BINDER BD,ED,FD Incubator Service Manual
Contents
1. Thermostat Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Buchse 3 polig wasserdicht ERA 1E 303 CLL 5024 0026 Stecker 3 polig wasserdicht FFA 1E 303 CLA C40 3024 0027 Steckdose P65 230VAC 16A 0501 4 2192 3024 0037 Stecker IP65 0501 4 2212 3024 0038 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Regler R 3 100 300 C Typ R3 3014 0052 Kabel Schnittstelle RS 422 RS 422 fur R3 3023 0050 Schnittstellenkarte RS 422 TN 00381008 f r R3 3014 0055 Heizk rper 230V 1350W KR 54659 3005 0030 Halbleiterrelais 25A D2425 5011 0022 Varistor f r Halbl Relais gt 20K 275 5018 0001 Heizkdrper 230V 1350W KR 54659 5005 0030 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 240 E2 bar vo 9010 0089 0095 55643001 PRO o o A AA ee ee ee EE Sean marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 cable connection 764 643 261 Z 8 5 GK 6002 0004 net cable 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 net filter KPB 012 47 4700 3026 0001 Signal lamp red type 9 Nr 31310 5008 0003 thermometer Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 TN 00355341 5002 0008 socke2. Typ R3 3014 0052 Kabel Schnittstelle RS 422 RS 422 fur R3 3023 0050 Schnittstellenkarte RS 422 TN 00381008 f r R3 3014 0055 Heizk rper 230V 400W KR 53469 3005 0028 Halbleiterrelais 25A D2425 5011 0022 Varistor f r Halbl Relais gt 20K 275 3018 0001 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 115 E2 bar lt 9010 0086 0088 55633001 PRO o o A AA E ee EE Ss ESE ECO E DS A IP DEE marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 cable connection 764 643 261 Z 8 5 GK 6002 0004 net cable 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 net filter KPB 012 47 4700 3026 0001 Signal lamp red type 9 Nr 31310 5008 0003 thermometer Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 TN 00355341 5002 0008 socket 3 pole watertight ERA 16 303 011 5024 0026 connector 3 pole watertight FFA 1E 303 CLA C40 3024 0027 power socket IP65 230VAL 16A 0501 4 2192 3024 0037 mains plug IP65 0501 4 2212 3024 0038 Pt 100 TN 00355341 5002 0008 controller R 3 100 300 0 type R3 3014 0052 cable interface RS 422 RS 422 for R3 3023 0050 interface RS422 R3 TN 00381008 3014 0055 radiator 230V 400W KR 53469 3
3. Anderung Stromlaufplan wiring diagramm 010 0074 32663007 PRO AAA A NE AA A A 6 marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 Kabelzugentlastung 3 Adern 764 643 261 Z 8 5 GK 6002 0004 Gerdtezuleitung 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 Einphasenfilter KPB 7012 47 4700 3026 0001 Anzeigeleuchte rot Typ 9 Nr 31310 5008 0003 Thermostat Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Buchse 3 polig wasserdicht ERA 1E 303 CLL 5024 0026 Stecker 3 polig wasserdicht FFA 1E 303 CLA C40 3024 0027 Steckdose P65 230VAC 16A 0501 4 2192 3024 0037 Stecker IP65 0501 4 2212 3024 0038 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Regler R 3 100 300 C Typ R3 3014 0052 Kabel Schnittstelle RS 422 RS 422 fur R3 3023 0050 Schnittstellenkarte RS 422 TN 00381008 f r R3 5014 0055 Heizk rper 230V 1250W KR 59741 3005 0033 Heizk rper 230V 1250W KR 59741 3005 0033 Halbleiterrelais 25A D2425 3011 0022 Varistor f r Halbl Relais e El 275 5018 0001 Heizk rper 230V 2500W KR 53742 5005 0034 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 7
4. EN 261 Schnittstelle RS 422 a Elektrische Verbindung ke da bees ee RS 422 Buchse mit Regler R3 9 Regelung Temperatur Heizk rper obPLO6 2000 erstellt 2702200 27 02 2001 STANDARDSCHALTPLAN Steuerung und Regelung Heizun AA Ion BINDER g getung eee SDD 31 192 Zustand Anderung Stromlaufplan wiring diagramm 2010 0080 0091 99623007 PRU a a A A AA A 6 marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 Kabelzugentlastung 3 Adern 764 643 261 Z 8 5 GK 6002 0004 Gerdtezuleitung 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 Einphasenfilter KPB 7012 47 4700 3026 0001 Anzeigeleuchte rot Typ 9 Nr 31310 5008 0003 Thermostat Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Buchse 3 polig wasserdicht ERA 1E 303 CLL 5024 0026 Stecker 3 polig wasserdicht FFA 1E 303 CLA C40 3024 0027 Steckdose P65 230VAC 16A 0501 4 2192 3024 0037 Stecker IP65 0501 4 2212 3024 0038 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Regler R 3 100 300 C Typ R3 3014 0052 Kabel Schnittstelle RS 422 RS 422 fur R3 3023 0050 Schnittstellenkarte RS 422 TN 00381008 f r R3 3014 0055 Heizk rper 230V 400W KR 53389 3005 0026 Halbleiterrelais 25A D2425 5011 00
