INSTALLATION, OPERATION AND SERVICE MANUAL SERIES 35
Contents
1. LOANNOOSIGC 1VOIHLO3 13 ONINHVM 1 SALON GSAOWSY H3AOO LNOYS HOLIMS LNNOW TIVM GYVGNVLS 6 7610 889 Optional Wall Mount Push Button Wiring Diagram 08220 GE BON 6 0 90 j 034 AL 3rd Ma diog dinboiny Jo uomsiuued jnoujim 1 lHol3 uonongsuoo pun ubisep qaaav o HOLIMSLOOS 2 074 40 pasn eq diog dinbojny jo Ayadoid naaa 9108 24 gi xx 0119404309 777 02787 3A33538 1HOTHAdUJ 50020 NOlLdI49 30 A3 MOTIAA GALNIVd 9 1003 OVAOEC SLL SL 409 LNOHLIM ONILVH 7991919573 aaurnoau Sv 43409 40 dOl OL 8138 1 ANY Aldd V OL H3TIVLSNI SNOILONYLSNI SHAUN LoV4nNVvIN 934 51004 TIVLSNI SH3HLO 53809 77001 AASILVS OL 914 LINGNOO SHIM 31viHdOuddv ISN SNOILONNA 4NMOG HOLIMS OL 540 dl S3UIM Q3H 39NVHOX3 HOLIMS LOOA HOS SEVL SHIM 992 ASN NO 4809 1081 09 OS 7 91 ONILSIXS OL SaNodS3HHOO NMOHS SNIGOO AHOSS3OOV SIHL SNIHIM 330439 H3MOd LOANNOOSIG QuVZVH 1VOIHLO313 ONINHVM SALON GSAOWSY SSHOLIMSLOOS 40 SH3AOO dOL MIIA 4014 AMIEWASS2. HOM ILVNIXOYddY VLT30 fd YOLOW 303 5 GAH IV 06 90859 nut 9NIMVHO 394333334 dio dinboyny jo 19491445109 puo uBisap 40 pesn eq 100103 pup diog dinboyny jo fjredoud ajos y s umop ON 3080 Ambony MN NOLLVSOda09 41190119 03 4353 LHOTJAdD2 50029 ISNA ALIOOTSA a3sn 131 40 T380N 3H NO SQN3d3G 64804 ALIDOT3A SIN VH H3ONI149 30 3Sf ALIDOT3A 75 OILVIN3HOS ES YIOAYSS3Y 93199340 3NTVA NMOG dana NOILONS 151 18 1465 335 33 03114405 JAVA 1938809 NMOHS OIE3N39 IMA X Su3H10 A8 3u3HdSOWLv oLisnvHx3 SK Qauino3u uiv 3383 NIW OLL I S d 06 uolvmno3d 1 9NLEIET 3AIVAM93HO 3NTVA 034949340 HIV 3ATVA 38189 JAVA MOSHO 30 JHL 31314WOO SAGIAOWd SATIVA V 8 10 A9
3. 3NIT3unssdgud 0 2005 259 xlawass a 8402 Use co ror onsen uro aswaa moau annonsar Apada 4 SiNGNOdWOO SES SANS 03183538 110 na P dWNd WdO 6 S3ATVA 431134 NMOG 3O3HO JAYA QIONTOS 3 gt o S 3 90 3 3 E Len S 31VWIXOelddV 35 SNOISN3WIQ ALON 8304 AI8W3SSV
4. 8eS0ISE Air Valve Hose Diagram for Air Power Unit V 0 0S00 259 1301 66 916 81 da ONINWYO 3H 139 0 038 AIO 39 38 NAWMO 1 444 uononasuoo pup 46 eq jouupo 84 NO 330 M LINN 43MOd 1NOO HOS 19413 e gt LL 205 941 sup 11740010 411001 Q3AS3S38 IHOINAdOUS 43080 33vN 50029 dINDOLAY Ag SEES os Nd 8 d NMOG 8 8 dINDOLAY Ag 705 dn uadwnr 18 ONY 9 3AOW3H N3HM IvNOLLdO HOLIMS SH3HLO 9NLLOJNNOOH3INI TY DE 1109 GION31OS OS HOLIMS 430 Q LNIVIA re NOLLNGHSNd 8 d U3AHOJSNVHL HWJX 0 z Da 39 YALYVIS HOLOW SIN YALYVLS HOLOIN ANY LOVLNOOD SIN Gariddns STOULNOO SSDVLIOA 21519345 e 133HS O3dS 55 33S S1OHLNOO NOLLNGHSNd ASN Z n 4604 Continuous Running Vertical Power Unit N dINDOLNY Ag Halva3H SLOVLNOO HOL
5. owave anng 9 a34 9 3909 80105 109 NOLLASHSNd GHVGNVLS HOLOVINOO 86 v QV31HOLOMW 18 LNAWdINOA N33H9 LHM NV GION3 IOS 3f 18 X GION31OS NMOG YOLOW 3LIHM HOLON 39V 18 H3WHOJSNvHL 3913 AHVQNOO3S SNOILVOISILNAGI r 91 ava 7914193713 39 N3HM 99 00 i koums Ong c 2 Electric Schematic 208 230 460V 3 Phase L eL SH31V3H HL YALYVLS HOLOW Su3HLO 1O3NNOOSIG dasnd 00710899 61617409 AJAHAN SNIMYSO 301 Jd 20 033 88 016 95 NMVMO 10 gt ALYWIXONddY 9 NOLLNEHSNd LNNOW TIVM 015 JUUL SNIMAO ONIMVHO 3ONJ43J3H 43080 aimnaninv 0343534 LHSIBAdUJ 20029 NOl1dI42S3Q A38 SH3HLO 54409 1V9O1 ASSILVS OL O13 LINGNOO SHIM 31VviHdOHddV ASN NO QHOO TOYLNOD OS 7 91 ONILSIX3 OL SaNOdS3HHOO NMOHS lt AHOSS3OOV 5
6. 3HfiSS3ud 3ATA TOHLNOO NMOG uo1vorsam X 5 N3HW 3NVA H 9383175 00050869 Standard amp Contractor Air Power Units J 08060166 2 JT 01 seve WT 4 LWY ISOH eed fld 80 3598 OL ATA aly ISOH S NIISIA3H 1909 L3INI ISDH 7 21 X 42 1 IS t Ep JAWA 108103 22 DL LINN ey ALON 339 JAWA 86650080 AVAL dN WNULLO 1 NIV DL S d OL LIMNI 85107198 10100796 Q 3599 71 52 6092 16410692 1 Ca MIND v Tom ONITNOD LINN TWNAJLNI 303 3598 NI 8 J nl ed X 8 6 JAWA Alv 14 SV 3A IVA QNVH NAD JSN 1 NOILV L LI 8 v OL 21091924 UN WAVaL V JD WA LSAPCY 3 31V2 19V JA WA 404 WV jd 04190139 WYJ N 33 fld 3104384 JIVISNI ANY 60 55 ONISWA ld 903 114 12JN LINN 43 Ud 310 34 139X3 XVW D 1409 IVA 9c ONLLIT Lad NV J UN V SI JA WA lI WAL SI 30 TTJAVA 404 c N S 1 HAWA Nd d 1d 31DN
7. 3GQISNI YANYOO t YANYOO 10 2015 1 391 LOTS OLNI HF H3NHOO 5808 1H3SNI 13390d 3909 ONILYVLS 30 401 LOTS 1019 31V201 govduns JAISLNO NO LY IWIH3LVIN OOH 3915110 19145 OL NM3S WIYALVW 40017 04973A 3GISNI 5 OPERATION 5 1 Raise And Lower Lift Prevent serious injury or death Before operating lift all personnel interacting with lift must read understand and follow instructions and safety warnings in this manual NOTICE Adjusting safety relief valve may result in premature motor failure Do not adjust safety relief valve Raising loads exceeding rated capacity of lift may result in excessive wear and damage to lift Prevent serious injury or death Personnel must maintain a safe operating distance of at least 36 any time lift is operated 1 Verify all personnel are away from lift 2 Press UP button to raise lift Release button when lift reaches desired position Do not operate lift on relief for more than a few seconds When on relief valve will make a squealing sound 3 Press DOWN button to lower lift Release button when lift reaches desired position 4 For lifts supplied with throw over bridges make sure bridges are in the stored raised position prior to raising or lowering the lift and when backing up trucks for loading unloading to ensure tha
8. 401510 aNnouv Xog 9313 OL HOLIMS 1111 H31HVIS OILANOVW JHL 30 Aro OL MOVE HOLIMS JHL 30 HOLLIMS JHL 30 8 OL LO3NNOO SHIM SIHL OL 89195 XO8 1VOIH 1O3 13 JHL NI H318VLS AHL 30 TIVNIINH3LL SHIM 3 18vO Optional L HOLIMS ONLLSIX3 LOANNOOSIC E LINN SH3HLO A8 SAGOO 1007 ASSILVS OL 913 LINGNOO SHIM 31VIdOuddv ASN 2 xog AHOSS3OOY SIHL ONIHIM 340439 193NNOOSIG 1V9IH193T13 QHVZVH 1VOlH O313 ONINHVM 3 uva 931u31no uaTiOu ASVE 3Sva LV IVNINYSL H31LHVIS SJ LON FTONV t EXV EXV EX8 1 90110709 000099 40 sele Ma E T 1 ovg 0 034 ALO 9 uononnsuoo 10 pesn eq jouupo pup 9 L1d 8 WS HOS CAH 60611889 STILL 394343339 7 77 1 4011904305 4 T3AB3S3H IHDIMAQUJ 07 50020 ajos 141 33030 YN NOlLdI49 30 A34 OIL VIN3HOS HIOAH
9. 3lMWXOHddY uogonujsuoo puo ubisep AGI SE SIIS HOS 10313 87710909 STOWLNOD 10714 TWOIdAL ONIMYEG 808 9 si Buywoup 3199 49530 A38 SH3HLO Q38IM G3TIVISNI 38 OL Q3H3QH0 NAHM 35001 GAddIHS VIN3N M HOLIMS 1004 TWNOILLdO H3AOO LNOYS 30 3GISNI NO Q31V9O1 SI NVHOVIG qauive3ud ATIVNH3LNI AYNSOTONS YWEN NI G31NDON 38 OL 3513 GNV SAVOTYSAO 1 15 HOLON SALON t 3LON 33S NOLLNG HSNd HOLIMS 1004 108 Nd SUME 00 NO ON NOLLO3NNOO 5 S31V9IONI e 9 GONvuO 9 3800 40109 1995 16 ad Quer HOLOVLNOO TS Do Ovi NG HOLIMS YALYVLS HOLOW 115V 1 Phase 115V Control IN3dIno3 N33H9 GION310 NMOG GIONS1OS NMOG L QC ASH HOLOW 31IHM HOLOW Xov 18 3snd dv 1 SNOILVOIJILN3GI CIVL 91 ava 7991919373 J Electric Schematic 3SVHd Fl uq10A0 09 3SVHd SHL FTOAD 09 LION SHL W Jzpxovis 07 HOLOW L 3LIHM c SH31V3H S19VINOO
10. Transmission Fluid e Hydraulic Jack Oil e Brake Fluids 6 3 General Maintenance 6 3 1 Hydraulic Cylinder Repair 6 3 1 1 Cylinder Plunger Removal Raise lift to its full height and engage maintenance devices See Maintenance Devices Disconnect electrical power to lift Follow lock out tag out procedure Disconnect cylinder hose at power unit end and insert into reservoir oil fill hole Loosen the setscrew or hex bolt in the cylinder upper leg clevis otherwise known as the Trunnion clevis Remove the cylinder pin from the upper leg clevis Lift the cylinder out of the leg assembly Push the piston rod into the cylinder to eject as much oil as possible into a container 6 3 1 2 Replace Cylinder Seals Insert spanner wrench and turn upper bearing assembly clockwise until tip of retainer appears in slot Place a small screwdriver under retainer and turn retainer to remove Be sure hose port is open to allow air into cylinder Pull piston rod out to remove upper bearing After all internal components have been removed inspect inner walls of barrel Use a cylinder hone to remove any apparent nicks or scratches Clean and flush barrel after honing Remove piston head nut from rod Upper clevis and pin may be used to prevent rotation of rod while loosening Remove old piston Inspect groove for nicks or scratches that could affect seal or barrel walls remove as necessary Install ne
