900827-001-ICT A6-V6-N6-S6 Bill Validator Service Manual (v2.0)
Contents
1. Chapter 3 2 Remove 8 E rings on both sides to remove the press mechanism mbly Stacker Motor Asse Stacker Drive Device Frame Drive Motor Assembl 5 9 gt o G lt E 9 6 Q um o o gt c eo Chapter 3 Chapter 3 Disassembly of Sensor Housing Unit 1 Remove 2 screws and separate them 2 Remove 1 screw on sensor board then take out the board Chapter 3 Disassembly of Sensor Housing Unit 1 Use a flat screw driver to pop open the cover 2 Remove 2 screws on the LED board amp Stacker Sensor Board Then take out the 2 boards Chapter 4 Trouble Shooting Introduction Most failures in ICT bill acceptors occur from minor easily corrected issues Prior to doing any kind of maintenance it is important to make sure that the bill acceptor is completely disconnected from the machine and is not powered for safety reasons Please keep safety in mind while doing repair work on any electrical apparatus Please keep in mind the2. AUA ac pU Fuser PIU DAAHE IAEN DGAFE 40 HAN 9001A TA AA ISIHNI 0254 T1G NA 8T ON XYTHH GH 9d WO AYIN UG IH Flan 2188 2 2 2 2 8 JTIHVO 28 DGAZI 05 3SInd V LOOIN THM WO9 AYAN LGM 8 ON AVY GM Ld JGATI Fd JAHN LISIHNI td MOD ATHY IAD ON IH HINVAI LOH OVALII OH LOH 8d ON AYT LGW AH TVHIDIN OVALII TIS QNDOND HINVI JAIgHVO 28 LOH T MOD AVY La IH HAHN IV3LLON Y E E E 3 E E 3 3 0 OVALII 10 3SInd V S00IN THM 17096041 ON TYNDAMAL I IdS cOX AA SL ON Med 139 PurOTFSuraurET ud uounuo XWIN IH X HH ITAD 8 CON AVY anda ITTA TOTTI COND LGM 2 punor yea 914 1 1 0 ES m Fe TISVO 29 TOVTI F LOH DVALIT TISVNHIOH d WIGVNA 2 LISTHNI TF ALAIN I TN4HS
3. 405 3SInd CLOIN THM ATF ICN 8 TISVO 28 AVY IID Gawod DFA LIT 9 ld TIAN LOH DFA LIT ANAS TIVNI 148025 HOIANHS AO amod LIT LOTAD amod DFA LIT KO AVY ICN ADIAWAS 40 110 M Tnwmmm MOVE IHA aL 148205 s anas VIVQ 2 2 MOVE 01 5 MOVE p 4095 3118 10J F S TN CLOI THM NAS 199907 pmo DV ALI VIVQ IND Td TWAIN romogYTVHIOHN OOV HT HIG PIOS JO 304 4 51 cOIN TAM 6 8 romogYTVMIQIN DVALIT DV ALI 199907 NAS IAOI YIYO Id SAIN ND 6 mod ND 6Wd uowuro IKTTM 8Wd amod uowwo IKTTW TIJANA PU i CONID 1 AZI JA ATI qni 1 2 29 ine IHN 2754 LIHIHNI 1 YH DGATI 103 3SInd 17196 Dip Switch Supported bill US 1 5 10 20 old 5 10 20 new 20 4bills A6 V6 dip switch settings and functions FUNCTION Reject 055 1 Accept US 1 Reject US 5 Accept US 5 Reject US 10 Accept US 10 Reject US 20 Accept US
4. Approx 3 seconds 24VAC 1 5Amp 60HZ including bill stacking Power Consumption interfaces Max 50 watts Pulse MDB Multi Drop Bus Environment Range NISR Operating Temperature 15 60 Bill box Capaci Storage Temperature 30 C 70 Mr Approx 300 bills 200 300 Humidity 3090 8596 RH no condensation 500 bills 300 500 800 bills 750 800 Dimensions 156 5 6 16 300bills 171 5 6 75 500bills 231 5 9 11 800bills Chapter 2 Component Names Cash box Assembly 300 bills B6 S3 or 500 bills B6 S5 or 800 bills B6 S8 LED Housing Assembly Main Base Assembly Sensor Housing Assembly Bezel Assembly There are two kinds of mounting kits Installation Chapter 2 Pin out Assignments Pulse for 12V DC For 12V DC version of the bill validator the harness part number WEL MO007A has a dual in line 30 pin peripheral connector at one end and a 9 pin mating connector at the other end Connect the 30 pin connec
5. 20 Reserved Reserved High Acceptance High Security Harness disable Harness enable Inhibit Active High Inhibit Active Low 1 pulse one dollar 2 pulse one dollar 4 pulse one dollar 20 pulse one dollar 50ms on 50ms off 60ms on 300ms off Pulse Speed 30ms 50ms off 150ms 150ms off Chapter 2 Collecting Bills 1 Slide white button on top of Bill Validator Lift up back of bill box Slide Button Main Base Assembly Cash Box 2 Open the Cash box cover to take out bills Cleaning Reside on LEDs and sensors can cause bill jams and decrease acceptance rates Clean internal parts periodically 1 Turn off the power 2 Remove cash box amp LED Assembly 3 Use a soft cloth or cotton swab to clean internal parts and bill path If the dirt cannot be removed easily a standard head cleaner may be used 1 Never use an organic solvent such as gasoline or paint thinner to clean the unit Caution 2 Replace the LED Housing Assembly first Cash Box Main Base Assembly LED Housing Assembly Chapter 2 When Bill is jammed in the Acceptor 1 Take out Cash box amp LED Housing Assembly 2 Remove bill f Replace the LED Housing Assembly first Cau
