16992200 Rev G
Contents
1. ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION FIGURE A LIFT FRAME DIAGRAM 9 16102102 Cotter Pin 3 16 x2 63 16151312 1 Valve SA Solenoid 8 16102110 2 Clevis Pin 3 4 x2 1 8 n 16102142 4 Clevis Pin Kit 7 8 X 3 1 4 64 16151314 1 Valve SB Solenoid 9 16102102 Cotter Pin 3 16 x2 13 16122100 Blade Guide Assembly pr 65 16151316 1 Vale 4 WAY 2 POS Solenoid 9a 1610212 2 Cotter Pin 5 32 x1 1 2 14 16103000 Chain Lift 66 16151318 3 Coil SA SB SC Valves 10 16101164 4 Washer 3 4 15 16103020 U Bolt Kit Lift Chain w nuts 67 16151320 Fitting Mid Lift Port 1 16102142 3 Clevis Pin Kit 7 9 X 3 1 4 24 16112200 A Frame MD 68 16151322 2 Fitting Mfd Angle Lift Elbow 16a 16110120 GREEN 26 16112210 Prop Stand Assembly with lift bolt 69 16151324 2 Fitting Mfd Cyl Angle Straight nut MD 71 16152110 1 Tay HPU SST 16a 16112120 Lift Frame Lower Weldment MD 27 16111212 Bolt Prop Stand rrop 71 16152128 Grommet HPU Tray 16b 16112110 Lift Frame Upper Weldment MD 28 16111214 ut Jam 5 8 11 76 16151326 Breather Vent 30 1612. i MOUNT DISMOUNT INSTRUCTIONS Snowplow Mounting fig above 1 Check that the pins are fully retracted The foot pedal should be pushed towards the truck and will lock in the retracted position 2 Drive in to the plow so that the cross bar on the mount engages with the receiver notch on the plow Depending on the plow height the jack many need to lowered or raised to fully engage 3 Pull the foot pedals away from the truck to release the pins 4 Push up on the lift frame to engage the pins The gold pin will be visible to verify pull connection Insert the lock pin or padlock through the foot pedal and pedal linkage 5 Retract the jack enough to allow its removal Rotate the jack to disengage from the jack mount plate 6 The jack may also be stored in the truck for added theft prevention 7 Connect both the lighting amp hydraulic connectors RECEIVER NOTCH DISMOUNTED PLOW Snowplow Dismount fig above 1 Put the plow in float by holding the down button for 1 second 2 Press down on the chain lift to retract the lift cylinder The chain must hav
3. PATENTS PENDING ESTO X D AN OG 9049 Tyler Blvd Mentor Ohio 44060 Fax 440 974 0165 e Toll Free Fax 800 841 8003 snowdoggplows com Ki 16992200 Rev G Table of Contents 1 Warnings Vehicle Application pg 2 2 About the LOW ila pg 3 3 Registration Information Website pg 3 4 Snowplow Mounting Dismounting pg 4 5 Mechanical Installation pg 5 6 6 Harness Installation 2 connus pg 7 9 7 Storage and Maintenance pg 10 8 Parts Diagram and BOM pg 11 14 ALi quus 1811 gt ee E M MN pg 11 Ti MOM DOSE a lea pg 12 c Hydraulic Power Unit omne pg 13 9 Hydraulic Electrical Operation pg 15 16 10 Troubleshooting iusso ooi oni ovna pg 17 18 11 Snow Plowing TIPS pg 18 TA Warranty ran pg 19 MD INSTALLATION REFERENCE MANUAL A WARNING WARNING Many newer trucks are equipped with air bags DO NOT under any circumstances disable or remove or relocate any sensors or other components related to the operation of the air bags WARNING Always follow the vehicle manufacturers recommendations relating to snowplow installation For recommended vehicle models refer to the SnowDogg Application Chart and Selection Guide WARNING Vehicles equipped with air bags are designed such that th
4. On simultaneously with the Truck Turn signals isolated by relays Plow Headlights On INSTEAD of Truck headlights Truck and Plow headlights should NEVER be on at the same time NOTE Full schematics and pin out information can be found online at www snowdoggplows com under Tech Support in the 16992910 service manual 16 16992200 Rev G TROUBLESHOOTING SYMPTOM DIAGNOSTIC CONTROLLER BLINKING Plow working normally 1 blink 2 blinks 3 blinks 4 blinks RESULT No Motor Will not Drop Will not Lift Will not go Right PUMP MOTOR NOT RUNNING WHEN UP LEFT OR RIGHT PRESSED Check voltage at MOTOR terminals with UP LEFT or RIGHT buttons pressed Check cable continuity between MOTOR RELAY and MOTOR Check control signal to MOTOR RELAY small wires to motor relay with UP LEFT or RIGHT buttons pressed Check ground continuity between between control ground at MOTOR RELAY and battery ground If voltage present MOTOR is bad If no continuity check cable connections and replace if necessary If voltage present and no click is heard when buttons are pressed MOTOR RELAY is bad If no continuity check cable connections and replace if necessary PLOW WON T MOVE AT ALL MOVES JERKILY VERY SLOWLY OR CHATTERS Check fluid level in reservoir Air in fluid PLOW WON T DROP Check voltage at SA VALVE coil Check DROP SPEED control valve Check SA VALVE for contamination Check LIFT LOCK valve for
