Model 1040/XL Indicator Service Manual
Contents
1. CDISPLAY INTFC BD RNS U15 U9 lg tar GI IF UPDATING SOFTWARE uy BE SURE TO PLACE m P N 55422 0020 INT U13 AND P N 55422 0012 Ue ld Meere INTO U14 Sooo 1 RD64 ENS U14 a l sn 7 PL u25 REMOTE po pos p Ru un b od B DISPLAY E EDD leere E d n we PI OR P3 UE MEM pezh qui L m E p Uso Bo ol EMEN SE uuu Log D d D L Ed onoz a Wu VIS a C74 gt zm Um HEB HB U20 Sp vel R48 REV x COUNT Es ast 3 ca Cut WB L6 C49 9 Ran E amp cso l E Jas E A 03 09 ES R35 RVI E18 ll fue 8 e PICI ALARM F E E E EP R43 LS 1 a U LIGHT 58 i E L8 SA Re C47 KI E y 21 RNO a S Ese e g o ASSY A gt VRA Jes o Es Ora I e ia as Can dT A VR3 C34 cal D R Pij Q4 C4 1 P71 ps S127 mo e ee lt P ci Es E E SET n po WEIGH BAR XM64 RCVR INTERFACE POWER ALARM F 5 AMP P N 46540 0232 38 BACK SIDE Complete Panel Assembly as shown p n 55373 0144 Ref Pin Out Pages in this Manual 1040pntl2. a Emm DIE C H GL destitui u7 ra eig o TTTTTTTTTT n Ojo o 9 RD64dlsplayt RD64dlsplayt P195 COMPONENT SIDE PTIONAL XM64 TRANSMITTER DISPLAY SIDE CABLE ASSY CONNECTS HERE RD64 Display Bd 520 6 0045 ON 0 B gt E Bu E B lx E TBD INDICATOR INTFC dat mr E CABLE CONNECTS HERE TB1 VRA d E l else JE ILITIILILI ME FEES do nia Oo TTTTTTTTTI RD64displa yl RD64displayt E P19 COMPONENT SIDE PTIONAL XM64 TRANSMITTER DISPLAY SIDE CABLE ASSY CONNECTS HERE 46 NOTE APPLY RTV TO INSIDE OF CABLE STRAIN RELIEF CITEM 9 SCREWS AND WASHERS DN BACK OF UNIT ITEMS 8 amp 3 AND THE FOUR SCREW HOLES ON THE COVER APPLY A SMALL BEAD OF RTV AROUND THE ENTIRE LID BEFORE CLOSING AND TIGHTENING SCREWS WIPE OFF EXCESS RTV THAT EXITS THE ENCLOSURE CABLE CONNECTION TO REAR OF DISPLAY BOARD TBD
3. W T 7 PIN J BOX INTERFACE e PIN POWER INPUT 12 VDC RD64 RCV 64 ITEM NO DESCRIPTION W T P N QTY 1 Bottom Plate std stainless 55091 0020 1 2 Bottom Plate w options stainless 55091 0046 1 3 Cover Cap w strap 48684 0010 4 max 4 Screw 4 40 x 38 L 14473 0124 28 max 5 Lock Nut 4 40 14464 0026 28 max 6 Weigh Bar Cable Assy 7 pin 19572 0057 1 7 Cable Assy RS232 Com 1 51030 0015 1 Cable Assy RS232 Com 2 optional 51030 0015 1 8 Cable Assy RD64 remote display 55098 0015 1 9 Cable Assy 2 pin Pwr Alarm 55331 0012 1 10 Cable Assy Speed Sensor optional 55335 0018 1 MODEL 1040 1040XL INDICATOR LOWER PANEL OPTIONS FOR SYSTEMS USING J BOX Complete Panel Assembly as shown p n 55373 0169 Ref Pin Out Pages in this Manual 01 1040pnli e PIN POWER INPUT 12 VDO RD64 RCV 64 INTERFACE 39 Complete Panel Assembly as shown p n 55373 0151 Ref Pin Out Pages in this Manual ALARM 4 PIN POWER INPUT 12 VDO RD64 RCV 64 4 PIN AMP J BUX INTERFACE MODEL 1040 1040XL INDICATOR LOWER PANEL OPTIONS FOR SYSTEMS USING J BOX ITEM NO DESCRIPTION W T P N QTY 1 Bottom Plate std stainless 55091 0038 1 2 Bottom Plate w options stainless 55091 0053 1 3 Cover Cap w strap 48684 0010 4 max 4 Screw 4 40 x 38 L 14473 0124 28 max 5 Lock Nut 4 40 14464 0026 28 max 6 Weigh B
4. RS232 1 is shown 2 Press the SELECT key BAUD is shown 3 Press the MENU key repeatedly until HAND is shown 4 Press the SELECT key Current selection is shown 5 Use the MENU key to scroll to the proper selection Proper selection is shown 6 Press the SELECT key HAND is shown 7 Press the GROSS key RS232 1 is shown 8 Press the GROSS key to return to the Gross weighing mode The default setting is STD The following parameters can be set as follows STD All printouts will be printed as standard and auto printing at the end of batch will work if enabled TdM TDS Setup for comma delimited information to be transferred into the TDM 40 Transfer Data Module or STD printouts Brdcst Broadcast continuous serial RS 232 data so this can be hooked up to an RD125RF unit GROSS Continuous displayed weight data LOAD UNLOAD Continuous displayed load unload values RECIPE Gross weight until the RECIPE is activated and the same information being displayed on the Model 1040 needs to be transferred TIMER Transfer the same Model 1040 displayed information in this mode PEN Transfer the same Model 1040 displayed information in this mode 1 From the CONFIG menu press the MENU key repeatedly until RS232 1 is shown 2 Press the SELECT key BAUD is shown Model 1040 XL Indicator Service Manual 19 3 Press the MENU key repeatedly until LAYOUT is shown 4 Press the SELECT ke
5. TEST is shown 5 Press MENU SEGMNT is displayed 6 Press the SELECT key Display performs a segment test 70 sec 7 When test is completed SEGMNT is displayed 8 Press GROSS key to Return to LCD display 9 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual KEYPAD This test allows testing of all active keys Keypad Test 1 From VOLTS press MENU LCD is displayed 2 Press the MENU repeatedly until KEYPAD is shown 3 Press SELECT HIT KEY is displayed NO KEY is shown if a key isn t being pressed Below is the list of keys and what appears if you press that key If a key is bad and the unit is turned ON BAD KEY will be displayed after 10 seconds If the 1040 can detect for example that key 6 is faulty the display will flash BAD KEY 6 DISPLAY RECIPE LOAD UNLOAD 4 Press the MENU key Display returns to KEYPAD display 5 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual 23 AID A to D Counts and mV V Test SERIAL Serial Port Test 24 The test allows you to see the A to D raw counts and the current mV V reading 1 From VOLTS press MENU LCD is displayed 2 Press MENU repeatedly until A D is shown 3 Press the SELECT key CNTS is shown momentarily and then the actual A D raw counts is shown 4 Press the SELECT key MV V is
6. 4 WEIGH BARS FULL BRIDGE W O J BOX gt 1040pn13 COM 1 CRS 232 Complete Panel Assembly as shown p n 55374 0093 Ref Pin Out Pages in this Manual us j fus rs 0 ol Le E I I I2 TZ I ss 4 WEIGH BARS QUARTER BRIDGE W O J BOX gt f 1 RD64 RCV 64 1040pni4 POWER INPUT C 12V0C gt AAA COM 1 RS 2327 ALARM MODEL 1040 1040XL INDICATOR LOWER PANEL OPTIONS FOR SYSTEMS WO J BOX 42 ITEM NO DESCRIPTION W T P N QTY 1 Bottom Plate 5 pin 3 weighbars stainless 55092 0029 1 2 Bottom Plate 5 pin 4 weighbars stainless 55092 0011 1 3 Bottom Plate 4 pin 4 weighbars stainless 55092 0037 1 4 Cover Cap w strap 48684 0010 2 5 Screw 4 40 x 38 L 14473 0124 32 max 6 Lock Nut 4 40 14464 0026 32 max 7 Cable Assy RS232 Com 1 51030 0015 1 8 Cable Assy RD64 remote display 55098 0015 1 9 Cable Assy 2 pin Pwr 2 pin Alarm 55331 0012 1 10 Weigh Bar Conn Assy 5 pin 3 weigh bar 21429 0082 1 11 Weigh Bar Conn Assy 5 pin 4
