Gain Electronic Co., Ltd. SAGA1-K Series Advanced User Manual
Contents
1. I 9 NORTH 18 161 6 34 F3 COM A 18 bet PUMI L e auxi 19 6 UP 18 i _ e Pes RH COMS 22 a ALARM 23 Ll FI I zen zl OD ih ID OC AC 1 AC 2 MAIN IN COM 1 UP 1S UP 25 DOWN 13 DOWN28 SAGA1 K2 6 34 12 D I Ge o o e o DB2 MAIN OUT pa 6 94 72 RED G T n amp SAFE IEI nm Is COM 2 EAST1S WEST 1S EN 23 COM 3 SOUTH 15 NORTH 15 eM 25 COM 4 AUS AUX 2 AUX 25 COM 5 ALARM 1101 117 112 13 114 151 1G 171 EA GER 20 121 22 od SAGAI K3 SAGAI K4 6 24 F5i SENS a 3ALFBI a T 61 1 AC 1 11 1 AC 1 FONS G OSALF be SOUTH 1815 CH EUR D SAIF11 d ap petere nd Ke NORTH 1818 i i SCF amp 3ATFZI C3 3 MAIN IN a ro I S N25 i17 31 MAIN IN ur cb COM4 18 ae De COM4 og GE R1 19 4 MAINGUT ee Fo R1 19 C4 MAIN OUT gol T H R2 120 SEA 8 341F3 Reo R2 20 8 3A FI d E i24 5 COM1 R3 SN ei UPIS p C m 6 UP 1S oS Es 188 pea 7 UP 2S e didi jd n REE i AUS 2535 EEN 5 n bo R4 Uo 8 DOWN 1S e 4 AUX 2 i28 a Fe R3 428 24 343 9 DOWN2S o4 6 3AiFAi Kap T o AUXT 25 10 COM2 COMS 28 i10 COM2 pane Ga AUXD 28 11 EAST IB od oe SW A 29 414 BASTIS o Ko AUX2S 27 12 WEST 18 ike Gw P 130 i123 WEST AS oH COMS EI 13 EAW2S o to SW A 29 Io SW B 30 Troubleshooting A When transmitter red LED flash fast continually it m2. Industrial Radio Remote Controller SAFETY RELIABILITY USER FRIENDLY _ 8 E B i www elevake eu Warning and Caution Important Information before You Start Specification Transmitter amp Receiver Overview General Operation gt Getting Started gt Transmitter LED Indicator gt Changing Receiver Input Voltage Receiver Wiring Diagram Troubleshooting Appendix gt Pushbutton Function setting Special Function setting gt gt SAGAI1 K Series PC Software Installation and Operation Guide gt SAGA 1 K Series Copier User s Guide www elevake eu Warning and Caution The following symbols may be found on the product or throughout the documentation Symbol Description Refer to Manual AN Refer the user manual for additional information when product marked with this sign Dangerous Voltage 4 Indicates presence of hazardous voltage Unsafe practice could result in severe personal injury Ed Warning Denotes a hazard Included text gives proper procedures Failure to follow instructions could result in severe personal injury and or property damage Caution e Denotes a hazard Included text gives proper procedures Failure to follow instructions could result in minor personal injury and or properly damage www elevake eu www elevake eu Important Information before You Start Important D p S o 99 SS 10 11 Read this manu
3. Please install new batteries 5 It is abnormal if copier s LED flashes red when reading or writing please check if the cable is not well connected www elevake eu
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5. Two relative pushbuttons are set to respectively but control the same relay If a pushbutton set as Magnetic ON is pressed then released thus the relay remains conduction But as operators would like to terminate this function the pushbutton set as Magnetic On has to be pressed again and hold before pressing the pushbutton Magnetic OFF This function is mainly used on electromagnetic device Inching Once the pushbutton is pressed relative relay will be activated within some certain period of time to operate a short but precise movement Inching 1 Press and release the START button firstly then press the motion pushbutton Inching function was active On the contrary to terminate Inching function please press START button again Inching 2 Press and hold START button then press motion pushbutton to perform the inching motion www elevake eu Acceleration Delay This function is to set the time interval between acceleration relay i e conduction delayed time of acceleration relay It is adding duration between two events in order to prevent the cranes directly runs to highest soeed and causing some damage on motors Dual Motor For 2 steps button model only one relay active at a time i e press UP 1 step button the UP1S relay turns on And press deep to 2 step the UP2S relay turns on while UP1S relay turns off There are 2 modes for Dual Motor as below Dual Motors 1 When pushbutton is relea
