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Contents
1. i __ h 4 gt 2 Bl EB RE AN AB EE ate TE OFF PS13 RPS13 13 RS13 A31 C33 2 RE 3 NO 0 gt em Z32 M C 3 RE 3 S14 S15 R33 Z32 M C C34 Y33 ER34 32. 5 AT PD 10 1 2 5 20 3 5 AY 5 20 5
3. A CAUTION Mi Please thoroughly read the attached installation manual Mi These products are designed to be used for off road competition purposes only Mi This product is NOT for use on public roads due to safety risks and may not be road legal in your area W This product will change the vehicles that are fitted with HICAS driving and turning characteristics Please test the vehicle in a safe off public road environment to get used to the new feel of the car KIT CONTENTS Below is the contents of this kit with the quantity listed in brackets Screws 2 with 1 spare y R SSS DOUBLE SIDED TAPE 1 For the Unit SHIM 2 UI Sees AA gE Cable Tie small 1 for wiring Cable Ties Large 2 Male Connector 2 for securing the boots Installation Manual Warranty _HICAS Computer Installation Manual Location Manual 1 Warranty Card 1 each HICAS Computer WA ELECTRICAL r sw1 Lves24 HICAS Lock Unit HICAS Lock Shim HICAS Lock Shim REQUIRED TOOLS These tools are the bare minimum required for the job Flathead Screw Driver Phillips Head Screwdriver Monkey Wrench x2 Large 1 Small 1
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6. Please carefully read this manual prior to installation Please also refer to the MAZDA Service Manual with this Manual After the installation has been completed please keep this manual for future reference If the install was done in a shop please make sure to give this manual to the owner Thank you for purchasing a TOMEI quality product The HICAS amp HICAS II LOCK will control the vehicles electrical electronics and actuators mechanical system of the HICAS system This will eliminate the feel of lack of ridgity in the rear limp feeling The dynamic driving characteristics will greatly improve with enhanced feedback to bring out the best from your RWD car A
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10. FAX 042 799 7851 1737 3 Tsuruma Machida shi Tokyo 194 0004 JAPAN TEL 81 42 795 841 1 main switchboard FAX 81 42 799 7851 http www tomel p co jp 9 00 18 00 If you have any questions in regards to the installation of this product please contact your local authorized Tomei Powered distributor OPEN Monday Friday National holidays and public holidays excluded 09 00 18 00 2015 1 M56Y01 0 HICAS LOCK INSTALLATION MANUAL 2015 1 M56Y01 0 24
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12. Electrical Crimping Pliers Jack Stands amp Floor Jack MECHANICAL LOCK Installation Preparation Vehicle Installation Have the vehicle setup so you can work under the vehicle Z WARNING When working with an unstable vehicle will increase the risk factor of the vehicle dropping on you Use a lift or a pit to safely gain access to areas under the car Please use a fixed rigid car stand if required You ll be working on the rear wheels Check the positions of the cylinders etc AN Remove the clamp Do not reuse the clamp THD eia Pull back the boots far enough to reveal the nut 14 SHIM INSTALLATION X lt Cars with Electric Super HICAS Use the monkey wrenches on the nuts on both sides to loosen them about 6mm N WARNING Be careful not to loosen the nut too much You do not want the nut to come off If the nut comes off it may be impossible to reinstall it So never remove the nut Screw Sect iis Screw RIGHT SIDE THEN LEFT SIDE SHIM INSTALLATION X Same for both HICAS II amp Super HICAS Use monkey wrenches on both nuts to hold the right and loosen the left side Loosen the nut about 6 mm AN WARNING Be careful not to loosen the nut too much You do not want the nut to come off If the nut comes off it may be impossible to reinstall it So never remove the nut Hold the nut with a wrench in place to loosen the nut on the op
13. TOMEI 2015 1 M56Y01 0 The Engine Specialist E C2 6 INSTALLATION MANUAL II B HICAS LOCK II TYPE B 56000 S210 Part Number TE Application HICAS I SUPER HICAS ELECTRICAL SUPER HICAS KS13 SILVIA KPS13 SILVIA ECR33 SKYLINE GTS GTS25t KRS13 180SX KRPS13 180SX BCNR33 SKYLINE GT R HCC33 LAUREL HCR32 SKYLINE GTS csi4 SILVIA CA31 CEFIRO BNR32 SKYLINE GT R S15 SILVIA G CZ32 FAIRLADY Z 300ZX G CZ32 FAIRLADY Z LATE 93 3 EARLY 93 3 HBY33 CEDRIC GLORIA PBY32 CEDRIC GLORIA GCC34 LAUREL ER34 SKYLINE 25GT T A Ase DD Englishss sss8888 2 8 193p TOMEI HI 2 FR
14. to secure the unit in your chosen location 5 Connect the battery s negative terminal 21 WARRANTY amp SERVICE N CAUTION W This product comes with a limited warranty cover The Warranty card should be found supplied with this manual Tomei WILL NOT re issue another warranty card so please keep it safe W The Warranty card is to be completed with the dealers details by the dealer from whom you had purchased the product from You ll need to keep the warranty card with the original purchase receipt showing the date of purchase in case you need to make a claim WE Read the Warranty card terms in detail to know what we do and do not cover W The limited Warranty does NOT cover claims in requires to changes in the product appearance with later product revisions scratches and cosmetic blemishes general wear from usage If the product s has been tampered with altered in anyway it will void the Limited Warranty immediately E For any Warranty claims during the Limited Warranty coverage period you will have to contact and notify the dealer shop whom you had purchased our product from to initiate the Warranty claim Specific requests for repairs replacements by the customer is to be paid for separately by the customer and will not be covered by the Limited Warranty coverage 22 23 TOMEI POWERED wc RUB 194 0004 1737 3 TEL 042 795 8411
