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I nstallationand M aintenance M anual

1. 044 1142 044 1144 044 1146 044 1148 Spacer Rod 5 16 in Threaded Rod 12 in OAW 15 in OAW 18 in OAW 39 24 in OAW O Model 138 LRSS 45 Parts Drawing Dibujo de Partes del Modelo 138 LRSS 45 TT SEE PAGE 45 FOR SHEAVE RETAINERS VEA LA PAGINA 45PARA RETENEDORES DE POLEA DETAIL A DETALLE A SECTION B B a SECCION B B See Page 46 for Slave Connection Vea la P gina 46 para la Conexi n Esclavada 40 O Model 138 LRSS 45 Parts List a Lista de Partes del Modelo 138 LRSS 45 See Page 25 for Information on How To Order Replacement Parts OAW Vea la P gina 25 para informaci n sobre como jee BR x lar ordenar partes de repuesto El Recommended Spare Parts Highlighted P n 53 In Gray Jp E A 4 Partes de Repuesto Recomendadas im se Resaltan en Gris Motor C Face B 05605 Spur Plate Stiffener Specify Length 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC B 14786 Coupling Long Spur Channel 4AC Speed Reducer B 14787 Coupling Short Spur Channel R 00153 40R RH 40 1 Ratio B 15370 Spur Roller Bracket R 00153 40L LH 40 1 Ratio G 00571 004 K Bracket 6 1 2 in Channel Coupling kit Motor To Reducer 1 3 8 in Dia Spur Roller Sprocket 50B13 x 1 in Bore 1 Groove W out Spring 2 29 32 in Between Brackets Shaft Key 1 4 in Sq x 1 in
2. 14 1 2 in 18 1 2 in 22 1 2 in 32 1 2 in 44 1 2 in 56 1 2 in 68 1 2 in 78 1 2 in 90 1 2 in Adjustable Foot Assembly Specify Length V Belt Shield Joint O Model 138 LRC 90 Parts Drawing Grrrod Dibujo de Partes del Modelo 138 LRC 90 5 39 28 23 A 27 28 VTT ADA ON d j A ET J v Pp 33 22 14 28 7 34 35 36 g SEE PAGE 45 FOR SHEAVE RETAINERS 37 38 VEA LA PAGINA 45 PARA RETENEDORES DE POLEAS PF 4 Z7 Pd dl Q DA LL dmm A 42 M ff ur Y P4 a E at y eS n p j H ff Pre jj MN H fy ANY r 4D gt iN Y f f E 20 AL Y 38 n DETAIL B NE DETALLE B ae i CEE Ho i 32 DETAIL A DETALLE A 52 j A S SECTION C C 48 49 SECCION C C See Page 46 for Slave Connection Vea la Pagina 46 para la Conexion Esclavada 28 Model 138 LRC 90 Parts List Lista de Partes del Modelo 138 LRC 90 See Page 25 for Information on How To Order Replacement Parts Vea la Pagina 25 para informaci n sobre como ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris 030 2034 R 00152 20R R 00152 20L 090 203 066 105 066 109 029 101 B 15427 098 1505 098 1681 040 307 041 300 B 15110 B 15112 041 919 B 15981 066 1315 066 1325 B 05477 B 03102 B 03092 Motor Fo
3. 26 LRC 90 Parts Drawing amp List 28 LRC 60 Parts Drawing amp List 30 LRC 45 Parts Drawing amp List 32 LRC 30 Parts Drawing amp List 34 LRS 45 Parts Drawing List 36 LRS 30 Parts Drawing List 38 LRSS 45 Parts Drawing amp List 40 LRSS 30 Parts Drawing amp List 42 138 ACC Sheave Retainers 44 LRC LRS amp LRSS Sheave Retainers 45 Slave Connection Parts Drawing 46 Tabla de Contenido Se ales de Advertencia 3 INTRODUCCION Recepci n y Desembalaje 4 INSTALACION Medidas de Seguridad al Instalar 4 Instalaci n de los Soportes 5 Instalaci n de los Soportes de Techo 6 Montaje uus a tena Sines cd aaa 7 Conectando las Bandas V 8 Secciones Descuadradas 10 Curva o Espuela Motriz Esclavada 11 Ajuste de Presi n 12 Equipo El ctrico suoi sess 14 OPERACION Seguridad en la Operaci n 16 Arranque del Transportador 16 MAINTENIMIENTO Seguridad en el Mantenimiento 17 Lubricaci n uc esta sd cle ses teens 17 Reemplazo de la Banda 18 Tensi n de la Banda 20 Alineaci n y Tension de la Cadena 21 Resolviendo Problemas 22 Lista de Mantenimiento Preventivo 24 PARTES DE REPUESTO Como Ordenar Repuestos 25 138 ACC Dibujo amp Lista de Partes 2
4. ds 2 3 Remove sprockets and chain guard back plate as necessary so conveyors can be connected together Fasten conveyors together with butt couplings and pivot plates Figure 7A Page 7 Attach chain guard back plate to bottom of conveyor frame Figure 11A Install sprockets and keys on shafts and align by placing straight edge across the face of both sprock ets Adjust as needed and tighten set screws Install chain around sprockets and insert connecting link Figure 12A Detail A Tighten chain by adjusting take up block NOTE If conveying in one direction only position take up block on slack side of chain In conveying in both directions position take up block at bottom of chain as shown in Figures 11A and 12A Install chain guard front plate FIGURE 11A CONNECTING CHAIN SPROCKET CONECTOR DE CATARINA CADENA Gi O Curva o Espuela Motriz Esclavada COMO INSTALAR LA CADENA IMPULSADORA Mesias 2 3 KEY TAKE UP BLOCK CHAIN GUARD BLOQUE TENSOR FRONT PLATE CUBIERTA FRONTAL DE LA GUARDA Remueva las catarinas y la cubierta de la guarda de cadena para poder conectar los dos transportadores Junte los transportadores con las placas pivote y de uni n Figura 7A P gina 7 Una la cubierta interior de la guarda con la parte de abajo de la estructura Figura 11A Instale las catarinas y los candados de
5. umo O Ceiling Hanger Installation If conveyors are to be used in an overhead application ceil ing hangers may have been supplied in place of floor sup ports Figure 6A shows how a ceiling hanger mounts to a convey or section Ceiling hangers should be mounted at section joints For safety information concerning conveyors mount ed overhead refer to Installation Safety Precautions on Page 4 NOTE When installing ceiling hanger rods in an existing building all methods of attachment must comply with local building codes FIGURE 6A O Instalaci n de los Soportes de Techo Si los transportadores van a ser usados en aplicaciones a reas o superiores soportes colgantes del techo pudieron haber sido suministrados en vez de los soportes de piso La Figura 6A muestra como un soporte colgante de techo se instala en un transportador Los soportes colgantes deben montarse en la uni n de las secciones Para infor maci n de seguridad respecto al montaje de transporta dores a reos refi rase a Medidas de Seguridad al Instalar en la p gina 4 NOTA Cuando se instalan varillas colgantes al techo en una construcci n existente todos los m todos de uni n deben cumplir con los c digos locales de construcci n CEILING HANGER ROD VARILLA COLGANTE AL TECHO SIDE CHANNEL CANAL LATERAL PIPE RETAINER 7 ABRAZADERA MOUNTING BOLTS TORNILLO DE MONTAJE _ SPACER
6. IMPORTANT IMPORTANTE Installation Manual and de Instalaci n Maintenance y Manual Mantenimiento with Safety Information con Informaci n sobre Seguridad and Parts List y Lista de Partes RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY PARTES DE REPUESTO RECOMENDADAS SE RESALTAN EN GRIS Model 138 ACC LRC Effective February 2007 Supercedes February 2004 LRS amp LRSS Bulletin 583 138 ACC HYTROL CONVEYOR CO INC COPYRIGHT 2007 HYTROL CONVEYOR CO INC 138 LRC O Table of Contents Wamng SIBIIS cusa iadadsXx rara 3 INTRODUCTION Receiving and Uncrating 4 INSTALLATION Installation Safety Precautions 4 Support Installation 5 Ceiling Hanger Installation 6 Conveyor Set Up 7 Connecting the V Belts 8 Racked Sections 10 Slave Driven Curve or Spur 11 Pressure Adjustment 12 Electrical Equipment 14 OPERATION Operation Safety Precautions 16 Conveyor Start Up 16 MAINTENANCE Maintenance Safety Precautions 17 Lubrication uua cuenta en hae ewe Rees 17 Belt Replacement 18 Belt Tension Adjustment 20 Drive Chain Alignment and Tension 21 Trouble Shooting 22 Maintenance Checklist 24 REPLACEMENT PARTS How To Order Replacement Parts 25 138 ACC Parts Drawing amp List
7. Replace bearing Tighten set screw Tighten chain Check capacity of conveyor and reduce load to recommended level Have electrician check and correct as necessary Relubricate per manufacturer s recommendations For HYTROL reducer refer to separate manual SOLUTION Check capacity of conveyor and reduce load to recommended level Re position take up sheaves in hole closer to double groove sheaves Loosen spring tension on pressure rollers in area of stalled rollers See Minimum Pressure Adjustment in Operation section of this manual Tighten spring tension on pressure rollers in area of stalled rollers See Minimum Pressure Adjustment in Operation section of this manual Loosen bolt and adjust spring tension as required Check for burs or foreign material behind angles Replace and re adjust O Resolviendo Problemas Los siguientes cuadros describen posibles problemas que pueden ocurrir en la operaci n de un transportador motorizado RESOLVIENDO PROBLEMAS DE TRANSMISION PROBLEMA El transportador no arranca o el motor se 1 El motor est sobrecargado detiene frecuentemente 2 El motor pasa demasiada corriente 1 Desgaste excesivo de la cadena motriz y las catarinas 2 Funcionamiento muy ruidoso Motor o reductor recalentado CAUSA Falta de lubricaci n en la cadena causando su extensi n lo cual crea una cadena inapropiada Los catarinas est n desalineadas La cadena est fl
8. 18 in Long Tangent Channel RH Long Straight Channel 12 in thru 18 in OAW 24 in OAW Short Straight Channel LH Spur 12 in thru 18 in OAW Specify LH Spur 24 in OAW RH Spur 12 in thru 18 in OAW Specify RH Spur 24 in OAW Spur Roller Bracket 1 3 8 in Spur Roller 2 29 32 in Between Brackets 4 13 32 in Between Brackets 5 29 32 in Between Brackets 7 13 32 in Between Brackets 8 29 32 in Between Brackets 10 13 32 in Between Brackets 11 29 82 in Between Brackets 13 13 32 in Between Brackets 14 29 32 in Between Brackets 16 13 32 in Between Brackets 17 29 32 in Between Brackets 19 13 32 in Between Brackets 20 29 82 in Between Brackets 1 3 8 in Dia Roller Specify BR 1 3 8 in Dia Single Groove Roller Specify BR 1 3 8 in Dia Single Groove Roller Specify BR 1 3 8 in Tapered Roller Specii Spacer Rod 5 16 in Threaded Rod 12 in OAW 15 in OAW 18 in OAW 24 in OAW O Model 138 LRS 30 Parts Drawing Grrrod Dibujo de Partes del Modelo 138 LRS 30 5831 2725 52 54 5 23 7 4 t gt ie 14 22 27 37 EU 29 24 36 55 51 1 12 35 2 ag 28 29 13 7 at ag 401 44 e gt 59 2 43 45 ST 28 56 58 SEE PAGE 45 FOR Y m SHEM E RETAINERS 16 60 2m VEALA PAGINA 45 PARA RETENEDORES DE POLEAS oy E gt s De LES o 48 T a7 bw pa d 26 i DETAIL B DETALLE B 5 56 57 sa 28 26 71 41 g 2a 4 28 d K L3 7 a i
9. B 16269 B 16270 B 16274 004 B 16274 005 B 16274 006 Two Grooves 2 9 16 in Between Brackets Two Grooves 3 13 32 in Between Brackets 4 9 32 in Between Brackets 5 5 32 in Between Brackets 6 in Between Brackets B 16274 007 B 16274 008 B 16274 009 B 16274 010 B 16274 011 B 16274 012 B 16274 013 6 7 8 in Between Brackets 7 3 4 in Between Brackets 8 5 8 in Between Brackets 9 15 32 in Between Brackets 10 11 32 in Between Brackets 11 7 32 in Between Brackets 12 1 16 in Between Brackets Part No OAW Description B 16274 014 B 16274 015 B 16274 016 B 16274 017 12 15 16 in Between Brackets 13 13 16 in Between Brackets 14 11 16 in Between Brackets 15 17 32 in Between Brackets 1 9 in Dia Spur Roller 24 in OAW G 00420 014 G 00420 028 B 01982 041 B 01982 055 B 01982 069 Without Spring 1 3 4 in Between Brackets Without Spring 3 1 2 in Between Brackets 5 1 8 in Between Brackets 6 7 8 in Between Brackets 8 5 8 in Between Brackets B 01982 083 B 01982 097 B 01982 111 B 01982 125 B 01982 138 10 1 2 in Between Brackets 12 1 8 in Between Brackets 13 7 8 in Between Brackets 15 5 8 in Between Brackets 17 1 4 in Between Brackets B 01982 152 B 01982 166 B 06533 B 06535 176 B 06534 B 03935 B 01982 176 G 00486 176 19 in Between Brackets 20 3 4 in Between Brackets One Groove Roller 1 3 8 in Dia 12 in thru 18 in OAW Spec
10. ESPACIADOR JAM NUT CONTRA TUERCA _ SUPPORT PIPE TUBO DE SOPORTE JAM NUT CONTRA TUERCA LOCK BOLT TORNILLO CANDADO O Conveyor Set Up Re check the match mark numbers to see that adjoining sections are in proper sequence and follow these steps below to set up the conveyor 1 Mark a chalk line on floor to locate center of the con veyor Floor Mounted Conveyors 2 Place the drive section in position 3 Install remaining sections placing end without support on extend pivot plate of previous section Figure 7B 4 Complete installation of Joint V Belt Shield item 54 in Parts List on Page 27 1 Remove top bolt from butt coupling on v belt side of adjoining section 2 Join sections and 3 Reinstall bolt through butt coupling side channel and v belt shield 5 Fasten sections together with butt couplings and pivot plates Figure 7A Hand tighten bolts only at this time 6 Connect V belts per instructions on Page 8 7 Check to see that all ACC bed sections are square Refer to Page 10 for Instructions on How To Square The Beds 8 Spurs LRS or LRSS are attached to side of ACC with K brackets as shown in Figure 8A 9 Curves LRC or spurs that have no drive may be slave driven from ACC See Page 11 for instructions on connecting the drive chain FIGURE 7A SIDE CHANNEL CANAL LATERAL MOUNTING BOLT TORNILLO DE MONTAJE FIGURE 7B
11. Long 2 Groove 4 13 32 in Between Brackets 50 Riveted Roller Chain 2 Groove 5 29 32 in Between Brackets Connector Link 50 Roller Chain 2 Groove 7 13 32 in Between Brackets Motor Base Assembly Specify OAW 2 Groove 8 29 32 in Between Brackets Motor Base Support Angle LH B 16282 006 10 13 32 in Between Brackets Motor Base Support Angle RH B 16282 007 11 29 32 in Between Brackets Take Up Bolt 3 8 16 x 2 1 4 in Long B 16282 008 13 13 32 in Between Brackets Hex Jam Nut Heavy 3 8 16 B 16282 009 14 29 32 in Between Brackets V Belt Drive B 16282 010 16 13 32 in Between Brackets Chain Guard Back Plate B 16282 011 17 29 32 in Between Brackets Chain Guard Front Plate B 16282 012 19 13 32 in Between Brackets Chain Guard Mounting Angle B 16282 013 20 29 32 in Between Brackets Acorn Nut 3 8 16 1 3 8 in Dia Roller One Groove Specify BR Threaded Spacer 12 in OAW 1 3 8 in Dia Roller Two Grooves Specify BR Threaded Spacer 15 in OAW 1 3 8 in Dia Roller Specify BR Threaded Spacer 18 in OAW O Ring 1 8 in Dia Threaded Spacer 24 in OAW End Guard Specify OAW i LS Type Pivot Plate 1 1 8 in Flange 024 1216 V Idler Sheave 4 in O D x 5 8 in Bore 4 in High B 21900 Take Up Sheave Spacer 1 7 8 in High 040 5034 Hex Head Cap Screw 5 8 11 x 3 1 2 in Long Floor Support Frame 040 407 Hex Head Cap Screw 1 2 13 x 4 in Long 6 in High Specify OAW 041 201 Hex Jam Nut 1 2 13 7 in High Specify
