Tech Manual
Contents
1. ITEM MACHINE PART No DESCRIPTION REQ 1 18 6 5 6 1089 19 amp MOTOR 55 1 SPECIFY VOLTAGE 7 2 1551 23 DOOR WEAR STRIPS 6 5 02483 STRAINER 1 2 OMIT W BUILT IN BOOSTER 7 4 1084 76 SPRAY WASH 5 02 563 O RING 23 6 952 27 BUSHING PLASTIC WASH ARM HUB 2 7 1089 178 BUSHING PLASTIC RINSE ARM HUB 1 8 1465 29 SUPPORT 455 UPPER HUB 1 9 D2 554 2A PLUG 3 4 10 2 WASH ARM 4 10 2 584 LOCKING SCREW 7 77 1084 22 HUB LOWER RINSE ARM 1 12 13 1434 9 LOWER SPRAY PIPE ASS Y RINSE 7 14 1434 8 UPPER SPRAY PIPE ASS Y RINSE 1 15 03035 SPRAY NOZZLE UPPER amp LOWER RINSE ARM 12 16 1434 5 UPPER WASH PIPE 2 17 D2497 1 18 D2 554 1A PLUG 9 16 12 RINSE ARM 4 19 D2241A VACUUM BREAKER 1 2 1 20 D2914RK VACUUM BREAKER REPAIR KIT 1 21 1551 31 FINAL RINSE ASSEMBLY W PARTS LIST 7 22 5 3028 DRAIN ASSEMBLY W PARTS LIST 7 23 D2606 SOLENOID VALVE 1 2 OMIT W BUILT IN BOOSTER 7 24 02641 SOLENOID VALVE REPAIR KIT 1 25 7 26 1 27 1550 28 TRACK ASS Y 1 28 02 541 SUCTION STRAINER 1 29 1550 22 SCRAP SCREEN 2 30 1550 15R DOOR RIGHT SIDE 7 31 1550 15L DOOR LEFT SIDE 1 1084 25 DOOR ARM 1 53 1084 38 LINK ARM DOOR 2 34 957 26 SPACER DOOR LINK 2 25 35 D2245 GRIP DOOR HAND2. 1 1312759 LINGNOD Sid Z d1 ININITI LSOWAFddN 40 FOVIANS 401 OL 77 7 TIVM 43 5 Idd 2 002 543405 GVIH ANNOY B S X 2 9 027 07 1 73 55788 4265 2 MNYL LAN ALLNd 5 26 07 TIVM 553033 LNN X3H 55788 9 2 58 48 49120 S S 72 ISOH 68820 28 88 LNN 2 22 A 76 4755 HOLIMS 330 102 LINO 11 2611 1 1 jn 8 HOLMS 330 102 dWIL IH 19 634 ALO NOL 53 14 ON www insingermachine com 800 344 4802 20 DoorTypeTM2013 H PART 4 ELECTRICAL SCHEMATICS Insinger 7 528505 amp REPLACEMENT PARTS Sp RETAINING CLIP Y T sk SB RETAINING PARTS INCLUDED IN NAMEPLATE ES SPARE PARTS KIT 3 HOUSING PROVIDED WITH 7 8 DIA HOLE FOR 1 2 INCH CONDUIT SLEEVE INSULATING WASHER OMITTED WHEN MOLD COIL 15 USED 8 N INSULATING WASHER OMITTED WHEN MOLD COIL IS USED SLEEVE FLUXPLATE SOLENOID SUB ASSE
3. H9 8L 1 084 305 1331 38 ON vos 60729 28 2 KOUTA TAISE 1 82 8 1 92 19 150 2 1 z TCO 9216 Yd Piydi polyd 5 248 n 2 1 69 5 1771 2 2 9 81 7 6 73 9 2 96 lt LNOHLIM FONVHO OL 1 1 1237805 5 21412345 pOh N 1 1 FN gt j 15 125 tele soi 5 201 RD Z 9 sles 18 2 N 9 D 92 Le 2 N 8 N 1 2 3 0 8 lt 5 5 OT 6 ww ae EN 951 5 INIT 35 04 ISo TWYNI FHL 03714 SI YNYL HSVM 7 SJON 8 SE 031312745 NIM GFHSINYNA MA 21 63 4715008 404 S1 MY S1 MY Ee WII 404 M109 MA 06 05 Gav A 2 709 70 1807 2 09 1 22 2777 9 91115008 ONIY AUS 10313 23 L SYLW_YFHSVM 320035 1
4. JAIS 1HIl4 11 2 1 ET 2008 JAIS 1437 www insingermachine com 800 344 4802 31 DoorTypeTM2013 Insinger PARTA ITEM MACHINE PART No DESCRIPTION REQ 1 18 6H 18 6 1089 19 PUMP amp MOTOR ASS Y 2 SPECIFY VOLTAGE 1 2 1172 97 DOOR WEAR STRIPS 6 3 D2483A STRAINER 1 2 OMIT W BUILT IN BOOSTER 7 4 1084 76 SPRAY HUB WASH 2 5 D2 563 O RING 2 6 952 27 BUSHING PLASTIC WASH ARM HUB 2 7 1089 178 BUSHING PLASTIC RINSE ARM HUB 7 8 1463 29 SUPPORT ASS Y UPPER HUB 1 9 2 554 2 PLUG 3 4 10 UNC 2A WASH ARM 4 10 D2 584 LOCKING SCREW 7 11 1084 22 HUB LOWER RINSE ARM 7 12 13 1434 9 LOWER SPRAY PIPE ASS Y RINSE 1 14 1434 8 UPPER SPRAY PIPE ASS Y RINSE 1 15 D3035 SPRAY NOZZLE UPPER amp LOWER RINSE ARM 12 16 1434 5 UPPER WASH PIPE 2 17 02497 1 18 2 554 1
5. PART 4 ELECTRICAL SCHEMATICS O 05 30 6606 6130 05 905 3 0 5 09 30 81894 77 5 5 T T ALD 9 8 5 05 130 ESAS ETJA EvAS ETAG 5 EZAS ETIG 205 130 LYWd 5 5 5 6 5 5 MA 52 CD AD H9 8T 62 6 CEE 2 62 62 05 30 6506 6130 05 905 30 6205 6130 205 818 4 5 5 5 6 5 9 MA ALO 39 81 05 30 lt 505 30 EvAS ETIG EvAS ETIG 5 1309 205 130 LYVd 5 5 5 5 5 9 MA T AD 9 81 80 HdT ABOZ SAVE NO 2 662 630 AVIdSIG LVISONYFHL 2 62 630 51 9 1 0 62 2 64 220 962 630 HO NILLIJ NOISSI4dNOD LINOMIO 82 2 962 630 662 630 4 7 5 7 9 7 404 05 35 ANAL 22 sani loa ioe ode 262 630 803 WIS NOU 1 8 630 7242 AAVIH N3389 9 7 HOLMS 92 262 630 152 630 404 HOSNIS 2 2 92220 Nese SUN DIME 3617030 OF SEAL 1 8 930 YMOd 4897 HOLMS Z PEL OIT 1 IND 144 52825 YIONVNNOD Sz 25 32 1085 291
6. 91 1 26720 Sd 1 202 32 St 64 156 18404405 3328 1 0350 LON 2 5 10 21 1 56920 54 1 2 222 544 9 1 2 1 OL 91 50 3710 91 2 54 2 1 6 1 1620 54 2 1 2 2 7 20 14 39120 Sal 2 1 133415 06 8 3 1 9 50 49120 97 2 1 2 1 Jdid 9 1 10 10 481 0 Sal 2 1 5 NOINN S 1 20 38260 Sd 2 1 ond 101010 40260 Sal 2 1 au 2 00 024 38150 Sal 2 1 35012 2 1 14 3920 Sd 2 1 7 1 ALO ON Idvd 57 ON INIHOVW 9 81 434 2 1 6 Ca 62 E E E ET 22 52 22 LJ 9 81 92 Q 22 BEY LE 9 81 28 a 8 61 81 9 INOYd 12 04 8 22 5 1 91 6 2 the GOD 6 7 2 4 55310412313 SILVIION SALON 800 344 4802 ine h www insingermac 39 DoorTypeTM2013 0566 9969 2929 610 3
7. DATE AA Philadelphia 19135 DRWN DATE 2 Insinger 215 624 4800 we FAX 215 624 6968 01 03 12 DoorTypeTM2013 26 www insingermachine com 800 344 4802 GIGNOdd SI 4315009 GINIVLNOD 2135 NIHM ANO 35 SI 09 YO 88 SYILVIH ANVL 404 7 ISNA 1 SALON SIHILMS 9 YO YIWU WYO 5 2 9 LINN WVD SWVI G LINN QIS WYO 81 FANLVAFINIL 41 2 91 31 79 3402 ANI 01 225 91 Wd ZL 5 nn 1 TS CI 0 31412345 31385 g i av 008 629 5 2 381 83110 US 256 GET6I Yd SSTINN 310 AR 09 9 802220 602090 oiez sv ea 23 2 l 1 ISONU 07 600180 a
8. L L L L 4 15 NOL NS 176 201 311 4111 35 30 ON 14 4 MIA 30 5 6 81 dH 1 81 8 1 1 19 076 7 3179 777 553104123173 8 4 Z www insingermachine com 800 344 4802 37 DoorTypeTM2013 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 607079 9969 0429 512 725 931512395 99 3 3114 9 612 Jabulsu 5 ON NOS A3 80 86161 Vd 5531 9 81 8 1 C E 5310 60 50 20 9924 4 no 035 31 25 avn 02E 1951 3 5008 8425 1930 3 TY ON 9 0 55 1 3 9 81 ASSY JISNIY 3111 523 83101 2 91820 018 IZIS S S ISOH 1 61260 97 ISOH 01 8 6 2 1 70 0 28 54 2 1 5 5 LHOIWeLS NOINN 15 00 20 29120 54 2 1 5 5 35010 FlddIN gt 2 03 260 0 ans OIM 6 29 28 92020 27
9. 2 42 98 2020 02 7 27 lt G X 512 2 1 YIddOD 2 98 1020 6 97 X 512 2 1 43dd0D 61 81 591 1 INWA NIYO 4 L 5414 X 2 91 7 2 2 1 X 2 1 7773 2 2 2 1 NONN 2 2 2 1 15 06 13 9 2 1 71 06 2 2 1 2 1 NOINN 15 1 591 2 1 AWA 0 3705 08620 0 7 Sdi 2 1 5 55354 veosza 0 2 802 825 21 08 825 09 825 21 LINO 092 802 825 1 ousa 1 9 10 540 LHAVd 800 344 4602 www insingermac 33 DoorTypeTM2013 6 msinger Insinger PART NO SIZE B BOOSTER ASSEMBLY D319A D3 D3 PART 4 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS DESCRIP TION 90 UNION ELBOW 1 2 D319A D3 D2 90 UNION ELBOW 1 2 C X 1 2 MIPS D316A D3 D3 90 ELBOW 1 2 C 0317 03 2 207 4 12 1 2 1 2 5 COPPER TUBING 1 2 CTS X 3 LONG 207 4 172 COPPER TUBING 1 2 CTS 43
10. 82 630 SYIHLO 15 AYTIY 89 561 830 N zg1 30 825 SLINA NON 505 ASNI 9861 0830 628 84 FSVHd FIONIS OFZ 1 91 830 66 230 INAS AVY 28630 825 M 310d 0018 3574 5 FIONIS 072 96 2 AVY 222 E 35 82 A 09 802 1 6 ISV AYY St 100 4006 ASSY 2078 TVNINYIL 22 SLINA QYVNIMOAYA 4 3 235 2078 1 9 6 5 2 35 3887 L d 61 6801 91 3402 TO4LNOD SE SLINN GHVNIHOdVA 1 5 HSM 1387 t v6 30 5 32078 TWNINYAL L 09 230 25 8 2 L ZZ 6801 9 TO4LNOD E SLINA QYVONVIS 21 11 i 12 2 29 22 02 9 1 LAN g6 30 ONJ 49078 2 4 825 Hd 1 M 3603 1 69 9 1 3 5 207 ZE S 230 32 GINDIT YIWU oz eran 6 Tod 99018 OF 1 9 29 260 0 02 9 1 ONIS 19 1 23 viva 61 ALO ON NOILdIHIS30 ALO ON Lad 8253 ALO ON 4 252 www insingermachine com 800 344 4802 28 Insinger DoorTypeTM2013 amp REPLACEMENT PARTS
11. A JOS TASTE INOJ AUS k 6092710 280 0 ANY _ 12155 SS ROE 8 1 92 5 1 Op Cn waged 403 5 ANY OL 025070910 38 LON AVA 2 1 09 29 91 YIGNYNWOD TEATS 2268 Brin 1237805 5 142345 6 3 29 SIN 5 1 INTO 94 63 T JONH 1 N 2 3 419 1 9 eth Fi 5 5008 _ 3 0 os 9 9 5 DR 8 1 AZ 5 a mS 91 6 28 41 S Zi 2 SS 02 DR N ONNO GF 09 62 TIAVL LHOIVHLS OL 2 06 084 FIGVLYIANOI GTA SI YIHSYM Z SRS 901 2s S 9 SN pos FHL 03111 SI HSYM 1 f 12 5 SILON 9 77 27 5 7 5 7 MA 21 xx Q 4 5 4215009 404 GEL MY LOL Gav 129 som ATI LYH 401 MT 09 MITE MT 87 aay
