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Berchtold Operon B-810 - Frank`s Hospital Workshop

1. S 5 ACCESSORIES DESIGNED 0 S 5 WARNING TAB EUS See tU E ate ta Ten S 6 9 1 1 1 1 ENVIRONMENTAL REQUIREMENTS ccccsscsssssesseessecsuccsuessecssecsuessessusssuessessueesucsanesasesuessecsaeesuessecsaventeeaeen 1 1 lt 1 1 Se 0 02 1 2 INS TAT LAT VON 1 4 THE Sectio dues S 1 4 000 0090 1 5 CHECKS AND ADJUSTMENT 9 1 5 1 6 1 6 GENERAT INFORMATION cl teta ean te UE LM ILC E 2 1 GENERAL DESCRIPTION D 2 1 RADIOLUCFNT TABLE TOP AND PADS 2 1 7000000000 000 2 1 0 E d Ra E DE 2 5 R EE S EAEE ER 2 2 1 TE 2 3 2 3 000 24 PRIMARY HAND PENDANT INDICATORS etre 2 5 PRIMARY HAND PENDANT 6 04 2 6 70 000 0026 Rev 2 OPERON B 810 SURGICAL TABLE TABLE OF CONTENTS EOOTSWTPLICHEOGPEPION NE 227 2 9 AUXILIARY c cdl neh 2 8 AUXILIARY CONTROL DRAWER 2 8 OPERATING ien lea Geta 3 2 5
2. 3 2 7 7 3 3 PATIENT ORIENTATION 7 9 3 3 000 3 3 REVERSE ORIENTATION cccscsscsscssessessessessessessessessesuessessessesucsuessessesuessesarsaessessessessessussesseseessesatsaeeneeseen 3 3 PATIENT 9 3 3 TABLE MOVEMENT WITH PATIENT 3 4 0 LE EIE 3 4 3 5 TABLE MOVEMENT LIMITS 3 5 SOFTWARE CONTROLLED LIMITS 7 7 annaa 3 6 USER CONTROLLED LIMITS 7878 8 0808080 7 007 3 7 a 3 7 5 9 3 8 FOOTSWITCH 3 9 PACKUP INSIRUC TION SURE AR Oe ite TER enis 4 5 5 1 PERIODIC etit lar Re Ta UE 5 1 5 2 STAINLESS STEEL SURFACES edu 5 2 CLEANING METHODS i teneret ere ech Liao 5 2 CLEANING 0 9 999 999 9 5 2 REMOVING STAINS 7
3. UE dE NER EERS ENSE ERIT ERN DENS AUR RUNE RENE ERR YN SERERE RN EAE 1 5 FIGURE 18 CHAIR POSITION 1 6 FIGURE 2 1 OPERON 810 SURGICAL TABLE 2 1 FIGURE 2 2 BASE COMPONENTS POWER SUPPLY 2 2 FIGURE 235 PRODUCT IDENTIFICATION AND FUSE INFORMATION 1 5 2 3 FIGURE 24 PRIMARY HAND PENDANT AND FOOTSWITCH CONNECTOR BOX 2 3 FIGURE 2 5 HAND PENDANT POWER ON INDICATORS ecce cesse eee eterne 2 4 FIGURE 2 6 PRIMARY HAND PENDANT 5 4 1 1 0 assess eese 2 5 FIGURE 2 7 PRIMARY HAND PENDANT 8 2 2 2 6 FIGURE 2 85 a 2 7 FIGURE 29 DEPLOYING THE FOOT 1 ee ette esas sees e eee 2 7 FIGURE 2 10 LOCKING THE FOOT 2 2 7 FIGURE 2 11 LOCATION OF AUXILIARY PENDANT AND DRAWER 2 8 FIGURE 2 12 ACCESSING THE AUXILIARY HAND PENDANT KEYBOARD
4. e Headrest interchanged to allow for normal and reversed patient e Kidney Elevator e Seat Section Section Detachable Seat Kidney Back Leg Section Section Elevator Section eaarest l l 9 0 K Primary Footswitch 7 Primary Hand Hand Receptacle Jo Pendant Pendant Receptacle Footswitch CD Manual Foot Pump Located on this end of ES AW L ZON Base 0 Power Entry Module ape Floor Feet 0 Fuses and Auxiliary RS232 Port Hand Pendant Drawer FIGURE 2 1 OPERON B 810 SURGICAL TABLE 70 000 0026 Rev 2 GENERAL INFORMATION POWER SUPPLY WARNING Repeated breaker tripping or fuse replacement may indicate a ground fault or overload condition The table will not operate reliably under these conditions and may be electrically unsafe Do not use the table until these conditions are corrected NOTE Recharge the batteries as NOTE D indicated by the battery indicator on the control pendant For longevity it is good practice to charge the batteries at least once a week When the table is plugged into a 120VAC receptacle it is powered by AC mains When the power cord 1s not plugged in the batteries provide power to the table In either case the ON OFF switch on the base must be ON to articulate any table sections When the ON OFF switch on the base is OFF the table s electronics
5. BERCHTOLD BERCHTOLD OPERON 810 OPERON 810 INSTALLATION amp OPERATING MANUAL INSTALLATION AND OPERATOR MANUAL 70 000 0026 Related Publications OPERON B 810 Uncrating Instructions 60 000 0002 OPERON B 810 Service and Parts Manual 70 000 0027 This manual contains proprietary information of Berchtold Corp It shall not be reproduced in whole or in part without the written permission of Berchtold Corp ETL CETL LISTED TO IEC 60601 1 MEDICAL ELECTRICAL EQUIPMENT OPERON IS A REGISTERED TRADEMARK OF BERCHTOLD CORPORATION OPERON B 810 SURGICAL TABLE TABLE OF CONTENTS TABLE OF CONTENTS SPECIAL SAPETY INSTRUCTIONS ode CANA Oa E KE S 1 0 0 S 1 USE 5 0 5 1 S 1 CONTROLPENDAN UNAM INI LLL S 2 2 PATIENT POSITIONING C ettet 0 0 0000000000888000 S 3 4 TABLE MOVEMENT 008 4 ENVIRONMENTAL 9 1 442 414 610 5 4 UNP neues 4 000 0000 5 5 RADIOLUCENT TABLE TOP AND PADS 0 5 5 POWER SUPPE Y MEE Ds EUM EE 5 5 CLEANING AND DISINFECTION 2 44 4 010
6. FIGURE 2 6 GENERAL INFORMATION PRIMARY HAND PENDANT INDICATORS Rev 2 2 5 GENERAL INFORMATION Primary Hand Pendant Functions WARNING The primary hand pendant is configured for normal patient orientation If the patient is reversed the back function must be used to raise or lower the patient s legs and the leg function must be used to raise or lower the patient s back Trendelenburg tilt and slide functions are also reversed if the patient is in reverse orientation 1 BACK Raises and lowers the back section 2 TABLE Raises and lowers the entire tabletop LEG gt Raises and lowers the leg section 4 TREND REV TREND Trendelenburg Tilts the entire tabletop about the transverse axis 5 FOOTSLIDE HEAD SLIDE Slides the table top toward and away from the head 6 TILT LEFT TILT RIGHT Tilts the entire tabletop about the head to foot axis 7 UPKIDNEY DOWN KIDNEY Raises and lowers the kidney elevator 8 FLEX Combines back down with reverse Trendelenburg to form an inverted V jackknife position 9 CHAIR Combines back up Trendelenburg and leg down functions to form a chair like support The three functions operate in a repeating sequence until the back section reaches 80 relative to the seat section and the leg sections reach 105 degrees relative to the seat section 10 LEVEL Moves all table sections to a horizontal position that is within 1 d
7. Leg Section Pivots 70 000 0026 OPERATING INSTRUCTIONS REDUNDANT LEG SECTION LOCK For added security the removable leg section includes a locking mechanism as pictured below It is recommended that while the leg section is attached the two pins on each pivot are pressed inward the red coating is not visible Attempt to pull the leg section away from the table to make sure that it is retained If not push evenly until the locks engage Leg Seat Section Section 6 1 0220 18 1 FIGURE 3 9 ASSEMBLED LEG SECTION To remove the leg section 1 Bring the leg section to a level position i e parallel to the floor 2 To detach the leg section first press the locking pins outward then remove the leg section as described above 3 Depress the latches to release the locking mechanism and pull back evenly Rev 2 3 8 OPERON B 810 SURGICAL TABLE FOOTSWITCH OPTIONAL CAUTION The Footswitch s electrical connections are resistant to fluid intrusion but if fluid drainage is anticipated the footswitch should be protected by wrapping it with a clear disposable footswitch bag This will reduce the need to disinfect the footswitch NOTE to operate the footswitch NOTE gt control the floor feet must be locked NOTE It is not necessary to NOTE gt press the primary hand pendants ON OFF switch when operating the footswitch control Th
8. eS MT ET PT ATT 1881 MAUER BURKE DUMAE 20 F POSIBLE TLE xu LEG SECTS E CONTACT GAELE DATEI EHIE LEG 20 REVEAT Dra wing 306651 Rev 1 FIGURE S 2 PATIENT SAFETY WARNING LABEL WARNING Always replace fuses FIGURE S 3 shows the product information label with fuses of the same voltage and attached to the top of the column on the head side of current rating Failure to use the the table The product information label also contains correct fuse could cause a fire and fuse replacement information injury to the patient or OR personnel EERCHT OLD CORF 1250 HAHAHAH 6 FUSE TYPES Fuse Product 4 CHARLESTON SC 29408 Sify FOR 230 aft Information Identification Fi BAH25V FOR 115 44 2 Information o A C La tan aie r Fz Erra X SLO BLO BATTERY PUMP MODEL MUMBER F4 ATO FAST ACTING SERIAL DATE MANLIFACTURED r3 FE ZOA 12V ATO FAST ACTING SPARE FIGURE 5 3 PRODUCT IDENTIFICATION LABEL Rev 2 70 000 0026 5 6 OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS These instructions provide the information necessary to unpack and install the OPERON B 810 Surgical Table ELECTRICAL POWER REQUIREMENTS WARNING POSS
9. 09 65 Height lt 31 AND Slide is Max Forward leg end 0 97 Slide Function is disabled if Trendelenburg or Reverse Trendelenburg angles gt 15 Leg Down gt 65 AND Height lt 31 If Leg down angle is Max Height 5 Min Height is gt 65 46 31 Tilt Left and Tilt Right 70 000 0026 Rev 2 3 6 OPERON B 810 SURGICAL TABLE User Controlled Limits CAUTION Watch the table at all times while performing multiple articulations Stop table movements before collisions occur Failure to do so could result in damage to the table Some collisions are possible when combining accessories and multiple articulations particularly at low table heights When combining functions you must monitor the table s position to ensure collisions are avoided CAUTION If the procedure does not require the use of the table s leg section it should be removed CAUTION Rev 2 3 7 OPERATING INSTRUCTIONS HEADREST WARNING Do not mount knee crutches or leg holders to the headrest side rail The headrest should only be used for supporting the head or feet Do not lean on the headrest The headrest has a weight limit of 25165 WARNING Be sure that when articulating the headrest the locking mechanism ends up properly engaged and not in between positions The headrest may move when load is applied until the locking mechanism engages The table headrest can be latched in any position f