6. Code Product Name Vending BA N6 NISR BA Amusement BA POWER SAVING BA B Voltage amp Interface Hardware Voltage amp Interface AC 110V Pulse DC 12V Pulse AC 24V DC AC 110V RS232 DC 12V RS232 DC 12V MDB AC 24V DC 34V RS232 AC 24V 34V Pulse o NM 0 03 N C Stacker Size Stacker Size Stacker Size No Cassette 800 Note 250 Note 500 Note D Bezel No Bezel Standard Bezel Extended Bezel Fitted Bezel Down stacker Bezel Horizontal Bezel E Mounting Kit Mounting Kit Frame Cover N A F Protocol for software Protocol Pulse 12V 110V MDB Pulse MDB RS 232 Pulse 002 NISR For Valley Pulse Pulse P Pulse EBDS Pulse Phone Card Protocol 001 Pulse Parallel Board Pulse MDB for Power Save Pulse 5V Enable Pulse Currency For Example USD US Dollar EUR Euro H Number of Denomination Currency Denomination Currency Denomination 4 5 Chapter 2 General Specification Acceptance Rate Weight 96 or greater Approx 2 5kg shipping Bill insertion 4 way Acceptance 34V DC 1 5 M D B 12VDC 3 Amp Acceptance Speed 117VAC 0 2Amp 60HZ
7. following whenever repairs are effected on ICT products 1 If the validator is not powering up make sure that all cables and harnesses are correctly connected and that the unit is receiving power of the correct voltage from a functioning power supply 2 Before updating firmware to correct a low acceptance rate error clean the LED housing to remove any dust oils or microscopic particles that may be interfering with the function of the validator 3 It is important to remember that even though the A6 has automatically calibrating sensors any time a board is changed the unit must manually be told to calibrate the sensor in order to ensure reliable acceptance 4 All repairs should be performed following the repair manual wiring diagrams and disassembly procedures in the ICT RMA guide Classification of Failure Bill acceptor failure can be broadly classified into the four following areas based off of observation of the operation state startup 1 Entry into test mode fails 2 Bill acceptor fails to completely initialize or power up 3 Low acceptance rate 4 The bills fail to follow the bill path smoothly Trouble Shooting Flow Charts 1 Test mode fails to be entered Check connector to PC toll is not NO Power LED on CPU Board Power is supplied to CPU Check Power line hames do not ON Board NO LED Adjustment out of YES Range 1 Repl
8. 01100 Generate a pulse to emulate credit output DipSW1 Hook Signal 0 The dipswitch settings for the bank of eight dipswitches on the side of the bill acceptor Stacker Open 0 DipSW2 The dipswitch settings for the bank of four dipswitches on the side of the bill acceptor Hook Signal The hook sensor in the back of the bill acceptor When the sensor is open and unblocked it will display 0 When an object is blocking the sensor and depressing the teeth it will display 1 Stacker Open When the stacker is correctly attached it will display 0 Otherwise it will display 1 Exit Click here to close this dialogue box BILL MOTOR TEST When the Bill Motor Test is pressed this box will appear on the right side of the program window Motor Stop Stop the motor Motor Forward Move the motor forwards The speed of the motor 20ms will appear in the top of the window Motor Backward Raster 2Oms Move the motor backwards The speed of the motor per 20ms will appear in the top of the window Motor Stop Motor Forward Click here to close this dialogue box Motor Backward Exit STACKER MOTOR TEST When Stacker Motor Test is pressed this box will appear on the right of the program window Stacking Motor Status Stacking Active Stacking motor test When a successful stack is complete a 0 will appear in the top window otherwise a 1 will appear Exit Click here to close this dialogue box Stacking Ac
