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1. brass screws securing the top cover 10 Disconnect the interface cable and the CD control 7 Disconnect the power internet in touch cover sensor touch pad cable from PJ124 and PJ114 on the membrane switch from PJ103 the left and right speaker system board Lift out the top cover assembly cables from PJ120 PJ121 on the system board CD R W DVD ROM DRIVE REMOVAL 2 MUNTTTTIMERITTTNULTTT AY F ai CD R W DVD ROM con nector czenia CD R W DVD ROM drive M2x3 black screw E CD R W DVD ROM side bracket PJ106 CD R W DV ROM drive CD R W DVD ROM bracket M2x6 brass screws 1 Slide the CD R W DVD ROM drive to the right to 2 Remove one M2x3 black screw securing the side disconnect it from PJ106 on the system board bracket and lift out the bracket 3 Remove two M2x6 brass screws securing the CD R W DVD ROM connector and the bracket 4 Remove the connector and the bracket TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series SPEAKER WOOFER REMOVAL SOUND BOARD REMOVAL Speaker woofer Sound cable Sound board M2 5x4 black flat head screws woofer harness Glass tape PJ1106 1 Peel off the glass tape securing the woofer harness 1 Remove two M2x4 black flat head screws securing 2 Disconnect the woofer harness from PJ1106 on the the sound board sound board 2 Lift out the sound board and disconnect the sound 3 Lift out the speaker woofer cable F
2. BOARD REMOVAL TOSHIBA VU M2 5x2 8 black flat head screws 3 Remove two M2 5x2 8 black flat head screws securing the keyboard TOP COVER REMOVAL Modem LAN harness 1 Turn the computer upside down 2 Disconnect the modem LAN harness from PJ108 on the system board and remove it from the base assembly Series PJ113 Keyboard 4 Lift out the keyboard and set it on the palm rest 5 Disconnect the keyboard cable from PJ113 on the system board and lift out the keyboard M2 5x25 black screws M2 5x4 blac flat head screw M2 5x16 black screws M2x3 Black screws M2 5x6 black flat head screws 3 Remove the following seventeen screws from the bottom cover 6 M2 5x16 black screws 2 M2 5x25 black screws 6 M2 5x6 black flat head screws 2 M2x3 black screws 1 M2 5x4 black flat head screw TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series TOP COVER REMOVAL LCD FL cable Interface cable PJ124 Membrane Left right PJ114 assembly brass screws M2x4 brass screw CD control touchpad cable Mini coax cable 4 Turn the computer right side up and open the LCD panel 8 Disconnect the LCD FL cable from PJ203 and PJ204 5 Remove one M2x4 brass screw securing the KB on the video board plate and lift out the KB plate 9 Disconnect the mini coax cable frrom the 6 Remove two M2 5x16 black screws and two M2x6 HDD battery board
3. Battery release lever Battery pack Eject button 1 Turn the computer upside down as shown 1 Press the eject button of the PC Card you want to 2 Slide the battery release lever in the direction of the remove arrow 2 Press the extended eject button to pop the PC card 3 Lift out the battery pack out slightly 4 Separate the battery pack from the battery cover 3 Grasp the PC Card and pull it out NOTE Before removing any PCMCIA device make sure itis STOPPED in the PC Card Manager HDD REMOVAL HDD cover M2 5x4 black flat head screw HDD bracket handle HDD assy 1 Turn the computer upside down 3 Grasp the HDD bracket handle and pull to 2 Remove one M2 5x4 black flat head screw securing disconnect the HDD assembly HDD slot cover and pull out the cover 4 Lift the HDD assembly out of the HDD bay TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series HDD REMOVAL MEMORY MODULE REMOVAL M3x4 Flat head screws HDD bracket E i M2 5x4 black flat head screws 5 Remove four M3x4 brass flat head screws securing 1 Turn the computer upside down the HDD bracket to the drive 2 Remove two M2 5x4 black flat head screws securing the memory cover 3 Lift out the cover MEMORY MODULE REMOVAL MINI PCI CARD REMOVAL Memory module M2x3 black screws Mem ry clips 4 Gently press out on the memory clips and pull the 1 Turn the computer upside
4. FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series GENERAL INFORMATION Tools Required for Proper Disassembly and Reassembly 1 Phillips Screwdriver Size 1 2 3mm Flathead Screwdriver 3 Case Separator 4 ESD Wrist Strap 5 ESD mats 6 Tweezers Before attempting any of the following procedures make sure that the main battery and AC adaptor is not connected to the unit and the environment in which you are working on is protected from Electro Static Discharge ESD TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series TABLE OF CONTENTS 1 BATTERY PACK REMOVAL 2 OPTIONAL PC CARD REMOVAL 3 HDD REMOVAL 4 MEMORY MODULE REMOVAL 5 MINI PCI CARD REMOVAL 6 MODEM BOARD REMOVAL 7 KEYBOARD REMOVAL 8 TOP COVER REMOVAL 9 CD R W DVD ROM DRIVE REMOVAL 0 SPEAKER WOOFER REMOVAL 1 SOUND BOARD REMOVAL 2 BATTERY BOARD REMOVAL 3 RTC REMOVAL 4 SECURE DIGITAL SD BOARD REMOVAL 5 VIDEO BOARD REMOVAL 6 COOLING MODULE REMOVAL 7 CPU REMOVAL 8 SYSTEM BOARD REMOVAL 9 TOUCHPAD REMOVAL 0 INTERFACE BOARD REMOVAL 1 CD CONTROL SUB LCD REMOVAL 2 SENSOR SWITCH REMOVAL 23 SPEAKERS REMOVAL 24 15 DISPLAY MASK REMOVAL 25 FL INVERTER AND 15 LCD REMOVAL gt TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL
5. IT DOCUMENTATION Satellite 5100 Series 15 DISPLAY MASK REMOVAL mask LCD Mask seals 1 Remove two mask seals at the bottom corners of the display assembly using a pair of fine tipped tweezers 2 Remove two M2 5x6 flat head brack screws securing the display mask 3 There are 22 latches securing the display mask Carefully insert your fingers between the mask and the LCD panel and pry open the latches starting from the bottom six latches to the five latches on the right and left sides ending with the six toplatches FL INVERTER AND 15 LCD REMOVAL LCD module Mask seals M2x5 brass screws M2x5 j brass screws LCD FL cable M2x5 silver screw FL inverter board 1 Remove one M2x5 silver screw securing the FL inverter board 2 Carefully lift up the FL inverter board and disconnect the LCD FL cable from CN1 and the FL cable from CN2 3 Remove four mask seals to expose four screws securing the LCD module assembly 4 Remove four M2X5 silver screws securing the LCD module 5 Carefully rotate out the top of the LCD module enough to access the display cable 6 Peel off the tape securing the LCD FL cable and disconnect the cable TOSHIBA Tough Enough for Today s World
6. MZFL1 from PJ1100 on the sound board BATTERY BOARD REMOVAL RTC REMOVAL Hex screw VW r 4 P Ma Mrono Battery harnesses Cpad cover PJ8752 RTC battery harness RTC battery 1 Remove one hex screw securing the battery board 1 Remove the glass tapes securing the battery harness 2 Remove two M2x6 brass screws securing the cpad and RTC battery cover and lift out the cover 2 Disconnect the RTC battery harness from PJ8752 3 Disconnect the two battery board harnesses from on the system board PJ1000 and PJ10001 on the battery board 3 Lift the RTC battery out of the slot 4 Lift out the battery board assembly TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series SECURE DIGITAL SD BOARD REMOVAL Sound FIR board SD support plate M2x4 brass screw 1 Remove one M2x4 brass screw securing the SD support plate and the sound FIR board 2 Remove the SD support plate and lift up the back side of the sound FIR board to disconnect it from PJ601 on the system board COOLING MODULE REMOVAL M2x8 brass screws CULT ou Glass tape Cooling module Fan harness 1 Disconnect the fan harness from PJ8770 on the system board 2 Remove three M2x8 brass screws and securing the cooling module to the system board 3 Peel off the glass tape securing the DC harness and lift out the cooling module PJ8770 Video board VIDEO BOARD REMOVAL Poni