15. Check on the separate HICAS Computer Information documentation for the location of the HICAS computer Check the wiring Check the 3rd wire as per reference on the supplied HICAS Computer Information documentation Power Wire A gt Wire B Follow the illustration below for the correct wiring method 1 Power HICAS Computer Cut _ Wire B VU Red Wire A 0O A Symbol Keys y y Yellow I IW Electro Tap I 1A Male Connector ELECTRICAL UNIT sitiw Rila I amp vis7z 1 Connect the red power wire to the vehicles HICAS ECU power wire with the supplied Electro Tap 2 Cut wire A and connect the male connector on the vehicle side and the female connector on the computer side The Blue Hicas Lock unit s wire with the male connector then connects to the female connector is then to be connector on the computer side that you have just made The White wire then connects to the vehicle side male connector 3 Cut Wire B and connect the female connector on the vehicle side and the male connector on the computer side Then connect the Black Hicas Unit wire with the female connector on the computer sides male connector that you have just made The Hicas Units Yellow wire male connector is then to be connected to the vehicle side female connector that you have just made 4 Use the small cable tie to keep it tidy and use the double sided tape
16. e in place with the large cable tie A CAUTION When covering the boots use a blunt tool to aid with positioning the boot in place Take care not to damage or tear the boots Safely lower the vehicle WHEEL ALIGNMENT Toe in Heel Gap Toe Gap FAN If you install a shim HICAS lock your toe settings will be affected Correction to your toe settings will be required to correct your steering alignment this will prevent uneven wear on your tires The amount of toe in will have changed due to the installation of the shims A professional wheel alignment will correct this J 19 ELECTRICAL LOCK REMOVAL OF THE SOLENOID CONNECTOR Turn OFF the ignition disconnect the battery s negative terminal Wee etl 2 Follow the diagrams below to disconnect and reconnect the connector If the connected is to be left disconnected wrap it with vinyl electrical tape to protect it from unwanted dirt and grime 13 RS13 A31 C33 PS13 RPS13 Connector Color Brown PIN 2 Connector Color Grey PIN 3 NY zi a iP Disconnect Ee es if Z32 Late Model Connector Color Grey PIN 3 Y32 14 15 R33 Z32 Late C34 Y33 ER34 Connector Color Grey PIN 3 Connector Color Grey PIN 3 In front of the left front wheel the inside the cover Behind the HICAS cylinder Disconnect 20 UNIT INSTALLATION HICAS Computer 1 Locate the HICAS computer
17. hims to install them in place 5 Use the screws to secure the shims in place 17 VEHICLES WITH SUPER HICAS 1 Have the engine turned off and the gear in neutral AT cars in P Have the Handbrake E Brake on 2 Then position the steering wheel to the center Perform the following operations within the first 10seconds after the engine starts 1 Start the engine 2 Turn the steering wheel from side to side at least 5 times each side turning the steering wheel at least at 20 degrees 3 Turn the steering wheel 5 times as shown below and then Pump the brake at least 5 times afterwards AN Please be sure to perform in the order as shown STEERING BRAKE 5 times each for both left and right At least 20 degrees Step on the pedal 5 times Raise the engine rom above 2000rpm 6 Turn the steering wheel more than 180 degrees to install a Shim Allow movement of the rear open side This gap does not require a Shim X As shown on the illustration on page 16 you install the shim on the right side first Then you can make the gap wider with the steering wheel Separate the Shims to install them 7 Use the screws to secure it in place once fitted INSTALLATION VERIFICATION Re install the power cylinder Turn off the engine Fix in place by using both wrenches to tighten both nuts Contact Correct Clearance 4 Fit the boots over the shim and ti
18. posite side 5 PR X Leave the opposite side as normal Secure the Shims in place with the Screws A Cylinder Rod The HICAS II and Super HICAS shims have a 2 3mm larger inner diameter than the rods cylinder bore of the Shim This will have a backlash but it poses no functional problems Play 2 3mm 16 LEFT SIDE THEN RIGHT SIDE SHIM INSTALLATION Page 5 contains the opposite sides clearance for the Shims Vehicle Self Diagnostics move the power cylinder Self Diagnostics What HICAS moves and how to verify the job If it s not compatible then change the steering wheel to the stock standard one to get it working This is done with 2 people 1 at the steering wheel and the other working with the Shims Install a Shim on one side then if there s enough gap to insert the shim on the other side then you wont need to do this A When changing your steering wheel boss check to make sure it s the HICAS compatible type For vehicles equipped with HICAS II 1 Remove the Solenoid Valve Connector Connector Color Brown Pin 2 Pole 2 Start the Engine Turn the steering wheel full lock to the side where you had installed the shim The cylinder will move and the gap will widen on the other side X As shown on the illustration on page 16 you install the shim on the right side first Then you can make the gap wider with the steering wheel Full Lock Separate the S
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