5. 0081 55623001 PRO o o A A A ee ee ee EE Sean EBEN BERN O ati PO BERN KS BEN m BEN Kl BES ON OPTION P1100 Temp F hler OS rot lobuchse lostecker Al S 121 PE 721 aE Steckdose IP65 Ale 230V 50Hz max 500W Netz Einspeisung P 0 85 kw Meldeleuchte Thermostat OPTION 230V 50Hz Ue 230 V 50 Hz Klasse 3 1 Klasse 3 1 Tnnenraum Steckdose 1 N PE Ubertemperatur e Be Mine ae tea ty Wa abPL06 2000 erstellt 27 02 2001 27 02 2001 STANDARDSCHALTPLAN 2 Netz Einspeisung und BD 400 E2 5 BD 400 E2 BINDER Steuerung Heizung Zustand Anderung Stromlaufplan wiring diagramm 2010 0073 32633001 PR0 EA A A A A AO A Elektrische Verbindung RS 422 Buchse mit Regler R3 ab PL 06 2000 erstellt 27 02 2001 1207230V AL R3 100 300 C 5V 2B1 gt w LL GNU L fter 6V DC _ _ RS 422 LL e S U 230V P 1700W xo 2 B je 5 I 2E1 E3 Baden Schnittstelle RS 422 E A SEN a Regelung Temperatur Heizk rper an STANDARDSCHALTPLAN Steuerung und Regelung Heizung BD 400 E2 gt BINDER Zustand nderung 7010 0073 93653001 PRU Stromlaufplan wiring diagramm a a A A AA AO 6 marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 Kabelzugentlastung 3 Adern 764 643 261 Z 8
6. 0086 0088 33633001 PRO ee ee os AAA A AA A 1207230V AL R3 100 300 C 5V 2B1 gt w LL GNU L fter 6V DC _ _ RS 422 OPTION RS 422 5 SH E i Se U 230V d P 400W Tea las lis 017 H EN 261 Schnittstelle RS 422 a Elektrische Verbindung ke da bees ee RS 422 Buchse mit Regler R3 9 Regelung Temperatur Heizk rper obPLO6 2000 erstellt 2702200 27 02 2001 STANDARDSCHALTPLAN Steuerung und Regelung Heizun A A EE DINDER g getung IN o e Zustand Anderung Stromlaufplan wiring diagramm 010 0086 0088 33633001 PRO DE T A A A AA 6 marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 Kabelzugentlastung 3 Adern 764 643 261 Z 8 5 GK 6002 0004 Gerdtezuleitung 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 Einphasenfilter KPB 7012 47 4700 3026 0001 Anzeigeleuchte rot Typ 9 Nr 31310 5008 0003 Thermostat Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Buchse 3 polig wasserdicht ERA 1E 303 CLL 5024 0026 Stecker 3 polig wasserdicht FFA 1E 303 CLA C40 3024 0027 Steckdose P65 230VAC 16A 0501 4 2192 3024 0037 Stecker IP65 0501 4 2212 3024 0038 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Regler R 3 100 300 C
7. Z 8 5 GK 6002 0004 net cable 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 net filter KPB 012 47 4700 3026 0001 Signal lamp red type 9 Nr 31310 5008 0003 thermometer Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 TN 00355341 5002 0008 socket 3 pole watertight ERA 16 303 011 5024 0026 connector 3 pole watertight FFA 1E 303 CLA C40 3024 0027 power socket IP65 Z30VAL I6A 0501 4 2192 3024 0037 mains plug IP65 0501 4 2212 3024 0038 Pt 100 TN 00355341 5002 0008 controller R 3 100 300 C type R3 3014 0052 Cable interface RS 422 RS 422 for R3 3023 0050 interface RS422 R3 TN 00381008 3014 0055 radiator 230V 850W KR 55485 3005 0031 radiator 230V 850W KR 55485 3005 0031 solid state relay 25A D2425 3011 0022 varistor S ZUN 275 5018 0001 radiator 230V 1700W KR 53486 5005 0032 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN BU 400 E2 gt BINDER Zustand Anderung Produktionsstuckliste production parts list Art Nr 7010 0073 33633001PRO AR TARA Ee EBEN BERN Ta ati PO AS KS BEN m EN LJ BES ON OPTION P1100 Temp F hler OS rot lobuchse lostecker Al S 121 PE 721 aE Steckdose IP65 Ale 230V 50Hz max 500W
