AMF Unit Installation Manual
Contents
1. 3 pieces SX d 1412414 2 5 ColorinkjetPrinter JV5 130S 160S 2 3 4 Attaching the take up T bar base L assy 1 Attach the take up T bar base BKT LA and bar the take up T bar base BKT LB to the legs os 334 of the main unit Use four P4 x 12SMW and three CS5 x 10SMW to attach the brackets 97 4 CS5 10SMW Take up T bar 3 pieces base BKT LB As there are no threaded holes in the legs if you are unable to attach SMW Installation the take up T bar base BKT LB use the additional components as 2 pieces for 130 shown in the diagram on the right Installation BKT A LH for 130 2 Attach the take up T bar base L assy to the take up T bar base BKT LA Use three CS5 x 10SMW to attach the assy Take up T bar 085 1013 pieces pase L assy 2 3 5 Attaching the feeding T bar base R L assy The work to attach the feeding T bar base R L assy is performed from the rear panel of the main unit 1 Attach the feeding T bar base R assy to Right side of the rear panel of the main unit the legs of the main unit P4 x 12SMW 2 pieces GN Use two P4 x 12SMW to attach the assy Handle with care not to break the connector 2 6 Ele 44 Assembling the AMF Unit 2 Attach the feeding T bar base L assy to Left side of the rear panel of2. For Service Engineers Aulo JW E AMF Unit Installation Manual Revision 1 0 MIMAKI ENGINEERING CO LTD TKB Gotenyama Building 5 9 41 Kitashinagawa Shinagawa ku Tokyo 141 0001 Japan Phone 81 3 5420 8671 Fax 81 3 5420 8687 URL http www mimaki co jp E mail trading mimaki co jp AMF Unit Installation Manual About this Installation Manual This document is written for service engineers and contains a set of installation procedures that are needed when fitting an AMF unit to JV5 130S 160S inkjet printer During installation perform work by referring to this document and the following related manuals Structure This manual consists of the following chapters Chapter 1 Overview Describes the tools that are used to install the AMF unit Chapter 2 Installation Procedure Describes the procedure for installing the AMF unit Documents related to this unit The following is a list of documents other than this manual that describe the JV5 130S 160S Refer to these as necessary Operation Manual included with the product Mechanical Drawing Maintenance Manual Chapter 1 Overview Contents 1 1 Tools Needed for Installation eee mH 2 1 2 List of items bundled together 2 Chapter2 Installation Procedure 2 1 Installation Overview
3. reae Lear ra Un 2 2 1 1 Warnings During Installation 2 2 2 Installation 3 2 3 Assembling the AMF Unit 4 2 3 1 Attaching leg reinforcement plates R L 4 2 3 2 Attaching the hanger 4 2 3 3 Attaching the take up T bar base R assy 5 2 3 4 Attaching the take up T bar base assy 6 2 3 5 Attaching the feeding T bar base R L assy 6 2 3 6 Attaching the take up drive unit assy 7 2 3 7 Attaching the take up drive unit L assy 9 2 3 8 Attaching the feeding drive unit assy 10 2 3 9 Attaching the feeding drive unit L assy 12 2 3 10 Assembling the feeding take up T bar 12 2 3 11 Attaching the take up T bar 19 2 3 12 Attaching the feeding roll unit 14 2 3 13 Attaching the feeding T bar 15 2 3 14 Installing the waste ink tank unit 16 2 3 15
4. 2 gt QU Name of Feeding T bar base R Feeding T bar plate L Feeding T bar base L Feeding device R AMF parts ASSY ASSY ASSY total assy 008020 M008021 M008022 M008040 Name of Take up device R AMF Feeding device L AMF Take up device L AMF m parts total assy total assy total assy T bar auxiliary BKT R M008041 M008042 M008043 M510111 List of items bundled together p T bar auxiliary BKT Hanger BKT Leg reinforcement plate R Leg reinforcement plate L Parts No No 10112 M507414 M510017 M510016 Name lcd Take up feeding installation Take EE installation plate R plate L Waste tank base ASSY tank base ASSY Waste ink Waste ink discharge tube tube M206011 M206010 Quant REO Roll holder stopper RH Roll holder stopper LH Roll guide shaft spacer A Waste tank harness cover Name of parts 008258 008259 M206019 M510092 Waste ink tube hang stay Discharge tube stay Discharge tube holder Tube hold plate M510046 M508559 M508560 M510049 Quantity Name o m Waste tank sensor cable 8055 105338 602301 602302 Quant Name o Installation BKT A RH Installation BKT B RH Installation BKT A LH Installation BKT B LH parts for 130 for 130 for 130 for 130 Parts No No 510307 510308 510309 510310 uy ee M008277 UC 1 5 x 10SMW x 12SMW