12. O Operation Safety Precautions A Only trained employees shall be permitted to operate conveyors Training shall include instruction in operation under normal conditions and emergency situations B Where employee safety is dependent upon stopping and or starting devices they shall be kept free of obstructions to permit ready access C The area around loading and unloading points shall be kept clear of obstructions which could endanger personnel D No person shall ride the load carrying element of a conveyor under any circumstances unless that person is specifically authorized by the owner or employer to do so Under those circumstances such employ ee shall only ride a conveyor which incorporates within its supporting Structure platforms or control stations specifically designed for carrying personnel Under no circumstances shall any person ride on any ele ment of a vertical conveyor Owners of conveyors should affix waming devices to the conveyor reading Do Not Ride Conveyor E Personnel working on or near a conveyor shall be instructed as to the location and operation of pertinent stopping devices F A conveyor shall be used to transport only material it is capable of handling safely G Under no circumstances shall the safety characteristics of the con veyor be altered if such alterations would endanger personnel H Routine inspections and preventive and corrective maintenance pro grams shall be conducted to insure that
13. See Parts List for correct replacement number Pages 26 amp 27 See NOTES in page 19 TO REPLACE BELT 1 Using knurled nuts lower belt away from tread rollers in section belt is being replaced Remove five tread rollers from each end of section Remove all pressure rollers Replace belt and all rollers Adjust accumulating pressure per instructions on Page 12 Oo RON MODEL LRC LRS LRSS Check Overall Frame Width OAW Figure 19B 2 Determine degree of curve or spur See respective Parts List for correct replacement num ber Pages 28 thru 42 See NOTES in page 19 TO REPLACE BELT 1 Note how old belt is installed 2 Remove all tread rollers 3 Replace belt and all rollers 4 Adjust belt tension per instructions on Page 20 CAUTION During installation do not use tools such as screw drivers wrenches etc or damage to the V belts could occur O Reemplazo de la Banda MODELO ACC 1 Revise el largo de la secci n en la que se repone la banda 2 Determine si se necesita una banda larga o corta Figura 19A 3 Vea en la Lista de Partes el numero correcto de la refacci n p ginas 26 y 27 Vea las Notas p gina 19 PARA REEMPLAZAR LA BANDA 1 Usando las tuercas de ajuste baje la banda de los rodillos de transportaci n en la secci n donde se repone la banda 2 Remueva los cinco rodillos de transportaci n en ambos lados de la secc
14. amp LRS use standard B section industrial grade V belts Non Glass Core these belts may either be purchased from HYTROL or local suppli ers NOTA Longitudes especiales de bandas V son usadas en los transportadores ACC amp LRSS Se recomien da obtener el repuesto en HYTROL Los Modelos LRC amp LRS usan bandas V tipo indus trial de seccion B estandar Nucleo Sin Vidrio Estas bandas pueden comprarse en HYTROL o con dis tribuidores locales 19 O Belt Tension Adjustment MODEL ACC Take up brackets with sheaves are located at both ends of conveyor section to adjust belt tension Figure 19A To tighten belt remove take up sheave and re position in another hole closer to double groove sheave To loosen belt move take up sheave in opposite direction NOTE it is recommended that both take up sheaves be moved when making adjustments O Tensi n de la Banda MODELO ACC Los soportes con poleas est n ubicados en ambos lados de la secci n del transportador para ajustar la tensi n de la banda Figura 19A Para apretar la banda remueva la polea tensora y reubique en otra perforaci n mas cercana a la polea de banda V Para aflojar la banda mueva la polea tensora en la direc ci n contraria NOTA Es recommendable que ambas poleas tensoras se muevan cuando se hagan ajustes MODEL LRC amp LRS The Models LRO amp LRS have
15. etiquetas de control y otros materiales obsoletos los cuales se prestan para confundir al operador DISPOSITIVOS DE SEGURIDAD A Todos los dispositivos de seguridad incluyendo la conexi n de dispositivos el ctricos deben ser dispuestos para operar en una manera de autoprotecci n es decir si se presenta una p rdida de corriente o un fallo en el mismo dispositivo no debe presentarse una situaci n peligrosa B Paradas de Emergencia y Reactivadores Los controles del transportador deber n estar dispuestos de tal manera que en caso de una parada de emergencia se requerir un activador o arrancador manual en la ubicaci n donde la parada de emergencia se present para reanudar la operaci n del transportador o transportadores y el equipo asociado C Antes de volver a poner en marcha un transportador que haya sido detenido por una emergencia debe revisarse y determinar la causa de la parada El dispositivo de arranque deber ser asegurado antes de intentar corregir o remover la causa que origin la parada a no ser que la operaci n del transportador sea necesaria para determinar la causa o para remover sin peligro la causa de la parada Refi rase a ANSI Z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and OSHA Standard Number 29 CFH 1910 147 The Control of Hazardous Energy Lockout Tagout 15 OPERATION OPERACION ume
16. para mover el objeto m s pesado PRECAUCION Apretar la banda demasiado puede causar que el transportador se detenga FIGURE 13B TREAD ROLLERS RODILLOS m DRIVING V BELT BANDA V MOTRIZ SNUB SHEAVE POLEA DE RETORNO SHEAVE ADJUSTMENT BOLT TORNILLO DE RETORNO WRONG SNUBBED CORRECTO TOO MUCH INCORRECTO DEMASI ADO APRETADO 13 14 O Electrical Equipment WARNING Electrical controls shall be installed and wired by a qualified electrician Wiring information for the motor and controls are furnished by the equipment manufac turer CONTROLS Electrical Code All motor controls and wiring shall conform to the National Electrical Code Article 670 or other applica ble articles as published by the National Fire Protection Association and as approved by the American Standards Institute Inc CONTROL STATIONS A Control stations should be so arranged and located that the operation of the equipment is visible from them and shall be clearly marked or labeled to indicate the function controlled B Aconveyor which would cause injury when started shall not be started until employees in the area are alerted by a signal or by a designated person that the conveyor is about to start When a conveyor would cause injury when started and is automatically controlled or must be controlled from a remote location an audible device shall be provided which can be clearly
17. 12 in thru 18 in OAW 24 in OAW Outside Channel 12 in thru 18 in OAW Specif B 15334 24 in OAW B 14865 18L 18 in Long Tangent Channel LH B 14865 18R 18 in Long Tangent Channel RH G 02680 1 3 8 in Dia Roller Specify BR B 15156 1 3 8 in Dia Single Groove Roller Specify BR B 15157 1 3 8 in Dia Single Groove Roller Specify BR B 15371 1 3 8 in Tapered Roller Specify BR Spacer Rod 5 16 in Threaded Rod 044 1142 12 in OAW 044 1144 15 in OAW 044 1146 18 in OAW 044 1148 24 in OAW O Model 138 LRS 45 Parts Drawing Dibujo de Partes del Modelo 138 LRS 45 43 35 Le D 36 3 864 36 40 39 42 4 ax A seg 3 44 DETALLE A See Page 46 for Slave Connection Vea la P gina 46 para la Conexi n Esclavada 5S 57 18 des 2 25 4 28 18 38 20 T 185 93 2 SEE PAGE 45 FOR AT 2 SHEAVE RETAINERS Tu 56 VEA LA PAGINA 45PARA S 5 RETENEDORES DE POLEAS 41 39 1 bro f T 50 38 40 Le 3g Y 48 5 66 la DETAIL B DETALLE B 61 5B 54 60 DETAIL A a SECTION C C SECCION C C 3 pP ut p 5 v 4 P i id 66 68 Model 138 LRS 45 Parts List Lista de Partes del Modelo 138 LRS 45 See Page 25 for Information on How To Order Replacement Parts Vea la Pagina 25 para informacion sobre como ordenar partes de repuesto 1 Recommended Spare Parts Highlighted In Gray 030 2034 R 00152 20R R 00152 20L 028 1005 0
18. 173 24 in OAW B 05477 040 105 040 106 040 107 Threaded Section Spacer Curve Position Specify BR Threaded Section Spacer Straight Position 10 in BR Bolt 13 in BR Bolt 16 in BR Bolt B 05477 022 B 03102 B 03092 B 03091 041 201 22 in Pipe Take Up Bracket Specify BR Threaded Take Up Rod Specify Length Sheave Take Up Angle Hex Jam Nut 1 2 13 024 1216 098 1565 041 104 043 104 043 204 V Idler Sheave 4 in O D x 5 8 in Bore Spacer 687 1 D x 1 in O D x 25 Long Hex Nut 5 8 11 Flat Washer 5 8 in I D Split Lockwasher 5 8 in 1 D 040 5031 B 03195 024 1226 B 21900 040 5034 Hex Head Cap Screw 5 8 11 x 2 3 4 in Long Fixed Idler Bracket Specify BR Flat Idler Sheave 5 1 2 in O D x 5 8 in Bore Take Up Sheave Spacer Hex Head Cap Screw 5 8 11 x 3 1 2 in Long 024 12431 043 101 049 5285 B 14487 V Idler Sheave 2 1 2 in O D x 3 8 in Bore Flat Washer 5 16 1 D Flange Locknut 3 8 16 Spur Plate 12 in thru 18 in OAW Specify B 15406 B 05605 B 14784 B 14785 24 in OAW Spur Plate Stiffener Specify Length Coupling Long Spur Channel Coupling Short Spur Channel Spur Roller Bracket B 15369 B 04519 G 00571 004 B 16268 12 in thru 18 in OAW 24 in OAW K Bracket 6 1 2 in Channel 1 3 8 in Dia Spur Roller 12 in thru 18 in OAW Specify One Groove Without Spring 1 11 16 in Between Brackets
19. 300 Hex Jam Nut Heavy 3 8 16 098 1505 Spacer 13 32 in 1 D x 3 4 in O D x 1 1 8 in Long Inside V Belt Guard B 05275 14 in Long RH Reducer 12 in thru 15 in OAW 16 in Long RH Reducer 18 in thru 24 in OAW 14 in Long LH Reducer 12 in thru 15 in OAW 16 in Long LH Reducer 18 in thru 24 in OAW Outside V Belt Guard 14 in Long 12 in thru 15 in OAW 16 in Long 18 in thru 24 in OAW Chain Guard Back Plate RH Reducer LH Reducer Chain Guard Front Plate 041 919 Acorn Nut 3 8 16 Inside Channel B 15975 12 in thru 18 in OAW B 14834 24 in OAW Outside Channel B 15976 thru 18 in OAW B 14835 in OAW Tangent Channel LH B 15984 18L thru 18 in OAW B 14866 18L in OAW 18 in Tangent Channel RH B 15984 18R 12 in thru 18 in OAW B 14834 18R 24 in OAW B 14860 Coupling Angle B 14756 Butt Coupling E V Belt Drive 066 13065 B 108 12 in thru 18 in OAW 066 1308 B 116 24 in OAW B 05477 Threaded Section Spacer Strait Portion 040 105 10 in BR Bolt 040 106 13 in BR Bolt 040 107 16 in BR Bolt B 05477 022 22 in BR Pipe B 03102 Take Up Bracket Specify BR Threaded Section Spacer Curve Portion Specify BR 56 57 58 59 60 61 OAW 1 B 03092 B 03091 041 201 024 1216 098 1565 041 104 043 104 043 204 040 5031 B 03195 024 1226 024 12431 Threaded Take Up Rod Specify Length Sheave Take Up
20. 33 64 in I D x 1 1 4 in O D x 3 4 in Long Hex Head Cap Screw 1 2 13 x 2 in Long Hex Head Cap Screw 1 2 13 x 3 in Long Suspension Angle End Roller Suspension Angle 3 Roller 4 Roller Shoulder Bolt Suspension Angle Carriage Bolt 1 4 20 x 2 3 4 in Long Carriage Bolt 1 4 20 x 3 1 2 in Long OAW 1 gt r as y aH AE BR s be ur 043 400 041 901 093 106 093 1285 090 220 044 120 044 121 049 308 B 15957 090 2549 B 09799 092 159 049 317 B 15441 B 02107 B 02109 B 02111 B 00911 PT 085265 Finishing Washer 12 Adjustment Nut Suspension Angle Spring Roller Suspension Spring End Roller Suspension Red Vinyl Plastisol Cap Cross Brace Rod 70 in Long Cross Brace Rod 6 in Long Turnbuckle Frame Channel LH 4 ft Long 5 ft Long 6 ft Long 7 1 2 ft Long 8 ft Long 10 ft Long Frame Channel RH 4 ft Long 5 ft Long 6 ft Long 7 1 2 ft Long 8 ft Long 10 ft Long Butt Coupling 1 3 8 in Dia Roller Specify BR 1 3 8 in Dia Roller One Groove S O Ring 1 8 in Dia End Guard Specify OAW V Belt Shield Self Tapping Hex Screw 1 4 in Dia x 3 4 in Long Nip Point Guard MS Type Pivot Plate 1 1 2 in Flange 4 in High 1 7 8 in High Floor Support Frame 6 in High Specify OAW 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 1 2 in
21. Angle Hex Jam Nut 1 2 13 V Idler Sheave 4 in O D x 5 8 in Bore Spacer 687 I D x 1 in O D x 25 Long Hex Nut 5 8 11 Flat Washer 5 8 in 1 D Split Lockwasher 5 8 in 1 D Hex Head Cap Screw 5 8 11 x 2 3 4 in Long Fixed Idler Bracket Specify BR Flat Idler Sheave 5 1 2 in O D x 5 8 in Bore Sheave 2 1 2 in O D x 3 8 in Bore with Spacer 043 101 Flat Washer 5 16 in 1 D 049 5285 Flange Locknut 3 8 in 16 One Groove Roller 1 3 8 in Dia 12 in thru 18 in OAW Specify BR B 06535 176 1 9 in Dia 24 in OAW Two Groove Roller 12 in thru 18 in OAW Specify BR Tread Roller 1 3 8 in Dia 12 in thru 18 in OAW Specify BR B 01982 176 1 9 in Tapered 24 in OAW Straight Portion G 00486 176 1 9 in Tapered 24 in OAW Curve Portion O Ring 1 8 in Dia 090 2548 12 in thru 18 in OAW 090 255 24 in OAW B 09799 End Guard Specify OAW 092 159 V Belt Shield 049 317 Self Tapping Hex Screw 1 4 20 x 3 4 in Long LS Type Pivot Plate 1 1 8 in Flange G 00248 4 in High 1 7 8 in High Floor Support Frame 6 in High Specify OAW 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 1 2 in High Specify OAW 14 1 2 in High Specify OAW 18 1 2 in High Specify OAW 90 1 2 in High Specify OAW Center Support Leg Specify Length Adjustable Foot Assembly Specify Length TAPERED ROLLER CURVE B 02111 B 00909 B 00911 Inside Channel
22. B 15348 B 14839 B 15349 Short Straight Channel LH Spur 12 in thru 18 in OAW Specify LH Spur 24 in OAW RH Spur 12 in thru 18 in OAW Specify RH Spur 24 in OAW B 15246 B 15372 B 15373 B 15374 Spur Roller Bracket 1 3 8 in Spur Roller 1 11 16 in Between Brackets 2 9 16 in Between Brackets 3 13 32 in Between Brackets B 15248 004 B 15248 005 B 15248 006 B 15248 007 B 15248 008 4 9 32 in Between Brackets 5 5 32 in Between Brackets 6 in Between Brackets 6 7 8 in Between Brackets 7 3 4 in Between Brackets B 15248 009 B 15248 010 B 15248 011 B 15248 012 B 15248 013 8 5 8 in Between Brackets 9 15 32 in Between Brackets 10 11 32 in Between Brackets 11 7 32 in Between Brackets 12 1 16 in Between Brackets B 15248 014 B 15248 015 B 15248 016 B 15248 017 B 15248 018 12 15 16 in Between Brackets 13 13 16 in Between Brackets 14 11 16 in Between Brackets 15 17 32 in Between Brackets 16 13 32 in Between Brackets B 15248 019 B 15248 020 B 15248 021 B 15248 022 B 15248 023 17 9 32 in Between Brackets 18 1 8 in Between Brackets 19 in Between Brackets 19 7 8 in Between Brackets 20 23 32 in Between Brackets B 15248 024 G 02680 B 15156 B 15157 B 15371 21 19 32 in Between Brackets 1 3 8 in Dia Roller Specify BR 1 3 8 in Dia Single Groove Roller Specify BR 1 3 8 in Dia Single Groove Roller Specify BR 1 3 8 in Tapered Roller Specify BR