6. K2 385 g SAGA1 K3 K4 Receiver xoa 24 48 110 220 380 VAC 20 DIMENSION rcm 167x154x88mm SAGA1 K1 K2 310x160x95mm SAGA1 K3 K4 WEIGHT rr 2100 g SAGA1 K1 K2 w cable 2900 g SAGA1 K3 K4 w cable www elevake eu Transmitter amp Receiver Overview SAGA1 K1 2 Transmitter Overview 1 EMS Button 3 Function Button Rotary Key SAGA1 K1 2 Receiver Overview Alarm Horn Receiver Wiring Diagram Cable 2 LED Indicator 4 START Alarm Button 6 Battery Cover v ej Power On Indicator Antenna www elevake eu SAGA1 K3 4 Transmitter Overview EMS Button LED Indicator Function Button amp A B Switch START Alarm Button Battery Cover 6 Rotary Key SAGA1 K3 4 Receiver Overview www elevake eu Antenna Power On Indicator Alarm Horn Receiver Wiring Diagram Cable www elevake eu General Operation Getting Started 1 Install 4 new AA size batteries in the battery compartment make sure batteries correctly installed according to the indication of Positive amp Negative and close battery cover firmly Insert rotary key into transmitter unit and switch to ON position Press START button to power on the system Note Red LED indicator will flash when fail to follow procedures above accordingly Press function button for operation MAN A Follow the procedures below when finish operation 1 Press EMS button 2 Switch rotary
7. al carefully before operating and installation Due to the complex nature of equipment it is necessary to read the entire manual before installation Never allow any unauthorized personnel to dismantle equipment as this may cause the equipment damage The equipment has been stringently tested for quality assurance before delivery from factory However it must not be used in extremely dangerous situations or where damage may result After operation switch off crane main power as well as receiver unit and remove rotary key from transmitter unit The transmitter should keep in a safe place when not in use to avoid any unintentionally operation The crane should be equipped with main power relay limit switch and other safety devices required Do not use this device during electrical storm or where there are conditions of high electrical interference Always check transmitter battery and receiver input power condition before operation The installation and maintenance service is allowed only when the crane and receiver power are off to avoid electrical shock The contents of the manual may be amended by the manufacturer without notice The specification and function is subjected to change without notice by manufacturer www elevake eu Precautions 1 Press EMS button and switch off main power of crane and receiver after operation Then remove transmitter rotary key and keep in a safe place The following situations may c
8. ause receiver response delay and stop operation immediately when situation occurs a Beyond operating range b During severe radio interference Remove transmitter batteries when not in use for long period of time To extend product life please follow the standard operating procedure and maintain system regularly Check EMS button and other system main functions before operation Press EMS button during system failure or any abnormal conditions occur The operator must be familiar with emergency procedures before operate the system Emergency Procedures In case of emergency please follow the procedure below ls Press EMS button and stop operation 2 Switch rotary key to OFF position and remove it from transmitter unit 3 4 Contact the authorized distributor for further assistant Switch off crane main power www elevake eu Specification General Specification Operating Channel 70 Channels WSC OGG RES Over 1 Million Sets Channel Space eese 25 KHz Hamming Distance gt 4 SUUGUFE rr Enhanced Glass Fiber Operating Environment 40 C 85C Operating Distance sess Up to 100 M Transmitter xor E AA Battery x 4 EMISSION OWEN sossis i stseene 10mW TIONS ON ves ite ee Dit ear o atia 163x49x45mm SAGA1 K1 K2 274x77x42mm SAGA1 K3 K4 Weni enee 210 g SAGA1 K1
9. ay be 1 One of pushbutton jammed 2 EMS button is not disengaged 3 Fail to follow Power on procedures accordingly B When transmitter red LED flash slowly it may be low battery power www elevake eu Appendix A Pushbutton Function setting Normal When the pushbutton is pressed and held the relative relay is on On the other hand the relative relay is off when the pushbutton is being released Toggle To press the pushbutton and release once for on re press and release for off cyclically is called Toggle For instant Toggle function is usually used as a switch to control the lighting ON OFF Two relative pushbuttons are set to respectively but control the same relay If a pushbutton set as on is pressed then released thus the relay remains conduction To de energize the relay press the pushbutton set as off Practically like turning a switch of water pump from ON or OFF position by the respectively pushbuttons Interlock If the motions cannot operate simultaneously then select Interlock like UP and DOWN pushbuiton are typically set as Interlock Non Interlock If the motions are allowed to operate simultaneously then select Non Interlock Interlock Delay Time The interval time before next motion is valid For example to prevent breaks damaged there is an interval time before next motion starting e g UP Interval Interlock Delay Down Magnetic ON OFF
