ACCORD VERTICAL MILL MANUAL 1642, 1649,
Contents
1. VERTICAL MILL MANUAL 1642 1649 February 1 2011 OPERATION MANUAL FOR Operation and service manual for Stephead and Variable speed Turret Milling Machines Model BPS 1642 MILLING MACHINE Chel INSTALLATION SAFETY PRECAUTIONS BE SURE THAT THE INSTRUCTION MANUAL IS FULLY UNDERSTOOD OPERATOR MUST FOLLOW INSTRUCTIONS FROM THIS MANUAL TO OPERATE THE MACHINE SAFELY UNTRAINED PERSONELL OPERATING THIS EQUIPMENT IS PROHIBITED SET ALL COVER IN POSITION BEFORE OERATION USE PROPER SAFETY EQUIPMENT SUCH AS a SAFETY GOGGLES b SAFETY SHOES C HAIR NET d PROPER CLOTHINGS DO NOT OPERATE THIS MACHINE WITH GLOVES OR ANY TYOE OF ARTICLE OF CLOTHING THAT IS AROUND THE NECK SUCH AS NECK TIE KEY CHAINS OR NECKLES NEVER REACH INTO THE MOVING SPINDEL WITH ANY PART OF YOUR BODY OR OTHER ITEMS WHILE THE MACHIN IS IN OPERATION TO DO SO WILL CREATE AN UN SAFE WORKING CONDITION AND MAY RESULT IN THE PHISICALY HARM TO THE OPERATOR NERVER RUN NEAR THE MACHINE WHILE IN OPERATION ALWAYS TURN POWER OFF WHILE PERFORMAING MAINTENANCE ALWAYS KEEP THE WORK AREA FREE FROM OIL OR OTHER FLUIDS WHLIE MACHINE IS OPERATING CAUTION Never attempt to touch a moving belt or pulley CAUTION Be sure that power is off before opening electrical box CAUTION Never attempt to touch the spindle or work piece during machining LeaderMachinerySales com Page 2 Always inspect lifting2. 2 Y AXIS YOKE ASSEMBLY LeaderMachinerySales com Page 21 3 MAINTENANCE GIB ADJUSTMENT 1 TABLE SADDLE WAYS d REMOVE ALL SWARF CHIP AND OTHE POSSIBLE CONTAINEMTS LOOSEN RIGHT TABLE GIB SCREW AND TURN LEFT TABLE GIB SCREW IN CLOCKWIISE UNTIL A SLIGHT DRAGE IS FELT 2 SADDEL KNEE WAYS REMOVE SWARF CHIPS AND ANY OTHER POSSIBLE CONTAINMENTS REMOVER COVER LOOSEN BACK SDDLE GIB SCREW AND TURN FRONT SADDLE GIB SCREW UNTIL A SLIGHT DRAG IS FELT REPLACE THE WIPER 3 KNEE COLUMN WAYS REMOVE SWARF CHIPS AND ANY OTHER POSSIBLE CINTAINMENTS REMOVER COVER LOOSEN BACK SADDLE GIB SCREW AND TURN FRONT SADDLE GIB SCREW IN CLOCKWISE UNITIL A SLIGHT DRAG IS FELT REPLACER WIPER RIGHT TABLE GIB SCHEW BACK SADDLE GIB SCREW 9 1 gt JWwIPER M gt i gt cal m E fa gt 1 J gt fL lt Te gt 8 TABLE GIB SCREW P 9 gt WIPER COVER SADDLE CLAMP FRONT SADDLE GIB SCREW gt COVER SE IX gt TOP KNEE GIB SCREW BOTTOM KNEE GIB SCREW LeaderMachinerySales com Page 22 3 MAINTENANCE CLOCK SPRING REPLACEMENT REMOVAL AND REPLACEMENT 1 POSITION QUILL ALL THE WAY RETRACTED APPLY QUILL LOCK REMOVE SCREW A PART B 169 HUB B PART B 176 ROTATE SPRING COVER PART B 177 UNTIL REALEASING SPRING TENSION
3. OVERLOAD CHLUTCH TRIP LEVER OVERLOAD CLUTCH WASHER SNAP RING CLUTCH ARM COVER SET SCREW HEX NUT DOWELL PIN CAM ROD CAM ROD FEED TRIP BRACKET ALLEN HEAD SCREW SET SCREW KEY FEED REVERSE KNOB STUD REVERSE KNOB SNAP RING HANDWHEEL CLUTCH STEEL BALL COMPRESSION SPRING 3X12 M5X5 3X3X15 3X15 5 16 M5X35 M6X6 5X20 5X8X13 4X16 M6X8 MEX8 515 5 14 9 510 M6X16 M6 M6X20 M6X20 3X3X10 E5 3 16 LeaderMachinerySales com Page 44 CH 4 PARTS QUILL ASSEMBLY 8 SPINDLE B 116 B 117 B 118 B 119 B 120 B 121 B 122 B 123 B 124 B 125 B 126 B 127 B 128 B 129 B 130 B 131 B 132 B 133 B 134 B 135 B 136 B 137 B 138 B 140 B 141 B 142 B 143 B 144 B 145 B 146 B 147 B 148 B 149 B 150 B 151 B 152 B 153 B 154 B 155 B 156 B 157 B 158 B 159 B 160 B 161 B 162 B 163 B 164 B 165 B 166 B 167 B 168 SET SCREW LONG ROLL PIN CAM ROD SLEEVE ASSEMBLY LONG ROLL PIN COMPRESSION SPRING TRIP PLUNGER SPRING WASHER TRIP PLUNGER BUSHING FEED TRIP PLUNGER HANDWHEEL HANDWHEEL HANDLE SPINDLE QUILL SKIRT LOCKNUT CIRCLIP BEARING SLEEVE NOSE PIECE SPINDLE DIRT SHIELD BEARING BEARING SPACER BEARING SPACER BEARING SET SCREW SET SCREW QUILL HEX NUT SET SCREW FEED TRIP LEVER ADJUSTING SCREW INDICATOR ROD SRILLED LOCK SLEEVE QUILL LOCK BOLT ROUND HEAD PHILIPS SCREW WASHER LOCK HANDLE QUILL LOCK SLEEVE TAPPED INDICATOR RO
