Home

740/760 Control 255 and Performa Series Valves

1. Right Side Injector and Cap X Manifold Air Check Connection Check Ball Regenerant Tank Tube Connection Valve Discs Left Side NEER NS Drain A AN Injector Screen Filter ae Locking Bar Backwash Drain Control EQUIPMENT INSTALLATION F Rev E Performa Valve Identification Figure 3 One Piece Valve Disc Spring Valve Discs Optical Sensor Control Module Mount Injector and cap Refill Controller Regenerant Tube Connection Camshaft Outlet Drain Injector Screen Backwash Drain Control EQUIPMENT INSTALLATION 12 RevE Figure 4 700 Series Controller Identification Right Side Location Selection LCD Display Front Manual Regen Button Down Button p B Set Button UP Button AC Adapter Sri low voltage No Salt Detector Connection Tl meee Back Main Motor amp Optical Sensor Connection 740 760 Turbine Input or Dry Contact Signal Input Location of a water treatment system is important The following conditions are required Left Side EQUIPMENT INSTALLATION Level platform or floor Room to access equipment for maintenance and adding regenerant salt to tank Ambient temperatures over 34 F 1 C and below 120 F 49 C Water pressure below 120 psi 8 27 bar and above 20 psi 1 4 bar In Canada the water pressure must be below 100 psi 6 89 bar Constant electrical supply to operate the controller
2. S 21 f 18B 2 10 4 Warning Do not use flow control ball with 18A 56 PARTS AND ACCESSORIES Rev E 255 Valve Parts List Part Part Code No Description Qty Code No Description Qty 1 1244650 255 Valve Assembly w o Flow Controls 1 16 1000269 Injector Cap with O Ring 1 2 1033784 255 Tank Adapter New Style 1 17 Drain Control Assembly with O Ring 1 3 1010429 O Ring BN 1 1000209 No 7 1 3 gpm 4 9 Lpm 4 1010428 O Ring EP 1000210 No 8 1 7 gpm 6 4 Lpm 5 1235340 Top Plate 255 Valve Logix Series 1 1000211 No 9 2 2 gpm 8 3 Lpm Controller 1000212 No 10 2 7 gpm 10 2 Lpm 6 1235341 Spring One Piece 255 Valve 1 1002130 No 12 3 9 gpm 14 76 Lpm 7 1236246 Cover Valve 255 Performa Logix 1 1000214 No 13 4 5 gpm 17 Lpm Series Controller 1000215 No 14 5 3 gpm 20 Lpm 8 1001404 O Ring Group Tank Adapter 1 18A 1000222 Regenerant Refill Controller No Ball 0 33 gal 1 9 1040459 O Ring Group Piping Boss 1 18B 1243510 Regenerant Refill Controller 10 1001986 13 16 inch Rubber Insert Optional 1 19 Air Check Kit 1 i 1000250 Valve Disk Kit Standard 1 1032416 Air Check Kit 3 8 inch male y 1239760 Blending Valve Kit 900 700 Series 1 1032417 Air Check Kit 1 4 inch male 11 Locking Bar 1 20 1235373 Module Sensor Photo Interrupter 1 1031402 English Language Locking Bar 21 1030502 Ball Flow Control 1 1031403 French Language Locking Bar j 1033066 New to Old Style Aircheck Adapter 1 1031404 German Language Locking Bar
3. Time amp Day Regen Time amp Day Salt Capacity q Hardness e Use the UP or DOWN buttons to change to the number of days desired e Press SET to accept the regen frequency and advance to the next cycle Step 6 Amount of Regenerant used per Regeneration e Set desired regenerant amount e Default setting is S standard salting e 3 salt settings are available on 740 and 760 controls S Standard Salt 9 lbs cubic foot of resin 120 grams liter of resin H High Salt 15 lbs cubic foot of resin 200 grams liter of resin L Low Salt 3 lbs cubic foot of resin 40 grams liter of resin e Low Salt is the Highly Efficient Mode e To change salt setting press the SET button and use the UP and DOWN buttons to change to the desired setting e Press SET to accept the setting and advance to the next parameter See Dealer Installation Manual for more complete information on salt settings for different system sizes capacities and expected efficiencies Step 7 Estimated Capacity e System capacity is displayed in total kilograins or kilograms of hardness removed before a regeneration is necessary e Value is derived from the system s resin volume input and salt amount input e The capacity displayed is a suggested value as recommended by resin manufacturers e Capacity is only displayed for information purposes on 740 control it does not and cannot need to be changed e To change capaci
4. Valve disc 2 not closed during regenerant draw causing brine refill Air leak in regenerant line to air check Improper drain control for injector Drain control clogged with resin or other debris Manually operate valve stem to flush away obstruction Flush out foreign matter holding disc open by manually operating valve stem Check all connections in regenerant line for leaks Refer to instructions Too small of a drain control with a larger injector will reduce draw rates Clean drain control 2008 Pentair Residential Filtration LLC P N 3003714 Rev E NO08
5. 255 Valve Exploded View 56 255 Valve Parts List 57 Performa Exploded View 59 Performa Parts List 60 Logix 700 Series Controllers Parts List 61 TROUBLESHOOTING 62 TABLE OF CONTENTS LOGIX SERIES INSTALLER QUICK START SHEET Logix Series Controllers See Determining If You Have a 740 or 760 Control on page 24 to identify your controller 740 Controller Electronic time clock control capable of doing 7 day day of week regeneration or up to a 99 interval day regeneration This control will operate both in a conditioner softener or 3 cycle filter mode with the same controller 760 Controller Electronic metered demand volumetric controller which regenerates based on the water usage of the installation site A calendar override is a standard feature on this controller The Logix Series will operate on both the 255 and Performa valve body series LCD Display DOWN Button Manual Regeneration SET Button UP Button Initial Power up Initial Power Up CAMSHAFT proceeds to HOME position SU MO TU WE TH FR SA DAYS a 4 Be Feliale Time amp Day e At initial power up the camshaft will need to rotate to the HOME deal E en in service position Ltt e Camshaft may take 1 2 minutes to return to home position oat e Err 3 will be displayed until the camshaft returns to home e f more than 2 minutes elapses verify that the motor is turning the camshaft If it is not turning see t
6. Holes are provided to mount a standard relay It is located under the cover on the top plate This relay is wired to the controller and changes the digital signal from controller into a signal that can be used to run accessories VALVE SERVICE Mounting Holes To install relay 1 PON oO Disconnect power to the unit Remove cover Remove controller Use self tapping screws to secure the relay to the left side of top plate Screw bosses are available for connecting relay Connect wires to the controller Clip wires with plastic tie wrap to ensure that the wires do not tangle in camshaft Terminal Block Optional WARNING The Pentair Water valve is rated for low voltage microswitch components only Using a high voltage switch may result in damaged valves or fire and may interfere with electronic control function Mounting Holes a tory All babs a aay g Scones sab SIS AlN mt Holes are provided to mount standard terminal blocks The location is under the cover on the top plate To install terminal blocks 1 PON Transformer Optional A transformer is available to be mounted under the cover Holes are provided on the top plate for a standard 24 VAC to 12 VAC transformer This type of transformer is used when the plug in AC adapter is not acceptable Mounting Holes VAL
7. The number displayed by 23 is the current cycle in the regeneration sequence Hardness setting only used with 760 and 760C controllers Capacity display shows estimated system capacity WM LTS 1 2 3 DOWN arrow Generally used to scroll down or increment through a group of choices SET Used to accept a setting that normally becomes stored in memory Also used together with the arrow buttons UP arrow Generally used to scroll up or increment through a group of choices Regenerate Used to command the controller to regenerate Also used to change the lock mode M 1 N NOTE If a button is not pushed for thirty seconds the controller returns to normal operation mode Pushing the regenerate button immediately returns the controller to normal operation 28 RevE DISPLAY ICONS 700 CONTROLLER Programming Conventions The 700 Series controller is programmed using the buttons on the keypad The programming instructions will be described two ways whenever a section has keypad input First a table shows simplified instructions Second text follows that describes the action In each table Action lists the event or action desired Keys are listed as L UP for up arrow DOWN for down arrow o SET for set e REGEN for regeneration Duration describes how long a button is held down P R for press and release HOLD for press and hold X sec for a number of seconds to p
8. Total minimum pipe run to water heater of ten feet three meters to prevent backup of hot water into system Local drain for discharge as close as possible Water line connections with shutoff or bypass valves Must meet any local and state codes for site of installation Valve is designed for minor plumbing misalignments Do not support weight of system on the plumbing Be sure all soldered pipes are fully cooled before attaching plastic valve to the plumbing 13 Rev E Outdoor Locations Water Line Connection 14 Rev E When the water conditioning system is installed outdoors several items must be considered Moisture The valve and 700 controller are rated for NEMA 3 locations Falling water should not affect performance The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures If it is necessary to locate the conditioner in direct sunlight a protective outdoor cover P N 1267811 over the valve and controller is necessary Temperature Extreme hot or cold temperatures may cause damage to the valve or controller Freezing temperatures will freeze the water in the valve This will cause physical damage to the internal parts as well as
9. e Use the UP and DOWN buttons to advance to the desired regen time e Press SET to accept the time and advance to the next parameter Step 5 Set Days to Regenerate 740 Time clock Control Only e f using 760 control proceed to step 5a e Set number of days between time clock regeneration regen frequency e Default time is 3 days e Days can be adjusted from 1 2 5 to 99 days e To change press SET to make the 3 flash e Use the UP and DOWN buttons to change to the number of days desired e Press SET to accept the regen frequency and advance to the next cycle To use the 7 day timer option see full Dealer Installation Manual Step 5a Set Calendar Override 760 Demand Control Only e f using 740 control proceed to step 7 e Set number of days for calendar override on demand control e 0 days is the default for calendar override e Days can be adjusted from 1 2 5 to 99 days e To change press SET to make the 0 flash LOGIX SERIES INSTALLER QUICK START SHEET Standard Setting SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount q Capacity Hardness High Capacity Setting SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount 4 _ Capacity Hardness Low Setting High Efficiency SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount 4 Capacity SU MO TU WE TH FR SA DAYS
10. 22 1235446 Turbine Cable 1 1031405 Italian Language Locking Bar 2 1233187 Motor Locking Pin 1031406 Japanese Language Locking Bar j 1268102 No Salt Detector Refill Control 1031407 Spanish Language Locking Bar 1242411 Extension Cord for Cabinet 1006093 Locking Bar Screw No 8 9 16 inch z 1239711 Service Kit Front Mount 0 1 amp 12 Camshaft Options 1 1239752 Service Kit Front Mount 5 amp 1235353 Cam 255 70 Series Valve STD i 1239753 Service Kit Top Plate Mount 0 1 amp Black i 1239754 Service Kit Top Plate Mount 5 amp 13 1235361 Motor Optical Cable Assembly 1 14 1000226 Screen Cap Assembly w O Ring 1 15 Injector High Efficiency Options 1 1035730 E Injector HIgh Efficiency Yellow 6 inch tank 1035731 F Injector High Efficiency Peach 7 inch tank 1035732 Q Injector High Efficiency Tan 8 inch tank 1035733 H Injector High Efficiency Lt Purple 9 inch tank 1035734 J Injector High Efficiency Lt Blue 10 inch tank 1035735 K Injector High Efficiency Pink 12 inch tank 1035736 L Injector High Efficiency Orange 13 14 inch tank Not Shown PARTS AND ACCESSORIES 57 RevE 255 Valve Parts List Continued Part Part Code No Description Qty Code No Description Qty Piping Boss Tube Adapter Kits Piping Boss Kit includes hardware 1001606 3 4 inch Copper Tube Adapter Kit 1 1040277 3 4 inch NPT Brass 3 8 inch NPT Drain 1001670 1 inch Copper Tube Ad