11. YALYVLS LOANNOOSIG ASNA nncnc ca 07 0899 c 1301 88 L V us 9NIMVHO du 3994 0034 AIO 95 HOG 31vWIXOSddv Hd O Z dH v S 531435 OLLVIN3HOS ALS STILL ONIMVSO ONIMVMQ 394343334 dio dinboyny jo uoissiuued uononnsuoo ubisep pesn eq 10102 pup diog dinboyny jo ajos y s siu ON 43050 SAWN gor 0119409405 41001117 3A33S33 1HDISAdDS 90029 349 NOlLdld OS3d A38 JAA NO NOLLO3NNOO 3909 40109 QHVONVLS X LNAWdINOA N3385 GION31OS NMOG Q3H E S IOHLNOO WOIdAL OILVIN3HOS 1V29IH193 13 SH3HLO G3TIVISNI 38 OL d3H3QHO N3HM 35001 Q3ddlHS 1 YWEN M 1003 H3AOO 1 4 40 3GISNI NO 041 901 SINVHOVIG NOILO3NNOO H3INHOJSNVHL LINN H3MOd OL Q31NDnONW I3ulM 38d JUNSOTONS VAAN NI GALNNOW OL 846014 ANY SQavOTH3AO H3I HOJSNVH L TOHLNOO 1 156 HOLOW NO LLOSHSfd 3LON 33S HOLIMS 1004 LOVLNOO AVI3H TO HOLOVINOO 5 NAHM GION3 IOS NMOG 39NVHO YOLOW 3LIHM YOLOW 49V 18 SNOILVOI
12. and exposure Do not search for hydraulic leaks without body and face protection A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never your hands Spilled fluids and lubricants may be slippery and may also present a fire hazard Clean up spilled fluids and lubricants 3 5 Maintenance Prevent serious injury or death Disconnect and or lock out electrical supply to power unit prior to any maintenance being performed Prevent serious injury or death Never go under lift platform until load is removed and scissors mechanism is securely blocked in raised position with maintenance devices 3 6 Modifications Prevent serious injury or death Do not modify lift Autoquip cannot foresee and is not responsible for injury or damage which results from unauthorized modifications or misuse of lift 3 7 Labels FAMILIARIZE YOURSELF WITH OPERATORS MANUAL BEFORE OPERATING THIS EQUIPMENT 1 36401487 Do not put hands Do not work Do not stand A DANGER or feet under top under lift without sit or ride on maintenance lift To av injury read device instructions before operating of servicing un 2 36430050 TM Autoquip Corp 1058 Industrial Guthrie OK 73044 1058 1 888 811 9876 www autoquip com 3 36402980 Contains SAE 5W30 oil for the following
13. liable for any direct or consequential damages resulting from such noncompliance Autoquip Corporation s obligation under this warranty is limited to the replacement or repair of defective components at its factory or another location at Autoquip Corp s discretion at no cost to the owner This is owner s sole remedy Replacement parts with exception of electrical components will be warranted for a period of ninety 90 days Except as stated herein Autoquip Corporation will not be liable for any loss injury or damage to persons or property nor for direct indirect or consequential damage of any kind resulting from failure or defective operation of said equipment All parts used to replace defective material must be genuine Autoquip parts in order to be covered by this Limited Warranty a AUTOQUIP CORP AutoQuip P O Box 1058 Guthrie OK 73044 1058 e Telephone 888 811 9876 405 282 5200 CORPORATION Fax 405 282 3302 www autoquip com 2 1 2 SPECIFICATIONS Model Specifications Model Number Travel inches Lifting Capacity Ibs Max End Load Capacity Ibs Max Side Load Capacity Ibs Base and Min Platform Size in Lowered Height in 24525 2500 2500 2500 24 36 6 5 24540 4000 4000 4000 24 x 36 6 5 24560 6000 4500 4500 24 36 24580 8000 4500 4500 24 x 36 36815 1500 1000
14. travel then lower and hold DOWN button for an additional 60 seconds Repeat procedure 8 10 times 6 Clean oil fill breather cap 6 3 2 Bleeding Air From System 1 Bleed air from system by raising lift to 25 50 of full travel then lower completely 2 Hold DOWN button for 60 seconds 3 Repeat procedure 8 10 times If this does not bleed all air from system contact Autoquip 4 Clean up any spilled oil Dispose of spilled oil in an environmentally safe manner 6 3 3 Hydraulic Velocity Fuse HVF Replacement Prevent serious injury or death Never go under lift platform until load is removed and scissors mechanism is securely blocked in raised position with maintenance devices and hydraulic pressure is relieved The HVF is attached to elbow fitting in rod port of cylinder Do not use a swivel fitting between HVF and cylinder If HVF is installed improperly it Will not lock up in the event of a hydraulic line failure Velocity fuse is not repairable Replace velocity fuse if defective of oil flow restriction Hydraulic velocity fuse must be installed with arrow pointing away from cylinder 1 Arrow on hydraulic velocity fuse indicates direction e Do not use Teflon tape on hydraulic threaded connections Tape fragments may damage hydraulic system 2 Apply Loctite PST 567 pipe thread sealant or equivalent to threads and install fuse to cylinder with arrow pointing away from cylinder Tigh
15. 0 auno 499 A1T8W3SSV 41 14 438 A18W3SSvV 3578 Prevent serious injury or death Depending on model standard weight of lift ranges from 500 4700 Ibs Use a properly rated lifting device to move and install lift 4 Lower lift into pit and check for proper height Lift must be solid and flush with pit curb angle framing D If needed shim to desired height DO NOT spot shim Shim along full length of frame This will prevent frame from sagging under load 5 Remove the shipping bolt and eye bolts from the lift and hydraulically raise the platform Failing to remove the shipping bolts before operation will cause permanent damage to the lift Prevent serious injury or death Electrical service installation must be performed by a licensed electrician and conform to all local and national electrical codes NOTE For larger horsepower motors consult factory Motor Details Full Load Amps HP PH Time Rating 208V 230V 1 2 1725 2 Min 7 7 7 7 3 4 1725 2 Min 8 3 3450 2 Min 53 53 5 3600 2 Min 15 8 14 8 5 1760 Continuous 13 6 12 6 1 1 2HP THRU 5HP MOTORS 1 PHASE 208 230VAC 3 PHASE 460VAC 2 CONNECT TO LINE CONNECT TO LINE CONNECT TO LINE CONNECT TO LINE 6 Temporarily connect electrical service and hydraulic hoses The hose connection on the end of the base frame is 1
16. 00 0119409809 dInonlnv C3A33834 IHSIHAdD2 50020 31 530 A38 6 N3HM NOLLASHSNd LN3ON3d 5 JO 3909 40709 391430 NO HO Y43409 LNOYS ACISNI NO Q31V90 13UV SINVHOVIG NOLLO3NNOO H3INHOJSNVH L 3O9IA3G 10714 WOIdAL SV NMOHS NOLLNAHSNd Gariddns STOYLNOD HO SADVLIOA 919346 133HS O3dS HO QNV ATEWASSV 33S 5 SV ONIHSV14 Q3H7 H Sit N33ML38 3AOW3H N3HM TOV NOLLdO HOLIMS ONIHIM 91314 SALON qasn N3HM ONIHSV14 EN dINDOLNY Ag 0S LOVLNOO 5 ETYM 9 ma LOVLNOO X sv 9 5 5 r Uer T JO HO1OVINOO AVIBH LOVLNOO 9 2 99 15 HOLOW v EO 5 HOLIMS df YAWYOSSNVYL 3505 AHVQNOO3S s asnd AYYNIHd et SH3lv3H SIOVINOO QvOTH3AO HOLOVINOO H3lHVIS HOIOW LOANNOOSIG Gasn4 nen