10. f the power automatically over a certain time without operation Note TX Auto Off Time function is only available while continuous transmitting mode has being selected www elevake eu TX Auto Off EMS Whether to transmit EMS signal to switch off the receiver before transmitter turns off automatically This function is only available when transmitter in continue transmission mode LED Inter Time LED Inter Time means TX power indicator will lighten and vanish between an interval time For instance the time showing on the program indicates the duration of interval time Passive EMS The function of this item is used to set the duration of Interference Neglected Time It is able to set upon environment conditions that means the duration of practical interfering time is less than the duration of Interference Neglected Time then the remote controller will continuous perform its function to make cranes keep moving Passive Act The function of this item is used to set the reaction of receiver when the duration of interference is more than Interference Neglected Time Relay Off means the Main Relay is still on but the other Relays with the function of Normal are all de energized There is not necessary to recommence the procedure of Power On again to continuously operate Power Off means the Main Relay and all of the other relays with the function of Normal and Control by EMS are going to de energize and it is essen
11. fore you use copier please make sure you remove transmitter s batteries and turn off receiver Instruction 1 Batteries Installing Remove 4 screws from back side of lower casing with a Philips screw driver then open the lower casing and install 2 AA size 1 5V Alkaline batteries Paying attention to batteries polarity Now you can screw the lower casing on 2 Data Reading B Put the green magnetic key into key holder and do not remove it until entire process completed B Connect copier s 6 pin cable to the Transmitter or Receiver B Press any button you want to store data and release it after green LED stops flash Now you can disconnect 6 pin cable 3 Data Writing B Remove green magnetic key from key holder before you start to write data into transmitter or receiver B Connect copier s 6 pin cable to transmitter or receiver m Press the button you stored data and release it after green LED stops to flash Now you can disconnect 6 pin cable Precaution 1 Always use copier to read and write data with same model 2 Before using the copier make sure that you remove transmitter s batteries and turn off receiver Otherwise the system data will be damaged 3 Remember the button you pressed to store data and press same the button when writing data out Every button when being pressed only store latest data and older one will be overwritten automatically 4 f copier s battery power is insufficient the LED will be in orange flash
12. g Working principles of Remote Pairing is just working like follows initially transmitter will search the receiver s which are requesting to be matched Next as the reciver has been found and confrimed by operator the receiver will upload its function settigs e g ID code frequency into transmitter in order to pair a matched transmitter and receiver This performance can eliminate the trouble of climbing to the receiver www elevake eu Standard procedure of operating remote pairing 1 Press EMS mushroom and turn rotary key to OFF position 2 Press and hold START pushbutton 3 Turn rotary key from OFF to ON position 4 Thenrelease START pushbutton and LED indicator flashes Green Yellow and Red sequentially 5 Press DOWN pushbutton LED indicator will be flashing Green and Red that means Transmitter is doing the task of searching the matched Receiver If the transmitter searches a receiver which is not correct one please press DOWN pushbutton until the matched receiver is found 6 Asthe matched receiver has been found the LED indicator will turn to Green 7 To double check the receiver has been found is right one or not operator can press START pushbutton to verify it by receiver power indicator and beeping from the receiver 8 While the transmitter found a confirmed and matched receiver please press UP pushbutton the LED indictor of transmitter will flash yellow which means data is goin