8. housing you ll find two screws you have to open them to work on the controller To bring back the controller in starting situation please fit it together in opposite direction 10 BD ED FD E2 Service Manual You have to unscrew the two side walls 1 2 the bottom 3 and the rear wall 4 to reach the fan wheel The side walls are screwed at the topside Before you could bring out the rear wall you have to remove the PT 100 holder After this you can see the heating elements and also the fan wheel Now you have to open the nut at the front of the fan wheel Notice It is a left thread Tool box wrench size 13 e 7 Now it is possible to remove the washer and also the fan wheel 11 BD ED FD E2 Service Manual BINDER State 01 2002 Created 06 2002 Jochen Tussinger N To take out the fan motor with axis you have to remove the rear wall of the chamber Tool Screwdriver Phillips Screw Now disconnect the connection wires at the fan if possible mark them for right connection when you put in the new fan 12 BD ED FD E2 Service Manual Press the Buttons O and v for 5 sec simultaneously After the 5 sec you ll see C211 in the display Don t use this configuration for the One Point Calibration You have to use the configuration C212 Press the Button e to go to configuration C212 Set the measured value with the Buttons A EUGI V like displayed on your reference measureme
9. 00 C The measuring of the temperature will be realized by a PT100 temperature probe which is placed directly in the inner of the chamber The controller R3 measures the resistance of the PT100 temperature probe and compares the incoming signal with the actual engaged value and decides to give a Signal to activate the heating elements or not 2 6 Flow Chart of the Heating System of a FD E2 Standard FD 115 E2 PT100 gt Controller R3 gt Solid State Relay gt Heating Element 1207 2Y AL Raf 100 300 C T gt iv H GH Lotter oY DC BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 2 7 PT100 Temperature Probe Resistance Temperature Table TO OTT 374 som Te 0 A0 96 086 96 478 96 870 97 262 97 653 98 045 98 436 98 827 99 218 99 609 100 00 30 111 572 172 050 112448 112830 113 220 173 607 113 994 114 380 114 767 175 789 175 639 SR 123 103518 OTe oraa Sim mere reen sa 13132 emm 128 984 129 366 129 748 130 130 130 511 130 893 For Example Your resistance measurement system shows you 114 380 Q this corresponds to 37 C Tei a 79 748 md rm 2 8 Description of the R3 controller Inputs and Outputs Power Supply Input 100 AL Controller R3 100 C PT100 input d gt Output Solid State Relay Ground Output for fan only FD At BD and ED not in use RS422 Interface BD ED FD E2 Service Manual gt BINDER S
10. 005 0028 Solid state relay 25A D2425 5011 0022 varistor gt 20K 275 3018 0001 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 115 E2 bar lt 9010 0086 0088 55633001 PRO o o A AA E ee EE Ss ESE ECO E DS A IP DEE EBEN BERN O ati PO BERN KS BEN m BEN Kl BES ON OPTION P1100 Temp F hler OS rot lobuchse lostecker Al S 121 PE 721 aE Steckdose IP65 Ale 230V 50Hz max 500W Netz Einspeisung P 125 kW Meldeleuchte Thermostat OPTION 230V 50Hz Ue 230 V 50 Hz Klasse 3 1 Klasse 3 1 Tnnenraum Steckdose 1 N PE Ubertemperatur EE abPL06 2000 erstellt 27 02 2001 27 02 2001 STANDARDSCHALTPLAN Netz Einspeisung und BD 720 E 5 BD 720 E2 BINDER Steuerung Heizung Zustand Anderung Stromlaufplan wiring diagramm 2010 0074 93663007 PRU EA I A AA A 1207230V AL R3 100 300 C 5V 2B1 gt w LL GNU L fter 6V DC _ _ RS 422 uw 7 a 230V SES U 230V 1250W 3 P 2500W xo 2 BEB 2E7 e 2 Bode e Schnittstelle RS 422 A A 2 Elektrische Verbindung RS 422 Buchse mit Regler R3 SEN a Regelung Temperatur Heizk rper obPLO6 2000 erstellt 2702200 27 02 2001 STANDARDSCHALTPLAN Steuerung und Regelung Heizun AA a BINDER g getung D eei DUAE Zustand