10. Remove screws that secure bracing FIGURE 1 2 SHIPPING CLAMPS 11 Align the ramp on the side of the shipping skid 12 Remove the slats beneath the base FIGURE 1 3 Shipping Skid 6 1 0220 26 1 FIGURE 1 3 LOADING UNLOADING RAMP 70 000 0026 Rev 2 INSTALLATION INSTRUCTIONS 13 Press the UNLOCK button on the pendant This will raise the feet and allow the casters to rest on the pallet CAUTION Do not attempt to lift the table by its seat section or side rails Do not allow the table to drop off the ramp as this can damage the casters eg FIGURE 1 4 REMOVE TABLE FROM SKID INSTALLATION Installing the Pads The tabletop is fitted with a matching set of conductive radiolucent pads CAUTION The anti static properties of the table depend on the use of the recommended mattress Compromise of the anti static properties could expose the patient or OR personnel to an electrostatic shock It could also deliver a shock to the table s electronics that could damage or destroy critical components Rev 2 1 4 OPERON B 810 SURGICAL TABLE WARNING POSSIBILITY OF TIPPING The table will roll freely with the legs unlocked At least two people are required to roll the table down the ramp 14 With a partner slowly move the table down the ramp FIGURE 1 4 15 Save all packaging materials Leg Section Perineal Cutout Back Seat Headrest FIGURE
11. WARNING POSSIBILITY OF TIPPING Table stability may be compromised if patients are positioned beyond the following limits Normal Patient Orientation The patient s pelvis should not be extended beyond the end of the seat section The patient s legs may be placed on a leg extension attached to the end of the leg section Reversed Patient Orientation The patient s pelvis should not be extended beyond the back section The patient s legs may be placed on a leg extension attached to the end of the back section Full articulation and full slide in either direction can be safely achieved with a 6001 273kg patient if these steps are followed 0 000 0026 WARNING WARNING Before positioning the table be sure the correct table orientation is selected as indicated by the NORM or REV indicator on the primary control pendant Improper orientation will result in reverse functioning and potential patient injury WARNING Possibility of tipping If full slide forward is required the patient s pelvis must always be located over the seat section when in normal orientation Using full forward slide while the patient s pelvis is on the leg section can impair table stability and result in patient injury or equipment damage WARNING The leg section may be removed from the table If it is left on the table use caution when raising the leg section while the patient is in this position Rev 2 S
12. if any problems arise If the integrity of the external protective earth conductor arrangement is in doubt the surgical table should be operated from its internal electrical power source batteries until the situation 15 corrected The batteries require charging at least once a week If the integrity of the external protective earth conductor arrangement is in doubt and the batteries are not charged operate the surgical table with the manual 70 000 0026 OPERATING INSTRUCTIONS foot pump and the auxiliary hand pendant until the situation is corrected LOAD CAPACITY WARNING Overloading may result in tipping of the table or failure of the table sections to move Do not exceed maximum load The patient lifting and articulation capacity is 600 Ibs 273 kg This means that a 600 Ib patient can be moved into any of the standard procedural positions PATIENT ORIENTATION WARNING Before positioning the table be sure the correct table orientation is selected as indicated by the NORM or REV indictor on the primary control pendant Improper orientation will result in reverse functioning and potential patient injury Normal Orientation Normal Orientation is defined as follows e The head end is the end where the manual pump is located The perineal cutout in the seat section 1s exposed Left and right refer to the patients left and right Manual Pump Pedal Leg Perineal Alternate Section C
13. 1 5 PAD SET To install the pads align them with the edge of the tabletop and press down Velcro tape will hold the pads in place 70 000 0026 OPERON B 810 SURGICAL TABLE To remove the pads pull up at one corner and peel them from the tabletop If pad replacement is necessary replace with Berchtold replacement pads Cleaning instructions outlined under MAINTENANCE beginning on page 4 1 Installing the Headrest The headrest can be installed at either end of the table Attach headrest to back seat section for standard table set up Locked Unlocked Position Position FIGURE 1 6 LOCKING LEVERS Locking levers are located on the underside at the end of the back and leg sections and are used to secure the headrest The levers have two positions locked and unlocked Installing the Headrest I Slide the headrest into its location as far as possible until you hear the locks engage 2 Pullthe headrest towards you to ensure that it is locked into place Back Section Headrest Locking Lever FIGURE 1 7 HEADREST Removing the Headrest 1 Depress two locking levers on the underside of the table while you pull the headrest away from the table 2 Grasp the headrest on each side and remove 70 000 0026 INSTALLATION INSTRUCTIONS CHECKS AND ADJUSTMENT WARNING The installation checkout is necessary to ensure that handling during shipment did not dama
14. Clamps and accessories Slide Screw Drive Belt Structural integrity of the table Batteries Every 3 years or when charge discharge cycle drops below five eight hour shifts 70 000 0026 Rev 2 MAINTENANCE CLEANING AND DISINFECTION WARNING Unplug the power cord before cleaning the table if cleaning liquids will be located near the power cord receptacle Under no circumstances should steam or extremely hot water over 150 F 66 C be used to disinfect or clean the table Elevated temperatures and unusually high humidity will weaken the hydraulic lines and result in failure of the hydraulic system and increased leakage currents Do not attempt to clean this table in automatic cart washing equipment Use of high pressure water guns could lead to an electrical malfunction and must be avoided NOTE The use of quaternary type disinfectants without immediate rinsing NOTE may result after an extended period of time in corrosion of painted and plated table components Rinse all surfaces that come in contact with this type of disinfectant and wipe dry NOTE The OPERON B 810 with all NOTE gt covers installed is splash proof in accordance with the IPX4 standard defined in IEC 529 Flooding fogging or steam cleaning is not recommended STAINLESS STEEL SURFACES Exterior surfaces should be regularly wiped clean with a mild detergent solution rinsed and wiped dry with a soft lint free cloth CLEANING
15. ENVIRONMENTAL REQUIREMENTS in Table 2 1 for the appropriate environmental conditions for the OPERON B 810 table Store the table in a cool dry place Do not subject the table to environmental conditions in excess of those specified in Table 2 1 TOOLS REQUIRED The following tools are required Level Angle indicator Tape measure 11 amp 14mm socket wrench Diagonal cutters Flathead screwdriver Pliers INSTALLATION INSTRUCTIONS UNPACKING WARNING POSSIBILITY OF INJURY This table weighs approximately 715 pounds 325 kg At least two persons are required to remove the table from its shipping container WARNING POSSIBILITY OF INJURY Do not attempt to lift the table by its top sections Failure to follow uncrating instructions in the order given will result in difficulty in removing the table from the skid and possible personal injury NOTE Warranty shall be void if customer fails to call Berchtold Corporation Sales Representative before unpacking NOTE gt 1 Cut the strapping around the shipping box remove the top cover FIGURE 1 1 Top Cover _ Straps Carton FIGURE 1 1 SHIPPING CONTAINER 2 Remove the ramp from the box 3 Cut and remove all strapping and top bracing frames Be careful not to mar finish Remove the plastic bag covering the table Hev 2 1 2 NOTE gt OPERON 810 SURGICAL TABLE Check contents of smaller carton a Primary Hand
16. Pendant b Headrest c Power Cord d Installation and Operator Manual Remove primary hand pendant from the smaller carton Plug pendant into receptacle on the right side of the remote control box located on the left side of the table s column aligning the red dots on the connectors See FIGURE 5 1 Place the ON OFF switch located on the base in the ON position It is not necessary to plug in the power cord Press the ON button on the primary hand pendant The pendant will turn on and illuminate NOTE If battery indicator on the primary hand pendant is green or yellow it is not necessary to use the manual foot pump or plug the table into AC If battery indicator is red the table can be plugged into AC or when using the auxiliary hand pendant follow the manual foot pump procedure outlined under MANUAL FOOT PUMP later this manual NOTE The primary hand NOTE gt pendant will automatically turn off 10 after 90 minutes if a table function is not selected and the table is not plugged into AC To reactivate the pendant press either the pendants ON button or a function button to move the selected function Press the LOCK Button on the primary hand pendant to extend the locking cylinders The LOCK LED on the primary hand pendant will illuminate Remove the lag screws that retain the bracing supports See FIGURE 1 2 70 000 0026 OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS
17. TABLE 3 1 If the Berchtold table is positioned according to POSITION OF FUNCTION the software prevents movement beyond the range specified by RESULTING FUNCTION LIMIT The user cannot override these limits using the control pendant Hev 2 OPERON B 810 SURGICAL TABLE OPERATING INSTRUCTIONS TABLE 3 1 SOFTWARE CONTROLLED LIMITS Position of Function Resulting Function Limit Back Section raised over 26 Kidney elevator cannot be operated Any raising of the kidney Limits Back section to maximum of 26 above horizontal elevator 30 except Trendelenburg and Reverse Trendelenburg When Tilt Right is Max Trend angle is Max Reverse Trend angle is 0 to 5 30 30 5 1 to 10 30 152 10 12 10 20 229 152 When Tilt Left is O to 10 30 30 10 1 to 20 22 22 When Leg angle is gt 65 30 10 gt 90 30 Disabled When Back down angle is gt 30 15 When table Height is lt 31 31 Height 40 AND Leg 155 265 20 except When Trend is Max Tilt Right is Max Tilt Left is 0 to 20 20 gt 20 10 When Rev Trend is 0 to 15 20 15 to 22 20 gt 22 10 When Leg down is gt 65 Disabled Disabled Back angle If Height is Max Back angle is Min Back angle is lt 31 80 30 Leg angle 0 105 except If Reverse Trend is Max Leg up angle Max Leg down angle is is gt 10 02 652 If table Height is lt 31 02 652 lf Tilt right or left is gt 5
18. and pump motor are isolated from the power supply and the batteries regardless of the pendant used When the charge indicator lamp near the power cord receptacle is lit the table senses AC power and activates the battery charging system If AC is present the battery charging system is activated whether the ON OFF switch on the base is in the ON Auxiliary Hand Pendant Door OPERON B 810 SURGICAL TABLE or OFF position The table can remain plugged into AC indefinitely without damaging the batteries The battery indicator on the primary hand pendant displays the battery charge status This display has three sections green full charge yellow low charge and red recharge Only one color will be activated at a time NOTE In the unlikely event of a NOTE gt control failure the table movements can be stopped by switching the breaker on the base to the off down position FUSES Two sets of fuses are accessible without removing the base covers The first set located within the receptacle for the power cord contains two fuses These fuses protect against current surges in the AC mains line The second set located behind the hinged door next to the ON OFF switch contains four fuses Three of these fuses protect against surges in the DC circuitry one fuse serves as a spare Fuses F3 and F4 are 20 Amp rated Fuse F5 is 2 Amp rated In addition to the fuses the ON OFF switch serves as a circuit breaker with a 20 A
19. are unlocked the table may roll when the manual pump is operated CAUTION The auxiliary hand pendant does not have the following functions FLEX CHAIR RETURN TO LEVEL and SLIDE This pendant is intended to be used for completing procedures followed by charging the batteries or servicing the table Section 4 of this manual contains more information on the auxiliary hand pendant including a graphic with function button identifications AUXILIARY PENDANT DRAWER Do this to use the auxiliary hand pendant 1 Pull the finger tab and slide the pendant out FIGURE 2 11 e Removing the pendant activates a switch that turns the auxiliary pendant on e Activating the auxiliary hand pendant does NOT disable the primary hand pendant Rev 2 OPERON B 810 SURGICAL TABLE Auxilary Control Pendant FIGURE 2 11 LOCATION OF AUXILIARY PENDANT AND DRAWER 2 Press and hold the desired function button Up Floor Linipck FIGURE 2 12 AUXILIARY HAND PENDANT KEYBOARD 3 Operate the manual foot pump until the table top is in the desired position NOTE Cord and auxiliary hand NOTE gt pendant should be placed in separate compartments as labeled When the procedure is complete do this to stow the auxiliary hand pendant 1 Carefully fit it and cord into the compartment 2 Close the door firmly 3 If deployed stow the foot pump handle 70 000 0026 OPERON B 810 SURGICAL TABLE OPERAT
20. indicator lamp near the power cord receptacle is illuminated mains AC is sensed by the table and the battery charging system is activated If AC 1s present the battery charging system is activated whether the ON OFF switch on the base is ON or OFF The table can remain plugged into AC indefinitely without damaging the batteries 1 Press the ON button on the control pendant to activate the control pendant NOTE If no table function is selected NOTE gt and AC is not present the control pendant will automatically turn off after a preset time The delay interval is adjustable through the table s service software If AC is present the auto shutdown feature is disabled To reactivate the pendant press a function button To move the selected function press the button a second time 2 Press FLOOR LOCK to lower the floor feet The green LOCK indicator on the control pendant will light when the floor feet are locked 3 Select the desired function by pressing and holding the appropriate function switch 4 When the desired position has been reached release the function switch to stop movement 5 After the patient has been transferred from the table press FLOOR UNLOCK to raise the floor feet and allow table transport The yellow UNLOCK indicator on the control pendant will light when the floor feet are unlocked If the table functions do not operate check the following 1 Is the On Off switch on the base in the OFF
21. is open The primary hand pendant will still be enabled if the auxiliary hand pendant drawer is open SERVICE red Table malfunction It is likely that most of the functions still work properly and can still be controlled from the primary hand pendant If the control pendant is not working use the auxiliary hand pendant and the manual foot pump if necessary to articulate the table until the malfunction can be repaired NOTE If the SERV indicator lights NOTE gt call your local Berchtold Corporation Service Representative REVERSE orange Indicates reverse orientation of controls FLOOR UNLOCK Floor feet are raised so table is mobile FLOOR LOCK Floor feet are lowered so table 1s locked in place BATTERY Indicates charge status of the batteries e Green Full to medium charge Normal Operation e Yellow Low charge Table still operates normally but batteries should be charged at the first opportunity e Red steady Recharge battery Pump motor is shut off and manual foot pump must be used with auxiliary pendant Red flashing Auxiliary pendant must used Recharge battery immediately ON backlight Control pendant is activated NOTE In the event of a primary hand NOTE gt pendant failure use the auxiliary hand pendant and foot pump to complete the procedure and contact your local Berchtold Corporation Service Representative 70 000 0026
22. or staff member is caught in a pinch point when the table is articulated WARNING Damage to the table or object may occur if any foreign object accessory Clamp etc is in a table pinch point when a table is articulated Pinch points include but are not limited to Kidney elevator to seat channels Kidney elevator to seat top Kidney elevator to back section Back section to side shields Leg section to side shields Leg section to column shield Leg section to base cover Leg section to seat section Back section link to seat channel Column shields to base cover Side shields to column shields in tilt Floor feet to base Floor feet to floor Base to floor Headrest to back section This list is not all inclusive because pinch points can be created by the attachment of accessories Always check that the patient and staff are clear of pinch points before and while the table is in motion Refer to Figure 3 1 for details SPECIAL SAFETY INSTRUCTIONS CONTROL PENDANTS H v j G gt 2 G NOTE The primary hand pendant can be configured for normal or reverse patient orientation by pressing the NORMAL or REVERSE buttons on the pendant This reverses all functions except floor locking table up down and kidney up down Using the reverse function also disables the chair function WARNING The primary hand pendant is configured for normal patient orientation If the patient i
23. position e Turn the switch to the ON position 70 000 0026 3 5 OPERON B 810 SURGICAL TABLE 2 15 the yellow UNLOCK indicator lit Lock the floor feet 3 15 the red battery indicator flashing or steady e Use the manual foot pump or plug in the table Plugging in the table will allow normal use and also recharge the batteries 4 SERV indicator lit e A lit SERV indicator indicates that service is required but may not disable a table function or functions depending on the failure If a failure occurs that can allow an unsafe operation the specific function such as return to level will be disabled but the other functions will remain enabled Only a catastrophic failure of the main processor will light the SERV LED and disable all table functions Always contact Berchtold Service if the SERV indicator is lit FUNCTION PRIORITY When a function is selected using either the primary hand pendant or optional footswitch the table will stop performing the function that was in progress To resume the motion you must release the function or footswitch button and press it again TABLE MOVEMENT LIMITS Due to the OPERON B 810 table s extensive articulation range some functions can not be combined at their maximum capability These interfering functions are limited in two ways by the table software and by the user Software Controlled Limits The software controls limit the functions described in