5. bar plate when the tension bar is working 41248 2 15 ColorinkjetPrinter JV5 130S 160S 2 3 14 Installing the waste ink tank unit 1 Remove the pump cover T lh m N 241 2 Remove the flushing box 3 Fit the waste ink hose coupling rubber D to the tube joint Waste ink hose coupling rubber D 4 Remove the waste ink joint pipe and attach the tube joint e Use two P4 x 12SMW to attach the tube joint gt Waste tank joint pipe 2 2 16 Ele 44 Assembling the AMF Unit 5 Reconnect the harness e Remove the short harness having been used up to now and replace it with the attached waste tank sensor cable ASSY Pay attention not to miss connect the harness H connector a t 79 4 L connector Remove the screw of the sensor part and tighten together with waste tank harness cover 6 Fix the cover 7 Attach the waste ink tank unit base AMF Bean to the main unit unit base AMF Tighten this together with the surface cover RF Use two x 12SMW to attach the waste ink tank unit base AMF 8 Attach the waste tank unit that you removed earlier to the waste tank unit base AMF 2 17 ColorinkjetPrinter JV5 130S 160S 10 Connect the waste ink discharge tube from the tube joint to the hole in the waste tank unit base AMF Waste ink discharge tube 11 Attach the waste ink tube hang stay
6. Take up drive unit L assy Take up drive unit R assy Feeding drive unit assy Feeding drive unit assy 1 412414 2 3 ColorinkjetPrinter JV5 130S 160S 2 3 Assembling the AMF Unit 2 3 1 Attaching leg reinforcement plates R L 1 Attach leg reinforcement plate R e Use five CS6 x 205 to attach the plate Leg reinforcement plate R 2 Attach leg reinforcement plate L e Use five CS6 x 208MW to attach the plate Leg reinforcement plate L 2 3 2 Attaching the hanger BKT 1 Attach the hanger BKT Use four M4 x 12SMW to attach the bracket Use the screw used for old hanger BKT 2 4 El E 44 4 Assembling the AMF Unit 2 3 3 Attaching the take up T bar base R assy 1 Attach the take up T bar base BKT RA and the take up bar base BKT RB to the uu legs of the main unit Use four P4 x 12SMW and three CS5 x 10 SMW to attach the COSS brackets lt a D Take up T bar base 3 pieces As there are no threaded holes in the legs if you are unable to attach Installation BKT Installation the take up bar base RB use the additional components as A RH for 130 B RH for 130 shown in the diagram on the right 2 Attach the take up T bar base R assy to the take up T bar base BKT RA Use three CS5 x 10SMW to attach the assy Handle with care not to break the connector Take up f bar 10 SMW
7. work 2 1 1 Warnings During installation Make sure that you fully understand all of the following warnings before beginning work Always turn the main power switch rear panel of the main unit off prior to work unless otherwise directed to prevent electrical shocks and circuit damage during the work It is not sufficient to merely turn off the power switch on the front panel Always wear gloves during assembly and disassembly work to prevent cutting injuries e When performing work ensure that there is sufficient surrounding space and perform the installation in a stable location Be very careful when handling this product as the product is extremely heavy e Only use the designated tools when carrying out work Ensure the connections of each connector are securely and fully attached Installation Overview 2 2 Installation Overview 1 Remove the following components from the current device Leg reinforcement Feeding roll plate R unit BKT Waste tank unit Leg reinforcement plate L The waste tank unit and feeding roll unit in the diagram are still used after installing the AMF unit Other components are not used 2 Assembling the AMF unit Assemble each of the following components Take up T bar base L Take up T bar base Feeding T bar base Feeding T bar base assy R assy R assy L assy Waste tank unit base AMF Leg reinforcement plate R L Roll shaft res Hanger BKT