11. 0V voltage The chamber doesnt do anything e The chamber is in Stand by mode only the green LED lights No data transfer to and from the e Wrong chamber address is set at the controller APT Com possible The installation is correctly At FD with Interface 3 4 APT COM at dead ED and FD No Function Connection is wrong check the connection like described in Chapter 5 APT COM Connection Address in the controller is wrong Controller is in Stand By mode No data transfer to and from the Wrong chamber address is set at the controller APT Com possible The installation is The connection cable is broken defect correctly The Switch at the converter is set to DCE correct DTE The converter doesn t get the needed current BD ED FD E2 Service Manual gt ri j N D E LA State 01 2002 Created 06 2002 Jochen Tussinger 4 Most common service works 4 1 Changing of the controller R3 ES You have to open the two screws at the top of the inner door After that you can lift out the inner door but be careful the temperature safety device is inside the door Now open the screw behind the white plastic cover The plastic cover could be broken after that Now you have to press like shown picture at the perpendiculars side to bring out the controller housing Please press only in arrow direction Now you can take off the complete housing be careful the temperature safety device is connected At the rear side of the
12. 20 E2 Zustand nderung je a Art Nr 7010 0074 99663001 PRO a ae ae ae a es a ee ee EA A EE marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 cable connection 764 643 261 Z 8 5 GK 6002 0004 net cable 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 net filter KPB 012 47 4700 3026 0001 Signal lamp red type 9 Nr 31310 5008 0003 thermometer Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 TN 00355341 5002 0008 socket 3 pole watertight ERA 16 303 011 5024 0026 connector 3 pole watertight FFA 1E 303 CLA C40 3024 0027 power socket IP65 Z30VAL I6A 0501 4 2192 3024 0037 mains plug IP65 0501 4 2212 3024 0038 Pt 100 TN 00355341 5002 0008 controller R 3 100 300 C type R3 3014 0052 cable interface RS 422 RS 422 for R3 3023 0050 interface RS422 R3 TN 00381008 3014 0055 radiator 230V 1250W KR 53741 3005 0033 radiator 230V 1250W KR 59741 3005 0033 solid state relay 25A D2425 5011 0022 varistor gt 20K 275 5018 0001 radiator 230V 2500W KR 53742 5005 0034 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 720 E2 Zustand nderung je a Art Nr 7010 0074 99663001 PRO a ae ae ae a es a ee ee EA A EE
13. 22 Varistor f r Halbl Relais gt 20K 275 3018 0001 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 53 E2 bar e 9010 0080 0081 55623001 PRO o o A A A ee ee ee EE Sean marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 cable connection 764 643 261 Z 8 5 GK 6002 0004 net cable 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 net filter KPB 012 47 4700 3026 0001 Signal lamp red type 9 Nr 31310 5008 0003 thermometer Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 TN 00355341 5002 0008 socket 3 pole watertight ERA 16 303 011 5024 0026 connector 3 pole watertight FFA 1E 303 CLA C40 3024 0027 power socket IP65 230VAL 16A 0501 4 2192 3024 0037 mains plug IP65 0501 4 2212 3024 0038 Pt 100 TN 00355341 5002 0008 controller R 3 100 300 0 type R3 3014 0052 cable interface RS 422 RS 422 for R3 3023 0050 interface RS422 R3 TN 00381008 3014 0055 radiator 230V 400W KR 53389 3005 0026 Solid state relay 25A D2425 5011 0022 varistor gt 20K 275 5018 0001 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 53 E2 am nen e 9010 0080
14. 5 GK 6002 0004 Gerdtezuleitung 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 Einphasenfilter KPB 7012 47 4700 3026 0001 Anzeigeleuchte rot Typ 9 Nr 31310 5008 0003 Thermostat Kl 3 1 0 120 C EMF 1 81 5006 0035 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Buchse 3 polig wasserdicht ERA 1E 303 CLL 5024 0026 Stecker 3 polig wasserdicht FFA 1E 303 CLA C40 3024 0027 Steckdose P65 230VAC 16A 0501 4 2192 3024 0037 Stecker IP65 0501 4 2212 3024 0038 Pt 100 gerade Aderendhilse TN 00355341 5002 0008 Regler R 3 100 300 C Typ R3 3014 0052 Kabel Schnittstelle RS 422 RS 422 fur R3 3023 0050 Schnittstellenkarte RS 422 TN 00381008 f r R3 3014 0055 Heizk rper 230V 850W KR 55485 3005 0031 Heizk rper 230V 850W KR 55485 3005 0031 Halbleiterrelais 25A 02425 3011 0022 Varistor f r Halbl Relais S ZUN 275 5018 0001 Heizk rper 230V 1 00W KR 53486 5005 0032 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN BU 400 E2 gt BINDER Zustand Anderung Produktionsstuckliste production parts list Art Nr 7010 0073 33633001PRO AR TARA Ee marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 cable connection 764 643 261
15. BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger BD ED FD E2 Service Manual Version of chamber described in this service manual Standard equipped BD ED FD with R3 Controller BD ED FD E2 Service Manual BINDER State 01 2002 Contents la A ee ee 3 e oo ee ee eee een en eee eee ee 3 A a EE 3 ko 9 2 EE 3 1 4 Description of the Chamber BD ED and ED 3 2 er ee ee 4 ZU 0 A 4 2 2 Flow Chart of the Heating System of a BD E2 Standard BD 115 EZ 4 ZS EK KE 5 2 4 Flow Chart of the Heating System of a ED E2 Standard ED 115 E2 o ococcnccccccocococococonononos 5 2S FD E2 A AP etter nasi sa ence a anew erage eee aeveneie ee neecine nance CHIEEEIRSIER RO ENERERARER 6 2 6 Flow Chart of the Heating System of a FD E2 Standard FD 115 E2 ococcconocccococococononononos 6 2 PT100 Temperature Probe Resistance Temperature Table nennen nennen 7 2 8 Description of the R3 controller Inputs and Outpouts cece cece ec ec cece ee eeeeeeeeeeaeaeaeaeaeaeaeaenenees 7 3 Trouble Shooting 8 3 1 A 8 EOI os 8 93 O lo APM UA eee eee eee eee ee eee eee ee 9 234 APFCOM a BD ED and TED escoria 9 4 MOSLCOMMON SENICE WOTKS ia ee ae 10 4 1 Changing of the controller o ss steen degen EE en AE 10 4 2 Changing of the fan at FD E2 chamber 11 4 3 Calibration Procedure One Point CGalbraton cece ec ee cee eceeeeeeaeeeseeeeeeseseeeeaeaeeeteeaeaees 13 4 4 Change Displa
16. Netz Einspeisung P 0 68 kW Meldeleuchte Thermostat OPTION 230V 50Hz U 230 V 50 Hz Klasse 3 1 Klasse 3 1 Innenraum Steckdose 1 N PE Ubertemperatur EE abPL06 2000 erstellt 27 02 2001 27 02 2001 STANDARDSCHALTPLAN Netz Einspeisung und BD 240 E2 BD 240 E2 BINDER Steuerung Heizung Zustand Anderung Stromlaufplan wiring diagramm 2010 0089 0099 3964 3007 PRU ee oe es se A AA AA A Elektrische Verbindung RS 422 Buchse mit Regler R3 ab PL 06 2000 erstellt 27 02 2001 1207230V AL R3 100 300 C 5V 2B1 gt w LL GNU L fter 6V DC _ _ RS 422 OPTION RS 422 5 SH h ME fa i dt U 230V SA U 230V i l P 1350W P 1350W X0 PREF 201 H 22 H d dc Schnittstelle RS 422 2 2 ess Regelung Temperatur Heizk rper 2702200 STANDARDSCHALTPLAN Steuerung und Regelung Heizun m LE gt BINDER O O g q a BD 240 EZ Zustand Anderung BD 240 E2 Stromlaufplan wiring diagramm 010 0087 007 264 3001 FR AA ee am ee AA A 6 marking Bezeichnung designation Typenbezeichnung model number Teilenummer part number X1 Kabelzugentlastung 3 Adern 764 643 261 Z 8 5 GK 6002 0004 Gerdtezuleitung 230V AL HOSVV F361 5 3x1 5mm2 sw 3023 0002 Einphasenfilter KPB 7012 47 4700 3026 0001 Anzeigeleuchte rot Typ 9 Nr 31310 5008 0003
17. ables 2 or 3 BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 23 ED E2 The ED E2 chamber gives the possibility t0 heat up the chamber to a maximum temperature of 300 C The measuring of the temperature will be realized by a PT100 temperature probe which is placed directly in the inner of the chamber The controller R3 measures the resistance of the PT100 temperature probe and compares the incoming signal with the actual engaged value and decides to give a Signal to activate the heating elements or not 2 4 Flow Chart of the Heating System of a ED E2 Standard ED 115 E2 PT100 gt Controller R3 gt Solid State Relay gt Heating Element 1202304 AC Controller R3 adore Ou a L GHD by DE The PT100 temperature probe is a resistance measurement system This means that the PT100 changes his resistance at different temperatures For example at 37 C the resistance of the PT100 have to be 114 380 Q To measure the resistance disconnect all three cables from the controller and measure between the white cable and ee of the red cables don t measure between both red cables Measuring of the PT100 resistance between the white cable 1 and one of the two red cables 2 or 3 BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 25 FD E2 The FD E2 chamber gives the possibility t0 heat up the chamber to a maximum temperature of 3
