Datacard® SR200/SR300 Printer Service Manual
Contents
1. Other printing defects When requesting for repair please also send photos of currently used cards or cards for which the symptoms can be identified D card jam feed defect F IC card encoding defect If F and or G is selected Encoding defect occurs inside the printer please also enter the following Type contact non contact Please indicate the Connection between printer and PC location of occurrence on the left diagram IC data cannot be read by another reader LI USB connection Reader model LI Network connection G otl G other defects PC communication unstable operation etc Software application Communication error occurs Manufacturer PC does not recognize printer Product name PC does not recognize the encoder inside the printer Version E magnetic card encoding defect Encoder Magnetic Contact IC Non contact IC encoder Encoding defect occurs inside the printer Others Is the driver supplied with the printer used Magnetic data cannot be read by another reader Reader model Cl Yes ISO Hidden _ Not sure Please enter the symptoms in H No Not sure LI Not sure H Symptom description please describe the symptoms in concrete details Similar symptoms were observed in the past 1 38 No HD007 lt Rev 001 gt2. M Cleaning roller 5 e a V 5 m Card convey unit for single DO sided or dual sided IC Contact Card stacker 1 E MEE NEM NUN Ni E EN 7 Ink ribbon 2588 Ink cassette _ JOG Dial us e RFID Antenna N Re Transfer film cassette JOG Dial Retransfer film Thermal head No HD007 lt Rev 001 gt 1 5 2 2 ATTACHING THE SEPARATELY SOLD PARTS 2 2 1 Before connecting the separately sold parts remove the top cov er and the rear cover to pull open the MAIN Board 1 Remove the two screws attaching from the rear side of the main unit Screw QYSDSP4012NA x 2 A WWW 2 747 Rear cover Slide the top cover to the rear side about 10 mm and then pull it up 3 Remove the rear cover by pulling it open to the rear side 1 Swing open the upper part to the rear side on the axis of the lower part 2 Slide the rear cover downwards to release the hook 3 Pull the rear cover to the rear side sx to remove 1 6 No HD007 lt Rev 001 gt 4 Disconnect the wire connected to the MAIN Board Disconnect the connector from the turn unit Only the models with turn unit 5 Remove the four screws attaching the brackets that fix the MAIN Board MAIN Bo
3. gt gt OffsetContact NEXT gt gt ISO Type NEXT gt gt JIS Loco Type NEXT gt gt IC Antenna NEXT gt Parameter Print NEXT gt Offline Test gt p gt gt Pattern EXIT lt Select Printer or Laminator NEXT NEXT gt gt Side NEXT gt gt Times NEXT gt gt Test Setting of the printing position Y 15 Front 1 Front 0 1 Back 15 Back Select with 1 and save with ENTER Setting of the printing position X 7 Left 1 Left 0 1 Right 7 Right Select with 1 and save with ENTER Setting of the retransfer position X 7 Left 1 Left 0 1 Right 7 Right Select with 1 and save with ENTER Setting of the card stop position X 7 Left 1 Left 0 1 Right 7 Right Select with and save with ENTER Adjust the threshold level of the Ink Sensor 0 254 Select with T and save with ENTER Adjust the threshold level of the Film Sensor 0 254 Select with T and save with ENTER Select IC Contact Type ISO JIS Select with 1 and save with ENTER Setting of the Offset Contact 15 1 0 1 15 Select with 1 and save with ENTER Select ISO Hico Type Standard Super Select with 1 and save with ENTER Select JIS Loco Type Standard Overlay Select with 1 and save with ENTER Setting of I
4. 2 Parts identified by the AAsymbol and shaded parts are critical for safety Replace only with specified part numbers NOTE Parts in this category also include those specified to comply with X ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spu rious radiation emission 3 Fuse replacement caution notice Caution for continued protection against fire hazard Replace only with same type and rated fuse s as speci fied 4 Use specified internal wiring Note especially Wires covered with PVC tubing Double insulated wires High voltage leads 5 Use specified insulating materials for hazardous live parts Note especially Insulation Tape e PVC tubing Spacers Insulation sheets for transistors e Barrier 6 When replacing AC primary side components transformers power cords noise blocking capacitors etc wrap ends of wires securely about the terminals before soldering Fig 1 1 1 7 Observe that wires do not contact heat producing parts heatsinks oxide metal film resistors fusible resistors etc 8 Check that replaced wires do not contact sharp edged or pointed parts 9 When a power cord has been replaced check that 10 15 kg of force in any direction will not loosen it Power cord Fig 1 1 2 10 Also check areas surrounding repaired locations 11 Products using cathode ray tubes CRTs In regard to suc
5. 28 55 mm No HD007 Rev 0012 1 13 SECTION 3 DISASSEMBLY Before disassembly be sure to turn OFF the power and unplug 2 Slide the top cover unit to the rear side then remove the the power cord top cover unit 3 1 Removing the covers See figure 1 to figure 4 Top cover unit 1 Remove the two screws A attaching the top cover unit Top cover unit a Y rct Fig 2 3 Pull the rear cover unit open to the rear side then remove i the rear cover unit Fig 1 Rear cover unit Fig 3 1 14 No HD007 Rev 001 4 Remove the two screws attaching the side cover U R 2 Remove the two screws D attaching the cover then re and side cover U L then remove the side cover U R and move the cover side cover U L iil Side cover U R Side cover U L D Cover Head unit Fig 4 Fig 6 3 Remove the four screws E attaching the front panel unit 3 2 Removing the front panel unit See figure 5 to figure e Bacarefulnol l break the cable 12 1 Remove the Media F CA unit the Ink F CA unit and the CL E Roller unit Front panel unit gt EE CL Roller unit L Li a VIR cis 2 E Cable E EREN Fig 7 Media F CA unit Ink F CA unit Fig 5 No HD007 Rev 0012 1 15 4 Disconnect the two cables from the connectors on the front 7 Front panel unit with the cover removed board a Fig 10 Front panel unit Connectors l Fig 8 8 Disconnecting