23. Bearing 1 in Bore 18 049 305 External Retaining Ring 1 in Dia Shaft B 14388 Drive Shaft Specify BR 14 098 1541 Spacer 1 in I D x 1 1 4 in O D x 29 32 in Long B 14386 Drive Shaft with Slave Specity BR 46 O Slave Connection Parts Drawing amp Part List Dibujo y Lista de Partes de la Conexion Esclavada See Page 25 for Information on How To Order Replacement Parts Vea la Pagina 25 para informacion sobre como ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris 099 496 042 559 049 551 028 134 090 203 029 101 Chain Guard Back Plate Chain Guard Front Plate Chain Guard Mounting Bracket Acorn Nut 3 8 16 Take Up Block arriage Bolt 5 16 18 x 2 in Long Wing Nut 5 16 18 Sprocket 50B16 x 1 in Bore Shaft Key 1 4 in Sq x 1 in Long 50 Roller Chain 10 029 201 Connector Link 50 Roller Chain O NOTES HYTROL www hytrol com HYTROL CONVEYOR COMPANY INC 2020 Hytrol Drive Jonesboro Arkansas 72401 U S A Phone 870 935 3700 EFFECTIVE FEBRUARY 2007 Printed by Master Printing 2 07
24. CADENAS PLACED ON ALL CHAIN GUARDS l WARNING e ADVERTENCIA NEVER START CONVEYOR UNTIL PERSONNEL ARE CLEAR NUNCA ARRANCAR EL TRANSPORTA DOR HASTA QUE TODO EL PERSONAL ESTE ALEJADO NEVER LUBRICATE OR REPAIR WHILE CONVEYOR IS RUNNING NUNCA LBRCARO REPARAR MIENTRAS EL TRANSPORTADOR ESTE EN FUNCIONAMENTO NEVER RUN THE CONVEYOR WITH GUARDS REMOVED NUNCA HACER FUNCIONAR EL TRANSPORTADOR CON LAS GUARDAS REMOVIDAS NEVER PUT YOUR HANDS ON THE CONVEYOR OR IN THE NUNCA coLocan as NTRO DEL TRANSPORTADOR CONVEYOR WHEN IT IS RUNNING o NEVER ALLOW ANY PART OF YOUR BODY TO COME IN CONTACT NUNCA PERMITIR QUE ALGUNA PARTE DEL CUERPO ESTE ENCONTACTO CON LAS WITH THE CONVEYOR PULLEYS WHILE IT IS RUNNING POLEAS DEL TRANSPORTADOR MIENTRAS ESTE EN FUNCIONAMIENTO IT IS THE EMPLOYERS RESPONSIBILITY TO IMPLEMENT THE ABOVE AND ES RESPONSABILIDAD DE LOS SUPERVISORES IMPLEMENTAR LAS SE ALES ALSO TO PROVIDE ADEQUATE PROTECTION FOR ANY PARTICULAR USE ANTERIORES Y TAMBIEN PROVEER LA ADECUADA PROTECCION PARA OPERATION OR SERVICE CUALQUIER USO OPERACION O SERVICIO PARTICULAR DO NOT REMOVE THIS SIGN FROM THIS MACHINE NO REMUEVA ESTA SENAL DE LA MAQUINA COLOCADAS EN LA UNIDAD MOTRIZ DE TODOS LOS TRANS PORTADORES MOTORIZADOS PLACED AT DRIVE OF ALL POWERED CONVEYORS INTRODUCTION This manual provides guidelines and procedures for installing operating and maintaining your conveyor A complete parts list is provided with rec
25. CENTER DRIVE SECTION SECCION DE LA AAA SE 3 INTERMEDIATE OR TAIL SECTION SECCION INTER MEDIA O FINAL MATCH MARK NUMBERS ETIQUETAS ACC DE ARMADO 2 O Montaje Revise las Etiquetas de Secuencia de Armado para asegu rarse que las secciones est n unidas en el orden correcto y tome los siguientes pasos para armar el transportador Toss Marque con tiza una l nea en el suelo para ubicar el cen tro del transportador 2 Coloque la secci n motriz en posici n 3 Instale las secciones restantes colocando el extremo sin soporte en la placa pivote del soporte de la secci n anterior Figura 7B Complete la instalaci n de la union de la guarda de la banda V parte 54 en La Lista de Partes de la P gina 27 Remueva el tornillo superior de la placa de uni n del lado de la banda V de la secci n adjunta Unir las secciones reinstalar el tornillo superior a trav s de la placa de uni n el canal lateral y la guarda de la banda V Sujete las secciones con placas de uni n y placas piv ote Figura 7A Apriete los tornillos manualmente Conecte las Bandas V usando las instrucciones de la p gina 8 Verifique que todas las secciones ACC de cama est n encuadradas Vea la p gina 10 para instrucciones de como encuadrar las camas Espuelas LRS o LRSS est n a un lado del ACC con un soporte K como se muestra en Figura 8A Curvas LRC
26. LH Reducer 18 in thru 24 in OAW Outside V Belt Guard 14 in Long 12 in thru 15 in OAW 16 in Long 18 in thru 24 in OAW Chain Guard Back Plate RH Reducer LH Reducer Chain Guard Front Plate Acorn Nut 3 8 16 Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel B 15980 thru 18 in OAW Specify B 14837 OAW Tangent Channel LH B 15984 18L thru 18 in OAW B 14866 18L OAW 18 in Tangent Channel RH B 15984 18R 12 in thru 18 in OAW B 14866 18R 24 in OAW B 14860 Coupling Angle B 14756 Butt Coupling V Belt Drive 066 607 B 136 12 in thru 18 in OAW 066 1326 B 158 24 in OAW B 05477 Threaded Section Spacer Curve Portion Specify BR Threaded Section Spacer Straight Portion 040 105 10 in BR Bolt 040 106 13 in BR Bolt 040 107 16 in BR Bolt B 05477 022 22 in BR Pipe B 03102 Take Up Bracket Specify BR OAW BR 1 B 03092 B 03091 041 201 024 1216 098 1565 041 104 043 104 043 204 040 5031 B 03195 024 1226 024 12431 043 101 049 5285 Threaded Take Up Rod Specify Length Sheave Take Up Angle Hex Jam Nut 1 2 13 V Idler Sheave 4 in O D x 5 8 in Bore Spacer 687 1 D x 1 in O D x 25 Long Hex Nut 5 8 11 Flat Washer 5 8 in I D Split Lockwasher 5 8 in 1 D Hex Head Cap Screw 5 8 11 x 2 3 4 in Long Fixed Idler Bracket Specify BR Flat Idler Sheave 5 1
27. a take up bracket located near the center on the underside of the conveyor To adjust the belt tension loosen the jam nuts on the take up screw and move take up sheave as indicated in Figure 20A MODEL LRSS Belt take up is provided at the spur pointed end of the Model LRSS Figure 20B To adjust loosen mounting bolt and move sheave until proper tension is reached Re tighten mounting bolt FIGURE 20A JAM NUT CONTRA TUERCA TAKE UP SCREW TORNILLO TENSOR TAKE UP SHEAVE POLEA TENSORA TIGHTEN APRETAR AFLOJAR DRIVING IDLER BELT SHEAVES BANDA POLEAS DE MOTRIZ RETORNO MODELO LRC amp LRS Los Modelos LRC amp LRS tienen un soporte tensor ubi cado en la parte inferior del transportador cerca del centro Para ajustar la tensi n de la banda afloje las contra tuercas en el tornillo tensor y mueva la polea tensora como se muestra en la Figura 20A MODELO LRSS El tensor de la banda se encuentra en el extremo del Modelo LRSS Figura 20B Para ajustar afloje el tornillo de montaje y mueva la polea hasta alcanzar la tensi n apropiada Apriete nuevamente el tornillo FIGURE 20B r BELT BANDA TAKE UP SCREW TORNILLO TENSOR SHEAVE POLEA DE BANDA V TAKE UP BRACKET SOPORTE TENSOR SHEAVE MOUNTING BOLT TORNILLO DE MONTAJE DE LA POLEAS O Drive Chain Alignment and Tension
28. all safety features and devices are retained and function properly I Personnel should be alerted to the potential hazard of entanglement in conveyors caused by items such as long hair loose clothing and jewel ry J As a general rule conveyors should not be cleaned while in operation Where proper cleaning requires the conveyor to be in motion and a haz ard exists personnel should be made aware of the associated hazard O Conveyor Start Up Before conveyor is turned on check for foreign objects that may have been left inside conveyor during installation These objects could cause serious damage during start up After conveyor has been turned on and is operating check motors reducers and moving parts to make sure they are working freely CAUTION Because of the many moving parts on the conveyor all personnel in the area of the conveyor need to be warned that the conveyor is about to be started Medidas de Seguridad en la Operacion A Solo se debe permitir operar los transportadores a empleados entre nados El entrenamiento debe incluir instrucciones de operaci n bajo condiciones normales y en situaciones de emergencia B Donde la seguridad de los trabajadores dependa de dispositivos de parada y o arranque stos deber n mantenerse libres de obstrucciones para permitir un acceso r pido C El rea alrededor de los puntos de carga y descarga debe mantenerse libre de obstrucciones las cuales podr an poner en
29. hasta obtener la tensi n correcta de la cadena Figuras 21B 8 21C Apriete los tornillos de montaje 4 Lubrique la cadena de acuerdo a las instrucciones de lubricaci n 5 Coloque la guarda de cadena para que no interfiera con la transmisi n CAUTION Never remove chain guards while the con veyor is running Always replace guards uu e RE PRECAUCION Nunca remueva la guarda de cadena mientras el transporta Ew dor est en fun after adjustments are DRIVE SHAFT SET SCREWS REDUCER cionamiento Siempre SPROCKET TORNILLOS CANDADOS SPROCKET vuelva a colocar las made EJE DE TRANSMISION FIGURE 21B MOTOR BASE PLATE _ MOUNTING PLACA DEL MOTOR 2 BOLTS BASE P TORNILLOS DE N a MONTAJE PULLEY TAKE UP POLEA BOLTS MOTRIZ UU WT 3 3 TORNILLOS M __ TENSORES DRIVE PULLEY MOTOR REDUC REDUCER SPROCKET ER DRIVE SPROCKET CATARINA DE LA MOTOR REDUCTOR CATARINA DEL POLEA MOTRIZ MOTRIZ REDUCTOR uen guardas despu s de que se hayan hecho GEAR REDUCER los ajustes REDUCTOR FIGURE 21C ci ts CHAIN TOO TIGHT CHAIN TOO LOOSE REQUIRES EXTRA POWER CADENA DEMASIA CADENA DEMASIADO TENSA DO FLOJA REQUIERE MAS POTENCIA SPROCKET CENTERS CENTROS DE CATARINAS APPROX 1 4 OR NT Bead 2 OF SPROCKET CENTERS 1 4 O 2 DE CENTROS DE CATARINAS APROX 22 O Trouble S
30. heard at all points along the conveyor where personnel may be present The warning device shall be actuated by the controller device starting the conveyor and shall continue for a required period of time before the con veyor starts A flashing light or similar visual warning may be used in conjunction with or in place of the audible device if more effective in particular circumstances Where system function would be seriously hindered or adversely affected by the required time delay or where the intent of the warning may be misinterpreted i e a work area with many different conveyors and allied devices clear concise and legible warning shall be provided The warning shall indicate that conveyors and allied equipment may be started at any time that danger exists and that per sonnel must keep clear The warnings shall be provided along the conveyor at areas not guarded by position or loca tion C Remotely and automatically controlled conveyors and conveyors where operator stations are not manned or are beyond voice and visual contact from drive areas loading areas transfer points and other potentially hazardous loca tions on the conveyor path not guarded by location position or guards shall be furnished with emergency stop buttons pull cords limit switches or similar emergency stop devices O Equipo El ctrico ADVERTENCIA Los controles el ctricos deben ser conectados e i nsta lados por un electricista calificado L
31. los ejes y al nelos en frente de las dos catarinas Ajuste como sea necesario y apriete los tornillos Ponga la cadena alrededor de las catarinas e inserte el conector de cadena Figura 12A Detalle A Apriete la cadena ajustando el bloque tensor NOTA Si el transportador corre en una sola direcci n ponga el bloque tensor en el lado flojo de la cadena Si corre en ambas direcciones ponga el bloque debajo de la cadena como se muestra en Figuras 11A y 12A Coloque la placa frontal de la guarda cadena r ACORN NUT CANDADO TUERCA CIEGA CHAIN GUARD BACK PLATE PLACA INTERIOR DE LA GUARDA WING NUT MOUNTING BRACKET TUERCA MARIPOSA PLACA DE MONTAJE 11 12 FIGURE 12A DRIVE V BELT BANDA V SLAVED UNIT SHEAVE __ POLEA ACANALADA DE Ts LA UNIDAD ESCLAVADA DRIVE UNIT SHEAVE POLEA ACANALADA DE LA UNIDAD MOTRIZ CHAIN GUARD BACK PLATE CUBIERTA INTERIOR DE LA GUARDA O Pressure Adjustment MODEL ACC Figure 13A The ACC is equipped with suspension angles that support the pressure rollers and hold the drive V belt in contact with the tread rollers Knurled nuts allow the conveyor to be fine ly adjusted for minimum pressure accumulation To make this adjustment follow the steps listed below 1 With conveyor running reduce pressure on all tread rollers to zero by loosening the knurled adjustment nuts 2 Place heav
32. o espuelas que no tienen unidad motriz pueden ser impulsadas por modelos ACC Vea las instrucciones en la p gina 11 para conectar la cadena motriz SIDE CHANNEL CANAL LATERAL BUTT COUPLINGS ACOPLES DE EXTREMO PIVOT PLATE PLACA PIVOTE STATIONARY SUPPORT SOPORTE ESTACIONARIO MATCH CENTER MARKS SUPPORTS ETIQUETAS SOPORTE GUARDA DE ARMADO CENTRAL EXTREMA LRC FIGURE 8A MATCH MARK NUMBERS ETIQUETAS DE ARMADO O Connecting the V Belts ACC The double groove sheave located at one end of each con veyor section is used to connect the driving V belts of the conveyor The groove in which each belt is placed is pre determined at the factory Refer to Figure 8B Beginning with the drive bed section the drive V belt is installed in the outside groove of the sheave From this point on in both directions the belts will alternate from inside to outside groove Figure 9A Note that take up sheaves have been installed to align the V Belt with the respective grooves on the double groove sheaves See Figure 9B FIGURE 8B ADJOINING CONVEYOR CHANNEL ESTRUCTURA DEL TRANS PORTADOR ADYACENTE SPUR CHANNEL ESTRUCTURA DE ESPUELA K BRACKET SOPORTE K DETAIL A O Conectando las Bandas V ACC La polea de doble ranura de la banda V que esta ubicada a un lado del transportador se usa para conectar las ban das V del transportador La ranura en que se coloca cad
