SKV-250AT-ACC 取扱説明書ダウンロード
Contents
1. Pull out the black box provided on the right side of the MAIN POWER switch and replace the fuse If the black box is not removed easily carefully hook it and pull it forward with a slotted Screwdriver Applicable fuse gt SKV 250AT ACC 100V 6A SKV 450AT ACC 100V 10A 6 6 Daily inspection Inspection item Frequenc Description Filter case Before operation ls the case closed completely 1 Exhaust status Once da ls the exhaust port unclogged Are no abnormal vibrations or sounds generated ls the installation level correct 1 Filter installation status Once month Are the filters installed securely Filter clogged status During oper2. You can replace the secondary filter by removing only the knob without removing the tube nipple but loosening the tube nipple In this case note that the tube may be turned and pulled when the knob is turned After removing the nipple make sure to attach it verticallV iftne nipple is inserted diagonally the clogging indicator lamp may malfunction and turn ON 6 4 HEPA SKV 450AT ACC V1 M6 HEPA 16 Copyright CHIKO AIRTEC CO LTD 2009 6 5 Fuse When the fuse is blown by excessive current generated by a trouble in the internal equipment replace it The fuse is accommodated inside the black box provided on the right side of the MAIN POWER switch
3. Confirm the rated voltage Confirm that a star burst connection of several plugs in one outlet is not adopted Confirm that the motor is not overheated by clogged filters 1 3 30 After checking 1 to 3 above remove the cause of error and press the RESET switch Or turn OFF and ON the MAIN POWER switch to reset the error status Start the operation 30 minutes later Replace fuses Refer to Fuse Replace filters Clogged filters lead to the failures 3 and 4 below Install filters correctly correctly Particles are not blown 460
4. 5 3 Name and Structure of Product uttii 6 3 1 Naiie of IEEE 6 3 2 Standard accessories kk 6 3 3 OU A 7 3 4 Filer replacement timing kk 7 4 Operation kk 7 4 1 POWSr SUBDN Ooo NA i 7 4 2 OE CA Ni SSA GOSS OS 7 4 3 Remote connector i 9 4 4 Confirmation before operation ee 9 4 5 Operation BfOcedUe i NN 10 5 Remote Cable Sold Separately 11 5 1 Electrical circuit diagram i 11 5 2 Ram CabIe NRN 11 5 3 Color and signal of each wire kk 12 5 4 Remote operation and operation from main body kk 14 0 Maiitehance arid Insbectlo oa 15 6 1 Cautions on maintenance and inspection kk 15 6 2 Filter replacement timing ki 15 6 3 2 Replacement of secondary filter 16 6 4 HEPA
5. CMN 023 035 002 Instruction Manual Skelton Dust Collector MODELS SKV 250AT ACC 100 115V SKV 450AT ACC V1 100 115V Note To Users SK SK BOX We greatly appreciate that you have purchased our SK SerieS CHIKO AIRTEC CO LTD is working to achieve clean air with compact eduipment while utilizing air technology effectively The SK Series is an energy Saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this SK Series machine correctly so that you can use it safely for a long time and enjoy its full performan
6. The remote cable is so designed as to be prevented from falling off Insert it securely with its dent facing downward Make sure to confirm pin positionS Copyright CHIKO AIRTEC CO LTD 2009 3 Name and Structure of Product 3 1 Name of main body SuCtion port Remote connector MAIN POWER switch BOX Fuse Box 3 2 Standard accessories HEPA AT AT Panel operation panel 1 2 Primary filter Active carbon Secondary filter Main filter Primary filter Collecting Adsorbing fine dust and fumes 2 1 Primary filter The particles escaped from the secondary filter are collected Drevent invasion of the active 1
7. 5 3 Do not short circuit the wires 4 and 8 each other when transferring signals by turning ON and OFF the dust collector from the main body Transfer required Output signals in accordance with the explanation in 5 3 Color and signal of each wire AT ON Lo Hi Change with Lo Hi switch pushing the ON switch of main body AT panel when you change the suction level during the driving with remote controller The memory of the capacity level OFF AT ON 1 OFF When the capacity level is memorized by the OFF switch of AT panel The remote operation is able to start in the same level However in the case of stopping of the main power push the ON swritch of AT panel once It isS possible to operate at the memori