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10. A6 amp V6 amp N6 amp S6 Bill Validator Service Manual International Currency Technologies www ictgroup com tw Contents 1 Chapter 1 Model Number 2 2 Chapter 2 General 4 Dimensions sise ar O n EERE ees 4 Component 5 6 Pin Assignrmierit 55455 7 jer m 9 Dip Switch Setting 17 Collecting Bills eure cre 18 CIC ARMIN Gs EE 19 When a Bill is jammed in the Acceptor 20 Operation 21 3 Chapter 3 Disassembly amp Assembly Procedure 22 4 Chapter 4 Trouble Shooting 29 5 Chapter 5 Adjustment Manual amp Download 43 6 Chapter 6 Parts and Assembly 52 Chapter 1 Model Number 6 6 56 6 Model Number Detail Model Number Configuration VV BCDEF G H Model Number Voltage amp Interface Hardware Stacker Size Bezel Mounting Kit Protocol Software Currency 1 MO OO DW gt Number of Denomination Example A6 13S0P USD 4 1 Model Number A Product Name
11. AA227 G Remove Cash box Check Anti Pull Back Lever A21840 Push and release it to see if it goes back to proper position Is the lever Anti Pull Back set back to its proper position Replace spring Anti Pullback NO G10340 or refer to other error code Chapter 4 Bill Acceptor Error Code Two Blinks Check DIP Switch 7 to verify the setting Harness Disable OFF Harness Enable ON Insert several Bills Is the LED blinking for testing Check your machine s external controller to verify harness enable setting Refer to A6 110V 12V Inhibit settings Chapter 4 Bill Acceptor Error Code Three Blinks Verify sensor calibration for proper values Recommend to replace LED Board 3BA AA227 A if value LED 1 2 3 4 5 over 240 after calibration 15 the LED blinking Bill Acceptor Error Code Three Blinks Sensor Problems Use TTA613 Tools to calibrate sensors to proper value 15 the LED blinking Verify new LED Board sensor values Replace LED Board 227 Test it with several bills Clean Lower and Upper Bill path and recalibrate or replace sensor board 3BA AA27 D Check all connectors for the LED Board CPU Board looking for assembly errors Chapter 4 Bill Acceptor Error Code Five Blinks Test units with several Bills Reset Cash Box 15 the LED blinking Replace different cash bo
12. ace LED Board YES Adjustment LED out of NO Range Check Sensor Board do 5 5 not work Replace LED Board NO Transfer Motor do not 5 work NO STACKER Motor do not work NO YES Replace CPU Board Switch do not work INPUT SENSOR do EM work 2 Bill acceptor error code Number of flashes me 0505507 3 Low acceptance rate Low acceptance not accept bills Not accept specific bills V Use TTA613 software to verify proper sensor values If sensor 1 2 3 4 5 are over 240 during being validated by a white card Replace LED Board 3 227 8 Check DIP Switch setting refer to corresponding bills Has that problem been solved Use TTA613 tools to check software version If incorrect reload correct software Test units with several bills YES Has the problem been solved Use TTA613 tools to verify proper sensor value Replace defective parts as necessary Chapter 4 Bill Acceptor Error Code One Blink Remove bills from cash box and close box 15 the bill path clear Is the diagnostic LED blinking Insert several Bills for testing or refer to other error code Is the LED blinking Replace Sensor Board Anti Pullback 3BA