5. ANGLE LOCK valve and clean Replace ANGLE LOCK valve Remove CROSS RELIEF valve and clean Replace CROSS RELIEF valve Tighten until leak stops Polish rods with fine steel wool Replace cylinder Slightly loosen fittings to angle cylinders and angle the plow Tighten fittings while fluid is escaping Do this over an absorbent mat or hold a rag over fitting to absorb excess fluid Remove fluid if necessary in most cases the problem will subside as entrapped air dissipates a Know the area you are plowing Be aware of all hidden obstacles pipes drains berms etc a Plow with the storm do not let snow accumulate a Always lower the plow blade when parking to minimize the risk of the plow dropping and to reduce the load on the truck suspension a When transporting the plow monitor coolant temperature If the truck is running hot adjust the plow position to allow additional airflow to the radiator a Plowing at high speeds increases the potential for damage to your plow AND your truck 16992200 Rev G COVERAGE Buyers Products Company warrants to the original purchaser of a Buyers Products SnowDogg brand snowplow that they will be free from defects in materials and workmanship for a period of two 2 years after the date of original purchase Buyers Products warrants accessories service parts and components purchased separately to be free of defects in materials and workmanship for a period of one 1 year after date of o
6. and tighten all fittings and valves every season or as necessary Vibration due to normal use can cause fittings to loosen a Loctite or Teflon tape should not be used on any fittings or hoses The only plugs where pipe sealant may be used are the reservoir plugs a The reservoir should be drained and refilled every season to ensure that the oil remains free of water and contanimants If contaminants are known to be present it is recommended that the reservoir be removed and cleaned With proper maintenance and care your SnowDogg plow will provide years of trouble free service 10 16992200 Rev G Te 0 m d EG ty Y cl i Figure A Lift Frame Diagram Figure B Linkage Detail Diagram 16992200 Rev G Figure C Moldboard Diagram ng A f na RSA NL TO MW x y 16992200 Rev G 12 ORANGE WIRE RED WIRE ona Gp BLACK WIRE GREEN WIRE BLUE WIRE BLACK WIRE 3 PLACES 16992200 Rev G Parts List
7. contamination Lift Cylinder packing is too tight or damaged Fluid should be visible from fill cap reservoir should be 3 4 full Bleed air from system If no voltage present check cable and connections DROP SPEED valve should be several turns from fully closed Poppet must move freely and seat area must be clear of any debris Poppet must move freely and seat area must be clear of any debris PLOW WON T LIFT OR WON T ANGLE IN EITHER DIRECTION Check voltage at SB VALVE coil Check SB VALVE for contamination If no voltage present check cable and connections Spool must move freely and seat area must be clear of any debris FIX Clean and check all connectors Check MOTOR RELAY and wires Check BLUE WIRE SA COIL Check GREEN WIRE SB COIL Check ORANGE WIRE SC COIL Replace MOTOR Replace repair cable or connections Replace MOTOR RELAY Replace repair cable or connections Add fluid Slightly loosen fittings to angle cylinders and angle the plow Tighten fittings while fluid is escaping Do this over an absorbent mat or hold a rag over fitting to absorb excess fluid Replace repair cable or connections Confirm BLUE wire at SA VALVE Open DROP SPEED valve Remove SA VALVE and check free movement of poppet clean any chips debris from poppet seat Replace SA VALVE Remove LIFT LOCK valve and check free movement of poppet clean any chips debris from poppet seat Replace LIFT LOCK valve Loosen lift c