33. para establecer un programa preventivo la cual cubre principales componentes de su de mantenimiento est ndar COMPONENTE oe Semana Mensa rines Revisar Ruido Revisar la Temperatura Revisar los Tornillos de Montaje Revisar Ruido REDUCTOR Revisar la Temperatura Revisar el Nivel de Aceite RODAMIENTOS Revisar Ruido Foras a Rodi Revises rames ce Monge Revisar Ruido CADENA MOTRIZ Lubricar Revisar el Desgaste Revisar el Desgaste GATARMAS pears Tons Monje Revisar la Tension BANDAS V Revisar el Desgaste Revisar la Alineaci n de la Polea ESTRUCTURAL Revisi n General Tomillos flojos etc O How to Order Replacement Parts Hiytroi Conveyor Company Inc 50IIEBICR C X Fish NEA T SERIAL 978747 Included in this manual are parts drawings with complete replacement parts lists Minor fasteners such as nuts and bolts are not included When ordering replacement parts 1 Contact Dealer from whom conveyor was purchased or nearest HYTROL Distributor 2 Give Conveyor Model Number and Serial Number or HYTROL Factory Order Number 3 Give Part Number and complete description from Parts List 4 Give type of drive Example 8 End Drive 8 Center Drive etc 5 If you are in a breakdown situation tell us HYTROL Serial Number Located near Drive on Powered Models O Como Ordenar Partes de Repuesto Hiytroi Conveyor Compa
34. 066 109 4L310 18 in thru 24 in OAW 029 101 50 Riveted Roller Chain 029 201 Connector Link 50 Roller Chain Motor Base Assembly B 05537 RH Reducer 12 in thru 15 in OAW Specify B 05536 018 RH Reducer 18 in OAW B 05534 024 RH Reducer 24 in OAW B 08543 LH Reducer 12 in thru 15 in OAW Specify B 08544 018 LH Reducer 18 in OAW B 08545 024 LH Reducer 24 in OAW B 15462 Motor Base Support Angle LH B 15463 Motor Base Support Angle RH 040 307 Take Up Bolt 3 8 16 x 2 1 4 in Long 041 300 Hex Jam Nut Heavy 3 8 16 098 1505 Spacer 13 32 in 1 D x 3 4 in O D x 1 1 8 Long Inside V Belt Guard B 05275 14 in Long RH Reducer 13 in BR 16 in Long RH Reducer 15 in thru 39 in BR 14 in Long LH Reducer 13 in BR 16 in Long LH Reducer 15 in thru 39 in BR Outside V Belt Guard 14 in Long 12 in thru 15 in OAW 16 in Long 18 in thru 24 in OAW Chain Guard Back Plate RH Reducer LH Reducer Chain Guard Front Plate 041 919 Acorn Nut 3 8 16 Inside Channel B 15977 12 in thru 18 in OAW B 14832 24 in OAW as Outside Channel B 15978 thru 18 in OAW Specify B 14833 OAW Tangent Channel LH B 15984 18L thru 18 in OAW B 14866 18L OAW 18 in Tangent Channel RH B 15984 18R 12 in thru 18 in OAW B 14866 18R 24 in OAW B 14860 Coupling Angle B 14756 Butt Coupling V Belt Drive 066 614 B 124 12 in thru 18 in OAW 066 607 B 1
35. 1 4 in O D x 11 16 in Long B 14719 Flange Bearing Bracket 12 B 10776 Spacer 1 in I D x 1 1 4 in O D x 2 3 8 in Long 010 0022 2 Bolt Flange Bearing 1 in Bore 13 024 1282 Drive Sheave Double 5 3 4 in O D x 1 in Bore 14 049 305 B 14388 Drive Shaft Specify BR B 14386 Drive Shaft with Slave Specify BR External Retaining Ring 1 in Dia Shaft O 138 LRC LRS amp LRSS Sheave Retainers Drawings Gernot Retenedores de Polea Modelos 138 LRC LRS amp LRSS DRIVE END 12 24 OAW DRIVE END WITH SLAVE 12 24 OAW B 15126 In e 15 24 OAW IDLER END IDLER END WITH SLAVE 12 24 OAW B 15128 See Page 25 for Information on How To Order Replacement Parts Vea la P gina 25 para informaci n sobre como ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris Ref No Part No Description RER eerie LaL Sheave Retaining Bracket Idler Shaft B 14920 10 in BR B 14385 012 12 in OAW B 14921 13 in BR B 17066 15 in thru 24 in OAW B 14471 16 in thru 22 in BR Specify 9 B 22628 Idler Shaft with Slave B 07584 Bearing Pedestal 0 098 1538 Spacer 1 in 1 D x 1 1 4 in O D x 13 16 in Long 010 3012 Pillow Block Bearing 1 in Bore 11 098 169 Spacer 1 in 1 D x 1 1 4 in O D x 1 5 8 in Long B 14719 Flange Bearing Bracket 12 024 128 Drive Sheave Single 5 3 4 in O D x 1 in Bore 010 0022 2 Bolt Flange
36. 2 in O D x 5 8 in Bore Sheave 2 1 2 in O D x 3 8 in Bore with Spacer Flat Washer 5 16 in 1 D Flange Locknut 3 8 in 16 One Groove Roller 1 3 8 in Dia 12 in thru 18 in OAW Specify BR B 06535 176 1 9 in Dia 24 in OAW 090 2548 090 255 B 15157 B 15371 044 1142 044 1144 044 1146 044 1148 Two Groove Roller 12 in thru 18 in OAW Specify BR Tread Roller 1 3 8 in Dia 12 in thru 18 in OAW Speci O Ring 1 8 in Dia 12 in thru 18 in OAW 24 in OAW End Guard Specify OAW V Belt Shield 24 in OAW Only Self Tapping Hex Screw 1 4 20 x 3 4 in Long LS Type Pivot Plate 1 1 8 in Flange 4 in High 1 7 8 in High Floor Support Frame 6 in High Specify OAW 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 1 2 in High Specify OAW 14 1 2 in High Specify OAW 18 1 2 in High Specify OAW 22 1 2 in High Specify OAW 32 1 2 in High Specify OAW 44 1 2 in High Specify OAW 56 1 2 in High Specify OAW 68 1 2 in High Specify OAW 78 1 2 in High Specify OAW 90 1 2 in High Specify OAW Center Support Leg Specify Length Adjustable Foot Assembly Specify Length Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel 12 in i 24 in OAW Long Tangent Channel LH Long Tangent Channel RH 1 3 8 in Dia Roller Specify BR 1 3 8 in Dia Single Groove Roller S 1 3 8 in Dia Single Groove Roller Specify
37. 2 in thru 18 in OAW Specify B 15427 098 1505 098 1681 040 307 041 300 LH Reducer 24 in OAW Spacer 13 82 in I D x 3 4 in O D x 1 1 8 in Long Spacer 13 32 in I D x 1 in O D x 2 304 in Long Take Up Bolt 3 8 16 x 2 1 4 in Long Hex Jam Nut Heavy 3 8 16 B 05275 B 05120 B 06580 B 05558 Inside V Belt Guard 14 in Long RH Reducer 12 in thru 18 in OAW 16 in Long RH Reducer 18 in thru 24 in OAW 14 in Long LH Reducer 12 in thru 15 in OAW 16 in Long LH Reducer 18 in thru 24 in OAW B 05274 B 05119 B 15109 Outside V Belt Guard 14 in Long 12 in thru 15 in OAW 16 in Long 18 in thru 24 in OAW Chain Guard Back Plate RH Reducer B 15110 B 15112 041 919 B 15979 LH Reducer Chain Guard Front Plate Acorn Nut 3 8 16 Inside Channel 12 in thru 28 in OAW B 14836 B 15980 B 14837 24 in OAW Outside Channel 12 in thru 18 in OAW Specify 24 in OAW Long Straight Channel B 15987 B 14843 B 15986 B 14842 12 in thru 18 in OAW 24 in OAW Short Straight Channel RH Spur 12 in thru 18 in OAW Specify RH Spur 24 in OAW B 15985 B 14841 B 15983 B 14862 LH Spur 12 in thru 18 in OAW Specify LH Spur 24 in OAW 6 1 4 in Tangent Channel 12 in thru 18 in OAW 24 in OAW B 14860 B 14756 066 1318 066 1328 Coupling Angle Butt Coupling V Belt Drive B 133 12 in thru 18 in OAW B
38. 28 133 020 104 020 120 090 202 090 203 066 105 066 109 029 101 029 201 B 05537 B 05536 018 B 05534 024 B 08543 B 08544 018 B 08545 024 B 15462 B 15463 040 307 041 300 098 1505 041 919 B 15977 B 14832 B 15978 B 14833 B 15990 B 14849 B 15984 18L B 14866 L B 15984 18R B 14866 18R B 14860 B 14756 066 614 040 105 040 106 040 107 B 05477 022 B 03102 B 03092 B 03091 041 201 024 1216 098 157 041 104 043 104 043 204 040 5031 B 03195 024 1226 B 21900 040 5034 024 12431 043 101 049 5285 G 00571 004 Partes de Repuesto Recomendadas se Resaltan en Gris Description Motor Foot Mounted 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4A Speed Reducer RH 20 1 Ratio LH 20 1 Ratio Sprocket Reducer 50B12 x 1 in Bore Sprocket Drive Shaft 50B14 x 1 in Bore Sheave Motor 3 00 in O D x 5 8 in Bore Sheave Reducer 5 00 in O D x 3 4 in Bore Shaft Key 3 16 in Sq x 1 in Long Shaft Key 1 4 in Sq x 1 in Bore V Belt Motor to Reducer 4L270 13 in BR 4L310 15 in thru 39 in BR 50 Riveted Roller Chain Connector Link 50 Roller Chain Motor Base Assembly RH Reducer 12 in thru 15 in OAW Specify RH Reducer 18 OAW RH Reducer 24 OAW LH Reducer 12 in thru 15 in OAW Specify LH Reducer 18 in OAW LH Reducer 24 in OAW Motor Base Support Angle LH Motor Base Support Angle RH Take Up Bolt 3 8 16 x 2 1 4 in Long Hex Jam Nut Heavy
39. 3 8 16 Spacer 13 32 in I D x 3 4 in O D x 1 1 8 Long Inside V Belt Guard 14 in Long RH Reducer 12 in thru 15 in OAW 16 in Long LH Reducer 18 in thru 24 in OAW Outside V Belt Guard 14 in Long 12 in thru 15 in OAW 16 in Long 18 in thru 24 in OAW Chain Guard Back Plate RH Reducer LH Reducer Chain Guard Front Plate Acorn Nut 3 8 16 Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel 12 in thru 18 in OAW 24 in OAW Long Straight Channel 12 in thru 18 in OAW 24 in OAW Short Straight Channel RH Spur 12 in thru 18 in OAW RH Spur 24 in OAW LH Spur 12 in thru 18 in OAW LH Spur 24 in OAW 18 in Tangent Channel LH 12 in thru 18 in OAW 24 in OAW 18 in Tangent Channel RH 12 in thru 18 in OAW 24 in OAW Coupling Angle Butt Coupling V Belt Drive B 124 12 in thru 18 in OAW B 150 24 in OAW Threaded Section Spacer Curve Portion Specify BR Threaded Section Spacer Straight Portion 10 in BR Bolt 13 in BR Bolt 16 in BR Bolt 22 in BR Pipe Take Up Bracket Specify BR Threaded Take Up Rod Specify Length Sheave Take Up Angle Hex Jam Nut 1 2 13 V Idler Sheave 4 in O D x 5 8 in Bore Spacer 687 I D x 1 in O D x 25 Long Hex Nut 5 8 11 Flat Washer 5 8 in 1 D Split Lockwasher 5 8 in 1 D Hex Head Cap Screw 5 8 11 x 2 3 4 in Long Fixed Idler Bracket Specify BR Flat Idler Sh
40. 36 24 in OAW B 05477 Threaded Section Spacer Curve Portion Specify BR Threaded Section Spacer Strait Portion 040 105 10 in BR Bolt 040 106 13 in BR Bolt 040 107 16 in BR Bolt B 05477 022 22 in BR Pipe B 03102 Take Up Bracket Specify BR m OAW eds T e N B 03092 B 03091 041 201 024 1216 098 1565 041 104 043 104 043 204 040 5031 B 03195 024 1226 024 12431 043 101 049 5285 B 06533 B 06535 176 B 06534 B 03935 B 01982 176 G 00486 176 090 2548 090 255 B 09799 092 159 049 317 G 00248 B 15157 B 15371 044 1142 044 1144 044 1146 044 1148 Threaded Take Up Rod Specify Length Sheave Take Up Angle Hex Jam Nut 1 2 13 V Idler Sheave 4 in O D x 5 8 in Bore Spacer 687 1 D x 1 in O D x 25 Long Hex Nut 5 8 11 Flat Washer 5 8 in 1 D Split Lockwasher 5 8 in I D Hex Head Cap Screw 5 8 11 x 2 3 4 in Long Fixed Idler Bracket Specify BR Flat Idler Sheave 5 1 2 in O D x 5 8 in Bore Sheave 2 1 2 in O D x 3 8 in Bore with Spacer Flat Washer 5 16 in 1 D Flange Locknut 3 8 in 16 One Groove Roller 1 3 8 in Dia 12 in thru 18 in OAW Specity BR 1 9 in Dia 24 in OAW Two Groove Roller 12 in thru 18 in OAW Specity BR Tread Roller 1 3 8 in Dia 12 in thru 18 in OAW Specity BR 1 9 in Tapered 24 in OAW Straight Portion 1 9 in Tap
41. 6 LRC 90 Dibujo amp Lista de Partes 28 LRC 60 Dibujo amp Lista de Partes 30 LRC 45 Dibujo amp Lista de Partes 32 LRC 30 Dibujo amp Lista de Partes 34 LRS 45 Dibujo amp Lista de Partes 36 LRS 30 Dibujo amp Lista de Partes 38 LRSS 45 Dibujo amp Lista de Partes 40 LRSS 30 Dibujo amp Lista de Partes 42 Retenedores de Polea 138 ACC 44 Retenedores LRC LRS amp LRSS 45 Conexi n Esclavada 46 O Warning Signs In an effort to reduce the possibility of injury to personnel working around HYTROL conveying equipment warning signs are placed at various points on the equipment to alert them of potential dangers Please check equipment and note all warning signs Make certain your personnel are alerted to and obey these warnings Shown below are typ ical signs that are attached to this equipment ADVERTENCIA NO PONER EN MARCHA EL TRANSPORTADOR UNTIL PERSONNEL ARE CLEAR HASTA QUE TODO EL PERSONAL ESTE ALEJADO WARNING DO NOT START CONVEYOR PLACED ON ALL POWERED COLOCADAS EN TODOS LOS CONVEYORS NEAR DRIVE TRANSPORTADORES AND OR CONTROLS MOTORIZADOS CERCA AL MOTOR Y O LOS CONTROLES A PELIGRO Subirse sentarse caminar o viajar en el transportador en cualquier momento puede causar lesiones graves o incluso la muerte CONSERVE DISTANCIA ADANGER Climbing sitting walking or riding on conveyor at any time will cause severe Injur
42. 7 8 in High Floor Support Frame 6 in High Specify OAW 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 1 2 in High Specify OAW 14 1 2 in High Specify OAW 18 1 2 in High Specify OAW 22 1 2 in High Specify OAW 32 1 2 in High Specify OAW 44 1 2 in High Specify OAW 56 1 2 in High Specify OAW 68 1 2 in High Specify OAW 78 1 2 in High Specify OAW 90 1 2 in High Specify OAW Adjustable Foot Assembly Specify Length 43 Model 138 ACC Sheave Retainers Drawings Cavrrot Retenedores de Polea del Modelo 138 ACC DRIVE END 12 24 OAW DRIVE END WITH SLAVE 12 24 OAW B 15131 4 5 12 13 10 15 24 OAW IDLER END 4 r ge H 1 i e i B 15134 0 r A i 2 See Page 25 for Information on How To Order Replacement Parts Vea la P gina 25 para informaci n sobre como ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris PartNo Description Sheave Retaining Bracket Idler Shaft B 14920 10 in BR B 14385 12 in OAW B 14921 13 in BR B 17066 15 in thru 24 in OAW B 14471 16 in thru 22 in BR Specify B 15386 Idler Shaft with Slave B 07584 Bearing Pedestal 049 201 Spacer 1 in I D x 1 1 4 in O D x 1 8 in Long 010 3012 Pillow Block Bearing 1 in Bore 11 098 1537 Spacer 1 in I D x 1
43. AW Coupling Angle Butt Coupling B 120 12 in thru 18 in OAW B 144 24 in OAW Threaded Section Spacer Specify BR Take Up Bracket Specify BR Threaded Take Up Rod S Sheave Take Up Angle Hex Jam Nut 1 2 13 V Idler Sheave 4 in O D x 5 8 in Bore Spacer 687 1 D x 1 in O D x 25 Long Hex Nut 5 8 11 OAW BR q 4 Wo h fi E e do JL up 043 104 043 204 040 5031 B 03195 024 12431 043 101 049 5285 B 06533 B 06535 176 B 06534 B 03935 G 00486 176 090 2548 090 255 B 09799 092 159 049 317 044 1142 044 1144 044 1146 044 1148 Flat Washer 5 8 in I D Split Lockwasher 5 8 in I D Hex Head Cap Screw 5 8 11 x 2 3 4 in Long Fixed Idler Bracket Specify BR Sheave 2 1 2 in O D x 3 8 in Bore with Spacer Flat Washer 5 16 in 1 D Flange Locknut 3 8 in 16 One Groove Roller 1 3 8 in Dia 12 in thru 18 in OAW Specity BR 1 9 in Dia Roller 24 in OAW Two Groove Roller 12 in thru 18 in OAW Specify Tread Roller 1 3 8 in Dia 12 in thru 18 in OAW Specify BR 1 9 in Dia Roller 24 in OAW O Ring 1 8 in Dia 12 in thru 18 in OAW 24 in OAW End Guard Specify OAW V Belt Shield 24 in OAW Only Self Tapping Hex Screw 1 4 20 x 3 4 in Lg 24 OAW LS Type Pivot Plate 1 1 8 in Flange 4 in High 1 7 8 in High Floor Support Frame 7 in High Specify OAW 8 in