7. LED OD PROGRAM BUTTON S SEE WIRING DIAGRAM PC BOARD RED CABLE BLK RED YEL BRN ORN VIO GRN N C CABLE TO RECEIVER BDARD WIRING DIAGRAM x XM64 TRANS COP TIONA MODEL 1040 1040XL INDICATOR RCV 64 RECEIVER ASSY optional COMPLETE RCV 64 ASSY P N 55920 0019 Std 55920 0027 Euro CE and XM64 TRANSMITTER optional ITTER EF O 9 ON NE The following are instructions for the transmitter receiver kits used in the Model 1040 RD64 and the RCV 64 products Please read through the following when debugging the XM 64 operation Checking Memory 1 Press the program button on the receiver and hold for about two seconds until the Red LED illuminates then release 2 Count the number of times the Red LED blinks this is the total number of transmitters pro grammed into the receiver Erasing Memory 1 Press the program button on the receiver and continue to hold it through the count of the transmitters 2 Continue to Hold the button after the count until the indicator blinks one more time about five seconds after the count 3 All transmitters programmed into the memory will be erased Programming Memory 1 Press and release program button on the receiver 2 Program indicator will light if there is room in memory for another transmitter 32 transmitters max 3 Press
8. 2 2 2 1 8 2 1 2 20K x 1 20K x 5 200K x 10 00K x 20 200K x 50 2K x 0 E 2 0 00 06 Los 00 mE ES NM EN IE The actual warning pre alarm value is entered within the ALARM setting as weight or percentage based on actual configuration number ALARM is located in the 1040 MENU Default is 50 Ib 10 Model 1040 XL Indicator Service Manual O CAP SPAN 3 Use the keypad to enter in the calculated custom number Entered number is shown 4 Press the SELECT key CUSTOM is shown 5 Press the GROSS key to return to the Gross weighing mode The next item is O CAP Use this to set the overcapacity of the 1040 if the standard default of 200 00 2000 0 20000 or 200000 is not acceptable If you select 20 000 x 5 but really want a 25000 x 5 enter 25000 under this menu item If this parameter is not used it will default to what was set in the CONFIG parameter 1 From the CONFIG display press the MENU key several times until O CAP is displayed 2 Press the SELECT key Current over capacity parameter is shown 3 Using the keypad enter in the overcapacity New over capacity value is displayed 4 Press the SELECT key O CAP is displayed 5 Press the GROSS key to return to the Gross weighing mode The next item is SPAN The indicator has two ways of adjusting span A Use the SPAN item and adjust the weight span reading by 10 B Use a custom code and change the sensit
9. 2 or 5 times second Default is 2 times sec 1 From the CONFIG display press the MENU key repeatedly until UPDATE is displayed 2 Press the SELECT key current selection is displayed 3 Use MENU key to move to proper selection then press the SELECT key UPDATE is displayed 4 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual AVERGE If you attempt to enter A D conversions higher than 60 a value of 60 will be set automati cally FILTER The next item is AVERGE Use this to set the number of A D conversions to average Default is 30 For example if you enter in 30 the unit will average the weight values from the last 30 A D conversions and uses that value for displayed data Accepts values from 1 60 1 From the CONFIG display press the MENU key repeatedly until AVERGE is displayed 2 Press the SELECT key current selection is displayed 3 Use the keypad enter the number of conversions entered number is displayed 4 Press the SELECT key AVERGE is displayed 5 Press the GROSS key to return to the Gross weighing mode The next item is FILTER Use this to enable and configure the Harmonizer filtering If you program in a value for the constant other than off then the Harmo nizer is on and you must also enter a threshold value If the constant off than the Harmonizer filtering is not engaged Set the number low for sm
10. SEE NOTE Af a SEE NOTE RD64Mencl1 RD64M REMOTE DISPLAY PARTS AND ASSEMBLY SEE NOTE SEE NOTE ITEM NO DESCRIPTION W TP N QTY 1 Screw 46572 0100 4 2 Screw 8 32 x 38 L 14473 0249 8 3 Lock Washer 6 14474 0032 8 4 Standoff 6 32 x1 50 L F F 14510 0848 4 5 Standoff 6 32 x 50 L M F 15437 0449 4 6 Cable Tie 13762 0019 2 T Mtg Bracket attaches to Inclosure 55325 0010 1 8 Enclosure includes front cover 55329 0016 1 9 Strain Relief 15257 0032 1 10 Cable Assy Indicator to RD64 15 ft 55101 0085 1 Cable Assy Indicator to RD64 30 ft 55101 0093 1 Cable Assy Indicator to RD64 50 ft 55101 0101 1 Cable Assy Indicator to RD64 75 ft 55101 0119 1 Cable Assy Indicator to RD64 100 ft 55101 0127 1 Cable Assy Indicator to RD64 150 ft 55101 0135 1 Cable Assy Indicator to RD64 200 ft 55101 0143 1 11 RD64M Remote DisplayPC Board Assy 55283 0010 1 12 Front Panel Overlay 55104 0017 1 13 Mirror Mount Bracket optional 52652 0010 1 14 screw optional 14473 0496 2 15 Locknut optional 14464 0059 2 16 Mirror Mounting Kit optional incl items 13 14 15 53813 0014 1 J11 DUTSIDE VIEW FEMALE RD64 REMOTE DISPLAY CABLE ASSY P N 55101 XXXX W T WIRE ORIGIN DESTINATION SIGNAL COLOR TERMINATION TERMINATION BRN JIl 2 TINNED END 5V RED JIl 3 TINNED END GND URN
11. 2 Press the SELECT key Current alarm setting is shown 3 Use the keypad and enter in the custom alarm value Entered value is shown 4 Press the SELECT key ALARM is shown 5 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual 13 INPUT 1 XM64 INPUT 2 Spare UPDATE 14 The next item is INPUT 1 Use this to set the function of INPUT 1 Default is STD This parameter allows user to set the function of input 1 or the XM64 The selections are as follows STD ZERO MENU HOLD or PRINT The STD selection means the following If in the 0 Load Unload mode activating the input allows the tare viewing of the Gross weight to take place If in the RECIPE Pen mode activating the input allows the ingredient pen advance or activates like the MENU key ZERO MENU HOLD PRINT act exactly like the keys themselves 1 From the CONFIG display press the MENU key repeatedly until INPUT 1 is displayed 2 Press the SELECT key current setting is shown 3 Using the MENU key once the proper setting is displayed press SELECT INPUT 1 is displayed 4 Press the GROSS key to return to the Gross weighing mode The next item is INPUT 2 Use this to set the function of INPUT 2 Default is STD This item is just like INPUT 1 Follow the same steps to set INPUT 2 The next item is UPDATE Use this to set the display update rate Choose from updates 1