13. cated on your floppy CD Make sure Choose the CPU type is MB90F549 Speed as 16MHZ COM1 port or COM2 depends on your computer configurations Press Search to load the Currency Flash File that you want to use Click Auto 16 Microcontroller with Flash Memory Writer 10 CPU MB90F549 Speed 16MHz IE COM1 Download D isl Address Set Start FFFFFFH gt Bytes 040000H Write File FOFTWARE UPDATE A6 BRZ M25_BRA2_V6 MHX Search S Erase E Blank Check B Write Verify VV Read 8 Information 4 Remember During the download the L4 LED will become orange and flash When it s finished The L4 LED will stay orange Press Reset Start key to reset the Programmer The LED will now flash as normal green The new Flash File will be stored on the FP 001 Programmer Now Function 2 PC Target 1 Switch the programmer to L2 position L2 LED on the top will stay green PCTarget 2 The 14 LED will be flashing If not Please push the Reset Start key to reset Programmer and Bill Acceptor Also make sure programming dipswitch is on Program position 3 Repeat Step 3 as shown function 1 to launch application software Flash16 exe located on your floppy CD to download new Flash File directly to Bill Acceptor That means at this time The FP 001 Programmer just like a path to communicate between you PC and Bill Acceptor No Flas
14. h file will stores on FP 001 Programmer Function Programmer Target 1 Switch the programmer to L3 position the L3 on the top LED will stay green Programmer gt Target 2 The 4 LED will be flashing if not please switch to L1 and push the Reset Start key to reset download programmer to make sure it flashes Switch back to L3 after it is flashing Also make sure Programming dipswitch is on Normal position 3 At this time it s ready to program the Bill Acceptor by using FP 001 Programmer 4 Press the Start Switch one time Wait a few seconds The L4 will turn red and flashes It means it s programming erasing and verifying LED Display As Follow 1 RED Starts 2 OFF Erasing 3 RED Flashing Verifying 4 ORANGE Finish 5 When it is finished L4 LED will stay orange Now Press Start switch again to let the Bill Acceptor auto adjust sensor Remember in the front of the Bill Acceptor LED will stay green Insert a testing white card The BA will eject the Card after finished adjusting 6 Press Start key one more time The Bill Acceptor will automatically power cycle it The Bill Acceptor just finished Updating new flash 7 Now you can take this pre programmed FP 001 Programmer to another Bill Just simply connecting the 45 cable from PH port on the Programmer to Bill Acceptor s RJ 45 port Just repeat Function 3 Programmer Target to program every B
15. ial port on your computer 2 ICT Programmer Part Number FP 001 Wiring 1 Connect the female end of the download cable WEL 087 to your computer 2 Connect the male end of the download cable to COM2 on the FP 001 3 Connect the RJ45 Cable to FP 001 and the Bill Acceptor Make sure that on the FP 001 switch setting is on L2 and Normal Main Screen Reset Button COM Setting 2 System Device Validate Test Syst Device Validate Option All ROM User LED Sensor Positios Dipswi Reset Resets the testing sofware To reset the bill acceptor press the PSEST START button on FP 001 System Information This area will show the current firmware version of your bill acceptor Press the RESET START button to retrieve the information COM Setting 2 about Setup Page ComPort nn Comi Com2 9600 8 1 Show RS Data Changes the COM port which the computer uses Test Mode Test Mode IO Test Bill Motor Test Stacker Motor Test Auto VR Adjust VR Test Exit When you click on Test Mode these options will appear Exit Click here to exit test mode 10 TEST When you click IO Test this box will appear on the right hand corner of the program window npu 0 Left Right Input Right Input 0 Pulse The bill insertion sensors When an object is in blocking them they will display 1 DipSW1 00000010 Pulse DipSW2 000