6. IE s gt C i supply unit n When the gear is detached the position of a triangular Fig 41 sign and a round sign is matched and installed Fig 43 1 22 No HD007 lt Rev 001 gt SEGTION 4 ADJUSTMENT This service manual does not describe ADJUSTMENT SECTION 5 TROUBLE SHOOTING 5 1 When an error message is display When the error occurs the error message and the error code are displayed in the operation panel Solve the error referring to the following when the error occurs XXXXXXXXX Error message Error code 5 1 1 No Card Cards have run out Replenish the cards Or The card hopper is not attached Attach the card hopper No Card Note Do not touch the printing surface of the card Touching it may cause printing errors Put on the supplied gloves when handling the cards When using new cards separate them one by one before setting them in the printer Cards may be adhered to each other due to static thus causing card jams Align the cards before setting them in the printer Otherwise the card hopper cover may not close properly and this may damage the printer Printing the card on the side with the magnetic stripe may cause printing errors or damage to the card s functions If you want to do so consult our authorized dealers in ad vance To set cards with both functions magnetic stripe and contact IC follow the procedure for setting the contact IC card 1 Set the card
7. Organize the head wire so that it does not touch the rotating parts such as belts gears and then fix the head wire with the wire clamp Kem Opened MAIN Board 1 10 No HD007 lt Rev 001 gt 4 Connect the wires from the MG unit and the turn unit follow ing the drawing below Connect the MG unit and the board bracket and fix them with screws Wire 05 Screw QYSDST3006NA x 2 Wire from the turn unit CN1 NA d 2 the wires from the turn e MG UNIT S r unit and the MG unit together through this wire clamp and fix them Wire from the turn unit CN1 Wire clamp CN15 CN19 2 2 5 Attaching the IC R W unit Note After mounting the IC R W unit be sure to check the rele vant item referring to 2 3 Check details after mounting separately sold parts 1 Attach the IC R W unit to the plate QYSPSPH3006NA x 2 Mount the 1 R W unit Run the earth wire under the wires from the FRONT Board QYSDSF3008NA x 2 F IC R W Unit QYSDST3006NA QUB340 07DMDM E gt lt ANN 3 Connect the wires from the IC R W unit following the draw ing below Connect the supplied USB cable and the connector J1 on the MAIN Board 4 ZA IC R W Unit ES S Connect the supplied wire 10 pin i P C to the connector CN5 on the IC CONTACTIFC Board Wire clamp 5H ley VATA CN5 JM 2 2 6 Attaching the to
8. Testpoit 5 Safety test for Withstand Test voltage With the POWER SW ON the POWER SW ON all separately voltage test AC1600450V GND C on the AC inlet in the drawing below Insulation re Test voltage sd Test voltage sd Insulation resistance value _ resistance value sistance test pc 500V Ce ril and over Bipolar B on the power cord in the drawing below With the POWER SW ON continuity test aod sac AC25A 0 16 or rder Screw A on the top left of the rear panel in the drawing below Without power cord GND C on the AC inlet in the drawing below 1 12 No HD007 lt Rev 001 gt 2 3 1 IC contact position adjustment Apply a contact label part number KXL46372 001 on the IC chip of a contact 1 card Select the 1 contact test from off line test in the service mode to perform the test After the test measure the 1 contact position mark on the con tact label using a vernier caliper to check if the position stays within the specs If the position does not stay within the specs correct the position in the OffsetContact mode in the service mode When the position is corrected turn off the power and turn it on again before testing the 1 contact Specs O direction IC contact position specs direction Contact label part number KXL46372 001 10 25 12 25 mm 17 87 19 87 mm 19 23 20 93 mm 21 77 23 47 mm 24 31 26 01 mm 26 85
9. PN aes F i J 5 1 7 Film Serch Retransfer film is broken Repair it Film Serch A1 Note Stand the cassette on a flat surface as illustrated in the dia gram Avoid doing so on a floor as dust attached to the retransfer film may cause printing errors Sy Do not touch the inked surface the side that faces outward when installed with your hand Touching it may cause print ing errors Put on the supplied gloves when handling the retransfer film When handling the cassette hold it with both hands Accidentally dropping the cassette may damage it or result in injuries When installing a used retransfer film align the unused side of the film with the arrow indicated on the label of the cas sette Failure to do so may result in errors or the print may turn out light Do not perform work on the printer door Do not place heavy objects or apply load on the printer Doing so may damage it During replacement clean the four bobbin holders on the printer Burrs generated by friction between the bobbins and bobbin holders may be adhered to the ink ribbon or retransfer film causing printing errors 1 Open the printer door 2 Press and hold down the cassette button and pull out the cassette on the left to remove the retransfer film 3 Cut away the broken portion and attach the unused por tion at the supply side to the other end at the take up side using an ad
10. card replenis Early morning About cards out of cards After installation conditions are changed e g change of layout Select one or more items from A to G by ticking the corresponding checkbox Others 1 Note 1 Enter the eight digit number indicated on the label at the rear of the printer A Does not switch to the Ready mode Printer power does not turn on Does not proceed beyond initialization stage Printer display L Error occurs during initialization Printer error message display L Others Enter the symptoms in B printing defect Characters or facial portraits appear double a b Bleeding occurs in the characters or facial portraits 3 Streaks or wrinkles appear on the characters or facial po a b c d Printing position is not properly aligned by mm Displaced toward front side rear side hopper upper stacker lower a Characters appear blurred a b Lic b Characters appear crushed A B C D E AB CDE OCODE c some parts of the characters are missing Ink serial no a Printing voids or colored spots about the size of foreig b c relatively large printing voids d nothing is printed Transferred onto film Yes _ No _ large printing voids Retransfer film serial no