4. Page 18 LeaderMachinerySales com 3 MAINTENANCE LUBRICATION SYSTEM ONE SHOT LUBRICATION Regular Lubrication PLEASE USE LUBRICATION SLIDE WAY OIL 68 Mobil 2 IT IS RECOMMENDED TO LUBRICATE WITH ONE SHOT SYSTEM AT LEAST ONCE DURING ANY MILLING OPERATION HOWEVER IT LONG TRAVELS ARE USE WITH A POWER FEED MORE FREQUENT THE MILL SHOULD BE LUBRICATED ESPECIALLY IF THE MILL IS IN HIGH PRODUCTION AUTO LUBRICATION SYSTEM ARE OPTIONAL ONE SHOT LUBRICATION LeaderMachinerySales com Page 19 3 MAINTENANCE LUBRICATION SYSTEM LUBRICATION POINTS X AXIS LEADSCREW Y AXIS LEADSCREW Y X 4 5 8 7 8 S LUBRICATOR H H H H H H ost sti 21 312 140 4 8 SADDLE LeaderMachinerySales com Page 20 3 MAINTENANCE BLACKLASH ADJUSTMENTS LONGITUDINAL X AXIS TABLE SCREW ASSEMBLY MOVE THE TABLE TO THE LEFT LOOSEN 2 PCS LOCK SCREW A TIGHTEN NUT B CLOCKWISE THEN TIGHTEN 2 PCS LOCK SCREW A I9 I9 A 27 ET czw lt lt peri if BP dd 583484 4 T Ia 4 LC JI UJ _ LU 4 X AXIS YOKE ASSEMBLY CROSS Y AXIS CROSS LEAD SCREW ASSEMBLY 8 1 MOVE SADDLE TO THE MIDDLE POSITION 2 LOSSEN 2 PCS LOCK SCREW D 3 TIGHTEN NUT COUNTER COLCK WISE E 4 THEN TIGHTEN 2 PCS LOCK SCREW D Sy di
5. DISENGAGED FROM QUILL AND HOLD SPINDLE WHICH WILL NOT FALL OUT 4 REMOVE WHOLE SPINDLE ASSEMBLY THEN PULL OPEN CIRCLIP D AND ADJUSTING NUT C UNTIL BUSHING E IS TIGHTENED 5 REPLACE SPINDE TIGHTEN ADJUSTING NUT B USING AMPLE AMOUNT OF TROQUE TO SEAT INSPECT THE GAP IN F SHOULD BE 5 TO 1MM BETWEEN NUT AND QUILL IF NO GAP IS PRESENT REMOVE NUT AND MACHIN IT USE A SCALE TO MEASURE DIMENSION BEFORE ASSEMBLY 6 FIT SET SCREW A RE DRILL A HOLE AND TIGHTEN IT PROPERLY NOT TO TIGHT X 999 x Y haha NC 1 gt 7 2 da E Z g P SLPS LS E fi Pp LeaderMachinerySales com Page 25 CH 3 MAINTENANCE MOTOR REMOVAL VARI SPEED HEAD 1 REMOVE MAIN MOTOR ADJUST SPINDLE SPEED TO HIGHEST SPEED TURN OFF MAIN POWER SUPPLY TO MACHINE REMOVE 3 SCREWS A AND COVER B SEPARATE THE CONNECTING WIRE BETWEEN FORWARD AND REVERSE SWITCH AND MOTOR e REMOVE THE 4 LOCKING NUTS D f MOTOR IS READY FOR REMOVAL LeaderMachinerySales com Page 26 CH 3 MAINTENANCE BELT REPLACEMENT TIMING BELT REPLACEMENT d ow 7 8 REMOVE DRAW H AND MILLING CUTTER REMOVE THE 3 SCREWS A AND BEARING HOUSING B REMOVE THE 2 SCREW E AND THE BUSHING C REMOVE THE 6 SCREWS D REMOVE THE 2 SCREWS WHICH LOCATE
6. HEAD SCREW SPRING WASHER HEX NUT WASHER ROUND HEAD PHILIPS SCREW SHAFT FERRULE COER PIN SPRING PIN LOCK NUT SPACER WASHER DRAW BAR WASHER MOTOR HEX NUT 3 8 E5 5 8 18NFX5 16 225L 6203 5X5X15 5X5X18 8X8X16 8X8X12 690877 R62 R40XP1 0 8 25 3X18 M5X12 M6X16 7 16 7 16 3 16 3 16 X3 8 4X30 AWOS NT30 R8 NT30 R8 3 8 X 1 LeaderMachinerySales com Page 40 VARIABLE SPEED HEAD VS 110 VS 111 VS 112 VS 113 VS 114 VS 115 VS 116 VS 117 VS 118 VS 119 VS 120 VS 121 VS 122 VS 123 VS 124 VS 125 VS 126 VS 127 VS 128 VS 129 VS 130 VS 131 VS 132 VS 133 VS 134 VS 135 VS 136 VS 137 VS 138 VS 139 VS 140 VS 141 VS 142 VS 143 VS 144 VS 145 VS 146 VS 147 VS 148 VS 149 VS 150 VS 151 VS 152 VS 153 VS 154 VS 155 SPRING WASHER ROUND HEAD PHILIPS SCREW KEY BRASS KEY SET SCREW BEARING CIRCLIP ALLEN HEAD SCREW BEARING CAP SCREW HEX NUT CIRCLIP HEX NUT WASHER SET SCREW HEX NUT SPRING WASHER SET SCREW CHAIN CIRCLIP CIRCLIP COVER CIRCLIP PLASTIC HANDLE NAME PLATE SPEED PLATE WASHER NUT SPEED PLATE ROUND HEAD PHILIPS SCREW SPRING WASHER ALLEN HEAD SCREW SET SCREW HIGH LOW SPEED PLATE QUILL FEED PLATE NAME PLATE ROUND HEAD PHILIPS SCREW ROUND HEAD PHILIPS SCREW SWITCH COVER FORWARD REVERSE SWITCH SWITCH COVER CIRCLIP MICRO SWITCH COVER MICRO SWITCH ALLEN HEAD SCREW HEX NUT ROUN