12. AYY 1 991 634 6 A 09 9 230 OL 69 2 2 035 VA 001 3503 9 22 25 9 AVY 6 1 9 130 161 630 91 930 404 LINN 7 2 434 52020 22023 9 27 NIYAS NMOG OTOH AVY 182 630 1 YA 001 40079 3504 230 Ol 4 2 0 0 222 25 8 AVY 6 9 940 4 021 1 SFIOVLIOA LINN GYVONVLS bl 6 30 L OVA 92 VA 001 YIWYOJSNYAL Z 2 830 21 430 13 0 104 ve L 1 6 5 6921 GEL DLN ININOdWOD 1 2 21 130 8 L 98 630 ALO ON NOU dIYDSIO ALO Lad 2530 ALO Lad T T T www insingermachine com 800 344 4802 27 DoorTypeTM2013 1 1 49045419 351 29 GET6T vd oudhapoIud 520 7937 ma 1 6020 0 ee ae 1205 SOU XXX 629 80 ietan _ 1 215010 1952 0350 Lox HSN 92 0696 3585 9 81 212121 2792 assy ven 0491 TANYA E N 69 62 69 amp REPLACEMENT PARTS 31343
13. JALIL 3 01 VHOLINS 33113 2 1 37 25 597 154 9 OL INOYOL GNLS TWNYFLNI Sw ISN 971 X 02 1 SOHH 414 55349 AJ ZE N SNA ASAI SSS H HH ao fA ZZ TT Q SOHH 911 082 6 1 8 29 260 4 77 9 HVTIOD LSNYHL 412 89918 5508 92 9 515 5 A 79 759 WALI MIJISLIS t l X 26 01 2 3 260 4 9 1 X GO ZE 1 ONY ANH HSYM 92 4801 27 2 1 Z X 8 TIddiN 114 552 INTd 331 394WHOSIG 02 2 291580 82 6801 261 6801 8 1 8280 HSYM 508 12 266 dJddN ANH JISNIY 22 8991 2 AnH ASSY 14904405 62 8991 ATEWAISSV 14 5 801 ALO NOL 14253 LdVd 257 1 www insingermachine com 800 344 4802 42 DoorTypeTM2013 Insinger 2 5 PART 954 50 954 504 954 508 954 50 1169 1790 0193 02 557 954 9 2 549 D305A D2 550 970 55 954 8 D2 507 954 7 D3006 ECN ECN 1989 7 7 03 1761 5
14. L 08 10 802 2 2 09 1 21410313 47 3315009 LONII 12415 19313 23 dH 1 SALN YIHSYM 320435 19913 13 7N galaa SdH 34115009 25 3 31 5 70 2 545 B E AINO 102 3 5 30 02 ZY 541 271 272 5007 WIS 113 HON 27 1 23 2 22 5411 P E 31115008 07 01 75 5 3 5411 9315008 01 15 25 TV LAC 5411 271 ANYI OL AVIS 15 3 Sd 271 2315009 12111 2 OL SIM 10 PH 9000 LAOAVI 244 271 4715009 01 2 1 31115008 23777 WONT LVM 271 7 091 OL SILVM IH 325 2 ILT 4504 43 02 SNOLLOFINNOD www insingermachine com 800 344 4802 12 DoorTypeTM2013 INSTALLATION INSTRUCTIONS PART 2 Insinger 9 81 015 314
15. 3 Remove strainer screen Inspect and clean or replace as necessary 4 Reassemble in reverse of disassembly Water flow must be same direction as arrow on line strainer body Use new gaskets to insure a tight seal NOTE Supplied only on units without optional boosters Pump Disassembly 1 Before disassembling pump ensure there are obstructions in the pump intake Remove and clean the suction strainer inside tank See dwg SK 2456 amp SK 2923 NOTE It is not necessary to remove the pump housing from the machine to disassemble www insingermachine com 800 344 4802 Insinger Pump Disassembly Continued 1 Remove the pump motor and impeller by removing the 4 hex bolts attaching them to the pump housing 2 Repair or replace the pump parts as required 3 Reassemble in reverse of disassembly Immersion Heater Replacement See dwg SK 4703 1 The immersion heater MUST be completely submerged at all times If this is not the case contact a qualified service technician The heated surface should never be in contact with sludge See dwg SK 4703 2 Remove the housing covering the wiring terminations Disconnect the immersion heater wires 3 Remove the immersion heater by loosening and removing the large hex nut 4 The taper side of the nut must face toward wall of tank 5 Remount Hi Temp cutoff switch to top heavy element See dwg 1433 3 NOTE Use plumbers putty
16. Insinger TECHNICAL MANUAL Door Type Dishwashing Machine Commander 18 6 Commander 18 6C Commander 18 6H Commander 18 6HC Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Ce Insinger Thank you for purchasing this quality Insinger product On the space provided below please record the model serial number and start up date of this unit Model Serial Number Start Up Date When referring to this equipment please have this information available Each piece of equipment at Insinger is carefully tested before shipment for proper operation If the need for service should arise please contact your local Authorized Insinger Service Company A Service Network Listing is provided on our web site www insingermachine com or call Insinger at 800 344 4802 for your local authorized servicer For proper activation of the Insinger Limited Warranty SureFire Start Up 8 Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up amp Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty by phone fax or the internet or for
17. PLUG 9 16 12 2 RINSE ARM 4 19 D2241A VACUUM BREAKER 1 2 1 20 029148 VACUUM BREAKER REPAIR 7 27 1551 31 FINAL RINSE ASSEMBLY W PARTS LIST 1 22 5 3028 DRAIN ASSEMBLY W PARTS LIST 1 23 D2606 SOLENOID VALVE 1 2 OMIT W BUILT IN BOOSTER 1 24 02641 SOLENOID VALVE REPAIR KIT 7 25 1560 25 HOOD VENT ASSEMBLY 7 26 7 27 1550 28 TRACK ASS Y 1 28 02 541 SUCTION STRAINER 1 29 1550 22 SCRAP SCREEN 2 30 1560 15R DOOR RIGHT SIDE 1 31 1560 15L DOOR LEFT SIDE 1 32 1560 24 DOOR ARM 1 33 1463 8 LINK 2 218 34 1463 7 SPACER DOOR LINK 2 35 D2245 GRIP DOOR HANDLE 2 3 8 36 5 2294 001 SPRING 3 DOOR STRAIGHT 3 SPRING 2 DOOR CORNER 2 37 957 27 SPRING EXTENSION LOWER 3 DOOR STRAIGHT 3 SPRING EXTENSION LOWER 2 DOOR CORNER 2 38 32 DE5 37 SWITCH MAGNETIC 1 40 DE5 37A MAGNET 7 2 1560 17 DOOR FRONT 1 too KS 3 amp 5 42 1550 16 DOOR CONNECTOR 2 270115 1560 18 DOOR GUTTER 2 5 8 44 5 3490 CONTROL BOX ASS Y 7 45 1560 6R 1 CORNER POST COVER specify left right 2 5 14 46 1551 9 RETAINER BAR CORNER POST COVER 2 47 SK 1433 PRESSURE GAUGE 7 5 48 5 60 LIQUID LEVEL FLOAT ASSEMBLY 1 49 1434 7 UPPER RINSE PIPE 7 8 5 50 1434 7B UPPER RINSE PIPE 7 2 2 N 57 1434 7 LOWER RINSE PIPE 1 9 5 52 1434 70 LOW
18. Weekly 1 The entire machine should be wiped down using an industrial grade stainless steel cleaner 2 Under the supervision of your detergent supplier the machine interior must be properly de limed NOTE The water quality in some areas requires de liming to be done more frequently Contact your detergent supplier for recommended de liming frequency Quarterly 1 Remove and clean the strainer screens on the water and steam lines If the screens cannot be cleaned replace 2 Inspect the condition of the solenoid valve seats and diaphragms Replace where necessary 3 Inspect drain O Rings for leakage Replace where necessary 4 Check door spring tension and adjust where necessary 5 Check wash and rinse hub bushing bearing and replace where necessary MAINTENANCE PROCEDURES Solenoid Valve Disassembly See dwg SK 4692 1 Disconnect the power supply to the machine Turn off the water supply 2 Remove cap on top of the coil Remove the coil 3 Remove the 4 hex bolts and lift bonnet from valve body Note positioning of spring and plunger 4 Remove main piston DoorTypeTM2013 5 Inspect for dirt wear or lime build up Clean or replace as required 6 Reassemble in reverse of disassembly BR 4 HEX NUT STRAINER SCREEN Liner Strainer Disassembly 1 Shut off water or steam supply 2 Remove large hex nut on bottom of strainer body
19. LONG 207 4 86 0207 4 72 5 D314F DS 32 D320FE1D1E1 TEE 3 4 FIPS X 1 2 FIPS X 3 4 FIPS 02507 PRESSURE RELIEF VALVE 3 4 MIPS COPPER TUBING 1 2 CTS X 21 1 2 LG COPPER TUBING 1 2 CTS X 18 LONG NIPPLE 1 2 IPS X 4 LONG 222 02 01 ANGLES 1 2 TOLERANCES TITLE SIDE MOUNT STEAM 5 REOD CIMALS TO FINAL RINSE PIPING ASS Y QD 24 3 4 NEXT ASSY DWG 1089 179 UNLESS OTHERWISE SPECIFIED FILE PARTS 1089 179 MATL SCALE USED ON 18 5 NOTED 1 16 50 20 2 50 sin er 19135 DATE 215 624 4800 D g FAX 215 624 6966 6 5 90 DoorTypeTM2013 34 www insingermachine 800 344 4802 9969 2929 512 03130395 19 6801 Slavd 374 WYW 8 59 812 42 015 U G 3SMYIHLO 3LVG NMYG 86161 Vd NZ SSTINN 29 81 G 81 851 NO 35 31 25 coo lt 9 690117 SNOW 13131 GINO SNOILOVYJ 200 0 2 5 83101 ON 5 5 1 3 66520 VIO 91 4
20. 008 9 612 6 UISU 80 86161 Wd 57 6 8 2 1 0350 31 25 HON 0 35 0039 5 77 4255 on oma 15 3919 SNOWLOVYS 031512345 0 5 213 5 I Ud 5 5531 ON LF 6 909201 9702 lO 60924 2482 5 1 30 533 8 01 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS 2 131343 30 108 MOTIV OL SLAN 2 9 TENISSY 2074 GNI FAUdvI 9 19 91 52 6801 ATENISSY AVYdS HSVM YIMOT CS J L 5 1 L 6 ATEWISSV 8 5 5 07 9 2 1 X 28 98 5 GH 0 22 26020 41 91 28 98 WIS 2 2 22 91 X ZE 9 5 5 0015 OTIM 92 022 6080 8 97 2 1 X ASSY ENS 38
