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1. CKD CKD2. HALT ALA i Fig 8 CKD 2 2015 Vol 1 CFF CFF
3. PTP In Japan in line inspection machine for blister packaging process FLASHPATRI series is used in many pharmaceutical plants and maintains high market share as highly accurate image processing inspection machine using vision We find it difficult for its performance and price to be accepted by overseas market so we have developed in line inspection machine model PharmVision meeting needs of overseas market PharmVision achieved reduction of numner of parts while maintaining functions by image processing applied technical methods in order to make its performance and price match over
4. GMP Z PTP lt
5. 4000a H4 0 5Mpa
6. Fig 6 Fig 7 _ E W 1 PTP FREE P RA 1 1 Let ae y y PTP 1 LS y oe aa Fig 10 Fig 6 Foote iby Fig 10 Fig 7
7. Fig 5 AS os CKD 2 2015 Vol 1 Fig 5 0 2 lt 0 3 0 5 1 0 5 1
8. JdIS X0820 CKD 2015 Vol 1 A D F F Fail 24 6 1 C PTP PTP
9. 1 FY 3 gt Be sm nie HA Li yi MM Wai a 2N eo oe
10. Nobuyuki Umemura CKD China Corporation Automatic Machinery Production Department CKD 2015 Vol 1 BER Manabu Okuda 3 Engineering Department No 3 Automatic Machinery Business Division PTP PTP gt Tablet PTP sheet Visual Inspection Machine Development of Global Model Shozo Oda PTP
11. Fig 2 CKD 2015 Vol 1 1 0 49MPa 0 3BMPa 20 Li I
12. 03015 D Feed Back Feed Forward
13. vor Ran OM ICT OZ SU eas OE Bl Fig 6 3 3 FE Fig 7 3 4 20 lt 50 CFF 360 60kN DO BE 5mm
14. Press Through Package form Alu Alu blister package using aluminum laminate film on both sides which is mainstream overseas has also increased in major pharmaceutical manufacturers and foreign pharmaceutical manufacturers in Japan What Alu Alu blister package is expected is not only protection of tablet by moisture proof and light blocking effect but material saving because pillow wrapping is not necessary However in case that pills are very brittle Press Through Package form taking pills by pushing pill through pocket packaging cannot be used because pills may be broken In such case peel open packages taking pills by peeling aluminum lid off have been adopted Here we would like to introduce Peel Open Package of Alu Alu Blister technology with package form and film technology as well as package form with child resistance function PTP PTP
15. CKD Group operates businesses with our corporate philosophy With creative knowledge and technology we shall innovate fluid control and automation thus contribute to build rich society As a pioneer of automation technology we provide products of latest technologies by understanding the demands of customers concerning products and services from a global perspective We continuously value the needs of the market contributing to society by providing our products and technologies in production sites all over the world Developing of technology is the source of a manufacturer s competitive strength It is also based on the wisdom and accumulated technologies from our predecessors and new technologies are being developed continuously on a daily basis However in recent days technicians and engineers face the problem of how such technologies can be handed to next generation This is mainly due to the aging of engineers CKD technical journal introduces agenda to innovate automation which we have persued for a long time and technologies and R am