8. Replacement of secondary filter 1 Release the snap locks of the filter case and remove the primary filter filter bag 0 While pressing the nipple to prevent turning of the tube turn the nipple Counterclockwise with a slotted screwdriver to remove it Turn counterclockwise the knob to remove it and then remove the washer also While pulling forward the cylndrical filter slowly remove It Nipple Attach the nipple vertically
9. SKV 450AT ACC MV 16 6 5 A NEU OM Sc 17 6 6 alSOeO 17 7 Countermeasures against Abnormal Operation kk 18 8 Indication of DANGER Labels 19 9 Electrical Circuit Diagram Ge 20 10 Specifications of Main Body 21 11 GONSUIaDI6PNSS EERKRKRNRRNNKWY WTWT TyrvrvriiiTiiT00T OoOtuIUIIeI 21 Copyright CHIKO AIRTEC CO LTD 2009 1 Cautions on Using Product 1 1 1 2 1 3 General Perform installation connection operation manipulation inspection and failure diagnosis work properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury The condition
10. Replacement lamp red LED Turns ON when replacement of the filter is necessary Replace the filter 0 2kPa lt 0 2kPa The pressure representation when operation stops changes within the range from 0 2 to 0 2 Because there is a change in the atmospheric Dressure and the temperature And the pressure representation might temporarily change because it iS influenced by the extrinsic noise The pressure representation Filter indicator lamps Error indicator lamps LED LED Overload lamp red LED Turns ON when an error occurs in the motor The dust collector stops operation PL Abnormal temperature lamp red PL Turns ON when the motor temperature becomes abnormal The dust collector stops operation
11. Completely Filters are damaged or a Replace filters their life is expired Filters are clogged Replace filters sil i have AU 3 Ask for repair The blower is generating abnormal sounds or abnormal vibrations entered the blower The motor bearing is damaged Replace the motor Ask for repair 18 Copyright CHIKO AIRTEC CO LTD 2009 8 Indication of DANGER Labels SKV 250AT ACC SKV 450AT ACC V1 19 Copyright CHIKO AIRTEC CO LTD 2009 9 Electrical Circuit Diagram SKV 250AT ACC IwataT cp WE 4 _ WE 1 Yala roan krP1 1HBH 301 3 aW ER ebi UT ET i Ea Ln Pewwr cabial For 3 SKV 450AT ACC V1 i ELE AMM3266 164WG Black Imwertemr Control panel VFNC35 100 P for 100x120 45OAT MMM3265 16AMWG Yellow Green A ES TEAWG Yellom Green AM 65 EA Black AMM32BB 15AWG Yallnw IGTeem FLEX 1 0 127 hy P Fewer 5 100 MM switch TL LM 10Mfar 100 120MI 20 10
12. Filter replacement timing 1 1 2 2 4 2 AT When the filter replacement indicator lamp red turns ON replace the primary filter filter bag If the filter replacement indicator lamp does not turn OFF even after replacement of the primary filter filter bag replace the secondary main filter Refer to 4 2 AT panel 4 Operation 4 1 Power supply Operating the product with a different power supply may cause a failure The power supply IS single phase 109 3m The allowable supply voltage range is 10 The power cable of 3 m with a grounding plug is included 4 2 AT
13. After removing the cause of error press the RESET switch When the lamp turns OFF restart the ODeration Or turn OFF the main power to turn OFF the lamp and then restart the operation Performance level indicator 7 LED Seven LED lamps indicate the suction level of the dust collector Lo 1 1 60 Lo switch Every time this switch is pressed the performance decreases by 1 level Minimum suction level Approximately 60 Hi 1 1 100 Hi switch Every time this switch is pressed the performance increases by 1 level Maximum suction level 100 ON OFF ON switch and OFF switch tactile switches and MAIN POWER indicator lamp MAIN POWER lamp Turns ON when the MAIN POWER switch provided on the side of the main body is turned ON e ON LED ON switch with green LED Starts up the dust collector and enables setting of the performance level OFF OFF switch Stops operation of the dust coll