24. table is unlocked press LOCK to lock the function table to the floor Primary hand pendant failure Use the auxiliary hand pendant and the foot pump if necessary to complete the procedure and contact Berchtold Service Head section or leg extension Ensure that the levers on each end of the head or leg section are fully cannot be removed depressed Pull the head section or leg extension out by applying an even force on each side of the section Service indicator illuminates Contact Berchtold Service An illuminated service indictor can cause certain functions such as RTL CHAIR and FLEX to be disabled Other functions may work normally The primary hand pendant functions The motor may be overheated Let the table sit for 15 minutes before normally but the pump motor will attempting another function The auxiliary pendant and foot pump can be not operate used to complete the procedure Contact Berchtold Service to determine the cause of the overheating Check 2 from the top fuse in the drawer FIGURE 2 2 Replace if blown Contact Berchtold Service to determine the cause The pump or the controller may have failed Contact Berchtold Service for repair Check the primary pendant s solenoid fuse the 3 from the top in fuse drawer FIGURE 2 2 Replace if blown and contact Berchtold Service to The pump motor functions but no sections move when activated Rev 2 70 000 0026 determine the cause o
25. the table with straps Center the patient over the main lift column Lower the table to its lowest point Check the floor for and remove objects that may interfere with moving the table such as power cords or table accessories Have at least one person at each end of the table Unlock the table While moving the table the people at each end must use a lateral force in the direction of motion do not lift up on a section or push down on a section Immediately lock the table when you reach the new location OPERATION NOTE gt CAUTION Storage of clamps accessories etc on the base cover may result in damage to lift column shields and prevent proper elevation or descent of the table NOTE The table can be operated with or without the power cord connected to the mains inlet receptacle Plug in the power cord if the batteries need recharging The table may be operated while the batteries are charging If desired plug the table s power cord into a mains power source When the table is plugged in via the power cord it is powered by mains AC When the 70 000 0026 OPERATING INSTRUCTIONS power cord is not plugged in the batteries provide power to the table In either case the ON OFF switch on the base must be ON to articulate any table sections When the ON OFF switch on the base is OFF the table s electronics and pump motor are isolated from the power supply and the batteries When the charge
26. 1 Rev 2 70 000 0026 OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS IMPORTANT THE SAFETY INSTRUCTIONS THAT FOLLOW APPEAR WITHIN THE MANUAL READ THEM CAREFULLY BEFORE OPERATING THE UNIT AND FOLLOW INSTRUCTIONS SPECIAL SAFETY INSTRUCTIONS SAFETY SYMBOLS This manual uses special symbols to help alert you to important safety information This symbol identifies aWARNING A warning indicates that the procedures in the following text involve actions that could cause harm or death to an individual if certain precautions are not taken The warning text always provides specific information on what you must do to avoid the risk WARNING This symbol identifies a CAUTION caution indicates that the procedures in the following text involve actions that could cause damage to the equipment including the failure to operate The caution text always provides specific information on what you must do to avoid the risk gt la This symbol identifies a NOTE A note contains information that can help you perform the procedure in the following text more effectively 6 v SE CONDITIONS WARNING POSSIBLE EXPLOSION HAZARD Do not operate the table in the presence of flammable anesthetics The OPERON B 810 table is designed for use in non hazardous anesthetizing locations G 70 000 0026 PINCH POINTS WARNING Cutting or crushing injury may occur if any part of a patient
27. 2 8 FIGURES 3 2 FIGURE 32 NORMAL TABLE ORIENTATION 3 3 FIGURE 3 3 REVERSE TABLE ORIENTATION oiscscscscccsscssdssseocessessessesocnacesoessssacsosensqasessetenssesecassssesoesecsaue 3 3 FIGURE 3 4 NORMALE PERINEAL POSITION cnisccccccsscescscsnassovesnesicsesnasessesseascsesescssvesscesenedeasssoesteaseseonacesse 3 4 FIGURE 3 5 REVERSE PERINEAL POSITION 3 4 FIGURE 36 HEADREST sieaas iaaeaie 3 7 FIGURE 3 7 ALIGNING THE LEG SECTION FOR 1 1 100 3 8 FIGURE 3 85 LEG SECTION e anea aaa ar aaa Ei 3 8 FIGURE 3 9 ASSEMBLED LEG SEC TION 3 8 FIGURE 35 10 2 3 9 FIGURE 4 1 taenaria 4 1 FIGURE 4 2 AUXILIARY HAND PENDANT 4 1 70 000 0026 Rev 2 OPERON B 810 SURGICAL TABLE TABLE OF CONTENTS TABLE OF TABLES TECHNICAL DATA 8 2 1 TABLE 3 1 lt LIMITS 07 3 5 TABLE 4 1 OPERATOR TROUBLESHOOTING tentent tn neta tanta ta ttnsisnos 4 2 TABLE 5 1 RECOMMENDED MAINTENANCE SCHEDULE ccssssssssssssssssssssssssessessssssssessessesensssseoes 5
28. 3 SPECIAL SAFETY INSTRUCTIONS OPERATION WARNING gt gt gt Z WARNING The table should always be locked to the floor whenever a patient is on the table or being transferred to or from the table This is accomplished by extending the table s feet by activating the FLOOR LOCK function This table is not intended for patient transport CAUTION Storage of clamps accessories etc on the base cover may result in damage to lift column shields and prevent proper elevation or descent of the table CAUTION The footswitch s electrical connections are resistant to fluid intrusion but if fluid drainage is anticipated the footswitch should be protected by wrapping it with a clear disposable footswitch bag This will reduce the need to disinfect the footswitch gt Z E lt e lt lt 2 T gt p 2 4 2 Z gt 5 2 Z gt 5 2 Z gt 2 Z gt 2 2 5 4 WARNING If the table needs to be moved with a patient on the table it is very important to follow the following instructions to prevent patient injury or equipment damage WARNING The table should not be used to transport a patient over a long distance This procedure is only meant for repositioning the table within the surgical suite WARNING Do not mount knee crutches
29. 5 2 APPLYING 9 9 5 2 PAIN 5 2 CONDUCTIVE TEMS 0 ss sss pipi ih 5 2 HAND ue eet ret 7 7 5 3 IMPORTANT TELEPHONE 2 5 3 PARTS AND ACCESSORIES 7 9 5 3 Rev 2 70 000 0026 OPERON B 810 SURGICAL TABLE TABLE OF CONTENTS TABLE OF FIGURES FIGURE 5 1 MAXIMUM WEIGHT LOCATION S 3 FIGURE 5 2 PATIENT SAFETY WARNING LABEL S 6 FIGURE 5 3 PRODUCT IDENTIFICATION 1 3101 S 6 FIGURE 1 1 SHIPPING ROS 1 2 FIGURE 12 SHIPPING CLAMPS N UNSERES 1 3 FIGURE 1 3 LOADING UNLOADING a PES RN Ra SESS Ree oS HE E a Sue Un Ease 1 3 FIGURE 1 4 REMOVE TABLE FROM SKID 44 c esee tasses esas esee sees sess eee 1 4 FIGURE 155 EN Annee E Es DE NA 1 4 FIGURE 1 6 LOCKING LEVERS ertet ta IER E SE OE cea AU EE 1 5 FIGURE 1 7 HEADREST cccoss seciesesen
30. AUTION The anti static properties of the table depend on the use of the recommended mattress Compromise of the anti static properties could expose the patient or OR personnel to an electrostatic shock It could also deliver a shock to the table s electronics that could damage or destroy critical components CAUTION Protect the top and bottom surfaces from nicks and scratches Scratches more than 0 005 inches 127 microns deep may appear on x rays Damaged or scratched panels should be replaced if x ray quality is affected 0 000 0026 SPECIAL SAFETY INSTRUCTIONS POWER SUPPLY WARNING Repeated breaker tripping or fuse replacement may indicate a ground fault or overload condition The table will not operate reliably under these conditions and may be electrically unsafe Do not use the table until these conditions are corrected CLEANING AND DISINFECTION WARNING Unplug the power cord before cleaning the table if cleaning liquids will be located near the power cord receptacle Under no circumstances should steam or extremely hot water over 150 F 66 C be used to disinfect or clean the table Elevated temperatures and unusually high humidity will weaken the hydraulic lines and result in failure of the hydraulic system and increased leakage currents Do not attempt to clean this table in automatic cart washing equipment Use of high pressure water guns could lead to an electrical malfunction and
31. DO NOT use iodophors NOTE gt staining will result PAINTED SURFACES Painted surfaces should be wiped weekly with a damp clean soft cloth and frequently washed with a mild soap and water solution to remove persistent stains Application of paste wax will reduce staining and help preserve the surface luster Harsh cleansing powders should not be used on painted surfaces CONDUCTIVE ITEMS Conductive cushions pads belts and other components can be kept clean by washing them with mild soapsuds immediately after staining If stains are persistent a soft bristle brush with mild soapsuds or detergents will usually remove the stain It is important that stains be removed as soon as possible Pads may be cleaned with either phenolic or quaternary type disinfectants in concentrations recommended by the manufacturer Disinfectants applied at full concentration or in highly concentrated solutions will decrease the life of the pad Idophor type disinfectants may result in staining 70 000 0026 OPERON B 810 SURGICAL TABLE NOTE The cushions and other accessories must be clean in order to maintain conductivity NOTE Do not put pads on tabletop when it is wet Allow table top to dry prior to installing pads and cushions 6 6 V V HAND PENDANTS The primary hand pendant and auxiliary hand pendant may be cleaned with mild detergent solutions sanitizers and disinfectants NOTE Do not use solvents on plas