16. Fig 11 TU 01 0123456 78900000 01 0123456 78900000 01 012345678900000 019012345678900000 Fig 11 Fig 12 oo con ie 3 li u aA MB AR A i Fe FS ee ae Te mine i LORY ia zji P i Jaret Fig 12 1 1 Fl Fig 193 111 TI o AMANTI al Fig 13 CKD 2015 Vol 1 2
17. 1 2 Ck 3 3 PTPR R C ADROER 1 2
18. 6 7 1 2 3
19. Li CKD Li E I T 7 Fig 1 Kee CKD 2015 Vol 1 Li 2
20. 2 1 1 ADIA CD eae 2 O PIVS J FERATDA
21. ose 0 5mm CKD 2015 Vol 1 Fig 3 Fig 4 5OQOO 65 OOGQ W610 H1600 DBOO 335kg 19 Fig 4 FP620 A PTP lt 4 1 2 RAIA IE RAK RS AICHE LCRA Ue PTP ERRORS UV TMC EO
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24. 1 SmartRIn In recent days due to price decline of electronic devices cost reduction for print circuit board manufacturing is demanded stronger and stronger It is often seen in both domestic and overseas that a single operator is engaged in multiple SMT lines How to maintain efficiency and quality of products under such situation will be a key task for print circuit boards manufacturing In this situation quick sharing of production
25. SmartRIn ad x Yousuke kamioka tN AS Shingo Suzuki 3 Research amp Development Department Engineering Department No 3 Automatic Machinery Business Division Automatic Machinery Business Division CKD 2 2015 Vol 1 Ran ORM BIT OL Rt tas OFS hl Example of Using Pneumatic Components on Food Packaging Machine Masayoshi Ikeda Hirofumi Mizuno 100 CFF 360 CFF 360
26. 3 3 VP HEAR 0402 CSP CSF X X
27. 2 O D O 4 ZY O 2 1 O O 4 2 2 mo
28. CKD 40 HI Li 4 Tatsumi Takase Sales Management Department Automatic Machinery business Division 2014 CD ROM 2013 9 Li CKD 2 2015 Vol 1 9 MBP 500M Automation Technology for the Future CKD
29. PTP 2 1 2 3 4 CKD 2 2015 Vol 1 PTP 5 PTP 15mm Fig 4 art Fig 4
30. 4 3 4 4 a As H4 HAS H4 0 5Mpa
31. Fig 8 Fig 9 pi pr MEMKOAMEDOR S EN PTP PTP r 5 d ana Se Fig 5 SAA Ne PTP PTP Fig 5 4 2 Fig 9 1
32. H4 Fig 9 PLT SAH SAL APT T AA EA N NEO UE ppe A e g ETE TTT ee CCIE mali TH HHHHIHIIIHTIIITIIITITI PLT wean AMEN EE INEN PLU Fig 9 2 9 3 CS 1 Fig 10
33. ht Fig 10 4 ep z in N a S a i i a a s ie shi CKD 2 2 2015 Vol 1 2 G POS POS O
34. REK Food packaging machines make use of many pneumatic compoments Here we will introduce food packaging machines model CFF 360 More than 100 units have been delivered so far Model CFF 360 heats web film forms cup seals cup with lids punches products then transports product to following process machines We would like to provide in particular explanations concerning forming filling and punching In forming cups are formed from heated flat films by using plug and air pressure concurrently Also high power which is required f
35. 10 Fig 8 PTP S es Tee a LI LU LI LN_I II WM I II II ii rel
36. 3 D Bo PLPSLSS x Projector A 4 2 G500mm2 sec SGD Fig 1 CKD 2015 Vol 1 8500 mm lt sec 4 3 LED VP SD LED LED 3D LED
37. PET 280C PET PTP OP AL20um DZ PET1 m HS 1 IOP AL2O m D PET12um HS 5 3 ELANA 3 LURIEGJ5 F