14. 5 Clogging the suction hose or discharge hose hinders air flow and may stops operation Use the hose length shorter than 5 meters 10 te LOAD o LOAD o LOAD o GND 5 2 Remote Cable The wire 7 yellow is put inside a shrinkable tube so that it cannot be short circuited with Other wireS DC 1 5V DC 50V 100mmA Yellow Copyright CHIKO AIRTEC CO LTD 2009 5 Remote Cable Sold Separately 5 1 Electrical circuit diagram Remote operation switch ON Shifting to remote mode Remote control is possible in the ON and the panel is impossible to c
15. Open collector output Transfers the service DOwer SUDDIy Do not short circuit this wire with other wireSs DC 12V Impedance 1k Contact input OUTPUT Open collector gt Voltage resistance 50V 100 mmA 12 13 Copyright CHIKO AIRTEC CO LTD 2009 Copyright CHIKO AIRTEC CO LTD 2009 5 4 Remote operation and operation from main body ON OFF The wire 1 is short circuited ON The wire 1 is not short circuited OFF Short circuit the wires 4 and 8 each other when turning ON and OFF the dust collector by remote ODeration Refer to the table in Color and signal of each wire OI LSS NORCIGAINeS The wire 1 is not short circuited ON OFF
16. Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp of AT panel lights AT ON Press the ON switch AT Panel to start operation The operation indicator lamp lights Confirm that abnormal sounds such as metallic sounds are not generated Confirm that the suction hose is connected securely Confirm that the suction hose hood end offers suction force suitable to dust collection Confirm that the check lamp is turned off The check indicator lights when the suction power is down due to the excessive length or not enough size diameter of the suction hose OFF After confirming the above contents press the OFF switch to
17. The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors 0 40 C 80 Install the product in a place without dew condensation at room temperature ambient temperature 0 to 40 C humidity 80 or less High temperature and dew condensation may cause electrical parts to fail and may CauSe an electrical Shock 100 mm Provide sufficient space around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product 500 mm Install the product in a place where filter repl
18. AT panel FILTER ch FIL IER WARHNING 8 ean WARNING NORMAL ABNDFHMLAL TEMP YOLU ET ON OFF OFF ON ON OFF switch MAIN POWER SUPPLY RESET Reset Switch Copyright CHIKO AIRTEC CO LTD 2009 Filter indicator lamps Refer to Filter replacement timing These lamps indicate the filter clogging status Alamp may keep ON when the hose is pressed or when the hose end is compressed LED Normal lamp green LED Remains ON while the dust collector is operating normally LED Cleaning Iump yellow LED Suction power is lowering Check filter and duct hose LED
19. 2 If the filter replacement indicator lamp does not turn OFF even after replacement of the primary filter filter bag replace the secondary main filter Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting inspection 1 4 Replacement of primary filter filter bag SnaD lock Release the snap locks of the filter case lt The filter paper packing of the primary filter is inserted into the cylindrical pipe of the filter case Lightly push down the filter paper packing to remove it Attach a new filter bag while aligning the arrow of the filter paper packing 15 Copyright CHIKO AIRTEC CO LTD 2009 6 3 2
20. Active carbon Colliding with granulated active carbon collects the particles passed through the primary filter and odor is removed carbon particle into the blower Main filter Collecting Adsorbing fine dust and fumes V1 1000 Exhaust filter V1 Exhaust treatment Class1000 3m Power cable 3 m V1 Exhaust filter V1 Copyright CHIKO AIRTEC CO LTD 2009 3 3 Structure 1 2 5 2 Air and fine dusts sucked from the suction port are collected by the primary filter filter bag The filter bag is provided so that dusts are not dispersed while the filter is removed After that fine dusts are removed collected by the secondary main filter Refer to Section 5 2 for the detailS 3 4
21. Do not move it during the operation gt Turn OFF the power when an instantaneous DOwer interruDtiOn OCCUTS Otherwise injury Or Droduct damage may be caused when the product recovers Operation without filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the machine 1 5 Repair disassembly and modification gt Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealer for internal inspection and repair 1 6 Disposal gt Dispose Of the product properly as industrial waste 2 Co