32. IBLE EXPLOSION HAZARD Do not operate the table in the presence of flammable anesthetics The OPERON B 810 table is designed for use in non hazardous anesthetizing locations WARNING NOTE This table has been designed to be connected to circuits installed in accordance with NFPA 70 National Electrical Code The user should also be familiar with NFPA 99 Health Care Facilities Consult these references if you have any doubt about the compliance of the user s maintenance program or electrical system with code requirements EH v NOTE This table is classified as Class 1 Type B equipment in its type and degree of protection against electrical shock NOTE The table can be factory configured for 230 VAC operation based on customer order requirements The modifications involve only components associated with the AC mains supply The information below describes only the 115 VAC components Refer to the Service Manual publication 70 000 0027 for identification of the 230 VAC components 6 6 Berchtold OPERON 810 table is completely battery operated It only requires AC power for battery charging but it may be operated directly from AC power when necessary or desirable The table is provided with a 14 ft 4 27 m 16 AWG three conductor power cord terminated with a hospital grade three prong plug Attachment of a plug of alternate design if required is the responsib
33. ING INSTRUCTIONS TABLE 2 1 TECHNICAL DATA Electrical Power Requirements 120V AC 50 60 Hz 6A Single phase Environmental and Storage Requirements Operation Ambient temperature range of 50 to 100 F 10 to 38 C relative humidity range of 10 to 95 at altitudes from sea level to 8000 ft Transport and Storage Ambient temperature range of 30 to 150 F 34 to 66 C relative humidity range of 0 to 95 at altitudes from sea level to 50 000 ft Table Top Radiolucent and conductive carbon fiber panels conform to 21 CFR Subchapter J Radiation Control for Health and Safety Act of 1968 Dimensions Length 76 inches 1930 mm Width 21 inches 533 mm excluding the side rails Height 28 to 48 inches 711 mm to 1219 mm Weight Approximately 715 Ibs 325 kg Range of Motion Trendelenburg Up to 30 Reverse Trendelenburg Up to 30 Lateral Tilt Up to 20 right or left Back Section From 40 below horizontal to 80 above horizontal Kidney Elevator Extendable up to 3 inches 76 mm Leg Section From 0 above horizontal to 105 below horizontal Headrest Adjustable from 90 below horizontal to 90 above horizontal in 15 increments Longitudinal Slide 12 inches 305mm total Flex 2255 Chair Leg Section 105 Back Section 80 relative to the Seat Section which may be up to 30 in the Trendelenburg position Load Capacity Lifting and Articulation 600 Ibs 273 kg Berchtold Corp will upon request pro
34. METHODS When cleaning stainless steel never wipe the material in a circular motion Always make the cleaning strokes in the same straight direction as the grain of the metal Clean the surfaces in the following manner Apply an appropriate cleaning agent using a soft lint free cloth e Rinse the surfaces with clear water using a soft lint free cloth Dry the surface with a soft lint free cloth 6 CAUTION Failure to thoroughly dry the surface after cleaning may result in rust CAUTION Rev 2 5 2 OPERON B 810 SURGICAL TABLE CLEANING AGENTS The best cleaning agent is mild detergent If stubborn stains persist they should be removed using a mild cleanser such as non chlorinated nonabrasive cleanser Strong bleaches and disinfectants that are left on the stainless steel may corrode or pit the surface of the metal The surface should always be rinsed with clear water and then dried using a soft lint free cloth to remove any residual cleaning agent REMOVING STAINS Special cleaning is required to remove stubborn stains such as plaster or blood that was left on the surfaces for a long period of time A 5 acetic acid solution or white vinegar is a good stain remover APPLYING DISINFECTANTS To disinfect exterior surfaces use a quaternary ammonium or similar type disinfectant compound according to the manufacturer s direction for use Rinse and wipe dry with a soft lint free cloth NOTE
35. Replacement Pad Leg Split Leg Section Headrest Adapter Bar Patient Transfer Board Perineal Filler Piece Pad Set includes pads for the following sections seat back leg and head NOTE gt NOTE When ordering please specify quantity required otherwise you will receive the quantity listed Rev 2 5 3 OPERON B 810 SURGICAL TABLE MAINTENANCE THIS PAGE INTENTIONALLY BLANK Rev 2 70 000 0026 5 4 OPERATOR S MANUAL PUBLICATION HISTORY This publication describes the equipment as of the date of issue listed below BERCHTOLD Corporation reserves the right to make changes in design or specifications at any time without notice If you find any difference between the equipment you received and the components or assemblies described in this publication contact BERCHTOLD Customer Service at 800 243 5135 for information PUBLICATION HISTORY Revision Issue Date Rev 1 ECO 20621 6 2004 New Manual Release Rev 2 ECO 20879 11 2005 Update to reflect current practices BERCHTOLD 0 SAFE INNOVATIVE BERCHTOLD BERCHTOLD Corporation 1950 Hanahan Road Charleston SC 29406 Phone 843 569 6100 Phone 800 243 5135 Fax 843 569 6133 Manual No 700 000 0026
36. ctor 6 1 0220 10 1 Table Up Table Down Tilt Left Tilt Right Trendelenburg Reverse Trendelenburg FIGURE 2 8 FOOTSWITCH Pressing one of the footswitch controls turns the table on and places it in controls active status However none of the functions will operate unless the floor locks are set The floor locks must be operated through the hand pedant MANUAL FOOT PUMP The manual foot pump is used to provide hydraulic pressure when there is no electric power to operate the hydraulic pump This could occur due to any of the following conditions e Battery power is low as indicated by a steady or flashing red battery light on the hand pendant e combined failure of the battery and AC mains power supplies e A failure of the table s hydraulic pump or the electrical system that powers the hydraulic pump The manual pump pedal is located at the head end of the base To use the manual foot pump 1 Pull the foot pedal straight out as far as it will go See FIGURE 2 9 0 000 0026 GENERAL INFORMATION Pull Pedal Straight Out FIGURE 2 9 DEPLOYING THE FOOT PUMP PEDAL 2 Rotate the pedal clockwise until the pedal can be pulled out farther 3 Extend the pedal until it snaps into position FIGURE 2 10 1 2 Rotate Continue to Pull Out Pedal Until Pedal Locks Clockwise FIGURE 2 10 LOCKING THE FOOT PUMP PEDAL 4 articulate the table press and hold the desired function bu
37. e primary hand pendant can not be operated simultaneously with the footswitch The footswitch plugs into the left connector on the receptacle box which is located on the left side of the table Align the red dot on the footswitch connector with the red dot on the mating connector on the left side of the connector box FIGURE 3 10 Rev 2 3 9 OPERATING INSTRUCTIONS 6 1 0220 10 1 Table Up Table Down Tilt Left Tilt Right Trendelenburg Reverse Trendelenburg FIGURE 3 10 FOOTSWITCH NOTE To avoid inadvertent actuation the footswitch should NOTE be disconnected for procedures that do not require its use The footswitch will not operate if the red battery indicator is lit either flashing or steady To operate the table pressing the appropriate side of the rocker switch Pressing the opposite side of the rocker will reverse the direction of travel Releasing the rocker switch will stop table movement 70 000 0026 OPERON B 810 SURGICAL TABLE BACKUP INSTRUCTIONS BACKUP INSTRUCTIONS It is highly recommended that all operators become familiar with the following backup instructions and with the operation of the auxiliary hand pendant and manual foot pump before using table See Auxiliary Pendant section on page 2 8 Manual Foot Auxiliary Control FIGURE 4 2 AUXILIARY Indi ee HAND PENDANT FIGURE 4 1 BACKUP SYSTEMS C NOTE gt NOTE When using the auxiliary hand pendan
38. egree of level 11 ORIENTATION NORMAL REVERSE In REVERSE mode the buttons function in reverse CHAIR is disabled in reverse orientation Table up down floor lock unlock and kidney up down are not reversed 12 FLOOR UNLOCK LOCK Raises unlocks or lowers locks the floor feet NOTE gt NOTE The power switch on the base of the table must be in the ON position before any hand pendant function will operate 13 ON OFF Turns the primary hand pendant on and off The pendant will be backlit when activated Rev 2 2 6 OPERON B 810 SURGICAL TABLE NOTE If AC power is not present the NOTE gt auto shutdown feature will turn the control pendant off after about ninety minutes of non use To reactivate the pendant press any function button If AC is present the auto shutdown feature is disabled and the hand pendant remains on until it is turned off FIGURE 2 7 PRIMARY HAND PENDANT FUNCTIONS 70 000 0026 OPERON B 810 SURGICAL TABLE FOOTSWITCH OPTIONAL A footswitch control is available for procedures where the surgeon is normally seated at the pelvic end of the patient FIGURE 2 8 Footswitch functions include Trendelenburg Reverse Trendelenburg e Tilt Left Tilt Right e Table Up Down The footswitch is connected by aligning the red dot on the footswitch connector with the red dot on the socket in the Remote Control Connector Box See FIGURE 2 4 for location of conne
39. elf test will be performed after the button is released To actuate the function associated with the button it must be pressed a second time after awakening the hand pendant If the floor legs are NOT locked the back lighting will come on and the hand pendant will go into controls active status and the floor locks will automatically extend and lock To operate any hand pendant function press and hold the button for the action desired If you press the floor lock or unlock function you do not have to hold the button until the function is complete Once started the floor locking or unlocking action will be completed automatically You can press only one button at a time If you press more than one button at the same time neither will work If you press a second button while one function is operating the function will stop To restart the function you must release the function button and press it again Each articulation has a software controlled limit You can stop any motion by releasing the function button or you can hold the button until it reaches the limit set for that function and the movement will stop automatically NOTE gt NOTE The On Off function on the control pendant may be used to stop the table while in motion 70 000 0026 OPERON B 810 SURGICAL TABLE Primary Hand Pendant Indicators See FIGURE 2 6 for location of indicators 1 AUX PENDANT orange Auxiliary hand pendant drawer