44. BR 1 3 8 in Tapered Roller Specify BR Spacer Rod 5 16 in Threaded Rod 12 in OAW 15 in OAW 18 in OAW 24 in OAW 32 O Model 138 LRC 45 Parts Drawing Dibujo de Partes del Modelo 138 LRC 45 41 40 SEE PAGE 45 FOR SHEAVE RETAINERS VEA LA PAGINA 45 PARA RETENEDORES DE POLEA 38 N s E gt E 46 N 45 Le 44 DETAIL B 3 DETALLE B m gt 5 474849 DETAIL A as 4 08 DETALLE A 25 28 A E 5 56 se 7 El SECTION C C SECCION C C See Page 46 for Slave Connection Vea la P gina 46 para la Conexi n Esclavada O Model 138 LRC 45 Parts List Lista de Partes del Modelo 138 LRC 45 See Page 25 for Information on How To Order Replacement Parts Vea la Pagina 25 para informacion sobre como ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris Motor Foot Mounted 030 2034 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4A Speed Reducer R 00152 20R RH 20 1 Ratio R 00152 20L LH 20 1 Ratio 028 1005 Sprocket Reducer 50B12 x 1 in Bore 028 133 Sprocket Drive Shaft 50B14 x 1 in Bore 020 104 Sheave Motor 3 00 in O D x 5 8 in Bore 020 120 Sheave Reducer 5 00 in O D x 3 4 in Bore 090 202 Shaft Key 3 16 in Sq x 1 in Long 090 203 Shaft Key 1 4 in Sq x 1 in Bore V Belt Motor to Reducer 066 105 4L270 12 in thru 15 in OAW
45. High Specify OAW 9 in High Specify OAW 11 1 2 in Pa Specify OAW 14 1 2 in High S in High Specify OAW in High Specify OAW in High Specify OAW in High Specify OAW in High Specify OAW 68 1 2 in High Specify OAW 78 1 2 in High Specify OAW 90 1 2 in High Specify OAW Center Support Leg Specify Length Adjustable Foot Assembly Specify Length Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel 24 in OAW 6 1 4 in Long Tangent Channel 1 3 8 in Dia Roller Specify BR 1 3 8 in Dia E Groove Roller Specity BR 1 3 8 in Dia Single G Roller S BR 1 3 8 in Tapered Ear Specity BR Spacer Rod 5 16 in Threaded Rod 12 in OAW 15 in OAW 18 in OAW 24 in OAW O Model 138 LRC 60 Parts Drawing Grrrod Dibujo de Partes del Modelo 138 LRC 60 CU 1 28 28 _SEE PAGE 45 FOR 28 SHE A E RETAINERS VEA LA PAGINA 45 PARA RETENE DORES DE POLEA DETAIL B DETALLE B a 9 3 but G Pa B u DETAIL A DETALLE A j 82 i Le 87 Fd F SECTION C C 52 53 SECCION C C See Page 46 for Slave Connection 30 Vea la P gina 46 para la Conexi n Esclavada Model 138 LRC 60 Parts List Lista de Partes del Modelo 138 LRC 60 5 See Page 25 for Information on How To Order Replacement Parts Vea la P gina 25 para informaci n sobre como ordenar partes de repuesto Recomme
46. INSTALACION Medidas de Seguridad al Instalar Transportadores y Equipos Relacionados GUARDAS Y PROTECCIONES Union del Equipo Cuando dos o m s piezas del equipo van unidas debe ponerse especial atenci n al rea de union para asegurar que las guardas adecuadas y los dispositivos de seguri dad est n presentes Excepciones de Protecci n Dondequiera que las guardas sean necesarias pero que la colocaci n de las mismas inhabilite el uso del transportador se proporcionar n se ales de adverten cia visibles en el rea o en el equipo en vez de las guardas Protecci n dada por Posici n o Ubicaci n Cuando sea neces ria la protecci n de los empleados contra posibles ries gos todas las partes del equipo que est n expuestas y en movimiento y que puedan presentar un peligro para ellos en sus puestos de trabajo ser n protegidas mec nica o el ctricamente o protegidas por su posici n o ubicaci n Cuando el transportador est instalado sobre pasillos corredores o puestos de trabajo se considera que est protegido nica mente por localizaci n o posici n si todas las partes en inadvertently come in contact with hazardous moving parts Although overhead conveyors may be guarded by location spill guard pan guards or equivalent shall be provided if the product may fall off the conveyor for any reason and if personnel would be endangered HEADROOM When conveyors are installed above exit passageways aisles or co
47. ION C C See Page 46 for Slave Connection Vea la P gina 46 para la Conexi n Esclavada 28 O Model 138 LRC 30 Parts List 5 Lista de Partes del Modelo 138 LRC 30 See Page 25 for Information on How To Order Replacement Parts Vea la P gina 25 para informaci n sobre como ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris Motor Foot Mounted 030 2034 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4A Speed Reducer R 00152 20R RH 20 1 Ratio R 00152 20L LH 20 1 Ratio 028 1005 Sprocket Reducer 50B12 x 1 in Bore 028 133 Sprocket Drive Shaft 50B14 x 1 in Bore 020 104 Sheave Motor 3 00 in O D x 5 8 in Bore 020 120 Sheave Reducer 5 00 in O D x 3 4 in Bore 090 202 Shaft Key 3 16 in Sq x 1 in Long 090 203 Shaft Key 1 4 in Sq x 1 in Bore V Belt Motor to Reducer 066 105 4L270 13 in BR 066 109 4L310 15 in thru 39 in BR 029 101 50 Riveted Roller Chain 029 201 Connector Link 50 Roller Chain Motor Base Assembly B 05537 RH Reducer 12 in thru 15 in OAW Specify B 05536 018 RH Reducer 18 in OAW B 05534 024 RH Reducer 24 in OAW B 08543 LH Reducer 12 in thru 15 in OAW B 08544 018 LH Reducer 18 in OAW B 08545 024 LH Reducer 24 in OAW B 15462 Motor Base Support Angle LH B 15263 Motor Base Support Angle RH 040 307 Take Up Bolt 3 8 16 x 2 1 4 in Long 041
48. M 1 4n 23 ey Le ns f lt d 63 34 m 3 64 i B 35 ed gt 3 55 55 DETAIL A DETALLE A SECTION C C SECCION C C 61 62 See Page 46 for Slave Connection Vea la P gina 46 para la Conexi n Esclavada 38 Model 138 LRS 30 Parts List Lista de Partes del Modelo 138 LRS 30 See Page 25 for Information on How To Order Replacement Parts Vea la Pagina 25 para informaci n sobre como ordenar partes de repuesto Part No Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris Description 030 2034 INI R 00152 20R R 00152 20L Motor Foot Mounted 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4A Speed Reducer RH 20 1 Ratio LH 20 1 Ratio 028 1005 028 133 020 104 020 120 090 202 Sprocket Reducer 50B12 x 1 in Bore Sprocket Drive Shaft 50B14 x 1 in Bore Sheave Motor 3 00 in O D x 5 8 in Bore Sheave Reducer 5 00 in O D x 3 4 in Bore Shaft Key 3 16 in Sq x 1 in Long 090 203 eoloocco 066 105 066 109 029 101 Shaft Key 1 4 in Sq x 1 in Bore V Belt Motor to Reducer 41270 12 in thru 15 in OAW 41310 18 in thru 24 in OAW 50 Riveted Roller Chain 029 201 B 15424 B 15426 B 15425 Connector Link 50 Roller Chain Motor Base Assembly RH Reducer 12 in thru 18 in OAW Specify RH Reducer 24 in OAW LH Reducer 1
49. OAW Angle Bracket 8 in High Specify OAW Angle Bracket 9 in High Specify OAW Flat Idler Sheave 3 1 4 in O D x 1 2 in Bore 11 1 2 in High Specify OAW Snub Return Idler Bracket 14 1 2 in High Specify OAW Hex Head Cap Screw 1 2 13 x 2 in Long 18 1 2 in High Specify OAW 024 12431 Sheave 2 1 2 in O D x 3 8 in Bore with Spacer 22 1 2 in High Specify OAW 043 101 Flat Washer 5 16 in I D 32 1 2 in High Specify OAW 049 5285 Flange Locknut 3 8 in 16 44 1 2 in High Specify OAW B 15995 Long Straight Channel 56 1 2 in High Specify OAW Short Straight Channel 68 1 2 in High Specify OAW LH Spur Specify BR B 02109 78 1 2 in High Specify OAW RH Spur Specify BR B 02111 90 1 2 in High Specify OAW Butt Coupling 50 B 00911 Adjustable Foot Assembly Specify Length Spur Plate Specify OAW 42 O Model 138 LRSS 30 Parts Drawing BUB TTA Se PPP P B Ent L SEE PAGE asron VY SHEME RETAINERS VEA LA PAGINA 45PARA RETENEDORES DE POLEA 3 DETAIL A DETALLE A KT 111063 w i Y A a 4 GP 43 rh 5 A i LE NB 3 b 7763 SECTION B B SECCION B B See Page 46 for Slave Connection Vea la P gina 46 para la Conexi n Esclavada O Model 138 LRSS 30 Parts List Lista de Partes del Modelo 138 LRSS 30 See Page 25 for Information on How To Order Replacement Parts Vea la Pagina 25 para informaci n sobre com
50. ON Revise la capacidad del transportador y reduzca la carga al nivel recomendado Reubique las poleas tensoras en una perforaci n mas cercana a las poleas de doble ranura Afloje la tensi n de la tuerca de ajuste en el rea de los rodillos parados Vea Ajuste de Presi n M nima en la secci n de Operaci n de este manual Apriete las tuercas de ajuste en el rea de los rodillos parados Vea Ajuste de Presi n M nima en la secci n de Operaci n de este manual Afloje el tornillo y ajuste tensi n del resorte como sea necesario Revise si hay material o suciedad detr s de los ngulos Reemplaze y ajuste nuevamente 23 ume O Preventive Maintenance Checklist The following is a general maintenance checklist which This will be helpful in establishing a standard maintenance covers the major components of your conveyor schedule SCHEDULE COMPONENT SUGGESTED ACTION Check Noise Check Temperature Check Mounting Bolts Check Noise REDUCER Check Temperature Check Oil Level BEARINGS Check Noise Pues Roe Creamos _ Check Tension DRIVE CHAIN Lubricate SPROCKETS VES ES NN Check Set Screws amp Keys ES Check Tension V BELTS Check for Wear Check for Sheave Alignment STRUCTURAL General Check All loose bolts etc tightened O Lista de Mantenimiento Preventivo La siguiente es una lista de verificaci n del mantenimiento transportador Esta ser util
51. The drive chain and sprockets should be checked periodi cally for proper tension and alignment Improper adjustment will cause extensive wear to the drive components TO MAKE ADJUSTMENTS 1 Remove chain guard 2 Check sprocket alignment by placing a straightedge across the face of both sprockets Figure 21A Loosen set screws and adjust as needed Re tighten set screws 3 To adjust chain tension loosen bolts that fasten motor base to mounting angles both sides of the conveyor Tighten take up bolts until desired chain tension is reached Figures 21B amp 21C Re tighten mounting bolts 4 Lubricate chain per lubrication instructions 5 Replace chain guard so that it does not interfere with drive FIGURE 21A O Alineaci n y Tensi n de la Cadena Motriz La cadena motriz y las catarinas deber n ser revisadas peri dicamente para mantener su apropiada tensi n y alineaci n Ajustes incorrectos causar n un desgaste exce sivo a los componentes de la transmisi n PARA HACER AJUSTES 1 Remueva la guarda cadena 2 Verifique la alineaci n de las catarinas colocando un nivel sobre las caras de ambas catarinas Figura 21A Afloje los tornillos candados y ajuste tanto como sea necesario Apriete los tornillos candados 3 Para ajustar la tensi n de la cadena afloje los tornil los que aseguran la base del motor a los ngulos de montaje a ambos lados del transportador Apriete los tornillos tensores
52. a banda se determina en la fabricaci n Vea la Figura 8B Empezando con la secci n motriz la banda V se coloca en la ranura exterior de la polea Desde este lugar en ambas direcciones las bandas se alternan de interior a exterior Figura 9A Verifique que las poleas tensoras hayan sido instaladas para alinear la banda V con sus respectivas ranuras en las poleas de doble ranura Vea Figura 9B r _ DOUBLE GROOVE SHEAVE POLEA DE DOBLE RANURA OUTSIDE GROOVE RANURA EXTERIOR INSIDE GROOVE RANURA INTERIOR FIGURE 9A LONG INSIDE BELT BANDA LARGA INTERIOR DRIVE BED SECTION SECCION DE LA f UNIDAD MOTRIZ LONG OUTSIDE BELT BANDA LARGA EXTERIOR SHORT END BELT BANDA CORTA DEL EXTREMO y 4 y AE Ey ANY REQUIRED LENGTH DRIVE CHAIN LL LONGITUD REQUERIDA CADENA MOTRIZ CAUTION Under no circumstances attempt to install any V belt by operation the drive motor Personal Injury PRECAUCION Nunca trate de instalar la banda V con el motor operando Puede causar serias lesiones may occur TO CONNECT THE V BELT PARA CONECTAR LA BANDA V 1 Remove the front cover of the chain guard and dis 1 Hemueva la guarda de la cadena y desconecte la connect the drive chain This will free the drive cadena motriz As se soltar la polea motriz de la shea
53. a informaci n sobre el cableado del motor y los controles ser proporcionada por el fabricante del equipo CONTROLES C digo El ctrico Todos los controles del motor y las conexiones deben ajustarse al National Electrical Code Art culo 670 u otros art culos aplicables como fue publicado por la National Fire Protection Association y aprobado por el American Standards Institute Inc ESTACIONES DE CONTROL A Las estaciones de control deber n estar arregladas y ubi cadas de tal forma que el funcionamiento del equipo sea vi sible y deber n estar claramente marcadas o se aladas para indicar la funci n controlada B Un transportador que pueda causar lesiones cuando es puesto en marcha no deber ponerse a funcionar hasta que los trabajadores en el rea sean alertados por una se al o por una persona designada que indique que el transportador est a punto de arrancar Cuando un transportador pueda causar lesiones al arrancar y es autom ticamente controlado o tiene que ser controlado desde una ubicaci n lejana se deber proporcionar un dispo sitivo sonoro el cual pueda ser escuchado claramente en todos los puntos a lo largo del transportador donde el person al pueda estar presente El dispositivo de advertencia deber ser activado por el dispositivo de arranque del transportador y deber continuar sonando por un determinado periodo de tiempo antes de que el transportador empiece a funcionar Una luz inter
54. bjeto hasta que recorra todo el largo del transportador 4 Regrese el objeto al extremo de carga Este debe recorrer todo el transportador Si no repita el ajuste en el rea del problema NOTE Do not apply more pressure than necessary to move the heaviest package NOTA No aplique m s presi n de la que sea necesaria para mover el objeto mas pesado MODEL LRC LRS amp LRSS Figure 13B Curves and spurs have snub sheaves that hold the drive V belt in contact with its tread rollers Adjustments are made by moving the snub sheaves up or down in the slotted con veyor channel When making adjustments apply only enough force to move the heaviest item to be conveyed CAUTION Snubbing the belt too much can cause the conveyor to stall FIGURE 13A DRIVE V BELT BANDA V MOTRIZ TREAD ROLLER RODILLOS SPRING RESORTE PRESSURE ROLLER RODILLO DE PRESION KNURLED ADJUST MENT NUT TUERCA DE AJUSTE L SUSPENSION ANGLE ANGULO DE SUSPENSION MODELOS LRC LRS amp LRSS Figura 13B Curvas y espuelas tienen poleas de retorno que mantienen la banda V motriz en contacto con sus rodillos de trans portaci n Los ajustes se hacen moviendo las poleas verti calmente en el canal ranurado del transportador Para hacer ajustes aplique solamente la presi n suficiente
