install/removal instructions: window regulator
Contents
1. INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully REMOVAL INSTALL OF WINDOW REGULATOR 741 873 Ford Expedition 1997 2002 Lincoln Navigator 1998 2002 Ford F 150 Super Crew Cab 2001 General Tech Tips Use painter s tape rather than duct tape to secure window It will not damage paint or leave sticky residue A plastic pry tool is useful It will not easily damage delicate trim like a screwdriver or metal pry bar The replacement regulator should have a liberal amount of grease on slide area If there is not much grease present white lithium grease works well to lubricate the slide area Aftermarket window tinting can cause the window to travel slower and put additional strain on the window regulator assembly Window run channels should be cleaned and lubricated before installation of a new window regulator assembly Silicone spray works well Tools required for removal and installation of window regulator and motor assembly e Silicone spray lubricant e Trim panel removal tool e Pick e Saddle cup assembly tape or wedge to hold window i2. a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 17 Temporarily install the master power window switch to lower the window glass STEP 17a Once the window glass is lowered into a position that you can see the attaching lift plate bolts disconnect the bolts from the window glass lift plate and raise the glass manually into the up position Once you have put the glass into the up
3. position use either a saddle cup assembly painters tape or your wedge to hold the glass into position STEP 18 With the glass in a safe position remove the remaining window regulator attaching bolts Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop m
4. your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL REVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 7 Re attach the interior door handle latch rod and clip STEP 8 If vehicle was equipped re install water vapor barrier STEP 9 Connect the power mirror to the back side of the door trim panel STEP 10 Connect the door trim panel marker light assembly on the back side of the door trim panel STEP 10a Make sure that the wiring for the master power switch assembly goes through the hole in the door panel STEP 11 Align the door trim panel with its corresponding retainer holes STEP 12 In a downward motion slide the door trim panel over the lip on the door while paying attention to the alignment of the pins on the back of the door panel STEP
5. 13 Install the door trim panel attaching screw Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 14 Install the upper door trim panel retaining screw STEP 15 Install the door marker lig
6. anual Read and follow all instructions carefully STEP 19 Disconnect the door latch rod retaining clip this will allow the rod to drop so that you can remove the window regulator assembly through the access hole STEP 20 Remove the window regulator assembly through the access hole Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qual
7. any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 8 Using an 8 mm wrench remove the door handle attaching bolt STEP 9 Remove the door handle assembly through the door trim panel opening STEP 10 Remove the upper interior door trim retaining screw The screw is located just above the interior door mechanism The screw is somewhat obscure Failure to remove this screw will not allow you to remove the door trim panel Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirem
8. any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 14a Remove the water vapor barrier if so equipped STEP 15 Disconnect the window lift motor connector STEP 16 Using an 1 8 drill bit remove the rivets attaching the regulator onto the door Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with
9. ents may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 11 In an upward motion and pulling toward you remove the door trim panel Be sure not to completely remove the door trim panel there are still electrical connectors attached to the door trim panel STEP 12 Remove the door handle assembly through the door trim panel opening STEP 13 Remove the door marker light socket from the door trim panel STEP 14 Remove the door trim panel Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform
10. ht retaining screw STEP 16 Install the door marker light assembly lens Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 17 Slide the door handle assembly through the opening in the door tri
11. ified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully Installation Instructions STEP 1 Install the window regulator assembly through the access hole E FFI 7 F i a STEP 2 Loosely mount the window regulator assembly STEP 3 Temporarily install the master power window switch and attach the window lift motor connector This will allow you to operate the window regulator assembly Lower the lift plate assembly into position so that you can attach the window glass STEP 4 Attach the window glass to the window regulator lift plate assembly STEP 5 Tighten down the window regulator attaching bolts to verify that the window glass moves smoothly without any binding or chattering STEP 6 Once it has been verified that the window regulator and motor is working properly use pop rivets to fasten the window regulator into position Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to
12. m panel STEP 18 Attach the door handle retaining screw STEP 19 Attach the master power switch wiring onto the switch assembly STEP 20 Install the master power switch assembly Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and f
13. n place e Flat blade screwdriver or plastic pry tool e 10 mm socket or driver e Phillips screwdriver e Grease pencil or marker e 8mm combination wrench and an 11 mm socket e 1 8 drill bit 3 8 reversible drill pop rivet gun Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions a
14. nd warnings included in the shop manual Read and follow all instructions carefully Removal Instructions STEP 1 Using a plastic trim panel removal tool insert between the master power switch assembly and gently pry in an Upward motion STEP 2 Disconnect the master power switch assembly Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a
15. ollow all instructions carefully STEP 21 Verify that the window regulator assembly and window glass are operating smoothly Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval
16. qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 3 Using a plastic trim panel removal tool place the tool between the rear view mirror bezel assembly and pry in an outward motion STEP 3a Using a plastic trim panel removal tool place the tool between the interior door trim panel and the rear view mirror bezel assembly and pry in an upward motion STEP 4 Remove the rear view mirror bezel assembly Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc No reproductions in whole or in part without prior written approval INSTALL RAVIOVALI NS TRUCTI ONS WINDOW REGULATOR ATTENTION Refer to the app
17. ropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualified technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully STEP 5 Remove the door trim panel screw Fi r ae pe i Pe pie tee eae 2 ge 7 Dy Esn ua iw enya ae ie os Ppa St x A Ba yia G a S STEP 6 Using a small flat blade screwdriver place the screw driver in one of the recessed grooves in the door trim panel marker light assembly STEP 7 Remove the door trim panel marker light assembly retainer screw Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable
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