11. hopper knob to OPEN 3 Align the orientation of the cards and set them in the printer Magnetic cards Set the card with the magnetic stripe facing upward and toward the printer or facing downward and toward you JIS contact IC cards Set the card with the Contact IC terminal facing upward and toward the front of the printer or downward and to ward the front of the printer ISO contact IC cards Set the card with the Contact IC terminal facing upward and toward the rear of the printer or downward and to ward the rear of the printer No HD007 Rev 0012 1 23 5 1 2 Jam Card jam in the card hopper unit Remove the jammed card Jam Hopper Note Do not apply excessive force on the card hopper Doing so may damage it Do not touch the printing surface of the card Touching it may cause printing errors Put on the supplied gloves when handling the cards 1 Remove the card hopper 2 Remove the loaded cards and pull out the jammed card with a hand 3 Install the card hopper cover If the card cannot be pulled out by hand a Open the printer door b The retransfer part and the cleaning unit are rotated in the direction of clockwise by using the jog dial 1 24 No HD007 lt Rev 001 gt Close the printer door and press RESET KEJ to initialize the printer 5 1 3 Jam Turn Over Card jam in the turnover unit Remove the ja
12. the cable from the RFID1 board detaches front panel unit from the main unit 5 Remove the one screw F attaching the cover Cable 6 Press the two tabs pull up the cover at the point marked with an arrow and then remove the cover RFID1 board Fig 11 9 Main unit with the front panel unit removed Cover Fig 9 rz yaren ce VAT 29 2 4 1 16 No HD007 lt Rev 001 gt 3 3 Removing the major boards and major units See fig ure 13 to figure 33 1 Disconnect the four cables from the connectors on the main board 2 Remove the four screws G attaching the main board G Connectors G G Main board G Fig 13 3 Pull the main board open to the rear side Apo e E RO _ V Main board e Fig 14 4 Hanging the left and right brackets on the main board to the hooks on the chassis prevents the main board from falling Fig 16 5 Remove the three screws attaching the CF 7MGS UNIT then remove the CF 7MGS UNIT CF 7MGS UNIT Fig 17 No HD007 lt Rev 001 gt 1 17 6 Removed CF 7MGS UNIT 9 Remove the four screws K to release the SECURITY PWB ASSY and the solenoid on the front side Fig 18 7 The KEY LOCK UNIT consists of a SECURITY PWB ASSY and two solenoids Solenoid SECURITY PWB ASSY a ho SECURITY PWB ASSY Fig 21 Solenoid 10 Removed KEY LOCK UNIT SET LS31237 201A Solenoid Fig 19 8 Remov
13. unit bearing securely fits the hole on the main unit and the screw holes align Push the turn unit from the rear side to attach the screw 8 Connect the wires from the turn unit following the picture below Be careful to prevent wires from touching nearby rotating objects such as belts gears Tighten the wire clamp as shown in the picture above Turn unit CN1 2 2 4 Attaching the MG unit Note After mounting the MG unit be sure to check the relevant item referring to 2 3 Check details after mounting sepa rately sold parts 1 Mount the MG unit Make sure that the wires do not run over the brackets If the wires run over the brackets release the wires Align the front end of the MG unit to the grooves a and b of the front bracket Attention of there is groove also under _ While aligning the grooves of the MG unit bracket and the main unit bracket lower the back end of the MG unit 2 Fix the MG unit with the three screws Screw QYSDST3006NA x 3 No HD007 lt Rev 001 gt 1 9 3 Close back the MAIN Board to its original position and fix the MAIN Board with the four screws Securely hook the two brackets fixing the MAIN Board to the frame of the main unit Screw QYSDST3006NA x 4 Make sure that the coaxial connector is not loose Allow about 5 mm slack to enable the cable to move
14. AC Line Voltage Region Insulation Resistance R Dielectric Strength Clearance Distance d d 10V J R2 1MO 500 V DC AC1kV1minute kV 1 minute 2 3mm M ANC to 240 V E 5 kV 1 minute d 2 110 to 130 V USA amp Canada 1MQ lt lt 12 500 V DC AC kV 1 minute dd 3 2mm AC 3 kV 1 minute d gt 4mm 110 to 130 V Class D S amp A R210MQ DC gt p 200 to 240 V AC 1 5 kV 1 minute d 28 Power cord Class I d 2 6 mm Primary wire Fig 1 1 11 AC Line Voltage Leakage Current Leakage Current i 0 15 ave He 0 7 mA peak 110 to 130 V 110 to 130 V 220 to 240 V IA Europe amp Australia 2 0 7 mA peak 2 mA dc IA Other terminals Fig 1 1 12 NOTE These tables are unofficial and for reference only Be sure to confirm the precise values for your particular country and locality 1 4 No HD007 Rev 001 SECTION 2 SPECIFIC SERVIGE INSTRUCTIONS 2 1 Name and functions of parts 2 1 1 Exterior Card hopper Space for input output connectors Operation panel and buttoms Card exit Host interface Card stacker J Security slot Printer door Cooling fan AC Inlet NG Card exit Communication port Power switch for laminator 2 1 2 Internal mechanism Contactless IC encoder install space NINE Magnetic encoder unit heat roller Card convey section Bend remedy heat roller Re 2 Card hopper pu
15. C Antenna None Installed Select with 1 and save with ENTER Test pattern setting Step Registration Address Color Vth Gray Black Normal Adjust All Select with f and set with ENTER Switching between printing single side and both sides Single Both Select with 1 and set with ENTER Setting of the number of times for testing 1 2 3 4 5 6 7 8 9 10 20 30 40 50 100 200 300 400 500 Free Select with 1 and set with ENTER Setting the test type Print Feed IC Contact IC Antenna MG Select with 1 and set with ENTER No HD007 Rev 0012 1 33 EXIT gt gt gt Ink TUP Enc ENTER gt Diag Test gt NEXT NEXT NEXT gt gt gt Ink TUP Mo Ink take up motor NEXT gt gt gt Ink SPY Mo Ink supply motor NEXT gt gt gt Fi Film TUP Mo Film take up motor NEXT gt gt gt Film SPY Mo Film supply motor NEXT gt gt gt Card Feed Mo Card feed motor NEXT gt gt gt Turn Over Mo Turnover motor NEXT gt gt gt Turn Feed Mo Turnover card feed motor NEXT gt gt gt Card Load Mo Card load motor NEXT gt gt gt Cam Mo Platen Cam motor Platen NEXT gt gt gt Cam Mo HR Cam motor Heater gt gt Sensor 0010010001100100 NEXT In case of an error the buzzer sounds and the LED lights When there is no error the indication just returns to