11. 3 The drain line may be elevated up to 6 feet 1 8 m providing the run does not exceed 15 feet 4 6 m and water pressure at the conditioner is not less than 40 psi 2 76 bar Elevation can increase by 2 feet 61 cm for each additional 10 psi 69 bar of water pressure at the drain connector 4 Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection This will provide an adequate siphon trap Where the drain empties into an overhead sewer line a sink type trap must be used Secure the end of the drain line to prevent it from moving 16 EQUIPMENT INSTALLATION RevE Figure 8 Drain Line Connection Wy NOTE Waste connections or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 1 inch 22 mm whichever is larger A WARNING Never insert drain line directly into a drain sewer line or trap Figure 8 Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the conditioner Overflow Line Connection not used with 3 cycle filter system EQUIPMENT INSTALLATION In the event of a malfunction the regenerant TANK OVERFLOW will direct overflow to the drain instead
12. It is also used in Level II programming to indicate if the displayed parameter will be locked icon will flash when controller is in Level I When x2 is displayed a second regeneration has been called for 12 The recycle sign is displayed flashing when a regeneration at the next time of regeneration has been called for Also displayed continuous when in regeneration The display cursor is next to SALT when programming the amount of regenerant If the controller is on a 3 cycle filter then backwash time is programmed DISPLAY ICONS 700 CONTROLLER 27 RevE 14 15 16 17 18 19 20 21 22 23 24 25 KEYPAD Buttons The display cursor is next to REGEN TIME amp DAY when programming the time of regeneration and the days of regeneration The display cursor is next to TIME amp DAY when programming the current time and day The hourglass is displayed when the motor is running The camshaft should be turning These cursors will appear next to the item that is currently displayed X100 multiplier for large values Shows when water is flowing through the valve Used with 24 25 and 26 Displays a sequence number or a value History Values H The number displayed by 23 identifies which history value is currently displayed Parameter P Displayed only in Level Il Programming The number displayed by 23 identifies which parameter is currently displayed Cycle C
13. When the arrow is at top center the camshaft is in the loading position 90 degrees clockwise on the cup an optical sensor is mounted to the top plate This sensor reads the slots as they pass through The largest slot is Home and the remaining slots are positioned to signal the regeneration cycles When looking at the end of the camshaft numbers are visible in the hollow of the cup An arrow on the top plate points to the current marking The numbers represent regeneration cycles as follows CO Treated water normal operation mode C1 Backwash C2 Regenerant draw not used in filter mode C3 Slow rinse not used in filter mode C4 System pause C5 Fast rinse cycle 1 C6 Backwash cycle 2 not used in filter mode C7 Fast rinse cycle 2 not used in filter mode C8 Regenerant refill not used in filter mode These numbers are offset rotationally 90 degrees from the matching slot The offset enables the service person to view the number at the top of the cup and determine which slot is at the optical sensor NOTE If any part of the camshaft is broken or damaged the camshaft should be replaced Do not repair or modify damaged cam lobes gears or timing cup 46 RevE To remove camshaft 1 Disconnect power to the unit 2 Remove cover 3 Remove motor 4 Camshaft should be in the treated water position Rotate counterclockwise as needed 5 Use a screwdriver to hold open the 1 valve d
14. for 5 seconds 2 HO and the system s set resin volume or F mode will be displayed 3 If a history value other the HO is displayed use the UP button to scroll through the settings until HO is displayed 4 To reset the control press and hold SET for 5 seconds gi The control will be reset to an unprogrammed state 6 Go to Initial Set up section to reprogram control WARNING Resetting the control will delete all information stored in its memory except time and day This will require you to reprogram the control completely from the initial power up mode 40 PLICATIONS PROGRAMMING THE 700 FOR 5 CYCLE FILTER AP 740 760 PROFESSIONAL PROGRAMMING WY NOTE If a button is not pushed for thirty seconds the controller returns to normal operation mode Pushing the UP and DOWN arrows for 5 seconds returns the controller to normal operation WL NOTE Any setting that is a time display will not show AM for times between 12 00 midnight and 12 00 noon PM is displayed to the right of the time for times between 12 00 noon and 12 00midnight When using the 24 hour clock PM is not displayed SU MO TU WE TH FR SA DAYS Time amp Day q Regen Time amp Day Salt Amount a i i i l In this level all of the programming features of basic programming are available In addition the settings can be locked unlocked A setting that is lo
15. piece metal spring that applies pressure to the valve discs holding them closed The rotating camshaft overcomes this pressure to open the valve discs as needed The shape of the spring is critical for proper operation WARNING Do not attempt to straighten or repair this spring If this spring is damaged valve discs may not operate correctly Valve Discs Push open Spring locked under tabs VALVE SERVICE To remove spring oaron Disconnect power to the unit Remove cover Remove motor Remove camshaft Place unit in bypass Release water pressure by pushing the last valve discs open with a screw driver Locate valve discs 2 3 and 4 for 255 valve or valve discs 3 4 and 5 for Performa valves Position yourself on the spring side of the valve discs Place two or more fingers on the flat part of the spring Move the fingers toward the valve discs and into the spring valley between the previously located valve discs By pulling back and up on the spring the spring will pop out of the valley Pull back further to remove the spring 51 RevE To install spring 1 Inspect the spring for damage Do not attempt to repair a bent spring 2 Position yourself on the spring side of the valve discs 3 Position the spring over the valve body close to final position The wid
16. the plumbing High temperatures will affect the controller The display may become unreadable but the controller should continue to function When the temperature drops down into normal operating limits the display will return to normal A protective cover P N 1267811 should assist with high temperature applications Insects The controller and valve have been designed to keep all but the smallest insects out of the critical areas Any holes in the top plate can be covered with a metal foil duct work tape The top cover should be installed securely in place Wind The Logix cover is designed to withstand a 30 mph 48 Kph wind when properly installed on the valve A bypass valve system should be installed on all water conditioning systems Bypass valves isolate the conditioner from the water system and allow unconditioned water to be used Service or routine maintenance procedures may also require that the system is bypassed Figures 5 6 and 7 show the three common bypass methods EQUIPMENT INSTALLATION Figure 5 Series 256 bypass for use with 255 valve body Normal Operation Figure 6 Series 1265 bypass for use with Performa valve bodies Normal Operation Out Conditioner Figure 7 Typical Globe Valve Bypass System Normal Operation Conditioner EQUIPMENT INSTALLATION In Bypass In Out eae ic e WHF i In Bypass Ii Conditioner I
17. 00 gallons used per day 10 ppm iron x 300 gal day 3000 ppm day 10 000 ppm capacity 3000 ppm day 3 3 days of total capacity Solution regenerate every 3 days Volume Demand Regeneration Setting SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity q Hardness 1 ILI ke SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness q J 38 PLICATIONS To set a 760 demand system for iron removal you must 1 Know your media capacity Generally one cubic foot of magnesium greensand can remove 10 000 ppm of iron 2 Know the iron concentration in your water To have your system regenerate on demand set your system s capacity P7 to the appropriate factor On the 760 it will read Kg but you will actually be working in ppm of iron 1 If your system is one cubic foot set the capacity to 10 kg meaning 10 000 For two cubic feet set the capacity to 20 kg 2 Set your hardness to the level of ppm iron in your water If you have 3 ppm of iron set the 760 control to 3 3 The control will calculate the remaining volume capacity in gallons m3 and count down to regeneration PROGRAMMING THE 700 FOR 5 CYCLE FILTER AP 700 Series Advanced Programming SET UP arrow DOWN arrow PROGRAMMING THE 700 FOR 5 CYCLE FILTER APPLICATIONS p aes te For Regeneration The 700 Series controllers are
18. 4 Disconnect wires Microswitch Optional Front of Camshaft Switch This microswitch is mounted behind the controller at the front end of the camshaft The switch is mounted to the top plate The cam for this switch is screwed to the front of the camshaft This cam can be adjusted to activate the microswitch at any time during the regeneration cycle The front end cam switch is available as a kit from Pentair Water WARNING This switch will normally control an event on another piece of equipment Be certain of what effect your actions will have on the other equipment Post Hole Optional Microswitch Mount To remove microswitch Disconnect power to the switch Remove cover Remove controller Unscrew switch from top plate Disconnect wires Oo ON OM To install microswitch 1 Connect wires 2 Screw switch base to top plate using the switch guide pin over screw boss 3 Attach the switch cam to front of the camshaft with a self tapping screw Adjust to the appropriate cycle and tighten WL Y NOTE The cam for this switch is adjustable To have the microswitch activate at a different point in the cycle rotate the cam as needed To rotate the cam loosen the center screw tighten when the cam is in the new position 50 Rev E VALVE SERVICE Spring Valve Discs This spring is a one
19. 740 760 Control 255 and Performa Series Valves 268 268FA Operation Manual For Sales amp Service questions please contact your dealer Your local dealer is TABLE OF CONTENTS Rev E LOGIX SERIES INSTALLER QUICK START SHEET 3 MANUAL OVERVIEW 7 How To Use This Manual 7 EQUIPMENT INSTALLATION 8 General Warnings And Safety Information 8 Valve Features 11 Location Selection 13 Water Line Connection 14 Drain Line Connection 16 Overflow Line Connection 17 Regenerant Line Connection 18 Electrical Connection 20 Valve Camshaft 21 SYSTEM DISINFECTION 23 Disinfection Of Water Conditioners 23 DETERMINING IF YOU HAVE A 740 OR 760 CONTROL 24 GENERAL 700 SERIES INSTRUCTIONS 25 DISPLAY ICONS 700 CONTROLLER KEYPAD Buttons 28 Regeneration Modes 29 740 760 Series Initial Power Up 30 Initial Start up Step By Step Instructions 31 PLACING CONDITIONER INTO OPERATION turning on the water 34 PROGRAMMING THE 700 FOR 5 CYCLE FILTER APPLICATIONS 37 Manganese Greensand Systems 37 700 Series Advanced Programming 39 Resetting the Logix Control 40 740 760 PROFESSIONAL PROGRAMMING 41 VALVE SERVICE 43 Cover 43 Electronic Control Module 43 Drive Motor 44 Optical Sensor 45 Camshaft 46 Wiring Harnesses 48 Microswitch Optional Under the Cover 49 Microswitch Optional Front of Camshaft 50 Spring Valve Discs 51 Relay Optional 52 Terminal Block Optional 53 Transformer Optional 53 Top Plate 54 PARTS AND ACCESSORIES 56
