Performa FA Filter Owners Manual 1230232
Contents
1. 20 1 50 0 25 2 00 1 75 0 15 1 25 0 20 150 E 1 00 Eos 125 0 10 50 75 m 451 00 0 10 0 75 Regenerant Draw 0 50 Regenerant Draw 0 50 0 05 0 05 0 25 0 25 0 00 0 00 0 00 0 00 20 40 60 80 100 120 20 4 60 ei 100 120 PSI 400 600 800 1000 1200 1400 1600 1800 400 600 800 1000 1200 1400 1600 1800 bar bar Backwash Number 7 8 9 10 12 13 14 Flow GPM 1 3 1 7 2 2 2 7 3 4 4 5 5 3 Flow LPM 4 9 6 4 8 3 10 2 12 9 17 0 20 0 Approximate flow rates at 60 PSI 4 14 bar Control Valve Identification of Control Valving Valve Disc Principle of Operation 6 Rinse Drain Valve SS Cam q2 X lt RA Valve Disc O P 2p De ph Ng ANN NN RN ip CN B aa Valve Disc Closed Valve Disc Open 1 Brine Valve 3 Inlet Valve Flow Diagrams 1 Service Position sss Hard Water sl Soft Water lt A Regenerant Adjustment Valve No 1 Closed 2 Closed 3 Open 4 Open 5 Closed 6 Closed 7 Closed Mineral Tank Regenerant Tank 3 Draw Slow Rinse Position I 1 Hard Water 1 Soft Water 222 LLL NGE Regenerant e 47d valve No 1 Open 2 Open 3 Closed 4 Closed 5 Closed 5 Open 7 Closed Mineral Tank Regenerant Tank 2 Backwash Position j Hard Water Soft Water O Z 2 Regenerant Adjustment Valve No 1 Closed 2 Open 3 Closed 4 Open 5 C2. 440i Control Troubleshooting Problem Possible Cause Solution 1 Control does not regenerate automatically Transformer or motor not connected Defective timer motor Skipper pins not down on timer skipper wheel Binding in gear train of timer Connect power Replace motor Depress pins for days regeneration required Replace timer 2 Control regenerates at wrong time of day Time set incorrectly Correct time setting according to instructions 2008 Pentair Residential Filtration LLC P N 1230232 Rev C JA09
3. inch 148mm Hydrostatic Test Pressure eee eee 300 PSI 20 69 bar Working Pressure eio beige Eee be ele EA ERE Dur dee Pode abe She 20 125 PSI 1 38 8 62 bar Standard Electrical Rating occo cnau cerae ia a ete 12V 60 Hz Optional Electrical Rating 115V 50 Hz 230V 50 Hz 200V 60 Hz 24V 60 Hz 24V 50 Hz 100V 60 Hz 100V 50 Hz 12V 50 Hz transformer 12V 60 Hz transformer Pressure Tank Thread iesi WDR guabas ee 2 1 2 inch 8 male Riser Pipe Diameter 1 050 inch OD 26 7 mm Riser Pipe Length 1 1 8 1 8 inches 31 8 mm higher than the top of mineral tank Standard Connection uolss eee 1 inch 25 4 mm copper tube adapters Optional Connections 3 4 inch 1 1 4 inch 22 mm and 28 mm copper tube adapters 3 4 inch BSPT 1 inch BSPT 1 inch NPT brass pipe adapters 3 4 inch 1 inch 25 mm CPVC tube adapters Regenerant Line 3 8 inch NPT male Drain Eine Gonmecti li l ox ras tup xe rede ql ie Dua RR ied Qa Qa BA 3 4 inch NPT male Optional Bypass Rotating handles full 1 inch porting reinforced Noryl Control Module Tank Adapter hr ns Reinforced Noryl Bubber Goods iu
4. very slowly Observe the water level for at least three minutes If the water level does not recede or if it goes up reference the Troubleshooting section D Advance the indicator knob COUNTERCLOCKWISE to the SERVICE or CONDITIONED WATER position and run water from a nearby faucet until the water is clear and soft 6 Add the regenerant Potassium permanganate is normally used as the regenerant however other regenerants that provide satisfactory results may be used Electrical Connection 100 VAC 115 VAC and 230 VAC units Remove the twist tie from the power cord and extend the cord to its full length Make sure the power source matches the rating printed on the control Make sure a wall switch does not control the outlet 12 VAC Connect the plug of the transformer supplied secondary cable to the mating socket at the rear or bottom of the timer housing Make sure the transformer is secure and is plugged into a power source of correct voltage that is not controlled by a wall switch 440i Control Settings Day Arrow Skipper Pins Skipper Wheel TO SET TIME OF DAY PULL KNOB AND ROTATE CONDITIONED WATER Indicator Knob Timer Time Arrow Locking Pin Timer Knob Figure 5 Programming 1 Set the number of days of regeneration on the skipper wheel Figure 5 Pull all of the skipper pins outward away from the control e Rotate the skipper wheel until day arrow points to the number of current day o