38. 4 3 15mm 200g FED DAD able 1 Table 1 15mm 15 5T F Alka 1 af PE Eaka od T 20 30 40 5 0 60 HLA mm 10mm 250g 2 Table 2 Table 2 _ 10mm 10 10T PAP IE at m Hiel ae ao 0 5 1 0 1 5 2 0 25 3 0 a5 LAA mm
39. CKD 2 2015 Vol 1 VP 4 1 VP 83 9 10 9 O
40. Fig 1 Fig 1 2 7 H4 Fig 2 AA H4 Fig 2 HH4 1 H4 Fig 3 LESLIE wy yt e ee JhoNh Atay 5 _ Hane dns tye PIR BR j arm 5 OS m Y n A N Ri A PE n 3 88 w w H U X y j VIVN i E y AME
41. TT oR PERL T Se Fig 14 24 Fig 15 P 18 330 Lawes a 1 213 iz Fig 15 5 10
42. AHL GD 4 4 VP 300um CSP 0603 Fig 3 4 5 GERLY mf WARN FE 5 ee FIg 4 4 6
43. GD Fig 9 Fig 10 wD x 2D Fig 1 1 PO prZKZ 6 Fig 12 5 Fig 193 Ihe SRP OEE AvE FERET OC ENET Ta ERALT SCE SY cab Fig 13 Fig 14 Fig 10 3D CKD 2015 Vol 1
44. gt a Masayoshi Ikeda Hirofumi Mizuno 5 Engineering Department No 5 Engineering Administration Department Automatic Machinery Business Division Automatic Machinery Business Division Vol 28 No 2 26 4 CKD 2015 Vol 1 Li Li Manufacturing Equipment for Lithium ion Battery Cell Tatsumi Takase 40 Li Lit Li We would like to introduce basic technologies for Li ion battery winding machines which are
45. 2 5 1 40kPa 30 WIOND UET E I Oaa E 5 2 2 1 2
46. CKD 2015 Vol 1 2 4 PPM AVAOE lc lk iE ORAECD HS 1 COA ee R ee
47. Fig 12 Fig 12 5 4 RAW RAW CKD 2015 Vol 1 1 Fig 13 RR BB R B R B Fig 13 ACERS
48. 3 CKD 2015 Vol 1 O D E 3 Table 1 Table 1 1 ne D le Na IM 4296 L 8588 25 19 sec 13 10 A A
49. On June 29th 2012 the Health Labor and Welfare Ministry issued the partial amendment for implementation guidance of bar code display on ethical drugs Notification No 0629 1 issued by the Director of Health Policy Bureau Economic Affairs Division No 0629 1 issued by the Director of Office of Pharmaceutical and Food Safety Bureau Accordingly each dispensing package shipped by manufacturer distributor as of July 2015 must display a bar code unless under exceptional circumstances Pharmaceutical industry takes this Opportunity to accelerate introducing constant pitch printing In order to improve visibility and distinguishability of blister sheets that belong to dispensing packages Also readability of bar codes on blister sheets and quality of appearance will be next challenge Here we would like to introduce Mark Registration Device to realize constant pitch printing on blister package process and bar code checking device PATREAD meeting unique condition in blister sheets such as influence of sealing mesh etc 2012 6 29
50. 4 1 O Fig 12 II a See m 8 Fig 12 4 2
51. Fig 3 Fig 3 150C lt 180C 1 Fig 4 3 1
52. PTP PTP 1 2 PTP COR PTP 3 1 PTP
53. PTP 6 6 Fig 16 Mi i iil i LO A a 2 6 Fig 16 shozo Oda 1 Engineering Department No 1 Automatic Machinery Business Division CKD 2015 Vol 1 Core Technologies for Lamp Making Machines e s E Masumi Uezawa LED
54. eld BCA BEL 2 5 CKD 2015 Vol 1 oa HODADAI KY RRS 2 6
55. Fig 2 PTP CKD 2015 Vol 1 PTP PTP PTP PTP D GS1 CC AA GS1 CC A GS1 GS 1