21. 2 1 01 2422 2 1 2 1 0 0 991 0 2 1 MOJ 06 2 1 1 6 9 1 06 8 94020 97 2 22 Odd gt 2 6270 x 5 2 1 X 2422 2 1 031 0 98 92020 97 9 1 8 2 1 2 Z0 0 921 0 5 2 1 X 2 22 2 1 3 1 101010 902 2 1 3422 3 1 0 91 971 1 2 97 2 1 1 X 2 1 S S Jdid ASSY INIT 22 5 101010 20280 54 2 1 5 6 Fil 1 20 50 2110 91 X Sal 2 1 5 5 Jdid 22 1 9 ASSY Jdid HSVM 92 1 62 91 ANH YIddN 4 55 190445 1 27 1 1 Sdi 2 1 1 1 544 8 1 SdIN 2 1 6 ASSY 5 ISNIY WO 1 ASSY Jdid 4 85 35 Addn 16 2 SHON 335 Sd 2 1 5 OF 1 2 201 MIHIS 62 2 96 20 2 82 1 52 6801 ASSY Jdid HSYM 22 1 61 2 024 OL 512 2 1 s s 92 0 0 391 0 06 08 2 Sz 1 91 GT IL0Z0 97 9 1 86 519 2 1 S S ONIGNL 404 2 21 51 2020 27 82 52 2 1 S S lt 81 404 Z 2 12 2 Sd
22. 13 4000 177130 gt 222 5411 2 9315009 25 31 5 30 02 r 541 87 A INO 102 7 5 7 212 IWI er 54 7 01115009 NYIIS 31 5 30 02 LY 02 2711 NOUDINNOD i 5411 2 2 3315004 NI L TING 01 WYIISTES 22 5411 2 9315008 OL WAS 25 2 55 gt 595 2 1 YNVL OL AVIS 15 SON 8 5411 271 81115009 72777 25 01 27 10H E 5 WV Lad 595 271 4315008 15 OL LYM s 18 595 271 9315009 2111 OL VIM 28 25 Tm 587 LNOAVT 540 271 1 08 WN 72717 NOILLVTIVLSNI 325 2 2257 7 ILT 5 23 02 77 5 Insinger www insingermachine com 800 344 4802 14 DoorTypeTM2013 0 iInsinger rarrs operation CLEANING INSTRUCTIONS Insinger dishmachines are user friendly making them the easiest dishmachines on the market to operate and maintain By following these operating procedures your Insinger dishwasher will give you years of trouble free service OPERATION INSTRUCTIONS 1 Ensure drain overflow tube is in place Close all tank drain valve 2 Check for proper installation and cleanliness of all internal removable components such as suction strainers scrap screens and spray manifolds 3 Ensure all
23. 77 26 81 2 9 81 2 1 1 TH VIG 91 2 l 9 7 58 48 18 0 2 S S dNVTO ISOH 68820 4 6 INN 4 204 28 0 7 HOLIMS 340 102 13 2 8 11 2611 2 l 8 HOLMS 340 102 19 930 l ALO 2550 ON ON www insingermachine com 800 344 4802 36 DoorTypeTM2013 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 031410345 61 69014 61 33 3SMYIHLO 3LVO NMYQ 8616 Vd D udjapoi Ud 5 5 52 Z 1F 53190 96088 8691 1 10 86601 791 7 035 00 3 xxx 80007 3 230 616801 3 9 1 ON omalassv LXIN YOLOW 3111 533 83101 2 1 1 7 207 97 6 X 5 2 1 1 27 2 1 L X 2 271 1 27 1 X 2 11 214 2 L X 2 2 1 1 06 MOGTI 11 5924 LL 24 1 49150 2 85 121580 9120 T3 2 5 9 veld 91 8 7 8 AFHSYM HFIddOd 9 11 X 91 9 MIHIS S S 2 2 7 221580 6 2 26080 9 4 9 7194
24. N 1 91 8 2 28 14 8 335 94315008 3 1 02 3735 021 5 NMOHS 1 207 LON SL WIL 51315008 GINIVINOI 4TIS ONISN NIM GFYINOF LON SI WILI 2 1 SdIN 2 1 813 NOINN HIM FOV 793 031310395 SI 3150089 LON SI OS WILI Z 2 7 7 13 2 55310412313 SILV IQNI SILON www insingermachine com 800 344 4802 38 DoorTypeTM2013 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 600270 9969 2929 512 sav 008 9 912 6 UISU 10 34 9 80 9161 Yd 52 53 9 81 8 1 2 5419 600270 0222 03501 31 25 10 ee 4 7 1661 6 38 8 5 8 GINIVINOD SIIS M 9 81 115225 ON 9 0 55 LXIN ASSY JISNIY IUL SSONVESIOL 8 0 035 LON 16 5 0350 LON os gt 1 0350 LON
25. PART 4 ELECTRICAL SCHEMATICS Insinger 31 0 ON 23 38 05 0551 8 1 ON 31 25 9 35 3114 60527 9969 29 512 522 008 29 912 42 6 UISU 5216 Yd 5144 6 4 FIGILAIANOD AINAOD LHOIVALS 9 81 15 1 SLYVd 7 9S E w 4 5 5 1 i 1 1 1 i 7 4000 JAIS 1437 MJA 305 1331 23 www insingermachine com 800 344 4802 29 DoorTypeTM2013 0 PARTA P REPLACEMENT PARTS
26. amp Check Out Service Easy glide doors Single point electrical connection motor controls heater and optional built in booster when selected Top mounted NEMA 12 control panel Easy Clean front mounted wash tank Manifold clean out brush S S frame legs and feet S S front panel Automatic tank fill Low water protection Override switches for de liming and extended wash cycle on front control panel Vent fan connection provision End caps pipe plugs secured to prevent loss Commander 18 6H RackAware Automatic Rack Sensing System only runs a cycle when a rack is present OPTIONS VaporGuard Condensate Removal System Refer to VaporGuard accessory sheet for information Pressure reduction valve and line strainer Stainless steel steam coil tank heat Steam booster Built in electric booster Remote electric booster Security package Totally enclosed motor URI A ra Door activated drain closer 4 Plastic 20 20 racks plate or silver Drain quench system AUTOQUOTES Patent Pending 6245 State Road Philadelphia PA 19135 PH 800 344 4802 FX 215 624 6966 www insingermachine com DoorTypeTM2013 3 www insingermachine com 800 344 4802 Ce Insinger Insinger 65 racks 1625 dishes 80 160 meals 6 4 gallons 2 hp wash 5 0 Kw Built in booster 40 or 70 rise 10 1 Kw 208 13 5 Kw 240v 13 5 Kw
27. amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS www insingermachine com 800 344 4802 35 33 5 3015 VIG 91 11 1 014 73427 AINON 691 6801 _ 5 VIG 8 4 2 1 76520 STI 271 0 2795 8 a e NES 1 veered 2 1 5 LAN VAS 4 Z 720 Sdi 2 1 35010 9 Grea Sdi 2 1 HWA 2 20 10 48120 51 2 1 X 2 1 113 133415 06 27 2 L X 59 271 130835 2 20 39270 271 7 2 l 2860 01237 WYFIS 1 ALO ON 1 NOLL 9152530 ON DoorTypeTM2013 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 7 9969 2929 612 43149345 3 313 532 9 JOBUISU 3SIMYSHLO 6616 Vd 5 PON NO 8360 31 25 Ea 30 SNOLLIVY4 NOLLVTIVLSNI HOLIMS ASSV_LXAN MIYA MIN S 579 2 dl 7 4277 ISOWYIddNn 30 FOWIYNS 01 01 4
28. as gasketing around the immersion heater to minimize leaks Tank Heat Temperature Adjustment 1 A temperature control board is provided the control panel for easy adjustment of tank temperature Though tank temperature is adjusted during the machines factory test it is sometimes necessary to re adjust the temperature at start up 2 Locate the temperature control board Use the control panel layout drawing located in Section 4 Electrical Schematic and Replacement Parts 3 Adjust the tank temperature to the desired temperature by turning the potentiometer located on the temperature control board An arrow on the potentiometer indicates increase 4 If the temperature does not change refer to Troubleshooting Tank Temperatures in the next section DoorTypeTM2013 18 OPERATION amp CLEANING INSTRUCTIONS gt INCREASE TEMPERATURE ADJUSTMENT POT WITH SLOT SPADE TERMINALS 227 FOR SENSOR BLACK RELAY 05 35 TANK TEMPERATURE CONTROL BOARD DE9 251 Troubleshooting Tank Temperatures Electric Heat 1 If temperature does not change check the temperature control board P N DE9 251 proper operation If the temperature control board is faulty replace 2 Verify tank heat contactor is working correctly If not replace 3 Verify all immersion heaters are working properly and not limed If not replace Steam
29. caring and or cleaning process Warranty service must be done by either Insinger Appointed Service Agencies or agencies custom ers galley engineers receiving prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchantability and fitness or limited warranties as the above date Insinger does not authorize any person or company locally or overseas to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger www insingermachine com 800 344 4802 Insinger INSTALLATION INSTRUCTIONS Commander 18 6 Series amp CS Series Placement Carefully uncrate machine Take caution not to damage components which may be mounted on the top or sides of the machine Set unit in place and adjust the feet to level the machine Fasten the tables to the load and unload side of the machine Most installations require fastening the turn down lip of the dish tables to the side of the machine with flathead countersunk screws The table design should provide horizontal clearance of 30 for servicing Electrical Con