18. d value key 3 Selector keys 4 Timer key 5 Main switch 6 Lever for ventilationslide 7 Safety device 8 Lever door open close 9 Unit door Picture 1 Heating Oven with R3 Controller BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 2 Function 21 BD E2 The BD E2 chamber gives the possibility to heat up the chamber to a maximum temperature of 100 C The measuring of the temperature will be realized by a PT100 temperature probe which is placed directly in the inner of the chamber The controller R3 measures the resistance of the PT100 temperature probe and compares the incoming signal with the actual engaged value and decides to give a Signal to activate the heating elements or not 2 2 Flow Chart of the Heating System of a BD E2 Standard BD 115 E2 PT100 gt Controller R3 gt Solid State Relay gt Heating Element 120 230V AL Controller R3 The PT100 temperature probe is a resistance measurement system This means that the PT100 changes his resistance at different temperatures For example at 37 C the resistance of the PT100 have to be 114 380 Q To measure the resistance disconnect all three cables from the controller and measure between the white cable and ve of the red cables don t measure between both red cables white l edi La Ma 3 3 d J Measuring of the PT100 resistance between the white cable 1 and one of the two red c
19. e for at least 5 seconds The Display shows unit Change the setting C with the Button O into F Attention The controller changes the value automatically into F Confirm your new setting by pressing the Button EA Press the Button amp 4 times to go back to the normal display Remember If you set the chamber to F the highest Temperature is 300 F This corresponds to approx 148 62 C Correlation 0 31 100 C 212 Value in F 1 81 x Value in C 31 15 BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 4 5 Activation or deactivation of 0 1 steps at the temperature display At the controller R3 it is possible to activate or deactivate the 0 1 step at the display At BD chambers which could heat up to 100 C the function is activated At ED and FD chambers the function is deactivated Please note that the 0 1 steps is only displayed up to 99 9 C at 100 C the 0 1 step is deactivated automatically Step 1 Deactivation of the Level Protection To access the parameter level you have to unlock the Level Protection You have to press the Button ED anc Y for at least 10 seconds simultaneously Now you ve reached the menu Code Press the Button Y to set the value 001 to 000 To confirm your setting press the Button e to go back to the normal display 16 BD ED FD E2 Service Manual State 01 2002 Pres
20. nt system 13 BD ED FD E2 Service Manual State 01 2002 Created 06 2002 Jochen Tussinger If you ve done your settings press the Button to come back to the Standard Display with the actual Temperature A electronic measuring and display device for temperature which is traceable to a acknowledged standards calibration institution DKD PIB for Germany with valid calibration certificate is recommended Measuring range for incubators at least 20 C to 100 C Measuring range for warming and drying chambers at least 20 C to 300 C The sensor probe of the reference instrument placed in the centre of the usable chamber volume should be connected to the device via a thin cable suitable to be laid over the door sealing without causing any leakages Entering of the higher calibration point One Point Calibration press and together for 5s C212 prevailing entry of the higher calibration point enter with AA and Vthe reference value return with button X W to normal display Normally a One Point Calibration is enough to get a exact regulation of the chamber If the customer works at two temperatures which are with a difference of more than 5 C you could do a Two Point Calibration to get a exact regulation 14 BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 4 4 Change Display from C Celsius to F Fahrenheit Press the Button