56. VP As a result of downsizing and sophistication of electronic devices miniaturization multi functionizing of parts and high density mounting of print circuit boards are accelerating rapidly The smaller the mounting parts the more difficult it will be to keep stable quality Especially in solder pasting unexpected printing failures may occur therefore improving performance of screen printers and functions of solder pasting inspection machine to detect failures of solder pasting will be integral to maintaining quality of production lines On the other hand inspection machines should not be a bottle neck process of the production tact Therefore improvement of failure inspection functions and high level inspection speed must be achieved at the same time Here we would like to introduce VP series solder pasting inspection machine which inspects volume of solder from every aperture of printing masks without affecting line tact 3 3 1996 2 3
57. 196 108C 153 0 5Mpa SUES Oe
58. 0 5 ES ee 1 2 4 2 2
59. Fig 8 EMD BON HF A YS in al CoN a 1 ROWE CKD 2015 Vol 1
60. 4 Li CKD Li Li EE IVI On mL Ye Fig 3 0 Li 0 0
61. 1 O Table 2 Table 2 2 sec M 4296 L 8588 L_ 964 1944 IM 4296 L 8588 sec 2 Ch SmartRIn
62. PTP Fig 1 PTP IONY25 m AL40or45um PVC60 Um Fig 2 AL 40 or45um Fig 1 FBP 600E PTP PTP CKD 2015 Vol 1 Fig 2 PTP
63. 17 2 SmartRln 29 BA 27 INDEX In regard to publish CKD technical journal 1 R Peel Open Package of Alu Alu Blister 9 f Blister Packaging Machine Response to Barcoded PTP sheet g J Solder Paste Inspection Machine VP Series 13 Tablet PTP sheet Visual Inspection Machine Development of Global Model 17 Core Technologies for Lamp Making Machines 22 4 Solder Paste Inspection Remote Monitoring System 29 Example of Using Pneumatic Components on Food Packaging Machine 34 Manufacturing Equipment for Lithium ion Battery Cell E E E RE 37 CKD In regard to publish CKD technical journal my ae Yoshinori Nozawa CKD CKD Corporation Executive Director amp Managing Executive Officer CKD
64. 80 Fig 5 3 2 0 5MPa 00mmXx 200mm GOkN 2 80mm 0 5MPa 50kN
65. Fig 6 40 Fig 7 CHS BEDE Ae aS a Fig 2 8 G 4POS CPAP 10POS eee VIVE J ERA DAD Waste AO12ZO00CUK SWS TEID Ri 5POS TRUE DIE Fig 8 Battle CHE
66. 240C 4m PTP NCHS 260C 5 6m 140C CKD 2015 Vol 1 NG d o Table 3 iiH EH l ITA Shot mi Pa 300mmH 0 9 89 PCO Ne me w wm ma _ fi 5 5 10N
67. E am HEHE Zen 7 OK NG VES200_CKD_NORMAL 15_TEST MO CODE NG a 1 PB aio nF aT Fig 4 CKD 2015 Vol 1 Fig Fig 6 FE ab e Fre TER taig RERESET a Fig 6 1000 i Fig 7
68. Ware Oo ALEAN 5 1 10 PTP fal Naohiko Noda Research amp Development Department Automatic Machinery Busi
69. A ADA S Wes Masumi Uezawa 2 Engineering Department No 2 Automatic Machinery Business Division CKD 2015 Vol 1 SmartRIn SmartRIn Solder Paste Inspection Remote Monitoring System Yousuke Kamioka fom Shingo Suzuki
70. 1 1 1 RCO ROD 2 BULB 3 4 CKD 2015 Vol 1 5
71. PTP 1 1 1 Fig 3 2 O 4 1 PTP Fig 4 I 4 25mg U3 fk _ 4 25mg 3 Ek Tl 015049 3799900000 25mg ER AL 25mg G2 fa ee Fig 4
72. Fig 7 SmartRIn 1 Fig 8 1 Aa lL J Jl5 ees ii a al a Fig 11 Toe SEO Z Fig 8 ast VEATHE BERS ERL TS Minankeri hed x oo EROLE LES
73. 1 1 PTP 3 AIN vies RK 2 PTP
74. SHRP RGB RGB CHI A 93 RGB R G B 255 255 255 0 0 0 128 128 128 Fig 14 Fig 14 B 6 1 sw o E FEB Fig 15 PTP