17. 2 female NPT Hydraulic Piping Hose Size Up to 25 feet 26 feet to 50 feet Over 50 feet 7 Check the routing of the temporary hydraulic lines to assure that the hose is clear of legs base frame and platform when lift is in the lowered position 8 Fill hydraulic reservoir with proper type and volume of fluid 9 Press UP button and raise lift one foot 10 Press DOWN button to fully lower lift Continue to hold down button for 60 seconds Repeat procedure five to seven times to bleed air out of hydraulic system 11 Raise and lower lift as needed to make positioning adjustments 12 Adjust platform to a clearance of 1 minimum around perimeter between platform and pit angle NEVER go under a raised lift platform until load is removed and lift is securely blocked in raised position with maintenance devices See Maintenance Device section of this manual Lock out tag out power source 13 Base frame of lift has pre drilled holes for anchoring to the floor Anchor lift to floor Lifts with oversize platforms have minimum pull out requirements of 2 000 lbs for each anchor See Shimming And Anchoring Lift To Concrete 14 Make permanent electrical and hydraulic connections and operate lift through a few cycles 15 Clean up debris and spilled oil from area Dispose of oil in an environmentally safe manner 16 Touch up paint is available from Autoquip for repair of damaged paint surfaces 17 Train personnel o
18. 3S3H Had 1 NO NOILONS AL0 53514 ALIDOT3A ANIWA 7085 NMOG 3NT1VA 33734 GION NO 10 3A1VA 10H1NOO S u3aNI149 1411 NMOG ES FW 3ATVA MOSHO Hydraulic Schematic Standard amp Contractor PU 3NI13unssaud 3A TVA GION3 10S MOSHO 30 JHL ALAIdNOO ATEWASSY 0 7009 69 6 3 6 Troubleshooting Prevent serious injury or death Disconnect and or lock out electrical supply to power unit prior to any maintenance being performed Prevent serious injury or death e Never go under lift plattorm until load is removed and scissors mechanism is securely blocked in open position Follow OSHA lock out tag out procedure See Maintenance Devices section Pressurized fluids can penetrate the skin Hydraulic hoses can fail from age damage and exposure Do not search for hydraulic leaks without body and face protection A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never your hands Spilled h
19. 48 3lvWiXONddv uonannsuoo pup ubisap 30 pesn eq jouupo pup ONIMIM NOLLVTIVLSNI HOLIMS voto Austad STULL 9 94 8 PUIMPAP SI 0119904309 10101109 VIG 2 4 1 Hi Osi 03443534 1 641 20029 3080 TjYN gor 4955 A38 NOLLV LN3IHO 1487 11130 335 aX 9 m NOILVA3 13 Q3HIS3G LV WHOSLV ld M 7 dOVd 13 SNITIIHG NO GANIV1dX4 9741 LNNOW QHYONVIS 9598 JAIS NO 8 3O9N3H3HH3 NI NAHM AINO 0380 Pd LNNOW 401 1WNOILdO TWNYSLNI Odd 5 3SVH m Cont INNON 401 19 ONIY IM 14N 40 DAT OL 319NV H399lH HOVILV MIIA dOL OL SS390v SMOTIV JdI18VO lOHINOO IWHL NOLLISOd V LY N3dO 14M 30018 1 TYNNYN NOILONYLSNI MOTIOS 22 DLN Wdy H3 31 iring H3TIOH 40 19 LY ASVE ex NOILVA3T3 Q3HIS3Q OL 1dl13SIVH H NOILLV TIV LSNI t Switch Wi JON3uadad SV HOLIMS dvd Q3SV8 NI 3 1OH Q313A INOHO NYHL LIINI1 9319907 asva
20. 6 Before Operation Before using lift operator must e Read and or had explained and understood manufacturer s operating instructions and safety rules Inspect lift for proper operation and condition Any suspect item must be carefully examined and a determination made by a qualified person as to whether it constitutes a hazard All items not in conformance with Autoquip s specification must be corrected before operating lift 1 2 7 During Operation Use lift in accordance with Autoquip s O amp M manual Do not overload lift Verify all safety devices are operational and in place Autoquip warrants this lift for 60 000 cycles each warranty year This number of cycles represents normal single shift duty Exceeding this number of cycles shortens life of lift and length of your warranty 1 2 8 Modifications Or Alterations Modifications or alterations to this equipment may be made only with written permission of Autoquip Unauthorized modification or alteration will void warranty 1 3 Warranty The user is solely responsible for using this equipment in a safe manner and observing all of the safety guidelines provided in the Owner s Manual and on the warning labels provided with the lift If you are unable to locate either the manual or the warning labels please contact Autoquip or access www autoquip com for replacement downloads or information Autoquip Corporation expressly warrants that this product will be fre
21. 750 24 x 48 36525 2500 2500 2500 24 48 36540 4000 3500 3500 24 48 36560 6000 3500 3500 24 48 36580 8000 3500 3500 24 48 48525 2500 2500 2500 24 64 48540 4000 3500 3500 24 64 48560 6000 3500 3500 24 64 48580 8000 3500 3500 24 64 60525 2500 2500 2500 32 87 60540 4000 3500 3500 32 87 60560 6000 3500 3500 32 87 60S80 8000 8000 8000 32 x 90 605100 10000 10000 9000 32 90 605120 12000 12000 10000 32 90 605150 15000 14000 12000 32 90 2 2 Lift Specifications There are many custom designs whose specifications may vary from those published for standard models Please consult the specific General Arrangement GA Drawing to obtain the specifications for application specific designs 2 3 Load Capacity Load capacity rating is stamped on a metal nameplate attached to lift This figure is a net capacity rating for a lift furnished with a standard platform If optional items are installed on lift after leaving manufacturer deduct weight of these from load rating to obtain net capacity Do not exceed rated capacity of lift Loading lift beyond its rated capacity is unsafe will shorten operational life of lift
22. 8880 196 90 0009 2301 88606 OS 338WnN 139 0 038 ALO 8 NMVHO 3lwWixOHddv uononijsuoo 40 pesn aq ouuo pup 8 NOLLVTIV LSNI HOLIMS pn eee ie nui 9 908 948 1 118011 4 Q3A33S38 LHDTMAdUA Os 50029 43930 gor alvd 3840 A38 ONITMNYG NOLLV LN3IHO asva 30 6 401 WNOILdO 2 MASA 11 13 33S Vu HOLIMS LNNOW 6 SONSYSSYSLNI Ji H3N3J4ILS JHL 1 11 H3MO1 ATINA N3HL JHL LY 1311 o NMOHS SV 3I AVHH 3SV8 JHL 40 5170 AHL NO HOLIMS ATIlHvHOdW3 L NOLLISOd G4SdV711090 3HL NI 531990 HOIHM H3T1OH HOLIMS ANY uva YANSSSILS 931 N33M138 3ON3H3HH3LINI N d TUN SS3 Nf S3SVO LSOW Q3sn 38 OL xog 20813 ASSY 3SV8 S310H dAL LINNON GYVGNVLS 2 2 4 LNNOW 16 lIV L3d v3uv daxuviw l1340VvH8 DLW 1 IOHLNOO OL 55399 SMOTIV LVHL NOILISOd V
23. INSTALLATION OPERATION AND SERVICE MANUAL SERIES 35 SCISSORS LIFT P O 1058 1058 West Industrial Avenue Guthrie OK 73044 1058 888 811 9876 405 282 5200 FAX 405 282 3302 www autoquip com Item 830535 Version 4 0 3 2013 Introduction And Warranty Introduction Identification 2 Inspection 3 Planned Maintenance Program Responsibility Of Owners Users Deflection Inspection amp Maintenance Removal From Service Repairs Operators Before Operation During Operation Modifications Or Alterations Warranty Specifications Model Specifications Lift Specifications Load Capacity Unbalanced Loading Pump Pressure Safety Signal Words Installation Operation Hydraulics Maintenance Power Unit Wiring 4 2 1 Intermittent Remote Power Unit 4 2 2 Heavy Duty Remote Power Unit 4 3 Pit Installation 44 And Anchoring Lift To Concrete 4 5 Accordion Skirt Installation 4 6 Indicator Skirt 5 Operation 5 1 Raise And Lower Lift 6 Maintenance 6 1 Maintenance Device 6 2 Routine Maintenance 6 2 1 Every Day Or 10 Hours Of Operation 6 2 2 Every Month Or 100 Hours Of Operation 6 2 3 Every Year Or 1000 Hours Of Operation 6 2 4 Oil Requirements 6 2 5 Oil Capacity 6 3 General Maintenance 6 3 1 Hydraulic Cylinder Repair 6 3 2 Bleeding Air From System 6 3 3 Hydraulic Velocity Fuse HVF Replacement 6 3 4 Hose Orientation 6 3 5 Schematic