22. of installation and transportation and safekeepindg 10 lt 60 80 For transport and storage keep in a safe place with a temperature range of 10 to 60C and humidity below 80 During Carrying In and installation use suitable carrying In eduipment or enlist the help of others when carrying heavy objects to prevent an accident There is danger Of injury due to falling Rotary equipment is built into the product Install the product in a horizontal place without vibrations Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes or near combustible substanceSs
23. stop the operation and then turn OFF the MAIN POWER switch 4 5 Copyright CHIKO AIRTEC CO LTD 2009 Operation procedure Adjust the installation place Connect the power plug to the electrical outlet Set the suction hose hood to a proper position Turn ON the MAIN POWER switch and confirm that the power Indicator lamp lights Starts the dust collector AT ON Press the ON switch to start the operation 7 Choose operation ability in seven levels Push Lo swritch or Hi switch in AT panel Note The air volume is adjustable in the nonstop method from the low speed to the high speed 7 VOLUME
24. the signal output for the filter replacement male connection cord 3 meters in option Connector ON AT AT OFF It is possible to shift from the operation of the AT panel side to remote control SuCtion power level is programmed by touch panel Press the OFF switch on AT panel to remember capacity level Confirmation before operation Confirm that the product is installed properly without any abnormality such as backlash Confirm that grounding is done correctly Confirm that the power cable and grounding plug are connected correctly insulation is provided properly and the rated voltage is realized Confirm items 1 to 3 above and then proceed to the item 4 AT
25. Specifications of Main Body SKV 250AT ACC 100 to 115V SKV 450AT ACC V1 100 to 115V Suction air volume m min 100 to 115 V Single phase 100 to 115 V Single phase Copyright CHIKO AIRTEC CO LTD 2009 Suction static pressure kPa 1m A dB Note The Noise column indicates a value dB on the scale A at 1 m on the main body side when the hose is Connected to the suction port Consumable Parts List Model 1 2 V1 Primary filter Active carbon Secondary filter Main filter Exhaust filter V1 i Life 1 3 3 6 6 12 1 to 3months 3 to 6 months 6 to 12 months Note The life above varies depending on the use freduency and suction density 21 Copyright CHIKO AIRTEC CO LTD 2009 Note The contents of this manual are subject to change without prior no
26. acement and maintenance can be performed easily To replace filters a space of 500 mm or more is reduired from the main body front face 0 2 2m Install the product in a place 0 2 to 2 0 m from the walking surface 1 000m The installation height of the product is 1 000 m or less The installation classification is Contamination level I manufacturing plant Connection Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock Use the correct power supply and connect the ground wire The category of over voltage of the power supply IS division MI industrial device Copyright CHIKO AIRTEC CO LTD 2009 1 4 Operation gt
27. ation Does the suction hose end offer proper Suction force check suction force 1 Vibrations of main body Once day 17 Copyright CHIKO AIRTEC CO LTD 2009 7 Countermeasures against Abnormal Operation Failure Dhenomenon Cause Countermeasures The motor is not started The motor stops suddenly during Operation The suction force is deteriorated The power is not turned ON Turn ON the power Motor seizing The motor stops due to Overload or abnormal temperature Fuses are blown out Filters are Clogged Filters are not installed Replace the motor Ask for repair 1 Make sure that the exhaust port and suction port are not clogged When they are fully clogged the overload lamp is turned on