12. Indicator to RD64 50 ft 55101 0101 1 Cable Assy Indicator to RD64 75 ft 55101 0119 1 Cable Assy Indicator to RD64 100 ft 55101 0127 1 Cable Assy Indicator to RD64 150 ft 55101 0135 1 Cable Assy Indicator to RD64 200 ft 55101 0143 1 10 Screw 8 32 x 31 L 14473 0348 8 11 Screw 10 32 x 38 L 14503 8030 12 12 Lock Washer 6 14474 0032 4 13 Screw 6 32 x 25 L 14473 0223 4 14 Rubber Vibration Mount 17807 0108 4 15 Lock Washer 25 14474 0198 4 16 Hex Nut 25 20 14471 0209 4 17 Mtg Bracket attaches to Inclosure 11899 0043 1 18 Mtg Bracket attaches to wall etc 12339 0015 1 19 Replacement Gasket sticky one side for item 3 47694 0010 1 RD64 REMOTE DISPLAY CABLE ASSY P N 55101 XXXX W T WIRE ORIGIN DESTINATION SIENAD COLOR TERMINATION TERMINATION BRN Jil 2 KTINNED END 5V RED JIl 3 TINNED END GND ORN J11 4 TINNED END REMOTE 2 YEL Jil 5 TINNED END SEG TEST BLU J11 7 TINNED END CLOCK vid JIl 9 TINNED END REMOTE 1 GRA J11 8 TINNED END LOAD BLK pren TINNED END 12V 1 e GRN Jil 6 TINNED END DATA IN 3 JU amp 8 7 9 DUTSIDE VIEW FEMALE PINOUT3 45 RD64 RD64XL REMOTE DISPLAY DISPLAY INTERFACE BOARD ASSY J DI 7 55076 0037 XL I display 0045 std displ RD64XL Display Bd sd Ou US o 0 Ok o Te 5 TORIO
13. JIl 4 TINNED END REMOTE 2 VEL Ji1 5 TINNED END SEG TEST BLU J11 7 TINNED END CLOCK VID JIl 9 TINNED END REMOTE 1 GRA JIl 8 TINNED END LOAD BLK Jil 1 TINNED END 12V GRN JIl 6 TINNED END DATA IN PINOUT3 47 RD64M REMOTE DISPLAY DISPLAY BOARD ASSY 55283 0010 TO TN TTT T TB 12345678910 DS1 R Rt q OS is 054 g RIS g RI Ov AT Cr Of Oo SO RD64Maspl RD64Malspl COMPONENT SIDE DISPLAY SIDE 48 TDM 40 TRANSFER DATA MODULE OPTIONAL P N 55370 0014 AND CABLE PIN OUTS Down Loading Indicator to TDM 40 TDM 40 MODULE P N 35370 0014 ABC DEF GHI I JKL MNO 1 2 3 4 5 RECIPE cross PODONSE aaaoaas E
14. SELECT key TONS is displayed 4 Press the GROSS key to return to the Gross weighing mode This item allows you to view the total number of hours the mixer has accu mulated in recipe batch mode 1 From TOT BAT press the MENU key repeatedly until HOURS is displayed 2 Press the SELECT key Total number of hours is displayed 3 Press the SELECT key HOURS is displayed 4 Press the GROSS key to return to the Gross weighing mode This item allows you to set an overload limit and to view the total number of overloads the system has experienced 1 From TOT BAT press the MENU key repeatedly until O LOAD is displayed 2 Press the SELECT key LIMIT is displayed 3 Press the SELECT key Current limit is displayed 4 Use the keypad to key a limit value The entered value is displayed 5 Press the SELECT key LIMIT is displayed 6 Press the MENU key TIMES is displayed Model 1040 XL Indicator Service Manual CLEAR Clear History 10 Press the SELECT key The number of times O LOAD has been reached is displayed Press the SELECT key TIMES is displayed Press the GROSS key O LOAD is displayed Press the GROSS key to return to the Gross weighing mode Use this item reset all the parameters in the History menu to 0 1 From TOT BAT press MENU repeatedly until CLEAR is displayed Press the SELECT key NO is displayed Press the MENU key YES is
15. batch counter e TONS Displavs the total number of tons batched HOURS Displavs the total hours recorded in recipe batch mode O LOAD Lets you set the over load limit and the number of times it has reached this limit e CLEAR Allows the user to reset all parameters other than the O LOAD limit to be reset back to zero Max Max Max 999999 999999 999999 Total of times overloaded Enter overload limit Max is Max 999999 overcapacitv parameter Figure 4 Historv menu 1 From the Gross Mode press and hold on the MENU key for three beeps 3 seconds then release SET PAS is displayed 2 Use the keypad enter 999 is displayed 3 Then press the SELECT key TOT BAT is displayed Following are the History menu items and their explanations Use this menu item to view the total tons of batches Follow these steps 1 From TOT BAT press SELECT Total number of batches is displayed 2 Press the SELECT key and TOT BAT is shown 3 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual 27 TONS Batch Tonnage HOURS Hours in Recipe Batch Mode O LOAD Overload Occurences 28 This item allows you to view the total number of tons batched on the indica tor 1 ton 2000 Ib 1 tonne 1000 kg 1 From TOT BAT press the MENU key TONS is displayed 2 Press the SELECT key Total number of tons is displayed 3 Press the
16. displayed Pressing on MENU key alternates between NO YES Once proper message is shown simply press SELECT CLEAR is displayed Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual 29 Setting Factory Defaults Accessing this menu will set all parameters to factory defaults It is very important that you do this only if you are sure All entered information is lost and there is no way to retrieve it 1 From the Gross Mode press and hold on the MENU key for three beeps 3 seconds then release SET PAS is displayed 2 Use the keypad enter 222174 is displayed 3 Then press the SELECT key DFAULT is displayed 4 The unit returns to the Gross weighing mode Production Or Service Factory Calibration Accessing this menu gives production or service access to calibrating factory calibration as follows 1 mv v 10000 Ib Aaa 2 oc M 1 From the Gross Mode press and hold on the MENU key for three beeps Accessing Factory 3 seconds then release Calibration Mode SET PAS is displayed 2 Use the keypad enter 010101 is displayed 3 Then press the SELECT key ZERO is displayed Setting Zero Calibration 1 From ZERO press SELECT mm SET 0MV is displayed 2 Dial calibrator to 0 mV V press SELECT DET ZER then DONE is displayed 3 Returns to the ZERO display 4 Press the GROSS key to return