8. Quant 14124141 1 3 AMF Unit Installation Manual Name of parts CS5 x 10SMW 056 20 058 x 20 04 TO Hex bolt Hex bolt Hex bolt Hexagon wrench 4mm Name of Installation manual AMF Operation manual parts Hexagon wrench 5mm Hexagon wrench 6mm for English for Japanese APL 05 APL 06 D500375 D201838 11 Quant Name of AMF Operation manual parts for English D201839 11 Quant Bundled parts for JV5 160 h NS T bar 1895 mesh Roll shaft 160 AL Roll shaft 160 AL Assy a 2 n Quanity Bundled parts for JV5 130 amp NS EN T 1637 Rolmesh130 mesh 130 Roll shaft 130 AL Roll shaft 130 AL Assy lr lr pow ELLA Quanity 1 4 Ele 44 Chapter 2 Installation Procedure Contents 2 1 Installation Overview 2 2 2 1 1 Warnings During Installation 2 2 2 2 Installation Overview 2 9 2 3 Assembling the AMF Unit 2 4 2 3 1 Attaching leg reinforcement plates _ 2 4 2 3 2 Attaching the hanger 2 4 2 3 3 Attaching the take up T bar base R assy 2 5 2 3 4 Attaching the take up bar base assy 2 6 2 3 5 Atta
9. media take up unit If the error occurs again after checking the sensor replace the heavy media take up circuit board Check the sensor status and sensor attachment location of the heavy media take up unit If the error occurs again after checking the sensor replace the heavy media take up circuit board FEEDRE UNIT 00 An error was detected in the heavy media feeding unit when the power was turned on The unit is not installed or the sensor is malfunctioning Check the connection of the heavy media feeding unit the sensor status and the sensor attachment location If the error occurs again after checking the connection replace the heavy media feeding circuit board FEEDRE UNITO 1 Check whether the heavy media feeding unit is disconnected Connect the heavy media feeding unit If the error occurs again after checking the connection replace the heavy media feeding circuit board 2 25 ColorinkjetPrinter JV5 130S 160S Resolution procedure FEEDER UNIT 04 Check whether the heavy media Check the sensor status and sensor feeding unit sensor is attachment location of the heavy media malfunctioning feeding unit If the error occurs again after checking the connection replace the heavy media feeding circuit board 2 26 D500375 10 08082008 Printed in Japan MIMAKI ENGINEERING CO LTD 2008 FW 3 00
10. unit Use four 096 x 20 to attach the assy Fix the take up installing plate placing the side with V groove to the front Portion indicated with O in the drawing at the right Use the countersunk screw hole 2 Attach the take up drive unit assy L to the take up feeding installation plate L Use four CS8 x 20 to attach the assy 4 pieces 3 Adjust the level foot Lower the level foot until it presses the floor lightly and lock it 1412414 2 9 ColorinkjetPrinter JV5 130S 160S 2 3 8 Attaching the feeding drive unit R assy 1 Remove feeding MTR cover upper R 2 Attach the feeding drive unit assy R to the take up feeding installation plate R Use four CS8 x 20 to attach the assy 3 Fix the harness of take up T bar base R ASSY Using attached cable clips and fix with P3 SMW 4 Connect harness of feeding T bar base R ASSY with feeding driving part R ASSY Pay attention to the direction of the connector 2 10 Ele 44 Assembling the AMF Unit 5 Fix the harness Harness fixation NL N S screw OU Adjust the harness length and tighten the screw groove of the plate and tighten Loosening Moves the harness the harness fixation screw Tightening Fixes the harness 6 Adjust the level foot Lower the level foot until it presses the floor lightly and lock it 7 Attach the feeding MTR cover upper R Use six P4 x 12