7. IN COUNTER CLOCKWISE SLOWLY AND GENTLY REMOVE END OF CLOCK SPRING FROM THE PEG ON THE SPRING PIN PART B 168 REMOVE CLOCK SPRING BEWARE OF THE SPRING TENSION PERSONAL INJURY MAY RESULT IT YOU DROP IT OR FAIL TO REMOVE IT PROPERLY REPLACE WITH NEW ONE REFIT SPPRING IN REVERSE ORDER THEN TEST THE REVERSE TENSION OF THE CLOCK SPRING ADJUST TENSION AS FOLLOWS ADJUSTMENT OF NEW SPRING REMOVE THE FIRST SCREW D PART B 169 INSERT A PIN REMOVE THE SECOND SCREW D PART B 169 ADJUST ANGLE OF E PART B 177 AS REQUIRED TIGHTEN THE TENSION IN A CLOCK WISE MOTION RELEASE THE TENSION IN COUNTER CLOCKWISE L E 1 1 2 TURNS LeaderMachinerySales com Page 23 3 MAINTENANCE COLLET ALINGING SCREW REPLACEMENT 1 REMOVE SET SCREW A 2 UNSCREW NOSE CAP B LEFT HAND THREAD BEWAE THAT THE SPINDLE GOES DOWN 3 REMOVE LOCK SCREW C amp COLLET ALIGNING SCREW D 4 AIM THE SLOT OF R 8 COLLET AT SCREW D 5 ADJUST SCREW D TO THE PROPER POSITION DO NOT GRIP THE COLLET TO DEATH 6 REPLACE AND LOCK NOSE CAP B PROPERLY 8 CHECK IF THERE IS A GAP BETWEEN NOSE CAP B AND QUILL IF THERE IS NO GAP REMOVE NOSE CAP B MACHINING IT UNTIL THERE IS A GAP LeaderMachinerySales com Page 24 CH 3 MAINTENANCE SPINDLE BEARING AND REPLACEMENT NT30 1 REMOVE MILLING TOOLING AND DRAW BAR TAKE OFF SET SCREW A 3 LOOSEN ADJUSTING NUT LEFT HAND THREAD UNTIL
8. LOCKNUT BEARING SLEEVE LOCKNIT BEARING INNER BEARING BUSHING OUTER BEARNG BUSHING SPRING PPLUNGER SPRING ALLEN HEAD SCREW M3X8 SPINDLE PULLEY BEARING SLEEVE HEXGON NUT 5 16 620722 SET SCREW M3x10 SPRING A 016 ALLEN HEAD SCREW M3X10 BRAKE LOCK STUD BRAKE LOCK SPINDLE PULLEY SPINDLE PULLEY HUB KEY 6X6X6 V BELT 34 TIMING BELT 225L TIMMING BELT PULLEY FLANGE TIMMING BELT PULLEY HX NUT 5 16 FLA HEAD SCREW 3 16 X 3 8 HEX NUT 5 8 18NF BLACK PLASTIC KNOB SPINDLE CLUTCK LEVER CAP RING SPINDLE CLUTCH CAM RING PIN SNAP RING BRAKE LOCK HANDLE BRAKE LOCK PIN WASHER SPEED PLATE OPERATION INSTRUCTION PLATE HEX NUT 3 8 X 24NF SPRING WASHER 3 8 MOTOR MOUNTING STUDS BELT HOUSING MOTOR LOCK NUT ROUND HEAD SET SCREW MOTOR LOCK NUT HANDLE ROUND HEAD SET SCREW M6X16 A 047 A 048 A 049 A 050 A 051 A 052 A 053 A 054 A 055 A 056 A 057 A 058 A 059 A 060 A 061 A 062 A 063 A 064 A 065 A 066 A 067 A 068 A 069 A 070 A 071 A 072 A 073 A 074 A 075 A 076 A 077 A 078 A 079 A 080 A 081 A 082 A 084 A 085 A 086 A 087 SWITCH BASE KEY 7X7X30 MOTOR PULLEY GEAR HOUSING COVERALLEN HEAD SCREW ALLEN HEAD SCREW M5X12 INNER SWITCH BOX FWR REV SWITCH OUTER SWITCH BOX ROUND HEAD SET SCREW5 32 X1 4 KEY 8X8XX16 GEAR HUB SPINDLE GEAR BEARING 620377 COUNTER SHAFT KEY 5X5X15 COUNTER SHAFT GEAR GREASE NIPPLE 1 8 PT LONG DOWEL PIN BACK GEAR SHIFTER FORK GEAR HOUSI
9. POWER SOURCE b TURN MACHINE MAIN POWER SOURCE SWITCH TO OFF POSITION THEN ENSURE THAT POWER SOURCE IS OFF c CONNECT MAIN POWER SOURCE TO MACHINCE WITH PROPER GROUNDING CLEAR ANY ITEMS THAT MIGHT be laying on table Power ON machine and check motor rotating for correct rotation direction Forward and reverse B MACHINE SUPPLIED WITHOU CONTROL PANEL a Check the motor voltages against supply b Turn power OFF connect main power and ground wire c Power ON machine and check motor rotating for correct rotation direction Forward and reverse LeaderMachinerySales com Page 6 CH 1 INITIAL SETTING 1 If machine was delivered crated the table handles have been removed and secured in the tool box these will need to be reinstalled 2 The machine head was turned down for shipping purpose The head must be turned up before positioning the mill into final location This will redistribute the weight for slinging or eye bolt a Turn head up by loosen B 157 Adaptor nut b Always have assistance when positioning head from a right angle position to a vertical position c Proper care should be given to ensure that the weight of the head is not resting on the Adjustment Worn Shaft Then turn the adjusting nut the head should move easily when supported by the other person 3 Tosetthe milling head square to the table HORIZONTAL a Place Spindle mounted indicator that sweeps 4 5 then indicate the head to a right angle