8. the firewall Wait to complete RELAY HARNESS installation before further steps 9 Connect the handheld controller and locate in a convenient location for the operator using the included mounting bracket or Velcro 10 Male spade connectors on the BLACK and RED WHITE wires will be connected to the LIGHT HARNESS in the next step Light Harness KA Light Harness Diagram TO HEADLIGHT ADAPTER 1607XXXX THROUGH TRUCK GRILL 16160100 RELAY HARNESS A amp B ADAPTER 16073000 1 Route the RELAY HARNESS through the grill drivers side preferably and place the RELAY MODULE close to either the drivers or passenger side headlight whichever is convenient 2 A VEHICLE SPECIFIC HEADLIGHT ADAPTER for your plow should be installed between the OEM HARNESS and HEADLIGHT on both the passenger and driver sides The BROWN wire from the adapter should be spliced into the PARKING light circuit The PURPLE wire from your adapter should be spliced into the TURN signal circuit 3 Route and connect the 8 pin connectors on the RELAY HARNESS to the VEHICLE SPECIFIC HEADLIGHT ADAPTERS There is a LONG and SHORT cable on the RELAY HARNESS The LONG cable is for the far side of the vehicle Both CABLES are identical LEFT and RIGHT turn signals will be determined prior to routing the LIGHT HARNESS on the plow 4 The ORANGE and BLACK WHITE wires on the RELAY HARNESS are connected to the RED WHITE and BLACK wires on the CONTROL HARNESS Connect them as shown be
9. wires and harnesses away from hot surfaces or moving parts AA CAUTION For safety reasons the blade drops very slowly on the plow as shipped To adjust the drop speed of the blade use a flat blade screwdriver and turn the lowering speed adjustment on the front of the hydraulic power unit counter clockwise Turn it clockwise to slow the blade drop speed Do this only while the blade is dropped and tighten the jam nut after adjusting 6 16992200 Rev G HARNESS INSTALLATION The SnowDogg has two separate harnesses for ease of installation and troubleshooting a control harness and a light harness They can be mounted separately In the case of trucks with central hydraulics or existing auxiliary lights either harness can be omitted without affecting the functionality of the other system AA CAUTION Keep all connectors greased with dielectric grease on a regular basis to minimize corrosion amp potential damage or wear to the pins It is critical that all electrical connections be tight and secure Loose connections on the plow circuit can cause overheating component failure or intermittent operation Control Harness The plow side control harness has been preinstalled The truck side control harness is routed through the grill by the battery and through the firewall to the controller It is preferable when possible to keep the plow connector on the drivers side to make mount dismount easier and faster Control Ha
10. 0010 Tool Lift Check Valve Removal 7 16101160 Bolt Angle Stop MD 62 16151310 1 Valve Lowering Speed 7 16101162 Nut Angle Stop MD ESP 7 16101164 Washer 3 4 14 16992200 Rev G PUMP RELJEF ST i h LOWERING DI NEEDLE LOGIC TABLE MOTOR SA SB sc LIFT 1 1 LOWER 1 E FLOAT 1 LEFT 1 RIGHT 1 E 1 LIFT CONTROLLER FUNCTION After hitting POWER the SnowDogg logo should be lit and the controller status light upper right corner should be solid GREEN If the status light is blinking see troubleshooting Lift Button Plow lifts until lift cylinder is at end of stroke and fluid is diverted over the main relief valve at 1900PSI Right Button Plow right side moves towards the truck At the end of stroke fluid is diverted over the main relief valve at 1900 PSI Left Button Plow left side moves towards the truck At end of stroke fluid is diverted over the main relief valve at 1900 PSI Lower Button Plow drops until the blade hits the ground or until the cylinder is fully retracted Float hold Lower Button for gt 5 seconds Float light is lit and plow drops until the blade hits the ground or until the cylinder is fully retracted and the drop valve remains energized allowing the blade to follow the ground depending on how the chain is set NOTE Full schematics and pin out information
