SFIC Service Manual
Contents
1. loaded 11 top pin must be added to total 23 Chamber 6 Shallowest operating cut is 5 bottom pin Deepest minus shallowest is 4 master pin Formula of C 10 BU 7 10 9 8 We now have 5 4 8 17 units of stuff loaded 6 top pin must be added to total 23 dam Ingersoll Rand Security Technologies Schlage Small Format Cores 5 Combinate one chamber completely before moving on to the next Think of each one as a simple math problem which always has the answer of 23 Many beginners try to install all seven bottom pins then all master pins then all build up pins etc This method may seem easier but it forces you to think through each math problem two or three times rather than once Mistakes are more common with this method You will also never pick up any speed this way and will usually have to write down all the pins before combinating the core Your goal should be to calculate each chamber quickly in your head as you build each stack 6 In a master keyed core each chamber normally has four pins With the plug turned you can watch the top surface of each pin stack as you complete it The top surfaces should all line up evenly about 050 below the top surface of the core Paying attention to this detail lets you spot a pinning error immediately and correct it before it s too late 7 With all chambers combinated turn the plug back to the 12 o clock position so2. 816 Patented Undercut Groove The patented undercut groove requires a secondary milling operation to make the key blank It is a violation of federal patent law for anyone other than Schlage to manufacture and distribute these blanks By replacing standard cores with Everest patented key cores end users can be assured of a high level of key control Lip for patent protection a S X NS m oO ES mol Key Control Summary Most Everest B Family restricted keyways are for end users who do their own key cutting The keyway is used for each job is registered to the end user by Schlage Everest restricted key blanks cut keys and cores are furnished only through authorized Schlage distributors and then only when the end user attaches a letter of authorization to the purchase order Restricted items are shipped directly to the end user or a location specifically authorized by the end user Shipping the order prevents locksmiths and distributors from having access to keys and cores without the permission of the end user B234 and B235 restricted keyways are for locksmiths and other security dealers who cut all keys for their end user customers Dealers must sign special key control contracts to handle these keyways As a further deterrent to unauthorized key duplication Schlage stamps a facility code or locksmith ID number on all keys and blanks to identify where they originated dm Ingersol
3. patented keyway cores the blocking pin near the Stop A front and to the right of the keyway checks for the lip of fa gt D material on the side of the key L This pin does not participate in the combination of the key and it remains safely inside the core during the combinating process Like other brands of these small format cores the Schlage core should never be dismantled for combinating or decombinating L Tip Stop If you already own a different brand of specialized pin kit and tools for Best style cores you may use them for Schlage cores with the following exceptions and cautions 1 Do not use Arrow bottom pins because the bottom flat is smaller and may not seat properly on a zero cut when next to a 9 2 Do not use Kaba Peaks bottom pins as they are 003 too short for Schlage cores 3 For security reasons Schlage advises against using colored bottom pins The colors can be read through the keyway with a lock scope revealing the combination They are also less resistant to wear than nickel silver bottom pins 4 Only the original Schlage 40 129 pin kit contains the plug retainer blocking pin and blocking pin spring The components normally do not need to be replaced but a supply may be needed to repair a vandalized or worn core These parts may be ordered separately if you use a different brand of pin kit 5 Due to the location of the blocking pin the ejector
4. steel doors and frames architectural hardware and technologies and services for global security markets 800 847 1864 www schlage com www ingersollrand com 2007 Ingersoll Rand Company Limited SC 5292 Rev 12 07 Printed in U S A