10. devices of ropes slings harnesses to ensure safety Keep area clear of any oils or fluids while placing the machine into position Never move machine into place without help when using a fork lift Always use caution when lifting METHOD 1 1 Insert 4 Whitworth eye bolt into the top of the ram Ensure that bolt is fully secures before lifting It is recommended to tilt the head forward before lifting Ram MUST BE LOCKED before lifting METHOD 2 1 Use of rope sling 2 Insert pads or soft cloth to protect paint and finish It is recommended to tilt the head before lifting Ram Must BE LOCKED before lifting CLEANING Remove rust preventative before moving any slideways table column ram head The coating is best removed by using paraffin applied with clean rags Oil and grease all lubrication point LeaderMachinerySales com 1 M fant a ha 8 3 CH 1 MACHINE DIMENSION D MAX 18 86 x 68 x 67 fun 2 2 1 6 6 MN 3 EN 2 100 bs NET WEIGHT LeaderMachinerySales com Page 4 CH 1 FOUNDATION PLAN RIGHT 8 5 L J REAR FRONT qa e 5 e STONE LeaderMachinerySales com Page 5 CH 1 POWER SUPPLY A MACHINE SUPPLIED WITH ELECTRICAL BOX a CHECK AN CONFIRM CORRECT VOLTAGE FROM FACTORY
11. is at the left side of the knee and should always be drawn upward to clamp the knee This is only a tension brake And will not lock the knee completely Leave clamped at all time unless using the knee in operation LeaderMachinerySales com LOCKS SAO 99 s c gt m A ES gt MME Look Saddle Locking Lever Table Clamp Lever Knee Clemoino Lever Page 9 CH 2 OPERATION RAM a Use spanner wrench to loosen the Swiveling Turret 4 bolts O b Index to the required setting c Tighten the 4 bolts 2 O Moving Ram Slide RZA a Use spanner wrench to loose the 2 gt 2 bolts C b Turn the handle to move the slide to the desired position c Lock and tighten the 2 bolts LeaderMachinerySales com Page 10 CH 2 OPERATION HEAD DESCRIPTION STEPHEAD CONFIGURATION HILO FRW REV SWITCH SPINDLE CLUTCH LEVER TO BE STANDARD MOTOR USED IN CONJUCTION WITH CONFIGURATION BACK GEAR SELECTOR SPINDLE BRAKE MOTOR Lock 0 p BACK GEAR SELECTOR ON OFF FRW REV E R KU 5 Tv AUTOMATIC QUILL FEED ALINGMENT REFERENCE te ZEM FACE 3 FEED RATE L fi X SELECTOR NU gt QUILL FEED HANDLE fi FEED REVERSE QUILL DEPTH STOP FINE FEED HANDWHEEL QUILL CLAMP FEED ENG
12. 1 2C 102 2C 103 2C 104 2C 105 2C 106 2C 107 2C 108 2C 109 2C 110 2C 111 2C 112 2C 113 2C 114 2C 115 2C 116 2C 117 2C 118 2C 119 2C 120 2C 121 2C 122 2C 123 2C 124 2C 125 2C 126 2C 127 2C 128 2C 129 2C 130 2C 131 2C 132 2C 133 ALLEN HEAD SCREW BEARING RETAING RING BEARING BEARING BASE KEY ELEVATING CRANK BEARING BEVEL DRIVE GEAR SET SCREW COLMUN WATER HOSE SOLID COLLET ROUND HEAD PHILLIPS SCREW FILTERATION COVER ALLEN HEAD SCREW ELEVATING CRANK NUT ALLEN HEAD SCREW ROUND HEAD PHILLIPS SCREW ALLEN HEAD SCREW COOLANT PUMP PUMP COVER PLATE SET SCREW CLUMN CABNIET BASE HINGE PLATE DOOR LOCKING CAM SET SCREW DOOR LOCKING CAM REAR CHIP GUARD DOOR KNOB CLOLUMN COLAR SPIDER ROUND HEAD PHILLIPS SCREW RAM PINION RAM PINION HANDLE PLASTIC BALL SPRING WASHER SWIVEL GIB LOCK PLUNGER HEX NUT ALLEN HEAD SCREW FIXING BOLT SET SCREW KEY SCALE SCALE POINTER LeaderMachinerySales com M6X20 3X3X18 620 M6X6 3 4 3 16 X12 M10X25 M6X20 3 16 X 38 M6X20 1 8 HP 5X30 M6X6 M6X12 1 2 3 8 M10X20 20 133 Page 52 LeaderMachinerySales com Page 53
13. AGEMENT LEVER DIAL INDICATOR LeaderMachinerySales com Page 11 CH 2 OPERATION HEAD DESCRIPTION VARIABLE SPEED CONFIGURATION DRAW BAR VARIABLE SPEED CONTROL SPINDLE BRAKE __ BACK GEAR SELECTOR AUTOMATIC QUILL FEED ON OFF FRW REV ENGAGEMENT HIGH LOW FEED RATE SELECTOR M FINE FEED 1 HANDWHEEL N FEED REVERSE Q s i R Amd f DIAL INDICATOR LeaderMachinerySales com Page 12 CH 2 OPERATION FEEDS FIND HAND FEED OPERATION p DISENGAGE AUTO QUILL FEED A LOCATE C IN MID POSITION FEED IS IN NETURAL ENGAGE FEED TRIP LEVER B THE QUILL IS NOW UNDER HANDWHEEL CONTROL FIND HAND FEED