16. Datacard Datac ard SR200 SR300 Printer Service Manual April 2010 Part No 539898 001 Rev A Notice information herein is the property of DataCard Corporation unauthorized use and reproduction is prohibited Tademark Acknowledgments Datacard is a registered trademark and service mark of DataCard Corporation in the United States and other countries All other product names are the property of their respective owners Revision Log SR200 SR300 Service Manual Description of Changes April 2010 First release of thisdocument Datacard Group 11111 Bren Road West Minnetonka MN 55343 9015 952 933 1223 Fax 952 933 7971 www datacard com 2010 DataCard Corporation All rights reserved Printed in the United States of America SPECIFICATION SR200 SR300 Specifications Recording system Dye sublimation retransfer Automatic 300 dpi 256 levels each for Y M and C C and 2 for Bk USB 2 0 Hi Speed Full Speed Ethernet 100BASE TX 10BASE T Operating environment conditions Temperature 15 to 30 Temperature 17 to 28 When peel off UV ink is used Operating environment conditions Humidity 3596 to 70 Humidity 35 to 60 When peel off UV ink is used Temperature 15 C to 55 C Storage environment conditions Humidity 20 to 80 96 Power supply AC 100V 120V AC 220V 240V allowance 10 50 60Hz allowance 5 3 5 A 100 V system 1 6A 200V sys
17. O YOSNAS YOSNAS YOSNAS YOLSINYSAHL YOSNAS SOd TVN Z LNI Nant 8nH LSOH LINN HOLVNIWVI asn 951 pue OL U09 vor 89d a asn 1 LYLS OWYSHL OWSH3H L YOLSINYAHL YOLSINYAHL AS NI 99 99 QV3H WWYAHL OV aod d3lvaH TTIVIQHIN d 4d 4SNV IJ NOILdO HOLIMS d3MOd dod LNOYS No HD007 lt Rev 001 gt 1 37 5 5 Troubleshooting Sheet Rev 1 0 Customer Details Device Info Company Department Model Printer In charge TEL Serial No wote 1 Printer In charge TEL Purchase date Printer Details of Trouble Multiple entries allowed Frequency of Occurrence Multiple entries allowed Timing of Occurrence Multiple entries allowed A Does not switch to the Ready mode Always Immediately after purchase B printing defect Sometimes at regular intervals A while after purchase D card jam feed defect About cards out of cards months after purchase E magnetic card encoding defect About cards every months Since days ago F IC card encoding defect Sometimes multiple cards discharged at one time After film exchang After ink replacement G other defects PC communication printed image etc When such trouble frequently occurs After
18. ard 6 Pull open the MAIN Board and hook the two brackets at the bottom of the MAIN Board to the frame of the main unit Be careful not to catch wires in between 2 2 2 Attaching the reform H unit Note After mounting the reform H unit be sure to check the rel evant item referring to 2 3 Check details after mounting separately sold parts 1 Insert the reform H unit and fix it with a screw Reform H unit When attaching the reform H unit Tr be careful not to damage the heat roller with the bracket Bracket Screw QYSDST3006NA e N gt CA OR Screw QYSDST3006NA Insert the tip of the shaft into the front plate 3 Remove the dummy connector connected to the CN3 on the MAIN Board Only when attaching the reform H unit Dummy connector 4 Guide the wires from the reform H unit through the wire clamps as shown in the drawing and then connect the he MAIN Board Wire clamp MAIN Board CN2 a As the reform H unit moves up and down during operation be sure to allow about 1 to 2 cm wire slack 2 2 3 Attaching the IC contact unit Note After mounting the IC contact unit be sure to check the relevant item referring to 2 3 Check details after mount ing separately sold parts 1 Remove the screw attaching the turn unit from the front side of the main unit Screw QYSDST3006NA 2 Remove the wires wh
19. d when installed with your hand Touching it may cause print ing errors Put on the supplied gloves when handling the ink ribbon When handling the cassette hold it with both hands Acci dentally dropping the cassette may damage it or result in in juries When installing a used ink ribbon align the yellow side of the unused ribbon with the arrow indicated on the label of the cassette If the position of the yellow side is not properly aligned the print may turn out light Do not perform work on the printer door Do not place heavy objects or apply load on the printer Doing so may damage it During replacement clean the four bobbin holders on the printer Burrs generated by friction between the bobbins and bobbin holders may be adhered to the ink ribbon or retransfer film causing printing errors 1 Open the printer door 2 Press and hold down the cassette button and pull out the cassette on the right to remove the ink ribbon 3 Install a new ink ribbon Install while referring to the indication on the label of the cassette a With the inked surface facing outward align the yel low side of the unused ribbon with the arrow on the cassette and unwind it along the three shafts b Insert the ink ribbon firmly into the bobbin holders with the ribbon set to the far end of the guides A take up side black B unused side yellow 4 Remove any slack in the ink ribbon a Hold the cassette b Turn th
20. e knob in the direction indicated by the arrow 5 Insert the cassette all the way in along the guide rail until a click sound is heard Close the door 6 Press RESET to initialize the printer Door Open Total 5 1 14 Hard ware A hardware failure has occurred on the printer Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers Hard ware 44 5 1 15 MG Mechanical An error has occurred in the mechanical component of the MG unit Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers MG Mechanical 5 1 16 MG Hardware A hardware failure has occurred on the MG unit Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers MG Hardware AC 5 1 17 Cam Error Heating roller operation failure Turn off and on the power If the same problem recurs turn off the power and consult our autho rized dealers Cam Error C1 No HD007 lt Rev 001 gt 1 31 5 1 18 HR Overheat The temperture of the warpage correction heating roller or retransfer heating roller is too high Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers HR Overheat C2 5 1 19 Hardware A hardware error has occurred during initialization Turn off and on the power If the same problem recurs turn off the power and consult