5. ISCHLAGE SFIC Service Manual am Ingersoll Rand Security Technologies Table of Contents Schlage Small Format Cores eere 3 Everest Patented Key Control ete 3 Key Control SUMMALY iicet cinta cen 3 Non Patented Cores nro eter ter nen o a me RON riaa 3 MOCKS GIS eter ri hes ades sene ee dee ti evade 3 Mortise and Rim Cylinders rite ein 3 If You Are Familiar With Pinning Best Style 4 Schiage SFC Keys crei ro pee d erit cb 4 If You Are Not Familiar With Pinning Best Style Cores 5 6 Pin Combinating Example Tip to Bow 6 Cutting KGyS eer 8 Key ma AU ttn tr keen trece nens 8 Key Bitting Specifications c cite ein 8 Troublestiootihng ttr ntt trn eei ins 9 Service Equipment c cocer tti c t vas 10 Pif Kit Refill ot cite certi to rene 10 dam Ingersoll Rand Security Technologies SFIC Service Manual SCHLAGE A RESTRICTED PAT NO 5 715 717 dm Ingersoll Rand SFIC Service Manual Security Technologies Schlage Small Format Cores Schlage Small Format Cores Everest Patented Key Control Most building owners have security problems due to the unauthorized duplication of keys Schlage Everest keys are protected by U S utility patents 5 715 717 and 5 809
6. TMK top master key and change key In most properly designed systems intermediate level master keys will operate automatically This is because each digit of their bitting is usually contained either in the TMK or the change key If any master keys must operate which have a digit not already contained in the change or TMK that digit must be written in the appropriate position and pinned in Check for uniform space here Control lug extended Turn plug about 90 dm Ingersoll Rand Security Technologies 3 Insert any key turn the plug about 90 and remove the key Be sure the control lug remains extended leaving a clear passage down the pin chambers to the plug surface There are two shear lines in each chamber one for the operating keys change master grand master etc and one for the control key A build up pin is used to span the distance between the two Its length changes based on the difference between the control key and the deepest operating key Operating Key Control Key The pin stack is illustrated below together with the addition and or subtraction necessary to determine each pin All chambers use exactly the same logic and math They differ only by the specific bitting number of each key in a given cut position Top Pin total 23 control Build up Pin Plus 10 total Master Pin if any Plug Total shallow operating cut Memo
7. age key bow dm Ingersoll Rand SFIC Service Manual 10 Security Technologies Schlage Small Format Cores Service Equipment NOTE If you already own comparable Best style service equipment by other manufacturers you do not need to invest in new equipment other than the key machine for Everest patented keyway cores Key Machine for Everest B Family Keys Only 40 071 ae STALL PN 40 071 40 128 KEY GAGE FOR A2 SYSTEM KEYS A2 System Key Gage Capping Block 40 128 40 137 Capping Pin Ejector Pin 40 138 40 136 am Ingersoll Rand Security Technologies 11 Pin Kit Refills 100 pack 34 807 8 34 808 3 z 5 34 805 6 34 806 9A 34 809 Master Build up and Top Pins 34 902 34 903 34 904 6B 34 906 34 907 34 908 Not used in Schlage systems 2B 3B 4B 5B 34 905 7B 8B B 4 9B 34 909 10B 34 910 SFIC Service Manual NOTES dm Ingersoll Rand SFIC Service Manual 12 Security Technologies IR Ingersoll Rand Security Technologies Ingersoll Rand s Security Technologies Sector is a leading global provider of products and services that make environments safe secure and productive The Sector s market leading products include electronic and biometric access control systems time and attendance and personnel scheduling systems mechanical locks and portable security door closers and exit devices