OPERATION ENSURE QUILL LOCK D IS OFF SET MICROMETER DIAL E TO REQUIRED DEPTH WHEN MOTOR IS STOPPED ENGAGE AUTO QUILL FEED A SELECT FEED RATE F amp FEED DIRECTION C ENGAGE FEED TRIP LEVER B FEED WILL AUTOMATICLY DISENGAGE TRIP OUT WITHIN 0 005 OF REQUIRED DEPTH PRESS HAND FEED TO DEAD STOP FOR REPEATING OF ACCURACY OF 0 001 NEUTRAL LeaderMachinerySales com Page 13 CH 2 OPERATION SPINDLE SPEEDS STEPHEAD SPINDEL SPEED 50HZ 2 SPEED MOTOR Always stop motor before changing speed BACK GEAR SWITCH POSITION 1 DIRECT BACK GEAR SWITCH DIRECT POSITION 2 STEPHEAD SPINDEL SPEED 50HZ 2 SPEED MOTOR Alway
14. CE HEX NUT TABLE LOCK BOLT HANDLE SADDLE LOCK PLUNGER ALLEN HEAD SCREW STRIP ADJUSTING SCREW TABLE STOP BRACKET LeaderMachinerySales com 528 5X5X50 3 4 M6X25 8X30 1 2 3 8 PT 3 8 PT 9 X42 9 X49 3 8 3 8 X3 4 Page 50 MAIN BODY CASTING AND CROSSLIDE 2C 043 2C 044 2C 045 2C 046 2C 047 2C 048 2C 049 2C 050 2C 051 2C 052 2C 053 2C 054 2C 055 2C 056 2C 057 2C 058 2C 059 2C 060 2C 061 2C 062 2C 063 2C 064 2C 065 2C 066 2C 067 2C 068 2C 069 2C 070 2C 071 2C 072 2C 073 2C 074 2C 075 2C 076 2C 077 2C 078 2C 079 2C 080 2C 081 2C 082 2C 083 2C 084 2C 085 2C 086 2C 087 2C 088 GIB WIPER WIPER TABLE LOCK PLUNGER TABLE LOCK PLUNGER SIDE RAKED GIB WIPER ROUND HEAD PHILLIPS SCREW 3 16 X 1 2 SADDLE WIPER LEFT WIPER LEFT GIB ROUND HEAD PHILLIPS SCREW M6X12 WIPER RIGHT WIPER RIGHT FRONT CHIP GUARD Y AXIS SCREW COVER SET CHIP GUARD KNEE ROUND PHILLIPS SCREW 3 16 X 1 2 WASHER 3 16 KNEE LOCK PLUNGER KNEE LOCK PLUNGER HEX NUT 1 2 20NF KEY 5X5X520 WASHER 1 2 BEVEL GEAR BEARING BUSHING DISTANCE BUSHING BEARING RETAINING RING ALLEN HEAD SCREW M6X20 ELEVATION SCREW HANDLE ELEVATING CRANK GEAR SHAFT CLUTCH INSERT DIAL LOCK NUT DIAL DIAL HOLDER LeaderMachinerySales com Page 51 MAIN CASTING BODY AND CROSSLIDE 2C 089 2C 090 2C 091 2C 092 2C 093 2C 094 2C 095 2C 096 2C 097 2C 098 2C 099 2C 100 2C 10
15. CREW PIN WASHER VARIABLE SPEED SHAR BASE BEARING LIVE VARIABLE SPEED PULLEY HOUSING VARIABLE SPEED PULLEY BRAKE BEARING BASE BRAKE DRUM BRAKE DRUM LOCKNUT SPRING BRAKE BASE ALLEN HEAD SCREW BRAKE BUSHING M8X8 900VC 3830 528 M6X16 M6X25 600777 M6X30 3 16 X3 4 M6X6 5X10 3X18 3X24 H35 M5X20 3 32 X1 M8X8 601277 6 16 VARIABLE SPEED HEAD 5 053 5 054 5 055 5 056 5 057 5 058 5 059 5 060 5 061 5 062 5 063 5 064 5 065 5 066 5 067 5 068 5 069 5 070 5 071 5 072 5 073 5 074 5 075 5 076 5 077 5 078 5 079 5 080 5 081 5 082 5 084 5 085 5 086 5 087 5 088 5 089 5 090 5 091 5 092 5 093 5 094 5 095 5 096 5 097 5 098 5 099 5 100 5 101 5 102 5 103 5 104 5 105 5 106 5 107 5 108 5 109 BRAKE SHAFT BRAKE HANDLE BASE BRAKE LOCK PIN BRAKE HANDLE BLACK PLASTIC BALL BRAKE OPERATION AXLE BRAKE BLOCK CIRCLIP HEX NUT TOOTHED PULLEY TIMING BELT BEARING HOUSING BEARING GEAR GEAR SHAFT KEY KEY CLUTCH GEAR SHAFT KEY KEY CLUTCH GEAR SHAFT GEAR WHEEL QUILL LOCK WASHER BEARING SPACER OUTER BEARING SPACER HOUSING CIRCLIP CLUTCH GEAR SHAFT LOCKOUT GEAR BOX BASE SPRING BOLT ALLEN HEAD SCREW CLUTCH RING CONTROL SHAFT PIN HIGH LOW SPEED PLATE LOCATING PIN SPRING HANDLE BASE ALLEN HEAD SCREW CLUTCH HANDEL ALLEN
16. D HEAD PHILIPS SCREW ALLEN HEAD SCREW 3 8 3 16 X3 8 7 7 25 7X7X30 4 10 620477 540 M6X12 M6X16 601077 1 8 14 6 25 5 3 8 M6X6 3 8 3 8 M4X6 1 4 50 3550 600 4300 5 16 5 16 M4X6 5 8 M5X20 1 4 M8 5 32 X1 4 M6X1 550 215G1794 M4X16 M4 M4X25 M6X12 M6X16 LeaderMachinerySales com Page 41 CH 4 PARTS QUILL ASSEMBLY R 8 SPINDLE 119 3 B as lt lt mw i LeaderMachinerySales com Page 42 CH 4 PARTS QUILL ASSEMBLY 8 SPINDLE B 001 B 002 B 003 B 004 B 005 B 006 B 007 B 008 B 009 B 010 B 011 B 012 B 013 B 015 B 016 B 017 B 018 B 019 B 020 B 021 B 022 B 023 B 024 B 025 B 027 B 028 B 029 B 031 B 032 B 033 B 034 B 035 B 036 B 037 B 038 B 039 B 040 B 041 B 042 B 043 B 044 B 045 B 046 B 047 B 048 B 049 B 055 B 056 B 057 B 058 ALLEN HEAD SCREW PINION WASHER FEED BEVEL PINION FEED WORM GEAR SHAFT SLEEVE WORM CRADLE BUSHING SET SCREW WORM GEAR SPACER FEED DRIVE WORM GEAR FEED DRIVE WORM GEAR SHAFT KEY KEY ALLEN HEAD SCREW WASHER FEED REVERSE BEVEL GEAR FEED ENGAGE PIN WORM GEAR CRADEL ECCENTRIC SHAFT SHAFT SLEEVE GEAR SHAFT PLUNGER COMPRESSION SPRING ROLL PIN SHAFT CRANK BLACK PLASIC BALL ALLEN HEAD SCREW CLUSTER GEAR SHAFT UPPER BEARING CLUSTR GEAR ASSEMBLY KEY CLUSTER GEAR SHAFT CIRCLIP BEVEL GEAR BEARING BEVEL GEA