11. 11406 Chain Lift Fastener Kit 29 16112300 Sector MD WT 189 16151321 Fitting Manifold Lift Port 90 Deg 30 16112400 Chain Lift Arm MD assembled 31 16111310 ack Adrame Swive 30 16112402 Chain Lift Cover only w screws 31 16111312 Cap for lack FIGURE E HARNESS DIAGRAM 32a 16111124 2 Pin 2 1 2in 34 16120510 Cutting Edge MD68 80 x3 8 80 16160100 Harness Truck Relay 33 16112530 2 Bracket Light MD 80 n E 34 16160110 Repair Connector 16160100 Grill 67a 16151325 Fitting Cyl Lift Port 16120320 GAN Aer MD HD TE EX75 Connector 80 16160112 2 Repair Connector 16160100 70 16152100 Cover HPU 34 16120620 A tin Edge MD HD TE EX80 Adapter Connector 70 15160400 Harness Plow Contro 34 Cutting Edge Rubber MD 80 16160116 Plate Mounting Relay Harness s s 16120705 utting Edge Rubber 68 d 1 mo wee Spring Cage Kit of 2 Power 901 58 80 16160510 Cap 16160100 16160300 72 16153100 Hose Lift 1 4 x18 34 16120710 Cutting Edge Rubber MD TE HD 83 16160114 6 Relay Light Individual 75 16154212 Packing Kit 1 1 2 w Wiper Seal 34 16120720 Cutting Edge Rubber MD TE HD Ba 16160200 Harness Plow Light 75 16154214 Gland Nut 1 1 2 w Wiper Seal EX80 Dei d xg 84 16160512 Cap 16160200 16160400 75 16154220 Cylinder Lift 1 1 2 x6 35 16120114 Cutting Edge Fastener Kit set of 10 85 16160300 Harness Truck Control 35 16120116 Cutting Edge Fastener Kit MD68 85 16160310 Repair Connector 16160300 Grill 87 16160400 Harne
12. DIAGRAM 69 16151324 2 Fitting Mfd Cyl Angle Straight i 73 x36 17 16112102 2 Pin Mount Locking MD 5 EEN rose Ang am Zoe 18 16112104 2 Spring Mount Locking Pin MD 3 unii S S T a y a Seal ES DEM s oi 74 TEE 2 di T X i aa 22a 16111113 2 Foot Pedal Dual MD VMD only and Nut 1 1 2 w Wiper Sea 7 104 16101004 1 Screw Cap 3 8 16 x 2 00 ZN 23a 16111111 2 Linkage Dual Pedal MD 105 16101005 1 Nut Nylock 3 8 16 2 ut Nylock 3 8 renna 100 SST FIGURE D HYDRAULIC POWER UNIT DIAGRAM crew Cap 5 0 16 x 1 50 16151000 1 Hydraulic Power Unit Straight 103 16101003 2 Screw Cap 3 8 16 x 3 00 ZN Blade 106 16101006 4 Nut Nylock 3 8 16 SST 51 16151100 1 Pump Gear 107 16101007 6 Washer Flat 3 8 SST 51 16159116 1 Seal Shaft 112 16111118 4 Roll Pin 1 4x2 00 52 16151102 1 Inlet Strainer FIGURE C A FRAME amp MOLDBOARD DIAGRAMS gt E Spline Coupler 54 16151110 1 Reservoir Kit Res Bolts Seal 1 16101110 Pin Trip MD Pair Cap 2 16101200 2 Spring Trip 54 16159114 1 O ring Reservoir 3 16101220 Spring Mount Eye Bolt Kit MD 55 16151112 2 Plug Reservoir 5 8 NPT Set of 2 56 16151200 1 Motor 1 6kW 4 16101150 Bolt Pivot w grease fitting MD 58 16151302 1 Valve Main Relief 4 16101152 Nut Pivot Bolt MD 59 16151304 1 Valve Angle Cross Over Relief 4 16101515 Grease Fitting Press 60 16151306 1 Valve Angle Lock 4 16101516 Grease Fitting 1 4 28 Threaded 6l 16151308 1 Valve Lift Check 4 16102104 Washer 1 61 1690
13. c 4 Bolt Plow Flathead 1 2 13x2 5 ZY 3c 2 Washer Flat 1 ZN 9d 4 Washer Spherical ZY 3d 2 Pin Cotter 1 4x2 ZN 9e 4 Washer Flat 1 2 ZY 4 2 16101200 TRIP SPRING of 4 Washer Lock 1 2 ZY 5 1 16101220 TRIP SPRING HARDWARE KIT 9g 4 Nut 1 2 13 ZY 5a 2 Eyebolt 5 8 11x4 10 1 16101300 LIFT FRAME HARDWARE KIT 5b 4 Nut 5 8 11 ZN 10d 2 Clevis Pin 7 8 x3 25 5c 2 Washer Lock 5 8 ZN 10e 2 Cotter Pin 3 16x2 5d 2 Cap Black Vinyl 10f 6 Screw Cap Hex 1 2 13x1 5 SS 6 1 16122100 BLADE GUIDE KIT 10g 6 Washer Flat 7 16 SS 6a 2 Blade Guide Orange 24 10h 6 Nut Nylock 1 2 13 SS 6b 4 Screw Cap Hex 5 16 18x1 ZN 11 1 16112400 CHAIN LIFT 6c 4 Washer 5 16 Flat ZN 6d 4 Nut Nylock 5 16 18 ZN 16992200 Rev G Snowplow Assembly 1 Flip up the upper lift frame and secure using eight x1 1 2 stainless steel hex cap screws nuts and washers 10f g h 2 Attach the chain lift to the upper lift frame and lift cylinder using two 7 8 x3 25 clevis pins and cotter pins 10d e 3 Install the light brackets 8 using the included hardware 4 Attach the moldboard 2 to the lift frame using the trip pin hardware kit 3 as shown Check that the moldboard rotates freely around the trip pins 5 Install the two trip springs 4 using the trip spring hardware kit 5 as shown Tension the springs until the coils are approximately 030 apart A playing card serves as an adequate measuring device It is important that all springs be at the same t