17. segment alpha numeric fiber optic backlight 1 2 or 5 times per second Water dust resistant structural polycarbonate 8 50 high x 10 5 wide x 6 0 deep IP65 Water resistant Up to 200 000 Ib kg 01 02 05 1 2 5 1 2 5 10 20 50 100 200 Ib kg 0 1 96 of applied load 1 division 1 000 000 counts 0 9 with alpha capabilities Load Unload Gross Recipe Usage Hold Menu Print Id Select Timer and Zero Clear Auto Pen Load Gross Recipe Ingredient Alarm Usage Motion Hand Add Lb and Kg 12 annunciators Audio tone feedback for key contact assurance 10 350 ohm weigh bars 2 RS 232 serial ports programmable for different selectable output formats Std TDM Broadcast Connectors for the following Power Com1 Com 2 Weigh bar J box Alarm Output RD64 Optional Connectors Speed Sensor Input There will be seven standard different lower base assemblies 1 W T standard 7 pin 5 conn pwr alm RD64 Com1 j box 2 WIT std 7 pin w options 7 conn pwr alm speed RD64 Com1 Com2 j box 3 Single conn AMP 5 conn pwr alm RD64 Com1 j box 4 Single conn AMP w options 7 conn pwr alm speed RD64 Com1 Com2 j box 5 W T 4 x 5pin w Com 1 and RD64 output 8 con pwr alm RD64 Com1 4 5 pin conn 6 W T 3 x 5pin w dual RS 232 and RD64 output 7 conn pwr alm RD64 Com1 3 5 pin conn 7 WIT 4 x 4pin w dual RS 232 and RD64 output 8 conn pwr alm RD64 Com1 4 4pin conn NOTE These versions do not offer Spee
18. the button on the transmitter XM64 indicator on receiver will flicker as signal is received 4 Repeat the above three steps for each additional transmitter NOTE The receiver can memorize each transmitter more than once To prevent duplicate entries pro gram each transmitter into receiver only once RD64encl1 RD64encl1 RD64 RD64XL REMOTE DISPLAY PARTS AND ASSEMBLY CONNECT TO P19 a LOCATED ON DISPLAY BOARD SEE REAR OF DISPLAY Loe PIARD DETAIL FIG 1 XM64 TRANSMITTER OPTIONAL ITEM NO DESCRIPTION W T P N QTY 1 Enclosure 47017 0010 1 2 Display Interface XL Board Assy large display 55076 0037 1 Display Interface Board Assy std display 55076 0045 1 3 Keypad Backer Plate Assy XL includes gasket 55087 0034 1 Keypad Backer Plate Assy includes gasket 55087 0059 1 4 XM64 Receiver Std version 315MHz optional 55095 0018 1 XM64 Receiver Euro version 433MHz optional 55095 0026 1 5 XM64 Transmitter Std version 315MHz optional 55096 0017 1 XM64 Transmitter Euro version 433MHz optional 55096 0025 1 6 Replacement Gasket sticky one side for item 7 47695 0019 1 7 Bottom Panel 48413 0018 1 8 Strain Relief 15257 0040 1 9 Cable Assy Indicator to RD64 15 ft 55101 0085 1 Cable Assy Indicator to RD64 30 ft 55101 0093 1 Cable Assy
19. weigh bar 21429 0074 1 12 Weigh Bar Conn Assy 4 pin 4 weigh bar 21555 0054 1 WEIGHT SENS R CONN CABLE ASSY P N 19572 0040 7 PIN FEMALE OUTSIDE VIEW PIN D BLK EXCITATION PIN 6 PIN E Bhu SENSE pm 5 E PIN A BED BRIDGE PIN 4 PIN c HI BRIDGE PIN 3497 PIN F 1Eb SOSENSE PIN 2 PIN B GRN lt EXCITATION PIN 1 G pin G CHASSIS GND PINDUT3 CUNN A BRDG gt SHIELD Q EXC gt BRDG EXC S PIN FEMALE COUTSIDE VIEW CTUR ASSY P N 21429 0074 J16 WEIGHBAR 1 WEIGHBAR 2 EXCITATION SENSE BRIDGE z BRIDGE WEIGHBAR EXCITATION 3 SENSE WEIGHBAR 4 PINout4 OUTSIDE CFEMAI 4 PIN J BDX INTERFACE CABLE ASSY P N 50044 0011 var WIRE ORIGIN DESTINATION TERMINATION TERMINATION BLK J13 4 Jl 6 EXC BLU JI3 4 Il 5 SENSE WHT J13 3 Jl 3 BRIDGE RED JIS 2 Il 4 BRIDGE GRN J13 1 Il 1 EXC YEL J13 1 Ji e SENSE J13 VIEW CJ BOX LE PINDUT3 MODEL 1040 1040XL INDICATOR LOWER PANEL CONNECTOR CABLE ASSY PIN OUTS R ASSY P N 21429 0082 8 PIN RS 232 CABLE ASSY P N 51030 0015 W T WIRE ORIGIN DESTINATION SIENAE
20. 6 2 TIMAD 6 ILE 4 7 VHS Ee DUTSIDE VIEM MALE PINOUT3 49 Weigh Bar is a registered trademark of Weigh Tronix Inc 06 29 06 1040_S P65 PN 29812 0015A e3 Printed in USA Standard Scale 8 Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com Ss Avery Weigh Tronix SCALES FOR AGRIBUSINESS
21. BLK J3 1 PI2 1 12V BRN J3 2 P12 2 5V RED J3 3 P12 3 GND ORN J3 9 P12 4 REMOTE 2 YEL J3 5 P12 5 SEG TEST GRN J3 6 PI2 6 DATA IN BLU J3 7 P12 7 CLOCK vig J3 8 P12 8 LOAD GRA 43 10 P12 9 REMDTE 1 Pie CRD64 PINDUT3 OUTSIDE VIEW C MALE 4 PIN PW R 2 PIN ALARM CABLE ASSY P N 55331 0020 W T WIRE ORIGIN DESTINATION COLOR TERMINATION TERMINATION SMS RED PIS A 3 Je 12V ALARM RED PIS A 3 Je e HV ALARM WHT DRN PIS B 3 Je 6 GND WHT ORN PIS B 3 GND 2 GND BLK Pl4 1 Je 3 19V INPUT WHT PIs 2 Je 5 GND GND 2 OUTSIDE VIEW P15 MALE ALARM 4 3 P14 OUTSIDE view 4 PIN 12V PW R IN CMALE PINOUT3 4 PIN SPEED SENSOR CABLE ASSY P N 55335 0018 Wor Wike ORIGIN DESTINATION SIGNAL COLOR TERMINATION TERMINATION BLK J13 2 Je e GND RED J13 1 Je 1 Bv WHT J13 3 J2 3 INPUT J13 4 N C N C 1 2 J13 4 PIN SPEED SENSOR gt OUTSIDE VIEW FEMALE PINOUT3 RCV640 Parts List ITEM NO DESCRIPTION W T P N QTY 1 RCV 64 Enclosure 55921 0018 1 2 Receiver Board 315MHZ std 27290 5043 1 Receiver Board 433MHZ Euro CE 27290 5050 1 3 Cable Assy 15 Length 55101 0085 1 4 Strain Relief incl hex nut 15257 0032 1 5 XM64 Transmitter 315MHz std 55096 0017 1 XM64 Transmitter 433MHz Euro CE 55096 0025 1 SA a RED
22. COLOR TERMINATION TERMINATION BLACK J5 1 P12 1 CTS BROWN J5 2 PI2 2 XMIT RED J5 3 Ple 3 RTS ORANGE J5 4 Ple 4 RXD YELLOW J5 5 PI2 5 GND GREEN J5 6 P12 6 GND BLUE J5 7 P12 7 TM VIOLET J5 8 Ple 8 Hev RS 232 E 3 Pie PINDUT3 OUTSIDE VIEW MALE 2 PIN POWER 2 PIN ALARM CABLE ASSY P N 55331 0012 ver vire ORIGIN DESTINATION ou TERMINATION TERMINATION RED PIS A 3 J2 1 12V ALARM RED PIS A 3 J2 2 12V ALARM WHT ORN P15 B 3 J2 6 GND WHT ORN PIS B 3 GND 2 3 GND BLK J14 A 2 J2 3 12V INPUT WHT J14 B 2 J2 5 GND C108 J14 A 2 GND 2 3 gt 12V INPUT C103 J14 B 2 GND 2 3 gt GND ONE P15 CALARM OUTSIDE VIEW CMALE GND 2 e J14 e PIN 12V PW R IN OUTSIDE VIEW FEMALE PINOUT3 JI6 S FIN WEIGHBAR CONNECTORS 1 EXCITATION A BRDG BRIDGE SHIELD WEIGHBAR BRIDGE B E 2 EXCITATION EXC SENSE WEIGHBAR BRDO EX 3 S PIN FEMALE COUTSIDE VIEW PINout3 CONNECTOR ASSY P N 21555 0054 J16 A WEIGHBAR 1 4 PIN EXCITATION CONNECTORS WE ae SENSE BRIDGE A D BRIDGE ET EXCITATION l 06 WE hs BAR SENSE C AOO WEIGHBAR 4 PIN FEMALE OUTSIDE VIEW PINout3 9 PIN RD64 CABLE ASSEMBLY P N 55098 0015 ORIGIN DESTINATION COLOR TERMINATION TERMINATION ME
23. DO 4 WEIGH BAR W 7 PIN CONN ASSY 5 PIN CONN ASSY P N 19572 0057 R P N 21429 0074 E R sa R 4 PIN CONN ASSY W 4 PIN AMP CONN ASSY A P N 21555 0054 P N 50044 0011 J16 J17 U18 019 UO 3 WEIGH BAR S PIN CONN ASSY P N 21429 0082 J16 J17 J18 MODEL 1040 1040XL INDICATOR KEYPAD BACKER PLATE ASSY 55087 0018 XL large display 0042 std display B 1 O O 3 Eg FFIS3 o o S I A RET 014 o o0 o oO O RET 115 o o Oo o Oo RE 26 o o di c V L D RE 3 o o o Se E W E RET 418 o o o o o RU PET UMP Guy Um PY ES ETE x E o RE 319 1O O O O o 0 o ol o oh m d ETA mi ds le o RE 6 I0I w o O O o O O mA ol 7 Lok EA EA LA od 7 7 A oe Pe e E y M ies RE 11 O o e O o e o ohin ro EI 1040 SCAN 0 12 1103 4 l6 7 8 oe SCAN 1 13 SCAN 2 14 1040kp CHASSIS 15 SCHEMATIC DIAGRAM 36 MODEL 1040 1040XL INDICATOR DISPLAY INTE