75. Yukihiro Taguchi 1 Engineering Department No 1 Automatic Machinery Business Division PHARM TECH JAPAN 2013 4 CKD 2015 Vol 1 V Solder Paste Inspection Machine VP Series Nobuyuki Umemura AMA Manabu Okuda
76. PTP BT 1 PTP
77. Table 1 Table 1 Gs1 GS1 01 0123456 7890128 172151051 10 ABCOE GS1 i i ra h E CC A 1 C179 051031 10 abt OE 1 F j bat GSs1 J LCC A aa CO1OES 1254547 R904 7 7 1 28 7 Cor D PTP 1 1 PTP Fig 3 0
78. PTP GMP WE oo MIE 3 9 l B PTP Fig 1 FP620 D gt 6 1 B
79. CKD 2015 Vol 1 5 1 PTP 2 1 2 1 1 2 4 han PTP Fig 11 gt 5 eee 1 2 Fig 11 5 2 RAW RAW SA 9 R G B 1
80. PTP PTP DEUS PIP PTP P P
81. 10 3poise var 4 EA 4 10 45poise 5 treat 6 LORRA 1 2 3 EG AE CHS
82. CARMI b Fig 8 4 9 VP Table 1 UPEODDA ection hie i Z ete ee BabA a ThIGENeSe sr ar PRTI Projection Dual Projection _ E ze te 2 ion Ri EMME beemelt naa aGMiozm 1872Bym 26 1 26um SD Tum 15775om Jy MORRRT Sita SARS See eae E ieee n e LE Outline Bimansion ho Faas TO AT TA Primary Power Supply WE Single Phasa pa asa WE Hz MAX IEVA H Heouee eurste Sn ae ma VP 4 J 12s FeeReeM UPS ea Pea fiat auingad far Only PE lt LE i Environme HE RoHS n CKD 2 2015 Vol 1 Ci Ze
83. H4 Fig 11 Fig 11 3 1000C EJ
84. HE COOOPIUA CHS VP VP FULL M 330mmx250mm 15 0402
85. P P 15mm 177g 200g 10mm 244g 250g CKD 2015 Vol 1 4 2 ONY25 m AY AL40 m ONY15 m PVC100 Um PVC 6O0m 100um 3 4 ONY15 m
86. VP SmartRIn S Fig 1 SmartRin CKD 2 2015 Vol 1 SmartRIn Wl Fig 2 1 Fig 3 ces Fig 4
87. E 0629 1 0629 1 Ng PTP PTP NBD eB LEH CBT 1 ALARE TYI 1 PTP Press Through Package Fig 1 PTP P TP PTP Fig PVCO PP
88. 3 1 H4 3 2 3 3 H4 POS
89. VP RoHS 8 X VP RoHS RoHS Fig 5 4 7 VP 1 VP 6 EE a m 3 f f f E mw ai Fig 6 6 eee 4 8
90. E Fig 6 2 Fig 6 PTP PTP JIS X0520 Fig xr TW ee seen M or mxs WHIZ TO mere a as Miiat 9 A Fi 7
91. GMP PTP PTP CKD 2015 Vol 1 PTP 2 1 0 1mm 0 5mm 2 2 PTP Fig 1 Fig Fig 2
92. lt a teens Y 2E mim ODP Cus EPA GMP PEE f p ul i SS i ae GMP 6 2 15 1 PTP PTP PTP 2 22
93. Fi ai ERTL j J A A A oT X H f 1 a j Fig 3 4 9 1500 H4 DAILY IVS JERDI RADIA H4 able 1 2 H4 ECHA H4 Fig 4 Fig 5 2 Fig 4 Fig 6C
94. OK A Table 4 Table 4 it as KET 0 10T 4 H 10N B 1 Fig 7 10 2 CKD 2015 Vol 1 Fig 8 Fig 8 10 5 1
95. PTP FHL OC BP IVS ERR CHUA CaF BAD AR Fig 9 Fig 3 BARROS CHD LA LAR COBAZRAIICDUYC 3 2 1 2 3
96. 15mm 5 3 5 PTP PTP 1 10mm Fig 5 Fig 5 10mm 10 4 1 PTP PTP
97. ZD 2 3 Bete Fig 7 VP 1 2 Ba OE FER
98. Fig 13 sae oi NA p o OR ee Fig 13 TATRA Fijg 14 B PO Fig 14 CKD 2 2015 Vol 1 1 m ar 2 UOTIN
99. HID 3 2 In the lighting industry fluorescent lamp systems and electric bulbs are collectively called as lamp Today power saving products are promoted in the lighting industry and LED lighting production is rising rapidly On the other hand traditional lamps have been improving power saving high efficiency and long service life aspects So far CKD has manufactured various lamp making machines for fluorescent lamps automotive halogen lamps halogen lamps for general lighting automotive HID lamps cold cathode fluorescent lamps etc Throughout our history we have gained a significant amount of knowledge and technologies Among them there are 3 technologies which are necessary important and difficult to produce lamps Glass processing technology 2 Heat related technology 3 Vacuum related technology This time we would like to introduce these technologies 3