5. 1032971 B Injector Blue 1001769 3 4 inch NPT Plastic Pipe Adapter Kit 1032972 Injector Red 1001603 1 inch Plastic Pipe Adapter Kit 1030272 D Injector Green 1001604 3 4 BSPT Plastic Pipe Adapter Kit 7 Injector Cap Assembly 1001605 1 inch BSPT Plastic Pipe Adapter Kit 1000217 A Cap 3023824 3 4 BSPT S S Pipe Adapter Kit 1000218 B Cap 3023828 1 NPT S S Pipe Adapter Kit 1000219 C Cap 3023807 1 BSPT S S Pipe Adapter Kit 1030303 D Cap 1235339 Spring One Piece 268 1 Valve Disc Kit 1041174 Standard 1041175 Severe Service 3019870 l Lid Cover 1 3019874 Lever Locking Cam 268 1 13 440i Control SET TIME OF DAY PULL KNOB AND ROTATE MANUAL REGENERATION T PRESS KNOB AND TURN CLOCKWISE TO START RELEASE Part No 1040930 1000811 1000907 1034264 Not Shown 14 Description 440i Control 6 day or 7 day 1265 Bypass Transformer 440i 460i Transformer Extension Cord 15 feet 4 6 m Y Splitter run 2 units from 1 transformer Qty Troubleshooting The technology upon which the Autotrol Performa control valve is based is well established and proven in service over many years However should a problem or question arise regarding the operation of the system the control can very easily be serviced For parts mentioned refer to exploded views in the Replacement Parts section of this manual Valve Trouble
6. Autotrol Performa FA Valve With 400 Series Control Water Conditioning Control System Dealer Installation Operation and Maintenance Manual Table of Contents Installation 02e waqasa Q ka 3 Location Selection Water Line Connection Drain Line Connection Regenerant Line Connection Overflow Line Connection Placing Conditioner into Operation 5 Electrical Connection 440i Control Settings 6 Programming Manual Regeneration Removing the Valve Assembly for Servicing 7 Removing 440i or 460i for Servicing 7 Preventive Maintenance 8 Injector Screen and Injector Specifications 9 Pressure Graphs 10 Identification of Control Valving 11 Valve Disc Principle of Operation 11 Flow 12 1 Service Position 2 Backwash Position 3 Draw Slow Rinse Position 4 Fast Rinse Refill Position Replacement Parts 13 Performa Valve 440i Control 1265 Bypass Troubleshooting 15 Installation All plumbing and electrical connections must conform to local codes Inspect the unit carefully for carrier shortage or shipping damage Location Selection 1 The distance between the unit and a drain should be as short as possible 2 If it is likely that supplementary water treatm
7. You may elevate an additional 2 feet 61 cm for each additional 10 PSI 0 69 bar 4 Where the drain line is elevated but empties into the drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection This provides an adequate siphon trap Note Where the drain empties into an overhead sewer line a sink type trap must be used IMPORTANT Never insert the drain line into a drain sewer line or trap Always allow an air gap between the drain line and the wastewater to prevent the sewage from back siphoning into the conditioner Figure 3 Right Way Figure 3 Note Standard commercial practices have been followed here Local codes may require changes to these suggestions Regenerant Line Connection It is necessary to connect the regenerant line to the fitting on the valve 3 8 inch NPT Make sure all fittings and connections are tight Overflow Line Connection In the absence of a safety overflow and in the event of a malfunction the REGENERANT TANK OVERFLOW directs overflow to the drain instead of spilling the overflow on the floor where it could cause considerable damage This fitting must be on the side of the cabinet or regenerant tank To connect the overflow line locate the hole on the side of the regenerant tank Insert the overflow fitting not supplied into the tank and tighten the fitti
8. ent equipment will be required Make sure adequate additional space is available 3 Since salt must be added periodically to the brine tank the location must be easily accessible 4 There should be at least 10 feet 3 m of piping between the outlet of the conditioner and the inlet to the heater Water heaters can sometimes overheat and transmit heat back down the cold pipe into the unit control valve Hot water can severely damage the conditioner 10 foot 3 m total pipe run including bends elbows etc is a reasonable distance to help prevent this from happening To prevent hot water flowing from heat source to the conditioner in the event of a negative pressure situation install a check valve in the treated water piping from the conditioner If a check valve is installed make sure the water heating unit is equipped with a properly rated temperature and pressure safety relief valve Also make sure that local codes are not violated 5 Do not locate the unit where it or its connections including the drain and overflow lines will ever be subjected to room temperatures under 34 F 1 C or over 120 F 49 C 6 Do not install the unit near acid or acid fumes 7 The use of resin cleaners in an unvented enclosure is not recommended Water Line Connection The installation of a bypass valve system is recommended to provide for occasions when the water conditioner must be bypassed for untreated water or for servici