40. f the blown fuse The solenoid controller may have failed Contact BERCHTOLD Service for repair The auxiliary hand pendant will not The auxiliary drawer switch or the pendant may have failed Contact function Berchtold Service for repair OPERON B 810 SURGICAL TABLE MAINTENANCE MAINTENANCE Berchtold Corp will make available on request circuit PERIODIC MAINTENANCE diagrams component part lists descriptions and other information needed to assist technical personnel in the Regularly scheduled preventive maintenance and repair of the surgical table Much of this information inspection is essential for continued reliable operation can be found in the Service Parts Manual Part TABLE 5 1 lists the minimum requirements to Number 70 000 0027 maintain the table in a ready condition NOTE a qualified service NOTE gt technician should perform The following procedures Refer to the Service Parts Manual publication 70 000 0027 for procedures TABLE 5 1 RECOMMENDED MAINTENANCE SCHEDULE Maintenance Item Maintenance Period Inspection Electrical safety visual Monthly Remove base cover to check for contamination Quarterly around foot pump shaft Clean as required Hydraulic system operation 6 monthly Ground continuity leakage current 6 monthly Flexible hydraulic lines Annually Hydraulic fluid level Annually or whenever leakage is suspected or hydraulic components have been replaced Fasteners and retaining clips
41. ge the table NOTE If the table was stored where NOTE gt the ambient temperatures were significantly hotter or colder than 50 to 100 Fahrenheit 10 to 38 Celsius the table s hydraulic fluid may have expanded or contracted enough to affect the positions of table sections This situation will correct itself as the table warms or cools to room temperature After carefully uncrating the table perform following checks 1 sure that all accessories and attachments have been removed from packing material 2 Examine table to be sure that all straps shims and other packaging materials have been removed 3 Verify that the AC line voltage mains is within the range of 108 to 132VAC 4 Operate the table to confirm the articulation range of all functions Follow the checklist below e Table locking system engages and disengages properly and immobilizes table e Tabletop travels from a minimum height of 28 711 mm to a maximum of 48 1219 mm without pads e Slide forward and reverse moves tabletop through 12 305 mm of travel e Tabletop tilts nght and left 20 Leg section adjusts from 0 above horizontal to a minimum of 105 below horizontal Back section adjusts from 80 above horizontal to 40 below horizontal e Kidney elevator raises 3 76 mm above table surface and retracts properly e Trendelenburg and reverse Trendelenburg allows movement to 30 above and below h
42. h the power cord input range of 115V 10 or by battery power which requires no power cord except when charging the batteries An electric motor with a screw drive is used to slide the table top head to foot Hydraulic cylinders are used to articulate the table s sections Hydraulic pressure is provided by a motor driven pump during normal use and by a manual foot pump in manual back up mode A hand held control pendant is used to control table positions The tabletop is divided into the following sections FIGURE 2 1 GENERAL INFORMATION A leg extension can be added to extend the tabletop surface RADIOLUCENT TABLE TOP AND PADS The tabletop surface is made from electrically conductive radiolucent panels The table is fitted with a matching set of conductive radiolucent pads Velcro tape holds the pads in place CAUTION Protect the top and bottom surfaces from nicks and scratches Scratches more than 0 005 inches 127 microns deep may appear on x rays Damaged or scratched panels should be replaced if x ray quality is affected Each table section has a cassette channel that can accommodate x ray cassettes up to 14 x 17 356 x 432 mm INTERCHANGEABLE HEADREST The tabletop has perineal cutouts in both seat and back sections The back seat pad can be reversed to expose the desired cutout The headrest can be
43. he AC mains and the transformer FLOOR LOCK SYSTEM Four self stabilizing floor feet compensate up to 1 4 6 mm for unlevel floors The floor feet must be lowered locked or raised unlocked using the control pendant When the floor feet are raised the F6 20A 32V ATO FASTAC TING SPARE FIGURE 2 3 PRODUCT IDENTIFICATION AND FUSE INFORMATION LABEL PRIMARY HAND PENDANT A primary hand pendant controls all table functions The floor feet must be locked by activating the FLOOR LOCK function to operate the other pendant functions This ensures that the table base will not move while the tabletop is articulating The primary hand pendant plugs into the right side of the remote control connector box which is located on the left side of the table Insert the pendant so the red dot on the connector aligns with a red dot on the socket in the Primary Hand Pendant Connector Box table rests on four non conductive casters See FIGURE 2 4 for the location F k Dr r 9 JL EE NN UA iE TG L T m nb 3 La gc V Footswitch m Hand Receptacle Pendant Receptacle FIGURE 2 4 PRIMARY HAND PENDANT AND FOOTSWITCH CONNECTOR BOX 70 000 0026 Rev 2 2 3 GENERAL INFORMATION Hand Pendant Operat
44. ility of the customer The OPERON B 810 contains two 2 12V 28 Amp hour Sealed Lead Acid SLA batteries The batteries are connected in series to provide 24V for the table s electrical system The batteries are fused to prevent 70 000 0026 INSTALLATION INSTRUCTIONS high discharge due to a power short The charging system is designed to allow the table to be connected to AC indefinitely without overcharging or damaging the batteries Other than periodic charging the batteries do not require maintenance lt p 2 lt 2 gt lt p Z lt 2 WARNING The batteries are sealed to prevent spilling of the acid electrolyte If punctured and contact is made with the acid flush with cold water for 15 minutes WARNING Although the batteries are sealed to prevent spilling they are vented to allow for normal out gassing Because of this the table should not be used in a room that has no ventilation system CAUTION The batteries contain LEAD and if replaced need to be recycled in accordance with local environmental regulations CAUTION Do not expose the table to steam or heat sources or place the table where it may be exposed to unusually high temperatures CAUTION Allow the table to reach room temperature prior to operation if the table was exposed to excessively hot or cold conditions during transport or storage See
45. ion The table may be turned on by pressing the hand pendant ON button or by pressing any of the hand pendant function buttons NOTE The main DC power switch NOTE gt the base of the table must be ON for the hand pendant to activate If you activate the table by pressing the ON button the hand pendant LEDs for the DWR SERV LOCK UNLOCK and all battery levels will illuminate briefly This is a self test function If there is a problem with the hand pendant the connection to the table or any of the table functions the SERV light will remain on If there are no problems all LEDs except the current floor lock and battery status displays will go out and the function buttons will become back lit to indicate that the table 15 in a controls active status FIGURE 2 5 SERVICE Led Lights then goes out Function Indicator 6 Back Lock or Unlock Lighting Status LED stays lit Glows FIGURE 2 5 HAND PENDANT POWER ON INDICATORS Rev 2 2 4 OPERON B 810 SURGICAL TABLE To conserve battery power the hand pendant will automatically go into SLEEP MODE backlighting will turn off after 90 minutes of non use This period can be changed through the table s Service Software Program which is described in the Service Program section of the Service and Parts Manual 70 000 0027 If you activate the hand pendant from the SLEEP MODE by pressing any of the function buttons other than the ON button the s
46. l Back section to side shields Side shields to column shields in tilt Column shields to base cover KR WN Base to floor gt Floor feet to base 11 Floor feet to floor 12 Leg section to base cover 13 Leg section to column shield 14 Leg section to side shields 15 Leg section to seat section Leg Seat Kidney Back Headrest Section Section Elevator Section E 9 5 B 6 or T 6 6 2 P gt 6 5 Side Shield T 1 o Base 1 Covers Base cen Bo 6 1 0220 07 1 FIGURE 3 1 PINCH POINTS WARNING When using the table in the vicinity of high frequency surgical equipment such as cardiac defibrillators and cardiac defibrillator monitors refer to the manufacturers instructions to ensure compatibility issues are considered This surgical table has been tested to EN 60601 1 2 to ensure proper electromagnetic compatibility Other products used in the vicinity of the surgical table should also comply with this standard If they do not Rev 2 3 2 comply interference between products resulting in unintended responses may occur Please contact the appropriate manufacturer s