21. ntroller need a calibration The chamber doesn t heat any time e The safety device has switched off the chamber the indicator light doesn t lights up e Timer off e The controller is defect The solid state relay is defect the indicator light coe up The Heating element s is are defect doesn t close e Check ifthe mains has 115V or 230V voltage The chamber doesn t do anything e The chamber is in Stand by mode only the green LED lights No data transfer to and from the e Wrong chamber address is set at the controller APT Com possible The installation is correctly At ED with Interface BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 3 3 FD Chamber Fault Description Fault Cause Not possible to reach the The door doesn t close completely temperature within the specification The fan doesn t work time The door sealing is broken or damaged The controller need a calibration The chamber heats over the The solid state relay could be defect temperature setting The controller could be defect The PT100 could be defect The controller need a calibration The chamber doesn t heat any time e The safety device has switched off the chamber the indicator light doesn t lights up e Timer off e The controller is defect e The solid state relay is defect the indicator light lights up The Heating element s is are defect The A ee catcher is defect doesn t close Check if the mains has 115V or 23
22. play changes now automatically between Adr and the entered Address Now choose the Address with the Buttons O and v Confirm your setting with the Button T you re Back at the Temperature Display 18 BD ED FD E2 Service Manual BINDER State 01 2002 Created 06 2002 Jochen Tussinger 5 3 Connection of one chamber BD ED or FD 230V APECOM I Chamber RS422 Connection Cable Converter with Adapter Cable PC with R8232 If you ll connect more then one chambers you need a plug distributor between the chambers and the computer 19 EBEN BERN Ta ati PO AS KS BEN m EN LJ BES ON OPTION P1100 Temp F hler OS rot lobuchse lostecker Al S i E L i Steckdose P65 X1 l ie i 230V 50Hz max 500W Netz Einspeisung P 0 40 kW Meldeleuchte Thermostat OPTION 230V 50Hz Ue 230 V 50 Hz Klasse 3 1 Klasse 3 1 Tnnenraum Steckdose 1 N PE Ubertemperatur e d e Bet ten dnd Wa abPL06 2000 erstellt 27 02 2001 27 02 2001 STANDARDSCHALTPLAN 2 Netz Einspeisung und BD 53 E2 5 BD 53 E2 BINDER Steuerung Heizung Zustand Anderung Stromlaufplan wiring diagramm 2010 0080 0091 39623007 PRU ee ee A AA A un u A 1207230V AL R3 100 300 C 5V 2B1 gt w LL GNU L fter 6V DC _ _ RS 422 OPTION RS 422 5 SH E i Se U 230V d P 400W Tea las lis 017 E
23. s the Button Ds at least 5 seconds so that unit will be displayed Press the Button a for at least 5 seconds again so that C111 will be displayed Press the Button ef 1 time to set the 0 to 1 Confirm your setting by pressing the Button E Press the Button Es 18 times to go back to normal display The displayed value now is with 0 1 step Please restore the Level Protection If not it is possible that the parameters could changed The chamber doesn t work correctly 17 BD ED FD E2 Service Manual gt Ea j N D E LA State 01 2002 Created 06 2002 Jochen Tussinger 5 BD ED and FD connected to APT COM 5 1 Communication Software APT COM The units of size 400 and 720 are equipped as standard with an RS422 serial interface option with size 53 115 and 240 to which Binder s 5 2 Settings at the controller R3 The factory setting of the controller is 1 You need this address that the PC knows with which controller he has to exchange the data The function is like a e Mail System every one needs a own address to get the correct data If you connect more then one chamber every one needs a own address 1 30 max Following described settings have to be done The chamber is switched on and shows the actual Temperature Press the Button O for 5 seconds at least Till the display shows unit Press the Button O 2 times till the display shows Adr for 1 second The Dis