20. DAYS Jess Time amp Day initiate a manual regeneration Salt amp o L The controller will indicate that the motor is turning the camshaft to Giy of 2 the cycle C1 Backwash position by flashing an hourglass The sanes C controller will display the total regen time remaining Flashing If you press and hold the SET button the controller will indicate the time remaining in the current cycle 4 Fill the media tank with water A While the controller is in cycle C1 Backwash open the water supply valve very slowly to approximately the 1 4 open position WARNING If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing In the 14 open position you should hear air slowly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This will purge the final air from the tank C Allow water to run to drain until the water runs clear from the drain line This purges any refuse from the media bed D Turn off the water supply and let the system stand for about five minutes This will allow any air trapped to escape from the tank 5 Add water to the regenerant tank initial fill conditioner only A With a bucket or hose add approximately 4 gallons 15 liters of water to the regenerant tank 34 PLACING CONDITIONER INTO OPERATI
21. Day Regen Time amp Day Salt C With the water supply completely open when you arrive at cycle C8 Refill the controller will direct water down through the line to the regenerant tank Let the water flow through the line until all air bubbles have been purged from the line M 2 Capacity C Hardness P D Do not let the water flow down the line to the tank for more than one to two minutes or the tank may overfill E Once the air is purged from the line press the SET button and the UP button simultaneously to advance to cycle CO Treated Water position 7 Draw water from the regenerant tank A From the treated water position cycle C0 advance the valve to the draw regenerant position Hold the REGEN button down for five seconds The controller will begin a manual regen and advance the control valve to the cycle C1 Backwash Press the SET and UP button to advance to cycle C2 Draw B With the controller in this position check to see that the water in the regenerant tank is being drawn out of the tank The water level in the tank should recede very slowly C Observe the water being drawn from the regenerant tank for at least three minutes If the water level does not recede or goes up check all PLACING CONDITIONER INTO OPERATION turning on the water 35 Rev E 8 hose connections C2 should be displayed If the water level is receding from the regenerant tank you can then ad
22. E TH FR SA DAYS A Time amp Day Regen Time amp Day Salt LI Capacity Hardness SU MO TU WE TH FR SA DAYS Time amp Day A Regen Time amp Day M Salt l m Capacity Hardness Standard Setting SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount 4 Capacity Hardness High Capacity Setting SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount 4 _ Capacity Hardness Low Setting High Efficiency SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount 4 L Capacity Hardness 32 Rev E Step 4 Set Regen Time e 2 00 AM is the default time of regeneration To accept this time press the DOWN button to move to step 5 e To change the regen time press SET causing 2 00 to flash e Use the UP and DOWN buttons to advance to the desired regen time e Press SET to accept the time and advance to the next parameter Step 5 Set Days to Regenerate 740 Time Clock Control Only e If using 760 control proceed to step 5a e Set number of days between time clock regeneration regen frequency e Default time is 3 days e Days can be adjusted from 5 to 99 days e To change press SET to make the 3 flash e Use the UP and DOWN buttons to change the number of days desired e Press SET to accept the regen frequency and advance to the next c
23. ON turning on the water If the tank has a salt platform in the bottom of the tank add water until the water level is approximately 1 inch 25 mm above the platform l NOTE We recommend that you do not put regenerant into the tank until after the control valve has been put into operation With no regenerant in the tank it is much easier to view water flow and motion in the tank l 6 Engage the refill cycle to prime the line between the regenerant tank and the valve conditioner only A Slowly open the main water supply valve again to the fully open position Be sure not to open too rapidly as that would push the media out of the media tank B Advance the controller to the Refill C8 position From cycle C1 Backwash press and hold the SET button This will display the current cycle While pressing the SET button press UP to advance to the next cycle Continue to advance through each cycle until you have reached cycle C8 Refill NOTE As you advance through each cycle there will be a slight delay before you can advance to the next cycle The hourglass icon will light while the camshaft is indexing There may be a pause at cycle C4 System Pause This cycle allows the water air pressure to equalize on each side of the valve discs before moving on The hourglass will not be visible indicating that the system is paused I l SU MO TU WE TH FR SA DAYS Time amp
24. PARTS AND ACCESSORIES Logix 700 Series Controllers Parts List Time amp Day 4 T ry ry z 7 x A Regen Time amp Day ame sa aA C in C A S A A E Ci ity 4 narines la CHD QF 2 AC Adapter 700 Series Control Su Mo Tu We Th Fr Sa pays Time Day Regeneration Time Day Salt Amount 700 Control Overlays Part Part Code No Description Qty Code No Description Qty Electronics Modules Controllers 1 AC Adapter 1242146 Logix 740 Controller 1000810 Japanese 1242148 Logix 740F Controller 1000811 North American 1242163 Logix 760 Controller 1000812 Australian 1242166 Logix 760F Controller 1000813 British Electrical Components 1000814 European 1235269 Motor Optical Cable Assembly 700 1030234 Transformer Extension Cord 15 foot 4 5m Series Control 1235448 North American Outdoor AC Adapter 1235373 Module Sensor Photo Interrupter Overlays 1235361 Motor w Spacer amp Pinion 700 Series Controller 12V 50 60 Hz 1238476 Overlay 740 742C Controller English PARTS AND ACCESSORIES 61 RevE TROUBLESHOOTING 700 Series Controller Troubleshooting camshaft Camshaft should be rotating to find Home position Problem Possible Cause Solution ERR 1 is displayed Controller power has been connected and Press the UP arrow and the control should the control is not sure of the state of the reset operation ERR 2 is displayed Controller power does not match 50 or 60 Disco
25. TU WE TH FR SA DAYS Time amp Day Regen Time amp Day a Backwash Time l Capacity Hardness 4 E LJ Filter Backwash Time Filter Mode Only If the system is set up as a filter the regenerant amount is unnecessary The controller deactivates the regenerant amount setting and changes to an adjustable backwash time in minutes e Press SET to change the time e The default time of 14 minutes will begin to flash e Use UP and DOWN to select the appropriate backwash time for the media type and amount used The controller can use 0 to 99 minutes for backwash e Press SET again to enter that time Step 8 Estimated Capacity e System capacity is displayed in total kilograins or kilograms of hardness removed before a regeneration is necessary e Value is derived from the system s resin volume input and salt amount input e The capacity is displayed for information purposes on the 740 control It cannot be changed e To change capacity on the 760 control press SET to make the default capacity flash Use the UP and DOWN buttons to increment to the desired capacity e Press SET to accept the setting and advance to the next parameter If using the 740 control programming is complete The control will return you to the normal operation mode Step 9 Enter Hardness 760 Demand Control Only e Enter inlet water hardness at installation site e Default hardness setting is 10 grains ppm for metric e To chang
26. The bottom will fit into a clip Slots for Motor 5 Pivot the top into position and snap in place The controller should be and Turbine Harness secure If you are ready to program the controller then power can be applied by plugging in transformer Wire Clips Drive Motor The drive motor is open loop and receives commands from the control module The motor has a pinion gear that meshes with the camshaft gear to drive rotate the camshaft During operation rotation forces the motor into its mounting position and screws or bolts are not needed Wy NOTE Some units will have a shipping peg in the top motor mount The peg can be removed and discarded This peg is not required for motor operation Mounting l To remove motor Tabs 1 Disconnect power to the unit 2 Remove cover 3 Pull off wiring connector 4 5 Grasp the motor body and rotate counterclockwise Pull motor out To install motor 1 Insert gear through hole on top plate and mesh with camshaft Cam may need to be rotated slightly 2 With motor ears flat to the rear of the top plate rotate clockwise until mounting tabs are engaged in slots 3 Reconnect wires WL NOTE It is not necessary to pre position the camshaft or the motor When the controller is powered up the camshaft will be rotated to the home position 44 VALVE SERVICE RevE Optical Sensor The optical
27. VE SERVICE Disconnect power to unit Remove cover Use self tapping screws to secure terminal block to top plate Clip wires with plastic tie wrap to ensure that the wires do not tangle in camshaft To install transformer 1 2 3 4 Disconnect power to unit Remove cover Use self tapping screws to secure transformer to top plate Clip wires with plastic tie wrap to ensure that the wires do not tangle in camshaft 53 RevE Top Plate The top plate holds the valve discs in place during operation This plate is removed to allow cleaning and replacing the valve discs vl r NOTE The Pentair Water valve discs are made from a chloramine resistant severe service rubber The valve discs will usually not need to be changed Before removing the top plate for valve disc service be certain that one of the discs is not operating correctly Remove screws aa To remove top plate aaron gt 7 8 9 10 11 Disconnect power to unit Remove cover Remove motor Remove camshaft Place unit in bypass Release water pressure by pushing the last valve disc open with a screwdriver Any optional items may be removed Wiring harnesses should be removed Remove valve disc and spring Use a phillips screwdriver to remove the screws from the top plate Lift the top plate off All the valve discs can be pulled straight out Inspect valve discs for wea
28. acity 4 Hardness 4 INN Lu H Resetting the Logix Controller SU MO TU WE TH FR SADAYS Time amp Day Regen Time amp Day Salt Capacity Hardness Unprogrammed control after reset 6 To Initiate a Manual Regeneration e Press REGEN once for delayed regeneration System will regenerate at next set regen time 2 00 AM A flashing regen recycle symbol will be displayed e Press and hold REGEN for 5 seconds to initiate immediate manual regeneration A solid regen symbol will be displayed e After immediate regeneration has begun press REGEN again to initiate a second manual regeneration An X2 symbol will be displayed indicating a second regeneration will follow the first regeneration During a Regeneration e A C is displayed to show current cycle e Total regen time remaining is displayed on screen e Press and hold SET to show current cycle time remaining To Advance Regeneration Cycles e Press and hold SET showing current cycle time e Simultaneously press SET and UP to advance one cycle An hourglass will display while cam is advancing When cam reaches next cycle C2 will be displayed e Repeat SET and UP to advance through each cycle e Press and hold SET and UP buttons for 5 seconds to cancel regen Hourglass will begin flashing indicating regen is cancelled Camshaft will advance to home may take 1 2 minutes Regeneration Cycles e C1 Backwash e C2 Regeneran