24. EE T B ACEROS 5 EXE ECIESEJE E i 1040 INDICATOR MODEL 1040 INDICATOR a LI a TRANSFER DATA MODULE TIM 40 MAY BE CONNECTED DIRECTLY TO COM 1 OR COM 2 BOTTOM PANEL TRANSFER DATA MODULE TDM 40 P N 55370 0014 TDM 40 MODULE P N 55370 0014 USING TDM 40 W CABLE P N 55561 0014 CONNECT CABLE TU TIM 407 AND TO COM 1 OR COM 2 ON BOTTOM PANEL AS SHOWN CABLE ASSY P N 55561 0013 ITI TO COM 1 OR 2 ED TDM 40 TO MODEL 1040 INDICATOR CABLE ASSY P N 55561 0013 W T WIRE ORIGIN DESTINATION SIGNAL TDM 40 MODULE COLOR TERMINATION TERMINATION P N 95370 0014 di RED PIl 2 J6 2 XMT ij GRN PIl 7 J6 7 5V 33 TDM 40 TO COMPUTER CABLE ASSY P N 35369 0017 BLK PIl 5 J6 5 GND A n 85 W T WIRE ORIGIN DESTINATION SIENAL BLK J6 6 SHIELD Down Loading TDM 40 to Computer ik SHAN TERMINATION TERMINATION 1 2 ORN PIl 4 J6 4 RCV 2 RED P11 3 J6 7 CTS VEL FTE Jess ABV 1 BRN P11 1 J6 8 RTS TM GRN PIl 7 J6 4 DTR 3 5 E BLK P11 5 J6 5 GND UUU BLK P11 6 SHIELD 6 8 z CABLE ASSY P N 55369 0017 1 2 me de REM m 39 YEL P11 4 J6 2 XMT 4 7 4 7 DUTSIDE VIEW OUTSIDE VIEW 3 5 CE MALE SiS FEMALE TU CDMPUTER O J
25. Lt gt Avery Weigh Tronix SCALES FOR AGRIBUSINESS Model 1040 XL Indicator Service Manual Table of Contents Table OP Contents 3 DPECIICAIONS ii EE 4 INTO UCA C A T 7 Setup Menu 1040 Password 1 2 ttt ii li 7 To Access the Setup Menu 1040 cion 7 Setup Menu lteris teo oen RR IR A BR a RE ia 9 Test 11 Dy MODU c ete A ta 21 Access the Test Menu ao ei toned ete e eeu dct eee edu ult we 21 Test Menu Hems cito ceci spe a be RT see HR a o tea A 22 History epp 27 Access the A 27 History Menu lens toe tt dede reg e ee br ea a 27 setting Factory Defaults m2 eroe odio 30 Production or Service Factory Calibration iii 30 Accessing Factory Calibration Mode 30 settin Zero Calibration sua iii era 30 Setting the Span Calibration iron eva 31 Viewing Current Galibrationi arci iaia 31 Viewing Factory Span Factor sise 31 Re setting Factory Span Without Calibrating with a Simulator nn nennnnna 32 Technical Drawings swim Avira 33 Model 1040 XL Indicator Service Manual 3 Specifications Power Input Display Display Rate Enclosure Capacity Range Increment sizes Accuracy Internal A D resolution Operational keys Annunciators Audio Output Weigh bar Drive Serial Ports Lower Assembly 10 to 18 volts DC negative ground 400ma at 8 350 weigh bar load 1 1 inch Model 1040 2 0 inch LCD Model 1040XL 6 Digits 14
26. NU key repeatedly until AZT is displayed 2 Press the SELECT key and current selection is shown 3 Use the MENU key and move to the proper selection proper choice is shown 4 Once proper choice is shown press SELECT AZT is shown 5 Press the GROSS key to return to the Gross weighing mode 16 Model 1040 XL Indicator Service Manual MOTION RS232 1 RS232 2 Setting The Baud Rate The next item is MOTION Use this to set the motion window with the following choices off 0 5 1 0 2 0 3 0 5 0 10 0 divisions Default is OFF 1 From the CONFIG display press the MENU key repeatedly until MOTION is displayed 2 Press the SELECT key and current selection is shown 3 Use the MENU key and move to the proper selection proper choice is shown 4 Once proper selection is shown press the SELECT key MOTION is shown 5 Press the GROSS key to return to the Gross weighing mode The last items are the serial ports which are labeled RS232 1 and RS232 2 Use these items to set the serial communication protocols RS232 1 represents com port 1 RS232 2 represents com port 2 Default baud rate is 9600 1 From the CONFIG menu press the MENU key repeatedly until RS232 1 is shown 2 Press the SELECT key bAUD is shown 3 Press the SELECT key Current baud rate is shown 4 Use the MENU key to scroll to the proper selection Proper selection is shown 5 Press the SELECT key
27. ODEL 1040 1040XL INDICATOR SYSTEM BLOCK DIAGRAM DC PWR IN ALARM HORN OR LIGHT J14 P15 XM64 PWRC2 PIN ALARM CONN ASSY P N 35331 0012 OR XM64 PWRC 4 PIN ALARM E ER PLATE CONN ASSY pe Eo P N 55331 0020 RD64 REMOTE DISPLAY CONN ASSY P N ee 8 1040XL P N 55098 0015 P N 55087 0042 CONNECTS W P3 DR PD P18 910 Sa DISPLAY INTFC BOARD ASSY P17 P1 COM 1 P 8076 DOK JI CONN ASSY EUN P N 51030 0015 P N 55076 0042 MAIN BUARD ASSY E P N 35072 0015 P13 Zz Zz L REV COUNT INPUT q CONNECTOR ASSY CAT CEA OPTIONAL I 2 ATI Pie P N 55335 0018 LA D LI pg P N 51030 0015 1 1 23456 PO Fay 1040blki OL gt Li J U gt gt xmAm ALARM LIGHT ASSY P N 24129 0014 SYSTEM USING J B
28. RFACE BOARD ASSY 55076 0011 XL large display 0029 std display 1040XL display Bd 55076 0011 TO oo O 9 p17 a 1 fo soo coe oso DH I L ved ce P18 EN 1 4 oj Hu cs do a Oo o o pl o 1040displavi 1040displavi DISPLAY SIDE MPUNENT SIDE 1040 oisplay Bd 550 6 0029 TO OR o 0 i E bad o ST BES p m Qo oO 1040displayl 1040displavi DISPLAY SIDE COMPONENT SIDE 37 NOTE THE CAUTIUN 1 F EXPLOSION IF BATTERY IS REPLACE RY BI ONLY WI R EQUIV RECOMMEND ANUFACT DI
29. SPOSE ED BATTERIES ACC THE MANU RER S INSTRUCTI WHEN USING RD64 or RCV 64 WITH AN XMT RCVR SET N P14 PINS l 2 JUMPER ECTLY REPLACE BI MODEL 1040 1040XL INDICATOR MAIN PC BOARD P N 55072 0015 W T P N 23957 0021 36V COM 2 INSTALL
30. all vibration problems and higher for more dampening effect The purpose of the Harmonizer Threshold is so the indicator will respond quickly to large weight changes Harmonizer Threshold is the amount of weight change in calibration units beyond which the Harmonizer will be temporarily disabled For example if you set this to 10 lbs a weight change over 10 pounds occuring during the display time will disable the Harmonizer until the weight change during the sample time drops below 10 lbs 1 From the CONFIG display press the MENU key repeatedly until FILTER is displayed 2 Press the SELECT key CONST is displayed 3 Press the SELECT key Current harmonizer setting is displayed 4 Use MENU key until proper const is shown Value is shown Model 1040 XL Indicator Service Manual 15 5 Press the SELECT key CONST is shown 6 Press the MENU key WINDOW is shown 7 Press the SELECT key Current threshold is displayed 8 Use the keypad enter the new value Entered value is shown ENTERED VALUE MUST BE LOWER THAN THE SCALE CAPACITY 9 Press the SELECT key WINDOW is shown 10 Press the GROSS key FILTER is displayed 11 Press the GROSS key to return to the Gross weighing mode The next item is AZT Use this to set the Automatic Zero Tracking window with the following choices OFF 0 5 1 0 2 0 3 0 5 0 10 0 divisions Default setting is OFF 1 From the CONFIG display press the ME