16. ill Acceptor on this time For Most Customer just go to Function for updating units Because all the programmers has been pre programmed at factory For Download amp Debug Units If there is any issue happened after update new software Please check out the floppy CD came with the download device Insert floppy CD into the computer and open disk A We recommend you copy the entire disk to your local hard drive before running it Go into Sensor Adjusting Tools folder There is a self executable file called TTA613 After you run this software it will bring up the following screen L TTA613 File Edit View Favorites Tools Help Back j Search history 22001 X A Address 1 TTA613 y Y a 920918 920918 613 TTA613 A6 LED bmp A6_Sensor Select an item to view its description See also My Documents My Network Places My Computer Chapter 5 FP 001 Trouble Shooting Flow Chart Has that problem been solved Use TTA613 tools to Replace CPU verify sensor value Board Or refer to 3BA AA227 A corresponding error code Has that problem been solved Use TTA613 tools to verify sensor value Use FW16 exe PC Or refer to Tools to download corresponding error code directly to the BA Diagnostic Software To use this software with your ICT A6 V6 Bill Acceptor you will need the following 1 An available ser
17. or to the 117V AC power cable WEL M012 see pg 13 for pin out info 9 pin connector pin out assignments Pin 1 NEUTRAL INHIBIT Pin 6 117V AC NEUTRAL Power Pin 2 NEUTRAL ENABLE Pin 7 CREDIT RELAY N O Pin 3 HOT ENABLE Pin 8 CREDIT RELAY Common Pin 4 117V AC HOT Power Pin 9 Reserved Pin 5 Earth Ground IMPORTANT On 117V AC units the Earth Ground must be located inside the machine Dual in line 30 pin peripheral connector 6 117V AC pin out assignments 1121314156 7189110 11 12 13114 15 16 17 18 19 20121 22 23 24 25 261 27 28 29 30 Pin 1 CREDIT RELAY COM Pin 16 CREDIT RELAY N O Pin 2 Reserved Pin 17 Reserved Pin 3 NEUTRAL ENABLE Pin 18 HOT ENABLE Pin 4 117VAC NEUTRAL Power Pin 19 KEY Pin 5 NEUTRAL INHIBIT Pin 20 117VAC HOT Power Pin 6 KEY Pin 21 EARTH GROUND Pin 7 Reserved Pin 8 Reserved Pin 9 Reserved Pin 10 Reserved Pin 11 Reserved Pin 12 Reserved Pin 13 Reserved Pin 14 Reserved Pin 15 Reserved Pin 22 Reserved Pin 23 Reserved Pin 24 Reserved Pin 25 Reserved Pin 26 Reserved Pin 27 Reserved Pin 28 Reserved Pin 29 Reserved Pin 30 Reserved Caution f Turn off power before connecting or disconnecting the bill validator suoreorunuruo QUE oururo DAAE UMpay
18. p Failure Use Live Outlet Replace CPU Board Harness Missing Pins have a short Replace Harness 18 the correct voltage 110V 12V being used 15 that harness right for the voltage requirement Use proper harness or cable for desired power supply Chapter 4 9 Wrong Credit Output Insert several Bills for testing Has that problem been solved Check to seeifa credit multiplier is Verify BA credit output independently Has that problem been solved being used on the machine Check Harness Replace CPU board 3BA AA227 A4 if necessary ICT tech support Chapter 5 Adjustment Manual amp Download Firmware FP 001 Programmer User Manual Product Overview The ICT FP 001 Programmer is designed to easily update the 7 Series Bill Acceptor Flash ROM Cable Connection 1 Connect RS 232 cable to PC amp Programmer COM1 Port COM2 Port 2 Connecting RJ 45 cable from PH port on the Programmer to Bill Acceptor s RJ 45 port Operation Manual PC Programmer 1 Switch the programmer to L1 position the L1 on the top LED will stay green PC gt Programmer 2 The L4 LED will be flashing If not Please push the Reset Start key to reset Programmer Also make sure the programming dipswitch is on Normal Position 3 Launch application software Flash16 exe lo
19. tion Main Base Assembly LED Housing Assembly Operation Flowchart POWER ON CPU ROM RAM TEST VALID STACKER TEST YES STAND BY MOTOR FWD DATASAMPLING MOTOR STOP BILL FEED OUT TO STACKER VEND OUTPUT BILL STACK YES FULL ON TEST MODE REJECT mU YES BILL REJECT LED OFF STOP YES LED OFF BILL REMOVED Chapter 3 Disassembly amp Assembly Procedure 1 Remove Cash Box Slide White Button 3 Remove P C B Cover Na Press and Pull 2 Remove 4 Screws on Bezel Bezel Chapter 3 4 Remove 3 screws from the CPU board and disconnect the 5 connectors on the underside of the board 5 Press the release levers and slide out the LED Housing Assembly LED Housing Assembly Chapter 3 Disassembly Transfer Unit 1 Remove 1 screw on the main base underside Then take out the transfer unit