29. and seat overflow b Air leak in brine line to air check b Check all connections in brine line for leaks Refer to instructions c Drain control clogged with resin or c Clean drain control other debris 2 Flowing or a Valve stem return spring weak a Replace spring Contact dealer dripping water at b Debris is preventing valve disc b Remove debris drain or brine line from closing after regeneration 3 Hard water a Improper regeneration a Repeat regeneration after making certain leakage after correct regenerant dosage was set regeneration b Leaking of external bypass valve b Replace bypass valve Contact dealer c O ring around riser pipe damaged c Replace O ring Contact dealer d Incorrect capacity d Verify appropriate regenerant amount and system capacity Contact dealer 4 Control will not a Low water pressure a Make correct setting according to instructions draw brine b Restricted drain line b Remove restriction c Injector plugged c Clean injector and screen d Injector defective d Replace injector and cap Contact dealer e Valve disc 2 and or 3 not closed e Remove foreign matter from disc and check disc for closing by pushing in on stem Replace if needed Contact dealer f Air check valve prematurely f Put control momentarily into brine refill C8 closed Replace or repair air check if needed Contact dealer 5 Control will not a AC adapter or motor not a Connect p
30. apter Kit 1 1040278 1 inch NPT Brass 1 2 inch NPT Drain 1001608 22 mm Copper Tube Adapter Kit 1 1040281 3 4 inch BSPT Brass 3 8 inch BSPT 1001613 3 4 inch CPVC Tube Adapter Kit 1 Drain 1001614 1 inch CPVC Tube Adapter Kit 1 1040282 1 inch BSPT Brass 1 2 inch BSPT Drain 1001615 25 mm CPVC Tube Adapter Kit 1 1040279 3 4 inch NPT Noryl 1 2 inch NPT Drain 1001769 3 4 inch NPT Plastic Pipe Adapter Kit 1 1040280 1 inch NPT Noryl 1 2 inch NPT Drain 1001603 1 inch NPT Plastic Pipe Adapter Kit 1 1040283 3 4 inch BSPT Noryl 1 2 inch BSPT 1001604 3 4 inch BSPT Plastic Pipe Adapter Kit 1 Drain 1001605 1 inch BSPT Plastic Pipe Adapter Kit 1 1040284 1 inch BSPT Noryl 1 2 inch BSPT Drain 1001611 3 4 inch BSPT Brass Pipe Adapter Kit 1 id 1040339 Piping Boss Installation Kit 1 1001610 1 inch NPT Brass Pipe Adapter Kit 1 is Meter Adapter 1001612 1 inch BSPT Brass Pipe Adapter Kit 1 1032350 Kit Meter Adapter 1 1032351 Meter Install Kit 1 y Bypass Valve 1040769 Bypass Body Assembly with Install Kit 1 1040524 Bypass Installation Kit 1 Not Shown 58 PARTS AND ACCESSORIES Rev E Performa Exploded View S 2B Warning Do not use the flow control ball with 10A PARTS AND ACCESSORIES 59 RevE Performa Parts List Part No Description Part No Description Qty 1 1035807 Valve Assembly w o Flow Controls 2 1235338 Top Plate 268 700 Series Valves 3 1235339 Valve Disc Spring One Piece Performa Valve 4 1236246 Cover Valve 255 Perfor
31. arness 48 Rev E l o o m O SUAL o 5 o m 0e l Turbine To remove a wiring harnesses J 2 3 4 Disconnect power to the unit Remove cover Remove controller Remove connections by squeezing the latch on the connector and pulling out Pull the harness out of the clips on the top plate VALVE SERVICE To install a wiring harness WL NOTE Start at the back of the valve and work toward the controller This will place any slack behind the controller Slack or loose wires can become tangled in the camshaft Slot for motor and transformer wires Slot for turbine wire 1 Depending on which harness is being installed plug the connector into the motor or turbine 2 Route the harness through the opening at the back of the top plate 3 Place the harness into the clips on the top plate Do not leave any slack Put the motor wire in first then the turbine sensor cable second 4 Feed the wire through the opening on the front of the top plate 5 If installing the motor harness the connector to the optical sensor can be clipped in place 6 Connect the harness to the back of the controller WL NOTE If using both a motor and turbine cable harness install the smaller motor cable first Install the larger turbine cable second This will lock the motor cable beneath in the wire management clips Microswitch Optiona
32. cked will display a lock icon when viewed in the basic level A locked setting is viewable in the basic programming menus but it cannot be changed U When viewing a setting in this level the display will show a P value This Capacity P corresponds to the displayed setting Level II menus include PVs P1 Time of day P2 Day of week P3 Time of regeneration P4 Number of days between regeneration P5 Not used P6 Amount of regenerant used per regeneration or filter backwash time P7 System capacity P8 Hardness P9 Units of measure P10 Clock mode 740 760 PROFESSIONAL PROGRAMMING 41 Rev E SET UP arrow W a EI DOWN arrow Time amp Day Regen Time amp Day Salt Capacity Hardness Time amp Day Regen Time amp Day Salt Amount Capacity Hardness For Regeneration SU MO TU WE TH FR SA DAYS To enter Level II Professional Programming and change a setting Action Key Duration Display Enter Level II UP and 5 sec P1 display programming DOWN Return to operation UP and 5 sec Time and day of week DOWN Increment through UP and P R Next parameter menus DOWN display Enable setting to SET P R Parameter will flash be changed Change value UP and P R Value changes DOWN Save setting SET P R Records value and next parameter is displayed English Metric P9 Only accessed in Professional Level Thi
33. ctor for 263 Filter 1032985 Plugged Injector Cap 1000222 Regenerant Refill Controller No Bal 0 33 gpm 1 1243510 Regenerant Refill Controller 1030502 Ball Refill Flow Control 1030334 Plugged Refill Flow Control for 263 Valve 1002449 Drain Fitting Elbow 3 4 inch hose barbed 1010428 O Ring 1000269 Injector Cap with O Ring 1035622 Tank Ring 1041174 Valve Disc Kit Standard Plumbing Adapter Kits 1 1001606 3 4 inch Copper Tube Adapter Kit 1001670 1 inch Copper Tube Adapter Kit 1001608 22 mm Copper Tube Adapter Kit 1001613 3 4 inch CPVC Tube Adapter Kit 1001614 1 inch CPVC Tube Adapter Kit 1001615 25 mm CPVC Tube Adapter Kit 1001769 3 4 inch NPT Plastic Pipe Adapter Kit 1001603 1 inch NPT Plastic Pipe Adapter Kit 1001604 3 4 inch BSPT Plastic Pipe Adapter Kit 1001605 1 inch BSPT Plastic Pipe Adapter Kit 1001611 3 4 inch BSPT Brass Pipe Adapter Kit 1001610 1 inch NPT Brass Pipe Adapter Kit 1001612 1 inch BSPT Brass Pipe Adapter Kit 1235373 Module Sensor Photo Interrupter 1001986 13 16 inch Rubber Insert Optional 1235446 Turbine Cable 1010154 Tank O Ring 1033444 Internal Turbine Meter 1233187 Motor Locking Pin 1268102 No Salt Detector Refill Control 1033444 Turbine Assembly 1041174 Valve Disc Kit Standard 1239979 Cable Harness Remote Regen 740F 1239711 Switch Kit Front Mount 0 1 amp 1239752 Switch Kit Front Mount 5 amp 1239753 Switch Kit Top Plate Mount 0 1 amp 1239754 Switch Kit Top Plate Mount 5 amp oo co
34. d day settings Motor The 700 series controller uses a standard 12 volt AC motor that works with either 50 Hz or 60 Hz The same motor is used worldwide and does not need to be changed for different power conditions Power 700 Series controllers are available in two power configurations 1 The North American model requires 60 Hz input The controller will dis play USA units when power is first applied 2 The World model accepts either 60 or 50 Hz input and will automatically adjust measurement units when power is first applied Information entered or calculated by the controller is stored in two different ways A static memory will store Media volume Regenerant setting Time of regeneration Days between regeneration Filter mode A dynamic memory with 8 hour retention will store Current day of week Running clock y NOTE Water flow to the valve can be turned on or bypassed when the controller is powered up for the first time GENERAL 700 SERIES INSTRUCTIONS 25 Rev E Variable Reserve Function The 700 Series metered demand volumetric controllers 760 and 760C are designed to have a variable reserve feature This feature automatically adjusts the reserve to the end user s water usage schedule A variable reserve saves salt and water by only regenerating when absolutely necessary and ensures enough soft water for typical high water usage days Each day of regeneration the controller reviews the last four we
35. d to be disinfected after installation and some conditioners will require periodic disinfection during their normal life Depending upon the conditions of use the style of conditioner the type of ion exchanger and the disinfectant available a choice can be made among the following methods Sodium or Calcium Hypochlorite Application These materials are satisfactory for use with polystyrene resins synthetic gel zeolite greensand and bentonites 5 25 Sodium Hypochlorite These solutions are available under trade names such as Clorox If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly 1 Dosage A Polystyrene resin 1 2 fluid ounce 35 5 ml per cubic foot B Non resinous exchangers 0 8 fluid ounce 23 7 ml per cubic foot 2 Brine tank conditioners A Backwash the conditioner and add the required amount of hypochlorite solution to the well of the regenerant tank The regenerant tank should have water in it to permit the solution to be carried into the conditioner B Proceed with the normal regeneration Clorox is a trademark of the Clorox Company Calcium Hypochlorite Calcium hypochlorite 70 available chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolving before use 1 Dosage A Two grains approximately 0 1 ounce 3 ml per cubic foot 2 Regenerant tank conditioners A Backwa
36. designed to operate by only setting the time of day and the day of the week The remaining settings have been set at the factory These default settings will work for most applications To change a setting Action Key Duration Display Enter basic SET Press and Will show day of week programming Release Move to desired UP or DOWN Press and Will increment through display arrows Release the displays Enable setting to be SET Press and Display will flash changed Release Change setting UP or DOWN Press and Value changes and arrows Release continues to flash Save setting SET Press and Display stops flashing Release Return to operation REGEN Press and Normal operation Release display View history values SET and Press and HO will be displayed DOWN Hold for 5 seconds This level of programming is accessible by pressing the SET button The UP and DOWN arrows will step through the settings Time of day Day of week Time of regeneration Number of days between regeneration 99 day timer Day of week regeneration displays only when number of days between regeneration equals zero 7 day timer Amount of regenerant used per regeneration or filter backwash time System capacity view only 39 RevE Accessing History Values The Logix control features a review level that displays the operation history of the system This is a great troubleshooting tool for the control valve To access history values pre
37. e spring segments will be located at the wide valve discs The curve of the spring will be down into the valley 4 The long flat close edge is inserted first This edge slides into a channel on the valve body Rock the spring back and place the flat edge into the channel Lower the springs until they rest on top of the valve discs A tool phillips screwdriver will be needed to push the springs in place The spring posts will guide the spring into position Hold the flat part down with one hand 0 Spread your fingers apart to cover the length and push down 1 With the other hand use the tool to push down in the valley of each spring segment r eE a OO ON E The spring will slide off the top of the valve disc downward The small projection on the end of the spring will drop into the hole in the valve disc to provide secure positioning Repeat for all spring segments Wy NOTE If a spring segment goes beyond the locating hole it can be pulled back using a small flat blade screwdriver SIZ NOTE In high pressure 80 psi and higher applications the standard single valve disc springs can be installed on top of the one piece spring Relay Optional WARNING The Pentair Water valve is rated for low voltage less than 48 volts microswitch components only Using a high voltage switch may result in damaged valves or fire and may interfere with electronic control function 52 RevE
