Service Manual
Contents
1. IMPORTANT INFORMATION FOR FUTURE REFERENCE Record the following information from the appliance ID plate and retain this manual for the life of the equipment Model Serial Date Purchased Service Manual For Pitco p n 60158301 Compact Digital Pasta Timer HEAT A Pasta Perfect This control was developed specifically for Pitco Pasta products It utilizes the latest in microprocessor technology and is completely solid state This control offers the latest cooking technology Other features include drain valve interlock faulty probe detection and audible beeper The simple set and run timer has a range up to 99 minutes and 59 seconds This manual details the operation and adjustment of the Compact Digital Pasta Timer The target audience for this text is the Service Technician This manual reveals all adjustments that are possible by keyboard entry including passwords 22 317 Rev 0 4 7 09 Service Manual for Compact Digital Pasta Timer i Pitco P N 60158301 reel Table of Contents 1 KEY LOCATIONS AND FUNCTIONS 2 02 22 cccceceececeecececeececeecececeeeeceeeees 3 1 1 TO TURN THE APPLIANCE ON o cccececesccsecceeeceeceaeceaeccecseesevenevcaeecasesaeecaaesaaesaaesaaeseaeseaeeuaeeueneveneeeneveaeeeaes 3 1 2 TO TURN THE APPLIANCE OFF uuu ce cecccccccscccscecececeeecececeuecaecaeceaeseaeseacecaeesaeesaaesauesaaeseaeseaeeeaeeeereveneveneeens 3 1 3 TO START THE DIMERS cess sss sei cstesvdn2. continue with the next step 2 6 Standing Pilot Some methods of restaurant operation benefit by standing the pilot when the appliance is turned off The waste heat from the pilot flame helps to keep the tank warm allowing for quicker warm up after a shut down The down side is increased fuel usage to stand the pilot while off The factory setting for standing pilot is SP O or OFF To change the current setting press either the up met NJ key or the down key to scroll through vy the choices When done press the P key to save choice and continue with the next step Page 7 of 12 L22 317 Rev 0 Service Manual for Compact Digital Pasta Timer TEE Pitco P N 60158301 2 7__ Exit Level 2 Programming Display shows H E L H Press and hold the ps key for 3 seconds Display retuns to normal operating displays G H M F 1 rim i 3 Other Displays 3 1 __ Low Vat Temperature When tank temperature is below 70 F 25 C the display will show as blanks This is normal for cold start ups Heat Demand indicator is HEAT located between the first and second digits of display INDICATOR 3 2 Drain Valve Open When drain valve is detected open normal operations are suspended d The display will show Drain Turn Off message until reset To reset CLOSE the drain valve turn the control OFF IT Ps J Some applications do not use the drain valve input D ER TI 3 3 Eouipment Fault Displays This control wil
3. set the lock feature A MINJ to unlock the control Display now shows A P m Continue with the next step below Q Press the ps key Display now shows E E m H MIN EJ l Q Press either the key or the sToP arrow key to view and adjust the temperature setting A vy Q Press the Ra key to save value Display returns to E E n H Q Press and hold the is key to exit to normal operations 2 To Enter Level 2 Programming for technicians and factory use To enter this programming menu press and hold the RS key for 3 seconds Display will show Feltes If the display shows H m the control is not If the display shows L oc the control is locked Continue with the next step below locked The factory default setting is unlocked Refer to Press the down key then the up key section 2 3 to set the lock feature Vv MIN to unlock the control Display now shows A P m continue with the next step below Page 5 of 12 L22 317 Rev 0 Service Manual for Compact Digital Pasta Timer Pitco P N 60158301 reel 2 1 Password Entry to Level 2 programmin A password is always required to enter Level 2 PRESS PRESS programming With display showing Ppa 2 TIMES 2M press the Up arrow key twice followed by the MIN stop H E H Down arrow key twice Display will show y A E E C H Control is now ready for Le