24. JILN3GI 91 ava 7991919373 OL HOLIMS 3 13 dv Sz ASVHd 319A9 09 1 068 H3MOd3SHuOH ASVHd 09 056 HOLON SH3lV3H SLOVLNOO TO YOLOVLINOO 1 SHu3H 10 LOANNOOSIC 09515 06708489 230 1 Phase 24V Control J Electric Schematic V 00710849 v 1301 881085 OS nouem W3SATIN ONIMVKI An 399 0038 AIO Alva NAW SLVNIXOdd uogonujsuoo pun ubisap pasn aq jouun3 pun SAINAS OLLVIW3HOS 18 pea dm animad 9198 94 Si 7 77 NOLLVadBD 41190114 3A33S34 LHUISAdUJ 7 5027 43030 3WvN 807 4 49530 A38 S TOHINOO WOIdAL OSILVIN3HOS 1991919573 q3u3quo N3HM SH3HLO NOILVTIVLSNI 39001 Q3ddlHS SI HOLIMSLOOS H3AOO 40 3GISNI NO Q31V9201 SINVHOVIG NOLLO3NNOO AHVIAIHd H3I AHOJSNVH LL LINN H3MOd OL Q38IM 3Hd YWAN NI GALNNOW 38 OL 838014 ANY Su3lv3H H3AHOJSNVH TOH LNOO 1 16 HOLOW SALON f SLON 33 NW HOLIMS 1004 JOINSC NO NOLLO3NNOO OVASLIL 3LIHM 038 9 9 TWNIWMAL TWNLOV S31V9IONI
25. LNOO HO LINN H3MOd 10 NNY STT8VO HO 3SOH 303 3SVHO 3dld 01 SMOST3 d33MS 3dld VIG NOH zo SU3H1O A8 O13 S310NV aud Baia Lid 11 SALON LIFT LOWERED HEIGHT FOR SHIMS OR GROUT INCLUDES 1 2 ALLOWANCE OF PIPE FLOOR T 7 MIN FI 9 RE PTH LIND H3MOd 310 438 ISOH UINN H3MOd TVNH3LNI 5971970 303 559999 JAIM 2 L X 23 439 A18W3SSvV asya LOVLNOO 301 438 NOlLISOd 30 JHL HLONST JHILNI NI ATBIN3SSV WHOA1V Td 99179191510 S81 0006 40 SQvo1 LOVdWI GNVLSHLIM 5011 aZ HLONAT WHOSLW1d HLDNAT GOOM LON WIHSLVW INVLSISSY LOVdWWI 1 14315 313HONOO 40 38NVO WHOdLV1d JO HLON313HILN3 NHOALV ld JO 3018 NO 301 13A38 Q31v20138 ISAW SH3HIO A8 4TSHS LUOddNS 14041914 Series 35 Pit Detail See Pit Installation Notes PLATFORM WIDTH 2 1 CLEARANCE PIT WIDTH RED POSITION REF PLATFORM ASSEMBLY IN EMBLY REF LO IF REQUIRED BY OTHERS SUMP AND OR DRAIN m ASSI Su3H1
26. LY N3dO 1361349018 ANY NOILONYLSNI MOTIOS Z H3TIOH 40 19 LV ASV MHVIN NOLLVA3T13 Q3HIS3Q0 OL 131 ASIVY NOILVTIVLSNI GALAWWOYSD NYHL 3S V8 3AISLNO O3 13 OL HOLIMS 3100H WHY HALYVLS OLL3NOVIN JHL HO IVNIINH3 L OL MOVE HOLIMS 30 V IVNIINH3 L 3HIM HOLIMS 3H L 30 46 IVNIAH3 L OL LO3NNOO 3HIM SIH L OL 1VOIH1O3T3 JHL NI H31HVIS OSIL3NOVIN JHL 30 SHIM 318VO 1OHLNOO MOV1E ONILSIX3 LO3NNOOSIG SH3HLO 53009 1V2O1 AASILVS OL O13 LInQNOO 31VIHdOHddV ASN 2 AHOSS3OOV SIH L 330339 H3MOd t Switch Wiring Diagram 1111 Optional 1 LOANNOOSIG GYVZVH 1VOIBLO3 T3 L 438 488 uva 981 YALNO 431104 3SV8 319NV ASV SALON xog 91919573 Toco IVNIINH3 L Y3 LHYYLS 90110709 V 90110709 2402 98 66 OS yp m Nd 39 4 9 038 300 2
27. OEWOD SES 92 eee G3A8ISIY 1H9hIA4O2 6102 102 dION31OS PA E LER 5 SI3NIVaIS S3AT1VA 43138 NMOG NOILONS 3N31AHI3A1Od NOTIVO 01 Series 35 Power Unit 33H1V338 331113 31 VWIXO3IddV SNOISN3WIG ALON 830 Algwassv 27 Al8W3SSV 8407 eusuizo ror DS XT EIC eA LII MELIA SINSNOdWOO SES IMDWAGODELOZ __ zzi Lc 329NY3310 03 4 234 ISIMYIHIO 5531 0 S3AT1VA 39134 WdO 8 XO NOO 304 318 015 SI33ov38 ONILNNOW 2 YANIVaLS NOILONS 109 GION31OS P x 2 NN IT onm 4 9IOA33S33 3N31AHI3ATOd NOTIVO 9 S s3H1V33lg 3I3TII3 31 VWIXO3IddV 34 SNOISN3WIQ ALON Contractor Power Unit 84Ov Alawassv 0000 99 1 0 ds 9 20 038 ALO V 1328 8W99 3399 dinboyny jo uoissiuJed 3ivWiXONddYV uononujsuoa pun ubisep 3105 LYAA HOS 2313 2111 SNIMAO 10 pesn eq jouuno pup diog dinbojny jo Auedoud 99 94 8 83040 9
28. OW o X SW YALYVLS HOLOW SHAHLO LOANNOOSIGC 5 0 0600 69 04004189 1301 96 9 1 gt 0 088 18 NAWHO 3lvWiXOuddv ONINNNY 1409 TOMLVLTS M 141 84095105 303 HOS CAH FILL 9 394343334 41080 807 qaidio3ds SI 93474 31vuadas v 553 90 18 109191734 OL SI 9534714 5 HIOAH3S3H H30NIA2 ISNA 1 1411 40 uololHlS3u EERE NO 53515 ALIOOTSA q33dS NOLO SH3QNIAO 30 ALILNYNO 1 JOHLNOD MO13 gt 6 aaivSNadWOo 3unssdud Pj SATIVA NMOG 5 dots dl OF JAVA 5 lt gt 3NT1VA Continuous Running Vertical Unit 89514 ALIOOTAA NOLLVH L IJ AYNSSAYd ANY SATIVA 9NIH3MOT GION3 1OS Q31VSN3dI OO 3unsSsaud 491139 5103H9 40 NOILONNSA 313 1dWOO9 AHL SACIAOYd SATIVA TOH1V LT3G
29. P button on controller for a few seconds Immediately release UP button and press DOWN button If lift starts to lower continue pressing DOWN button until lift is fully lowered 3 If lift does not lower after trying Step 2 wait approximately 10 15 minutes for pressure in hydraulic system to equalize Then press DOWN button until lift is fully lowered 4 Once lift is fully lowered hold DOWN button for approximately 60 seconds to bleed air from system This step may need to be repeated several times to fully remove air in system by raising the lift to 50 of its travel and lowering If above steps do not correct problem contact Autoquip to obtain instruction for further action PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Seems Bouncy During Operation Lower lift to closed position and continue to hold DOWN button an additional 10 30 seconds to bleed air from cylinder Do not confuse spongy or jerky operation with small surges that may occur when operating on rough or uneven floors Check for oil starvation Motor Labors Or Heats Excessively Voltage may be low Check voltage at motor terminals while pump is running under load not at line source or while pump is idling Inadequate wiring can starve motor even when source voltage is ample Most of Autoquip s standard motors are rated for intermittent duty If a single phase motor is being run more than 15 20 motor starts p
30. S YOLOVLNOD Z G3ddlHS 1 VSN M HOLIMS 1004 4 1301 88166 OS ELM 3 038 ALO 1MOGM puo ubsep 1NOMJ 40 3GISNI NO Q031v201 JYV NOLLOS3NNOO AYY Hd NH3NHOJSNVMHL LINA 83M Od OL GALNNOW ONY 340SO19N3 VWN NI Q31NDOW 38 OL 535014 SOVO TH3AO H3AHOJSNVHI TOMINOO H31NVIS NOIONW SJ LON gt 338 NOLLNE HOLIMS 1003 NO NOILOSNNOO Nao TWNIWYSL TWALOV S31V9IONI 9 3909 NOLLNG QSVONVLS 221409 N3HM ls amo 7 d 115V 1 Phase 24V Control 2 HOLIMS an Com ANNOYS LN3AdIDO3 N3349 t GION310S NA CQ GION31O0S 39NVHO YOLOW 3LIHM YOLOW SNOILVOIALLN3GI VL 919 1v9I419313 7 ti iring Schema 3SvHd 3SVHd 319A 09 31242 09 n LIOA SHL YIMOJISYOH Electric SH31V3H SLOVINOD YOLOVLNOS 5 1 9 193NNOOSIQ 5 87710859 6 3 5 Schematics and Field W 0050589 401 IN reece du 0 034 ALD Ag HOM
31. V 51004 QHVONVIS 0 7500 195 HOLIMSLOOS NMOG Q s3ov1d v 1 335 E 5 E lt 2 WY 8 3 E 3 5 5 5 HOLIMSLOOJ OLNO SdVNS ONIMIM ALISIV TO 103 NMOHS 0 4600 1968 dOv HOLIMSLOOJ 4309 0 80 66 V 08600106 2 66 06 90 1 MANION SN 39vd 0 034 ALO 3190 wad ubisap pasn aq jouupo pup diog dinbojny jo 6 015 GACHWND HOLIMS LOOS LY TULL Jonas 995 94 5 sil 0119409405 dIneninv 03443534 1 90 3080 807 20029 3490 4 9534 A3H Qvd3s v8 GIMS NON 1S3n03u S H3NOLSOD LV LNOHLIM 3INOO 15 S3INOO H3lHHV8 gt 5 E 9 2 a 8 9 E 3 5 NOILONYLSNOO 19315 TIV T3NNVHO NONINOO 0
32. and will void warranty 2 4 Unbalanced Loading The stabilization provided is basically for balanced loads If special attachments extend beyond the length and or width dimensions of platform end and or side load capacity is reduced 296 for each one inch extension from edge of platform If load is rolling onto platform in any but fully lowered position end and or side load capacity is reduced by dividing the rated end side load by 1 50 to establish an available axle load 2 5 Pump Pressure This lift incorporates a unique positive displacement pump Therefore standard factory models of same manufacture cannot replace it Pump can operate efficiently at intermittent pressures up to 3200 PSI and continuous duty to 2500 PSI The factory installed safety relief valve is factory set to stay within parameters of pump and lift requirements 2 6 Lift Duty It is the responsibility of the user to notify Autoquip whenever a specific application is likely to demand above normal duty from lift Above normal duty typically requires supplemental design features to enhance serviceable life of lift and to avoid loss of warranty 3 SAFETY 3 1 Safety Signal Words This Owner s Manual covers Series 35 Lift models produced by Autoquip Before installing operating or servicing lift you must read understand and follow the instructions and safety warnings in this manual Your lift may not be equipped with some optional equipm