38. e hardness press SET to make the setting flash Use the UP and DOWN buttons to scroll to the desired hardness e Press SET to accept the entered hardness value e The control will return you to the normal operation mode Initial programming is now complete The control will return to normal operation mode if a button is not pushed for 30 seconds For system start up procedure including purging the mineral tank refilling the regenerant tank and drawing regenerant see the system start up procedure in the Dealer Installation and Service Manual DISPLAY ICONS 700 CONTROLLER 33 RevE PLACING CONDITIONER INTO OPERATION turning on the water Conditioner and FA Filter Start Up After you have performed the previous initial power up steps you will need to place the conditioner into operation Follow these steps carefully as they differ from previous valve instructions WARNING Do not rotate the camshaft by hand or damage to the unit may occur Use the controller to step the camshaft electronically through the cycles 1 Remove the cover from the valve Removing the cover will allow you to see that the camshaft is turning and in which cycle the camshaft is cur rently positioned 2 With the supply water for the system still turned off position the bypass valve to the not in bypass normal operation position Hold the REGEN button on the controller down for 5 seconds This will SU MO TU WE TH FR SA
39. e system size you ve selected e If incorrect setting is programmed see Resetting the Control section below M Y 1 N NOTE Ifthe controller was incorrectly set to the wrong valve body press the DOWN button and SET button for five seconds to display resin volume in HO Press and hold the SET button for five seconds to reset the controller Use the UP or DOWN buttons to increment the display to the correct valve body Press SET SU MO TU WE TH FR SADAYS Time amp Day 4 Capacity Hardness INN ICU SU MO TU WE TH FR SADAYS Time amp Day q Regen Time amp Day Salt Capacity Hardness A AA A AAA Step 2 Program Time of Day e While 12 00 is blinking set the correct time of day e Use the UP and DOWN buttons to scroll to the correct time of day e PM is indicated AM is not indicated e Press SET to accept the correct time of day and advance to the next parameter Step 3 Set Day of Week e Press SET to make the arrow under SU flash e Use the UP and DOWN buttons to advance the arrow until it is under the correct day of week e Press SET to accept and advance to the next parameter After steps 1 4 the controller will operate most systems Proceed to step 4 if further adjustments to your system s programming is needed DISPLAY ICONS 700 CONTROLLER 31 RevE SU MO TU WE TH FR SA DAYS SU MO TU W
40. e the tank is empty Figure 10 Air Check for 255 valve 18 RevE Regenerant Line Connection EQUIPMENT INSTALLATION Figure 11 Regenerant Connection for Performa Valve Oo T Foe Line Connection NOTE Be sure to use plumbing connection tube when attaching regenerant line connections to the Performa valve WL NOTE When installing a 3 cycle filter 253 or 263 valve use a cap on the regenerant line connection to prevent water seepage from the port See Parts and Accessories section for part number An aircheck must be used in the regenerant line when installing a Performa valve EQUIPMENT INSTALLATION 19 RevE Figure 12 Regenerant Tank Check Valve not provided Furnished as an option from conditioner system manufacturer Electrical Connection CAUTION This valve and control are for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use All 700 Series controllers operate on 12 volt alternating current power supply This requires use of the supplied AC adapter A variety of AC adapters are available for different applications These AC adapters are available from your supplier They include Input ae AC Adapter Voltage Application Part Number Standard wall mount AC 120V 60Hz Standard indoor 1000811 adapter application Outdoor rated AC 120V 60Hz UL listed for 1235448 adapter outdoor installati
41. e time e Simultaneously press SET and UP to advance on cycle An hourglass will display while cam is advancing When cam reaches next cycle C2 will be displayed e Repeat SET and UP to advance through each cycle e Press and hold SET and UP for 5 seconds to cancel regen Hourglass will flash once cancelled Camshaft will advance to home may take 1 to 2 minutes Regeneration Cycles e C1 Backwash e C2 Regeneration Draw Slow Rinse not used in filter mode e C3 Slow Rinse not used in filter mode e C4 System Pause to repressurize tank e C5 Fast Rinse cycle 1 e C6 Backwash cycle 2 not used in filter mode e C7 Fast Rinse cycle 2 not used in filter mode e C8 Regenerant Refill not used in filter mode 740 760 Series Initial Power Up Initial Power Up Camshaft proceeds to HOME position SU MO TU WE TH FR SA DAYS ties At initial power up the camshaft may need to rotate to the HOME in i e Z C n J service position LII J e Camshaft may take 1 to 2 minutes to return to HOME position Capacity Hardness e Err 3 will be displayed until the camshaft returns to HOME position e f more than 2 minutes elapses verify that the motor is turning the camshaft If it is not turning contact Dealer NOTE The 700 Series controller features a self test sequence At first power up of the control you may see a number such as 1 00 1 02 1 04 or 2 00 displayed This is an i
42. eks of water usage for the same day of the week to determine if the remaining capacity is adequate for the next day of the week If the remaining capacity is not adequate it will initiate an automatic regeneration 26 GENERAL 700 SERIES INSTRUCTIONS Rev E DISPLAY ICONS 700 CONTROLLER Figure 17 23 22 21 20 19 8 Z ay NOTE In normal operation and during programming only a few of the icons will actually be displayed 11 Days of the week The flag immediately below the day will appear when that day has been programmed as a day the system should regenerate used with 7 day timer programming See 3 This cursor is displayed when the days between regeneration are being programmed used with 5 to 99 day regeneration programming One of these cursors will be displayed to indicate which day will be programmed into the controller PM indicates that the time displayed is between 12 00 noon and 12 00 midnight there is no AM indicator PM indicator is not used if clock mode is set to 24 hour When MIN is displayed the value entered is in minute increments When Kg is displayed the value entered is in kilograms or kilograins Four digits used to display the time or program value Also used for error codes Colon flashes as part of the time display Indicates normal operation Locked unlocked indicator In Level programming this is displayed when the current parameter is locked out
43. enerated during the brine cycle Brine draw is completed when the air check closes Repressurize Cycle Hard Water Bypass Flapper Open Cycle C4 This cycle closes the flappers for a short time to allow the air and water to hydraulically balance in the valve before continuing the regeneration RevE 5 Fast Rinse Downflow Cycles C5 C7 The control directs water down through the resin bed and up through the riser tube to the drain Any remaining brine residual is rinsed from the resin bed 6 Brine Refill Cycle C8 Brine refill occurs during a portion of the fast rinse cycle Water is directed to the regenerant tank at a controlled rate to create brine for the next regeneration Figure 1 From Regenerant Tank Hh l S fe Ss i a fl SERVICE BACKWASH BRINE SLOW RINSE Co C1 and C6 C2 and C3 To Regenerant Tank A an 3 o o Pa ph o L REPRESSURIZE FAST RINSE BRINE REFILL C4 C5 and C7 c8 10 EQUIPMENT INSTALLATION Rev E Valve Features Figure 2 255 Valve Identification One Piece Valve Optical Sensor Disc Spring Control Module Mount o Refill Controller
44. he troubleshooting section R NOTE The Logix controller features a self test sequence At first power up of the control you may see a number such as 1 00 1 02 1 04 or 2 00 Q displayed This is an indication that the self test is not completed To complete the test verify that the turbine cable is connected Blow into the turbine port valve outlet to spin the turbine The controller will verify that the turbine works and the self test will finish Proceed with the initial start up r procedure LOGIX SERIES INSTALLER QUICK START SHEET 3 Rev E fa lt je N X 9 6 Initial Start up Step by step Instructions SU MO TU WE TH FR SADAYS Time amp Day Regen Time amp Day Salt a Capacity Hardness SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt AAA Capacity Hardness SU MO TU WE TH FR _SADAYS Time amp Day lt 4 SU MO TU WE TH FR SADAYS Time amp Day q a Ak STEN Regen Time amp Day Salt Capacity Hardness SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day 4 Salt Capacity Hardness SU MO TU WE TH FR SA DAYS ry Time amp Day Regen Time amp Day Salt _ Capacity Hardness SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Capacity Hardness RevE Step 1 Program System Size This step may have bee
45. heck if needed Contact dealer TROUBLESHOOTING 63 RevE 11 Backwashes or Incorrect drain controller used Replace with correct size controller Contact purges at dealer excessively low or Foreign matter affecting valve Remove drain controller and clean ball and high rate operation seat 12 No water flow Bypass valve in bypass Shift bypass valve to not in bypass position display when Meter probe disconnected or not Fully insert probe into meter housing water is flowing on fully connected to meter housing 760 controller Restricted meter turbine rotation Remove meter housing free up turbine and due to foreign material in meter flush with clean water Turbine should spin freely If not replace meter Contact dealer 13 Run out of Improper regeneration Repeat regeneration making certain that conditioned water correct regenerant dosage is used between i Incorrect regenerant setting Set P6 to proper level See salt setting chart regenerations Incorrect hardness or capacity Set to correct values See Programming settings section Water hardness has increased Set hardness to new value See Programming section Restricted meter turbine rotation Remove meter housing free up turbine and due to foreign material in meter flush with clean water Turbine should spin freely if not replace meter Contact dealer 14 Regenerant tank overflow Regenerant valve disc 1 being held open by foreign matter
46. in the 700 Logix series controllers and water conditioner installation e Knowledge of water conditioning and how to determine proper control Left Side Right Side settings e Basic plumbing skills e The directional instructions left and right are determined by looking at the front of the unit Icons That Appear In This Manual WARNING Failure to follow this instruction can result in personal injury or damage to the equipment NOTE This will make the process easier if followed MANUAL OVERVIEW 7 RevE EQUIPMENT INSTALLATION General Warnings And Safety Information Electrical The 268 and 255 water conditioner s control valve conforms to NSF ANSI 44 and 61 for materials and structural integrity only Generic systems were tested and certified by WQA as verified by the performance data sheet There are no user serviceable parts in the AC adapter motor or controller In the event of a failure these should be replaced Mechanical All electrical connections must be completed according to local codes Use only the power AC adapter that is supplied The power outlet must be grounded To disconnect power unplug the AC adapter from its power source Do not use petroleum based lubricants such as vaseline oils or hydrocarbon based lubricants Use only 100 silicone lubricants All plastic connections should be hand tightened Teflon tape may be used on connecti
