PKBR24 Operation Manual
Contents
1. 8 Instrument Panel cccscccseccecceeceeeceeeeeeeeeeeeeees 9 Operating the 9 Washing Glasses avin 9 Chemical Control 10 Maintenance and Troubleshooting End of Day Shutdown 11 DEMING 11 Troubleshooting 11 Machine Operation amp Cycle 12 Replacement 13 Electrical Connection 14 Adjusting Chemical 15 Calibrating the Chemical 15 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Warranty Information ONE YEAR LIMITED WARRANTY The Perlick Corporation warrants its glasswasher to be free from defects in material and workmanship under normal use and operation for a period of one 1 year from the date of initial start up or eighteen 18 months from the date of shipment from the factory whichever comes first Perlick will repair or replace at our option during the warranty period any part that may be defective in material and or factory work2. PlaceDip Switch 1 to the ON position LED light will flash rapidly Plugthe glasswasher and place the Power drain on off drain switch to On Placethe detergent and rinse additive knob to the 1 position The sanitizer can be calibrated with the sanitizer knob in any position IMPORTANT NOTE CALIBRATE ONE PUMP AT A TIME Calibrating the pumps sets the time that the pumps will run during a wash cycle Twenty 20 seconds is the maximum run time on any setting Depressand hold the prime button of the pump being calibrated for the time that is needed for the pump to run mM PlaceDip Switch 1 back to the OFF position Confirmcalibration of chemical system by following the chemical concentration test procedure Replaceelectrical housing cover and replace lower front panel Repeatabove procedures for each chemical WARNING Use extreme care electrical box contains live wires 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 e E Mail Perlick Perlick com www Perlick com Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22121 Rev 01 22 08
3. 24 VDC TERMINAL BLOCK MAINTENANCE AND TROUBLESHOOTING Adjusting Chemical Concentrations Calibrating the Chemical System IMPORTANT NOTE Damage resulting from excessive chemical con centrations is not covered by warranty If adjustments are needed the chemical control panel has adjustment knobs for the chemical con centrations in the wash water The detergent and rinse aid knobs are three position switches control ling the run time of the chemical pump during a wash cycle The sanitizer knob is a potentiometer control ling the speed of the sanitizer pump during a wash cycle Factory calibrated times for these controls are as follows Detergent Position 1 7 Seconds Position 2 10 5 Seconds 11 2 X Position 1 Position 3 14 Seconds 2 X Position 1 12 Seconds less of the position of the control Rinse Additive Position 1 2 Seconds Position 2 4 Seconds 2 X Position 1 Position 8 8 Seconds 4 X Position 1 If more adjustment is required the chemical sys tem must be recalibrated See Chemical System Calibrating procedure Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice IMPORTANT READ BEFORE BEGINNING Removepower cord from outlet Removelower front panel Removescrews and remove cover to the electrical housing
4. Cycle Complete light is illumnated This action terminates the wash cycle and then the glass ware will not have been properly washed and or sanitized When the yellow Cycle Complete light comes on this indicates that the glasses in the wash area have been washed and sanitized Rotate the divider 180 degrees to gain access to clean glasses Yellow Cycle Complete light will go off and the next load of dirty glasses is ready to be washed Drain excess water from glass sumps by lifting the front edge of the glass rack 6 OWNERS INSTRUCTIONS Chemical Control Panel ITEM NO DESCRIPTION FUNCTION 1 CHEMCIAL SYSTEM Should be kept in the ON position except during cleaning POWER SWITCH When switch is in the OFF position the Chemical OFF light on the instrument panel will be illuminated 2 DETERGENT CONTROL KNOB Controls detergent concentration with three pre calibrated settings 1 Lowest Concentration 2 Medium Concentration 3 Highest Concentration 3 SANITIZER CONTROL KNOB Controls sanitizer concentration with an infinite adjustment to precisely dispense sanitizer to the required minimum of 50 ppm 4 RINSE ADDITIVE CONTROL Controls rinse aid concentration with three pre calibrated settings 1 Lowest Concentration 2 Medium Concentration 3 Highest Concentration 5 PRIME SWITCHES Fills chemical lines without running glasswasher Power ON light must be illuminated 6 CHEMICAL FLOW INDICATORS Th