100. backed up by about 40 years history of winding technologies starting from electrolytic capacitor winding machines Li ion battery winding machines require various technologies such as high speed winding technology to improve productivity tension control technology to stabilize product quality technology to adapt to machine installation environment dry condition technology to secure battery safety etc This is a brief introduction for some of core technologies for Li ion battery winding machines CKD LCD TV CE Li 1 1970 1994 PC
101. Ans CKD W CKD TECHNICAL JOURNAL Loess Corporate Philosophy and healer Commitment 5 Corporate Philosophy With creative knowledge and technology We shall innovate fluid control and automation Thus contribute to build rich society 1 Sa 8 VP eee 13 PTP
102. UL Fig 8 Fig 9 2973 gt HOReAB Fig 9 1 ABO Y RDA GSE TEMAL Fig 10 Fig 10
103. ee eae ious nL cou eee SmartRIn EER ACER SmartRIn g a P a SmartRIn 6 8 A AA Co eee wo 5 lt i a D eer ie ee A Hamma PTZ em 6 VP 8
104. ig 6 1 2 3 PTP 5 4 Table 3
105. information between operators who are in charge of production line or production supervisors will be important We would like to introduce SmartRIn a remote monitoring system which enables to share information such as production status of solder pasting which is easily influenced by environmental change in SMT process and progress of production plans by portable terminal 3 VP 83 _ NN MO RN a ne l
106. ness Division 22 42 47 2013 te Naomi Kamako Research amp Development Department Automatic Machinery Business Division CKD 2 2015 Vol 1 Blister Packaging Machine Response to Barcoded PTP sheet Yukihiro Taguchi 2012 6 29 0629 1 0629 1 27 7 PTP PTP PTP PTP
107. or pressing device to prevent air leakage is generated by toggling structure In filling cylinder is applied for bar from filling nozzle to prevent dripping off after filling In ounching hydraulic cylinder is used concurrently for toggling structure to obtain high power CFF G60 Fig 1 500 1000 2500NL Fig 2 Fig 1 CFF 360 Fig 2 CKD 2015 Vol 1 PP BVWO FS PET 0 2mm lt 1mm
108. p D results to solve problems as technical information We hope information from CKD technical journal will be technology proposal for customers and can be a trigger to withdraw new information and will lead to improve productivity and develop new technologies and engineers motivation and will help handing technologies and techniques to next generation CKD 2015 Vol 1 Peel Open Package of Alu Alu Blister Naohiko Noda T Naomi Kamako PTP PTP PTP PTP
109. seas needs while keeping basic system and functions of FLASHPATRI Also it is developed as a global inspection machine by enabling multi lingual display and handling of multi lane blister sheets so it can be used in pharmaceutical plants overseas or be mounted on foreign brand blister packaging machines Fig 1 PTP aver 25um l 930 GMP ee ea LSS a as 1994 GMP
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