31. ar Conn Cable Assy 4 pin Amp 50044 0011 1 7 Cable Assy RS232 Com 1 51030 0015 1 Cable Assy RS232 Com 2 optional 51030 0015 1 Cable Assy RD64 remote display 55098 0015 1 Cable Assy 4 pin Pwr 2 pin Alarm 55331 0012 1 Cable Assy Speed Sensor optional 55335 0018 1 40 Complete Panel Assembl as shown p n 55373 0177 Ref Pin Out Pages in this Manual ra kal do 4 PIN POWER INPUT 12 VDO 1040pnl2 4 PIN AMP RD64 RCV 64 J BDX INTERFACE Complete Panel Assembly as shown p n 55374 0085 Ref Pin Out Pages in this Manual De 1040pn13 3 WEIGH BARS FULL BRIDGE W O J BOX RD64 RCV 64 1040pni3 COM 1 CRS 232 POWER INPUT 12 V DC Note See Parts List next page RD64 RCV 64 POWER INPUT 12 V DC MODEL 1040 1040XL INDICATOR LOWER PANEL OPTIONS FOR SYSTEMS W O J BOX Complete Panel Assembly as shown p n 55374 0077 Ref Pin Out Pages in this Manual 1040pnl3
32. ator Service Manual CUSTOM Setup Menu Items CONFIG If you are using a custom weight sensor see the next item CUSTOM to help you pick the correct first three digits of your configuration number You must press SELECT to actually store the CONFIG Pressing GROSS here will only return to Gross mode If you press SELECT and the 1040 does not have a CONFIG starting with 97 98 or 99 the display will show CAN T The first menu item is CONFIG This allows you to enter a 4 5 digit configu ration number that sets ups the indicator for the type of Weigh Bar capacity increment pre alarm mode units auto hold and auto mix Determine the correct configuration number for your system by using the table in Figure 2 Example 20 000 x 5 Ib 2 1 8 calibration pre alarm in weight with audible beeper auto hold auto mix on 5233 Once a number is established simply enter as follows 1 From CONFIG press SELECT Current code number is shown 2 Use the keypad enter configuration number Entered number is shown If attempting to enter an invalid number display will show CAN t and return to CONFIG 3 Press SELECT CONFIG is shown 4 Press the GROSS key Returns to the Gross Weighing mode The next item is CUSTOM If you are using a custom weight sensor the mv v rating of the system needs to be known You need to convert the values so you know what the weight value is at 0 4 mv v This weight va
33. bAUD is shown 6 Press the GROSS key RS232 1 is shown 7 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual 17 Setting The Parity Selection Setting The Data Bits 18 The default parity setting is NONE 1 From the CONFIG menu press the MENU key repeatedly until RS232 1 is shown 2 Press the SELECT key BAUD is shown 3 Press the MENU key PARITY is shown 4 Press the SELECT key Current selection is shown 5 Use the MENU key to scroll to the proper selection Proper selection is shown 6 Press the SELECT key PARITY is shown 7 Press the GROSS key RS232 1 is shown 8 Press the GROSS key to return to the Gross weighing mode The default is 8 data bits 1 From the CONFIG menu press the MENU key repeatedly until RS232 1 is shown 2 Press the SELECT key BAUD is shown 3 Press the MENU key repeatedly until DATA is shown 4 Press the SELECT key Current selection is shown 5 Usethe MENU key to scroll to the proper selection Proper selection is shown 6 Press the SELECT key DATA is shown 7 Press the GROSS key RS232 1 is shown 8 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual Setting The Handshaking Setting The Com Port Serial Data Layout Default setting is NONE 1 From the CONFIG menu press the MENU key repeatedly until
34. d Sensor input or com 2 Model 1040 XL Indicator Service Manual Two TTL Inputs Options Operating Temperature Weight Agencies Warranty Two programmable inputs Std Zero Clear Menu Hold Print 1 1 inch LCD Display Option TDM 40 Transfer Module with TDS 1040 or TDS 40 software packages RD64 Remote Display RD64XL Remote Display RD125RF Remote Display XM64 Transmitter receiver set Speed Sensor switch assembly 40 to 140 F 40 to 60 C 10 Ib 4 5 kg FCC Class A CE European Approval Three Year Model 1040 XL Indicator Service Manual Model 1040 XL Indicator Service Manual Introduction This manual covers the setup and servicing of the Model 1040 XL indicator To Access The Setup Menu 1040 The first part of the manual covers the configuring of the indicator using menus you access through the front panel keys Setup Menu 1040 password Test Menu 111 password History Menu 999 password Calibration Menu 01010101 password The last part of the manual covers the parts and assemblies of the indicator Setup Menu 1040 password The Setup menu is shown in Figure 1 Following are the different param eters that can be configured under the Setup menu CONFIG CUSTOM O CAP SPAN M DOOR CLOCK NAME ALARM INPUT 1 INPUT 2 UPDATE AVERGE FILTER A Z T STABLE RS232 1 RS232 2 To enter the 4 5 digit configuration number Enter a weight value at 4 mv v Sets
35. erify the software version of the indicator The Test menu is shown in Figure 3 Press and hold MENU for 3 beeps INPUT 1 XM64 SPEED Speed Sensor Input Key in 111 and press SELECT VOLTS KEYPAD SERIAL l l INPUTS View input Display Press View int Loop NoLoop voltage any key segment raw test counts Open Open Closed Closed Part No Dash No Rev XXXXX XXXX REV Figure 3 Test menu 1 From the Gross mode press and hold the MENU key for three beeps 3 seconds then release SET PAS is displayed Access the Test Menu 2 Use the keypad to enter 111 is displayed 3 Then press the SELECT key VOLTS is displayed Model 1040 XL Indicator Service Manual 21 Test Menu Items VOLTS Input Voltage LCD LCD Display Test 22 Following are the Test menu items and their explanations This allows a user to check the 12VDC input voltage that the Model 1040 is operating on 1 Access the test menu VOLTS is displayed 2 Press the SELECT key Current voltage is displayed 3 Press the SELECT key VOLTS is displayed 4 Press the GROSS key to return to the Gross weighing mode This test does a self test on the LCD either a complete display test or a segment test 1 From VOLTS press MENU LCD is displayed 2 Press the SELECT key TEST is shown 3 Press the SELECT key Display performs a display test 15 sec 4 When test is completed