5. 15 15 WASHING 757 LOWWATER G 6 a LIGHT 2 24 Le 5VDC z 5VDC 2 5VDC 5 DETERGENT SANITIZER RINSE AID eee PRIME PRIME PRIME 8 CYCLE CHEMICALS Sip COMPLETE SY OFF LIGHT gt 11 ON OFF DRAIN SWITCH OFF CHEMICAL SYSTEM CHEMICAL SYSTEM ON o DRAIN LIGHTS WIRE HARNESS WIRE HARNESS zvoc f a a SIGHT GLASS LIGHTS fa gt crounn INSTRUMENT PANEL 107 5 ED 5 DETERGENT 5 SANITIZER fg RINSE AID 7 5 24VDC 24VDC 24VDC WASH WATER RELAY LEVEL SWITCH LAMP m WHITE 1 BLUE BLACK Ware 19 WHITE game PRESSURE i WASHTANK HEATER YELLOW BLUE 2 HEATER CONTROL GLASSWASHER INSTRUMENT PANEL WIRE HARNESS 5 1 CONTROL 3 a 12 AMP ABC FUSE es Daye p avc zae Y sa ICON DETERGENT S a SWITCH E a PUMP OPTIONAL 3 ta CHEMICAL PUMPSWIRE HARNESS 24VDC LOW LEVEL ion __ SANITIZER HOT WATER SOLINOID E Q PUMP zavoe 8 RINSE AID PUMP 2 BLUE 5 SPRAY ARM MOTOR BLUE E BLUE t BLUE ELECTRICAL SPECIFICATIONS a VOLTS 120 POWER CORD DRAIN VALVE POWER a WHITE SUPPLY WASH PUMP 115 VAC SPRAY ARM MOTOR 115 VAC HEATER 120 VAC WHITE DRAIN SOLINOID 115 VAC 1 TRANSFORMER ware mx HOT WATER SOLINOID 120 VAC ST CHEMICAL PUMP MOTOR
6. STD HOT WATER ADJUSTABLE UNITS PIRE A INLET 1 2 13 i 24 MALEN PT UNION 4 3 4 610 1121 610 RON 1 1 4 32 FEMALE IPS 210 PVC WASTE DRAIN PIPE TOP VIEW EO OLEAN 536 PARTS INCLUDED IN PLUMBER S HOOKUP KIT FRONT VIEW RIGHT END VIEW Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Chemical Specifications Water Conditioning Chemical Specifications Ifthe water you will use in the glasswasher is too hard the glasswasher will not clean and sanitize glasses properly Water contains dissolved calcium lime which makes water hard Water can be conditioned mechanically by using a water softener or chemically by using a detergent and rinse aid which contains water conditioners If the water you will use in the glasswasher is not properly conditioned the glasswasher will Requirefrequent deliming Costmore to operate higher chemical usage Shorten machine life Type of Water Treatment required Water Hardness GPG Grains Per Gallon 0 5 GPG Chemicals containing Low water conditioners 6 10 GPG Chemicals containing Medium water conditioners 11 15 GPG Chemicals containing High water conditioners 15 GPG Plus Water softener required and chemicals containing Low water conditioners Water with more than 15 GPG will require a water softener It cannot be conditioned economically with ch
7. be in the ON position Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 2 DETERGENT CONTROL Controls detergent concentration with three pre calibrated settings 1 Lowest Concentration 2 Medium Concentration 3 Highest Concentration Your water hardness detergent strength and amount of water conditioners in the detergent will determine the final setting of this control Start with the control on No 1 and increase until the best cleaning result is achieved 3 SANITIZER CONTROL Controls chlorine concentration with an infinite adjustment This control is set so that a minimum of 50 ppm of chlorine is obtained Use the chlorine test kit to set this control provided with the glasswasher NOTE This setting should be tested daily and must be adjusted according to local health standards 4 RINSE AID Controls rinse aid concentration with three pre calibrated settings 1 Lowest Concentration 2 Medium Concentration 3 Highest Concentration Your water hardness and the strength of the rinse aid used will determine the final setting of this control Start with the control in the No 1 position If the water does not sheet on the glassware and droplets are present increase the concentration OWNERS INSTRUCTIONS Component Identification 1 LOWER SPRAY ARM Oscillates 120 to enable the fan shaped spray to thoroughly clean and saniti