4. 100 494 24 85 29 4 75136 250 121 1 3458 415 212 8 470 16 90 32 2 66823 255 123 9 3214 420 215 6 447 49 95 35 0 59540 260 126 7 2991 425 218 3 426 13 100 37 8 53146 265 129 4 2785 430 221 1 406 02 105 40 6 47523 270 132 2 2597 435 223 9 387 04 110 43 3 42569 275 135 0 2422 440 226 7 369 14 115 46 1 38195 280 137 8 2262 445 229 4 352 24 120 48 9 34328 285 140 6 2113 9 450 232 2 336 29 125 51 7 30902 290 143 3 1977 3 455 235 0 321 21 130 54 4 27862 295 146 1 1851 0 460 237 8 306 94 135 57 2 25161 300 148 9 1734 3 465 240 6 293 46 140 60 0 22755 305 151 7 1626 1 470 243 3 280 69 145 62 8 20610 310 154 4 1525 9 475 246 1 268 61 150 65 6 18695 315 157 2 1433 0 480 248 9 257 15 155 68 3 16981 320 160 0 1346 7 485 251 7 246 30 160 71 1 15446 325 162 8 1266 6 490 254 4 236 00 165 73 9 14069 330 165 6 1192 1 495 257 2 226 24 170 76 7 12823 335 168 3 1122 8 500 260 0 216 96 Notes Resistance of either probe lead to the frame of the appliance should read as open on the meter Typically this is 1Meg ohms or more C 5 9 F 32 F 9 5 C 32 Pg 11 of 12 L22 317 Rev 0 In the event of problems with or questions about your order please contact the Pitco Frialator factory at 800 258 3708 US and Canada only 603 225 6684 World Wide www pitco com In the event of problems with or questions about your equipment please contact the Pitco Frialator Authorized Service and Parts representative ASAP covering your area o
5. NTS ACH BLUEW pwp _24VAC__ 24VAC 10 15 TVA ACN WHITE 24VACN_ 24VAC COM amp FRAME 3 PROBE BLK EG SEK PROBE THERMISTOR PROBE 5 HFB ORG IN 24VAC HEAT FEED BACK 7 FILL DONE ORG W IN 24VAC FILL DONE NOTE 1 CS WS 5 UM DEN LN 24VAC DRAN VALVE SWITCH 6 a 60158301 OUTPUT CONNECTOR 1 24VDC RET RED DCCOM DCCOM _ _ _ BASKET LIFT L 6 SPARE NONE SPARE SPARE NOT USED a 7 RELAY IN GRAY HD RELAY IN 8 RELAY OUT GRAY ONTACTS HD RELAY OUT L22 317 Rev 0 Pg 10 of 12 TEE Service Manual for Compact Digital Pasta Timer Pitco P N 60158301 6 Probe Resistance Chart Probe Resistance in 5 F Increments Probe Probe Probe Probe Probe Probe P Temp Temp Resistance Temp Temp peig Temp Temp piety 10 12 2 562734 175 79 4 11719 340 171 1 1058 23 15 9 4 483875 180 82 2 10716 345 173 9 998 09 20 6 7 417167 185 85 0 9812 350 176 7 942 00 25 3 9 360589 190 87 8 8995 355 179 4 889 67 30 1 1 312474 195 90 6 8255 360 182 2 840 78 35 1 7 271446 200 93 3 7586 365 185 0 795 10 40 4 4 236370 205 96 1 6979 370 187 8 752 38 45 7 2 206311 210 98 9 6427 375 190 6 712 41 50 10 0 180491 215 101 7 5926 380 193 3 674 95 55 12 8 158252 220 104 4 5470 385 196 1 639 87 60 15 6 139055 225 107 2 5055 390 198 9 606 96 65 18 3 122489 230 110 0 4675 395 201 7 576 09 70 21 1 108051 235 112 8 4329 400 204 4 547 09 75 23 9 95539 240 115 6 4013 405 207 2 519 86 80 26 7 84644 245 118 3 3723 410 2
6. cbatisdsesahteeet aviecda savas todas E E 3 1 3 1 Set the Minutes siari e a aa aa Naa aaa EIEE EET aaraa 3 1 3 2 Seiihebeconde kankaat Ann Aa EAA EA REAN EAREA RAAE En nEnE Eanna 3 1 3 3 S eaae oie ececccecccecccesccesccesscenscensseesseesseenseensesnsesnsesaaesaaesanesassesssensssnsesnessaeeenatesuesaeseasseasers 4 134 SOPE EE 4 13 9 Glearthe IEN 4 1 4 BOIL OR SIMMER o oo cee cececceccceccccccecceceecaeecaeecaeecaaecaeseaeceseccaeeecesseneecaeecaeesasesaaesaaesaaeseaeseaeeseeeeeneveneesneeees 4 S Wee GE 4 dE TRON SUN ha eles ee 4 1 5 TEMPERATURE KEY seccina iranran aaa sedate aai ahaa R aa iaa stv Taiana ii 4 1 6 TO CHANGE THE SIMMER TEMPERATURE kankata n knnt An kua EAAE AANEEN EAAEEEEAAEEA EEEE EA EEEE Ea nennt 5 2 TO ENTER LEVEL 2 PROGRAMMING FOR TECHNICIANS AND FACTORY USE oaee aan sane 5 2 1 PASSWORD ENTRY TO LEVEL 2 PROGRAMMING ccccceccceesceesceecceseeeeeceeeseereecaeecaeecaeesaeesaaesauesaaeseaeeeaeenanens 6 2 2 DISPLAY MODES vecina aaa a a a EEA EEEa AA a r AAE aE KASTE RESTE 6 2 3 PASSWORD REQUIRED sirain nanna anaa a Aaa E aa ai aeaiiai 7 2 4 DISPLAY IN DEGREES F ORT 7 2 5 NUMBER OF BASKET Uri 7 2 6 STANDING DOT 7 2 7 EXIT LEVEL 2 PROGRAMMING o ccsccccccccccceccececececcecceceeeceaeceaeceaeceaeeceeseeeeceescneecaeesaeesaaesaesaesaaessaeeenennens 8 3 OTHER ATLH HR AC M 8 3 1 LOW VAT TEMPERATURE c0 cceccessceesceeeceeeceeeececeecasecaeecaeesaaecaaeseaesaeseaeseeesveeveneesaeesaeesaeesaaesaaesnaeeeteeses