13. g to be downloaded into the transmitter 9 After the LED indictor of transmitter from yellow turns to green press UP pushbutton to confirm it Then the LED indictor of transmitter will be flashing green light 4 times and showing all the data is transferred completely 10 Then turn rotary key from ON to OFF position 11 Remote Pairing is completed Note If there is no any receiver found the LED indicator of transmitter will flash red 4 times which means Remote Pairing processes are being aborted www elevake eu SAGA1 K Series PC Software Installation and Operation Guide A Software Installation Insert SAGA1 K CD into CD Rom drive for auto installation 1 Press OK to continue installation Neun gt Piia 2 Press PC Button to continue installation Sai A wer PURAN EEL big eee AT ran 3 Press continue to continue installation www elevake eu 4 Press FINISH to complete installation z n E kt n B Starting SAGA1 K Software Press Start button Select Program Select SAGA1 K Function Then select SAGA1 K Function de ane Aili z e DAEMON Tack ite Ki i Aris A DOGDCh Heyer T lila ECK EE am LIP lj up apie bin ds Ert ERE je EXUSE He Jh Beta A Frage sofware da Grat ku re Ja Google bath je HP Pb HP Somes Ar bara ir ivi ds RAE d Elite koger Fat Uphtienbs Direz Dic Labeling de H
14. key to OFF position 3 Remove rotary key and keep in a safe place 4 Remove batteries if not to be used for long period of time Transmitter LED Indicator Green Full Power Operate as usual Yellow Mid Power Unload the article as soon as possible and stop operation until new batteries are replaced Red Low Power An EMS signal will be sent to receiver automatically to turn off receiver To avoid the interruption during operation check battery power frequently Note Switch rotary key to OFF position to turn off transmitter completely thus extend battery life otherwise transmitter is in standby mode when rotary key remain in ON position Changing Receiver Input Voltage If the factory preset receiver voltage is different from application follow the procedures below to change input voltage Three different voltage options for each receiver as shown in the picture with yellow label H09 09 vL 0 1 Switch off receiver main power 2 Remove the connector from original position 3 Insert connector to new voltage position accordingly Note Four different transformer options are available for SAGA1 K Series 1 24V 42V 230V 2 48V 110V 220V 3 110V 220V 380V 4 48V 220V 380V www elevake eu Receiver Wiring Diagram SAGAI K1 EA AH te COM2 10 ut Ste 3 i EAST 18 11 Hee AR l WEST 15S 112 33 MAIN IN kakles A 3ArFAI COM 3 44 WLS A I e SOUTH18 15 DB2 E Las A MAIN OUT
15. l AUX1 AUX2 Funtion Acc Delay sec 0 0 Y 0 0 v EMS Control ctr By EMS v Ctrl By EMS v Interlock CG interlock 0 0 sec Y Inching DISABLE D cH1 433 050 D cH36 433 925 D User Infomation Start Up Alarm 0 100 Channel Channel 2 Function Setting J Saving Data To save function and customer data 1 Press Save button uj 2 Select the saving folder and file name then press SAVE Open File To open file data ST 1 Press open file button or select LOAD 2 Select the file name then press OPEN www elevake eu Customer Data lt allows you to save customer information such as company name date of purchase address and phone etc 1 Click User Information 2 Fill the information 3 Press Save button Print To print the screen press printing button Note Only the current viewing page will be printed when press printing button Exit Program Press to exit program www elevake eu SAGA1 K Series Copier User s Guide Introduction The copier with 6 pin connector cable for SAGA1 K1 K2 K3 K4 is combined with two colors Its upper casing is in yellow color and lower casing in black Using the copier you can pair transmitter and receiver with same data You can transfer data from TX to TX TX to RX RX to TX or RX to RX There are 3 buttons on the copier each of these three buttons only can allow you to store latest data that you read from transmitter or receiver Be
16. ors can set frequency among CH1 CH70 70 Channels available B Special Function setting Manual Channel Scan Precaution In order to maximize signal strength without having any disturbance pleases make sure transmitter and receiver close to each other as possible when operating this function Working principles of Manual CH Scan Firstly the transmitter will send a command signal requesting the receiver to automatically search the best operating frequency for the moment Then as this command has been received and confirm receiver will start searching a new suitable frequency and it will be updated and restored as the new operating frequency into Transmitter and Receiver both Standard procedure of operating Manual CH Scan 1 Press EMS mushroom then turn rotary key to OFF position 2 Press and hold START pushbutton 3 Turn rotary key from OFF to ON position 4 Then release START pushbutton and LED indicator flashes Green Yellow and Red sequentially 5 Press UP Pushbutton LED indicator will be flashing Yellow 6 As LED indicator from Yellow Turns to Green and vanishes the new frequency has been updated successfully 7 As the new frequency has been updated successfully then turn rotary key from ON to OFF position Manual CH Scan is completed Note But if LED indicator from Yellow turns to Red and vanishes the processes are incomplete and fail please repeat the processes starting step 1 Remote Pairin