9. losed 6 Closed 7 Open Mineral Tank Regenerant Tank 4 Fast Rinse Refill Position m Hard Water Soft Water ZZ Zzzzz7 72 22 D Hl Regenerant ZZ Z 2 Adjustment z 2 Inlet To g JE e 2 Outlet lt j Valve No 1 Closed 2 Open 3 Open 4 Closed 5 Closed 6 Open 7 Closed Mineral Tank Regenerant Tank 12 Replacement Parts Performa Valve Not Shown Part Code No Description No Description Qty 1 1035606 Valve Assembly w o Flow Controls 1033441 Refill Cap 1 2 1030376 Camshaft 440i 1002449 Drain Fitting Elbow 3 4 hose barbed 1 3 1031391 Timer Locking Pin 1000226 Screen Cap Assembly 1 4 Drain Control Assembly 1010429 O Ring 1 1000209 No 7 1 2 gpm 4 5 Lpm 1035622 Tank Ring 1 1000210 No 8 1 6 gpm 6 1 Lpm Plumbing Adapter Kits 1 1000211 No 9 2 0 gpm 7 6 Lpm 1001606 3 4 inch Copper Tube Adapter Kit 1000212 No 10 2 5 gpm 9 5 Lpm 1001670 1 inch Copper Tube Adapter Kit 1000213 No 12 3 5 gpm 13 2 Lpm 1041210 1 1 4 inch Copper Tube Adapter Kit 1000214 No 13 4 1 gpm 15 5 Lpm 1001608 22 mm Copper Tube Adapter Kit 1000215 No 14 4 8 gpm 18 2 Lpm 1001609 28 mm Copper Tube Adapter Kit 5 1030502 Ball Flow Control 1001613 3 4 CPVC Tube Adapter Kit 6 Injector Assembly 1001614 1 inch CPVC Tube Adapter Kit 1032970 A Injector White 1001615 25 mm CPVC Tube Adapter Kit
10. lowly to approximately the 1 4 open position IMPORTANT If the water supply valve is opened too rapidly or too far media may be lost In the 1 4 open position you will hear air escaping slowly from the drain line C When all of the air has been purged from the tank water begins to flow steadily from the drain open the main supply valve all of the way D Allow the water to run to the drain until it is clear E Turn off the water supply and let the unit stand for about five minutes This allows all of the trapped air to escape from the tank 4 Add water to the regenerant tank initial fill With a bucket or hose add water to the regenerant tank If the tank has a platform above the bottom of the tank add water until the level is approximately 1 inch 25 mm above the platform Do not add regenerant at this time 5 Place the unit into operation A With the water supply valve completely open carefully advance the indicator knob COUNTERCLOCKWISE to the center of the REFILL position Hold the indicator knob at this position until water starts to flow through the regenerant line into the regenerant tank Do not run the unit for more than one or two minutes B Advance the indicator knob COUNTERCLOCKWISE until it points to the center of the DRAW SLOW RINSE position C With the indicator knob in this position check to see if water is being drawn from the regenerant tank The water level in the regenerant tank recedes
11. ng The most common bypass systems are the Autotrol Series 1265 bypass valve Figure 1 and the plumbed in globe valves Figure 2 Though both are similar in function the Autotrol Series 1265 bypass offers simplicity and ease of operation Not in Bypass In Bypass AN m NJ 0 N J Figure 1 Autotrol Series 1265 Bypass Valve Not in Bypass In Bypass Conditioner Conditioner Figure 2 Typical Globe Valve Bypass System Drain Line Connection Note Standard commercial practices are followed here Local codes may require changes to the following suggestions 1 Ideally located the unit is above and not more than 20 feet 6 1 m from the drain For such installations using an appropriate adapter fitting connect 1 2 inch 1 3 cm plastic tubing to the drain line connection of the control valve 2 If the backwash flow rate exceeds 5 22 7 Lpm or if the unit is located more than 20 feet 6 1 m from the drain use 3 4 inch 1 9 cm tubing for runs up to 40 feet 12 2 m Also purchase the appropriate fitting to connect the 3 4 inch tubing to the 3 4 inch NPT drain connection 3 If the unit is located where the drain line must be elevated you may elevate the line up to 6 feet 1 8 m providing the run does not exceed 15 feet 4 6 m and the water pressure at conditioner is not less than 40 PSI 2 76 bar