8. all the pin stacks can fall into place Caution The bottom of the Schlage keyway is very wide and open Do not turn the plug in a direction which would allow the pins to engage in the bottom of the key slot Pins fall into keyway Plug turned too far 8 Add a very small amount of dry graphite into each chamber Do not overdo this or the springs will not have room to compress properly 9 Cap the core a Slide the core into the capping block b Install a spring into each chamber c Slide cap on at the top of each chamber d Chamber by chamber press the capping tool down and strike it sharply with a plastic or rawhide mallet to press the cap all the way in and seal the chamber Never use a metal hammer It will eventually ruin your capping block and pin dm Ingersoll Rand Security Technologies You may prefer to install one cap and drive it into place before installing the next The jolt from the mallet can cause loose caps to jump out of place Plastic or Rawhide Mallet Capping Tool apping Tool Cap Spring uji GED 7 DO 10 Test all three keys control TMK and change key 11 Spray a small amount of graphite into the keyway and run a key in and out several times to work the graphite through the core This step is especially important for Schlage patented cores This is the only way to lubricate the special side pin SFIC Service Manual Schlage S
9. holes in the bottom of Schlage cores are all shifted by 010 toward the back of the core This may cause problems in certain core decombinating fixtures and presses Using any brand of ejector pin should pose no problems Schlage reserves the right to void the warranty if the core is combinated with components that do not conform to our specifications or if keys are improperly cut dm Ingersoll Rand SFIC Service Manual 4 Security Technologies Schlage Small Format Cores If You Are Not Familiar With Pinning Best Style Cores 1 Never remove the plug These cores are designed to be top loaded All combinating is done strictly by numbers as it is not possible to see any of the pins at the shear line Each pin size is determined with simple addition and subtraction There is no opportunity for trial and error ete 9599 GED Top Pin 9 7 Build up Pin 9 1059 Master Pin 7 Bottom Pin 2 For all operating keys have the bittings legibly and neatly written You can get bittings from the bittings list or by gauging each key individually Each digit of the control key should be directly over the corresponding digit of the master and change key With the control key bitting on the top it is helpful to draw a line under it in order not to confuse control bittings with operating bittings during the pin calculation Unless the core is cross keyed you normally only need three key bittings control
10. l Rand Security Technologies Non Patented Cores To support key systems from other manufacturers Schlage offers 6 pin and 7 pin uncombinated cores in the most popular IC keyways These keyways are fully compatible and interchangeable with keyways of the same letter designations from Arrow Best and KSP Schlage and Arrow suffix the keyway letter with B the Best A keyway is ordered as AB Schlage also sells nickel silver key blanks with the Best bow shape for all non patented core keyways Locksets An array of Schlage deadbolts mortise locks and key in lever locksets are now available to accept SFIC cores Consult Schlage sales literature and your local distributor for the latest offering of functions and finishes La Mortise and Rim Cylinders The Schlage SFIC mortise cylinder cams are easily changed SFIC Service Manual Schlage Small Format Cores If You Are Familiar With Pinning Schlage SFIC Keys Best Style Cores Schlage keys use a shoulder stop against the plug face If you are already familiar with combinating Best style Most other brands of SFIC keys stop at the tip Punch cores to the A2 System depths 0 through 9 you will type machines for other Best style keys will not work for find no difference in combinating Schlage small format Schlage patented keys and vice versa cores This applies to cores with Best Keyways as well as the Everest patented keyway cores In
11. mall Format Cores SFIC Lubrication Instructions Instrucciones para lubricaci n de SFIC Instructions de lubrification du SFIC 4 Scoop 14 60 mg Graphite Recoja 60 mg de grafito Prendre le graphite de 60 mg 1 Turn Core Upside Down Gire el n cleo al rev s Tourner le barillet l envers El Scoop Graphite With Key Recoja grafito con la llave Prendre le graphite l aide de la cl Dump Graphite into Keyway Vacie el grafito en la agujero de la cerradura Mettre le graphite dans le troude la serrure Superior 4726 Natural Vein Graphite or equivalent recommended Se recomienda grafito Superior 4726 de veta natural o su equivalente Graphite de veine naturelle Superior 4726 ou quivalent recommand 3 Place Graphite in Holes on Bottom of Core Coloque el grafito en los agujeros al fondo del nucleo 6 Insert Key into Core Placer le graphite dans les trous sur la partie Inserte la llave en el n cleo inf rieure du barillet Ins rer la cl dans le barillet 7 Rotate Key 360 Ss Gire la llave 360 Tourner la cl 360 dm Ingersoll Rand SFIC Service Manual 8 Security Technologies Schlage Small Format Cores Troubleshooting If any key fails to operate the core you ve just Pin Lengths combinated review the bittings and try to ascertain where the mistake may be Hold the core upside down and place the ejector tool into the hole