24. t 3 pole watertight ERA 16 303 011 5024 0026 connector 3 pole watertight FFA 1E 303 CLA C40 3024 0027 power socket IP65 230VAL 16A 0501 4 2192 3024 0037 mains plug IP65 0501 4 2212 3024 0038 Pt 100 TN 00355341 5002 0008 controller R 3 100 300 C type R3 3014 0052 cable interface RS 422 RS 422 for R3 3023 0050 interface RS422 R3 TN 00381008 3014 0055 radiator 230V 1350W KR 54659 3005 0030 Solid state relay 25A 02425 3011 0022 varistor gt 20K 275 3018 0001 radiator 230V 1350W KR 54659 5005 0030 ab PL 06 2000 erstellt 27 02 2001 SE STANUARUSCHALTPLAN gt BINDER BD 240 E2 bar vo 9010 0089 0095 55643001 PRO o o A AA ee ee ee EE Sean EBEN BERN Ta ati PO AS KS BEN m EN LJ BES ON OPTION P1100 Temp F hler OS rot lobuchse lostecker Al S 121 PE 721 aE Steckdose IP65 Ale 230V 50Hz max 500W Netz Einspeisung P 0 40 kW Meldeleuchte Thermostat OPTION 230V 50Hz Ue 230 V 50 Hz Klasse 3 1 Klasse 3 1 Innenraum Steckdose 1 N PE Ubertemperatur Ros Se hth Al te te a abPL06 2000 erstellt 27 02 2001 27 02 2001 STANDARDSCHALTPLAN 2 Netz Einspeisung und BD 115 E2 5 BD 115 E2 BINDER Steuerung Heizung Zustand Anderung Stromlaufplan wiring diagramm 7010
25. tate 01 2002 Created 06 2002 Jochen Tussinger 3 Trouble Shooting 3 1 BD Chamber Not possible to reach the The door doesn t close completely temperature within the specification The door sealing is broken or damaged time The controller need a calibration The chamber heats over the The solid state relay could be defect temperature setting The controller could be defect The PT100 could be defect The controller need a calibration The chamber doesnt heat any time The safety device has switched off the chamber the indicator light doesn t lights up e Timer off The controller is defect The chamber doesnt heat any time e The solid state relay is defect the indicator light lights up The Heating element s is are defect The e na A catcher is defect doesn t close Check if the mains has 115V or 230V voltage The chamber doesn t do anything e The chamber is in Stand by mode only the green LED lights No data transfer to and from the e Wrong chamber address is set at the controller APT Com possible The installation is correctly At BD with Interface 3 2 ED Chamber Fault Description Fault Cause Not possible to reach the e The door doesn t close completely temperature within the specification e The door sealing is broken or damaged time e The controller need a calibration The chamber heats over the The solid state relay could be defect temperature setting The controller could be defect The PT100 could be defect The co
26. y from C Gelsusltot tabrenbent onen en nnnnnn nennen 15 4 5 Activation or deactivation of 0 1 steps at the temperature display cc ccceceeeeeeeeee ects nn 16 5 BD ED and FD connected to AT COM 18 51 Communication Software EE eegene ee 18 5 2 Settings at the controller Hi 18 5 3 Connection of one chamber BD ED or 19 BD ED FD E2 Service Manual gt BINDER State 01 2002 Created 06 2002 Jochen Tussinger 1 Chamber Description 1 1 BD E2 The BD E2 chamber was developed for microbiology The chamber is equipped with a R3 controller and as an Option available with a RS422 Interface The highest achievable temperature is 100 C The BD E2 Chamber is available in the sizes 53 115 240 400 and 720 1 2 ED E2 The ED E2 chamber was developed for drying and hot air sterilizing with natural convection The chamber is equipped with a R3 controller and as an Option available with RS422 Interface The highest achievable temperature is 300 C The ED E2 Chamber is available in the sizes 53 115 240 400 and 720 13 FD E2 The FD E2 chambers was developed for drying and hot air sterilizing with forced convection The chamber is equipped with a R3 controller and as an Option available with RS422 Interface The highest achievable temperature is 300 C The FD E2 Chamber is available in the sizes 53 115 240 400 and 720 1 4 Description of the Chamber BD ED and FD mh Display 2 Require
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