33. e from defects in material and workmanship under normal intended use for a period of Two 2 Years for Labor and all electrical mechanical and hydraulic components parts or devices and warrants the structure of the lift against breakage or failure for a period of Five 5 years The warranty period begins from the date of shipment When making a claim immediately send your dealer or Autoquip notice of your claim All claims must be received by Autoquip within the warranty time period The maximum liability of Autoquip under this Limited Warranty is limited to the replacement of the equipment This warranty shall not apply to any Autoquip lift or parts of Autoquip lift that have been damaged or broken in transit shipping or due directly or indirectly to misuse abuse vehicle impact negligence faulty installation fire floods acts of God accidents or that have been used in a manner contrary to the manufacturer s limitations or recommendations as stated in the manual or that have been repaired altered or modified in any manner outside of Autoquip Corp s manufacturing facility or which have not been expressly authorized by Autoquip Autoquip Corporation makes no warranty or representation with respect to the compliance of any equipment with state or local safety or product standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Autoquip Corporation shall not be
34. e oil Suction line may be leaking air due to a loose fitting Tighten as needed PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Does Not Raise Continued Breather holes in reservoir fill plug may be clogged Remove and clean Voltage may be too low to run pump with existing load Check by measuring voltage at motor terminals or as near as possible while pump is running under load Inadequate or incorrect wiring can starve motor when source voltage is ample Correct as necessary Down valve may be energized by faulty wiring or stuck open Remove solenoid and check Motor may be single phasing Check wiring fuses etc Pump may be seized if motor is humming or blowing fuses on overload protection devices Remove pump Pump can be rotated by hand unless seized Check for cracks in housing Down solenoid valve stem may be bent causing valve to stick open Replace down solenoid valve PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Won t Lower Solenoid coil may be incorrectly wired burned out not rated for the voltage or line voltage may be excessively low Check voltage near coil Velocity fuse may be locked Do not attempt to remove the velocity fuse The following steps should be followed 1 Remove load from lift Inspect all fittings hoses and other hydraulic components for leaks or damage 2 If no leak or damage is noticed attempt to pressurize lifting cylinder by pressing U
35. ent shown in this manual The safety information in this manual is denoted by the safety alert symbol The level of risk is indicated by the following signal words A DANGER DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE Indicates a situation that could result in damage to the lift or other property 3 2 Installation Do not install lift in a pit unless pit has a bevel toe guard or other approved toe protection A shear point can exist which can cause severe foot injury MJI Lift platforms traveling below floor levels may create a toe hazard as load passes top edge of pit This may require guarding in accordance with Federal Regulations Guarding must be installed prior to operating lift Prevent serious injury or death Depending on model standard weight of lift ranges from 500 4700 Ibs Use a properly rated lifting device to move and install lift 3 3 Operation Prevent serious injury or death Scissor lifts are designed for a specific load and application Do not change load or application from original design Overloading or uneven loading could result in load instability and cause serious persona
36. er hour or a 3 phase motor more than 200 starts per hour the problem may be motor over heating Running against relief pressure unnecessarily due to over loaded lift or hitting physical stops Failure to observe wiring diagram on nameplate for proper voltage connections Pump may be binding from oil starvation which develops high internal heat Check for low oil level or clogged breather holes in reservoir fill plug Pump can be damaged by oil starvation AT8W3SSV 8 830 5155 50 IN STENE SIN3NOdWOO SES 9 4049135534 HOLIMSLOOJ YO NOLINGHSNd TWNOIS 1O3INOO 3sva HOLMS UWA Standard Li _7MAWASSV 931 2 2 zl cc amp 8301 AI8W3SSV T T LS A18W3SSV 8 02 a ror x Ly SINJNOdWOO SES SN E Le 2106 2 0314 234 3SIM83H1O 531 V 3504 ALI2OTHA MIOA33S33 o 5 S 5 o 5 S3TIOSdINOO 8402 AldW3SSV jo uosguued XVW DIU 53903 4 5 TY NI 304 SION A18W3SSV a 840 51 65 50 8L oui wx Pao 99 rad agen Ow vac 325 9 a 2 SINSN
37. l injury Stay clear of lift while lift is in motion Never stand sit or ride on lift unless equipped with OSHA compliant personnel guarding on the platform Prevent serious injury or death Lifts which travel to an elevation above floor level where distance between floor and the underside of lift platform exceeds 60 must have the scissors mechanism guarded per ANSI MH29 1 3 4 Hydraulics Fluids can be hazardous Before servicing lift check Material Safety Data Sheet MSDS to understand the product safe handling procedures and first aid measures relating to product Follow this information when servicing or repairing lift Do not drain or pour any fluids or lubricants into ground Check with local environmental agencies recycling centers or your Autoquip dealer for correct disposal information Any time velocity fuses have been tripped investigate cause of trip and verify necessary corrective actions have been taken prior to operation of lift Prevent serious injury or death Do not attempt to remove Hydraulic Velocity Fuse HVF until maintenance device securely supports lift and all hydraulic pressure has been relieved HVF is attached to elbow fitting in pressure port of cylinder Do not use a swivel fitting between HVF and cylinder If HVF is installed improperly it will not lock up in event of a hydraulic line failure Pressurized fluids can penetrate the skin Hydraulic hoses can fail from age damage
38. lting in severe injury or death Follow OSHA electrical lock out tag out procedures Disconnect and tag all electrical and or other power sources to prevent an unplanned or unexpected actuation of the lift Once inspection or work is complete reverse the performance of the steps above to raise the lift off the maintenance locks and place the locks back into the designated storage position A DANGER HIGH VOLTAGE Disconnect and or lock out the electrical supply to the power unit per OSHA regulations prior to any installation or maintenance being performed 6 2 Routine Maintenance Prevent serious injury or death Lock out tag out power source prior to any maintenance being performed Prevent serious injury or death Never go under lift platform until load is removed and scissors mechanism is securely blocked in raised position with maintenance devices See Maintenance Devices section Pressurized fluids can penetrate the skin Hydraulic hoses can fail from age damage and exposure Do not search for hydraulic leaks without body and face protection A tiny almost invisible leak can penetrate the skin requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never your hands Spilled hydraulic fluid is slippery and may also present a fire hazard Clean up spilled hydraulic fluid Normally scissor lifts will require very little maintenance However a routine maintenance p