30. on the back Remove the door connector bracket between the left amp front doors Fill the holes with the screws flat washers amp nuts Disconnect the link between the left door stud and the handle and remove it Back off the tension on the springs on the back of the machine Test the operation of the doors It may be necessary to remove the springs and turn the mounting angle upside down Use 2 people a 1 2 diameter rod and extreme care if disconnecting and reattaching springs Be sure the door magnet is on an operating door TRACK CONVERSION Current Track Assembly 1550 28 rev A remove item 3 Track Fence from its position on the front track amp insert the studs into the holes on the left hand cross track at the non opening door The angle must face toward the inside of the machine The rack will be sliding over the surface of this angle Early Track Assembly 1550 28 rev 0 remove 1550 14 2 vertical and discard Install 1550 14 3 cross track closed end on the left at the non open ing door Install 1550 14 5 cross track open end on the right at the opening door Track arrangement should now match the view on the left of the drawing CORNER SET UP If any parts are missing contact parts insingermachine com or call 215 624 4800 LEFT RIGHT CONFIGURATION See Installation Drawing 18 6C Note how the machine is positioned in a left hand comer It is rotated 90 degrees clockwise for installation into a right han
31. top each rinse arm is designed with 2 nozzles 4 total On the bottom each rinse arm is designed with 4 nozzles 8 total The nozzles produce a fan spray reducing water consumption maximizing heat retention DRAIN Drain valve externally controlled Overflow assembly with skimmer cap is removable without the use of tools for drain line inspection Heater is protected by low water level control 2 www insingermachine com 800 344 4802 9 Insinger 1 INFORMATION CSI 11400 H Item Approval hnsinger Quantity Date COMMANDER 18 6 Automatic Extra High Single Tank Door Type Dishwasher DESIGN Automatic door type single tank dishwasher with timed wash and rinse cycle 0 72 gallon rack Capacity is 65 20 x 20 racks per hour or 1625 dishes per hour Fully automatic operation RackAware Automatic Rack Sensing System only runs a cycle when a rack is present Selectable 2 minute extended wash cycle Handles mixer agitators 18 x 26 sheet pans utensils amp mixing bowls up to 60 quarts Field convertible straight through to corner Digital temperature indicators for wash and rinse temperature STANDARD FEATURES Door safety switch Detergent connection provision Fully automatic operation Non proprietary commercially available pump motor Easily removable pump suction strainer Tank heat 5 Kw electric immersion heater or steam injector SureFire Start Up
32. 09 1 6 5 9 969 ATENISSY Idle t ITOH M YZ NN OL E 2 t FIOH M YZ NN 21 91 6 ONTd 1 66 24 21 21 31220 lt L Jdid HSYM YM07 6801 01 0 1 L 3919 HSYM 6801 6 L Jdid 35 Y43MOT 8 L Fdid JISNIY 3407 4 i Jdid 35 7737 9 1 3919 43ddN 0 i i 7 2 HSM 2 L 55 ANH JISNIY YIMOT 22 801 1 L ANH JISNIY SZ 9 1 2 e NSS 2 ANH HSYM 9 801 5 43991 ALO 014183530 ON 18 Insinger www insingermachine com 800 344 4802 40 DoorTypeTM2013 POPES 21 0 9969 29 SIZ 008 29 512 65161 Vd Jopu 500 6 01 X F 8 0450 02 35 ON 31 95 4 038 55 1 3 ASSV GIOJINVW 6 01 9 F 8 JIL 031310395 60 5 YHOLINS 23114 3SIMH3HLO SST ING ON No3 438 ONIHSNG 921 6801 1 5319 441 6801 1 5 8 8 968014 1 230 1 1 19 1 5 003 84 0 SISISNOD 22 901 533 83104 ATEWISSY ANH ISNIY YIMOT amp REPLACEMENT PARTS PART 4 ELEC
33. 11 12 ONLY TRANSFORMER EE HEAR PRIMARY CONNECTION CONNECT TO PROPER SUPPLY VOLTAGE TERMINAL H2 208V H2 H4 HS H3 2407 4 2777 5 380V H6 480V FOR 120V USE TRANSFORMER P N DE6 14 PINK GRY CIRCUIT BREAKER 2 NOTE 1 LOW TEMPERATURE CUTOFF IS SPECIFIED A JUMPER IS PROVIDED BETWEEN TERM 11 amp 14 gO poor TYPE MACHINE 18 6 999 NO LB 2648 121212 HEAT WDOORO58 REV ECN DATE Philadelphia 19135 DRWN DATE O Insinger 215 624 4800 2 2 01 03 12 FAX 215 624 6966 DoorTypeTM2013 25 www insingermachine com 800 344 4802 0 PARTA F REPLACEMENT PARTS REMOTE 4 EXAUST NOTE FOR SINGLE 5 LINE CONNECTION USE 11 12 ONLY BY S f WASH PUMP SINGLE PHASE WIRING TRANSFORMER ELECTRIC TANK HEAT CONNECT TO PROPER SUPPLY VOLTAGE TERMINAL H2 208V H1 H2 H4 HS H6 H3 240V 277V 5 380V 480V FOR 120V USE TRANSFORMER P N DE6 14 GRY CIRCUIT BREAKER 2 CONTACTOR NOTE 1 IF NO LOW TEMPERATURE CUTOFF IS SPECIFIED A JUMPER IS PROVIDED TERM 11 amp 14 N C HI LIMIT CUTOFF SWITCH BUILT IN BOOSTER TLE DOOR TYPE MACHINE 18 6 PWG ELECTRIC HEAT BOOSTER WOOOROSO
34. 2 LH H V9L Q 4 1 Sdid 41 9 1 13 06 6 1 t 40877 133315 7930 06 23 13 49170 8 5 2 1 1 35072 1 5 2 1 1 MOGTI 930 06 9 1 2742 X 2 1 1 OZ SH 4t1 0 9 L 2 1 1 331 1 5414 L X 2 1 1 HSNG 14 2 42280 L 4 04 05 2 1 FATWA NIYIAWIL L 410 252 3215 ON SMOGTI INILVLOY YO 9 13730 03120135 NYD SNOLLIFINNOD 400174 03 51 5 8 6 5 271 1 03 ATddNS YILYM 0109 Sdi 7 077 LON NIHM 440 SNYNL ATIVOILVWOLNVY 2 JUNI SIHL 543392 3 JUNLVAAAWAL FHL NIHM 5 4102 4 091 OL 38 LSNW FHL OL GFODYVHISIG YALVM FHL 3 5 51 Y ALG FATWA FHL 4802 www insingermachine com 800 344 44 DoorTypeTM2013 0 PARTA 57 REPLACEMENT PARTS CONVERT 18 6 STRAIGHT TO CORNER DOOR CONVERSION All 3 doors open on a straight machine only the front amp right hand doors are used on a comer The front is defined as facing the center door with the springs
35. 2117113 318 1 5411 2 4315008 25 31 877 A INO 102 7 5 70 02 2 5913 271 4715009 3 LY S gt gt WON 62 2 1 1 0123 02 0 2 1 Sd 2 7 4315008 01 5 1 5 SGN 5 5411 2 9315008 OL WAS 25 BS R 595 271 YNVL OL WLS 15 EER Sd 27 227522 12717 25 IM 10 5 55 UV LAC 595 271 4315008 15 LYM IR SdH 271 9315009 2777 LON OL 2 LNOAVT NV 5411 2 1 7 081 JISNIY 01 HILM NOLLVTIVLSNI 325 NOW 4192530 E EINA SNOLLOFINNOD NOLVTIVISNI www insingermachine com 800 344 4802 13 DoorTypeTM2013 INSTALLATION INSTRUCTIONS PART 2 019 81 EACEA 10811
36. 34 5 1331 38 oma 3 25 60929 280 NIN mp 8 1 97 99632709 505 20 Z L oS JOD UISU 2 TIVISNI Y3N40D 5 ILYWOLNY 9 91 7 of LNOHLIM FINVHI OL A LOIGNS 2151235 SIN 5 Sk 4 L i IPS i x WITT Q 4 2 z 69 Nop 24 35 N Soa IK 15008 5 1 3 25 a 92 62 9 lt 1 N N 1 7 0 8004 N 22602 19979 NOS 1331 aa 2 37801 48917415 OL 3 02 9 S HER 1093 FIGVIYFANOD GT3 SI Z 8 Sas INIT N SE TWYNI FHL 03714 SI YNYL HSVM 7 4 mer En A SJON 703141 2345 GFHSINYNA MA 21 2 315009 19 404 MY SLIMY GEL MY TOL 007 3 404 M109 06 MA 06 05 007 709 70 1807 2 08 2 1 62 a MIJ 81115009 LONII MUS 12711 23 37881 dH HSM TMS 12313
37. 380 13 5 Kw 480v 6 0 Kw remote booster 40 rise 12 0 Kw remote booster 70 rise Capacity Per Hour Tank Capacity Motor Size Electric Usage 18 Ibs hour tank 22 Ibs hour booster 40 rise 43 Ibs hour booster 70 rise 4 36 gallons minute Steam Consumption at 20 psi min Final Rinse Peak Flow at 20 psi min Final Rinse Consumption at 20 psi min 47 gallons hour 0 72 gallons rack 400 cfm 9 gallons minute Exhaust Hood Requirement Peak Rate Drain Flow Shipping Weight 600 Ibs Steam Electric w o Electric w booster built in booster 208 1 60 32 0 80 5 240 1 60 33 3 89 5 208 3 60 21 9 49 9 240 3 60 19 2 51 7 480 3 60 9 6 25 9 580 3 50 12 0 32 6 Current Draw Note Due to product improvement we reserve the right to change information and specifications without notice DoorTypeTM2013 PART 1 TECHNICAL INFORMATION COMMANDER 18 6H Automatic Extra High Single Tank Door Type Dishwasher SPECIFICATIONS CONSTRUCTION Hood and tank constructed of 16 gauge type 304 S S Hood unit of all welded seamless construction S S frame legs and feet All internal castings are non corrosive lead free nickel alloy or bronze DOORS Three both sides and front simultaneously opening doors Operating doors have fingertip control balanced by externally mounted springs Corner installations have two simultaneously opening doors at right angles All doors have easy glide strips Extr
38. 5 00 1512 A A FILE SKETCHA SK 3028 2377 7 24 09 PART 4 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS PART NAME DRAIN 455 COMPLETE UPPER VALVE BODY LOWER VALVE BODY O RING NUT OVERFLOW TUBE SKIMMER CAP CUP SEAL DRAIN SEAT SEALING WASHER 0 RING DRAIN JAM NUT 0 RING DRAIN HANDLE 557 BRACKET DRAIN HANDLE BALL SEALING WASHER FLATWASHER 5 8 OD rn 11 L Qao 12 20 96 5 3028 2 11 93 51 46 Philadelphia 19135 215 624 4800 215 624 6966 DoorTypeTM2013 43 www insingermachine com 800 344 4802 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 9969 09 612 03149345 6 35 313 532 008 29 612 495 UIS U 3SIM43HLO 59 3LYO NMYA 86161 Yd SSIINN gt cary 5319 60422 222 35 31 25 LVN coe EX 1 30 0 03 5 9 1F SNOLLOVAJ ON 9 55 1X3N NMOG 1002 7 530 101 0 22 O ATddNS 7 010