55. cify Length Coupling Long Spur Channel Coupling Short Spur Channel Spur Roller Bracket G 00571 004 K Bracket 6 1 2 in Channel OAW BR ao eq B 16274 006 B 16274 007 B 16274 008 B 16274 009 B 16274 010 B 16274 011 B 16274 012 B 16274 013 B 16274 014 B 16274 015 B 16274 016 B 16274 017 B 16274 018 B 16274 019 B 16274 020 B 16274 021 B 16274 022 B 16274 023 B 16274 024 1 3 8 in Dia Spur Roller 1 Groove W out Spring 1 11 16 in Between Brackets 2 Groove 2 9 16 in Between Brackets 2 Groove 3 13 32 in Between Brackets 2 Groove 4 9 32 in Between Brackets 1 Groove 5 5 32 in Between Brackets 6 in Between Brackets 6 7 8 in Between Brackets 7 3 4 in Between Brackets 8 5 8 in Between Brackets 9 15 32 in Between Brackets 10 11 32 in Between Brackets 11 7 32 in Between Brackets 12 1 16 in Between Brackets 12 15 16 in Between Brackets 13 13 16 in Between Brackets 14 11 16 in Between Brackets 15 17 32 in Between Brackets 16 13 32 in Between Brackets 17 9 32 in Between Brackets 18 1 8 in Between Brackets 19 in Between Brackets 19 7 8 in Between Brackets 20 23 32 in Between Brackets 21 19 32 in Between Brackets 1 3 8 in Dia Roller One Groove Specify BR 1 3 8 in Dia Roller Two Grooves Specify BR 1 3 8 in Dia Roller Specify BR O Ring 1 8 in Dia End Guard Specify OAW LS Type Pivot Plate 1 1 8 in Flange 4 in High 1
56. depend on the stopping of any other equipment The emergency stop devices shall be installed so that they cannot be overridden from other locations D Inactive and unused actuators controllers and wiring should be removed from control stations and panel boards together with obsolete diagrams indicators control labels and other material which serve to confuse the operator SAFETY DEVICES A All safety devices including wiring of electrical safety devices shall be arranged to operate in a Fail Safe man ner that is if power failure or failure of the device itself would occur a hazardous condition must not result B Emergency Stops and Restarts Conveyor controls shall be so arranged that in case of emergency stop manual reset or start at the location where the emergency stop was initiated shall be required of the conveyor s and associat ed equipment to resume operation C Before restarting a conveyor which has been stopped because of an emergency an inspection of the conveyor shall be made and the cause of the stoppage determined The starting device shall be locked out before any attempt is made to remove the cause of stoppage unless operation is necessary to determine the cause or to safely remove the stoppage Refer to ANSI Z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and OSHA Standard Number 29 CFR 1910 147 The Contro
57. eave 5 1 2 in O D x 5 8 in Bore Take Up Sheave Spacer Hex Head Cap Screw 5 8 11 x 3 1 2 in Long V Idler Sheave 2 1 2 in O D x 3 8 in Bore with Spacer Flat Washer 5 16 in 1 D Flange Locknut 3 8 in 16 Spur Plate 12 in thru 18 in OAW Specify 24 in OAW Spur Plate Stiffener Specify Length Coupling Long Spur Channel Coupling Short Spur Channel Spur Roller Bracket 12 in thru 18 in OAW Specify 24 in OAW K Bracket 6 1 2 in Channel B 16276 B 16277 B 16282 003 B 16282 004 B 16282 005 B 16282 006 B 16282 007 B 16282 008 B 16282 009 G 00420 024 B 01982 048 B 01982 072 B 01982 096 B 01982 120 B 01982 144 B 01982 168 B 06533 B 06535 176 B 06534 B 03935 B 01982 176 G 00846 176 090 2548 090 255 B 09799 092 159 049 317 G 00248 G 00249 B 15342 B 14865 18L B 14865 18R B 14846 B 15251 003 B 15251 004 B 15251 005 B 15251 006 B 15251 007 B 15251 008 B 15251 009 B 15251 010 B 15251 011 B 15251 012 B 15251 013 G 02680 B 15156 B 15157 B 15371 044 1142 044 1144 044 1146 044 1148 OAW BR 4 11 1 3 8 in Dia Spur Roller 12 in thru 18 in OAW Specify One Groove Without Spring 2 29 32 in Between Brackets Two Groove 4 13 32 in Between Brackets 5 29 32 in Between Brackets 7 13 32 in Between Brackets 8 29 32 in Between Brackets 10 13 32 in Between Brackets 11 29 32 in Between Brackets 13 13 32 in Be
58. ered 24 in OAW Curve Portion O Ring 1 8 in Dia 12 in thru 18 in OAW 24 in OAW End Guard Specify OAW V Belt Shield Self Tapping Hex Screw 1 4 20 x 3 4 in Long LS Type Pivot Plate 1 1 8 in Flange 4 in High 1 7 8 in High Floor Support Frame 6 in High Specify OAW 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 1 2 in High Specify OAW 14 1 2 in High Specify OAW 18 1 2 in 22 1 2 in High Specify OAW High Specify OAW High Specify OAW High Specify OAW High Specify OAW 90 1 2 in High Specify OAW Center Support Leg Specify Length Adjustable Foot Assembly Specify Length Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel 12 in thru 18 in OAW Specif 24 in OAW 18 in Long Tangent Channel LH Long Tangent Channel RH 1 3 8 in Dia Roller Specify BR 1 3 8 in Dia Single Groove Roller Specify BR 1 3 8 in Dia Single Groove Roller Specify BR 1 3 8 in Tapered Roller Specify BR Spacer Rod 5 16 in Threaded Rod 12 in OAW 15 in OAW 18 in OAW 24 in OAW 34 O Model 138 LRC 30 Parts Drawing Dibujo de Partes del Modelo 138 LRC 30 41 ab SE 54 zl 2B P SEE FACE 4E FOR SHEAVE RETAINERS VEA LA PAGINA 45 PARA RETENEDORES DE POLEAS rg M me ag CM 56 iw S T T DETAIL B DETALLE B 56 CHE UT DETAIL A DETALLE A ad 55 d SECTION C C SECC
59. h as screw drivers wrenches etc or damage to the V belts could occur PRECAUCION Durante la instalaci n no use herramientas como desarmadores llaves inglesas etc porque se pueden da ar las bandas V Racked Sections It is important that each bed section be checked for an out of square condition If conveyor is not square tracking problems will result Figure 10A indicates a racked section TO CORRECT AN OUT OF SQUARE SECTION 1 Locate points on corners of section and measure dis tance A amp B If the dimensions are not equal the section will need to be squared Figure 10B 2 Use crossbracing supplied on underside of conveyor to square each section Adjust turnbuckle until Dimensions A amp B are equal 3 After all bed sections have been checked and cor rected for racked condition tighten all butt couplings and pivot plate bolts 4 Make final check to see that all conveyor sections are level across width and length If entire conveyor is level supports can be lagged to floor IMPORTANT Being out of level width of conveyor can cause pack age drift on long conveyor lines FIGURE 10A Secciones Descuadradas Es importante revisar que las secciones estan encuadradas La Figura 10A muestra una secci n des cuadrada PARA CORREGIR UNA SECCION DESCUADRADA 1 Establezca puntos en las esquinas de la secci n y mida la distancia A y B Silas di
60. hooting The following charts list possible problems that may occur in the operation of a powered conveyor TROUBLE SHOOTING DRIVES TROUBLE CAUSE Conveyor will not start or motor quits fre 1 Motor is overloaded quently 2 Motor is drawing too much current 1 Lack of lubrication on chain causing chain stretch which creates improper chain to Drive chain and sprockets wear excessively sprocket mesh 2 Sprockets are out of alignment 3 Loose chain Defective bearing Loose set screws in bearing Loose drive chain Loud popping or grinding noise Conveyor is overloaded Motor or reducer overheating TROUBLE SHOOTING DRIVE BELT TRACKING TROUBLE Conveyor is overloaded Belt too loose Belt slips or won t move but drive runs Too much pressure against belt from pressure rollers Not enough pressure against belt from pressure rollers Belt moving but tread rollers not turning Low voltage to motor Low lubricant level in reducer Bolt in the pressure roller suspension angle binding will not allow adjustment of pressure rollers Missing or broken springs or adjustment nuts SOLUTION Check for overloading of conveyor Check heater or circuit breaker and change if necessary Replace chain and sprockets Provide adequate lubrication NOTE If problem reoccurs a chain take up may be required Align sprockets See Drive Chain Alignment and Tension Tighten chain
61. i n Remueva todos los rodillos de presi n Reemplace la banda y coloque todos los rodillos Ajuste la presi n de acumulaci n seg n las instruc ciones en P gina 12 gud co MODELO LRC LRS LRSS 1 Revise el Ancho Total del Marco OAW Figura 19B 2 Determine el ngulo de la curva o espuela 3 Vea en la Lista de Partes respectiva el n mero cor recto de la refacci n P ginas 28 a la 42 Vea las Notas en la p gina 19 PARA REEMPLAZAR LA BANDA 1 Observe como est puesta la banda 2 Remueva todos los rodillos de transportaci n 3 Reemplace la banda y coloque los rodillos 4 Ajuste la tensi n de la banda segun las instrucciones en P gina 20 PRECAUCION Durante la instalaci n no use herramientas como desarmadores llaves inglesas etc porque se pueden da ar las bandas V FIGURE 19A LONG BELT BANDA LARGA SECTION LENGTH 4 5 6 7 1 2 8 OR 10 LARGO DE LA SECCION 1 PRESSURE ROLLERS RODILLOS DE PRESION Z DOUBLE GROOVE SHEAVE POLEA DE DOBLE RANURA SHORT BELT BANDA CORTA SECTION LENGTH 4 5 6 7 1 2 8 OR 10 LARGO DE LA SECCION TAKE UP BRACKET SOPORTE TENSOR FIGURE 19B TAKE UP SHEAVE POLEA TENSORA NOTE Special length V belts are used on the ACC amp LRSS conveyors It is recommended that replacement be obtained from HYTROL The Models LRC
62. iest item to be conveyed on infeed end of conveyor Increase pressure under the item by tight ening the knurled nuts Apply only enough pressure to barely move the item 3 As the item moves continue adjustment ahead of item until it moves the entire length of conveyor 4 Return item to infeed end of unit It should now travel the entire length of conveyor If not repeat the adjust ment procedure in the problem area TREAD ROLLERS RODILLOS CONNECTING CHAIN j CADENA IMPULSADORA CHAIN GUARD FRONT PLATE PLACA INTERIOR DE LA GUARDA SPROCKETS CATARINAS N TAKE UP BOLCK BLOQUE TENSOR DETAIL A O Ajuste de Presi n MODELO ACC Figura 13A El Modelo ACC viene con ngulos de suspensi n que sostienen los rodillos de presi n y mantienen la banda V motriz en contacto con los rodillos de transportaci n Las tuercas de ajuste permiten que el transportador se ajuste adecuadamente para una acumulaci n m nima Para hacer este ajuste siga los siguientes pasos 1 Con el transportador en movimiento reduzca la pre si n a los rodillos de transportaci n aflojando las tuer cas de ajuste 2 Ponga la caja u objeto m s pesado en el extremo de la carga Aumente la presi n apretando las tuercas de ajuste Aplique la presi n suficiente para que el objeto se empieze a mover 3 Mientras el objeto se mueve continue el ajuste de presi n en frente del o
63. ify BR 1 9 in Dia 24 in OAW Two Grooves Roller 12 in thru 18 in OAW Specify BR Tread Roller 1 3 8 in Dia 12 in thru 18 in OAW Specify BR 1 9 in Straight 24 in OAW Straight Portion 1 9 in Tapered 24 in OAW Curve Portion 090 2548 090 255 B 09799 092 159 049 317 G 00248 G 00249 O Ring 1 8 in Dia 12 in thru 18 in OAW 24 in OAW End Guard Specify OAW Self Tapping Hex Screw 1 4 20 x 3 4 in Lg 24 in OAW LS Type Pivot Plate 1 1 8 in Flange 4 in High 1 7 8 in High Floor Support Frame B 00914 B 12777 B 12778 B 00915 B 00916 6 in High Specify OAW 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 172 in High Specify OAW B 00917 B 02098 B 00919 B 00921 B 00923 14 172 in High Specify OAW 18 1 2 in High Specify OAW 22 1 2 in High Specify OAW 32 1 2 in High Specify OAW 44 1 2 in High Specify OAW B 00925 B 02107 B 02109 B 02111 B 00909 56 1 2 in High Specify OAW 68 1 2 in High Specify OAW 78 1 2 in High Specify OAW 90 1 2 in High Specify OAW Center Support Leg Specify Length B 00911 Adjustable Foot Assembly Specify Length B 15338 B 14861 B 14840 B 15347 Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel 12 in thru 18 in OAW Specif 24 in OAW 6 1 4 in Long Tangent Channel Long Straight Channel 12 in thru 18 in OAW 24 in OAW B 14838
64. l of Hazardous Ener gy Lockout Tagout Gorrros est n mas all del alcance de la voz y del contacto visual de las reas de conducci n reas de carga puntos de transfe rencia y otros sitios potencialmente peligrosos localizados en la trayectoria del transportador que no tenga protecci n ya sea dada por posici n ubicaci n o guardas deber n ser equipados con interruptores de parada de emergencia cor dones de parada de emergencia interruptores de l mite o dispositivos similares para paradas de emergencia Todos estos dispositivos de parada de emergencia deber n ser f cilmente identificables en las cercan as inmediatas a estos puntos potencialmente peligrosos a no ser que est n protegidos dada su ubicaci n posici n o protegidos con guardas Donde el dise o el funcionamiento y la operaci n de tales transportadores no represente un claro peligro para el personal un dispositivo de parada de emergencia no es requerido El dispositivo de parada de emergencia deber actuar direc tamente en el control del transportador concerniente y no deber depender de la parada de cualquier otro equipo Los dispositivos de parada de emergencia deber n ser instala dos de tal forma que no puedan ser anulados desde otras localidades D Los dispositivos controles inactivos y no usados y cables deber n ser removidos de las estaciones de control y de los tableros de mando junto con los diagramas indi cadores
65. mensiones no son iguales la secci n necesita ser ajustada Figura 10B 2 Use el tirante tensor suministrado en la parte inferior del transportador para encuadrar cada secci n Ajuste el tensor hasta que las dimensiones A y B sean iguales 3 Despu s de que todas las secciones hayan sido veri ficadas y corregidas apriete todos los acoples de extremo y las placas pivote 4 Revise que todas las secciones est n niveladas a lo ancho y largo Si el transportador est nivelado los soportes pueden ser anclados al suelo iIMPORTANTE El transportador desnivelado a lo ancho puede causar el amontonamiento de cajas en largas lineas de trans portacion iz Ir Fini 4 EN ITU n Tm SIDE CHANNEL il I igi Pai HT ROLLERS NOT SQUARE L IL IL IL l l l n CANAL LATERAL aL OO EN I E WITH SIDE CHANNELS RUD JUL i RODILLOS DESCUADRADOS CON 2 CANALES LATERALES Racked conveyor sections will cause package to travel toward side of conveyor FIGURE 10B SIDE CHANNEL CANAL LATERAL Secciones descuadradas del transportador hacen que el pro ducto se mueva hacia un lado del transportador r LONG ROD CROSSBRACING IVARILLA LARGAJTIRANTE TENSOR FRAME SPACER SHORT ROD ESPACIADOR DE CAMA VARILLA CORTA TURNBUCKLE SIDE CHANNEL TENSOR CANAL LATERAL O Slave Driven Curve or Spur TO INSTALL THE CONNECTING CHAIN