21. e the one screw J to release the solenoid on the card stocker side 11 Remove the two screws L attaching the IC R W UNIT then remove the IC R W UNIT MEC m IC R W UNIT L CF 7CRW Fig 23 1 18 No HD007 lt Rev 001 gt 12 Removed IC R W UNIT 14 Remove the two screws N attaching the cover then re move the cover Cover N Fig 27 Fig 24 15 Before removing the IC CON UNIT the turn unit needs to 13 Remove the one screw M attaching the CONTACTIFC be removed first board then slide the CONTACTIFC board forward to re move lias CONTACTIFC board la IC CON UNIT Fig 28 Fig 25 e To attach the CONTACTIFC board insert the part a into the slit on the front side Part a y No HD007 Rev 0012 1 19 16 Remove the four screws attaching the turn unit from the front side and the rear side Turn unit Turn unit P P Fig 30 17 Removed turn unit CF 7FU Fig 31 1 20 No HD007 lt Rev 001 gt 18 Remove the two screws Q attaching the IC CON UNIT sec tion then remove the IC CON UNIT section IC CON UNIT section Fig 32 19 Removed CONTACTIFC board and IC CON UNIT JIS CF 7CCJ ISO CF 7CCS IC CON UNIT Fig 33 3 4 Replacing the head unit See figure 34 and figure 35 3 5 Removing the reform unit See figure 36 and figure 1 Remove the one screw R attaching the head unit 37 1 Remove the one scre
22. el of the Marker Sensor T gt gt gt Mk Snsr T Lvl 1 10 Select with T and save with ENTER NEXT gt gt gt Mk Snsr B Lvl Adjust the threshold level of the Marker Sensor B 1 10 Select with T and save with ENTER NEXT sssEndensr T Evi Adjust the threshold level of the End Sensor T 1 10 Select with and save with ENTER NEXT EndSnsr B Lvl Adjust the threshold level of the End Sensor B 1 10 Select with and save with ENTER Inf Fi lt _ NEXT gt gt gt Total Count Laminator Total Counter NEXT gt gt gt HR T Temp Laminator Heater T Temperature NEXT gt gt gt HR B Temp Laminator Heater B Temperature NEXT PSHT POY Laminator Heater T Power on time NEXT gt gt gt POT Laminator Heater B Power on time NEXT ee POURS Laminator Heater T Power on time Reset NEXT Laminator Heater B Power on time Reset gt gt gt HR B POT Rst No HD007 Rev 0012 1 35 iagram d iring 5 3 W HOLOIN HOLOIN YOLOW WYO 14S VIQ3IN y d3qdvais 31 83aA4r88n Ldod Qv3H LOVINOQ AY ON LO0 0ZOLFM 00 9COLCTM L00 8S0LPM 3 V100 0 2010M 934 GIONS 10S TONAS SN3S SN3S HOLOW HOLOW 90 SN3S SN3S HOLON H3ddOH SOd GION310S SOdNUNL NYNL NUN AVI3H SOd QO avaH 9 G 8 1 Z Ac E up god ALIYNDAS OI LOVLNOO m god NYNL Xece
23. ercool F6 5 1 27 Head Overheat The temperature of the thermal head is too high Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers Head Overheat 5 1 28 Power Int A 24 V interruption is detected Turn off and on the power again Power Int 5 2 Use of service mode Besides User mode that is for setting this unit depending on the printing media or card used by the user there is a Service mode for status checking and changing setting of this unit during service The checking and adjustment of the following items can be per formed in service mode 1 Fine adjustment of the printing position 2 Printing of built in test pattern 3 Operation checking of various motors and sensors As for User mode refer to the instruction manual 5 2 1 Entry into service mode 4 Information display of printer 5 Saving of setting data 6 Setting change of user mode In ready condition in preheating condition or in error condition press the buttons MENU and Center button simultaneously When the button MENU is released first the printer will enter into the following service mode gt Maintenance gt ENTER gt gt Offset Prt Y EXIT ii NEXT NEXT 2 Offset Prt X NEXT gt gt Offset Trf X NEXT gt gt Offset Card X NEXT gt gt Ink Snsr Lvl NEXT gt gt Film Snsr Lvl NEXT gt gt IC ContactType NEXT
24. gN E LOO0 EZOLFPM LL L LO0 CZOLPTM LOO ecOLrrM LOO LZOLPrM LOO 6LOLPrPM LOO 9SEONFM L00 LOLPPM YOLOW YOLOW YOLOW dnl YNI X1dS C C y 76 L00 96LLWVO YOLSINYAHL SN3S SN3S SN3S SN3S SN3S SN3S SN3S TIWNALNI 11x3 8 NYO V WYO SOd 3raa 94 QHVOON 9 lt VA T gt VA L00 v LOLPPCAA s L00 0LOLPPAA ZNO 9LNO Lf 6LNO GINO gOd NIVIN LNO 8NO ZNO SNO NO ENO ZNO LOO 9SEONPM LO0 600LPrM ji ud 7 Z Z 84 E ZE y Z G OO H LVELMO V i J VL00 STY OZ M 1SOMW TR LOO ZOOLFPM L00 LOOLPPM EREK id LOO 9SEONFM NSd god L LO0 9SEONFM Z00 OZSOrWM G 6 Y y go O4 A 2 dod dod m dod asvo 32011 gt gt m Ti m 2 A L00 ZOOLPTM LOO O OLrrM VL00 K00 0cS0P WM J VLI0O vECOLPCM LNOxJ HEEE MS H3MOd HOLSIINS3H L axxm 1 1 1 36 No HD007 lt Rev 001 gt 5 4 Block diagram 99 AV 13H caod HOSN3S HOSN3S AV 13d SOd SOd aoon QV3H Jepooue 2 joejuoo uoN 99 HOSN3S J2oV INO2 SOd LOVLNOO NON 91 1221 82d H3QVa Ol 82d ALlH 914S NOILdO Jepooue 2 98 uU02 UON LOVLNOO god WH3COV3M Ol 83d l LOVLNOO dod OW HOSN3S HOSN3S YOSNAS SOd WLNI SOd INIHd NOILdO NOlLd
25. h products the cathode ray tubes themselves the high volt age circuits and related circuits are specified for compli ance with recognized codes pertaining to X ray emission Consequently when servicing these products replace the cathode ray tubes and other parts with only the specified parts Under no circumstances attempt to modify these cir cuits Unauthorized modification can increase the high volt age value and cause X ray emission from the cathode ray tube 12 Crimp type wire connector In such cases as when replac ing the power transformer in sets where the connections between the power cord and power trans former primary lead wires are performed using crimp type connectors if replacing the connectors is unavoidable in order to prevent safety hazards perform carefully and precisely according to the following steps Connector part number E03830 001 Required tool Connector crimping tool of the proper type which will not damage insulated parts Replacement procedure a Remove the old connector by cutting the wires at a point close to the connector Important Do not re use a connector discard it 2 cut close to connector Fig 1 1 3 b Strip about 15 mm of the insulation from the ends of the wires If the wires are stranded twist the strands to avoid frayed conductors VA 22 Fig 1 1 4 Align the lengths of the wires to be connected In sert the wires fully into the connector Me