47. isc VALVE SERVICE E NOTE When replacing removing camshaft make sure not to damage or mis align the optical sensor Hold the sensor in position while removing camshaft 6 Move the camshaft backwards away from the controller 7 Lift the loose front end up and out To install camshaft 1 Check that the optical sensor is in position 2 Position camshaft above the valve discs The arrow on the cup should be up 3 Slide the rear of the camshaft into place Pivot the camshaft close to its final position 5 The camshaft will push on one or more valve discs You will feel resistance as you complete the installation 6 Move the camshaft down and into position Force valve discs to move as needed 7 Move the camshaft forward Check that the optical sensor is in position 8 Install motor NOTE The camshaft will position itself to CO treated water when the controller is powered up VALVE SERVICE 47 RevE Wiring Harnesses Figure 18 Wire Harness Routing The wiring harnesses are designed to fit one way The connectors are unique to the port they plug into The wires are held in place by clips and the connectors latch in place Do not run wires through holes in topplate TS morar ee 0 T ho omo o o 00 o 6 Anaona ADi EEE 9p Jo H b Wire Clips Slots for Motor and Turbine H
48. l Under the Cover The microswitch is located under the cover and is screwed to the top plate This switch is turned on off by a cam lobe on the camshaft Its function is to signal that the unit is in service or out of service regenerating Microswitches are available as kits from Pentair Water or a standard microswitch can be used as well WARNING This switch will normally control an event on another piece of equipment Be certain of what effect your actions will have on the other equipment af Cee 1 U C4 ell Unaanen a iii i Op te Mounting Holes To install microswitch 1 Connect wires 2 Use self tapping screws to secure the switch base to the blind boss top plate 3 Adjust microswitch distance to cam Siy Q NOTE Proper procedure for replacing a self tapping screw A Drop screw into hole B With a screwdriver back the screw up counterclockwise until the threads click C Rotate the screw forward clockwise until finger tight VALVE SERVICE 49 Rev E WARNING The Pentair Water valve is rated for low voltage less than 48 volts microswitch components only Using a high voltage switch may result in damaged valves or fire and may interfere with electronic control function To remove microswitch 1 Disconnect power to the switch 2 Remove cover 3 Unscrew switch base from top plate
49. ma Logix Series Controller 5 Performa Logix Camshafts 1235352 Cam 263 268 700 Series Valve STD Black 6 Drain Control Assembly 1000209 No 7 1 3 gpm 4 9 Lpm 1000210 No 8 1 7 gpm 6 4 Lpm 1000211 No 9 2 2 gpm 8 3 Lpm 1000212 No 10 2 7 gpm 10 2 Lpm 1000213 No 12 3 9 gpm 14 76 Lpm 1000214 No 13 4 5 gpm 17 Lpm 1000215 No 14 5 3 gpm 20 Lpm 1239760 Blending Valve Kit 900 700 Series Top Plate Drain Line Flow Control External 1030355 Drain Line Flow Control 5 gpm 19 Lpm 1030356 Drain Line Flow Control 6 gpm 22 5 Lpm 1030357 Drain Line Flow Control 7 gpm 26 5 Lpm 1030358 Drain Line Flow Control 8 gpm 30 Lpm 1030359 Drain Line Flow Control 9 gpm 34 Lpm 1030360 Drain Line Flow Control 10 gpm 38 Lpm 7 1235361 Motor Optical Cable Assembly 8 1000226 Screen Cap Assembly w O Ring 9 Injector High Efficiency Options 1035730 E Injector HIgh Efficiency Yellow 6 inch tank 1035731 F Injector High Efficiency Peach 7 inch tank 1035732 G Injector 8 inch tank 1035733 H Injector High Efficiency Lt Purple 9 inch tank 1035734 J Injector High Efficiency Lt Blue 10 inch tank High Efficiency Tan Qty Code J 10A 10B 11 12 13 14 15 16 Not shown on drawing 60 Rev E 1035735 K Injector High Efficiency Pink 12 inch tank 1035736 L Injector High Efficiency Orange 13 amp 14 inch tanks 1032978 Plugged Inje
50. ming at the beginning by resetting the amount of media When viewing HO History Value push and hold SET for five seconds The display reverts back to and any programmed information is lost Return to 700 Series Initial Power Up PLACING CONDITIONER INTO OPERATION turning PROGRAMMING THE 700 FOR 5 CYCLE FILTER APPLICATIONS Manganese Greensand Systems Sizing FA Filters Potassium permanganate regenerating iron filters should be sized for the appropriate backwash and injector sizes Backwash Controller Be sure to choose the appropriate backwash flow rate control see Parts section as recommended by your media manufacturer Injector Use the same injector size as you would for your conditioner control tank diameter Refill Controller A FA filter can use the 0 33 gpm refill control that is featured as standard with a Logix controller Use a check valve in your potassium permanganate feeder to prevent overflow Initial Resin Volume Setting Programming for a manganese greensand system requires a few minor adjustments to the programming to operate the control correctly The initial resin volume should be set to the closest volume of the manganese greensand in the system For example if the system contains two cubic feet of manganese greensand program in 2 00 for the resin volume Salt Setting for KMNO Regenerant Since the same injector is used for the filter application FA system and the conditioner system be su
51. module To install cover 1 Position cover to be low in front and under the bottom edge of the control module 2 The cover will hook on the bottom of the controller and drop down over the camshaft 3 To finish grasp the side edges and pull outward to clear the projections on the top plate 4 Drop down until the cover snaps in place Electronic Control Module The purpose of the electronic control module is to control the regeneration cycle The control module has several variations When replacing the controller use the same model or some functions may not work This is an electronic controller that is programmable and uses input output signals To remove control module 1 Disconnect power to the unit Remove valve cover Press trip lever to release module from top plate Pivot the top forward and up Remove any wire connections Wire connectors have a locking tab that must be squeezed before removing aon won NOTE There is no need to label the wires The keyed connectors will only Q plug back into one site VALVE SERVICE 43 Rev E To install control module 1 Be sure the power is disconnected 2 Check model 3 Check routing of wires and plug them into the controller Connectors will snap in place Be sure that wires are properly managed through the clips on top plate This will prevent the wires from being caught in the camshaft 4 Place bottom of module in position
52. n Bypass Conditioner WARNING The inlet water must be connected to the inlet port of the valve When replacing non Pentair Water valves the inlet and outlet may be reversed It is also possible for the plumbing to be installed in an opposite order Do not solder pipes with lead based solder WARNING Do not use tools to tighten plastic fittings Over time stress may break the connections When the 1265 or 256 bypass valve is used only hand tighten the plastic nuts WARNING Do not use petroleum grease on gaskets when connecting bypass plumbing Use only 100 silicone grease products when installing any plastic valve Non silicone grease may cause plastic components to fail over time gt gt D Drain Line Connection WL NOTE Standard commercial practices are expressed here Local codes may require changes to the following suggestions Check with local authorities before installing a system 1 The unit should be above and not more than 20 feet 6 1 m from the drain Use an appropriate adapter fitting to connect 1 2 inch 1 3 cm plastic tubing to the drain line connection of the control valve 2 If the backwash flow rate exceeds 5 gpm 22 7 Lpm or if the unit is located 20 40 feet 6 1 12 2 m from drain use 3 4 inch 1 9 cm tubing Use appropriate fittings to connect the 3 4 inch tubing to the 3 4 inch NPT drain connection on valve
53. n performed by your system s OEM manufacturer In this case proceed to step 2 e Input system size resin volume in cubic feet or liters e Use UP and DOWN buttons to scroll through resin volume choices e Choose the nearest volume to your actual system size e To choose a 3 cycle filter operation press DOWN until an F is displayed e Press SET to accept the system size you ve selected e f incorrect setting is programmed see Resetting the Control section below Step 2 Program Time of Day e While 12 00 is blinking set the correct time of day e Use the UP and DOWN buttons to scroll to the correct time of day e PM is indicated AM is not indicated e Press SET to accept the correct time of day and advance to the next parameter Step 3 Set Day of Week e Press SET to make the arrow under SU flash e Use the UP and DOWN buttons to advance the arrow until it is under the correct day of week e Press SET to accept and advance to the next parameter After steps 1 4 the controller will operate most systems Proceed to step 5 if further adjustments to your system s programming is needed To exit the programming state wait 30 seconds and the controller will automatically put you into the normal operating mode Step 4 Set Regen Time e 2 00 AM is the default time of regeneration To accept this time press the DOWN button to move to step 5 e To change the regen time press SET causing 2 00 to flash
54. ndication that the self test is not completed To complete the test verify that the turbine cable is connected Blow air into the turbine port valve outlet to spin the turbine The controller will verify that the turbine works and the self test will finish Proceed with the initial start up procedure ye S 30 DISPLAY ICONS 700 CONTROLLER Rev E Initial Start up Step By Step Instructions SU MO TU WE TH FR SADAYS Time amp Day Regen Time amp Day Salt Capacity Hardness For FA filter applications please program as normal below See section Programming the 700 for 5 Cycle Filter Applications Step 1 Program System Size This step may have been performed by your system s OEM manufacturer In this case proceed to step 2 WL NOTE Capacity is the result of the amount of media in the tank and the salt setting The default capacity will be changed by selecting a different regenerant setting 3 cycle filter SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Capacity Hardness c e Input system size media volume For FA filters choose your closest media volume in cubic feet or liters e Use UP and DOWN buttons to scroll through resin volume choices e Choose the nearest volume to your actual system size e To choose a 3 cycle filter operation press DOWN until an F is displayed e Press SET to accept th
55. nnect and reconnect the power Hz If problem persists obtain the appropriate controller or AC adapter for either 50 or 60 Hz power ERR 3 is displayed Controller does not know the position of the Wait for two minutes for the controller to return to Home position The hourglass should be flashing on the display indicating the motor is running Camshaft is not turning during ERR 3 display Check that motor is connected Verify that motor wire harness is connected to motor and controller module Verify that optical sensor is connected and in place Verify that motor gear has engaged cam gear If everything is connected try replacing in this order Wire harness Motor Optical sensor Controller If camshaft is turning for more than five minutes to find Home position Verify that optical sensor is in place and connected to wire Verify that camshaft is connected appropriately Verify that no dirt or rubbish is clogging any of the cam slots If motor continues to rotate indefinitely replace the following components in this order Wire harness Motor Optical sensor Corntroller Four dashes displayed Power failure occurred Press SET to reset the time display 62 TROUBLESHOOTING Rev E System Troubleshooting Problem Possible Cause Solution 1 Brine tank a Uncontrolled brine refill flow rate a Remove brine control to clean ball