66. mitente o una advertencia visual similar puede ser utilizada con o en lugar del dispositivo sonoro si es m s efec tivo en circunstancias particulares Donde el funcionamiento del sistema pudiera ser seriamente obstruido o adversamente afectado por el tiempo de retardo requerido o donde el intento de advertencia pueda ser mal interpretado ej un rea de trabajo con diversas l neas de transportadores y los dispositivos de advertencia relaciona dos advertencias claras concisas y legibles deber n ser pro porcionadas Las advertencias deber n indicar que los trans portadores y los equipos relacionados pueden ser puestos en marcha en cualquier momento que existe un peligro y que el personal debe mantenerse alejado Estas advertencias deben ser proporcionadas a lo largo del transportador en reas que no sean protegidas por la posici n o la ubicaci n C Los transportadores controlados autom ticamente o desde estaciones lejanas y los transportadores donde las estaciones de funcionamiento no est n controladas por una persona o All such emergency stop devices shall be easily identifi able in the immediate vicinity of such locations unless guarded by location position or guards Where the design function and operation of such conveyor clearly is not haz ardous to personnel an emergency stop device is not required The emergency stop device shall act directly on the con trol of the conveyor concerned and shall not
67. nded Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris Motor Foot Mounted 030 2034 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4A Speed Reducer R 00152 20R RH 20 1 Ratio R 00152 20L LH 20 1 Ratio 028 1005 Sprocket Reducer 50B12 x 1 in Bore 028 133 Sprocket Drive Shaft 50B14 x 1 in Bore 020 104 Sheave Motor 3 00 in O D x 5 8 in Bore 020 120 Sheave Reducer 5 00 in O D x 3 4 in Bore 090 202 Shaft Key 3 16 in Sq x 1 in Long 090 203 Shaft Key 1 4 in Sq x 1 in Bore V Belt Motor to Reducer 066 105 4L270 12 in thru 15 in OAW 066 109 4L310 18 in thru 24 in OAW 029 101 50 Riveted Roller Chain 029 201 Connector Link 50 Roller Chain Motor Base Assembly B 05537 RH Reducer 12 in thru 15 in OAW Specify B 05536 018 RH Reducer 18 in OAW B 05534 024 RH Reducer 24 in OAW B 08543 LH Reducer 12 in thru 15 in OAW Specify B 08544 018 LH Reducer 18 in OAW B 08545 024 LH Reducer 24 in OAW B 15462 Motor Base Support Angle LH B 15463 Motor Base Support Angle RH 040 307 Take Up Bolt 3 8 16 x 2 1 4 in Long 041 300 Hex Jam Nut Heavy 3 8 16 098 1505 Spacer 13 82 in 1 D x 3 4 in O D x 1 1 8 in Long Inside V Belt Guard B 05275 14 in Long RH Reducer 12 in thru 15 in OAW 16 in Long RH Reducer 18 in thru 24 in OAW 14 in Long LH Reducer 12 in thru 15 in OAW 16 in Long
68. ny Ine JP S DIOR D A RS HS SERIAL Incluido en este manual hay dibujos de las partes con lis tas completas de las refacciones Aseguradores menores como tornillos y tuercas no est n incluidos Para ordenar partes de repuesto 1 Contacte el vendedor que le vendi el transportador o el distribuidor de Hytrol m s cercano 2 Comunique el Modelo del Transportador y el N mero de Serie o N mero de la Orden de Planta 3 Comunique el N mero de las partes y descripci n completa de la Lista de Partes 4 Diga el tipo de motor Ejemplo 8 Unidad Motriz en el Extremo 8 Unidad Motriz Central etc 5 Si est en una situaci n cr tica comun quese inmediatamente 378747 N mero de Serie HYTROL Localizado cerca de la Unidad Motriz en los modelos motorizados 25 O Model 138 ACC Parts Drawing 2 Dibujo de Partes del Modelo 138 ACC uror SEE PAGE 44 VEA LA PAGINA 44 PARA a FOR SHEAVE RETAINERS RETENEDORES DE POLEA 39 40 V aa 45 As 7 gt t pol A a 20 24 20 40 9 2394 t Mu 50 4 20 38 23124 25 27 20 _ 84 el a a7 33134 50 45 35 34 d w VIEW A A VISTA A A SECTION B B SECCION B B Ps See Page 46 for Slave Connection Vea la P gina 46 para la Conexi n Esclavada 26 O Model 138 ACC Parts List Lista de Partes del Modelo 138 ACC See Page 25 for Information
69. o ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas 030 7134 R 00153 40R R 00153 40L 024 12431 043 101 049 5285 B 15995 se Resaltan en Gris Motor C Face 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4AC Speed Reducer RH 40 1 Ratio LH 40 1 Ratio Coupling kit Motor To Reducer Sprocket 50B13 x 1 in Bore Shaft Key 1 4 in Sq x 1 in Long 50 Riveted Roller Chain Connector Link 50 Roller Chain Motor Base Assembly Specify OAW Motor Base Support Angle LH Motor Base Support Angle RH Take Up Bolt 3 8 16 x 2 1 4 in Long Hex Jam Nut Heavy 3 8 16 V Belt Drive Chain Guard Back Plate Chain Guard Front Plate Chain Guard Mounting Angle Acorn Nut 3 8 16 Threaded Spacer 12 in Threaded Spacer 15 in Threaded Spacer 18 in Threaded Spacer 24 in V Idler Sheave 4 in O D x 5 8 in Bore Take Up Sheave Spacer Hex Head Cap Screw 5 8 11 x 3 1 2 in Long Hex Head Cap Screw 1 2 13 x 4 in Long Hex Jam Nut 1 2 13 Angle Bracket Angle Bracket Flat Idler Sheave 3 1 4 in O D x 1 2 in Bore Snub Return Idler Bracket Hex Head Cap Screw 1 2 13 x 2 in Long Sheave 2 1 2 in O D x 3 8 in Bore with Spacer Flat Washer 5 16 in 1 D Flange Locknut 3 8 in 16 Long Straight Channel Short Straight Channel LH Spur Specify BR RH Spur Specify BR Butt Coupling Spur Plate Specify OAW Spur Plate Stiffener Spe
70. ocked or tagged out in accor dance with a formalized procedure designed to protect all person or groups involved with the conveyor against an unexpected start D Replace all safety devices and guards before starting equipment for normal operation E Whenever practical DO NOT lubricate conveyors while they are in motion Only trained personnel who are aware of the hazard of the con veyor in motion shall be allowed to lubricate SAFETY GUARDS Maintain all guards and safety devices IN POSITION and IN SAFE REPAIR WARNING SIGNS Maintain all warning signs in a legible condition and obey all warnings See Page 3 of this manual for examples of warning signs O Lubrication The drive chain is pre lubricated from the manufacturer by a hot dipping process that ensures total lubrication of all components However contin ued proper lubrication will greatly extend the useful life of every drive chain Drive Chain lubrication serves several purposes including Protecting against wear of the pin bushing joint Lubricating chain sprocket contact surfaces Preventing rust or corrosion For normal operating environments lubricate every 2080 hours of opera tion or every 6 months whichever comes first Lubricate with a good grade of non detergent petroleum or synthetic lubricant i e Mobile 1 Synthetic For best results always use a brush to generously lubricate the chain The proper viscosity of lubricant greatly affects its ability to flo
71. oja Rodamientos defectuosos El tornillo candado est flojo La cadena est floja Transportador est sobrecargado Bajo voltaje al motor Bajo nivel de lubricante en reductor SOLUCION Revise si hay sobrecarga del transportador Revise los circuitos e interruptores de protecci n y sobrecarga y c mbielos sies necesario Reemplaze la cadena y las catarinas Proporcione una adecuada lubricaci n NOTA Si se presentan problemas posiblemente se requiere tensionar la cadena Alinee catarinas Vea Alineaci n y Tensi n de Cadena Motriz Tensione la cadena Reemplaze los baleros Apriete el tornillo candado Tensione la cadena Revise la capacidad del transportador y reduzca la carga al nivel recomendado Haga un chequeo por un electricista y corrija si es necesario Vuelva a lubricar de acuerdo a las recomendaciones del fabri cante Para el reductor HYTROL refi rase al manual adjunto RESOLVIENDO PROBLEMAS DE ALINEACION DE LA BANDA MOTRIZ PROBLEMA La banda se desliza o no se mueve pero el motor corre La banda corre pero los rodillos no El transportador est sobrecargado La banda est floja Hay demasiada presi n contra la banda por los rodillos de presi n No hay suficiente presi n contra la banda por los rodillos de presi n El tornillo en el ngulo de suspensi n no deja que se ajusten los rodillos de presi n Hay resortes o tornillos de ajuste perdidos o rotos SOLUCI
72. ommended spare parts highlighted in gray Important safety information is also provided throughout the manual For safety to person nel and for proper operation of your conveyor it is recom mended that you read and follow the instructions provided in this manual O Receiving and Uncrating 1 Check the number of items received against the bill of lading 2 Examine condition of equipment to determine if any damage occurred during shipment 3 Move all crates to area of installation 4 Remove crating and check for optional equipment that may be fastened to the conveyor Make sure these parts or any foreign pieces are removed NOTE If damage has occurred or freight is missing see the Important Notice attached to the crate INTRODUCCION Yrro1 Este manual provee las pautas y los procedimientos para instalar operar y mantener su transportador Se propor ciona una lista completa de repuestos de los cuales los recomendados estar n resaltados en gris Tambi n se pro porciona informaci n importante de seguridad a lo largo de este manual Para seguridad del personal y para un fun cionamiento apropiado del transportador se recomienda que lea y siga las instrucciones proporcionadas en este manual O Recepci n y Desembalaje 1 Verifique el n mero de partes recibidas con el conocimiento del embarque 2 Examine las condiciones del equipo para determinar si alg n da o ha ocurrido durante la tran
73. on How To Order Replacement Parts Vea la P gina 25 para informaci n sobre como ordenar partes de repuesto Recommended Spare Parts Highlighted In Gray Partes de Repuesto Recomendadas se Resaltan en Gris Motor C Face 030 7134 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4AC Speed Reducer R 00153 40R RH 40 1 Ratio R 00153 40L LH 40 1 Ratio 052 145 Coupling Kit Motor to Reducer 1 2 3 4 HP 028 119 Sprocket 50B13 x 1 in Bore 090 203 Shaft Key 1 4 in Sq x 1 in Bore 029 101 50 Riveted Roller Chain 029 201 Connector Link 50 Roller Chain Motor Base Support Angle LH Motor Base Support Angle RH Motor Base Assembly Specify OAW Take Up Bolt 3 8 16 x 2 1 4 in Long Hex Jam Nut Heavy 3 8 16 B 21222 Chain Guard Back Plate B 21223 Chain Guard Front Plate B 14492 Chain Guard Mounting Angle 040 31115 Hex Head Bolt 3 8 16 x 3 1 4 in Long 041 919 Acorn Nut 3 8 16 Drive 066 141 4 ft Section Long Belt 066 147 4 ft Section Short Belt 066 140 5 ft Section Long Belt 066 146 5 ft Section Short Belt 6 ft Section Long Belt 6 ft Section Short Belt 7 1 2 ft Section Long Belt 7 1 2 ft Section Short Belt 8 ft Section Long Belt 8 ft Section Short Belt 10 ft Section Long Belt 10 ft Section Short Belt Threaded Section Spacer Specify BR Bed Spacer Specify BR Flat Idler Sheave 3 1 4 in O D x 1 2 in Bore Snub Return Idler Bracket Spacer
74. oporcionadas para evitar que el producto se caiga del trans portador y as mantener al personal fuera de peligro UBICACION SUPERIOR Cuando los transportadores son instalados sobre pasillos o corredores de salida debe dejarse un espacio libre de m nimo 6 pies 8 pulgadas 2 032m de extensi n medido verticalmente desde el piso o rea de tr nsito hasta la parte m s baja del trans portador o de las guardas Si se proporcionan se ales de advertencia adequadas indicando baja altura es posible dejar espacio libre con menos de 6 pies 8 pulgadas 2 032m de extensi n entre el piso y el transportador en los pasillos que no sean salidas de emergencia O Instalaci n de los Soportes 1 Determine la direcci n primaria del flujo del producto La figura 5A indica el flujo preferido en relaci n con la unidad motriz 2 Refi rase a las Etiquetas de Secuencia de Armado situadas al final de las secciones del transportador Figura 5A 3 Fije los soportes en ambos extremos de la secci n motriz y a un extremo de la secci n intermedia o final Figura 5A Apriete los tornillos manualmente 4 Ajuste la elevaci n a la altura requerida DRIVE SECTION SECCION MOTRIZ TAIL SECTION SECCION DE RETORNO oO ADJUST TO DESIRED ELEVATION AJUSTE A LA ELEVACION DESEADA CONVEYOR TEM TO comvEvoR MEM A MATCH MARK NUMBERS ETIQUETAS DE SECUENCIA DE ARMADO
75. ot Mounted 1 2 Hp 230 460 VAC 3 Ph 60 Hz TEFC 4A Speed Reducer RH 20 1 Ratio LH 20 1 Ratio Sprocket Reducer 50B12 x 1 in Bore Sprocket Drive Shaft 50B14 x 1 in Bore Sheave Motor 3 00 in O D x 5 8 in Bore Sheave Reducer 5 00 in O D x 3 4 in Bore Shaft Key 3 16 in Sq x 1 in Long Shaft Key 1 4 in Sq x 1 in Bore V Belt Motor to Reducer 4L270 12 in thru 15 in OAW 4L310 18 in thru 24 in OAW 50 Riveted Roller Chain Connector Link 50 Roller Chain Motor Base Assembly RH Reducer 12 in thru 18 in OAW Specify RH Reducer 24 in OAW LH Reducer 12 in thru 18 in OAW S LH Reducer 24 in OAW Specify Spacer 13 32 in 1 D x 3 4 in O D x 1 1 8 in Long Spacer 13 32 in I D x 1 in O D x 2 304 in Long Take Up Bolt 3 8 16 x 2 1 4 in Long Hex Jam Nut Heavy 3 8 16 Inside V Belt Guard 14 in Long RH Reducer 12 in thru 15 in OAW 16 in Long RH Reducer 18 in thru 24 in OAW 14 in Long LH Reducer 12 in thru 15 in OAW 16 in Long LH Reducer 18 in thru 24 in OAW Outside V Belt Guard 14 in Long 12 in thru 15 in OAW 16 in Long 18 in thru 24 in OAW Chain Guard Back Plate RH Reducer LH Reducer Chain Guard Front Plate Acorn Nut 3 8 16 Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel 12 in thru 18 in OAW Specify 24 in OAW 6 1 4 in Tangent Channel 12 in thru 18 in OAW 24 in O
