 8 Table 12 Maintenance plan IssueC dm Ingersoll Rand 7532 8 and TS56V 8 Truck Blowers 5 3 Inspect the oil level sight glasses 1 Refer to Figure Look at the gear end oil level sight glass 13 If the sight glass is dirty use a suitable cloth to wipe it clean If the sight glass is damaged that is scratched cracked or corroded or if there are signs of oil leakage from the sight glass you must replace it contact your supplier or Ingersoll Rand 2 Refer to detail B Look at the drive end oil level sight glass 8 If the sight glass is dirty use a suitable cloth to wipe it clean If the sight glass is damaged that is scratched cracked or corroded or if there are signs of oil leakage from the sight glass you must replace it contact your supplier or Ingersoll Rand 5 4 Check the oil levels CAUTION Ensure that you use the correct grade of oil and that the oil levels are correct If you do not the blower may be damaged during operation or its performance may be affected 5 4 1 Gear end cover Refer to Figure and use the following procedure to check the oil level in the gear end cover The oil level is correct when it is just below the
27. n valve in direction when you stop it defective your outlet pipeline check that the non return valve operates correctly Repair or replace as necessary If you have made the checks actions as described above and you still cannot identify the cause of a fault or if you cannot rectify a fault contact your supplier or Ingersoll Rand for advice Table 13 Fault finding Sheet 2 of 2 Nov 06 OOOO 21 IssueC dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 6 STORAGE AND 3 Turn the blower drive shaft by hand through three or four revolutions to turn the blower DISPOSAL and prevent seizure 4 Spray a suitable protective oil see Table 14 through the inlet outlet and into the blower 6 1 Storage 6 1 1 5 f required spray a suitable protective oil see Table 14 on the bare metal surfaces of the L Shut down the Blower as described in blower inlet and outlet flanges to inhibit Section 4 4 corrosion If necessary disconnect the drive and During storage every 4 days or less turn the transmission system from the blower drive shaft refer to the manufacturer s instructions supplied with your transmission system blower drive shaft by hand through at least one quarter of a revolution to turn the rotors and prevent seizure or degradation of the bearings 3 If necessary purge your system and the blower with dry air and disconnect the blower from 6 1 3
28. not you can injure yourself or damage the blower Refer to Section 2 2 for the mass of the blower Ensure that the operating location is clean and free from debris and oil You must ensure that when the blower is in its required operating location all of the mounting feet are in the same plane flat on the mounting platform The platform must be firm and level with a maximum flatness deviation less than 0 026 inch ft Do not use shims or spacers under the mounting feet to level the blower Use the following procedure to locate the blower l Use the lifting equipment to move the blower to its required operating location use the method given in Step of Section 3 3 2 Disconnect your lifting equipment from the blower 3 Fit suitable bolts through the fixing holes in the mounting feet Figure items 10 to secure the blower in position Quantity Description Check 3 1 Blower Gear end cover drive end cover oil Tf you have ordered oil you will receive sufficient quantity of the correct oil to fill the blower see Section 2 5 Table 10 Checklist of items Issue C Nov 06 dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 3 5 Connect the blower into your system 3 5 1 Introduction Take note of the following when you connect the blower into your system For optimum performance ensure that the system pipelines connected to the blower are as shor
29. or no longer than 15 minutes at the maximum differential pressure After maximum differential pressure operate the I5 minutes of operation at the blower for at least 10 minutes with a differential pressure of 15 inch Hg or less You can then continue to operate the blower at the maximum differential pressure again IssueC NOLLVuadO dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 44 Shut down Disengage the drive and transmission system to stop the blower NOLLVuadO Issue C 16 Nov 06 dm Ingersoll Rand Nov 06 7532 8 and 7556 8 Truck Blowers MAINTENANCE Safety Information WARNING Obey the safety instructions given below and take note of appropriate precautions If you do not you can cause injury to people and damage to equipment A suitably trained and supervised technician must maintain the blower Obey your local and national safety requirements Ensure that the maintenance technician is familiar with the safety procedures which relate to the gases pumped by the system in which the blower is installed Allow the blower to cool to a safe temperature before you start maintenance work Isolate the blower from the drive system so that it cannot be operated accidentally Recheck the blower rotation direction see Section 3 8 if the drive and transmission system has been disconnected and then reconnected Take care to protect inlet outlet port
30. ories which will be returned to your supplier Drain all fluids and lubricants from the equipment and its accessories Disconnect all accessories from the equipment Safely dispose of the filter elements from any oil mist filters Seal up all of the equipment s inlets and outlets including those where accessories were attached You may seal the inlets and outlets with blanking flanges or heavy gauge PVC tape Seal contaminated equipment in a thick polythene bag If you do not have a polythene bag large enough to contain the equipment you can use a thick polythene sheet If the equipment is large strap the equipment and its accessories to a wooden pallet Preferably the pallet should be no larger than 510mm x 915mm 20 x 35 contact your supplier if you cannot meet this requirement If the equipment is too small to be strapped to a pallet pack it in a suitable strong box If the equipment is contaminated label the pallet or box in accordance with laws covering the transport of dangerous substances Fax or post a copy of the Declaration HS2 to your supplier The Declaration must arrive before the equipment Give a copy of the Declaration to the carrier You must tell the carrier if the equipment is contaminated Seal the original Declaration in a suitable envelope attach the envelope securely to the outside of the equipment package WRITE YOUR RETURN AUTHORISATION NUMBER CLEARLY ON THE OUTSIDE OF THE ENVELOPE OR ON THE