39. 50 69760 65 OMG 1 202 7 z 1 75 7 5 03 13345 SFIONV 00 GOO 230 SNOILOVYJ S39NVY310L ISYHd 22 35 FIONIS 699 2 2 0 UOLOW X 2 277 92 ATEWAISSV 7745 439 75 8 1 IFTITdNI dH L YOLOW Z9 Z MS VHOLINS 23118 99 2 www insingermachine com 800 344 4802 23 DoorTypeTM2013 Insinger oro NOTE FOR SINGLE PHASE LINE CONNECTION USE 11 12 ONLY TRANSFORMER PRIMARY CONNECTION CONNECT TO PROPER SUPPLY VOLTAGE TERMINAL H2 208V H1 H2 H3 H4 H5 H3 2 0 277V H5 380V 480V FOR 120V USE TRANSFORMER P N 0 6 14 CIRCUIT BREAKER FY X2 TANK HEAT SOLENOID VALVE NOTE 1 IF NO LOW TEMPERATURE CUTOFF IS SPECIFIED A JUMPER IS PROVIDED BETWEEN TERM 11 amp 14 DOOR TYPE MACHINE 18 6 PW NO STEAM HEAT WDOOROSS 166651 Philadelphia PA 19135 i DATE IG Insinger 215 624 4800 FAX 215 24 0958 01 05 12 DoorTypeTM2013 24 www insingermachine com 800 344 4802 0 PARTA F REPLACEMENT PARTS 1 cro NOTE FOR SINGLE LINE CONNECTION USE
40. 6 0350 LON 2 LON 49 xs 2 2 0350 9 0350 10 St 2 9 09 0350 LON 0227 LON gt 5 LON 2 gt 02 LON 1 2 380 LON 6 2 94820 olf 32 S S 3S0H 61250 97 ISOH 01 8 6 46 1 9 9891 ASSY Jdid 9 62 9 ANH 4 55 LuOdans 1 TIY 27 2 1 2 1 gt 0350 LON 1 ASSY Jdid 4 2 35 AMO 22 1 ASSY Jdid 4 8 5 ISN 1 0350 LON 1 986 20 07 MIHIS 2 96 20 2 82 1 52 6801 55 Jdid HSVM WO 22 1 6 8 27024 27 lt 6 512 2 1 s s 92 1 39 2 06 62 1 86 98 02020 67 0 1 BEX 52 2 1 S S _ 22 1 211 98 22020 67 512 2 1 S S 6 8 404 Z 2 12 2 2 SAIN 2 1 22 2 10 0 381 0 x 2 2 1 2 1 NONN 12 1 9 8 2 020 97 6 512 2 1 s s 02 2 2 3 1 2 1 2 1 61 1 101010 02 ise Sal 2 1 3u 1 5 Sd 9 1
41. B E SAIN 2 1 22 2 1 9 2 1 Sdi 2 1 42 9 52 1 2 27 6 512 2 1 5 5 2 3 1 5 2 1 2 2 61 1 10101 0260 Sal 2 1 au 2 1 5 Sal 39055394 91 1 26720 Sal 1 202138 1 64 156 1409915 9 132 8 1 90970 Sdi 2 1 GIONFIOS 0350 LON 21 1 50 27 4 1 X Sd 2 1 2 18 20 322 0 9 1 SdIW 2 1 93202 OL 1 91 50 3180 97 2 2 1 6 1 1624 54 2 1 wayvaua 2 20 14 49120 Sal 2 1 133 15 06 MOST 9 97 2 1 9 5 2 1 9 1 10 14 38120 54 2 1 LHOIWALS NOINN 9 1 Sal 2 1 101010 40260 Sal 2 1 32 20 Sal 2 1 35012 2 1 10 3920 Sal 2 1 1 ON Lave NOL dIYISIA ANIHOVN 9 81 434 2 1 68 335 ao D _ 54 8 EE JE 42 62 2 1 2 H9 81 62 9 81 j 25 9 81 INOYd 5 18 02 T 22 61 N
42. E COMPANY LIMITED WARRANTY Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructions accompanying it then for a period of either 15 months from the date of shipment from Insinger or 1 year 12 months from the date of installation or start up that said Insinger product shall be free from defects in material and workmanship Whichever one of the two aforestated limited warranty time periods is the shortest shall be the applicable limited warranty coverage time period Insinger may require reasonable proof of your date of purchase therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger RMA must be obtained from the Insinger Warranty Department before returning any material Return may be done through an Authorized Service Agency Furnish serial number of machine and RMA with shipment and send to Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insing
43. ER RINSE PIPE 7 5 53 1089 23 LOWER WASH PIPE 7 a 8 54 1089 3238 LOWER WASH PIPE 7 284 93 55 1463 25 RINSE HUB UPPER 1 EA 5 alg 9 56 D2874 BULLET FOOT 4 88 ad 9 57 D3099 DOOR PIVOT NUT 3 8 16 THIN SEALNUT 2 959 21939228 9 5 8 DoorTypeTM2013 32 www insingermachine com 800 344 4802 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 8061 9969 29 512 532 008 29 612 uisu 02 59 3LVO NMYO 5216 Yd 2 SSJINN 5 81 STONY 809101 ezz 5 31 35 xxx 229970 8972 8 0 1551 aom TIVISNI 825 351 wie une 08090 96 2 AEE DEN 02 35155359 MOT auu 523 983161 088 5 NO NMOHS SV 4315009 FHL NONY 28 ASON ATA ONTOS 52 2 1 2 50 8 FYNSSI d YFONISNI TIIIENH ONOVIdIY SI 72 9008 3555359 MOT OOLVH dI ZION 22 22 1 97 2 Sdi 2 1 90 pz 1 1 2 8 5 6 lt 26 97 Z X 512 2 1 YFdd0D 8 98 020 zz 97 19 X SLO 2 1 ONIGNL 039900 92 98 1020 972 X 512 2 1 43dd0D 681 98 1020 L 9 X 512 2 1
44. Heat 1 temperature does not change check the temperature control board P N DE9 251 proper operation If the temperature control board is faulty replace 2 Verify steam pressure per machine specifications 3 Verify steam trap is not clogged If so replace www insingermachine com 800 344 4802 0 operation CLEANING INSTRUCTIONS Motor Overloads All motors used on Insinger Machines are provided with motor overloads Motor overloads are adjusted when the machines are factory tested Should it be necessary to adjust the motor overloads in the field first verify the motor current draw for the voltage the machine is using Using the Control Panel Component Layout Dwg located in Section 3 to identify the overload adjust by turning the dial to the appropriate AMP draw When changing a motor always check OK setting against name plate FLA PLASTIC COVER WITH WINDOW LIFT HERE FOR ACCESS TO OVERLOAD DIAL AND TEST BUTTON SET POINT RESET SELECTOR WINDOW AUTO RESET MODE SHOWN TO CHANGE FROM MANUAL TO AUTO RESET SLIDE BLUE SHUTTER WINDOW DOWN UNTIL IT CLICKS BLUE WNDOW PRY OFF WHITE COVER OVER RESET SELECTOR WINDOW amp DISCARD DoorTypeTM2013 Level System The level control system consists of one overfill timer P N DE7 35 and one level float P N DEF 60 per tank When the system is powered up the tank s will begin to fill assuming no w
45. LE 2 3 8 36 5 2294 001 SPRING 2 37 957 27 SPRING EXTENSION LOWER 2 g 38 1440 7 POST CONTROL BOX 4 55 39 5 37 SWITCH MAGNETIC 1 40 DE5 37A MAGNET 1 os gal 41 1550 17 DOOR FRONT 7 58081 42 1550 16 DOOR CONNECTOR 2 2290 2 S 43 84 Han 59 44 5 3490 CONTROL BOX ASS Y 1 45 1550 6R or L CORNER POST COVER specify left or right 2 5 46 1551 9 RETAINER BAR CORNER POST COVER 2 2 47 5 1433 PRESSURE GAUGE 1 gt 5 48 5 60 LIQUID LEVEL FLOAT ASSEMBLY 1 49 1434 7 UPPER RINSE PIPE 1 50 1434 78 UPPER RINSE PIPE 7 2 51 1434 7 LOWER RINSE PIPE 7 5 5 22 1434 70 LOWER RINSE PIPE 7 2 5 5 1089 23 LOWER WASH PIPE 1 288 8 54 1089 238 LOWER WASH PIPE 1 oz 55 1463 25 RINSE HUB UPPER 1 EA 81 1 2 56 02874 BULLET FOOT 4 18 557 03099 DOOR PIVOT NUT 3 8 16 THIN SEALNUT 2 8 1 9 42 3 12 Slo b aS 8 BIN DoorTypeTM2013 30 www insingermachine com 800 344 4802 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger Blvd 38 096 INO 3015 HTT 5 38 3714 2 9969 729 512 522 008 59 512 19 0150 6 8161 5 ANOD YINYOI LHIIVALS 9 81 45 7 5
46. MBLY 5 MOUNTING OPTIONAL FEATURE CLOSED END PROTRUDES CORE ASSEMBLY FROM TOP OF CORE TORQUE BONNET SCREWS iN A CRISSCROSS MANNER TO 95 DIAPHRAGM SPRING 2A LARGE ENO OF SPRING SEAT ON DIAPHRAGM ASSEMBLY BLEED HOLE ae ASSEMBLY LOCATE BLEED HOLE BODY GASKET APPROXIMATELY 459 FROM VALVE OUTLET SOLENOID VALVE FINAL RINSE 8 17 4692 DoorTypeTM2013 21 www insingermachine com 800 344 4802 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 2611 9969 29 SIZ 3 WYW 008 59 612 su 5216 Vd SNOIHVA NO 5 2666 75 ON OMG gt 1 MOODLId 2 1617 51 4 2345 Z 1F S319NV LO GOO F 230 SNOILOVYJ S39NVY310L ATEWAISSV 7745 439 75 W E t AIT dH 2 YOLOW Z6Z MS VHOLINS 3114 86 6201 907019 www insingermachine com 800 344 4802 22 DoorTypeTM2013 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 9969 29 SIZ WYW 008 59 612 su 5216 Vd SNOIYVA NO 03
47. S TNOJT OS 1497 85 889965 5227 49948010 6 140 a 50 20 2160 9 9 8 70 G Fl 9 w eriep m r 1 5 i JOILON OL i 1237805 22 25 r gt 8 1 gt GS 218 Q 2 gt are 298 2 1 92 2 16 HT 2 5 1 09 22 FIGVL 48917215 OL 3 902 gt PNN Ey 37881431 02 0131 SI YIHSYM Z 40 A lt gt o INIT SES FHL 03114 SI YNYL HSYM 7 2 9 70341245 NIM 7 5 7 MY 21 815008 19 404 SLIMY GEL MY 9 1 191 ceo 2 ATH 404 M109 MA LE MA 09 8 007 Aosr AOE 1807 1VIH 28 277 O 21 272 5 9 9315009 LONII 3245435 192313 23 41 x dH 1 SYN HSM DAGS 727717 5411 41115009 25 IL
48. TRICAL SCHEMATICS T D 9 9 D D 2 1 21 3 a WA ZA LiL LL Lk a 97 2 1 2 X Sdi FiddiN 02 2 291820 ANH 12 266 YIMOT 331 394WHOSIG 91 6801 ANH 35 508 ANH 35 ANH Z9 2LE 0 241 6901 ANH JISNIY 508 LAFSNI 921 6901 55 LAIVHS 5 8 1 90174 MIAISLIS 1 X 3 9260 JONY X 00 1 9 0 9 2 L Nodes 9102534 Insinger LYVd HSVM 9 801 NOL dl49S30 www insingermachine com 800 344 4802 41 DoorTypeTM2013 6 REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 969171 9969 29 SIC auiyoow 031310395 522 0089 9429 810 12 6 UISU O 3SIMH3HLO 8616 Vd SA 5531 1 5310 9 81 7103 NO 4350 31 25 606 l 2 30 20 45 2038 9 1 5 0 43 9 0 55 LXIN A 6 755 7