14. can be found online at www snowdoggplows com under Tech Support in the 16992910 service manual 16992200 Rev G LIGHTING SCHEMATIC PLOW CONNECTED LOW BEAMS ON 16160200 16160710 E 1 TN 2 LO 1 ei EI HI2 LIGHT HARNESS DS PLOW LIGHT at den ed Als E mati Tue i ER Sra es ze T O IV 16160100 RELAY HARNESS 1607 ADAPTER Q IS mo Gah jji sees ES 16160720 Kd Ho PS PLOW LIGHI gt oan Gl Ho dom 2a Em Xm Gm Gm Gn COMMON c HOT 12V sch i 8 Bibi A C COIL 12V amp TRUCK HEADLIGHT 3 R i d 2 A AA ZN AN A ZN VA ZA ZN UN ZA ZN ED QU um 592 Z 8 s e a N Z N FROM TRUCK HARNESS METHOD OF OPERATION Headlights The SnowDogg relay isolation module diverts switched power or ground for the plow high and low beams from the truck harness to the snowplow lights when the plow is connected There is no additional draw from the plow lights The plow headlights common uses the vehicle headlight harness common 12V or ground which is supplied through the light gray wire When the plow is disconnected power flows through the relay common to normally closed contacts to the truck headlights NOTE If the red white wire is hooked straight to battery 12V it will draw current at all times draining the battery PROPER OPERATION OF LIGHTS Plow Parking Lights On simultaneously with the Truck Parking Lights Plow Turn Signals
15. e air bags will be activated ina frontal collision equivalent to hitting a solid barrier such as a wall at approximately 14 mph or more or roughly speaking a frontal perpendicular collision with a parked car or truck of similar size at approximately 28 mph or more Careless or high speed driving while plowing snow which results in vehicle decelerations equivalent to or greater than the air bag deployment threshold described above would deploy the air bag WARNING Make sure plow is properly attached before moving vehicle WARNING Do not move plow while servicing or place body parts between or under plow parts while moving plow WARNING When transporting position plow so as not to block vision or plow headlights WARNING DO NOT change blade position when traveling WARNING DO NOT exceed 40 mph when transporting plow WARNING Do not exceed 10 mph when plowing WARNING Always lower blade when vehicle is not in use WARNING Read this manual carefully before operating this snowplow CAUTION Vehicle application recommendations are based on the following a The vehicle with the snowplow installed must comply with applicable Federal Motor Vehicle Safety Standards FMVSS a The vehicle with the snowplow installed must comply with the vehicle manufacturer s stated gross vehicle and axle weight ratings found on the driver side door corner post of the vehicle and the front and rear weight distribution ratio I
16. e slack for ease of plow removal 3 Install the jack into the jack mount plate This will raise the lift frame prop 4 Extend the jack enough to remove weight from the plow mount pins 5 Push on the foot pedals and raise the lift frame simultaneously The pins will retract and the lift frame will rotate forward to rest on the lift frame prop 6 Disconnect the lighting and hydraulic connectors 7 Back away from the snowplow 16992200 Rev G INSTALLATION SnowDogg snowplows are shipped almost completely assembled to minimize the amount of time from box to plowing The illustrations are representative only and may differ from your hardware Please see the parts diagrams for specific part numbers n II H H A RER ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRIPTION 1 1 16015000 LIFT FRAME ASSEMBLY 7 2 16111310 JACK 2 1 MOLDBOARD ASSEMBLY 8 1 16111512 LIGHT HARDWARE KIT 2a 16121156 MD68 Deflector 8a 8 Screw Cap Hex 1 4 20x1 1 4 ZN 16121158 MD75 Deflector 8b 16 Washer Flat 1 4 ZN 16120158 MD80 Deflector 8c 8 Nut Nylock 1 4 20 ZN 2b 16020410 MD68 Moldboard 8d 1 Light Bracket DS 16020420 MD75 Moldboard 8e 1 Light Bracket PS 16020430 MD80 Moldboard 9 1 16160700 LIGHT KIT 3 1 16101110A TRIP PIN HARDWARE KIT 9a 1 PS Side Light Za 2 Trip Pin 9b 1 DS Side Light 3b 2 Grease Fitting 1 4 28 9