26. hesive tape 4 Attach the retransfer film and turn the take up side until the cut section is out of sight a With the retransfer face facing outward align the unused side of the film with the arrow on the cas sette and unwind it along the three shafts b Insert the retransfer film firmly into the bobbin hold ers with the film set to the far end of the guides c Turn the knob in the direction of the arrow to re move any slack 5 Insert the cassette all the way in along the guide rail until a click sound is heard Close the door No HD007 lt Rev 001 gt 1 27 6 Press RESET 5 Ez to initialize the printer 5 1 10 Ink Serch Ink ribbon is broken Repair it Door Open Ink Serch B1 Note Stand the cassette on a flat surface as illustrated in the dia gram Avoid doing so on a floor as dust attached to the ink ribbon may cause printing errors Do not touch the inked surface the side that faces outward when installed with your hand Touching it may cause print ing errors Put on the supplied gloves when handling the ink ribbon When handling the cassette hold it with both hands Accidentally dropping the cassette may damage it or result in injuries When installing a used ink ribbon align the yellow side of the unused ribbon with the arrow indicated on the label of the cassette If the position of the yellow side is not properly aligned the print may turn out light D
27. ich come from the turn unit from the wire clamp Wire clamp Turn unit ev f QYSDST3006NA x No HD007 lt Rev 001 gt 1 7 4 Mount the IC contact unit Slide the IC contact unit into the hook of the bracket on the main unit unit Align the screw holes make sure that the IC contact unit does not move and then fix the IC contact unit with the screws 5 Attach the IC CONTACTIFC Board Screw QYSDST3006NA x 2 9 eit aN IC CONTACTIFC Board WS Insert the IC CONTACTIFC Board into the a 1 8 No HD007 Rev 001 6 Connect the wire from the IC contact unit following the drawing below Run the wires through this wire clamp Fix the wires with the two wire clamps Tighten the wire clampsas shown in the picture below IC CONTACTIFC Be careful to prevent wires from Board touching nearby rotating objects Run the wires from the IC contact such E are M RA dii unit through this wire clamp CN2 Connect the free PH10 pin connector of the jump wire Fold back and then run the excess of the wire red connected to the CN4 through the wire clamp as shown in the drawing IC CONTACTIFC Board View B 7 Reattach the turn unit After attaching this screw attach another two screws Screw QYSDST3006NA x 3 Bearing fitting hole Make sure that the turn
28. mmed card Jam Turn Over 1 Remove the card hopper 2 Open the printer door and then remove the cleaning unit If the cleaning unit cannot be removed a The cleaning unit is rotated in the direction of clock wise by using the jog dial AE b The cover of the card hopper is opened When the card can be removed it removes 3 The turnover part is rotated a little right and left by using the jog dial Note When the card has gone out of the turnover part the turnover part cannot be rotated The turnover part and the cleaning unit are rotated in a right and left opposite direction at the same time and the card is moved to the turnover part 4 The turnover part and the cleaning unit are rotated in a right and left opposite direction at the same time and the card is moved to the turnover part 5 Close the printer door and press RESET gt to ini tialize the printer The card is discharged from the NG card outlet or card stacker 5 1 4 Jam MG Card jam in the magnetic encoder unit Remove the jammed card Jam MG 92 1 Open the printer door 2 Restore the card to the magnetic encoder unit Use the jog dial to turn the cleaning unit 3 Turn the jog dial at the turnover unit to adjust the unit to a vertical position While doing so make use of the printer s label as a refer ence 4 Move the card to the center of the turnover unit Maintain the
29. o not perform work on the printer door Do not place heavy objects or apply load on the printer Doing so may damage it MG Test Err A8 ser replacement clean the four bobbin holders on the Burrs generated by friction between the bobbins and bobbin holders may be adhered to the ink ribbon or retransfer film 5 1 9 Ink Error causing printing errors An incorrect printer ink is installed Attach a correct ink 1 Open the printer door 5 1 8 MG Test Err MG writing error occurred during MG self diagnosis Reset the printer Ink Error BO 2 Press and hold down the cassette button and pull out the cassette on the right to remove the ink ribbon M E a i 3 Cut away the broken portion and attach the unused por tion at the supply side to the other end at the take up side using an adhesive tape 1 28 No HD007 lt Rev 001 gt 4 Set the ink ribbon and turn the take up side until the cut section is out of sight Install while referring to the indication on the label of the cassette a With the inked surface facing outward align the yellow side of the unused ribbon with the arrow on the cassette and unwind it along the three shafts b Turn the knob in the direction of the arrow to re move any slack C Insert the ink ribbon firmly into the bobbin holders with the ribbon set to the far end of the guides 5 Insert the cassette all the way in along the guide rail until a click sound i