28. ce Symbols used in this manual This symbol indicates actions that should not be performed in any case or actions that may lead to a serious accident caused by incorrect handling This symbol indicates cautions to assure safe use and actions that may lead to failure CAUTION caused by incorrect handling WARNING Original instructions Copyright CHIKO AIRTEC CO LTD 2009 CAUTION Use the product for sucking up dry non exDlosive dust Do not suck up the following substances Flammable substances Gasoline thinner benzene kerosen6e paint etC Explosive dust Aluminum magnesium titanium zinc epox
29. ector OFF OFF As the suction level is memorized by the OFF button the operation starts in the same level at the time of restart However if the main power switch shut down by the blackout when suctionlevel is changed during the operation machine starts in suction level before the change RESET switch 2 Press and hold this switch with a thin rod having a round tip for 2 seconds to restore the dust collector after removing the cause of error indicated by a lamp 2 4 3 Copyright CHIKO AIRTEC CO LTD 2009 Remote connector 3M MT 173 8 It is possible to transfer the operation signal input for the remote control and
30. l Operation output signal Overload signal Green White Yellow Service power SUDDIy INPUT gt 1Impedance 1 0kQ Remote signals Output signals Copyright CHIKO AIRTEC CO LTD 2009 Color and signal of each wire Short circuits the wires 1 4 and 8 to start operation Short circuits the wires 4 and 8 to start remote operation The AT panel is disabled while the wires 4 and 8 are Short circuited Transfers the current operation output Analog signal 0 5V Impedance 4 7k Transfers the clogging signal Open collector output ON Transfers the operation signal ON indicator lamp Open collector output Transfers the overload signal
31. nfirmation and Preparation at Arrival After unpacking make sure that all parts are provided Contact our company Immediately if parts are damaged during transportation or not provided MainBody Confirm the nameplate Filter set in the machine SKV 250AT ACC SKV 450AT ACC V1 1 Primary filter FB 40 FB 700 22 2 Secondary filter CHF 3030 30 CHF 4040 40 Main filter CS 300 150 CS 300 200 Active carbon YAC 8000 8kg YAC 12500 12 5kg Power cable and Remote cable option Power cable 3m X11 x The cableis different in each region MT 173 8 Remote cable option 3m Xx1
32. ontrol at this time 4 7k Pressure analog output Output impedance 4 7kO Temperature correction is not provided 72 0 330 10 1zF Reference example 3 5 6 330 0 1 F Attach a noise limiter Approximately 336 0 1 F to the output terminals Nos 1 2 and 3 When adding inductors such as relays Black Red White Green White AT Do not short circuit the wire 7 yellow with other wires Such short circuit may damage the AT panel and cause 5 3 Signal name Wire color NO Black Operation input signal RN operation switching signal Red white Yellow white Black White Operation pressure signal Filter clogging Output signa
33. tice Memo about Durchase Model Manufacturer Ss serial number Date of purchase Start of operation Your name Address Phone Person in charge CHIKO AIRTEC CO LTD 562 0012 1 1 33 1 1 33 Hakushima Minoh City Osaka Japan 562 0012 TEL 81 072 720 5151 FAX 81 072 720 5133
34. y etC Dust containin9 SDarks Dust containing Sparks generated by high speed cutters Orinders welding machines etc Cigarette oil liquid chemicalS etc Water oil chemical liquid etC Do not use the product in places where flammable explosive Or Corrosive mist smoke or gas IS accumulated or located nearby Copyright CHIKO AIRTEC CO LTD 2009 CONTENTS 1 Cautions on Using Product 4 1 1 UN aN 4 1 2 The condition of installation and transportation and safekeeping 4 1 3 Connection 4 1 4 9 lt 1621LGIN A ck 5 1 5 Repair disassembly and modification 5 1 6 SOG 5 2 Confirmation and Preparation at Arrival
35. zed level by the OFF switch 14 Copyright CHIKO AIRTEC CO LTD 2009 6 Maintenance and Inspection 6 1 Cautions on maintenance and inspection Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting InSDection Using a worn or damaged filter will release sucked dust to the atmosphere and damage electrical partS Make sure to inspect and maintain to prevent failures and accidents in the product and to use the product for a long time 6 2 Filter replacement timing 1 1
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