12. ng b Remove variable regenerant controller and control is set for incorrect flow rates flush out foreign matter Manually position control to regenerant draw to clean controller after so doing position control to purge to remove regenerant from tank c Defective controller c Replace controller 4 Intermittent or irregular draw a Low water pressure a Set pump to maintain 30 PSI at unit b Defective injector b Replace both injector and injector cap 5 No conditioned water after a Unit did not regenerate a Check for power regeneration b No chemical in regenerant tank b Add chemical c Plugged injector c Clean injector Flush with water 6 Control backwashes at a Incorrect backwash controller used a Replace with correct size controller excessively low or high rate b Foreign matter affecting controller b Remove controller and ball Flush with water operation 7T Flowing or dripping water at a Drain valve 5 or 6 or regenerant valve 1 a Manually operate valve stem to flush away drain or regenerant line after held open by foreign matter or particle obstruction regeneration b Valve stem return spring on top plate b Replace spring weak 8 Unconditioned water leakage a Improper regeneration a Repeatregeneration making certain that the during service correct regenerant dosage is set b Leaking of bypass valve b Replace O ring O ring around riser tube Replace O ring damaged 15
13. ng with plastic thumb nut and gasket as shown Figure 4 Attach a 1 2 inch 1 3 cm length of I D tubing not supplied to the fitting and run it to the drain Do not elevate the overflow line higher than 3 inches 7 6 cm below the bottom of the overflow fitting Do not connect to the drain line of control unit The overflow line must be a direct separate line from the overflow fitting to the drain sewer or tub Allow an air gap as per drain line instructions Figure 3 Overflow Fitting Installed Connect 1 2 inch 1 3 cm Tubing or Hose and Run to Drain Figure 4 Placing Conditioner into Operation After all of the previous steps have been completed the unit is ready to be placed into operation Follow these steps carefully 1 Remove the control valve cover by first releasing the plastic tab from the back of the cover Pull the back of the cover slightly outward and lift it up Note The following steps will require turning the indicator knob Figure 5 to various positions Manually rotate the camshaft COUNTERCLOCKWISE only until the indicator knob points to required position See the manual regeneration sections for each control s manual operation 2 Rotate the indicator knob COUNTERCLOCKWISE until it points directly to the word BACKWASH 3 Fill the media tank with water A With the water supply off place the bypass valve s into the not in bypass position B Open the water supply valve very s
14. r number 1 Depress the skipper pin s at the day s for which regeneration is required 2 Set the time of day Grasp the timer knob and pull it outward Rotate it in either direction until the timer arrow points to the actual time of day Release the timer knob Note With the time of day properly set the conditioner regenerates at about 2 30 a m If you prefer to have the unit regenerate at an earlier or later time simply set the current time of day accordingly e g to have the unit regenerate at 4 30 a m two hours later set the clock two hours earlier than the actual time of day Note The Timer Locking Pin should always be horizontal Figure 5 during operation Manual Regeneration Electricity is used only to run the control and to rotate the camshaft All other functions are operated by water pressure Therefore in the event of a power outage all the regeneration positions may be dialed manually by depressing the indicator knob and turning COUNTERCLOCKWISE Figure 5 The following cycle times should be used for proper regeneration BACKWASH 20 minutes DRAW SLOW RINSE 50 minutes FAST RINSE REFILL 10 minutes Do not exceed 10 minutes for the FAST RINSE REFILL cycle as this causes excessive regenerant usage during the next regeneration and possibly a regenerant residue in the treated water Removing the Valve Assembly for Servicing 1 Unplug the power cord 2 Shut off the water suppl