36. eturn to the Gross weighing mode The next item is CLOCK Use this to set the clock in either 12 or 24 hour format Default is 12 hour format 1 From the CONFIG display press the MENU key repeatedly until CLOCK is displayed 2 Press the SELECT key 12 HR is shown 3 Press the MENU key 24 HR is shown 4 Pressing MENU key alternates between 12 24 hour setting Once the proper selection is displayed press SELECT CLOCK is displayed 5 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual NAME ALARM The next item is NAME Use this to set the percentage at which the ingredi ent name stops flashing in the Recipe mode 1 Fromthe CONFIG display press the MENU key repeatedly until NAME is displayed 2 Press the SELECT key 25PER is shown 3 Press the MENU key to scroll through list 4 Press SELECT when your choice is displayed NAME is displayed 5 Press the GROSS key to return to the Gross weighing mode The next item in the menu is ALARM Use this to set the point at which the alarm begins to flash in the load unload modes Default value is 50 If you enter 30 and the code number sets the indicator for weight then the alarm will start flashing 30 Ib before the target is met If set for percent the alarm will start flashing when within 30 of the target 1 From the CONFIG display press the MENU key repeatedly until ALARM is displayed
37. ht Test 1 From VOLTS press MENU LCD is displaved Press MENU repeatedly until RELAY is shown Press the SELECT key and ON OFF is displayed While this is selected on the display the alarm light relay will flash at 2 sec Press the SELECT key and RELAY is displayed Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual 25 SOFT Software Version 26 Use this menu item to see the software information stored in the 1040 1 10 11 12 13 14 From VOLTS press MENU LCD is displayed Press MENU repeatedly until SOFT is shown Press SELECT and PART is displayed Press MENU and 55422 is displayed Press MENU and DASH is displayed Press MENU and 0012 is shown Press MENU and REV is shown Press MENU and Current revision date is shown Press MENU and bAS VER is shown Press MENU and 15799 is displayed Press MENU and bas REV is shown Press MENU and Current revision is shown Press MENU and SOFT is displayed Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual History 999 Menu The O LOAD limit MUST be lower the the O CAP limit set in the Setup menu Access The History Menu History Menu Items BAT CNT Batch Counter In the History menu Figure 4 you can view or do the following TOT BAT Displays the total
38. ivity number accordingly to change the span Example If you need to adjust the span down by 5 move the custom weight number down by 5 1 From the CONFIG display press the MENU key several times until SPAN is displayed 2 Press the SELECT key Current weight is displayed 3 With either a calibrator or some known weight on the scale system put appropriate weight onto the scale system Current weight is displayed Model 1040 XL Indicator Service Manual 11 If adjustments differ from factory settings when you access the CONFIG 5233 will be displayed M DOOR CLOCK 12 4 Use the keypad adjust weight accordingly e To increase span press 1 2 4 5 e To decrease span press 6 7 9 0 To return to the span factory calibrated value press 3 or 8 Each press of a key will decrement increment one division of the scale If you press and hold the key weight will decrease increase faster 5 Once appropriate weight value is shown press the SELECT key SPAN is shown 6 Press the GROSS key to return to the Gross weighing mode The next item is M DOOR Use this to enable or disable the mixer door position feature 1 From the CONFIG display press the MENU key repeatedly until M DOOR is displayed 2 Press the SELECT key OFF is shown 3 Press the MENU key to toggle between ON and OFF When your choice is displayed press the SELECT key M DOOR is displayed 4 Press the GROSS key to r
39. lue is then entered into the Model 1040 You can then look at the CONFIG chart in Figure 2 and decide if the code number would start with a 97 98 or 99 configuration number EXAMPLE If your custom system capacity is 2 mv v at 20000 Ib when this is converted to weight at 4 mv v it comes to 4000 Ib Check out the math below 2 mv v at 20000 Ibs 4 mv v at 4000 Ibs 20000 2 mv v 5 5 4000 A mv v 4000 is the value to be entered in this menu item 1 Fromthe CONFIG display press menu once CUSTOM is shown 2 Press the SELECT key current weight value is shown Default value of custom 20000 or 0 4 mv v at 20 000 Ib Model 1040 XL Indicator Service Manual 9 Figure 2 Configuration number chart 1st CALIBRATION CAPACITY x INCREMENT SIZE SIZE 1 Kon zKxo2 xos 20Kx 20Kx2 20Kx5 Alley Weigh 2K x 0 1 2K x 0 2 2K x 0 5 20K x 1 20K x 2 20K x 5 CC30 3 3mviv 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 SPARE 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 1 POLY DIGI 20K x 1 20K x 2 20K x 5 OOK x 10 200K x 20 00K x50 2 2 2 7 8 3 3 4 DIGI ee NENNEN NENNEN EE RE Custom Setting 200Kx100 200Kx200 200kx500 2nd 0 1 2 3 4 5 Warning Alarm Method PERCENT WEIGHT w AUDIBLE ALARM 4 PERCENT w AUDIBLE ALARM 2 1 7 8 2 DIGI 20K x 1 20K x5 00Kx10 200Kx20 200Kx50 2 2 i 2 1 1 DIGI 2K x 0 1 2K x 0 2 2K x 0 5 20K x 1 20K x 2 20K x 5
40. om 2 Amp 4 pin j Box interface basic version Amp 4 pin j Box interface basic version plus Revolution Count input amp Com 2 5 pin full bridge 3 weigh bar w o j box intfc 5 pin full bridge 4 weigh bar w o j box intfc 4 pin quarter bridge 4 weigh bar w o j box intfc 55373 0144svc 55373 0169svc 55373 0151svc 55373 0177svc 55374 0085svc 55374 0077svc 55374 0093svc 33 MODEL 1040 1040XL INDICATOR OUTLINE DRAWING 104001 i i oo m y mM Y 1 i i E X Q NI Ha Y Oo gt N i Le eei o a e gt toes Vi I I co sa l o f I i 41 XE dx MN Ln p i i rfi UE LL JILL Bc m Lt 4 4 LL H l Y i 72 o Y 2 TN l c cs H o Z l NA Y 4 e n oo AR VIEW CR VIEW CS 10 19 M VIEW CB 34 M