17. D IN THE BOTTOM OF THE 4 SCREWS OF THE SPEED CHANGE F REMOVE THE TOP HOUSING G AND THE SPEED CHANGER F REMOVE THE 4 ALLEN HEAD SCREW PARTS VS 051 REMOVE BRAKE BASE PART VS 050 AND PULLEY 10 TIMING BELT IS READY TO REPLACE DRIVE BELT REPLACEMENT 1 2 REPEAT ITEMS 1 7 BELT IS READY TO BE REPPLACED LeaderMachinerySales com Page 27 3 MAINTENACE FEED TRIP ADJUSTMENT FEED TRIP ADJUSTMENT RELEASE LOCKNUT A PART B 143 ENGAGE TRIP HANDLE C PARTS NO B 104 ADJUST MICROMETER NUT E PART Z B 162 AGAINIST QUILL STOP KNOB B PART 163 SLOWLY TURN ADJUSTING SCREW D PART B 146 UNTIL CAM ROD C PART B 104 TRIPS THEN TIGHTEN HEXAGON NUT A PART B 143 ENGAGE CAN ROD C PART B 104 FIT HANDWHEEL PART B 125 WITH B 126 ADJUST QUILL STOP KNOB B PART B 163 AGAINST MICROMETER NUT E PARTS B 162 CHECK THAT SMART TRIP ACTION IS OBTAINED pM cu FEED TRIP 4 LeaderMachinerySales com Page 28 3 BRAKE SHOE REPLACEMENT VARI SPEED REMOVE THE MOTOR SAME AS TIMING BELT REPLACEMET ITEMS 1 9 REMOVE E F G AIM AT THE DLOT AND REMARKED THE FIRST REMOVE H CIR CLIP REMOVE CLUTCH GEAR SHAFT T FROM DOWN SIDE REMOVE J CIR CLIP REMOVE K TOP OF VARIABLE SPEED PULLEY REMOVE A ALLEN HEAD SCREW REMOVE D BRAKE BEARING BASE 10 BRAKE SHOE READY FOR REPLACEME
18. D SCREW TEE BOLT LOWER CLAMPING BOLT SPACER ADAPTOR NUT ROUND HEAD PHILLIPS SCREW MICROMETER SCALE OIL CUP QUILL MICRO STOP NUT MICROMETER NUT QUILL STOP KNOB QUILL MICRO STIO SCREW ALLEN HEAD SCREW QUILL PINION SHAFT SET SCREW SPRING PIN M8X8 3X14 1 2 R 8 30 ANO6 ANO6 6206 7207 7207 M6X6 M4 X 6 M4X16 M5X10 M5 M4 X 1 8 PT 3 8 X5 8 M6X6 LeaderMachinerySales com Page 45 CH 4 PARTS QUILL ASSEMBLY 8 SPINDLE B 169 ALLEN HEAD SCREW B 170 LONG DOWELL PIN B 171 KEY B 172 PINION SHAFT HUB SLEEVE B 173 STEEL BALL B 174 COMPRESSION SPRING B 175 RACK FED HANDLE HUB B 176 PINION SHAFT HUB SLEEVE B 177 SPRING COVER B 178 CLOCK SPRING B 183 REVERSE TRIP BALL LEVER B 184 FEED REVERSE TRIP PLUNGER B 185 REVERSE TEIP BALL LEVER SCREW B 186 WORM GEAR B 187 KEY B 189 ADJUSTMENT WORM SHAFT B 190 PINION SHAFT HUB HANDLE B 191 BLACK PLASTIC KNOB HANDLE B 192 QUILL HOUSING 5 12 3 3 20 3 16 4 4 18 3 8 LeaderMachinerySales com Page 46 CH 4 PARTS YOKE ASSEMBLY LeaderMachinerySales com Page 47 CH 4 PARTS YOKE ASSEMBLY D 001 D 002 D 003 D 004 D 005 D 006 D 007 D 008 D 009 D 010 D 011 D 012 D 013 D 014 D 015 D 016 D 017 D 018 D 019 D 020 D 021 D 022 D 023 D 024 D 025 D 026 D 027 D 028 HEX NUT HANDLE DIAL LOCK NUT DIAL LOCK NUT DIAL HOLDER ALLEN HEAD SCREW BEARING RETAINGER RING BEARI
19. EL SPINDLE SPEEDS 2 BACK GEAR OPERATION NEED a HI LOW SPEEDS b TURN OFF MOTOR HH c MOVE HANDLE C THROUGH NEUTRAL TO LOW POSITION NBC WERL d EASEIN BACK GEAR SELECTION BY ROTATING d 9 SPINDEL BY HAND ONLY DO NOT RUN THE Sov MILL UNDER POWER nw e SWITCH FROM LOW BACK GEAR REVESER THE PROCESS HIGH NEUTRAL LOW LeaderMachinerySales com Page 16 CHAPTER 3 MAINTENANCE LeaderMachinerySales com Page 17 3 MAINTENANCE LUBRICATION LUBE AY LUBRICANT QTY FREQUENCY LUBRICATE MASE CAP RING AAA 5 DROPS 1 WEEKLY HEAVY MEDIUM SPINDLE GEAR GREASE TOP OFF 2 WEEKLY VACTRA TWICE DAILY QUILL 5 DROPS 3 HEAY MEDIUM STEP PULLEY A gt T E 4 4 f m i gt oF K A 4 lt E x pamm N 2 3 w z m zas F p um Se ie wy if 65 s 3 Re gt 11 ejj S IP 3 ma e SSE pess 8 lt ki LA Y lt gt d lt 1 e a aum Z 1 ja REA Gs lt 5 lt d 4 1 FT o j 3 6 1 e B A 4 L a