8. the sanitizer container BLUE line into the rinse additive container REMOVE Allprotective paper from the front of machine Shippingblock from under the lower spray arm INSTALL Bothglass racks onto the divider Starting The Glasswasher PLACE Power drain on off drain switch to ON CHECK Waterlevel inside the tank Level should be at top of overflow tube Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice The chemical system prime buttons are located in the chemical control panel Each of the three chemical systems must be primed separately Pressthe prime button until the chemical is observed in the flow indicator window Continueto press the prime button for an additional 15 seconds to complete the priming Repeatprocedure until all three systems have been primed Operational Testing PRESS mM Washswitch to run the glasswasher through a complete cycle CHECK Thatonly the power and washing lights are illuminated while the machine is washing That only the power and cycle complete lights are illuminated when cycle is fin ished Thatthe cycle complete light goes out when divider is rotated START UP PROCEDURES Installing The Chemical Squeeze Tubes When an indicated function does not occur correc tions MUST be made before proceeding No steps in a procedure sho
9. 0 60 75 7885 95 100 115 120 LOW WATER SHUTDOWN Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 12 MAINTENANCE AND TROUBLESHOOTING Replacement Parts ITEM NO NOOR WD 10 11 12 13 14 15 16 17 DESCRIPTION Glasswasher Control Kit Spray arm drive motor Wash pump Pump motor capacitor Water inlet valve Band heater Rinse aid pickup tube assembly Detergent pickup tube assembly Sanitizer pickup tube assembly Divider side seal Wash water level switch Start Wash switch Power drain on off drain switch Red light Amber light Wash tank filter Safety switch 250 quick connect Safety switch 187 quick connect Roller bearing for divider lock PART NO 55042 52536 50445 52528 52652 1 52669 1 52626A B 52626A R 52626A W 52696 R54978 1 55003 1 55004 1 54809 54810 52492 54995 1 54996 1 C12698 1 ITEM NO 18 19 20 20A 21 22 23 24 25 26 27 DESCRIPTION Glass rack Top divider seal Top wash tank screen For Serial Nos to 443593 only Top wash tank screen Chemical system control board Drain valve Chemical system sight tube kit Transformer Temperature control Fuse holder 12 amp fuse Chemical pump gear motor PARTS NOT SHOWN Perlick is committed to continuous improvement Therefore we reserve the right to change specification
10. INSTALLATION AND OPERATION INSTRUCTIONS PERLICK BATCH ROTARY GLASSWASHERS PKBR24L PKBR24 IMPORTANT INFORMATION This manual has been prepared to assist you in the operation of the Perlick Batch Rotary Glasswasher We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of qualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction FRdick MODEL NOS 1 PKBR24 PKBR24L PKBR24R Table of Contents Warranty Information 2 Specifications 2226 2 e 2 ease cesses 3 Chemical Specifications Water COMGIMIOMING 4 Chemical 4 Start Up Procedures Before Starting the Glasswashet 5 Starting the 5 Priming the Chemical 5 5 Installing Chemical Squeeze Tubes 6 Priming the Chemical 5 7 Setting the Chemical 7 Owners Instructions Component
11. RD THIS INFORMATION MODEL NO SERIAL NO INSTALLATION DATE Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Sizes and Specifications PKBR24 Glasswashers ANSI NSF 3 MODEL NOS PKBR24 PKBR24L PKBR24R WASH TANK CAPACITY gals 1 1 1 CYCLE TIME sec 120 120 120 WASH TIME sec 60 60 60 SANITIZER TIME sec 35 35 35 at 720 720 720 TANK HEATER watts 650 650 650 WASH PUMP CAPACITY gals min 24 24 24 DRAIN FLOW gals cycle 1 67 1 67 1 67 EXHAUST REQUIREMENT None None None MAXIMUM GLASS HEIGHT 10 10 10 Ship wt Ibs kg 225 103 225 103 225 103 ELECTRICAL 120 Volt 60 Hz single phase AC 5 4 amps furnished with 6 foot power cord and standard 3 prong NEMA style 5 15P PLUMBING Hot Water Inlet Connection 1 2 NPTM Incoming Hot Water 130 140 F at 30 60 psi with a flow rate of 4 0 gal min Drain 11 4 IPS PVC socket connection to include an air gap Plumbers Hookup Kit Includes water hammer arrestor stop valve and union Important Failure to install the Glasswasher with Plumbers Hookup Kit can damage the hot water solenoid valve Machine failure due to improper installation is not covered by Perlick s warranty WATER HARDNESS Water containing more than 15 GPG will require a water softener Caution Parts failure caused by hard water