56. of spilling on the floor This fitting should be on the side of the cabinet or regenerant tank Most tank manufacturers include a post for the tank overflow connector To connect the overflow line locate hole on side of tank Insert overflow fitting into tank and tighten with plastic thumb nut and gasket as shown Figure 9 Attach length of 1 2 inch 1 3 cm I D tubing not supplied to fitting and run to drain Do not elevate overflow line higher than overflow fitting Do not tie into drain line of control unit Overflow line must be a direct separate line from overflow fitting to drain sewer or tub Allow an air gap as per drain line instructions 17 RevE Figure 9 Overflow Line Connection Regenerant Line Connection not used with 3 cycle filter system _ Overflow Fitting Drain Tubing ye Secure hose in place The regenerant line from the tank connects to the valve Make the connections and hand tighten Be sure that the regenerant line is secure and free from air leaks Even a small leak may cause the regenerant line to drain out and the conditioner will not draw regenerant from the tank This may also introduce air into the valve causing problems with valve operation Most installations utilize a tank check valve This is not necessary when using the 255 valve with the built in aircheck Using a tank check valve with the 255 valve with aircheck will result in premature checking of the aircheck valve befor
57. ole B Use a phillips screwdriver and lightly rotate the screw backwards counterclockwise C When the thread of the screw and the thread of the hole match the screw will click and slightly drop down D The threads are lined up Lightly rotate the screw to tighten and engage threads E Once the threads have engaged the screw can be tightened Minimal resistance will be present as the screw is turned in Resistance indicates new threads are being formed Back the screw out and rematch the threads 3 Turn the screw in but do not tighten a a gan 4 Place a second screw into the hole diagonally opposite the first screw and qo as Got Wee ee Ao e 8 turn in but do not tighten 5 Insert another screw into one of the remaining corners and turn it in 6 The fourth screw goes into the hole diagonally opposite Turn it in 7 Put the remaining screws in following the same criss cross pattern working from the ends toward the center When all the screws are in place they can be tightened down 8 Start at the corner of the screw pattern and tighten that screw Work the same pattern from the ends toward center and criss crossing as each screw is tightened Check that each valve disc moves smoothly before replacing the spring and camshaft 9 Replace spring 10 Replace camshaft and motor 11 Replace controller and wiring harnesses VALVE SERVICE 55 RevE PARTS AND ACCESSORIES 255 Valve Exploded View oe 18A
58. ons International option AC adapters Varies based on country Standard indoor application See Parts Lists Section 20 RevE EQUIPMENT INSTALLATION 100 VAC 120 VAC and 230 VAC AC Adapters Make sure power source matches the rating printed on the AC adapter WL Y NOTE The power source should be constant Be certain the AC adapter is not on a switched outlet Power interruptions longer than 8 hours may cause the controller to lose the time and day settings When power is restored the day and time settings must then be re entered Controller Location Valve Camshaft Figure 13 The 700 Series controller is available in two power configurations The North American controller operates on 60 Hz If the incoming power is 50 Hz the North American controller will not function The error code ERR 2 will show on the display The World controller will sense the input power as 50 or 60 Hz and operate accordingly The 700 Series controllers are designed to be mounted on the valve or attached to a flat surface Installations that do not provide easy access to the valve can have the controller mounted for remote operation A remote mount connection P N 1256257 is available for the 700 Series controller The front end of the camshaft has an indicator cup The cup has slots in the outer periphery and numbers on the inside face Figure 13 The numbers can be seen with the c
59. ons that do not use an O ring seal Do not use pliers or pipe wrenches All plumbing must be completed according to local codes Soldering near the drain line should be done before connecting the drain line to the valve Excessive heat will cause interior damage to the valve Observe drain line requirements Do not use lead based solder for sweat solder connections The drain line must be a minimum of 1 2 inch diameter Use 3 4 inch pipe if the backwash flow rate is greater than 7 GPM 26 5 Lpm or the pipe length is greater than 20 feet 6 m Do not support the weight of the system on the control valve fittings plumbing or the bypass It is not recommended to use sealants on the threads Use Teflon tape on the threads of the 1 inch NPT elbow the drain line connections and other NPT threads Teflon is a trademark of E I duPont de Nemours RevE EQUIPMENT INSTALLATION General Observe all warnings that appear in this manual Keep the media tank in the upright position Do not turn on side upside down or drop Turning the tank upside down will cause media to enter the valve Operating ambient temperature is between 34 F 1 C and 120 F 49 C Operating water temperature is between 34 F 1 F and 100 F 38 C Working water pressure range is 20 to 120 psi 1 38 to 8 27 bar In Canada the acceptable working water pressure range is 20 to 100 psi 1 38 to 6 89 bar Use only regenerant salts designed for wa
60. over off from the front over the top of the controller The number at the top indicates which regeneration cycle is currently in progress Camshaft Front End for 255 263 and 268 valve bodies EQUIPMENT INSTALLATION Treated Water Indicator normal operation Treated Water Slot The corresponding slot for the number is positioned at the optical sensor which is approximately 90 degrees out of phase 21 Rev E Regeneration Cycle Indicators CO Treated Water normal operation mode C1 Backwash Cycle C2 Regenerant Draw Cycle not used in filter mode C3 Slow Rinse Cycle not used in filter mode C4 System Pause C5 Fast Rinse Cycle 1 C6 Backwash Cycle 2 not used in filter mode C7 Fast Rinse Cycle 2 not used in filter mode C8 Regenerant Refill not used in filter mode Valve Disc Operation Figure 14 255 Valve 6 Backwash Drain 5 Rinse Drain Figure 15 Performa Valve 263 268 5 Refill Valve 1 Regenerant Valve 22 EQUIPMENT INSTALLATION RevE SYSTEM DISINFECTION Disinfection Of Water Conditioners SYSTEM DISINFECTION The materials of construction of the modern water conditioner will not support bacterial growth nor will these materials contaminate a water supply During normal use a conditioner may become fouled with organic matter or in some cases with bacteria from the water supply This may result in an off taste or odor in the water Some conditioners may nee
61. ower regenerate connected automatically b Defective motor b Replace motor Contact dealer 6 Control a Controller set incorrectly a Correct time setting according to instructions regenerates at wrong time of day 7 Valve will not draw a Low water pressure a Set pump to maintain 20 psi at softener brine b Restricted drain line b Change drain to remove restriction c Injector plugged c Clean injector and screen d Injector defective d Replace injector Contact dealer e Aircheck valve closes prematurely e Put control momentarily into brine slow rinse on 255 valve or brine pickup tube C2 Replace or repair air check if needed Contact dealer 8 System using a Foreign matter in valve causing a Remove brine control and flush out foreign more or less salt incorrect flow rates matter Advance control to brine slow rinse C2 than regenerant to clean valve after so doing position control to setting fast rinse C7 to remove regenerant from tank 9 Intermittent or a Low water pressure a Set pump to maintain 20 psi at conditioner irregular b Defective injector b Replace injector Contact dealer regenerant draw 10 No conditioned a No regenerant in regenerant tank a Add regenerant to regenerant tank water after b Injector plugged b Clean injector and screen regeneration c Air check valve closes prematurely c Put control momentarily into brine slow rinse C2 Replace or repair air c
62. r The sealing surface is the raised ridge on the underside of the top shoulder Check each valve disc cavity in the valve for debris Remove any foreign objects before replacing the valve disc To install valve discs NOTE If the valve disc fits properly in the cavity it will work correctly 54 RevE Put the valve disc into the correct based on shoulder size valve port cav ity The metal end without rubber coating should be visible Push down on the shoulder to position the valve disc completely into the port cavity The metal portion will be positioned straight up and the top of the shoulder will be level with the valve VALVE SERVICE To install the top plate NEG NOTE All valve discs should be in position Use the same screws that were removed to reassemble the top plate WARNING Follow the procedure to engage the screws with the existing threads If the same threads are not used the holding power of the screw is lost Under pressure the valve can leak Screws that have the same diameter but have different threads should not be used 1 Position the top plate on top of the valve and over the valve discs 2 Insert a screw at one of the corner positions ensure proper holding strength of the screws WARNING This procedure for reinserting screws must be followed to A Drop screw of same size and thread into the h
63. re the regenerant salt setting is set to High H to allow adequate time to rinse the media All other settings will remain the same as mentioned in the previous programming sections Days Between Regeneration Setting 740 FA To set the days between regenerations consult the media manufacturer for the actual capacity of the media In general manganese greensand has a capacity of 10 000 ppm of removal capability per cubic foot of media Calculate the capacity of the system by taking the number of cubic feet of media and multiply by 10 000 For example using a 1 cubic foot system provides 10 000 ppm of removal capability The next step is to calculate the demand for the system Multiply the predicted daily water usage by the iron content in ppm For example an average person uses 75 gallons of water per day Four people living in a home use 300 gallons of water 75 gallons x 4 people per day Assume the incoming water has 10 ppm of iron Now calculate the daily PROGRAMMING THE 700 FOR 5 CYCLE FILTER APPLICATIONS 37 RevE demand multiply the gallons of water used per day 300 by the ppm of iron content 10 3000 ppm of daily capacity usage Now take the system capacity 10 000 divided by the daily demand 3 000 3 3 days of capacity Since you will run out of capacity before the beginning of the fourth day the proper setting for days between regeneration is 3 days For example 4 people x 75 gals per person 3
64. ress the button and hold it down Display calls out the display icons that are visible Regeneration Modes The 700 Series controllers can be regenerated either automatically or manually During a regeneration the total time remaining of the regeneration will be displayed on the controller The current cycle is shown in the lower left of the display To Initiate a Manual Regeneration e Press REGEN once for delayed regeneration System will regenerate at next set regen time 2 00 AM A flashing regen recycle symbol will be displayed e Press and hold REGEN for 5 seconds to initiate immediate manual regeneration A solid regen symbol will be displayed e After immediate regeneration has begun press REGEN again to initiate a second manual regeneration A flashing x2 symbol indicates the second regeneration will start at the time of regeneration Press and hold REGEN to turn on the second regeneration immediately following the current regeneration The double regeneration is indicated by the x2 symbol being on steady During a Regeneration SU MO TU WE TH FR SADAYS Time amp Day sie oe ic e A C is displayed to show current cycle Salt i MIN 9 2 I J e Total regen time remaining is displayed on screen O e Press and hold SET to show current cycle time remaining Total regen time remaining DISPLAY ICONS 700 CONTROLLER 29 Rev E To Advance Regeneration Cycles e Press and hold SET showing current cycl