49. VSNIONOD SS 727 2722 5417 87 702 31 5 30 02 23 541 271 4315009 75 FLYSNIONOD 1Y LH 52 7297 WON NI 2 11 27 2 0 Sis 8 541 41215008 11 8 OL 5 25 DON 2 1 ANVI 541 271 4315009 5 OL 15 25 595 595 271 OL 15 5 516 271 53115004 2717 25 01 YilvM 1OH FH aooga LNOAVT NV 271 9315008 315 01 YIM STEVI NOLLVTIVLSNI Sd 27 31115004 2311 2 541 271 7 091 JISNIY 7 3 OL IH 325 4504 43 5309 www insingermachine com 800 344 4802 11 DoorTypeTM2013 INSTALLATION INSTRUCTIONS PART 2 Insinger 99 81 o
50. a large die formed type 304 S S doors ride in all S S channels A triple ply leading edge on the door channels made of S S PUMP Centrifugal type packless pump with a brass petcock drain Construction includes ceramic seal and a balanced cast impeller on a precision ground stainless steel shaft extension or sleeve All working parts mounted as an assembly and removable as a unit without disturbing pump housing One 2 hp motor standard horizontal C face frame drip proof internally cooled with ball bearing construction CONTROLS Top mounted control cabinet NEMA 12 rated housing motor controls and overload protection transformer contactors and all dishwasher integral controls Integrated rack sensing system SPRAY SYSTEM Wash and rinse spray systems made of type 304 stainless steel pipe threaded into cast hub assemblies Upper and lower wash and rinse spray assemblies are removable without the use of tools WASH 2 power spinning wash arms above and 2 power spinning wash arms below On top each wash arm is designed with 8 nozzles 16 total On the bottom each wash arm is designed with 4 slots 8 total The slots are precision milled for water control and produce a fan spray FINAL RINSE 2 power spinning rinse arms above and 2 power spinning wash arms below On top each rinse arm is designed with 2 nozzles 4 total On the bottom each rinse arm is designed with 4 nozzles 8 total The nozzles produce a fan spray reduc
51. an front mounted wash tank Tank heat electric immersion heater or steam injectors Top mounted NEMA 12 control panel Single point electrical connection motor controls heater and optional built in booster when selected Door safety switch Low water protection Override switches for de liming and extended wash cycle on front control panel Vent fan connection provision RackAware Automatic Rack Sensing System Easy glide doors only runs a cycle when a rack is present lt 59 Detergent connection provision Manifold clean out brush S S frame legs and feet S S front panel End caps pipe plugs secured to prevent loss OPTIONS VaporGuard Condensation Removal System refer to VaporGuard accessory sheet for information Pressure reduction valve and line strainer Stainless steel steam coil tank heat Steam booster Built in electric booster Remote electric booster Security package Totally enclosed motor Door activated drain closer Plastic 20 20 racks plate or silver Drain quench system Intertek AUTOQUOTES 6245 State Road Philadelphia PA 19135 PH 800 344 4802 FX 215 624 6966 www insingermachine com DoorTypeTM2013 1 www insingermachine com 800 344 4802 Insinger 9 Insinger 65 racks 1625 di
52. answers to question concerning installation operation or service contact our Technical Services Department TECHNICAL SERVICE CONTACTS Toll Free 800 344 4802 e mail service insingermachine com Web site www insingermachine com DoorTypeTM2013 TABLE OF CONTENTS Part 1 Technical Information Catalog Cut sheet Introduction Warranty Part 2 Installation Instructions Installation Drawing Part 3 Operating Instructions Operation and Cleaning Instructions Maintenance and Repair Procedures Basic Service Guide Part 4 Electrical Schematics amp Replacement Parts Machine Wiring Diagrams Control Panel Layout and Component Drawing www insingermachine com 800 344 4802 G Insinger Insinger PART 1 TECHNICAL INFORMATION Project CSI 11400 Insinger toe COMMANDER 18 6 Automatic Single Tank Door Type Dishwasher Automatic door type single tank dishwasher with timed wash and rinse cycle 0 72 gallon rack Capacity is 65 20 x 20 racks per hour or 1625 dishes per hour Fully automatic operation RackAware Automatic Rack Sensing System only runs cycle when a rack is present Selectable 2 minute extended wash cycle Field convertible straight through to corner Digital temperature indicators for wash and rinse temperature STANDARD FEATURES SureFire Start Up amp Check Out Service Non proprietary commercially available pump motor and parts Easy Cle
53. ater is in the tanks When the level float is actuated the overfill timer begins to time out and continues the filling process until the tank s is full Also consists of a Hi Limit switch in electric heated unit Hi Limit in series with float Inspect Hi Limit for damage Be careful when cleaning not to damage it cw INCREASE SLOTTED ADJUSTMENT SCREW Liquid Level Timer DE7 35 Sk 4698 FLOAT SWITCH NOTE The overfill timer MUST be adjusted during initial start up Adjustment depends on water fill pressure The water level MUST be 1 4 below the lip of the overflow tube Adjust by increasing or decreasing the potentiometer on the level timer NOTE Dirty level floats will cause the tank heat to energize with no water in the tanks LEVEL FLOATS MUST BE CLEANED DAILY www insingermachine com 800 344 4802 amp REPLACEMENT PARTS PART 4 ELECTRICAL SCHEMATICS Insinger 0 2 lt 9969 9 512 008 59 612 86161 GP 500 2 1 0350 31705 SHAIS S 130 ALWN 600 XXX 031312395 5 2 5 3118 3SIMY3HLO Noa 38 Z VF SONY 20921 002 10 COLF YS 6638 5 1X3N NOLLVTIVLSNI 6 7 3 21412313 SSONVYFIOL 3 SNOLLOWY4
54. ation drawings If machine is provided with steam heat connect the steam lines and steam condensate lines as tagged and noted on installation drawings Connect the drain line CAUTION Drain lines must be as specified on installation drawings Drain line should be properly vented and should have fall of not less than 1 4 to the foot of proper flow Some area plumbing codes require drains to flow into an open gap with an opening twice the diameter of the pipe Check with your local plumbing codes for the type of drain connection required CAUTION All lines must be flushed prior to use to remove debris CAUTION Do not reduce the size of lines as specified in installa tion drawings All Lines are sized to facilitate necessary flows pressures etc HVAC Ventilation system must be sized to provide adequate ventilation per machine specs Refer to spec sheet DoorTypeTM2013 PART 2 INSTALLATION INSTRUCTIONS Chemicals Upon the completed installation of the dishwasher contact a local detergent chemical supplier for the correct chemicals for your soil load and geographical area Electrical connection points for the detergent dispenser and rinse injector are located inside the control panel Refer to the wiring diagram for this machine for the proper connection points Dispensers may be connected on either the primary voltage side of the machine or the 24VAC control voltage side CAUTION When connectin
55. ation may not apply to you Insinger is not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation nor exclusion may not apply to you Insinger does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION INSINGER MACHINE COMPANY LIMITED WARRANTY COMMERCIAL MARINE USE Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructions accompanying it installation manual then for a period of 15 months from the date of installation on board the vessel that said Insinger product shall be free from defects in material and workmanship Insinger may require reasonable proof of your date of equipment install therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claim