7. ent the minutes upward Stop when the desired minutes value is displayed Q The CLR key can be used to clear an entry Q The maximum value is 99 minutes 1 3 2 Set the Seconds Press the SEC key The minutes portion of the time display will show mm 01 Continue pressing the SEC key to increment the seconds upward Stop when the SEC desired seconds value is displayed Q The CLR key can be used to clear an entry Q The maximum value is 59 seconds Page 3 of 12 L22 317 Rev 0 Service Manual for Compact Digital Pasta Timer d Pitco P N 60158301 reel 1 3 3 Start the Timer START After Minutes and Seconds have been entered above press the START key The timer will begin to count down to zero The timer may be stopped and cleared as described below a 1 3 4 Stop the Timer Pressing the STOP key will stop the count down sequence STOP Q The countdown may be resumed by pressing the key STOP Q If needed the key may be used to clear any remaining time to zero 1 3 5 Clear the Timer Use the clear key when you make a mistake on Minutes and Seconds time entry CLR If the timer is stopped it can also clear any remaining time to zero While the timer is running the Clear does not function 1 4 Boil or Simmer This key toggles between the two heat mode settings Simmer and Boil 1 4 1 Simmer Setting When the control is first tuned on Simmer is the default setting It shows in the display as G innl The applia
8. l detect faulty probe conditions If temperature probe faults are detected display will show one of two possible conditions All other functions are disabled To reset turn control Off then On b OPEN PROBE 5 D SHORTED PROBE OR HIGH TEMP ALARM ILL 3 4 EU Display If this appliance is equiped with a liquid level option the control will display FiLL when the water level gets to low Heat is suspended until the tank is filled to a safe level BE Some appliances don t have the liquid level option L22 317 Rev 0 Pg 8 of 12 TEE Service Manual for Compact Digital Pasta Timer Pitco P N 60158301 3 5 _ Heat Failure This message indicates that the heating system failed to respond to the H F H H controls demand for heat Typically the high temperature limit switch has tripped and is need of resetting In the case of gas fired appliances this message will display if the pilot fails to light or is T detected marginal by the ignition module F H I T T 4 Mechanical Dimensions GABE HEAT Q E OUTPUT CONNECTOR INPUT CONNECTOR Pg 9 of 12 L22 317 Rev 0 Service Manual for Compact Digital Pasta Timer i Pitco P N 60158301 reel SA Electrical Connections Warning Remove power from the appliance before disconnecting or connecting the cooking control Permanent control damage may occur if this practice is not followed 60158301 INPUT CONNECTOR INPUTS COLOR TYPE COMME
9. nce will heat the water tank to a set temperature and control at that temperature The default setting is 195 F or 91 C This temperature may be changed is section 1 6 This is the setting that is used to Rethermalize chilled food 1 4 2 Boil Setting When the control is first tuned on Simmer is the default setting To change to 33 the boil mode press the key Display now shows k o l While in boil the appliance will apply full heat to the tank to cause the water to boil There is no temperature setting as with the simmer mode This is the setting that should be used to cook dry pasta product BH To change the current setting press the key L Temperature Key Press the temperature key to display the current temperature of the tank This key may TEMP be used while the timer is running L22 317 Rev 0 Page 4 of 12 wire Service Manual for Compact Digital Pasta Timer Pitco P N 60158301 1 6 To Change the Simmer Temperature The default simmer temperature of 195 F may be changed with the following steps when the timer is NOT running Press and hold the RS key for 3 seconds Display will show Pr lor Loc If the display shows P m the control is not If the display shows Loc the control is locked Continue with the next step below locked The factory default setting is unlocked Refer to Press the down key Ga then the up key section 2 3 to
10. r contact Pitco at the numbers listed to the left MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY ST CONCORD NH 03301 L22 317 Rev 0