20. NG SPRING PIN ALLEN HEAD SCREW LEFT BEARING BRACKET RIGHT BEARING BRACKET BEARING SPACER KEY LONGITUDINAL SCREW ALLEN HEAD SCREW WASHER LONGITUDINAL ADJ NUT LONGITUDINAL NUT SPRING PIN ALLEN HEAD SCREW FEED NUT BRACKET CROSS ADJUSTING NUT CROSS NUT HAND WHEEL ALLEN HEAD SCREW CROSS FEED SCREW CROSS FEED BEARING BRACKET 1 2 X20NF 3 5mm 0 2 M6X12 6204ZZ 5X30 M10X25 3X3X25 M6X20 M6 5X30 M10X20 M6X20 LeaderMachinerySales com Page 48 CH 4 PARTS MAIN BODY CASTING AND CROSSLIDE LeaderMachinerySales com Page 49 CH 4 PARTS MAIN BODY CASTING AND CROSSLIDE 2C 001 2C 002 2C 003 2C 004 2C 005 2C 006 2C 007 2C 008 2C 009 2C 010 2C 011 2C 012 2C 013 2C 014 2C 015 2C 016 2C 017 2C 018 2C 019 2C 020 2C 021 2C 022 2C 023 2C 023A 2C 024 2C 025 2C 026 2C 027 2C 028 2C 029 2C 030 2C 031 2C 032 2C 033 2C 034 2C 035 2C 036 2C 037 2C 038 2C 039 2C 040 2C 041 2C 042 QUILL HOUSING RAM ADAPTOR ADAPTOR SCALE ADAPTRO PIVOT STUD CIRCLIP RIVET VERTICAL ADJUSTING WORN SHAFT WORM THRUST WASHER VERTICAL ADJUSTING WORM SHAFT KEY RAM ADAPTOR LIFTING HOOK SLEEVE ALLEN HEAD SCREW SPRING PIN ANGLE PLATE SLEEVE ADAPTOR PIVOT STUD SPRING WASHER ADAPTOR LOCKONG BOLT NIPPLE CONNECTOR COOLANT OIL HOSE BALL VALVE TABLE TABLE PIPE HOSE CLIP PLASTIC HOSE PLASTIC HOSE HOSE CLIP CONNECTOR ELBOW CONNECTOR STOP PIECE T BOLT TABLE STOP PIE
21. NG WASHER M8 ALLEN HEAD SCREW M8X25 ALLEN HEAD SCREW M6X20 DISENGAGE FEED INST PLATE BEARING 620877 CIRCLIP R 80 CIRCLIP A WO8 BEARING LOCK NUT HEX NUT 7 16 VERTICAL TEE BOLT COMPRESSION WASHER ECCENTRIC SHAFT LONG ROLL PIN BACK GEAR SHIFTER BUSHING SHIFT CRANK BLACK PLASTIC BALL COMPRESSION WASHER MOTOR HANDLE BLACK PLATIC BALL CH 4 PARTS HEAD TOP HOUSING ASSEMBLY VARIABLE HEAD CH 4 PARTS HEAD TOP HOUSING ASSEMBLY VARIABLE HEAD VS 001 VS 002 VS 003 VS 004 VS 005 VS 005 1 VS 008 VS 009 VS 010 VS 011 VS 012 VS 013 VS 014 VS 015 VS 016 VS 017 VS 018 VS 019 VS 020 VS 021 VS 022 VS 023 VS 024 VS 025 VS 026 VS 027 VS 028 VS 029 VS 030 VS 031 VS 032 VS 033 VS 034 VS 035 VS 036 VS 037 VS 038 VS 039 VS 040 VS 041 VS 042 VS 043 VS 044 VS 044 1 VS 045 VS 046 VS 047 VS 048 VS 049 VS 050 VS 051 VS 052 BELT HOUSING MOUTOR MOUNTING PULLEY SET SCREW VARI SPEED BELT LIVE MOTOR PULLEY BRONZE SLEEVE SPEED CHANGE SPRING SPRING BASE CIRCLIP MOTOR BASE ALLEN HEAD SCREW BEARING BLOCK ALLEN HEAD SCREW BEARING SPEED CHANGE BLOCK ALLEN HEAD SCREW SET SCREW BUSHING SET SCREW WORM WORM GEAR SPRING PIN BRASS BUSHING VARI SPEED SHAFT SPRING PIN CHANGE SPEED GEAR HAND WHEEL CHANGE SPEED GEAR HANDLE WORM GEAR HOLDER SPRING PIN SPRING PIN CHAIN BOLT BOLT BASE SPEED CHANGE PLATE SPEED CHANGE PLATE PLATE COVER ALLEN HEAD SCREW CHANGE SPEED S
22. NT o 9 eS se qe qe LeaderMachinerySales com Page 29 CH 3 MAINTENACE BELT 8 BRAKE SHOE REPLACEMENT STEP PULLEY DRIVE BELT 1 ISOLATE MACHINE REMOVE DRAW BAR REMOVE MOTOR LOWER QUILL TO FULL EXTENSION REMOVE 6 SCREW A REOMOVE BELT HOUSING B LIGHT TAP TO WITHDRAW FROM DOWELS THE BELTS MAY NOW BE CHANGED de c S B BRAKE SHOE REPLACEMENT 1 REPEAT SEQUENCE 1 THRU 6 ABOVE REMOVE 2 SCREWS B m si PUSH BAERING HUB C CLEAR OF HOUSING TURN BELT HOUSING Upside Down REPLACE SHOE z REPLACE A 008 SPRING PLUNGER AND A 009 On SPRING INSTALL LOCK WAHERS AND NUT o s 5 7 REPLACE BEARING HUB Cre e Ur de LeaderMachinerySales com Page 30 CH 4 PARTS LIST WHEN ORDERING REPLACEMENT PARTS ALWAYS REFER TO MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PARTS NUMBER DESCRIPTION QUANTITY LeaderMachinerySales com Page 31 CH 4 PARTS HEAD TOP HOUSING ASSEMBLY STEP PULLEY PARTS NO A001 A087 LeaderMachinerySales com Page 32 CH 4 PARTS HEAD TOP HOUSING ASSEMBLY STEP PULLEY A 001 A 002 A 003 A 004 A 005 A 006 A 007 A 008 A 009 A 010 A 011 A 012 A A 014 A 015 A 016 A 017 A 018 A 019 A 020 A 021 A 022 A 023 A 024 A 025 A 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044 045 046 DRAW WASHER UPPER BEARING