30. our authorized dealers Hardware D8 5 1 20 TR Overheat The temperature of the retransfer roller is too high Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers TR Overheat FO 5 1 21 TR heater Retransfer roller failure Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers TR heater F1 5 1 22 TR Thermister Retransfer roller thermister failure Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers TR Thermister 5 1 23 RR Overheat The temperature of the warpage correction roller is too high Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers RR Overheat 5 1 24 RR Heater Warpage correction roller failure Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers RR Heater FA 1 32 No HD007 lt Rev 001 gt 5 1 25 RR Thermister Warpage correction roller thermister failure Turn off and on the power If the same problem recurs turn off the power and consult our authorized dealers RR Thermister 5 1 26 Overcool The operating ambient temperature of the printer is too low Check the temperature If the same problem recurs at the same operating ambient temperature turn off the power and consult our authorized dealers Ov
31. output terminals microphone jacks earphone jacks etc See Fig 1 1 11 below 3 Clearance distance When replacing primary circuit components confirm spec ified clearance distance d d between soldered termi nals and between terminals and surrounding metallic parts See Fig 1 1 11 below Chassis Power cord primary wire 4 Leakage current test Confirm specified or lower leakage current between earth ground power cord plug prongs and externally exposed ac cessible parts RF terminals antenna terminals video and audio input and output terminals microphone jacks ear phone jacks etc Measuring Method Power ON Insert load Z between earth ground power cord plug prongs and externally ex posed accessible parts Use an AC voltmeter to measure across both terminals of load Z See Fig 1 1 9 and follow ing Fig 1 1 12 Externally exposed accessible part Fig 1 1 9 5 Grounding Class 1 model only Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts Video in Video out Audio in Audio out or Fixing screw etc Measuring Method Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts See Fig 1 1 10 and grounding specifications Exposed accessible part Milli ohm meter Grounding Specifications Region Grounding Impedance Z USA amp Canada Z 0 1 ohm Europe amp Australia S 0 5 ohm Fig 1 1 10
32. p cover and the rear cover 1 Attach the top cover and the rear cover in the reverser pro cedure of disassembly No HD007 Rev 001 1 11 2 3 Check details after mounting separately sold parts Check details Requied toos tools NEN Reform H unit The warpage The warpage of the printed card should be within the specs 1 5 the printed card should be within the specs 1 5 Blank card card mm IC Contact unit Check the IC contact position mark using a blank card and a Blank card Contact label contact label Service mode gt Offline Test gt Test the IC Contact e f the position is out of specs Maintenance gt OffsetContact to adjust the position See 2 3 1 IC contact position adjustment The card written with an application should be read by the read Contact IC card er Contact IC reader Check in the USB and Ethernet connections 3 IMG Unit Service mode gt Offline Test gt test the MG MG card The test should be finished normally The card written with an application should be read by the read MG reader er here is no adjustment for an MG unit after mounting because MG units are shipped after being position adjusted Check for normal operation only 4 Running after mounting the Test for normal printing on about 10 cards Evaluation card separately sold parts Service mode gt Offline Test gt print For all separately sold parts tem tem Conditions amp specs Test
33. rors 1 Open the printer door No HD007 Rev 0012 1 29 2 Press and hold down the cassette button pull out the cassette on the left to remove the retransfer film 3 Install a new retransfer film Install while referring to the indication on the label of the cassette a When installing the retransfer film make sure that at least three black lines are wound onto the take up side b With the retransfer face facing outward align the unused side of the film with the arrow on the cas sette and unwind it along the three shafts C Insert the retransfer film firmly into the bobbin hold ers with the film set to the far end of the guides A take up side black B unused side green A yo feu 4 Remove slack in the film a Hold the retransfer film cassette b Turn the knob in the direction indicated by the ar row 5 Insert the cassette all the way in along the guide rail until a click sound is heard Close the door 1 30 No HD007 lt Rev 001 gt 6 Press RESET 5 EE to initialize the printer Door Open Total 5 1 13 Ink Run Out Ink ribbon has run out Replace with a new one Ink Run Out B2 Note Stand the cassette on a flat surface as illustrated in the dia gram Avoid doing so on a floor as dust attached to the retransfer film may cause printing errors c3 Fy Do not touch the inked surface the side that faces outwar
34. s heard Close the door 5 1 11 Door Open Printer door is open Close the door Or the cleaning roller is not attached Attach the cleaning roller Door Open D1 5 1 12 Film Run Out Retransfer film has run out Replace with a new one Film Run Out A2 Note Stand the cassette on a flat surface as illustrated in the dia gram Avoid doing so on a floor as dust attached to the retransfer film may cause printing errors Do not touch the retransfer face the side that faces outward when installed with your hand Touching it may cause print ing errors Put on the supplied gloves when handling the retransfer film When handling the cassette hold it with both hands Acci dentally dropping the cassette may damage it or result in in juries When installing a used retransfer film align the unused side of the film with the arrow indicated on the label of the cas sette Failure to do so may result in errors or the print may turn out light When installing a new film make sure that at least three black lines are wound onto the take up side Insufficient winding may cause the printer to malfunction Do not perform work on the printer door Do not place heavy objects or apply load on the printer Doing so may damage it During replacement clean the four bobbin holders on the printer Burrs generated by friction between the bobbins and bobbin holders may be adhered to the ink ribbon or retransfer film causing printing er