11. s 8 3 2 DRAN VALVE OPEN 8 3 3 EQUIPMENT FAULT DISPLAYS cc cceccccccescesceescccseecececaeecaeesaaecaaecaaeseaeseaesuaeeveeeseneecaeesaeesaaesaaesaaeseaeseeseasess 8 EEN GIRA 8 3 5 H arkwupg E A 9 d MECHANICAL DIMENSIONS see 9 5 ELECTRICAL CONNECTIONS 0 ccceceececeecececeececeecececeeceseececeseeeeeeeees 10 6 PROBE RESISTANCE CHART ceceececcececeecececcececeececeeeececeeeeeeseesens 11 L22 317 Rev 0 Page 2 of 12 TEE Service Manual for Compact Digital Pasta Timer Pitco P N 60158301 1 Key Locations and Functions ON OFF HEAT TIME OR TEMP RECALL INDICATOR MODE DISPLAY F PROGRAM amp P Ee CLEAR TIMER KEY OFF bo IL CLR HEAT vy S A Pasta Perfect START STOP MINUTES TIMER amp AND UP BOIL OR DOWN ARROW SECONDS SIMMER ARROW KEY SET KEY KEY KEY LI To Turn the Appliance ON If power is applied to the appliance the display will show g F F Press the key Displays will show an alternating display of 5 1MM and OU Ul The control is heating to the simmer temperature and the timer is not running 1 2 To Turn the Appliance OFF Press and hold the key for 3 seconds Display will show GF F 1 3 _To Start the Timer The timer can be loaded with time value at any time 1 3 1 Set the Minutes Press the MIN key The minutes portion of the time display will show 1 ss Continue pressing the MIN key to increm
12. vel 2 LEVEL 2 PASSWORD UNLOCKED programming The following describes each setting in the tech menu Press the SS key to continue 2 2 Display Modes One of three possible display modes may be selected The factory setting for this part is t 1 Display shows one of the following settings With this selection With this selection display will While in SIMMER Simm display will show an boil or Sim is alternate between temperature alternating display depending on water displayed when the display and mode either boil or temperature timer in not counting Simm and the timer value e When temperature is lower than 10 F belo down display set point Display will alternate between Louu and Simm The display may alsof This is the factory default setting When temperature is greater than 10 F read F when below set point display will alternate water temperature is between drop and Simm below 70 F 21 C This is typical for cold While in BOIL boil display will show an Start ups alternating display depending on water temperature e When temperature is lower than 205 F display will alternate between Louu and boil When temperature is greater than 205 F display will show only boil continuously MIN N To change the current setting for display mode press either the up key or the down STOP key to A y scroll through the choices above When done press the Ra key to save choice and continue
13. with the next step L22 317 Rev 0 Page 6 of 12 TEE Service Manual for Compact Digital Pasta Timer Pitco P N 60158301 ZA Password Required To help prevent tampering by operators the lock feature may be activated When locked control will need a password key sequence to make future changes to the simmer temperature Display shows d F x L T IT The factory default is unlocked ULOC l MIN e To change the current lock setting press either the up key or the down STOP key to change A A setting When done press the Ra key to save choice and continue with the next step 2 4 _ Display in degrees F or C The control can display temperatures in the Farenheit or Celcius scales The factory default is F Display shows F MINJ To change the current setting press either the up key or the down STOP key to scroll through A vy the choices When done press the Ra key to save choice and continue with the next step 2 5 Number of Basket Lifts Most Pitco appliances offer a basket lift option Here is the setting is for the number of basket lift outputs in use Choices are none 1 or 2 Factory setting for this control is LIF 1 for one basket lift enabled If basket lifts are not supplied any setting is acceptable Display shows LIED LIF Io Lt Fe MIN To change the current setting press either the up key or the down key to scroll through A A the choices When done press the Sa key to save choice and
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