23. R THRUST SPACER ALLEN HEAD SCREW FEED DRIVING GEAR STOP BLOCK ALLEN HEAD SCREW KEY FEED DRIVE GEAR BEARING BUSHING BOSTOM WORM FEED WORM SHAFT BUSHING LONG SOCKET SET SCREW SET SCREW FEED WORM SHAFT THRUST WASHER FEED REVERSE BEVEL GEAR FEED REVERSE CLUTCH REVERSE CLUTCH ROD LONG ROLL PIN FEED WORM SHAFT FEED PLATE M5X10 M5 1 4 1 4 3X3XX8 3X3X20 8 12 8 3 20 1 4 5 12 3 3 5 516 3X3X8 BA66 M8X8 M6X8 3X20 LeaderMachinerySales com Page 43 CH 4 PARTS QUILL ASSEMBLY 8 SPINDLE B 059 B 060 B 061 B 062 B 063 B 064 B 066 B 068 B 069 B 070 B 071 B 072 B 073 B 074 B 075 B 076 B 077 B 078 B 079 B 080 B 081 B 082 B 083 B 084 B 085 B 088 B 089 B 090 B 091 B 092 B 093 B 094 B 095 B 096 B 097 B 098 B 099 B 100 B 101 B 102 B 103 B 104 B 106 B 107 B 108 B 109 B 110 B 111 B 112 B 113 B 114 B 115 LONG PIN LONG PIN SET SCREW KEY BACK GEAR SHAFT FORK CLUSTER GEAR SHAFT CRANK CLUSTER GEAR COVER SPRING SCREW SPRING PIN HEX NUT LONG SCREW ALLEN HEAD SCREW CLUTCH RING PIN CLUTCH RING SET SCREW PIN OVERLOAD CLUTCH LOCKNUT SAFETY CLUTCH SPRING OVERLOAD CLUTCH OVERLOAD CLUTCH SLEEVE KEY ROUND HEAD SCREW SET SCREW SET SCREW COMPRESSION SPRING OVERLOAD CLUTCH LEVER SPRING PLUNGER QUIL PINION SHAFT BUSHING WORM GEAR SPACER OVERLOAD CLUTCH WORM GEAR OVERLOAD CLUTCH RING KOHINOOR CIRCLIP DOWELL PIN
24. position Retighten B 152 lock handle Loosen 4 locking bolt No B 157 adaptor nut turn the hexagon nut B 189 Adjusting worm shaft d Adjust point C amp D 4 set milling head square to the table CROSS PLANE a Placea Spindle mounted indicator that sweeps 4 5 in the spindle b Lock spindle with B 152 lock handle c Loosen3 locking bolts part 2 019 turn hexagon screw then adjust point A and B NOTE X Y Z axis are locked separately please loosen respective locking levers 1 HEXAGON SCREW ja ORC sig oW b p t p M 1 HEXAGON NUT 4 PCS ALINGING FACES ig 2 L a L Ji LOCKING SCREW 3 PC 29 HEXAGON SCREW ZERO ZERO A B FOR SWIVEL HEAD y NUR gt CROSS PLANE 8 D i HORIZONTAL PLANE LeaderMachinerySales com Page 7 2 OPERATION LeaderMachinerySales com Page 8 CH 2 OPERATION CLAMPS AND When milling with longitudinal table feed only it is advisable to clamp the knee to the column and the saddle to the knee to add rigidity to the members This will improve operation for heavier cuts with minimum of vibration The saddle locking levers is located on the left side of the saddle Table Clamping The table clamp lever is located on front of saddle and should always be clamped when longitudinal travel is not required Knee Clamping The Knee clamping lever
25. s stop motor before changing speed BACK GEAR SWITCH POSITION 1 DIRECT BACK GEAR SWITCH DIRECT POSITION 2 VARIABLE SPEED SPINDLE SPEED 220 3 60 HIGHSPEED LOW SPEED 50HZ 455 3550 50 410 60HZ 550 4300 60 500 LeaderMachinerySales com Page 14 CH 2 OPERATION STEPHEAD PULLEY CONFIGURATION A CHANGE SPEED 1 Was s ISOLATE MACHINE FROM POWER SOURCE SELECT HI LOW SPEED AS REQUIRED RELEASE A HANDLE POSITION BELT ON APPROPRIATE PULLYS SLIDE MOTOR TO THE REAR TO TENSION V EE BELT TIGHTEN A HANDLE B SELECTION OF HIGH LOW 1 2 3 4 STOP MOTOR PUSH B HANDLE TO THE RIGHT BOTTOM PULL C KNOB FORWARD TO IN POSITION TURN SPINDLE BY HAND TO EASE CLUTCH ENGAGEMENT NEVER CHANGE BACK GEAR WHILE MACHNE IS UNDER LOAD OR SPINDLE IS MOVING OR WHILE HEAD IS COASTING TO STOP USE THE SPINDLE BRAKE IF YOU RE IN A HURRY C HIGH SPEED 1 2 3 STOP MOTOR PULL C KNOB BACKWARD TO IN POSITION PULL B HANDLE FORWARD TO THE FRONT POSITION UNTIL CLUTCHES ARE FELT TO ENGAGE LeaderMachinerySales com SPINDLE SPEED SELECTIONS 2 OPERATION SPINDLE SPEED SELECTIONS SPINDLE SPEED SELECTION VARIABLE 1 CHANGE SPEED WHEEL a NEVER ATTEMP TO DIAL A WHEN MOTOR IS ERN o Em NOT RUNNIG DOING SO WILL RESULT IN lt ka DAMAGING THE VARI SPEED LINKAGE 223 b TURN WHEEL TO SELECT THE DESIRED
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