15. shooting IMPORTANT Service procedures that require the water pressure to be removed from the system are marked with a after the possible cause To remove water pressure from the system put the bypass valve or three valve bypass into the bypass position and open the backwash drain valve the seventh valve back from the control with a screwdriver Restore system water pressure when the service work is completed Problem Possible Cause Solution 1 Control will not draw a Low water pressure a Set pump to maintain 30 PSI at unit b Restricted drain line b Remove restriction c Injector plugged c Clean injector and screen d Injector defective d Replace injector e Valve 2 and or 4 not closed e Remove foreign matter from disc and check disc for closing by pushing in on stem Replace if needed 2 Regenerant tank overflow a Regenerant valve 1 being held open a Manually operate valve stem to flush away obstruction b Uncontrolled regenerant refill flow rate b Remove variable regenerant controller to clean c Valve 3 or 4 not closed during c Flush out foreign matter by holding disc open regenerant draw causing refill and manually operating valve stem d Air leak in regenerant line d Check all connections in regenerant line for leaks 3 System using more or less a Inaccurate setting a Correct setting regenerant than regenerant b Foreign matter in controller causi
16. ssus ad TS Compounded for cold water service Program Clock Timer 440i Available in 6 or 7 day English German French Italian Spanish Japanese Injector Size A White Nozzle 042 inch 1 1 mm diameter Throat 089 inch 2 3 mm diameter Injector Size B Blue Nozzle 052 inch 1 3 mm diameter Throat 099 inch 2 5 mm diameter Injector Size Red Nozzle 059 inch 1 5 mm diameter Throat 099 inch 2 5 mm diameter Injector Size D Green Nozzle 071 inch 1 8 mm diameter Throat 147 inch 3 7 mm diameter Internal Backwash Controllers 7 through 14 inch 17 8 though 35 6 cm diameter media tanks All sizes to flow 5 0 gpm sq ft 183 L m m of bed area For tank sizes above 14 inches in diameter use an external flow control Noryl is a trademark of the General Electric Company Pressure Graphs Injector 1031363 A in a 268 Valve Injector 1031364 B in a 268 Valve 1 00 0 30 0 20 1 25 0 75 0 15 0 20 1 00 20 50 s075 1 Es Regenerant Draw Regenerant Draw 0 10 0 50 0 25 0 05 0 00 0 00 06 0 00 20 40 60 80 100 120 20 40 60 80 100 120 PSI PSI 400 600 800 1000 1200 1400 1600 1800 400 600 800 1000 1200 1400 1600 1800 bar bar Injector 1031365 Injector 1030272 C in a 268 Valve D in a 268 Valve r 0 30 1 75 2 25 0
17. y or put the bypass valve s into bypass position 3 Remove the cover and with a screwdriver relieve tank pressure by pushing open valve No 7 rear flapper on the control as shown Figure 10 Figure 10 4 When used with a globe valve bypass loosen and detach the inlet outlet regenerant and drain lines from the valve If using the 1265 bypass loosen and remove the valve from bypass as well as loosening and removing the regenerant and drain lines 5 Unscrew the valve counterclockwise and remove the valve from tank 6 To replace the control valve reverse the above procedure Removing 440i or 460i for Servicing 1 Unplug the power cord 2 Remove cover 3 The control should be in service position Figure 11 4 Rotate the locking lever to point up Figure 12 5 Pull the end of the camshaft out from the lever and remove the camshaft Lever Down Figure 11 Lever Up Figure 12 6 Remove the timer locking pin and lift the control straight up and off of the valve 7 To reinstall the camshaft and control reverse the above procedures Note When reinstalling the camshaft the control should be in SERVICE position When the camshaft is positioned cams will make contact with valves to force them open Preventive Maintenance Injector Screen and Injector Clean the injector screen and the injector once a year 1 2 Unplug the wall mount transformer Shut off the water suppl
18. y or put the bypass valve s into the bypass position Relieve system pressure by opening valve No 7 at rear with a screwdriver Figure 10 Remove the injector screen and injector cap Figure 12 with a screwdriver Clean the injector screen using a fine brush Flush it with water until clean Pull the injector straight out using a needle nose pliers Flush water into the injector screen recess of the valve body to flush debris out through the injector recess 8 Clean and flush the injector with water 9 Lubricate the O rings on the injector injector cap and injector screen with silicone lubricant only Reinstall the injector injector cap and injector screen IMPORTANT Do not overtighten the plastic cap Seat the cap lightly into position Overtightening may cause breakage of the plastic cap that may not be immediately visible 11 Plug the wall mount transformer into the outlet Reset the clock if necessary 12 Slowly open the water supply valve or return the bypass valve s to the service position Injector Figure 13 Specifications Inlet i 2 5 inch 63mm Drain 2 5 inch 63m Outlet F3 di Y il IN J jt laj j Hi ga T ESR f A Sa 8 74 inch 222mm 3 37 inch 86mm 4 22 inch 107mm E VP WORT NISI 5 76 inch 146 5 82
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