12. are not covered under Perlick s warranty DETERGENT SANITIZER and RINSE AID Detergent A heavy duty liquid warewashing detergent containing water conditioners Chlorine Sanitizer Any EPA registered chlorine can be used The EPA marking can be found on the container label Rinse Aid A low foaming warewashing rinse aid containing water conditioners Note To ensure maximum glasswasher performance It is important to select the appropriate detergent and rinse aid for specific water conditions These chemicals can be purchased from a local chemical supplier or food service distributor OPTIONAL ACCESSORIES e Low Sanitizer shut down kit 61945 Glass Rack 50470 2 All plumbing and chemical lines must be routed so that the glasswasher can be pulled out for service 120 V 3 PRONG PLUG NEMA STYLE 5 15P WATER HAMMER ARRESTOR 6 LONG POWER CORD 8 WASTE DRAIN 204 4 718 6 124 153 13 3 4 P 351 WATER 2 39 1 4 INLET 1 2 13 38 7 16 HOT WATER INLET 51 1001 MALEN PT 980 1 2 13 MALE oye 40 1 4 LH UNITS 7 46 L H UNITS 610 1026 1006 124 7 HOT WATER e 153 INLET 1 2 13 TO MALE N PT 7 179 amp
13. e installation easier use the prime button to rotate roller 7 Replace the pump cover and nuts making sure pump cover is locked in position 8 Repeat procedure for the two remaining pumps and replace the chemical control panel and front panel TO WASH TANK TO CHEMICAL a BOTTLES ROLLER ASSEMBLY REMOVED FOR ILLUSTRATION ONLY DO NOT REMOVE ROLLER ASSEMBLY PUMP COVER PUMP HOUSING RINSE AID BLUE Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice START UP PROCEDURES Priming The Chemical Pumps Place the chemical detergent chlorine and rinse aid containers in a convenient location Place appropriate drop tube into corresponding container as labeled on the drop tube RedLine Detergent Container White Line Sanitizer Container Blue Line Rinse Aid Press and hold detergent prime button Window will illuminate so that chemical flow can be observed When chemical is observed hold for an additional 15 seconds This will allow the chemical to reach the wash tank area Repeat procedure for Sanitizer and Rinse Aid Setting The Chemical Controls VV POO OFF SANITIZER RINSE AID CHEMICAL om i PRIME PRIME PRIME 1 CHEMICAL SWITCH This switch turns the chemical pump system on and off and will be used to delime the machine The switch should
14. emicals Failure of parts caused by hard water are not covered under the warranty DETERGENT Heavy duty liquid warewashing detergent with water conditioners SANITIZER CHLORINE EPA registered non foaming liquid chlorine RINSE ADDITIVE Low foaming warewashing rinse additive Chemical Concentrations DETERGENT Start the glasswasher and wait for 30 seconds into the wash cycle Then stop the machine take a sample and test for active alkalinity It should be 250 ppm 10 SANITIZER Run the glasswasher through a complete cycle Take a sample and test it for chlorine concentra tion It should be 50 ppm minimum RINSE ADDITIVE There is no minimum concentration Visually check the glassware for satisfactory wetting Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice START UP PROCEDURES Important Priming The Chemical System When an indicated function does not occur correc tions MUST be made before proceeding No steps in a procedure should be ignored or omitted Before Starting The Glasswasher CHECK TO DETERMINE IF Waterand Power are ON glasswasher Chemical System Power Switch is ON Chemicals detergent sanitizer and rinse aid have been purchased and are on site for use Chemicalline drop tubes in appropriate containers RED line into the detergent container WHITE line into