35. tal sleeve Fig 1 1 5 d As shown in Fig 1 1 6 use the crimping tool to crimp the metal sleeve at the center position Be sure to crimp fully to the complete closure of the tool Crimping tool Fig 1 1 6 e Check the four points noted in Fig 1 1 7 Crimped at approx center Not easily of metal sleeve Conductors extended Wire insulation recessed more than 4 mm Fig 1 1 7 13 Battery replacement caution notice CAUTION RISK OF EXPLOSION IF BATTERY IS RE PLACED BY AN INCORRECTIVE TYPE DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS No HD007 Rev 0012 1 3 1 1 2 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration Observe that screws parts and wires have been returned to original positions Afterwards perform the following tests and confirm the specified values in order to verify compli ance with safety standards 1 Insulation resistance test Confirm the specified insulation resistance or greater be tween power cord plug prongs and externally exposed parts of the set RF terminals antenna terminals video and audio input and output terminals microphone jacks ear phone jacks etc See table 1 below 2 Dielectric strength test Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set RF terminals antenna terminals video and audio input and
36. tem 310 W max Paper feed mode Recording density Reproduction gradation Storage environment conditions Current consumption Power consumption Standard approx 12 5 kg excluding optional built in items Dimensions 343 mm x 335 mm x 322 mm W x H x D Accessories Quick Referencex 1 Read Me Firstx 1 Power Cord 2 m x 2 Cleaning Cardx 1 Card Stackerx 1 USB 2 0 Cable QAM1196 2 m x z 2 to O D 1 Glovesx 1 Tweezersx 1 Ribbon Retransfer Film Ink Ribbon YMCK 1 000 frames roll Model Ink Ribbon YMCKK 750 frames roll Model Cleaning Kit Magnetic Head Cleaning Card 5 pcs Cotton Swab 5 Large and 5 small Cleaning Wipes 1 Box Model CX210 CKIT1 Cleaning Card 10 pcs Set Model CX210 CC1 1 2 No HD007 lt Rev 001 gt SECTION 1 PRECAUTION 1 4 SAFETY PRECAUTIONS Prior to shipment from the factory JVC products are strictly in spected to conform with the recognized product safety and elec trical codes of the countries in which they are to be sold However in order to maintain such compliance it is equally important to implement the following precautions when a set is being serviced 1 1 1 Precautions during Servicing 1 Locations requiring special caution are denoted by labels and inscriptions on the cabinet chassis and certain parts of the product When performing service be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals
37. the initial indication NEXT f ENTER NEXT Display for 1 sec Display for 1 sec NEXT Display for 1 sec Display for 1 sec Display for 1 sec gt gt Register gt E gt gt gt ADPORTO EXIT lt NEXT Value obtained by A D conversion of the thermistor value of the heater or head gt gt gt ADPORT1 Firmware version ENTER EXIT gt Information gt gt gt Firmware Ver NEXT NEXT gt gt Config Ver NEXT gt gt Table Ver NEXT gt gt Thermal Head NEXT gt gt Assistance NEXT gt gt HR POT gt NEXT Configure version Table version Information of Thermal Head IENTERI gt gt gt Retransfer EXIT lt i NEXT gt gt gt Bend Remedy ENTER gt gt HR POT Reset EXT Cleared the total lighting time of the heat roller lt NEXT 2 gt gt gt Bend Remedy 1 34 No HD007 lt Rev 001 gt Parameter settings save in the head EEP ROM The buzzer beeps in case of an error NEXT Loading the parameter settings from the head EEP ROM If the correct data is not stored by the head EEP ROM No Data is displayed and the buzzer beeps NEXT ENTER ENTER Setting of the card stop position X gt Laminator gt _ gt gt Maintenance gt gt gt gt Offset Card X 9 l HH lt i Select with T and save with ENTER NEXT NEXT Adjust the threshold lev
38. turnover unit in the vertical position Turn the jog dial at the cleaning unit Check to ensure that the card moves to the turnover unit 5 Turn the jog dial attached to the turnover and cleaning units at the same time in opposite directions e Set the turnover unit to the horizontal position 6 Turn the jog dial of the turnover unit clockwise to an angle of 45 degrees While doing so make use of the printer s label as a ref erence 7 Turn the jog dial at the cleaning unit in the anti clockwise direction The card is discharged from the NG card outlet No HD007 Rev 0012 1 25 8 Press RESET 5 EZ to initialize the printer Door Open D1 Total TE E Tan r nitialize 5 1 5 Jam Transfer Card jam in the transfer unit Remove the jammed card Jam Transfer 1 Press RESET gt Ez to initialize the printer The card is discharged from the NG card outlet or card stacker 5 1 6 Jam Discharge Card jam in the discharge unit Remove the jammed card Jam Discharge 1 Open the printer door 1 26 No HD007 lt Rev 001 gt 2 The retransfer film cassette left side is taken out and the inside of the printer is confirmed 3 When the card sticks on the retransfer film the card is re moved 4 Close the printer and press RESET gt EZ to ini tialize the printer Door Open D 1 Total ET nitialize Exit Cow
39. w S attaching the reform H unit then pull out the reform H unit 2 To replace the heater only remove the one screw T x LD u 5s li TN r 4 2 LEA eoi ED 1 e o e E i 2i E EIS uv f E ki I E i L zen S Head unit Fig 36 Fig 34 3 Removed reform H unit 2 Pull out the head unit paying attention to the cable then disconnect the two connectors Heater Fig 37 POM Connectors 3 6 Replacing the heater on the heat rol unit See figure 38 and figure 39 1 Remove the one screw U attaching the cover from the front Note side Do not cut the cable lock This cable lock is removable Press the direction of the be removed Fig 35 P 4 1 PRA No HD007 lt Rev 001 gt 1 21 2 Pulled out heater 3 Remove the five screws V attaching the motor base unit then remove the motor base unit H ajj i Heater V Motor base unit Fig 39 Fig 42 3 7 Removing the motor base unit See figure 40 to figure 4 Main unit with the motor base unit removed 43 1 two tabs PS cover then remove the PS cover p E e il ow PS cover Fig 40 2 Main unit with the PS cover removed Cable for head unit Motor base unit L t FT a n 3
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