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AP09 user manual
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1. control operating supply must be switched on simultaneously Interference and distortion Allconnections are protected against the effects of interference The location should be selec ted to ensure that no capacitive or inductive interferences can affect the display or the connection lines Suitable wiring layout and choice of cable can minimise the effects of interference eg interference caused by swit ching power supplies motors cyclic controls and contactors Necessary steps e Only screened cable should be used Wire cross section is to be at least 0 14 mm max 0 5 mm Wiring to screen and to ground OV must be viaa good earth point having alarge surface area for minimum impedance The unit should be positioned well away from cables with interference if necessary a protec tive screen or metal housing must be provi ded The running of wiring parallel to the mains supply should be avoided e Contactor coils must be linked with spark suppression Power supply Operating voltage depends on execution and is indicated in the delivery documentation or onthe identification plate 12 to 30 Vd c with polarity protection 4 1 Connection Try to achieve optimal conductivity for connec tion between plug casings and contact plate PE connection between the connector plugs is to be linked with protective potential fig 3 possibly use short strand with 2 5 mm to 4 mm For datatransmission cables w
2. gt SI KO User Information Te AP09 1 Absolute Incremental Electronic Position Indicator ENGLISH 1 Warrenty information In order to carry out installation correctly we strongly recommend this documentis read very carefully This will ensure your own safety and the operating reliability of the device Your device has been quality controlled te sted and is ready for use Please respect all warnings and information which are marked either directly on the device or in this document Warranty can only be claimed for components supplied by SIKO GmbH If the system is used together with other products the warranty for the complete system is invalid The guarantee period is 6 months starting with the date of invoice e Repairs should be carried out only at our works If any information is missing or unclear please contact the SIKO sales staff 2 Identification Please check particular type of unit and type number from the identification plate Type num ber andthe corresponding execution are indica ted in the delivery documentation e g AP09 1 0023 type number type of unit 3 Installation The unit should be used only according to the protection level provided Protect the unit if necessary against environmental influences such as sprayed water dust knocks extreme temperatures Attention The unit should not be exposed to electromagnetic fields Especially d
3. 09 1 from the spindle Apply voltage supply if it has been discon nected previously Prepare new battery Partially remove foam rubber seal 1 Battery box 3 can be removed after uns crewing the two fixing screws 2 Disconnect plug and socket connector Insertnew battery in reverse order In case of wrong polarization batt will be displayed Turn plug and socket connector by 180 Strands must be carefully pushed into the unit and must not be jammed or bent when the battery box is inserted To check correct battery installation unit must be disconnected from supply voltage Attention If AP09 1 then does not function programmed values will be lost within 10 to 12 seconds Tighten fastening screws and glue foam rub ber seal Discharged batteries should be disposed of safely 5 Commissioning Before the first use of the APO9 1 please check 1 correct polarity of supply voltage 2 correct cable connection and existence of signals Note Before starting bus operation each unit must have been allocated its address Ifone and the same address is allocated several times bus operation will collapse Now the AP09 1 can be used If necessary program the AP09 1 s parameters according to your requirements see chapter Parameter Description Check whether the APO9 functions without problems see chapter Operation Key s function With built in battery Battery
4. is tested automa tically during operation When battery voltage falls below a certain value batt is displayed and a corresponding note is made under the status bit in the AP09 1 s protocol Operating modes Two operating modes are possible Stand alone operation Position is controlled from the display Target value and other parameters have already been programmed before via interface Bus operation The interface allows to operate and control up to 31 AP09 1 Each AP09 1 s parameters can then be programmed modified at any time and posi tion value indicated Attention In case of bus operation the last APO9 1 on the bus system the one located at the end of the bus array must be provided with a bus terminating element This plug shaped accessory reference BASO9 can be purchased from SIKO Operation Key s function Parameter pro gramming Calibration etc see enclosed page with software description APO9 1 Datum 15 03 2001 Art Nr 80401 Z Nr 8665017 And Stand 67 01 7 SI KO Postanschrift Postal address GmbH Postfach 1106 DR ING G WANDRES p 79195Kirchzarten Werk Factory Weihermattenweg2 D 79256 Buchenbach Telefon Phone 07661 394 0 Telefax Fax 0 76 61 3 94 388 Internet www siko de a SIKO 8 AP09 1 Datum 15 03 2001 Art Nr 80401 Z Nr 8665017 nd Stand 67 01
5. ith alength ofup to 200m can be used Serialinterface APO9 1 has a serial interface according to RS 485 Protocol see enclosed page with software description Pin Designation 1 u 2 3 oV 4 UB 5 D A 6 D B 7 Fig 3 Connection PE rail 4 2 Battery back up The lithium battery allows storage of program med yparameters current value and to capture movements during power loss Battery life is approx 5 to 8 years depending on operating time and frequency of moves during power loss When message batt is displayed then battery should be exchanged by a SIKO agent or atthe parentcompany Incase you intend to exchange the battery yourselves please note the following information Safety information Attention Battery Inflammable explosion and burning hazard Cannotbe recharged and must not be punctured burned or exposed to tempe ratures above 100 C AP09 1 Datum 15 03 2001 Art Nr 80401 Z Nr 8665017 nd Stand 67 01 Battery change Only exchange battery when operating volta ge is applied Otherwise when removing the battery the programmed parameters will be lost after approx 10 to 12 s The battery box is at the rear of the device under the foam rubber seal New ready to be used battery can be ordered from SIKO under article code 80331 To change the battery please proceed as fol lows Fig 6 Battery change Remove AP
6. o not mount close to adhesive or other permanent magnets Slide AP09 1 onto the solid shaft insert torque pininto the prebored mounting hole and use grub screw M5 to fix the AP09 1 s hollow shaft to the machine s solid shaft see fig 1 Ensure sliding fit between solid shaft and AP09 1 Ensure accurate shaft alignment and mount the AP09 1 without force Do not exceed the values for the maximum axial and radial shaft load If the shaft is not correctly aligned strain on the bearings will result which may cause overheating and irreparable damage Especially when using torque pin type A for fixing ensure that AP09 1 does notjam and that it is mounted without strain Please remember this when choosing the AP09 1 s bore diameter Knocks on the unit should be avoided Make sure that the axial seal is correctly mounted see fig 2 Torque pin type A ping 6 ho type B bore 10 0 8 Fig 1 Mounting instructions APO9 1 Datum 15 03 2001 Art Nr 80401 Z Nr 8665017 And Stand 67 01 5 IR Grub screw has to be screwed in flush to surface Fig 2 Axial seal 4 Electrical connection Switch power off before any plug is inser ted or removed e Wiring must only be carried out with power off e Provide standed wires with ferrules e Check all lines and connections before swit ching on the equipment The AP09 1 s and follower electronic s eg
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