17. ension 6 Install the snow deflector 2a if desired by loosening the fasteners on the top of the moldboard The deflector fits between the black painted retainer strip and the stainless steel skin It may be necessary to clamp the skin in place to allow insertion of the deflector It is ONLY NECESSARY to remove the outer two fasteners completely 7 Install the blade guides 6 using the included hardware kit 8 The shoes as installed have been adjusted for shipping and may need to be readjusted for proper plowing height 9 Install the lights with the light hardware kit 8 Do not route the plow side light harness yet as the Passenger and Driver side light connection will vary depending on the truck side installation Do not tighten the light hardware yet as they will need to be aimed 10 The plow may now be set into mounting configuration install the jack 7 and level the plow to the proper height for mounting to the truck 11 Grease all greasable fittings trip pins and king bolt VEHICLE SPECIFIC MOUNT INSTALLATION 1 Mount the truck undercarriage as shown in the undercarriage installation instructions As with the plow all the fasteners should be checked on a regular basis VEHICLE SPECIFIC HEADLIGHT ADAPTER INSTALLATION 1 It may be necessary to remove vehicle headlights to access the truck light harness connectors 2 Install the vehicle specific headlight adapters per included installation instructions 3 Be sure to route
18. low see the application guide for specific information on your vehicle In the case of a standard ground vehicle switched hot connect the wires as shown below for standard configuration In the case of a switched ground vehicle locate the gray wire with male female disconnected fittings already connected Disconnect the two halves The male quick connect end of the wire will not be used and may be taped off The female end will be connected to the RED WHITE wire from the 8 16992200 Rev G 16160300 harness Connect the other wires as shown It is recommended that heat shrink tubing be put over these connections once complete to seal against corrosion STANDARD HEADLIGHTS SWITCHED GROUND HEADLIGHTS SEE APP GUIDE FOR ASSISTANCE RELAY HARNESS CONTROL HARNESS RELAY HARNESS CONTROL HARNESS WHITE BLK BLACK WHITE BLK BLACK ORANGE RED WHITE ORANGE RED WHITE GRAY GRAY GRAY GRAY ALREADY CONNECTED NOT USED COVER END IN RELAY MODULE J WITH TAPE OR HEAT SHRINK 5 Connect the FUSED POWER LINE to an OEM approved 12V IGNITION SWITCHED source 10A Light Aiming 1 Place the vehicle on a level surface 25 feet in front of a matte white screen such as a white wall or garage door 2 The snowplow should be mounted with the blade raised in transport posi
19. n some cases rear ballast may be required to comply with these requirements In some cases there may be additional limitations and requirements a Available capacity decreases as the vehicle is loaded with cargo or other truck equipment or snowplow accessories are installed a If there is uncertainty as to whether available capacity exists the actual vehicle as configured must be weighed 16992200 Rev G WELCOME Congratulations on your purchase of a SnowDogg plow The SnowDogg MD plow by Buyers Products is a professional grade plow built for a wide range of personal and light duty plowing applications By using this manual for maintenance and safety instructions you can be sure to optimize the life of your plow Your dealer can provide expert assistance and service and is the first line of support They have first hand knowledge of your plow and the conditions in your area Be sure to register your plow after purchase at www snowdoggplows com The reguired information is shown on the Registration Data Sheet Registration is reguired to activate your two year warranty REGISTRATION DATA SHEET Owner s Information Name Company Address Phone Fax E mail Purchased From Purchase Date Plow Model Plow Serial HPU Serial Truck Model Truck Year Register your plow at www snowdoggplows com to activate your two year warranty 3 16992200 Rev G
20. riginal purchase These warranties are exclusive and in lieu of all other express and except to the extent prohibited by applicable law all implied warranties including but not limited to the implied warranties or merchantability and fitness for a particular purpose are limited in duration to the duration of this warranty Buyers Product s Liability is expressly limited to repair or replacement of defective parts Buyers Products shall not be liable for consequential incidental or contingent damages whatsoever even if damages are caused by the negligence or fault of Buyers Products This warranty gives you specific legal rights Additional purchaser s rights may vary from state to state WHAT IS NOT COVERED The warranty does not apply to parts not furnished by Buyers Products or damage resulting from same parts modified without authorization or damage resulting from same expendable parts cutting edges fluids etc damage resulting from failure to install maintain or operate the product per the owner s manual installation instructions or application guides damage to vehicle and or frame of vehicle resulting from plow attachment WARRANTY PROCEDURE If any part is proven to be defective within that warranty period Buyers Products will at its sole discretion repair or replace said part at its expense FOB Cleveland OH Labor will be credited to authorized dealers as determined by published rate charts Buyer