65. s setting is entered automatically at first power up The North American controller will default to English units The World controller senses the electrical input and determines English or metric units O is English units 1 is metric units Use the arrow buttons to change this setting Press SET to accept the setting 12 hour clock 24 hour clock P10 Only accessed in Professional Level This setting is entered automatically at first power up The North American controller will default to English units The World controller senses the electrical input and determines a 12 or 24 hour clock 0 is a 12 hour clock 1 is 24 hour clock Use the arrow buttons to change this setting Press SET to accept the setting NOTE Once SET is pressed in P10 the controller will change to treated water normal operation mode The time of day is displayed and the colon is flashing 42 RevE 740 760 PROFESSIONAL PROGRAMMING VALVE SERVICE Cover The cover provides protection for the controller wiring and other components This cover will be removed for most service and maintenance When installed the cover provides NEMA 3 water protection This protects from falling water up to 30 degrees from vertical To remove cover Slots 1 Grasp side edges toward rear of the valve 2 Pull outwards until the slots in the cover clears the projections on the top plate 3 Lift up on the rear and pull forward to clear the control
66. sensor is mounted to the top plate The camshaft cup rotates through the sensor and the slots are detected A signal is sent to the controller for each slot WY NOTE Damaged sensors should be replaced Sensors may be cleaned with compressed air or a soft brush To remove optical sensor 1 Disconnect power to the unit 2 Remove cover 3 Remove controller 4 From the controller side pinch the legs of the sensor holder in the top plate Do not bend the legs on 5 Pull the holder away from the mounting surface the optical sensor 6 Remova wires To install optical sensor 1 Attach wires Wires should point away from camshaft 2 Place leading edge of sensor holder into opening 3 Pivot holder into place Legs should enter slots and snap in place WARNING The optical sensor legs are fragile and may break If the optical sensor legs break or crack we recommend replacement A damaged sensor may result in improper regeneration VALVE SERVICE 45 RevE Camshaft The camshaft has several lobes that push open the valve discs as the camshaft rotates Rotation is controlled by a drive motor that drives a gear at the rear of the camshaft The front end has a cup with markings and slots WARNING The camshaft slots are molded to exact dimensions Do not attempt to modify the cam cup slots Improper regen will occur The outside surface of the cup has an arrow mark
67. sh the conditioner and add the required amount of hypochlorite to the well of the regenerant tank The regenerant tank should have water in it to permit the chlorine solution to be carried into the conditioner B Proceed with the normal regeneration 23 RevE DETERMINING IF YOU HAVE A 740 OR 760 CONTROL Figure 16 24 TROL If you are unsure of your control model simply remove the cover and disconnect the controller module from the control valve In the back of the control valve is a silver label that will show your model number and version revision Model number either 740 740C or 760 760C Pentair Water USA Glendale WI Operatje Model 740 12 V 60 H2 4w VERSION 1 02 WO 4340000 Ser No 740090052683 3 Serial number with date code DETERMINING IF YOU HAVE A 740 OR 760 CON GENERAL 700 SERIES INSTRUCTIONS 700 SERIES CONTROLLER Power Loss Memory Retention The 700 Series controllers feature battery free time and date retention during the loss of power This is designed to last a minimum of 8 hours depending on the installation The controller will continue to keep time and day in dynamic memory while there is no AC power The controller will not track water usage on volumetric demand controls in the event of a power failure All programmed parameters are stored in the 700 Series static memory and will not be lost in the event of a power failure These settings are maintained separately from the time an
68. ss and hold SET and DOWN for five seconds to view the H levels History Values Description Range HO Resin volume initial setting value Cubic feet or liters H1 Days since last regeneration 0 255 H2 Current flow rate 0 47 GPM or 0 177 LPM H3 Water used today in gallons m since Time of Regeneration 0 65536 gallons or 0 6553 6 m H4 Water used since last regeneration in gallons m 0 65536 gallons or 0 6553 6 m H5 Total water used since reset in 100s 0 65536 gallons or 0 6553 6 m H6 Total water used since reset in 1 000 000 0 65536 gallons or 0 6553 6 m H7 Average usage for Sunday in gallons or m3 0 65536 gallons or 0 6553 6 m H8 Average usage for Monday in gallons or m 0 65536 gallons or 0 6553 6 m H9 Average usage for Tuesday in gallons or m 0 65536 gallons or 0 6553 6 m H10 Average usage for Wednesday in gallons or m 0 65536 gallons or 0 6553 6 m H11 Average usage for Thursday in gallons or m 0 65536 gallons or 0 6553 6 m H12 Average usage for Friday in gallons or m 0 65536 gallons or 0 6553 6 m H13 Average usage for Saturday in gallons or m 0 65536 gallons or 0 6553 6 m Resetting the Logix Control To reset the control 1 Press and hold SET and DOWN simultaneously
69. t Draw Slow Rinse not used in filter mode e C8 Slow Rinse not used in filter mode e C4 System Pause to repressurize tank e C5 Fast rinse cycle 1 e C6 Backwash cycle 2 not used in filter mode e C7 Fast Rinse cycle 2 not used in filter mode e C8 Regenerant refill not used in filter mode To reset the control 1 Press and hold SET and DOWN simultaneously for 5 seconds 2 HO and the system s set resin volume or F mode will be displayed 3 If a history value other than HO is displayed use the up arrow to scroll through the settings until HO is displayed 4 To reset the control press and hold SET for 5 seconds 5 The control will be reset to an unprogrammed state Go to Initial Set up section of this sheet to reprogram control WARNING Resetting the control will delete all information stored in its memory This will require you to reprogram the control completely from the initial power up mode Further programming or set up instructions can be found in this manual RevE LOGIX SERIES INSTALLER QUICK START SHEET MANUAL OVERVIEW How To Use This Manual This installation manual is designed to guide the installer through the process of installing and starting conditioners featuring the 700 Logix series controllers This manual is a reference and will not include every system installation situation The person installing this equipment should have e Training
70. ter softening Do not use ice melting block or rock salts Follow state and local codes for water testing Do not use water that is micro biologically unsafe or of unknown quality When filling media tank do not open water valve completely Fill tank slowly to prevent media from exiting the tank When installing the water connection bypass or manifold connect to the plumbing system first Allow heated parts to cool and cemented parts to set before installing any plastic parts Do not get primer or solvent on O rings nuts or the valve System Regeneration Cycles 7 Cycle Operation 1 EQUIPMENT INSTALLATION Service Downflow Cycle Co Untreated water is directed down through the resin bed and up through the riser tube The hardness ions attach themselves to the resin and are removed from the water The water is conditioned as it passes through the resin bed Backwash Upflow Cycles C1 C6 The flow of water is reversed by the control valve and directed down the riser tube and up through the resin bed During the backwash cycle the bed is expanded and debris is flushed to the drain Brine Slow Rinse Downflow Cycles C2 C3 The control directs water through the brine injector and brine is drawn from the regenerant tank The brine is then directed down through the resin bed and up through the riser tube to the drain The hardness ions are displaced by sodium ions and are sent to the drain The resin is reg
71. ty on 760 control press SET to make the default capacity flash Use the UP and DOWN buttons to increment to the desired capacity e Press SET to accept the setting and advance to the next parameter If using 740 control programming is complete The control will return you to the normal operation mode Step 8 Enter Hardness 760 Demand Control Only e Enter inlet water hardness at installation site e Default hardness setting is 25 grains 25 ppm for metric e To change hardness press SET to make the setting flash Use the UP and DOWN buttons to scroll to the correct hardness e Press SET to accept the entered hardness value e The control will return you to the normal operation mode Initial system programming is now complete The control will return to normal operation mode if a button is not pushed for 30 seconds For system start up procedure including purging the mineral tank refilling the regenerant tank and drawing regenerant see the Initial Startup Step By Step Instructions on page 31 LOGIX SERIES INSTALLER QUICK START SHEET 5 RevE a 4 Be Feliale fa lt je N X 9 6 Manual Regeneration Procedures Second Manual Regen Symbol su mo TU WE TH FR SADAYS Time amp Day Regen Time amp Day Salt g Capacity Hardne s Regen Symbol Resetting The Control su Cycle Indicator MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Cap
72. vance the controller back to the treated water CO position by pressing SET and the UP buttons simultaneously to advance the controller to the CO position Finally turn on a faucet plumbed after the water conditioner Run the faucet until the water runs clear Add regenerant to the regenerant tank Things You Might Need to Know 36 on the water When the controller is first plugged in it may display a flashing hourglass and the message Err 3 this means that the controller is rotating to the home position If the Err 2 is displayed check that the incoming power frequency matches the controller The North American controller will not run with 50 Hz input The preset default time of regeneration is 2 00 AM English or Metric The World controller senses the electrical input and decides which is needed The North American controller only runs on 60 Hz and defaults to English units The 700 Series controller can be programmed to regenerate on specific days of the week If electrical power is not available the camshaft can be rotated counterclockwise by hand if the motor is removed The 700 Series controllers send commands to the motor for camshaft movement However water pressure flow are required during the regeneration cycle for backwash purge and refill and brine draw to actually take place Make sure control power source is plugged in The transformer should be connected to a non switched power source You can start program
73. ycle e To use the 7 day timer option see Dealer Installation Manual Step 5a Set Calendar Override 760 Demand Control Only e If using 740 control proceed to step 6 e Set number of days for calendar override on demand control e 0 days is the default for calendar override e Days can be adjusted from 5 to 99 days e To change press SET to make the 0 flash e Use the UP and DOWN buttons to change to the number of days desired Press SET to accept the regen frequency and advance to the next cycle Step 6 Amount of Regenerant used per Regeneration e Set desired regenerant amount e Default setting is S standard salting e 3 salt settings are available on 740 and 760 controls e S Standard Salt 9 lbs cubic foot of resin 120 grams liter of resin e H High Salt 15 lbs cubic foot of resin 200 grams liter of resin e L Low Salt 3 lbs cubic foot of resin 40 grams liter of resin e Low Salt is the Highly Efficient Mode e To change salt setting press the SET button and use the UP and DOWN buttons to change to the desired setting Press SET to accept the setting and advance to the next parameter See Dealer Installation Manual for more complete information on salt settings for different system sizes capacities and expected efficiencies DISPLAY ICONS 700 CONTROLLER SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Capacity 4 Hardness Cc SU MO

740/760 Control 255 and Performa Series Valves

Contents

Download Pdf Manuals

Related Search

Related Contents