17. sed from 2 step to neutral position The 1 step relay will turns on for very short time till the pushbutton is totally released Dual Motors 2 The 1 step relay is not active bypass when pushbutton is released from 2 step to neutral position Synthesis In synthesis mode the button functions as normal button But when two relative buttons pressed simultaneously it works as toggle function Note Synthesis only available on 2 steps button models Power On Mode 1 Start Button The receiver will be Power On as the key is turned from off to on position then press the START button 2 Power On with Password This function is used to set a restriction for unauthorized operators Password will be asked before turning the transmitter on Select 4 pushbuttons as password from UP DOWN EAST WEST NORTH SOUTH For example press the pushbuttons in accordance with the sequential number 4 digits for example Up Up Down Up Inching Time Inching time is used on the situation as long as the relative relay activates to accomplish a precise movement only within a short period time Transmission Mode 1 Continuous transmitting mode Transmitter will continuously transmit signal during Power On 2 Non continuous transmitting mode After Power On the transmitter will transmit signal only as the pushbutton is pressed This mode can save the power of transmitter TX Auto Off Time Transmitter will turn of
18. sure both power of transmitter and receiver is remaining OFF when reading or writing the data To Change Pushbutton Function 1 Read data from Transmitter Receiver 2 Click the pushbutton function menu and select the new function setting 2008 03 21 16 15 04 E ix Model Date S N IDCode DOWN R1 R2 ro A SAGA1 K SETUP PROGRAM V1 00M 12 25 2007 e o s com1 TRANSMITTER FUNCTION Power On Mode Start Button D COM PORT Funtion Transmission Mode Continuous LED Interval Time 40sec v TxAuto OfTime 30sec gt Tx Auto Off EMS Enable v Tx Emission Power Uttra High Relay Jammed Det Enable SWA SWB Cr By EMS gt Enable D Enable RECEIVER FUNCTION Power Off v Passive EMS 0 5 M Remote Paring Auto CH Scan Passive Act Not Execute e RX Auto Off Acc Delay sec 0 0 v oo EMS Control Jo s EMS v ctisyems Interlock Delay linteriock0 0sec sl EAST WEST Funtion Acc Delay sec 0 0 Y 0 0 EMS Control ctr By EMS v len By EMS v Interlock Delay Interiock 0 0 sec Y SOUTH NORTH Funtion Acc Delay sec 0 0 o o EMS Control Jo s EMS v ciisyems Interlock Delay interlock 0 0 sec Y Acc Delay sec foo lan e EMS Contro ctriByems lp x us Interlock Delay nerockoosec sl R3 R4 Furion TT Acc Delay sec oo e 0 0 Y EMS Control ctr By EMS Ctrl By EMS Interlock Delay interiock 0 0 sec s
19. tial to recommence the procedures of Power On again to continuously operate RX Auto Off Receiver Main Relay will power off and de energize automatically without receiving any signal within a period of time from Transmitter Normally while non continuous transmitting mode has been selected and RX Auto Off will be active in case operators forget to press EMS after completing the task Start Up Shut off Alarm Alarm sounds for 2 seconds when receiver turns on and off Select enable to active this function or disable to cancel TX Emission PWR TX Emission PWR offers 8 different stages being selected which will be providing maximum operating range of 500 Meters and minimum of 20 meters Note The operating range will depend on actual circumstance Relay Jammed Detect If the relay was detected as jammed the main relay will de energize for safety Note Relay Jammed Detect is only available for UPIDOWN EAST WEST SOUTH NORTH relays in Normal function www elevake eu Remote Pairing Remote setting being selected as enable remote pairing function is effectively For standard operating procedures please refer Special Function setting To cancel remote pairing function select disable Manual Channel Scan Manual CH Scan being selected as enable manual channel scan is effectively For standard operating procedures please refer Special Function setting To cancel Manual CH Scan function select disable Channel Operat
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