11. 2 3 12 Attaching the feeding roll unit 1 Attach the feeding roll unit that you removed earlier to the rear panel of the main unit Use two P6 x 15SMW one each on the left and right to attach the unit Roll holder AMF Roll holder stopper RH Use the removed one Roll holder stopper LH Roll guide shaft spacer A P6 x 15SMW P6 x 15SMW Place the M4 screw hole to the top Place the M4 screw hole to the top position and tighten the screw position and tighten the screw um iov wee eee a Lif aaa 8 18078 N A es WE oe I Strike the stopper s pin part to the side plate Strike the stopper s pin part to the side plate Gin There are differences as shown below between roll holder stopper RH and LH 7 RH has a short pin LH has a long pin 2 14 Ele 44 Assembling the AMF Unit 2 3 13 Attaching the feeding T bar 1 Insert the feeding T bar plate shaft into ein T the bushing hole of the feeding T bar base L on the left side of the front panel of the main unit 2 Affix the T bar plate and T bar using screws two P4 x 12SMW through the hole in the feeding T bar base R on the right side of the front panel of the main J unit RSS Feeding T bar base R Ep 3 Attach the FG Fix take up FG cable ASSY and spacer D with screws P4 x 1295 Fix so that take up FG cable not bitten in the
12. Installing the roll shaft 19 2 3 16 Checking the path length left and right of the transport surface 20 2 4 Configuring the firmware parameters ee eee eee 22 2 5 Testing the connection after installing the AMF 23 2 6 Error messages related to the AMP eere ee 25 ColorinkjetPrinter JV5 130S 160S iv E 4 44 Chapter 1 Overview Contents 1 1 Tools Needed for Installation eere ees 1 2 1 2 List of items bundled together 1 2 D dd Pi 1 1 AMF Unit Installation Manual 1 1 Tools Needed for Installation The tools that are needed during the installation procedure are shown below Comments Phillips head screwdriver Hexagonal wrench Across flats 6 0 5 0 4 0 mm Spanner wrench Across flats 19 0mm Protective glasses Wipe cloths Bemcot etc Gloves For dirt prevention and safety List items bundled together The followings are the parts bundled together with AMF unit Make sure to check that all parts are included when opening the package 7 Name of Take up T bar base R Take up T bar plate L Take up T bar base L Take up T bar fixation BKT parts ASSY ASSY ASSY ASSY 08014 M008015 M008016 M008017 0 1 1
13. LE ENCODER Test the angle encoder on the AMF Move the tension bar up and down and check that the displayed encoder value changes Ox Feeding take up angle encoder value 2 23 ColorinkjetPrinter JV5 130S 160S lt Operation Flowchart gt 2 24 CHECK PATTERN lt ent gt FUNCTION or 4I SENSOR TEST ent FUNCTION or 4l v ENTER WFeedina TakeUP ENTER ACTION TEST ent Feeding TakeUP ent OFF CCW v fFeeding TakeUP ENTER SENSOR TEST lt ent gt A CW AUTO FUNCTION or 1 CCWIMANUAL CW AUTO CW MANUAL CCW AUTO CCW MANUAL v DING AngleEncoder 0x1234 eeding Take ENTER AKE UP AngleEncoder ANGLE ENCODER lt ent gt 0x0246 CAP SENSOR ent Error messages related to the AMF 2 6 Error messages related to the AMF Error messages relating to the AMF and the steps to resolve these errors when they occur are described below ERROR No Resolution procedure ERROR 64 ERROR 65 ERROR 66 ERROR 67 TAKE UP VOLTAGE FEEDER VOLTAGE Small TAKE UP VOLT TAKE UP TENSION BAR FEEDRE TENSION BAR TAKE UP UNIT 00 TAKE UP UNIT 01 TAKE UP UNIT 04 Abnormal voltage detected in heavy media take up motor Abnormal voltage detected in heavy media feeding motor Abnormal voltage detected in small take up motor An error occurred during take up encoder det
14. SMW to attach the cover s cover upper R a 41248 2 11 ColorinkjetPrinter JV5 130S 160S 2 3 9 Attaching the feeding drive unit L assy 1 Attach the feeding drive unit assy L to the take up feeding installation plate L Use four CS8 x 20 to attach the assy 2 Adjust the level foot Lower the level foot until it presses the floor lightly and lock it 2 3 10 Assembling the feeding take up T bar 1 Attach the feeding T bar plate and T bar plate to the T bar 1883 2 Insert the roll mesh into the T bar 1883 Use two 4 x 12SMW to attach each plate Feeding T bar Roll mesh Feeding T bar plate C 0 S me T bar 1883 Take up T bar T bar plate 2 12 Ele 44 Assembling the AMF Unit 2 3 11 Attaching the take up T bar 1 Insert the T bar plate shaft into the bushing hole of the take up T bar base on the left side of the front panel of the main unit bar plate shaft 2 Affix the T bar plate and T bar using screws two P4 x 12SMW through the hole in the take up T bar base R on the right side of the front panel of the main unit 7 WO M bar base R 3 Attach the FG Fix take up FG cable ASSY and spacer D with screws P4 x 1295 Fix so that take up FG cable not bitten in the T bar plate when the tension bar is working 41248 2 13 ColorinkjetPrinter JV5 130S 160S