76. peligro al personal D Ninguna persona debe montarse en la parte de conducci n de carga de un transportador bajo ninguna circunstancia al menos que esta per sona est especificamente autorizada por el due o o por el empleado encargado Bajo estas circunstancias el empleado deber montarse solamente en un transportador que tenga incorporado dentro de su estructura plataformas o estaciones de control especialmente dise adas para el traslado de personal Bajo ninguna circunstancia persona alguna debe subirse a cualquier parte de un transportador vertical Los due os de los transportadores deben a adir se ales de advertencia al trans portador con el texto No Montarse en el Transportador E El personal que est trabajando en o cerca al transportador deber ser instruido en cuanto a la ubicaci n y operaci n de los dispositivos per tinentes de parada F Un transportador deber ser usado para transportar solo el producto que es capaz de manejarlo seguramente G Bajo ninguna circunstancia deber n ser alteradas las caracter sticas de seguridad de un transportador si tales alteraciones pudieran poner en peligro al personal H Inspecciones rutinarias deber n llevarse a cabo al igual que progra mas preventivos y correctivos de mantenimiento para asegurar que todos los dispositivos y medidas de seguridad sean conservados en buen estado y funcionen correctamente 1 El personal deber ser avisado de peligros
77. potenciales como enredos en transportadores causados por materiales como pelo largo ropa suelta O joyas J Como regla general los transportadores no deber n limpiarse mien tras est n en funcionamiento Cuando se requiera limpiar el transporta dor estando en movimiento y exista posibilidad de peligro el personal deber ser avisado de este posible riesgo O Arranque del Transportador Antes de poner en marcha el transportador revise si hay objetos ajenos que puedan haber sido dejados dentro del transportador durante la insta laci n Estos objetos pueden causar serios da os en el arranque Despu s de que el transportador arranque y est operando verifique los motores reductores y partes en movimiento para estar seguro de que est n trabajando libremente PRECAUCION Debido a la cantidad de partes en movimiento en el transportador todo el personal en el area del trans portador necesita ser advertido de que este esta a punto de ponerse en marcha MAINTENANCE MANTENIMIENTO ev ro O Maintenance Safety Precautions A Maintenance such as lubrication and adjustments shall be per formed only by qualified and trained personnel B It is Important that a maintenance program be established to insure that all conveyor components are maintained in a condition which does not constitute a hazard to personnel C When a conveyor is stopped for maintenance purposes starting devices or powered accessories shall be l
78. rridors there shall be provided a minimum clearance of 6 ft 8 in 2 032 m measured vertically from the floor or walking surface to the lowest part of the conveyor or guards Where system function will be impaired by providing the minimum clearance of 6 ft 8 in 2 032 m through an emergency exit alter nate passageways shall be provided It is permissible to allow passage under conveyors with less than 6 ft 8 in 2 032 m clearance from the floor for other than emer gency exits if a suitable warning indicates low headroom O Support Installation 1 Determine primary direction of product flow Figure 5A indicates the preferred flow as related to the drive 2 Refer to Match Mark numbers on ends of conveyor sections Figure 5A 3 Attach supports to both ends of drive section and to one end of intermediate or tail sections Figure 5A Hand tighten bolts only at this time 4 Adjust elevation to required height FIGURE 5A PRODUCT FLOW FLUJO DEL PRODUCTO i A TAIL SECTION SECCION DE RETORNO E al lo T FLOW gt INTERMEDIATE SECTION SECCION INTERMEDIA Gorros movimiento est n m nimo a 8 pies 2 44m de altura del piso o si est localizado de tal manera que el empleado no pueda entrar en contacto inadvertidamente con dichas partes A pesar de que los transportadores ereos pueden estar protegi dos por su localizaci n guardas laterales e inferiores deben ser pr
79. s efiado para proteger de cualquier arranque inesperado a toda persona o grupos de personas involucrados con el transportador D Antes de poner en marcha el equipo vuelva a colocar todos los dispos itivos de seguridad y las guardas E Siempre que sea pr ctico NO lubrique los transportadores mientras se encuentren en movimiento Solo el personal entrenado que tenga conocimiento de los peligros del transportador en movimiento se le permi tir lubricarlos de esta manera PROTECCIONES DE SEGURIDAD Mantenga todas las guardas y dispositivos de seguridad EN SU POSICION y EN BUENAS CONDICIONES SENALES DE ADVERTENCIA Mantenga todas las se ales de advertencia en condiciones legibles y obed zcalas Rem tase a la p gina 3 de este manual para ver ejemplos de se ales de advertencia O Lubricaci n La cadena motriz ha sido pre lubricada por el fabricante mediante un proceso de sumersi n caliente que asegura una lubricaci n total de todos sus componentes Sin embargo una lubricaci n apropiada y continua extender su vida til considerablemente La lubricaci n de la cadena motriz cumple varios prop sitos Proteger contra el desgaste de la uni n de pines de la cadena e Lubricar las superficies de contacto entre la cadena y la catarina Prevenir la oxidaci n o corrosi n En operaciones bajo condiciones ambientales normales lubrique cada 2080 horas de operaci n o cada 6 meses lo que ocurra primero Lubrique con un l
80. sportaci n 3 Mueva todo el equipo hacia el rea de instalaci n 4 Remueva todos los empaques y verifique si hay partes opcionales que deben estar atadas al equipo Aseg rese de que estas partes o cualquier otras partes externas sean removidas NOTA Si alg n da o ha ocurrido o falta cargamento vea las Notas Importantes adheridas al embalaje INSTALLATION O Installation Safety Precautions for Conveyors and Related Equipment GUARDS AND GUARDING Interfacing of Equipment When two or more pieces of equip ment are interfaced special attention shall be given to the inter faced area to insure the presence of adequate guarding and safe ty devices Guarding Exceptions Wherever conditions prevail that would require guarding under these standards but such guarding would render the conveyor unusable prominent warning means shall be provided in the area or on the equipment in lieu of guarding Guarded by Location or Position Where necessary for the protection of employees from hazards all exposed moving machinery parts that present a hazard to employees at their work station shall be mechanically or electrically guarded or guarded by location or position When a conveyor passes over a walkway roadway or work sta tion it is considered guarded solely by location or position if all moving parts are at least 8 ft 2 44 m above the floor or walking surface or are otherwise located so that the employee cannot
81. tween Brackets 14 29 32 in Between Brackets 1 9 in Dia Spur Roller 24 in OAW Without Spring 3 in Between Brackets 6 in Between Brackets 9 in Between Brackets 12 in Between Brackets 15 in Between Brackets 18 in Between Brackets 21 in Between Brackets One Groove Roller 1 3 8 in Dia 12 in thru 18 in OAW Speci 1 9 in Dia 24 in OAW Two Groove Roller 12 in thru 18 in OAW Specify BR Tread Roller 1 3 8 in Dia 12 in thru 18 in OAW Specify BR 1 9 in Tapered 24 in OAW Straight Portion 1 9 in Tapered 24 in OAW Curve Portion O Ring 1 8 in Dia 12 in thru 18 in OAW 24 in OAW End Guard Specify OAW V Belt Shield 24 in OAW Only Self Tapping Hex Screw 1 4 20 x 3 4 in Long 24 in OAW LS Type Pivot Plate 1 1 8 in Flange 4 in High 1 7 8 in High Floor Support Frame 6 in High Specify OAW 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 1 2 in H y 14 1 2 in High Specify OAW 18 1 2 in High Specify OAW 22 1 2 in High Specity OAW 32 1 2 in High Specify OAW 44 172 in High Specify OAW 56 1 2 in High Specity OAW 68 1 2 in High Specity OAW 78 1 2 in High Specify OAW 90 1 2 in High Specify OAW Center Support Leg Specify Length Adjustable Foot Assembly Specify Length Inside Channel 12 in thru 18 in OAW 24 in OAW Outside Channel 12 in thru 18 in OAW 24 in OAW 18 in Long Tangent Channel LH
82. ubricante sint tico ej Mobile 1 sint tico o basado en petroleo no detergente de buen grado Para mejores resultados siem pre utilice una brocha para lubricar la cadena generosamente La vis cosidad apropiada del lubricante afecta enormente el fluido del mismo hacia las reas internas de la cadena Refi rase a la siguiente tabla para consultar la viscosidad de lubricante adecuada para su apli caci n Temperatura Ambiente Grados F Grados C 20 40 07 04 04 38 38 49 40 100 100 120 El requerimiento de lubricaci n de la cadena motriz se v afectado considerablemente por las condiciones de operaci n En condiciones dif ciles tales como ambientes h medos ambientes con polvo veloci dades excesivas o temperaturas elevadas se recomienda lubricar la cadena con m s frecuencia Lo mejor ser a que bajo estas condiciones se establezca un programa de lubricaci n espec fico para su apli caci n Este programa espec fico puede desarrollarse mediante la inspecci n de la lubricaci n suficiente de la cadena motriz en interval os regulares de tiempo Una vez se ha determinado el intervalo en el cual la cadena no se encuentra suficientemente lubricada lubr quela y programe los siguientes intervalos de acuerdo al intervalo anterior 17 O Belt Replacement ee ACC Check length of section in which belt is to be replaced 2 Determine if a long or short belt is needed Figure 19A 3
83. ve so belts may be installed banda V para instalar las bandas 2 Remove five tread rollers from both ends of each con 2 Remueva cinco rodillos de ambos lados de cada sec veyor section Figure 9B This is done by depress ci n del transportador Figura 9B Eso se hace apre ing one end of the spring loaded shaft tando un lado del eje con resorte 3 Note all section with a belt in the outside groove 3 Defina todas las secciones que tendr n banda en la Install these belts to adjoining sections first Careful ranura exterior Primero instale estas bandas exteri ly roll the belts to the outside grooves by rotating the ores rotando cuidadosamente la polea doble double sheaves 4 Coloque la banda motriz sobre la polea tensora ubi 4 Place drive belt over take up shave located near dou cada cerca de la polea de doble ranura ble groove sheave 5 Instale las bandas restantes en la ranura interior 5 Install all remaining belts in the inside groove 6 Reconecte la cadena motriz e instale nuevamente la 6 Reconnect the drive chain and replace the front cover cubierta frontal de la guarda of chain guard 7 Instale todos los rodillos nuevamente 7 Replace all tread rollers FIGURE 9B DRIVE V BELT BANDA V DOUBLE GROOVE SHEAVE POLEA DE DOBLE RANURA TREAD ROLLER RODILLO TAKE UP SHEAVE POLEA TENSORA DE LA BANDA V VIEW Y Y CAUTION During installation do not use tools suc
84. w into the internal areas of the chain Refer to the table below for the proper viscosity of lubri cant for your application SAE ISO Ambient Temperature Degrees F 20 40 20 46 or 68 40 100 30 100 100 120 40 150 The drive chain s lubrication requirement is greatly affected by the operat ing conditions For harsh conditions such as damp environments dusty environments excessive speeds or elevated temperatures it is best to lubricate more frequently It may be best under these conditions to devel op a custom lubrication schedule for your specific application A custom lubrication schedule may be developed by inspecting the drive chain on regular time intervals for sufficient lubrication Once the time interval is determined at which the chain is not sufficiently lubricated lubricate it and schedule the future lubrication intervals accordingly e Medidas de Seguridad en el Mantenimiento A El mantenimiento tal como lubricaci n y ajustes debe ser realizado sola mente por personal calificado y entrenado B Es importante que se establezca un programa de mante nimiento para asegurar que todos los componentes del transportador sean mantenidos en condiciones que no constituyan un peligro para el personal C Cuando un transportador est parado por razones de mante nimiento los dispositivos de arranque o accesorios motorizados deber n ser asegu rados o desconectados conforme a un procedimiento formalizado di
85. y or death KEEP OFF COLOCADAS EN INTERVALOS DE 20 PIES AAMBOS LADOS PLACED ON 20 FT INTERVALS BOTH SIDES ADVERTENCIA Partes en movimiento pueden causar AWARNING Moving equipment can cause severe Injury lesiones graves NO SE ACERQUE KEEP AWAY PLACED ON TERMINATING ENDS COLOCADAS EN LOS EXTREMOS Senales de Advertencia En un esfuerzo por reducir la posibilidad de accidentes al personal trabajando junto al equipo de transportaci n HYTROL se colocan se ales de advertencia en diferentes puntos del equipo para alertarlos de riesgos potenciales Por favor verifique el equipo y aseg rese de ver todas las se ales de advertencia Aseg rese de que su personal est alerta y obedezca las se ales Abajo se muestran se ales t picas que se encuentran en este equipo ADVERTENCIA El mantenimiento de partes el ctricas o en movimiento puede causar leslones graves A WARNING Servicing moving or energized equipment can cause severe Injury LOCK OUT POWER before removing guard DESCONECTAR la energia antes de remover la guarda PLACED NEXT TO DRIVE BOTH COLOCADAS JUNTO A LA UNIDAD SIDES MOTRIZ EN AMBOS LADOS ADVERTENCIA Partes expuestas en movimento pueden causar lesiones graves WARNING Exposed moving parts can cause severe Injury LOCK OUT POWER DESCONECTAR la before removing energia antes de guard remover la guarda COLOCADAS EN TODAS LAS GUARDA

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