15. ese windows illuminate when a chemical is flowing during a wash cycle or when chemical lines are being primed providing a visual indicator of chemical flow 5 5 VOD OFF DETERGENT SANITIZER RINSE AID CHEMICAL D SWITCH PRIME PRIME PRIME CALIBRATING THE CHEMICAL SYSTEM Detergent and Rinse Additive Sanitizer Position 1 Low soil and soft water Adjust to min 50 ppm chlorine Position 2 Medium soil and soft water Test Kit Instructions Position 3 High soil and hard water TO PRIME Depress buttons until chemicals appear in windows DETERGENT CHLORINE RINSE AID Alkaline EPA Registered Low Foaming Liquid Non Chlorinated Non Foaming Liquid Low Foaming Liquid Rr ick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 10 MAINTENANCE AND TROUBLESHOOTING End of day Shutdown Clear glassware from racks Press lower portion of Power Drain on off drain switch for ten 10 sec onds to drain tank Place Power drain on off drain switch to off We recommend that solid wastes be removed from the load and unload area at least once each day to ensure optimum performance Deliming Prolonged hard water use may cause a white film to appear on the inside surface of the wash area It is then necessary to delime the machine 1 Remove all glassware from racks and any deb
16. leaned 9 GLASS RACK S 10 INSTRUMENT PANEL Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice START UP PROCEDURES a 7 POWER ON DAILY MAINTENANCE HOW USE YOUR GLASSWASHER DELIMING INSTRUCTIONS POWER WASHING DRAIN WASHI IH Q ITEM NO DESCRIPTION FUNCTION 1 POWER DRAIN On Off Drain The Power drain on off drain switch is a three Note Switch must be pressed for a minimum of ten seconds to drain the tank The drain is activated for only as long as the switch is pressed position rocker switch Center position Power is OFF no lights are illuminated Upper position Power is ON and Power ON light is illuminated Opens hot water solenoid for 25 seconds Lower position Machine is in the DRAIN mode 2 CHEMICALS OFF LIGHT Illuminated when the switch in the chemical control panel is in the OFF position 3 LOW WATER LIGHT Steady Illumination Machine has stopped due to low water in tank Flashing Drain failure POWER ON LIGHT Illuminated when the power is ON WASH SWITCH Initiates a wash cycle when pressed 6 CYCLE COMPLETE LIGHT Illuminated when the wash cycle is complete and divider is ready to be rotated 7 WASHING LIGHT Illuminated when the machine is in
17. manship This warranty is conditioned upon the customer s maintenance and care as outlined in the service manual and the return of the warranty registration card Warranty repairs will be performed free of charge during Perlick s authorized service agency s normal business hours Should the customer require after hours service it is the customer s responsibility for any overtime premium Machine is warranted only for the initial place of installation Removal of machine automatically terminates this warranty Perlick shall have no liability under this warranty unless the customer promptly notifies Perlick or its factory authorized service agent of any alleged defects All defective parts become the property of Perlick and must be returned to Perlick or its agent at Perlick s expense within thirty 80 days from the date of the part s replacement Parts replaced within the warranty carry only the unexpired portions of the machine s warranty Not covered by this warranty are changes parts and or labor necessitated by or damage resulting from water conditions accident alteration improper use abuse tampering improp er installation or failure to follow operating and maintenance procedures Examples of the forego ing but without limitations are 1 Damage to machine resulting from excessive concentrations of chlorine or deliming acid solutions 2 Use with utilities other than designated on the glasswasher 1 0 plate or