20. tive Exit AutoVR AUTO VR ADJUST Seni Send When Auto VR Adjust is pressed EEPROM VR EEPROM this box will appear on the right Range Range of the program window Fm LA eem Insert the white calibration card Range Range Sen2 Sens LE EE eer pu LL eee card in one inch and return the white calibration card automatically Range Range when it is finished Sen3 EEPROM Any defective sensors will be Range noted by a red background in Adjust the sensor window Range to start the adjusting process The bill acceptor will draw the Exit Click here to close this dialogue box VR Tes AD Sensor 0 Senl 255 Sen4 255 Sen 255 Senb 255 Sens 255 MAG8 0 IDA1 240 IDA4 240 VR TEST When Auto VR Test is pressed this box will appear on the right side of the program window LED Light When this button is pressed all LEDs will be turned inside of the bill acceptor You will see the screen on the left Any one of the sensors SEN1 5 5 that has a value of less than 255 indicates defective sensor Exit Click here to close this dialogue box Chapter 6 uidg 1813 4 200 GLXEN OOZOLW LO 7ZZVV Vde eqnd que Buuds 076019 098 2 5 g 19 e deo 1985081
21. tor to the side of the bill validator and the 9 pin connector to the 12V DC power cable part no CU 961 1 see pg 16 for pin out info 9 pin connector pin out assignments Pin 1 INHIBIT Pin 6 Reserved Pin 2 INHIBIT Pin 7 CREDIT Pin 3 Reserved Pin 8 CREDIT Common Pin 4 Reserved Pin 9 GND Power Pin 5 12V DC Power Dual in line 30 pin peripheral connector 12V DC pin out assignments 1 2 16 17 31415 6 7 8 9 10 11 12113 14 15 18 19120 21 22 23 24 25 26 27 28 29 30 Pin 1 CREDIT Common Pin 16 CREDIT N O Pin 2 12VDC Power Pin 17 Reserved Pin 3 ENABLE Pin 18 ENABLE Pin 4 Reserved Pin 19 KEY Pin 5 INHIBIT Pin 20 INHIBIT Pin 6 KEY Pin 21 Reserved Pin 7 Reserved Pin 22 Reserved Pin 8 Reserved Pin 23 Reserved Pin 9 Reserved Pin 24 Reserved Pin 10 GND Power Pin 25 Reserved Pin 11 Reserved Pin 12 Reserved Pin 13 Reserved Pin 14 Reserved Pin 15 Reserved Pin 26 Reserved Pin 27 Reserved Pin 28 Reserved Pin 29 Reserved Pin 30 Reserved Caution f Turn off power before connecting or disconnecting the bill validator A6 Pin out Assignments Pulse for 117V AC For the 117 AC version of the bill validator connect the 30 pin connector one end of the harness part WEL M008 A to the side of the unit and the 9 pin connect
22. x Use finger to block Stacker Sensor Board 3BA AA227 C 15 the LED blinking Replace Stacker Sensor Board 3BA AA227 C Chapter 4 Bill Acceptor Error Code Six Blinks Test unit with several Bills Reset Cash Box Is the LED blinking Test unit with several Bills Power down Unit Remove Cash Box Power Back on again to verity if Stacker Cap A21220 set properly Is the LED blinking Replace Motor Assembly Stacker 3MB MOT02001 Chapter 4 4 Bill Jam Call ICT Tech Support Department Replace New Cash Box Has that problem been solved Test unit with several Bills Check if anything is blocking the bill path or has been vandalized Check Lever Anti pullback 21840 Chapter 4 5 No Led Status No Error Code Refer to power failure guide Are the LEDs Blinking in the front Insert several Does the Bills for testing Bill Acceptor show an Error Code Check all Replace LED connectors amp Board to error coding number Chapter 4 6 Noisy Motor at stacking Has that problem been solved Insert several Bills for testing Replace Motor assembly stacker 3MB MOT02001 Chapter 4 7 Noisy Motor at startup as that problem been solved Insert several Bills for testing Replace Motor assembly driver 01001 Chapter 4 8 Power U
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