39. mounting The electrical work is to be done in accordance with local codes by a qualified electrician See the Maintenance section for the standard wiring diagram If permanent electrical work is not complete some means of temporary power with an on off device for the motor will be required Fill the reservoir with oil per instructions in the Maintenance section 4 2 Power Unit Wiring 4 2 1 Intermittent Remote Power Unit 1 The Intermittent Power Units utilize a 1 12 or 5 HP 208 230 460 Volt 60 hertz phase Super Torque intermittent duty motor with one full lift cycle per 2 minute period driving a high pressure positive displacement pump assembly with an internal relief valve check valve and down solenoid valve Because an Autoquip Super Torque motor actually delivers substantially more horsepower than the nameplate rating it must always be wired for heavier current draw than standard motors of the same nameplate rating However because of the Super Torque motor s starting efficiency and superior running characteristics circuit components do not have to be as large as for standard motors of equal delivered horsepower 4 2 2 Heavy Duty Remote Power Unit 1 The Vertical HD Power unit utilizes a 5 HP 208 230 460 Volt 60 hertz 3 phase Heavy Duty motor with a 30 minute continuous duty rating The power unit is coupled with a high pressure positive displacement gear pump and Autoquip Co
40. n result in personal injury or death Raise the lift to its fully raised position If you do not the maintenance devices may not be able to be placed properly in their designed blocking position The lift will be provided with two 2 maintenance devices stored on the outside of the base frame The devices must be securely placed inside the base frame B and thus in the roller path of the lift See Figure 6 1 or 6 2 A Maintenance Devices Disengaged B Maintenance Devices Engaged Lower the lift platform until the leg rollers or plattorm make contact with both maintenance device s Re check to ensure that both device s are fully and properly engaged If the maintenance device s is are not fully engaged the lift could fall unexpectedly Figure 6 1 Figure 6 2 A DANGER If for any reason you are unable to lower the lift completely onto the maintenance devices stop immediately and consult the factory Failure to properly use the factory approved maintenance devices could result in severe injury or death Once the maintenance devices are properly and securely engaged continue to press the down button valve or switch for an additional 5 10 seconds to relieve all pressure in the hydraulic system it could take longer in a pneumatic system Failure to relieve operating system pressure could result in the sudden and unexpected release of high pressure fluids or air during maintenance and or repair of the lift resu
41. n lift operation all safety features and procedures 4 4 Shimming And Anchoring Lift To Concrete Recommended concrete anchor bolts are HILTI Kwik Bolt Molly Parabolt or similar Verify lift is positioned correctly Drill holes in concrete as specified by anchor bolt manufacturer Install and tighten anchors as specified by anchor bolt manufacturer After lift has been aligned leveled and shimmed and anchors have been installed pour grout under entire base frame When grout has set and cured tighten nuts on anchor bolts Route hydraulic hose or electrical cord through conduit in pit wall 4 5 Accordion Skirt Installation 1 3 Position platform in raised position Engage maintenance locks see Lift Blocking Instructions section Position accordion with weight rod pocket at bottom and mounting collar at top The breathable material when provided must be positioned at top of skirt with mounting collar Slip skirt over end of platform Turn skirt as required to slide over other end of platform and leg assembly The skirt should be in position under platform while enveloping base assembly Select from the following mounting configurations Mounting Accordion Skirt On Platform Side Raise one side of skirt along with a skirt mounting bar 1 8 X 1 to 1 side of platform When possible center skirt mounting collar and skirt mounting bar 1 8 x 1 on platf
42. nd attach the Vertical Interior Velcro strip on Side A to the Vertical Exterior strip on Side B After installing the Weight Rods in Side A amp Side B we need to install Weight Rods into Side C and D At Corner 3 on the OUTSIDE surface cut a 1 max Vertical slot the TOP of the weight rod pocket Insert weight rods in this slot 1 for Side C and 1 for Side D The un cut portion of the weight rod pocket will retain the weight rods 211401 909 d 34 1305 MOLVOIONI 301 TIVLSNI 074 a0 TUL owes Vett 378484 277 17 3 13189534 WOLLOG 13390d 1H9I3M M 18156 HOLVOIQNI SOL NMOHS SV WHOSLW1d 30 3015 NO H LY NOLLVTIVLSNI 1816 1891 HEW3NHOO 2 1 XOuddV 19145 5 HE H3NHOO soll WHOSLW1d 40 3018 OL HOVLLY OL OHO73A 41914 3SIMM2070 LYS 4 1416 JO FOVAYNS 33410 NO 41816 WWOILYSA 40 dOL ot HdNHOO 4141 OHO 3A OL HOV LLV ANY H3NHOO LYIMS dVHM 8 3018 1 3016 1 137004 1HOI3M SOY 1HOI3M 183SNI Hf H3NHOO LY LHS ONIddV183AO 380438 19145 HOLVOIQNI 301 13004 Toe Indicator Skirt Installation TWIYALVW 4001
43. ng transit and inspect wiring for any signs of damage 3 After installation raise lift and inspect base frame platform scissors assembly and cylinder plumbing connections 1 1 3 Planned Maintenance Program A local Autoquip representative provides a Planned Maintenance Program PMP for this equipment using factory trained personnel Call a local representative or Autoquip Corporation at 1 888 811 9876 or 405 282 5200 for more information 1 2 Responsibility Of Owners Users 1 2 1 Deflection It is the responsibility of user ourchaser to advise manufacturer where deflection may be critical to the application 1 2 2 Inspection amp Maintenance Lift must be inspected and maintained in accordance with Autoquip s operating maintenance O amp M manual and with other applicable safe operating practices 1 2 3 Removal From Service Any lift not in safe operating condition such as but not limited to excessive leakage missing parts or fasteners any bent or cracked structural members cut or frayed electric hydraulic or pneumatic lines damaged or malfunctioning controls or safety devices etc shall be removed from service until it is repaired to the original manufacturer s standards 1 2 4 Repairs All repairs must be made by a qualified technician in conformance with Autoquip s instructions 1 2 5 Operators Only trained personnel and authorized personnel shall be permitted to operate lift 1 2
44. nnco 5HP 208 230 460V 3 Phase Contractor PU pein pine jo Auodoid 9 941 An8W3sSv 8 8305 a ror reps SINGNOdWOO 565 1 IHORIAdOD 105 GION31OS 33NIV3IS NOILOnS 3N31AHI3ATOd NOTIVOO I s3H1v3ag a3Tlld 31VWIXO3lddV SNOISN3WIG ALON LL O o 00 o 5 lt 8404 AI8W3SSV Series 35 Air Power Unit P N 64306710 AWWGSSY 8 8309 ror mu 803 STONY Srna xal dINDOINY SINGNORYCIO SES nisal 93 43534 145484405 107 ES gt 7 532 3101 ON C gen gor 17 1 E 103512345 ISBMABHIO SS31Nn aiva A8 NOILdii2S3G ON CD 102 1 6 SIW 33d O3NV31O 1 ES RE GION31OS 2 83NIV3lIS NOILONS XO 3719 105 7 SI330val8 ONILNNOW 2 310143533 3N31AHI3ATOd NOTIVO 9 S Contractor Air Power Unit P N 64306700 33H1V328 3311l3 JLYWIXO ddY SNOISN3WIG 8309 AIGWASSY 00084889 401 SAAN Aad 0 038 ALD 00208