21. rness Diagram TRUCK FIREWALL 10A FUSE DRILL 01 5 HOLE AND PROTECT WITH GROMMET TO CONTROLLER POSITIVE TERMINAL TO CHASSIS OR BATTERY GROUND ls NEGATIVE SET Sue i 1 Route the CONTROL HARNESS through the truck grill by the battery and through the firewall Some trucks will require drilling a 91 50 hole through the firewall while some will have holes provided usually plugged Check your truck Owner s Manual for details If the hole is drilled it is critical that a grommet be used to prevent damage to the wire harness 2 Mount the MOTOR RELAY in a convenient and secure location on the battery side of the vehicle using the included self tapping screws 3 The small RED WIRE from the CONTROL HARNESS is connected to a small terminal of the MOTOR RELAY 4 The small BLACK WIRE from the CONTROL HARNESS has two leads one is connected to the other 7 16992200 Rev G small terminal of the MOTOR RELAY The other is connected directly to vehicle chassis ground 5 The large 4 gage BLACK WIRE on the CONTROL HARNESS must be connected directly to the NEGATIVE battery terminal 6 The large 4 gage RED WIRE on the CONTROL HARNESS is connected to one of the large terminals on the MOTOR RELAY 7 The shorter red BATTERY CABLE is used to connect the other large terminal of the MOTOR RELAY with the POSITIVE terminal on the battery 8 The CONTROLLER CONNECTOR is routed through
22. s Products obligation shall be limited to such repair or replacement and shall be further contingent on Buyers Products receiving written notice of the alleged defect and proof of original purchase within ten 10 days of its discovery as well as the return of the allegedly defective part to Buyers Products To obtain service the purchaser must return the defective snowplow to an authorized SnowDogg Dealer with proof of purchase and applicable maintenance records All transportation costs to and from the dealer will be the responsibility of the purchaser SnowDogg dealers may be located on line at www snowdoggplows com Buyers Products 9049 Tyler Blvd Mentor OH 44060 Contact Your Dealer for Service and Technical Support 19 16992200 Rev G 9049 Tyler Blvd Mentor Ohio 44060 Fax 440 974 0165 Toll Free Fax 800 841 8003 snowdoggplows com Buyer Products Co 9049 Tyler Blvd Mentor Ohio 44060 16992200 Rev G
23. ss Plow Control 36 16121410 Skin MD68 SST Connector 87 16160402 Spring Cage Kit of 2 Power gt ius Skin MD75 SST 85 16160510 Cap 16160100 16160300 SE 36 16121430 Skin MD80 SST B8 16160410 Relay Motor 87 16160512 Cap 16160200 16160400 S SELE 89 16160500 Cable Batter 7 16160700 ight Plow Pai 37 16120110 Skin Fastener Kit set of 10 i y Light How Fair 98 16160600 Controller Straight Blade 97 16160710 iaht Plow DS 38 16120122 2 Cap Crosstube MD _ Light How 98 16160610 Harness Controller Extension 36 97 16160712 ight Housing Only DS 39 16120157 Deflector Rubber MD HD TE Li E EX75 XP810 98 16160620 Mount Kit SnowDogg Controller 97 16160720 Light Plow PS 39 16120158 1 Deflector Contoured MD HD 97 16160722 Light Housing Only PS E EX80 97 16160730 2 Hardware Kit Light Mounting 39 16120159 1 Deflector Rubber MD HD TE EX80 set _ 39 16121156 Deflector Contoured MD68 97 16160732 2 Seal Light Lens to Housing 39 16121157 Deflector Rubber MD68 97 16160734 2 Harness Light Internal 97 16160740 2 Bulb Hi High Beam 39 16121158 GEN Contoured MD HD 97 16160742 2 Bulb H7 Low Beam 40 16121256 1 Clamp Strip MD68 97 16160744 2 Bulb Park Turn Amber 40 16121258 1 Camp Strip MD75 110 16111512 1 Light Bracket Fastener Kit 8 Screws Washers Nuts ad 10121129 b Washer 1g n 16101012 1 Lift Frame Upper Lower Fastener H ME 2 Shoe Linch Pin it 41 16121350 2 Shoe Assembly MD FIGURE B LINKAGE DETAIL