56. d comer This constitutes the conversion procedure DoorTypeTM2013 45 www insingermachine com 800 344 4802 Insinger Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com
57. ed to be defective and covered by this limited warranty must be returned to Insinger Furnish serial number of machine with shipment and send to Insinger Machine Company Inc 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will repair or replace such part without charge and return it to you freight or postage prepaid If part damages are not covered Insinger will contact the customer and advise If a factory trained authorized technician is required to repair or replace defective parts or material during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor DoorTypeTM2013 Labor will be billed to the customer at a reduced rate of 40 00 per hour If sailing with a vessel is required then an eight hour per day minimum will apply This limited warranty does not cover accident abuse misuse alteration misapplication improper installation fire flood or improper maintenance or service or failure to perform normal and routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing
58. er will repair or replace such part without charge and return it to you freight or postage prepaid This limited warranty does not cover any failure or accident abuse misuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service DoorTypeTM2013 or failure to perform normal routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing and or cleaning process Service must be done by either Insinger Appointed Service Agencies or agencies receiving prior authorization from Insinger All warranty work must be done during normal working hours unless purchaser receives prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchant ability and fitness or limited warranties as of this date January 1 1998 Some states do not allow limitation on how long an implied warranty lasts so this limit
59. g on the 24VAC control voltage side of the transformer total VA must not exceed 50VA The detergent density probe should be installed in the hole provided amp labeled in the wash tank A switch on the control panel labeled De lime is provided for de liming the machine When activated this switch will keep the machine an indefinite wash cycle switch on the control panel labeled Heavy Cycle provide an extended 2 minute wash cycle Tabling Load and unload tables should be pitched towards the machine to return excess water into the machine Insinger dishmachines user friendly making them easy to operate and maintain By following the operation procedure and general cleaning procedures your Insinger dishwasher will give you years of trouble free service www insingermachine com 800 344 4802 PART 2 INSTALLATION INSTRUCTIONS Insinger 9 8 015 314 wouov 2 6 9 81 4 4 607209 280 2220578276 ANNO
60. ge Surefire Start up amp Check out Program Insinger is proud to offer our exclusive Surefire Start up amp Check out Program to our commercial customers This service is included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwasher to ensure it is running at optimum levels from the very first pass Please call the factory or your local Insinger Sales Representative to schedule this service DoorTypeTM2013 PART 1 TECHNICAL INFORMATION NSF 3 2008 requirements for detergent and chemical sanitizer dispensers This machine must be operated with an automatic detergent dispenser and if applicable an automatic chemical sanitizer feeder including a visual means to verify that detergents and sanitizers are delivered or a visual or audible alarm to signal if detergents and sanitizers are not available for delivery to the respective washing and sanitizing systems Please see instructions for electrical and plumbing connections located in this manual and in the feeder equipment manual Definitions Throughout this guide you will find the following terms WARNING CAUTION amp NOTE WARNING indicates potential physical danger CAUTION indicates potential equipment damage NOTE indicates helpful operating hints or tips You will visually be able to identify each as shown below NOTE Indicates helpfu
61. ing water consumption maximizing heat retention DRAIN Drain valve externally controlled Overflow assembly with skimmer cap is removable without the use of tools for drain line inspection Heater is protected by low water level control 4 www insingermachine com 800 344 4802 Insinger COMMANDER 18 6 DOOR TYPE DISHWASHER SERIES INTRODUCTION Purpose The purpose of this technical manual is to provide installation operation cleaning and maintenance directions section is provided for replacement parts Scope This manual contains all pertinent information to assist in the proper installation operation cleaning maintenance and parts ordering for the Insinger Commander Series dishwashers The installation instructions are intended for qualified equipment installers The operation and cleaning instructions are intended for the daily users of the equipment The maintenance and parts sections are intended for qualified service and or maintenance technicians Replacement parts may be ordered directly from our factory or from your local Insinger Authorized Service Agency You can speak to the Insinger Technical Services Department 800 344 4802 or e mail us service insingermachine com When calling for warranty information or replacement parts please provide the model and serial number of your Insinger Equipment These important numbers should be noted in this manual on the spaces provided on the opening pa
62. l operating hints or tips WARNING Indicates potential physical danger CAUTION Indicates potential equipment damage www insingermachine com 800 344 4802 Insinger Insinger Door Type Dishwashing Machine Safety Summary The following are general safety precautions that are not related to any specific procedures These are recommended precautions that personnel must understand and apply during many phases of operation and maintenance Keep Away From Live Circuits Operating personnel must at all times observe all safety regulations Do not replace components or make adjustments inside the equipment with the high voltage supply turned on Under certain conditions dangerous potentials may exist when the power control is in the off position To avoid casualties always remove power red tag machine and ground a circuit before touching it Do Not Service or Adjust Alone Under no circumstances should any person reach into or enter the enclosure for the purpose of servicing or adjusting the equipment except in the presence of someone who is capable of rendering aid Resuscitation Personnel working with or near high voltages should be familiar with modern methods of resuscitation Such information may be obtained from the Bureau of Medicine and Surgery DoorTypeTM2013 PART 1 TECHNICAL INFORMATION www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION INSINGER MACHIN
63. nections Connect electrical lines sized for the correct voltage current and phase of the machine These should agree with the machine requirements indicated on the nameplate and labels on the control panel PART 2 INSTALLATION INSTRUCTIONS A single point electrical connection is provided for the pumps control circuit and wash tank heater If an electric booster is provided connect power directly to the booster If the Insinger Self Contained booster is provided the machine comes standard with a Single Point Connection to include the booster CAUTION Connections must be made to a circuit breaker or fused disconnect as provided by the end user and required by local codes A laminated wiring diagram is inside the control panel Fuse Sizing Chart Model 208VAC 3PH 240VAC 3PH 380VAC 3PH 480VAC 3PH 18 6 C Steam heat 18 6 C Electric heat 18 6 C Electric heat 60A 50A Insinger SCB 18 6 Steam heat 10A 10A 20A 20A 18 6H C Electric heat 18 6 Electric heat Insinger SCB DoorTypeTM2013 220VAC 1PH 35A 90A www insingermachine com 800 344 4802 Insinger CAUTION As with any 3 phase system an electrician must check all motors for proper phasing i e Pump motors must be running in direction indicated by arrow on housing Mechanical Connections Connect hot water see specific unit info lines for tank fill booster as tagged and noted the install