45. orm side Align pre drilled holes in side of platform with skirt mounting bar holes and punch holes in skirt mounting collar Push a nylon drive rivet through each hole in skirt mounting bar Hammer aluminum pin into rivet until flush with rivet head Repeat mounting process for remaining sides of accordion skirt PLATFORM ASSEMBLY SKIRT MOUNTING BAR NYLON DRIVE RIVET ACCORDIAN SKIRT Mounting Accordion Skirt Under Platform Raise one side of skirt along with a skirt mounting bar 1 8 x 1 to underside of platform skirt support bar When possible center skirt mounting collar and skirt mounting bar 1 8 x 1 on platform support bar PLATFORM ASSEMBLY REF Align pre drilled holes in skirt support bar with skirt mounting bar holes and punch holes in skirt mounting collar SKIRT SUPPORT BAR Push a nylon drive rivet through each hole in skirt mounting SKIRT MOUNTING BAR bar Hammer aluminum pin into rivet until flush with rivet head Repeat mounting process for remaining sides of NYLON DRIVE RIVET accordion skirt ACCORDIAN SKIRT Mounting Accordion Skirt On Bevel Toe Guard Raise one side of skirt along with a skirt mounting bar 1 8 x 1 to side of bevel toe guard When possible center skirt mounting collar and skirt mounting bar 1 8 x1 on platform bevel toe guard bar holes and punch holes in skirt mounting collar Push a nylon drive rivet through each hole in skirt mounting bar Hammer aluminum pin in
46. reservoir Dispose of and handle used fluid as a hazardous material If noise or vibration has been noticed remove lift cylinder pins pivot pins and roller bearings Inspect for wear and replace as necessary Inspect all hydraulic hoses replace any that show signs of wear or leaking Replace all filters Check for permanent mechanical deformation 6 2 4 Oil Requirements Follow recommendations below that apply to your application Environment Ambient Temperature Recommended Oil Indoor locations with variable temperatures 30 5W 30 or 5W 40 Multiviscosity Motor Oil 100 degrees F Indoor locations with constant temperatures 60 SAE 20 Motor Oil 80 degrees F Outdoor locations 30 120 degrees F 5W 30 or 5W 40 Multiviscosity Motor Oil Outdoor locations 10 degrees below 0 to 100 5W 20 or 5W 30 Multiviscosity Motor Oil degrees F Cold Storage Warehouse 10 40 degrees F Contact local Autoquip Service Rep Note All oils are detergent type Note Oil level should be 1 to 1 1 2 below the top of the reservoir 6 2 5 Capacity Standard Series 35 Polyethylene Tank Approximately 1 25 gal Series 35 48880 amp 60Sxx Tube Tank Approximately 2 gal Contractor polyethylene Tank Approximately 5 5 gal Vertical Steel Tank Approximately 10 gal Use approved fluids only Use of unauthorized fluids may cause damage to seals and hosing Do Not Use Automatic
47. rogram could prevent costly replacement of parts and or downtime 6 2 1 Every Day Or 10 Hours Of Operation Check reservoir fluid level Check for fluid leaks Check all hoses and electrical cords for cracks abrasions twisting etc Small leaks at connections can be remedied by tightening connections or replacing faulty component Check that oil pressure does not exceed 3 000 psi Check all pivot joints amp roller bearings for noise and wear Check overall condition of unit i e bends breaks loose or missing screws etc 6 2 2 Every Month Or 100 Hours Of Operation e Check quality of oil Replace if discolored oxidized cloudy or otherwise contaminated Do not overfill reservoir Always use clean fluid Inspect lift cylinder rods for scoring and leaking wipe away any foreign material Inspect all structural and mechanical components for cracked or broken welds and any distortion caused by collision overloading or other misuse Inspect snap rings bolts at rollers amp pivot points for proper retention amp tightness e Inspect cylinder trunion pin for proper retention When all checks have been completed start unit and operate through all functions Inspect all components for signs of noise vibration erratic movement and any other abnormal behavior 6 2 3 Every Year Or 1000 Hours Of Operation Change oil and clean reservoir Always use clean fluid Never return fluid from drip pans pit etc back to
48. rporation s patented Deltatrol valve assembly 2 The motor connection diagram should be referenced in connecting the motors to a power source Remember that heavy wire must be used all the way to the power source 4 3 Pit Installation Do not install lift in a pit unless pit has a bevel toe guard or other approved toe protection A shear point may exist which can cause severe foot injury MB Lift platforms traveling below floor levels may create a toe hazard as load passes top edge of pit This may require guarding in accordance with ANSI MH29 1 Guarding must be installed prior to operating lift 1 Check pit dimensions Pit must be 2 longer and 2 wider than lift platform to allow a 1 gap between platform and pit Pit depth should allow 12 for shims or grout 2 Conduit diameter must be a minimum of 3 with long radius sweeps for necessary hydraulic hosing and field wiring 3 Verify installation area is clean before starting Check mounting surface of pit floor with a level or straight edge If floor is not level add shims or grout under entire perimeter of base to achieve a level and flat base installation A level base is essential for proper wheel tracking and smooth lift operation 8 1 2 juo IHOISAdOD 188 3AO8V NMOHS SV OL STAHS 1HOddflS WHOdLV 1d IOH
49. s and Field Wiring Details 6 3 6 Troubleshooting Parts Lists INTRODUCTION AND WARRANT Y Introduction Please read and understand this manual prior to installation or operation of this lift Failure to do so could lead to property damage and or serious personal injury If you have any questions call a local dealer or Autoquip Corporation at 1 888 811 9876 or 405 282 5200 Please record the following information and refer to it when calling your dealer or Autoquip Model Number Serial Number Installation Date Identification When ordering parts or requesting information or service on this lift PLEASE REFER TO THE MODEL AND SERIAL NUMBER This information is on a nameplate attached to the leg assembly Replacement parts are available from a local Autoquip distributor 1 1 2 Inspection Upon receipt of lift perform a visual inspection to determine whether the lift has been damaged in transit Any damage found must be noted on delivery receipt In addition to this preliminary inspection carefully inspect lift for concealed damage Any concealed damage found that was not noted on delivery receipt must be reported in writing to the delivering carrier within 48 hours Use the following checklist for inspection of lift 1 Examine entire unit for any signs of mishandling Carefully check power unit and controls 2 Thoroughly examine all connections making sure they have not vibrated loose duri