18. owners manual 3 Improper connection of utility services 4 Inadequate or excessive water pressure 5 Leaks caused by faulty installation 6 Component failures caused by water leaks due to faulty installation 7 Failure to comply to national and or local codes 8 Failure due to deposits resulting from hard water detergents chlorines delimers or improper main taining 9 Resetting breakers or fuse replacement 10 Adjustments such as thermostats and chemical pump system 11 Improper opening of utility supply valve 12 Cleaning drain valves line strainer spray nozzles etc 13 Improper installation or malfunc tion of chemical dispensing equipment supplied by others 14 Failure to provide regular and or daily maintenance and cleaning as outlined in this owners manual THIS WARRANTY IS LIMITED TO GLASSWASHERS INSTALLED WITHIN THE 48 CONTINENTAL UNITED STATES AND CANADA IN ALASKA HAWAII AND ELSEWHERE OUTSIDE THE CONTINENTAL U S AND THIS WARRANTY IS LIMITED TO REPLACEMENT PARTS ONLY THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED MADE BY THE PERLICKCORPORATIONFORITS GLASSWASHER INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND IN LIEU OF ALL OTHER OBLIGATIONS OR LIABILITY ON THE PART OF PERLICK INCLUDING LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOSS OF PROFITS OR GOODWILL NO OTHER WARRANTIES ARE AUTHORIZED ON BEHALF OF PERLICK RECO
19. ris from the load and wash areas 2 Chemically charged water must be drained from the tank Press the lower portion of Power drain on off drain switch for 10 seconds 3 Place the chemical system Power Switch to OFF 4 Refill the tank by placing the Power drain on off drain switch to ON Power ON and chemical OFF lights illuminate 5 Add delimer to wash area Use amount recommended on container 6 Press Wash Switch Washing light does not illuminate in cleaning mode 7 While the machine is running clean the load area and exterior of the machine with a damp cloth and wipe dry Replenish chemicals if required See warning 8 Press the lower portion of Power drain on off drain switch for 10 seconds to drain tank 9 To restore service place chemical Power Switch to ON 10 Place Power drain on off drain switch to ON The glasswasher is now ready to use Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 11 WARNING Always protect skin eyes and mucous mem branes when working with chemicals Always clean up chemical spills immediately At full strength the chemicals used in your glasswasher can cause severe burns and metal corrosion Do not mix with anything but water Never intermix one with the other Hazardous vapors may result Keep out of the reach of children See manufac turers label for complete instructions Tro
20. s without prior notice Chemical bulkhead fittings Amber chemical sight tube light Flat strainer Clean out plugs for spray arms 1 4 ID chemical pump squeeze tube 6 ID chemical pump squeeze tube 18 ID chemical pump squeeze tube Seal kit 13 PART NO 50470 2 52692 50588 R50614 50453 50451 52714A 52566A 54153A 54938 1 54939 1 52537 R54976 54790 54965 1 R54900 1 52679 1 52681 1 52680 1 R54965 ELECTRICAL CONNECTION DIAGRAM 14 MAINTENANCE AND TROUBLESHOOTING Electrical Connection Diagram g 2 5VDC CHEMICAL SYSTEM CONTROL PANEL SAFETY ee 5 15 m pa 1 9 14 5 10 8 svc POWER 3 2 1 3 2 1 2 a ON LIGHT DETERGENT el 5 5VPC FEC OVOS SHH SWITCH Coen SWITCH 12 10 y TROL gt
21. the wash cycle 8 THERMOMETER Indicates water temperature inside tank Operating Operating The Glasswasher 1 Water temperature No 8 should be between 130 140 F to assure proper glass washing Open a hot water faucet in the bar area to ensure that adequate hot water is coming to the glasswasher Press Power Switch No 1 Yellow Power On Light No 4 comes on and wash tank fills with water for 25 seconds If the red Low Water Light comes on this indicates that incoming water pressure or flow is not adequate Contact Perlick or your authorized service agency Washing Glasses 1 The glasswasher is provided with two vinyl coat ed racks which hang on each side of the divider Racks are removable for easy loading and unloading of glassware Place EMPTY glasses on glass rack open end down Maximum glass size is 10 Solids which are dumped into the glasswasher i e napkins Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice temperature should be 130 140 F straws sticks fruit rinds etc will significantly affect the glasswasher s performance and time needed for daily cleaning Poor performance due to poor cleaning is not covered by manufac turer s warranty Rotate loaded rack 180 into the wash area Depress Wash Switch No 5 the yellow Washing Light No 7 comes on initiating a two minute wash cycle Never rotate divider until