64. ners will cause the pumps to cavitate This will cause poor washing results PRESSURE 6 Clean the tank level float with a plastic abrasive pad do not use steel wool WASHER 1089 188 HEX NUT INSIDE TANK STRAINER SCREEN SPRING LIQUID LEVEL FLOAT MAY BE LOOSE SWITCH 5 60 STRAINER ASSEMBLY LARGE HEX NUT CAUTION SKETCHA SK 4689 PRESSURE REDUCING VALVE Level floats must be cleaned daily If there are flow or pressure problems with the pressure Build up of grease and dirt will cause faulty operation reducing valve CAREFULLY remove the strainer of the tank fill heating system assembly and clean the strainer screen Be careful not to damage the Hex nut o ring NOTE Upper and lower wash amp rinse pipes are NOTE The pressure reducing valve is supplied not the same only on units equipped with optional booster 7 Final rinse nozzles should be cleaned of matter clogging the jet spray 8 The doors should be left open to allow drying of interior surfaces DoorTypeTM2013 16 www insingermachine com 800 344 4802 Insinger gt orenarion s creanme wsrmucrions The following is a basic guide for the repair and replacement of common dishwasher parts Refer to the Basic Services Guide for troubleshooting tips MAINTENANCE REQUIREMENTS Daily 1 Refer to the operations and cleaning instructions provided in this manual for daily cleaning procedures
65. per clean up of the dishmachine 12 switch on the control panel labeled De lime is provided for use when de liming the machine When activated this switch will keep the machine in an indefinite wash cycle 13 Aswitch on the control panel labeled Heavy Cycle will activate the extended wash cycle for heavily soiled ware 14 Report any unusual occurrences to qualified service personnel The following cleaning procedures should be done daily at the end of the shift Cleaning Procedures Daily 1 Remove all internal removable parts including spray manifolds scrap screens drain overflow tube and suction strainer 2 Remove the end caps from the spray manifolds and clean with the brush provided Flush the manifolds 3 Flush scrap screens 4 Clean drain overflow tube NOTE V cup seal on the drain overflow tube may become gummed not allowing the overflow tube to seal This will cause the drain to leak water Remove any build up on the seal When the seal becomes worn replace with part D2 557 www insingermachine com 800 344 4802 0 1 5 6 orerarion CLEANING INSTRUCTIONS CLEANING PROCEDURES continued PRESSURE ADJUSTMENT 5 Clean suction strainers of build up Pressure in the final rinse must be maintained at 20 2 psi Adjustment of the pressure is made with the adjusting screw on the pressure reducing valve NOTE Improper cleaning of the suction strai
66. shes 80 160 meals 6 4 gallons 1 hp wash Capacity Per Hour Tank Capacity Motor Size 5 0 Kw 208v 5 0 Kw 240v 5 0 Kw 380v 5 0 Kw 480v Built in booster 40 70 rise 10 1 Kw 208 13 5 Kw 240 13 5 Kw 380 13 5 Kw 480 6 0 Kw remote booster 40 rise 12 0 Kw remote booster 70 rise 11 Ibs hour tank 22 Ibs hour booster 40 rise 43 Ibs hour booster 70 rise 4 36 gallons minute Electric Usage Steam Consumption at 20 psi min Final Rinse Peak Flow at 20 psi min Final Rinse Consumption at 20 psi min 47 gallons hour 0 72 gallons rack 500 cfm 9 gallons minute 400 Ibs Steam Electric w o booster 208 1 60 33 3 81 9 240 1 60 28 9 85 2 208 3 60 19 47 240 3 60 16 2 48 7 480 3 60 8 3 24 5 380 3 50 10 4 30 9 Exhaust Hood Requirement Peak Rate Drain Flow Shipping Weight Electric w built in booster Current Draw Amps Note Due to product improvement we reserve the right to change information and specifications without notice DoorTypeTM2013 PART 1 TECHNICAL INFORMATION COMMANDER 18 6 Automatic Single Tank Door Type Dishwasher SPECIFICATIONS CONSTRUCTION Hood and tank constructed of 16 gauge type 304 S S Hood unit of all welded seamless construction S S frame legs and feet All internal castings are non corrosive lead free nickel alloy or bronze DOORS Three both sides and front simultaneously opening doors Operating doors have fingertip con
67. trol balanced by externally mounted springs Corner installations have two simultaneously opening doors at right angles All doors have easy glide strips Extra large die formed type 304 S S doors ride in all S S channels A triple ply leading edge on the door channels made of S S PUMP Centrifugal type packless pump with a brass petcock drain Construction includes ceramic seal and a balanced cast impeller a precision ground stainless steel shaft extension or sleeve All working parts mounted as an assembly and removable as a unit without disturbing pump housing One 1 hp motor standard horizontal C face frame drip proof internally cooled with ball bearing construction CONTROLS Top mounted control cabinet NEMA 12 rated housing motor controls and overload protection transformer contactors and all dishwasher integral controls Integrated rack sensing system SPRAY SYSTEM Wash and rinse spray systems made of type 304 stainless steel pipe threaded into cast hub assemblies Upper and lower wash and rinse spray assemblies are removable without the use of tools WASH 2 power spinning wash arms above and 2 power spinning wash arms below On top each wash arm is designed with 8 nozzles 16 total On the bottom each wash arm is designed with 4 slots 8 total The slots are precision milled for water control and produce a fan spray FINAL RINSE 2 power spinning rinse arms above and 2 power spinning wash arms below On
68. v 48 9 SWI 22010 1862 ov Mal SNULLOYA4 gt Ta 8 18 SLINN vin 350 88 HSIN LW 21121 992 91 81 4 NON NO 9 81 22 2 9092 2 9 lt STOW TATA 1102 y B G og 9999 GE 111 430 53 99 MY 9 6 Oll 130 SW V 05 MAG 601 134 SW VOL 1 A 01 134 SIY V 0 1 4 092 022 TIV 601 130 5 5 9 YO YIH 12313 HOLOVINOD 4 8 8 1 6 130 45 HOLOVINOD 9 19 230 22 91 09 1 61 0009 95 230 8 55 09 6 802 49 230 21 6 09 1 077 99 230 9 0G 027 ON 6 5 4 6 230 9 09 0 7 Mg pl 8 lt 4 2 0S 08 01 89 230 09 09 8 1 4 72 ERKE 5 85 430 91 21 09 1 81 127 5 89 230 09 807 65 434 8 55 09 1 022 22 22 67 09 0 7 02 25 230 2 91 0S 08 25 230 lt 2 91 09 09 I 31 335 1 dH 1 9 835 35 Yor 102 630 872 0 0 A ag 002 634 802 35 35 GEGE 891 630 A 082 022 991 630 lt 6 46 9 238 2 5
69. water amp steam lines are open Ensure electrical circuits are on 4 Close machine doors 5 Press the power switch to the ON position The switch will light up red when on The machine will fill the tank run through a complete wash rinse cycle and shut off 6 When the tank is full the tank heat will operate automatically Proper wash tank temperature is 160 F minimum Proper final rinse temperature is 180 F minimum at 20 PSI SPSI while in the final rinse cycle CAUTION To ensure proper operation of the auto tank fill feature and the tank heaters the tank level floats MUST be cleaned daily 7 Open doors 8 Insert a rack of soiled dishware in machine and lower doors The machine is equipped with RackAware and will start the wash and rinse automatically When the rinse indicator light goes off the machine cycle is complete CAUTION Overloading racks will minimize the proper cleaning of ware DoorTypeTM2013 WARNING Do not open the doors during the wash rinse cycle as hot water is being sprayed An inter lock is provided to stop the wash rinse cycle if the doors are opened but hot water may spray out if doors are opened too quickly 9 Open doors and remove rack of clean ware For continuous operation repeat steps 7 amp 8 10 Upon completion of ware cleaning press the power switch to the OFF position The switch light will go off 11 Refer to the cleaning procedures for pro
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