50. t the bridges will clear all possible obstructions and contact with a moving truck Note Bridges that hang below 45 degrees are in violation of ANSI Standard MH29 1 2012 paragraph 4 12 2 which states When a hinged bridge is in its fully lowered position and not resting on a truck bed or landing it should hang down at an angle not to exceed approximately 45 degrees from horizontal Autoquip s standard is to allow 20 of drop below horizontal 6 MAINTENANCE 6 1 Maintenance Device NEVER go under a raised lift platform until load is removed and e lift is securely blocked in raised position with maintenance device Lock out tag out power source This procedure describes the only factory approved method of working under a lift Follow these instructions EVERY time you plan to reach or crawl beneath the lift to perform service or maintenance no matter how momentary that might be If the factory provided maintenance device is damaged or missing stop immediately and consult the factory for assistance The manufacturer is not liable for your failure to use the approved maintenance leg and procedures that have been provided 1 All loads must be removed from the lift prior to engaging the maintenance devices These devices are designed to support an unloaded lift only Failure to remove the load from the lift prior to blocking could cause the failure of the maintenance devices and allow the lift to fall unexpectedly This ca
51. temperature range tO Other temperatures please consult MSDS sheet included with shipment 4 36400661 SUBSICIARY OF P O Box 1058 CORPORATION WWW AUTOQUIP COM 7 1058 W INDUSTRIAL Au 72 177 MINER GUTHRIE OK 73044 1058 888 811 9876 _________ _ MAXIMUM LOAD _____ MAXIMUM gusce MODEL 118 AXLELOAD OVER EDGES E 5 36401560 LBS CAPACITY 1 888 811 8876 www autoquip com 6 36401586 LIFTING SOLUTION Sa 7 36403220 MODEL NO VOLTS CYCLE WIRE CODE TO OBTAIN PROPER ROTATION ON 3 PHASE UNITS RUNPUMP MOTOR 5 TO 10 SECONDS ONLY IF LIFT DOES NOT RISE CHANGE ROTATION PN 364 0334 3 8 36403343 To protect against death or serious injury all labels must be on lift and must be legible If any of these labels are missing or cannot be read call Autoquip for replacement labels 4 INSTALLATION 4 1 Remote Power Unit Installation The remote power unit is to be located in an area protected from the elements and should be installed prior to the lift to facilitate lift operation during installation into the pit The remote contractor power unit is equipped with power unit mounting brackets and can be wall or floor mounted using these brackets If equipped with a vertical power unit optional power unit mounting brackets must be used for wall
52. ten fuse Autoquip recommends replacing any NPT fittings that have been disassembled due to their inherent design for sealing 3 Fill reservoir to full mark if necessary with proper oil 4 Check all fitting connections for hydraulic leaks and tighten as necessary 5 Bleed air from system See Bleeding Air From System in this section 6 3 4 Hose Orientation To prevent damage to cylinder hoses it is necessary to establish a correct hose shape and pattern of movement as follows Raise lift to its full height and block securely See Maintenance Devices Install one end of new hose to cylinder fitting Since hose is fixed at both ends it is possible to put a twist in hose that will allow it to follow the same pattern each time lift is operated This twist will allow hose to travel about half way between cylinder on right side and inner leg on right side Lower lift carefully and verify hose is free and clear of cylinder and inner leg assembly If not twist hose in direction necessary to clear any obstruction and tighten swivel fitting 32 88189 12 Hd 6 31435 25 ONIMIM ALS ndo os SNI S IOBINOO 10718 TWOIdAL Gor 1149534 OILVW3HOS 71991419373 8gv LNO NYHL 0351 3 Qv9 NO 114 SY3HLO ONY 18 01 N3HM 35007 JOSWA
53. to rivet until flush with rivet head Repeat mounting process for remaining sides of accordion skirt 4 Install weight rods into weight rod pockets at bottom of accordion skirt Install spring tempered wire rods into pocket of black convolutions 4 6 Toe Indicator Skirt 1 Position the platform in the raised position Install the maintenance locks see Lift Blocking Instructions Position the Toe Indicator skirt with the weight rod pocket at the bottom and the Internal Horizontal Velcro strip at the top See Toe Indicator Drawing The skirt should be mounted to the platform sides to allow the skirt to extend approximately 8 below the bottom of the platform see Toe Indicator Drawing At the Skirt starting point the skirt should have a Vertical Exterior Velcro strip and an Internal Horizontal Velcro strip Use the Horizontal Velcro strip with adhesive back to attach the skirt to the platform sides typical for all 4 platform sides Start the skirt 1 2 from Corner 1 and wrap the Toe Indicator Skirt Clockwise around the side of the platform Keep the skirt smooth and tight during the clockwise installation Before overlapping the skirt at Corner 1 insert the Weight Rods into the weight rod pockets 1 Weight Rod into Side A pocket and 1 Weight Rod into Side B pocket Check the opposite ends of each weight rod to insure the weight rod is fully inserted into each weight rod pocket Wrap the skirt around Corner 1 a
54. w piston seals and rod wiper Install and tighten piston head nut to 600 650 0 of torque on 3 inch bore cylinders or 850 950 on 4 inch bore cylinders Upper clevis and pin may be used to prevent rotation of rod while tightening Liberally lubricate piston and seal with clean grease or oil Insert piston into barrel taking care not to damage seal 10 Slip bearing assembly into place and align retainer hole with slot in barrel 11 Turn bearing with spanner wrench until retainer is reinserted completely 6 3 1 3 Placing Cylinder Back Into Service Loctite PST 567 pipe thread sealant or equivalent is recommended Do not use Teflon tape on hydraulic threaded connections Tape fragments may damage hydraulic system Autoquip recommends replacing any NPT fittings that have been disassembled due to their inherent design for sealing 1 Check that lift anchors are tight when used Check all pins and other mechanical and hydraulic connections 2 Restore oil level See oil recommendations in Oil Requirements section 3 Turn on electrical power and press UP button Loosen bleeder plug at the top end of ram casing and operate pump to remove trapped air from ram When clear oil appears tighten plug and raise lift slightly to disengage maintenance locks 4 Lower lift completely and hold DOWN button for 60 seconds to allow air in cylinders to bleed back into reservoir 5 Raise lift to 25 50 of full
55. ydraulic fluid is slippery and may also present a fire hazard Clean up spilled hydraulic fluid PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Raises Then Lowers Slowly Down solenoid may not be seating Remove solenoid coil and check If lift does not hold with solenoid coil removed remove and clean down valve cartridge or replaced as necessary Oil line hose or fitting may be leaking Check and repair if necessary Check valve in pump assembly may not be seating This is indicated by pump shaft and motor turning backward on their own with no power applied Generally this condition can be heard Replace pump assembly Lift Lowers Slowly Down solenoid is not operating properly due to debris or damage Check for pinched tubing or hose Where pipe is used check for obstruction in line Thick oil due to low ambient temperatures Add or replace with lower weight oil that stays thin in cold conditions BW 15 etc If foam is visible in tank oil check for loose connection in suction line between pump and tank Tighten connections Lift Does Not Raise Motor rotation for a 3 phase motor may be reversed Reverse two motor electrical leads Check for line or hose leak Check for low oil in reservoir Add specified oil as necessary Load may exceed rating See the Specifications section Remove excess load Suction screen may be clogged starving pump Remove and clean screen Drain and replac
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