22. ubleshooting SYMPTOM PROBABLE CAUSE Machine Does Not Operate Circuit breaker tripped Power drain on off drain switch off Divider not parallel with front of glasswasher Water supply turned off Electrical cord unplugged Glasses Not Clean Incoming water temperature too low Required water temperature 130 140 F Detergent setting too low Tank filter plugged Machine Shuts Down Water supply turned off Low Water Light On Incoming water supply insufficient 4 gallon per minute flow rate required This indicates a drain failure Call your service agency Flashing Low Water Light MAINTENANCE AND TROUBLESHOOTING Maintenance Operation amp Cycle Sequence At the beginning of the wash cycle the water inthe tank is refilled with fresh water Sanitizer and rinse tank is charged with detergent After the cycle is additive is pumped into the tank The rinse water is completed the detergent water is dumped down retained and will be used in the next wash cycle the drain The sanitizing rinse cycle begins as the 0 120 75 78 85 95 100 115 lt __ _ _ 60 SECONDS gt lt lt 35 SECONDS ___ gt PUMP AND SPRAY ARM MOTOR 3 HOT FILL SOLENOID 25SECONDS z7F REFILL ADJUSTABLE DETERGENT PUMP ADJUSTABLE RINSE AID PUMP ADJUSTABLE SEEEN A ENABLED
23. uld be ignored or omitted Important The detergent sanitizer and rinse aid squeeze tubes must be installed before operating the glasswasher Glassware will not be properly washed or sanitized unless these tubes are installed 1 Remove the front panel and the chemical control panel exposing the three chemical pumps 2 Confirm water and power are on 3 Place power switch to ON Glasswasher fills for 25 seconds 4 IMPORTANT Install squeeze tubes one at a time to avoid possible mixing of components during reassembly Although the components appear to be identical they are not If the entire housing is removed it must be reinstalled in exactly the same position to avoid stripping the spider 5 Remove 4 nylon nuts from pump head To remove the pump cover without removing the entire CHEMICAL FLOW CONTROL PANEL FASTENING NUTS assembly place a finger on the spider and pull the cover straight off of the four mounting studs Note The roller has A amp B engraved on its inte rior It has also been color coded on the spider Confirm the following Red A Position Left Pump White A Position Sanitizer Chlorine Middle Pump Blue B Position Rinse Right Pump 6 Press the tube between the roller and housing Caution Using tools to push the squeeze tube in can result in damage to the tube To make squeeze tub
24. ze the interior of the glasses 2 TANK COVER SCREEN Located at the bottom of the wash area Care should be taken to keep debris from entering the tank when the screen has been removed for cleaning OVERFLOW TUBE Located in the wash tank Drains overflow water 4 TANK FILTER Located within the tank Care should be taken to keep debris from entering the wash system when the filter is removed for cleaning 5 UPPER SPRAY ARM A stationary arm located at the top of the wash compartment The fan shaped spray cleans and rinses the exterior of the glasses 6 DIVIDER Holds two removable racks The divider can be manually rotated in either direction but must be parallel to the front of the machine before a wash cycle can begin If the divider is rotated during a wash cycle the machine will stop 7 CHEMICAL FLOW INDICATORS Located just below the chemical control panel These windows illuminate while the chemical pumps operate providing a visual indicator of the chemical flow 8 CHEMICAL CONTROL PANEL Located on the front panel This panel contains all the user controls for the chemical system Chemical control knobs control the chemical concentrations in the wash water E The prime buttons allow the chemical lines to fill without having to run the glass washer The chemical system power switch should be kept on during normal operation This switch is turned off while the glasswasher is c
Download Pdf Manuals
Related Search