47. le the patient is in this position NOTE The tabletop may be slid NOTE gt towards the foot end of the table full slide forward without compromising stability Rev 2 3 3 OPERON B 810 SURGICAL TABLE FIGURE 3 4 NORMAL PERINEAL POSITION For OB GYN cystoscopy endo urology procedures using a C Arm the patient may be reversed with the pelvis positioned on the back section over the alternate perineal cutout DA Seat Section Alternate Perineal Cutout Leg mE ection Back Section es FIGURE 3 5 REVERSE PERINEAL POSITION The table must be securely locked to the floor and not mobilized while the patient is in this position NOTE gt NOTE The tabletop may be slid towards the head end of the table full slide reverse without compromising stability Rev 2 3 4 OPERATING INSTRUCTIONS TABLE MOVEMENT WITH PATIENT WARNING If the table needs to be moved with a patient on the table it is very important to follow the following instructions to prevent patient injury or equipment damage WARNING The table should not be used to transport a patient over a long distance This procedure is only meant for repositioning the table within the surgical suite Certain ENT Neuro and Ortho procedures require that the table be moved after anesthetizing the patient If this is required the following steps must be followed 1 Be sure that the patient is properly secured to
48. mp rating See FIGURE 2 2 for the fuse locations See FIGURE 2 3 for the product identification and fuse information label Power Entry Cover Manual Foot Fuse Drawer Pump Pedal AC Mains Fuses F1 and F2 5 2 5X20mm 8A Time Delay F BEN LA Charging Indicator Grounding Post 0 lt Fuse Cover NI DC Battery EZE E L Pump and Am VY Pendant Fuses m 3 ATO Fuses 3 20A P N 304849 ON OFF Switch Power Cord rens 20Amp Circuit Breaker Receptacle x FIGURE 2 2 BASE COMPONENTS POWER SUPPLY Hev 2 2 2 0 000 0026 OPERON B 810 SURGICAL TABLE GENERAL INFORMATION BERCHIOLD CORP 1950 HANAHAN RD N CHARLESTON SC 29406 FUSE TYPES Puce 8A 125V FOR 115V 4A 250V FOR 230V information 5mm X 20mm SLO BLO Product 3041554 CONFORMS TO ULSIANDARD 60601 1 CERIFIED TO CSA STANDARD 60601 1 F2 AND IEC SIANDARD 60601 2 46 Identification Information MODEL NUMBER SERIAL NUM BER DATE MANUFAC TURED F3 FOR BATTERY AND PUMP F4 20A 32V ATO FAST AC TING F5 Two in line 250V 0 6A fuses protect various components on the AC line One fuse located near the head side of the column protects the CPU from power surges FIGURE 2 2 The second fuse located on the right side of the column is in the line between t
49. must be avoided CAUTION Failure to thoroughly dry the surface after cleaning may result in rust CAUTION ACCESSORIES DESIGNED BY OTHERS Berchtold Corporation assumes no liability for table performance when used with accessories designed by others for use on Berchtold equipment or damage resulting to Berchtold equipment resulting from the use of accessories designed by others Rev 2 S 5 OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS WARNING LABELS FIGURE S 2 shows the patient safety warning label attached to the table The label is located on the base at the foot end SF FGA TT dal HEARD AAT SAFE MIRET RG LAN THE READ THOR DE ME ATEST 09 TABLE FLOOR pd TRE TAR UNDE Py lt VER Le aE at HEM CARE PRPS ee N OF GEA ROE Ts A Fours ee E a 9 1186 E PORTA PT Le DE LP AC CERET LED TERITEH
50. o or level position for each articulation One uses the service software program and is explained in detail in the Service and Parts Manual 70 000 0027 The other is explained below I Level all sections using the hand pendant for motion control and an accurate level for measurement Headrest Back Kidney Seat Leg Tilt Trendelenburg 2 Turn the main ON OFF switch in the base power center to the OFF position 3 Perform the following actions as listed a Press and hold the OFF button on the hand pendant b Press and hold the LEVEL button on the hand pendant c While continuing to hold both the hand pendant OFF and LEVEL buttons turn the main ON OFF switch in the base power center to the ON position The table will record the leveled positions as the zero positions and will return to these settings whenever the Return to Level button in pushed AC FUSES MAINS AC The table has been supplied with two 8 amp 5x20mm time delay fuses the power cord receptacle These fuses are accessible through the right hand power center without removing the covers See FIGURE 2 2 for the power center location 70 000 0026 OPERON B 810 SURGICAL TABLE GENERAL INFORMATION GENERAL DESCRIPTION The Berchtold OPERON B 810 surgical table is a remote controlled full function design offering a high level of patient positioning and imaging flexibility to the surgical team The table can be activated by AC power throug
51. or leg holders to the headrest side rail The headrest should only be used for supporting the head or feet Do not lean on the headrest The headrest has a weight limit of 25165 WARNING Be sure that when articulating the headrest the locking mechanism ends up properly engaged and not in between positions The headrest may move when load is applied until the locking mechanism engages WARNING When releasing the locking mechanism support the headrest as it will fall freely if the locking mechanism is not engaged A 2 Z 810 SURGICAL TABLE WARNING Failure to securely lock the leg section into place may result in patient injury Always check the retention of the leg section upon installation 2 lt m 2 lt 2 gt m Z lt 2 WARNING The batteries are sealed to prevent spilling of the acid electrolyte If punctured and contact is made with the acid flush with cold water for 15 minutes WARNING Although the batteries are sealed to prevent spilling they are vented to allow for normal out gassing Because of this the table should not be used in a room that has no ventilation system CAUTION The batteries contain LEAD and if replaced need to be recycled in accordance with local environmental regulations CAUTION Do not expose the table to steam or heat sources or place the table
52. orizontal e Flex position enables formation of an inverted V of 225 INSTALLATION INSTRUCTIONS e Chair position enables formation of a chair see FIGURE 1 8 7 leg seat back Initial State ISt 5 Movements 20 20 Maximum Articulation 105 ey 30 0 NEA Sau 6 1 0220 21 1 FIGURE 1 8 CHAIR POSITION Return to Level returns all table sections to within 1 degree of level head to foot and side to side e Auxiliary control pendant and manual foot pump operate correctly Refer to MANUAL FOOT PUMP on page 2 7 5 Inspect exterior surfaces for presence of hydraulic fluid especially under the base and side panels If a leak is evident contact the manufacturer 115 recommended the batteries be fully charged overnight before introducing table into service The charging system is activated when the table is plugged into mains AC power hospital receptacle and the green charging indicator lamp next to the plug is illuminated SETTING THE TABLE LEVELS The table must know the zero position of all articulation functions for the return to level function to work properly These zero positions are set at the factory but they should be checked when the table is Rev 2 1 6 OPERON B 810 SURGICAL TABLE first installed and adjusted if necessary The level settings also should be checked periodically and reset whenever necessary There are two ways to set the zer
53. rom 90 above horizontal in 15 increments FIGURE 3 6 90 X E ES 150 Headrest Back Section jm 90 6 1 0220 16 1 FIGURE 3 6 HEADREST To raise and lower the headrest release the locking mechanism by pulling out the release bar on the right underside of the headrest When the headrest is properly positioned release the bar WARNING When releasing the locking mechanism support the headrest as it will fall freely if the locking mechanism is not engaged 70 000 0026 OPERON B 810 SURGICAL TABLE REMOVABLE LEG SECTION WARNING Failure to securely lock the leg section into place may result in patient injury Always check the retention of the leg section upon installation Install the leg section as follows 1 Using the pendant activate LEG UP until the leg section pivots are parallel 2 align the leg section for installation place the leg section posts into the pivots at a 45 degree angle as shown in figure 3 7 Partially Inserted Pivots Level Fully Inserted Pa 1 6 1 0220 24 1 FIGURE 3 7 ALIGNING THE LEG SECTION FOR INSTALLATION 3 the leg section is aligned lift to a horizontal position and insert the leg section into the pivots Slide the leg section towards the seat section until it comes to a stop and the locks snap into place See FIGURE 3 8 and FIGURE 3 9 Leg Section Seat Section 6 1 0220 17 1 FIGURE 3 8 LEG SECTION
54. s reversed the back function must be used to raise or lower the patient s legs and the Leg function must be used to raise or lower the patient s back Trendelenburg tilt and slide functions are also reversed if the patient is in reverse orientation WARNING The auxiliary hand pendant is configured for normal patient orientation If the patient is reversed the Back function must be used to raise or lower the patient s legs and the Leg function must be used to raise or lower the patient s back Trendelenburg tilt and slide functions are also reversed with respect to the patient s orientation WARNING The auxiliary hand pendant functions will operate regardless of whether the floor feet are locked or unlocked If the floor feet are unlocked the table may roll when the manual pump is operated OPERON B 810 SURGICAL TABLE CAUTION The auxiliary hand pendant does not have the following functions flex chair return to level or slide This pendant is intended to be used along with the manual foot pump for completing procedures followed by charging the batteries or servicing the table LOAD CAPACITY This table has a patient lifting and articulation capacity of 600 Ibs 273 kg Positioning and constraints are discussed on page S 3 Do not exceed this maximum load in service See FIGURE 5 1 WARNING Overloading may result in tipping of the table or failure of the table sections to move Do not exceed