7. cable from PJ10 the sub LCD cable from PJ13 and the sub LCD power harness from PJ12 2 Remove one M2x4 brass screw securing the interface board 3 Lift out the interface board TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series CD CONTROL SUB LCD REMOVAL K KS1911 K KS1911 r K KS1911 K KS1811 Button holder M2x4 brass screws CD control touchpad button assy Sub LCD assy 1 Remove three M2x4 brass screws securing the 3 Remove two M2x4 brass screws securing the CD control button holder touchpad button assembly 2 Lift out the button holder 4 Lift out the CD control touchpad button assembly 5 Lift out the sub LCD assembly SENSOR SWITCH REMOVAL Sensor switch assy M2x4 brass screws 1 Remove four M2x4 brass screws securing the sensor switch assembly 2 Lift out the sensor switch assembly TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series SPEAKERS REMOVAL ose 7 i M2x6 brass screws Left and Right speakers Peel off the glass tapes and mylar tapes securing the left and right speaker cables 2 Remove two M2x6 brass screws securing the left and right speakers TOSHIBA Left and Right speaker covers 3 Remove the left and right speaker covers and lift out the speakers TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UN
8. down l memory module out of the connector on a 30 degree 2 Remove three M2x3 black screws securing angle the Mini PCI slot cover TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series MINI PCI CARD REMOVAL MODEM BOARD REMOVAL onm wo 02730202 Ch T Chih 02231 002045 JASEVOLAUNT CATS7C3NAPIOITS Black white mini coax l S i i Vo PCI clips Wireless LAN card Modem slot cover M2x3 black flat head screws 3 Disconnect the black and white coax cables from 1 Remove one M2x3 black screw securing the the mini PCI wireless LAN card modem slot cover 4 Gently press out the Mini PCI slot clips and pull the 2 Insert your finger nail or the case separator into the Mini PCI wireless LAN card out of the connector on notched side of the cover and lift up to release the a 30 degree angle latch securing the modem slot cover NOTE The mini PCI wireless LAN card is optional for the 5100 series MODEM BOARD REMOVAL KEYBOARD REMOVAL om v giLatch M2x3 black screws MJ Harness Keyboard holder 3 Disconnect the MJ harness from JP1 on the modem 1 Open the display panel board 2 Remove the keyboard holder at the top of the 4 Remove two M2x3 black screws securing the keyboard modem board 5 Lift up the modem board to disconnect it from the TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 9100 KEY
9. n HDD con plate Hex screw 1 Remove one hex screw securing the HDD con plate and lift out the plate 2 Disconnect the video board from system board CPU REMOVAL CP CORRACCARAANGA A ia Silicone grease 1 Insert a flat head screwdriver in the CPU lock and rotate it counter clockwise to unlock the CPU 2 Lift out the CPU NOTE When installing the CPU make sure that a silicone grease is applied before attaching the heat sink Please refer to FSB 200112 for the complete procedures on how to apply the silicone grease TOSHIBA Tough Enough for Today s World FIELD REPLACEABLE UNIT DOCUMENTATION Satellite 5100 Series SYSTEM BOARD REMOVAL PJ119 DC IN harness PJ8800 Battery harness PJ8821 1 Disconnect the DC IN harness from PJ8800 on the system board and remove it 2 Disconnect the sound cable from PJ119 on the system board 3 Disconnect the battery harness from PJ8820 and PJ8821 on the system board TOUCHPAD BOARD REMOVAL M2x4brass screws 1 Disconnect the touchpad cable from the touchpad PCB 2 Remove four M2x4 brass screws securing the touchpad assembly 3 Lift out the touchpad PCB M2 5x4 flat head black screw 4 Remove one M2 5x4 flat head black screw securing the system board 5 Lift out the system board INTERFACE BOARD REMOVAL aa K KSig It Sub LCD cable Sub LCD power harness 1 Disconnect the touchpad cable from PJ15 the interface
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