24. step was not missed and check the schematics STORAGE 1 Before disconnecting the plow from your vehicle fully compress the lift cylinder 2 Disconnect the plow from your vehicle 3 Coat all electrical connection points with dielectric grease 4 Repair touch up any chipped paint or rusted areas 5 Apply a coat of oil or grease to all exposed chrome on angle and lift cylinders 6 Grease all grease fittings on trip pins and king pin REMOVAL FROM STORAGE 1 Check all fasteners and hydraulic fittings for tightness 2 Replace any cracked hydraulic hoses 3 Coat all electrical connection points with dielectric grease 4 Connect plow to vehicle MAINTENANCE The SnowDogg line of plows has been simply designed for reliable service In order to ensure the reliability of your plow observe the following maintenance items and regularly inspect a Fasteners and retaining devices for proper installation and tightness a Hydraulic cylinders for damage pitting or leakage a Hydraulic hoses for wear damage or leakage Replace any damaged hose a All electrical connections for corrosion apply dielectric grease as required a Cutting edge wear a Plow shoe wear a Greasable fittings 2x trip pins and king pin HYDRAULIC SYSTEM a All SnowDogg plows use SnowDogg brand Low Temperature Hydraulic Fluid P N 16150010 available from SnowDogg dealers a The reservoir should be filled through to top port until oil reaches the top port a Recheck
25. tion 3 Check that the truck is in normal operating condition with no flat tires failed suspension components and no passengers 4 Mark the vertical centerline of the vehicle headlights on the screen a line matching the height the of headlights from the ground Mark the horizontal centerline of the vehicle headlights on the screen lines matching the headlight center to center distance 5 The high intensity zone of the low beams should be just below the horizontal line and the right of the vertical lines see diagram below Adjust the headlight aim as required NOTE Snowplow installers must certify that installation conforms to federal motor vehicle safety standards Light Aiming Diagram Align with Vehicle Screen Located Centerline Vertical Centerline 25 from Headlights Ahead of Right Headlight High Intensity Zones 7 For Type 2 Sealed Beam ST Headlights on Low Beam Distance Between Headlight Centers 9 16992200 Rev G Your plow and truck are now ready for operation The hydraulic system has been filled at the factory and should be fully operational It is possible that agitation due to the shipping has introduce some air into the oil When operating the plow for the first time some oil may exit the vent by the coils This should stop once the plow is cycled and operational Check all plow and light functions If something is not working correctly reread the installation directions to make sure a
26. ylinder packing nut 1 4 turn or repack cylinder Replace repair cable or connections Confirm GREEN wire at SB VALVE Remove SB VALVE and check free movement of spool clean any chips debris from valve Replace SB VALVE 16992200 Rev G TROUBLESHOOTING continued SYMPTOM DIAGNOSTIC PLOW WON T ANGLE IN ONE DIRECTION Check voltage at SC VALVE coil Check SC VALVE for contamination PLOW DRIFTS WHILE PLOWING SNOW Air in Fluid Check ANGLE LOCK valve for contamination Check CROSS RELIEF valve for contamination OIL IS LEAKING FROM CYLINDERS OIL SPRAYS OUT OF VENT PORT IN POWER UNIT Air in Fluid Check fluid level PLOWING TIPS RESULT If no voltage present check cable and connections Spool must move freely and seat area must be clear of any debris Bleed air from system Poppet must move freely and seat and piston area must be clear of any debris Poppet must move freely and seat must be clear of any debris Packing is loose Rods are pitted Bleed air from system Fluid should be visible in elbow fitting at end of reservoir FIX Replace repair cable or connections Confirm ORANGE wire at SC VALVE Remove SC VALVE and check free movement of spool clean any chips debris from valve Replace SC VALVE Slightly loosen fittings to angle cylinders and angle the plow Tighten fittings while fluid is escaping Do this over an absorbent mat or hold a rag over fitting to absorb excess fluid Remove
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