取扱説明書 - Oriental Motor
Contents
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4. 0 AM to 5 00 PM C S T M F Munich Office E mail techsupport orientalmotor com Tel 089 3181225 00 www orientalmotor com Hamburg Office Tel 040 76910443 Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Fax 040 76910445 Tel 03 22875778 Fax 03 22875528 Fax 089 3181225 25 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR THAILAND CO LTD Tel 01256 347090 Fax 01256 347099 Tel 66 2 254 6113 Fax 66 2 254 6114 ORIENTAL MOTOR FRANCE SARL INA ORIENTAL MOTOR CO LTD Tel 01 47 86 97 50 ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 Fax 01 47 82 45 16 KOREA Tel 032 822 2042 3 Fax 032 819 8745 Fax 02 93906348 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper
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7. anian Page2 7 Troubleshootind Page4 4 Connection and Page3 1 Precautions 1 1 Precautions for Installation Do not use in a place where there is flammable gas and or corrosive gas When installing the motor into your equipment ensure that the motor lead wires are fixed and do not move In addition do not apply any pressure to these lead wires Motors for use only in equipment of protection class Motore zur Verwendung in Ger ten der Schutzklasse The motor housing must be mounted with a screw and spring washer to the ground point of the equipment Die Geh use der Motore sind mit einer Schraube und Zahnscheibe sicher mit dem geerdeten Geh use des Ger tes zu verbinden Installation must be performed by a qualified installer 1 2 Precautions for Operation The Motor case temperature can exceed 70 C depending on operation conditions In case motor is accessible during operation please attach the following warning label so that it is clearly visible A Waming label Always turn off the power to the motor before conducting checks or performing work on the motor Thermally protected motors will restart automatically when motor temperature falls bellow a certain level 2 Checking the package contents 2 1 Checking the products Make sure that you have received all of the items listed below If an accessory is missing or damaged contact the nearest Oriental Motor office Capacitor CD 1 This o
8. cap Kg Capacitor E Wiring diagram The direction of rotation is as viewed from the side of the motor s output shaft Direction of Rotation Clockwise Flip the switch to CW for clockwise rotation Counterclockwise Flip the switch to CCW for counterclockwise rotation Notes 1 Check that the temperature of the motor case does not exceed 90 C 194 amp during operation Operating the motor in excess of 90 C 194 will rapidly deteriorate the coil and ball bearings and shorten service life The temperature of the motor case can be measured by fixing a thermometer to the motor surface Alternatively thermotape or a thermocouple can be used to measure temperature 2 Use the provided capacitor for the motors and always keep the capacitor connected after the motor is started 5 Time Rating The motors can be operated continuously when powered with 60VAC or less continuous The motors can operate continuously for up to 5 minutes when powered with 100VAC 115VAC Sminute rating 6 Locked rotor burnout protection This motor is equipped with a feature listed below to prevent the motor from burning out as a result of abnormal heating which may be caused by misapplication I Thermal protection THERMALLY PROTECTED is stamped on the motor name plate When the motor reaches a predetermined temperature the internal thermal protector is activated and the motor is stopped With the automatic resume feature the
9. motor automatically begins operating again as soon as the motor temperature falls Always turn the power off before performing inspections Thermal protector activation range Power is turned off at 120 C 5 C 248 9 Power is turned back on at 77 C 15 C 170 27 7 Troubleshooting When the motor is not functioning normally perform an inspection covering the points listed in the table below If the inspection shows that everything is normal but the motor and control unit stil are not functioning correctly contact the nearest Oriental Motor office Do not repair disassemble or modify it yourself Problem The motor does not rotate or rotates at low speed The motor rotates intermittently The motor rotates in the opposite direction The motor becomes extraordinarily hot motor case temperature exceeds 90 C 194 The motor makes a strange noise Things to check Is the correct voltage being supplied to the motor Are lead wires properly and firmly connected Is the load too large If lead wires have been extended using a terminal block or crimp style terminals are the lead wires properly and firmly connected at all points is the provided capacitor connected as shown in the wiring diagram of page 3 Are lead wires properly and firmly connected If lead wires have been extended using a terminal block or crimp style terminals are the lead wires properly and firmly connected at all points I