12. nual dm Ingersoll Rand Security Technologies Pins 2B 025 3B 0375 4B 050 5B 0625 6B 075 7B 0875 8B 100 9B 1125 10B 125 11B 1375 12B 150 13B 1625 14B 175 15B 1875 16B 200 17B 2125 18B 225 19B 2375 Not used in pure 2 step progression SFIC Service Manual Schlage Small Format Cores Cutting Keys Key Bitting Specifications The Schlage 40 071 is a special version of the Blue Punch key machine for the Everest patented SFIC keys For service on this machine contact Pro Lok at 714 633 0681 fax 714 633 0470 To cut Schlage keys on a rotary cutter code machine it may be necessary to modify or replace the vise jaw for reliable gripping Contact your key machine manufacturer directly Code Card C116 for HPC 1200 CM Code Machine Since the Everest patented core is designed to replace cores by Best Arrow and others Schlage s key cuts are read and written Tip to Bow This is the opposite of other asl Schlage keys but standard for small format IC Everest SFIC Key Blanks RESTRICTED PAT NO 5 715 717 Facility Code or Key Locksmith ID Section NULL 35 401 Schlage began to phase in the Everest bow pictured above beginning in 2002 Earlier Everest SFIC key blanks had the Classic Schl
13. of the chamber OA 110 you want to empty Using a light plastic mallet tap the ejector tool until it forces all material out of the pin Ine em chamber Test all key s again 2A 135 1475 4 160 5A 1725 6A 185 1975 8A 210 9A 225 Master Build up and Top Bottom Pins If the problem persist take your next best guess of where the error is a repeat with another chamber When all keys operate you know that the remaining chambers are combinated correctly Recombinate the empty chambers This technique is also used when it is necessary to decombinate the core for rekeying If you find combinating difficult we recommend completely finishing one chamber at a time including the capping process leaving the remaining chambers empty This allows you to test all keys chamber by chamber until you build up enough accuracy and confidence to handle all chambers at once If keys fail to operate smoothly and you are positive you have cut the keys and pinned the core correctly your key machine may be out of adjustment or pins may have gotten mixed up in your pin kit The A2 system pin lengths and key bitting specs are shown on these pages You will need calipers or a micrometer to check your pins and keys against the specs Non patented cores may be combinated to A3 or A4 System specifications but these would be non Schlage key systems and are not within the scope of this ma
14. rize Bottom Pin Control 10 Plug Total Build Up Total Stack Height SFIC Service Manual Schlage Small Format Cores 6 Pin Combinating Example Tip to Bow 509427 Control 361605 A Grand Master 123605 AA Master 123029 A1 Change Chamber 1 Shallowest operating cut is 1 bottom pin Deepest minus shallowest is 2 master pin Formula of C 10 P BU 5 10 3 12 We now have 1 2 12 15 units of stuff loaded 8 top pin must be added to total 23 Chamber 2 Shallowest operating cut is 2 bottom pin Deepest minus shallowest is 4 master pin Formula of C 10 P BU 0 10 6 4 We now have 2 4 4 10 units of stuff loaded 10 top pin must be added to total 23 SFIC Service Manual Chamber 3 Shallowest operating cut is 1 bottom pin Deepest minus shallowest is 2 master pin Formula of C 10 P BU 9 10 3 16 We now have 1 2 16 19 units of stuff loaded 4 top pin must be added to total 23 Chamber 4 Shallowest operating cut is 0 bottom pin Deepest minus shallowest is 6 master pin Formula of C 10 P BU 4 10 6 8 We now have0 6 8 14 units of stuff loaded 9 top pin must be added to total 23 Chamber 5 Shallowest operating cut is 0 bottom pin Deepest minus shallowest is 2 master pin Formula of C 10 P BU 2 10 2 10 We now have 0 2 10 12 units of stuff
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