31. ration or its performance may be affected 5 6 1 Gear end cover Refer to Figure Remove the oil filler plug 2 from the filler port on the gear end cover 1 2 Place a suitable container under the drain plug 12 The container must have a maximum capacity as specified in Table 6 3 Remove the oil drain plug 12 and allow the oil to drain from the blower into the container 4 Refit the oil drain plug 12 5 Dispose of the oil refer to Section 6 2 6 Fill the gear end cover with new oil of the correct type and grade refer to Section 3 6 Nov 06 5 62 Drive end cover I Refer to Figure Remove the oil filler plug 5 from the filler port on the drive end cover 6 2 Place a suitable container under the drain plug 9 The container must have a maximum capacity as specified in Table 6 3 Remove the oil drain plug 9 and allow the oil to drain from the blower into the container 4 Refit the oil drain plug 9 5 Dispose of the oil refer to Section 6 2 6 Fill the drive end cover with new oil of the correct type and grade refer to Section 3 6 5 7 Replace a vent filter when necessary Refer to Figure 1 detail A A vent filter 13 is fitted to the vent port 15 in the gear end cover 1 and in the drive end cover 6 If there is oil in the gas stream from the blower the vent filter may be blocked and you must replace it contact your supplier or Ingersoll Rand 5 8 Overhau
32. rt up the blower refer to Section 4 2 then shut down the blower refer to Section 4 4 after two seconds or so Check that the blower drive shaft 7 rotated correctly in the expected direction This depends on your application and installation configuration see Section 1 4 If the direction of rotation was incorrect Check the installation of the drive and transmission system and reconfigure as appropriate Perform the direction of rotation check from Step 2 again to ensure that the blower now rotates in the correct direction If you have removed the guard over the drive coupling or belt as in Step above refit the guard Issue C OO A 3 9 Commission the blower CAUTION Commission the blower as described below before you operate the blower as described in Section 4 After you have installed the blower use the following procedure to commission it and prepare it for subsequent operation Ensure that any valves the inlet and outlet pipelines are open 2 Engage your drive and transmission system to start the blower 3 the blower with no gas load for at least 15 minutes During this time Monitor the external surfaces of the blower and check for hot spots that is areas which are unusually hot If any hot spots persist at the end of the 15 minutes contact your supplier or Ingersoll Rand for advice 4 Continue to operate the blower with a repr
33. sealing faces from damage Do not reuse seals gaskets if they are 52 Note Do not touch or inhale the thermal breakdown products of fluorinated materials which may be present if the blower has been heated to 500 and These breakdown products are very dangerous above Fluorinated materials in the blower include seals The blower may have overheated if it was misused if it malfunctioned or if it was in a fire Ingersoll Rand Material Safety Data Sheets for fluorinated materials used in the blower are available on request contact your supplier or Ingersoll Rand Check the leak tightness of the system connections after maintenance work is complete if you have connected disconnected the blower inlet or outlet joints The leak tightness of the system connections must be in accordance with the requirements of your applications Maintenance plan The maintenance frequencies given in Table 2 are based on a maximum blower usage of 2000 hours per year your blower usage exceeds this you must adjust the maintenance frequencies for your blower accordingly The plan in Table 12 details the maintenance operations required to maintain the blower in normal operation Instructions for each operation are given in the section shown damaged When you maintain the blower use Ingersoll Rand spares refer to Section 7 3 Operation Frequency Refer to Section Inspect the oil level sight glasses Week
34. t as possible Support your system pipelines and other components to prevent loading of the inlet and outlet ports on the blower Incorporate flexible components in your system to minimise noise and vibration Where necessary use gaskets seals which are compatible with the gases which will be pumped and with the operating conditions The leak tightness of your system connections must be in accordance with the requirements of your applications 3 5 2 Connect the blower inlet and outlet Use the following procedure to connect the blower into your system Use a suitable gasket seal to connect your inlet pipeline to the blower inlet Figure item 4 or 11 2 Use suitable gasket seal to connect your outlet pipeline to the blower outlet Figure item 4 or 11 3 6 Fill the blower with oil CAUTION Ensure that you use the correct grade of oil and that the oil levels are correct If you do not the blower may be damaged during operation or its performance may be affected Before you commission and operate the blower you must fill the blower with oil refer to Section 5 4 3 7 Fit the drive transmission WARNING You must fit suitable guards to protect people from rotating moving parts You must use a suitable coupling or a belt drive and transmission system to connect your drive to the blower Your drive and transmission system design must ensure that the radial and axi
35. vel is correct refer to Section 5 6 2 Remove the oil filler plug 5 from the filler port on the top of the drive end cover 6 3 Pour new oil of the correct type see Section 2 5 through the filler port and into the end cover until the oil level is just below the centre line of the sight glass If the oil level goes above the centre line of the sight glass drain oil from the blower until the level is correct refer to Section 5 6 4 Refit the oil filler plug 5 to the filler port on the top of the drive end cover 6 Nov 06 dm Ingersoll Rand 7532 8 and 7556 8 Truck Blowers 5 5 Inspect the system installation Note Where possible we recommend that you investigate the cause of any damage or corrosion and implement corrective measures to prevent any future damage of components Use the following procedure to inspect the system connections l Inspect all of the system pipelines and connections and check that they are not damaged or corroded and that they are sufficiently leak tight Repair or replace any damaged or corroded component and seal any leak found 2 Inspect the drive transmission system adjust repair or replace as necessary refer to the manufacturer s instructions supplied with your drive transmission system 56 Change the CAUTION Ensure that you use the correct grade of oil and that the oil levels are correct If you do not the blower may be damaged during ope
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