55. t press and hold the button while operating the foot pump 70 000 0026 Rev 2 OPERON B 810 SURGICAL TABLE BACKUP INSTRUCTIONS TABLE 4 1 OPERATOR TROUBLESHOOTING GUIDE Loss of main AC electrical power If battery indicator is green or yellow no action is required The batteries indicated by the charging indicator are charged being OFF If the battery indicator is red steady use the manual foot pump to provide hydraulic power If the battery indicator is red flashing use the auxiliary pendant to select functions and the manual foot pump to provide hydraulic power Main AC power is present but the Check mains AC fuses see FIGURE 2 2 Replace if blown If this does charge indictor does not illuminate not correct the problem an internal table failure has occurred that requires repair Contact Berchtold service in either case Primary hand pendant will not turn The main DC power switch on the base must be in the on position up If it on is down off push on the top of the switch to turn it to the ON position see FIGURE 2 2 The Battery fuse is blown Check the top fuse in the drawer FIGURE 2 2 Replace if blown and contact Berchtold Service to determine the cause Plug table into AC power supply for use if no fuse is available Primary hand pendant illuminates Check the status of the Lock LED The table must be locked to the floor to when turned on but will not enable the other functions If the
56. the maximum load NOTE The use of some accessories will put additional restrictions on patient weight Accessories provided by Berchtold Corporation when used as intended are designed to perform safely with the patient loads for which this table was designed A Berchtold Corporation accessory that puts additional restrictions on patient weight when used as intended will be clearly labeled to indicate the maximum allowed loads 0 000 0026 OPERON B 810 SURGICAL TABLE In normal orientation the patient s pelvis must not extend beyond the end of the SEAT Section for full slide capability Kidney SPECIAL SAFETY INSTRUCTIONS In reverse orientation the patient s pelvis must not extend beyond the end of the BACK Section for full slide capability Back Headrest Section Seat E Detachable Leg Section Section 1 Ls 2 2 6 6 Footswitch gt E e Receptacle gt Receptacle pa Cw VES 5 Sy AX Footswitch ILE o j N 2 Warning Label Floor Feet Primary Hand Pendant Manual Foot Pump 4 Located on this end of Base Power Entry Module Fuses and Auxiliary Hand Pendant Drawer FIGURE S 1 MAXIMUM WEIGHT LOCATION PATIENT POSITIONING
57. tic surfaces Most solvents will leave permanent blemishes on plastic parts NOTE Do not submerge the pendants in fluids for cleaning use only a damp cloth to clean the pendants 6 6 V V IMPORTANT TELEPHONE NUMBERS General and Technical Information 800 243 5135 Parts and Field Service Requests 800 243 5135 70 000 0026 MAINTENANCE PARTS AND ACCESSORIES The replacement parts listed in this manual may be ordered from your Berchtold representative or you may call one of the 800 phone numbers shown at left The following is a partial list of parts and accessories For additional parts and accessories please contact your Berchtold sales or product support representative Qty R E Part 306978 063089 304849 304866 304873 OZ 750 0775 OZ 750 8475 OZ 750 7975 OZ 750 0975 5 OZ 750 9375 OZ 750 8075 OZ 750 8275 OZ 750 4175 OZ 750 9575 OZ 750 9675 OZ 750 9775 OZ 750 9475 OZ 750 8575 OZ 750 8675 OZ 750 8375 Description Control Pendant Power Cord 20 Amp Blade fuse 6 Amp fuse 5x20mm Head Section Side Rail Clamp required for Foot Board OZ 750 7975 26 Extension Foot board leg Extension with Pad Restraint Strap Footswitch Pad 2 Standard Armboard Pad Set 2 Gel X Ray Cassette Holder Armboard Trigger w 2 Pad Replacement Pad Head Replacement Pad Back
58. tton on the auxiliary control pendant see next section and operate the manual pump with your foot For best results depress the pump pedal completely making full strokes at the rate of about one stroke per second To re insert the pump pedal 1 Push the pedal back into the table until the end is close to the base cover 2 Rotate the pedal counterclockwise until the end aligns with the hole in the base cover Rev 2 2 7 GENERAL INFORMATION 3 Continue to push the pedal into the table until it snaps into the retracted position AUXILIARY HAND PENDANT The yellow auxiliary hand pendant is located in the auxiliary hand pendant control drawer at the head end of the base Use the auxiliary hand pendant when e The primary hand pendant will not function e The batteries are nearly discharged AC power is not available and the table must be mobilized See FIGURE 2 11 for the location of the Auxiliary Hand Pendant and drawer WARNING The auxiliary hand pendant is configured for normal patient orientation If the patient is reversed the Back function must be used to raise or lower the patient s legs and the Leg function must be used to raise or lower the patient s back Trendelenburg tilt and slide functions are also reversed with respect to the patient s orientation WARNING The auxiliary hand pendant functions will operate regardless of whether the floor feet are locked or unlocked If the floor feet
59. utour Cutout Headrest FIGURE 3 2 NORMAL TABLE ORIENTATION Reverse Orientation Reverse orientation 1s defined as follows The head end is opposite the manual pump The back seat pad is reversed to expose the perineal cutout in the back section e The headrest is removed and the optional leg extension or fem pop board is installed into the back section Left and right refer to the patients left and right 70 000 0026 OPERON B 810 SURGICAL TABLE Back Seat Section Manual Pump Pedal Loe Wal Reverse gt m i Leg Alternate Back Seat Extension Perineal Pad Reversed Cutout FIGURE 3 3 REVERSE TABLE ORIENTATION PATIENT POSITIONING WARNING Possibility of tipping If full slide forward is required the patients pelvis must always be located over the seat section when in normal orientation Using full forward slide while the patient s pelvis is on the leg section can impair table stability and result in patient injury or equipment damage When the patient is placed in the Lithotomy position on the seat section the following precautions must be followed to ensure safety and stability e The table must be securely locked to the floor and not mobilized while the patient is in this position WARNING The leg section may be removed from the table If it is left on WARNING 2 the table use caution when raising the 5 leg section whi
60. vide circuit The service and parts manual part number 70 000 diagrams component part lists descriptions and 0027 can be ordered by calling the phone number other information needed to assist service personnel on page 5 3 in the maintenance and repair of the OPERON B 810 Surgical Table Technical assistance can also be obtained by calling the number on page 5 3 70 000 0026 Rev 2 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS PINCH POINTS WARNING Cutting or crushing injury may occur if any part of a patient or staff member is caught in a pinch point when the table is articulated CAUTION Damage to the table or object may occur if any foreign object is caught in a table pinch point when the table is articulated Due to the variety of table positions attainable with the OPERON B 810 table pinch or crushing points exists The OR staff must be trained to ensure that body parts or surgical apparatus are not caught in pinch points when the table is operated This list is not all inclusive because pinch points can be created by the attachment of accessories OPERON B 810 SURGICAL TABLE Always ensure that the patient and staff are clear of all pinch points before moving the table or while the table is in motion Pinch points include but are not limited to Kidney elevator to seat top Kidney elevator to seat channels Kidney elevator to back section Headrest to back section Back section link to seat channe
61. where it may be exposed to unusually high temperatures CAUTION Allow the table to reach room temperature prior to operation if the table was exposed to excessively hot or cold conditions during transport or storage WARNING When using the table in the vicinity of high frequency surgical equipment such as cardiac defibrillators and cardiac defibrillator monitors refer to the manufacturers instructions to ensure compatibility issues are considered UNPACKING WARNING POSSIBILITY OF INJURY This table weighs approximately 715 pounds 325 kg At least two persons are required to remove the table from its shipping container 0 000 0026 OPERON B 810 SURGICAL TABLE WARNING POSSIBILITY OF INJURY Do not attempt to lift the table by its top sections Failure to follow uncrating instructions in the order given will result in difficulty in removing the table from the skid and possible personal injury CAUTION Do not attempt to lift the table by its seat section or side rails Do not allow the table to drop off the ramp as this can damage the casters WARNING POSSIBILITY OF TIPPING The table will roll freely with the legs unlocked At least two people are required to roll the table down the ramp CHECKS AND ADJUSTMENT WARNING Installation checkout is necessary to ensure that handling during shipment did not damage the table RNING RADIOLUCENT TABLE TOP AND PADS C

Berchtold Operon B-810 - Frank`s Hospital Workshop

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