41. played 5 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual 1040encli REF LOWER PANEL PAGES IN THIS MANUAL MODEL 1040 1040XL INDICATOR PARTS AND ASSEMBLY ITEM NO DESCRIPTION W TP N QTY 1 Keypad Backer Plate Assy XL includes gasket 55087 0018 1 Keypad Backer Plate Assy includes gasket 55087 0042 1 2 Alarm Light Assy 24129 0014 1 3 Screw 10 32 x 38 L 14503 8030 12 4 Replacement Gasket sticky one side for item 1 47694 0010 1 5 Lock Washer 6 14474 0032 4 6 Screw 6 32 x 25 L 14473 0223 4 7 Main Pc Bd Assy 55072 0015 1 8 NO PART A 9 NO PART oc 10 Enclosure 47017 0010 1 11 Rubber Vibration Mount incl w Indicaror 17807 0108 4 12 Lock Washer 25 incl w Indicaror 14474 0198 4 13 Hex Nut 25 20 incl w Indicaror 14471 0209 4 14 Mtg Bracket optional 12339 0015 1 15 Mtg Bracket included w Indicator 11899 0043 1 16 Screw 8 32 x 31 L 14473 0348 8 17 Replacement Gasket sticky one side for item 20 47695 0019 1 18 Standoff hex 6 32 x 50 L M F 15437 0449 4 19 Display Interface XL Board Assy large display 55076 0011 1 Display Interface Board Assy std display 55076 0029 1 20 Lower Panel Assembly options ref lower pnl option pages in this manual W T 7 pin j box interface basic version W T 7 pin j box interface basic version plus Revolution Count input amp C
42. shown momentarily and then the actual mV V reading is shown 5 Press the SELECT key A D is shown 6 Press the GROSS key to return to the Gross weighing mode This test allows you to check the serial ports for proper operation 1 From VOLTS press MENU LCD is displayed 2 Press MENU repeatedly until SERIAL is shown 3 Press the SELECT key and PORT 1 is displayed 4 Press the SELECT key and NOLOOP is displayed 5 Short the XMT to RCV Pins 2 and 4 and LOOP will be displayed 6 Press SELECT and PORT 1 is displayed 7 Press the MENU key PORT 2 is displayed 8 Repeat steps 4 6 PORT 2 is displayed 9 Press the GROSS key to return to the Gross weighing mode Model 1040 XL Indicator Service Manual INPUTS Use this item to thest the Inputs Inputs Test 1 INPUT 1 XM64 SPEED Speed Sensor Input 9 From VOLTS press MENU LCD is displayed Press MENU repeatedly until INPUTS is shown Press the SELECT key and IN 1 is displayed Press the SELECT key and OPEN or CLOSED is displayed Press the SELECT key IN 1 is displayed Press the MENU key and IN 2 is displayed Press the SELECT key OPEN or CLOSED is displayed Press the SELECT key IN 2 is displayed Repeat steps 6 8 until all inputs are checked 10 Press the GROSS key to return to the Gross weighing mode RELAY Use this test to check the Alarm light function Alarm Lig
43. the over capacity value of the scale When reached display shows Used to adjust the span 10 Turns the mixer door feature on off To set the clock to either 12 or 24 hour clock To set the point where ingredient name stops flashing To set the pre alarm target value percent or weight To set input 1 for std zero menu hold or print To set input 2 for std zero menu hold or print Configure the indicator for 1 2 or 5 display updates second Configure the indicator for the of A d conversions 1 60 Configure the harmonizer filter and threshold Configure the Automatic Zero Tracking off to 10 0 divisions Configure the motion window off to 10 0 divisions Configure the RS232 serial port 1 baud parity data hand auto or layout Configure the RS232 serial port 2 baud parity data hand auto or layout 1 From the gross mode press and hold the MENU key for three beeps 3 seconds then release SET PAS is displayed 2 Key in 1040 kkkk is displayed 3 Then press the SELECT key CONFIG is displayed Model 1040 XL Indicator Service Manual T View or View or Set over e enter enter capacity config custom level ciato conversions View or threshold ZERO MENU HOLD PRINT pi oro MENU key to scroll gt SELECT key to move GROSS to move 4 a menu layer or return to Gross mode i On OFF Figure 1 Setup menu 8 Model 1040 XL Indic
44. to the Gross weighing mode 30 Model 1040 XL Indicator Service Manual Setting the Span Calibration Viewing Current Calibration Viewing Factory Span Factor From ZERO press MENU SPAN is displayed Press SELECT and SET1MV is displayed Dial calibrator to 1 mV V press SELECT DET SPN then DONE is displayed Returns to the SPAN display Press the GROSS key to return to the Gross weighing mode From ZERO press MENU repeatedly until DISP is displayed Press SELECT and Current weight calibration is displayed Press SELECT DISP is displayed Press the GROSS key to return to the Gross weighing mode From ZERO press MENU repeatedly until VIEW is displayed Press SELECT and Current span factor is displayed 1 mv v 100000 if electronics are all exact For example if off 0 01 could read 99990 Press SELECT VIEW is displayed Press GROSS key To return to the Gross weighing mode Model 1040 XL Indicator Service Manual 31 Re setting Factory Span Without Calibrating with a Simulator 32 Use this to return the unit to its factory calibration You need to first retrieve the factory span value from the indicator clear memory and re enter the value at this point 1 From ZERO press MENU repeatedly until SET is displayed 2 Press SELECT and FAC SPN is displayed 3 Enter factory span value Entered value is displayed 4 Press SELECT and SET is dis
45. y Current selection is shown 5 Use the MENU key to scroll to the proper selection Proper selection is shown 6 Press the SELECT key LAYOUT is shown 7 Press the GROSS key RS232 1 is shown 8 Press the GROSS key to return to the Gross weighing mode Setting The Auto Print Feature Default setting is OFF This selection needs to be turned on when wanting an automatic printing of batched data when using the Recipe Pen batching features 1 From the CONFIG menu press the MENU key repeatedly until RS232 1 is shown This parameter only works if Layout is set to STD 2 Press the SELECT key BAUD is shown 3 Press the MENU key repeatedly until AUTO is shown 4 Press the SELECT key Current selection is shown 5 Use the MENU key to scroll to the proper selection Proper selection is shown 6 Press the SELECT key AUTO is shown 7 Press the GROSS key RS 232 1 is shown 8 Press the GROSS key to return to the Gross weighing mode 20 Model 1040 XL Indicator Service Manual TEST 111 MENU The test menu is a basic menu for self diagnostics You can use this to test certain functions of the indicator VOLTS Monitor the input voltage of the indicator e LCD Do an LCD display test e KEYPAD Do a keypad test Ald Do an Analog to Digital Test A D SERIAL Check the serial ports Ports 1 and 2 INPUTS Check the 7 TTL inputs RELAY Check the alarm relay SOFT V
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