10. peration manual 2 2 Checking the product name This operation manual covers the following products Make sure that the product is the one you ordered and is listed below by checking the model number listed on the nameplate Verify that the voltage and output listed on the nameplate are appropriate for your application and that the correct value capacitor has been provided 3TK6GN AUL 3TK6A AUL 4TK10GN AUL 4TK10A AUL 5TK20GN AUL 5TK20A AUL Motors are recognized by UL and certified by CSA and VDE Standards UL2111 UL1004 CSA C22 2Ne100 CSA C22 2Ne77 EN60950 1 Approval Conditions For EN Standard Overvoltage category II Pollution degree 2 Class eguipment Only use a power supply that has the same rating as reguired by the motor If the power supply rating is differrent an isolation transformer must be used Benutzen Sie nur eine Spannungsversorgung die die gleichen AnschluBwerte hat wie vom Motor gefordert Sollte Ihre Netzspannung unterschiedlich sein muB ein Trenntransformator benutzt werden 3 Installation Installation conditions Install the motor and capacitor in a location that meets the following conditions Using the motor and capacitor in a location that does not satisfy these conditions could damage it Indoors this product is designed and manufactured to be installed within another device Ambient temperature 10 C to 40 C 14 to 104 avoid freezing Not exposed to explosive flammable or corrosive gase
11. s Ambient humidity 85 max avoid condensation Not exposed to direct sunlight Not exposed to dust Not exposed to water or oil In a location with good heat ventilation Not exposed to continuous vibration or excessive impact 1 000 meters or less above sea level 3 1 Installing the motor Installation varies with the shape of the motor s output shaft 1 Round shaft motor Drill holes in the mounting plate and fasten the motor to the mounting plate with Motor screws nuts and washers The mounting screws are not provided Be sure that Mounting lt Plate no gaps are left between the motor and the surface of the mounting plate Pr Mounting Screws g A7 A Mounting Screws 0 not provided First number in motor Tightening torque A name j 3 2 5NHm 25H 4 2 5NHm 25H Note Do not insert the motor into the mounting hole 5 3 0N m 300 D at an angle or force it in as this may scratch the flange pilot section and damage the motor 2 Pinion shaft motor Drill holes in the mounting plate and fasten the gearhead sold separately Motor and the motor to the mounting plate using the four screws provided with the Gearhead fg X gearhead Install the equipment so that no gaps are left between the motor Mounting flange surface and the gearhead pilot section end surface ae Screws provided with gearhead Refer to the gearhead operation manual for further details concerning moun
12. s the provided capacitor connected as shown in the wiring diagram of page 3 Is it connected as shown in the wiring diagram Check the wiring diagram of page 3 again The rotation direction of the gearhead s output shaft differs depending on the gearhead s reduction ratio Refer to the gearhead s operating manual is the provided capacitor connected as shown in the wiring diagram of page 3 Are you viewing the motor from the same direction as the diagram The direction of rotation is defined as clockwise or counterclockwise when viewed from the side of the motor output shaft Is the correct voltage being supplied to the motor Does the ambient temperature exceed the permissible range 40 C 104 is the provided capacitor connected as shown in the wiring diagram of page 3 Are motor and gearhead properly installed Refer to the gearhead s operating manual If the motor has a pinion shaft is the coupled gearhead the same pinion type as the motor shaft Characteristics specifications and dimensions are subject to change without notice lt Orientalmotor is a trademark of Oriental Motor Co Ltd Please contact your nearest Oriental Motor office for further information Copyright ORIENTAL MOTOR CO LTD 2008 ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR EUROPA GmbH TAIWAN ORIENTAL MOTOR CO LTD Technical Support Tel 800 468 3982 Headquarters and Dusseldorf Office Tel 02 8228 0707 Fax 02 8228 0708 7 3
13. ting gearhed sold separately Note Use the gearhead of the same type of pinion shaft as the motor 3 Motor with a cooling fan When installing a motor with a cooling fan onto a device leave 10 mm or more behind the fan cover or open a ventilation hole so that the cooling inlet on the back of the motor cover is not blocked 3 2 Installing capacitors Before installing the provided capacitor check that the capacitor s capacitance matches that stated on the motor s name plate Use the screws specified below to install capacitor Screws not provided 1 Mounting feet equipped Use screws of 4mm in diameter to install the capacitor Notes 1 When installing the rectangular capacitor with the plastic foot tighten the screw to a torque of 1 INm 10 kgcm or less to prevent damage to the mounting foot g 4 3 169DIA 2 Install capacitor at least 10 cm away from the motor If it is located closer the life of the capacitor will be shortened 4 Connection and Operation Connect the motor according to the wiring diagram shown below Insulate all the wire connections such as the connection between the motor and the capacitor connection Capacitor caps are available to insulate capacitor connection Capacitor caps Pass the lead wires through the capacitor cap as shown in the figure Connect the lead wires to the terminals or use terminal ends Capacitor cap Cover the capacitor with the capacitor
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