15. Waste ink tube discharge tube stay and discharge tube holder along the path in order to affix the waste ink discharge tube Use five P4 x 12SMW to attach the stays and holders 5 ale a Discharge Os tube stay 15 Discharge tube holder 12 Affix the waster ink discharge tube using the tube holder plate plate 13 Attach the flushing box and pump cover T that you removed earlier 2 18 4 44 Assembling the AMF Unit 2 3 15 Installing the roll shaft The roll shaft installation method is the same for take up and feeding 1 Open the gear cover of the take up feeding drive unit assy R L 2 Align the groove on the roll shaft 160 with the position of the bearing in the take up drive unit feeding drive unit R and insert the roll shaft 3 Close the gear cover of the take up feeding drive unit assy R L Feeding drive unit L 41248 2 19 ColorinkjetPrinter JV5 130S 160S 2 3 16 Checking the path length left and right of the transport surface Measure the distance between the pinch roller and the take up roll shaft when the clamp lever is in the lowered position 1 With the clamp lever in the lowered position attach string that does not stretch easily such as flax string onto the right side Attach the string in the position shown in the diagram 2 Wrap the string onto the take up roll shaft and attach markers using tape at the roll s
16. ching the feeding T bar base R L 2 6 2 3 6 Attaching the take up drive unit R assy 2 7 2 3 7 Attaching the take up drive unit L assy 2 9 2 3 8 Attaching the feeding drive unit R assy 2 10 2 3 9 Attaching the feeding drive unit L assy 2 12 2 3 10 Assembling the feeding take up T bar 2 12 2 3 11 Attaching the take up T bar 2 13 2 3 12 Attaching the feeding roll 2 14 2 3 13 Attaching the feeding T bar 2 15 2 3 14 Installing the waste ink tank unit 2 16 2 3 15 Installing the roll shaft 2 19 2 3 16 Checking the path length left and right of the transport surface 2 20 2 4 Configuring the firmware parameters 2 22 2 5 Testing the connection after installing the AMF 2 23 2 6 Error messages related to the AMF 2 25 ColorinkjetPrinter JV5 130S 160S 2 1 Installation Overview This chapter describes the procedure for installing the JV5 130S 160S Carefully read and understand this document and all related documents before beginning the installation
17. ection The encoder sensor is malfunctioning or there is no media loaded An error occurred during feeding encoder detection The encoder sensor is malfunctioning or there is no media loaded An error was detected in the heavy media take up unit when the power was turned on The unit is not installed or the sensor is malfunctioning Check whether the heavy media take up unit is disconnected Check whether the heavy media take up unit sensor is malfunctioning Check the connection to the heavy media take up unit If the error occurs again after checking the sensor replace the heavy media take up circuit board Check the connection to the heavy media feeding unit If the error occurs again after checking the connection replace the heavy media feeding circuit board Check the connection to the small take up unit If the error occurs again after checking the connection replace the small take up circuit board Check that there is media loaded If the error occurs again after checking the media check and replace the encoder and sensor Check that there is media loaded If the error occurs again after checking the media check and replace the encoder and sensor Check the connection of the heavy media take up unit the sensor status and the sensor attachment location If the error occurs again after checking the sensor replace the heavy media take up circuit board Connect the heavy
18. haft wrapping start position and wrapping end position Use the same string to check the path length of the left side 2 20 44 Assembling the AMF Unit 3 Measure the path length of the left side using the same method as steps 1 and 2 4 Check the left and right path lengths The difference in path lengths should be within 3 mm 5 Perform the same procedure for the RP and roll holder shaft on the feeding side to measure and check the path length If the measurement result is out by 3 mm or more correct using the following methods Feeding side Use the long hole in the feeding T bar base to correct the path length Take up side Use the long hole in the take up T bar base to correct the path length 41248 2 21 ColorinkjetPrinter JV5 130S 160S 2 4 Configuring the firmware parameters After the AMF has been connected to the JV5 130S 160S you need to turn the power on and configure the parameters Configure the parameters using the following procedure 1 Connect the AMF to the main unit There are connectors in two different locations and the operation can be performed by connecting either of these 2 Turn the power on and update the parameters parameter gt Update the following parameters by customize parameter Update the value of No 27 TAKunit from O default value to 1 Update the value of No 28 FEDunit from 0 default value to 1 3 Configure whether each of
19. the feeding and take up units are used or not used Configure the usage settings as on or off using the following MACHINE SETTINGS FEEDING TAKE UP MACHINE SETUP WACHIN TE DRY amp EXHST lt gt FUNCTION or 51 MACHINE SETUP ENTER Feeding TakeUP ENTER FEEDING TAKE UP Feeding TakeUP lt gt UNIT SELECT lt ent gt ON ON OFF FUNCTION I OT or 1 DRYNESS FEED ent MACHIN 4 Restart the main unit of the machine 2 22 Testing the connection after installing the AMF 2 5 Testing the connection after installing the AMF After installing the AMF perform a test using the following function to ensure there are no problems with the AMF lt FEEDING amp TAKE UP List of Tests gt Item Test details ACTION TEST Heavy feeding and take up motor operation tests Check whether the feeding and take up motors operate according to the motor operation SW settings HHH Motor operating state or OFF Rotation direction selected by switches on the unit CW or CCW SENSOR TEST Test each of the sensors on the unit Changes the states of each of the sensors and checks whether the sensors change correctly Sensor LCD display B Feeding cover OPEN CLOSE Take in cover OPEN CLOSE Feeding SW CCW CW AUTO MANUAL Take up SW CCW CW AUTO MANUAL Feeding Tension Sensor Loose Limit Take up Tension Sensor Loose Limit ANG
20. the main unit the main unit Use two P4 x 12SMW to attach the assy 2 3 6 Attaching the take up drive unit R assy 1 Attach the take up feeding installation NETS plate R to the legs of the main unit shape groove comes front Use four CS6 x 20 to attach the assy 2 Remove take up MTR cover upper R 3 Attach the take up drive unit assy R to the take up feeding installation plate R Use four CS8 x 20 to attach the assy 2 wy 088 x 20 amp 4 pieces 1412414 2 7 ColorinkjetPrinter JV5 130S 160S 4 Fix harness of feeding T bar base R ASSY Use the included cable clip and fix with P3 SMW 5 Connect harness of feeding T bar base R ASSY with feeding driving part R ASSY Pay attention to the connecting direction of the connector 6 Fix the harness N Harness fixation screw Adjust the harness length and tighten the screw Loosening Moves the harness Tightening Fixes the harness 7 Adjust the level foot Lower the level foot until it presses the floor lightly and lock it 8 Attach the take up MTR cover upper R Use six P4 x 12SMW to attach the cover 2 8 groove of the plate and tighten the harness fixation screw P4 x 12SMW Take up MTR cover upper R 6 pieces El 4 Assembling the AMF Unit 2 3 7 Attaching the take up drive unit L assy 1 Attach the take up feeding installation plate L to the legs of the main
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