Manual - DirectLift.ca
Contents
1. Total Rotisserie unit capacity is 3 000Ibs 1 500 Ibs per end Do not exceed maximum weight capacity Prior to working with Rotisserie unit walk around and check for any objects that might interfere with the operation of unit such as tools air hoses shop equipment etc These are generic instructions please keep in mind there are different ways to hook up the same vehicle Make sure to properly secure and balance vehicles center of gravity before using the rotisserie NOTE There are no set rules when hooking up a vehicle just make sure there is a strong enough mounting point GENERAL INFORMATION and FEATURES The Auto Body Rotisserie is a restoration rotisserie that is designed to make restoring any vehicle a simple and easy task The Auto Body Rotisserie uses heavy duty ram jacks at each end with a slow release mechanism for safe load lowering and also incorporates an extra long power stroke with hydraulic bypass valves preventing the cylinders from over traveling The Auto Body Rotisserie will also lower down to most bumper heights allowing capability to lift the body of the vehicle to any height Whether you re an owner of a large restoration shop or simply a home hobbyist the Auto Body Rotisserie provides an efficient and affordable way for anyone to restore old classic vehicles ROTISSERIE R3000G 3 IN50016 Rev A 01 25 2008 INSTALLATION OPERATION PROCEDURE 1 Install the 6 Caster Wheels to the bottom of each R2. 18x50 2 long Bolt 8 13 B11 24x120 M24x120 4 3 4 long Bolt 4 14 R3000 0002 Washer 4 15 B31 24 M24 Hex Nut 4 16 B11 12x100 M12x100 3 15 16 long Bolt 2 17 B31 12 M12 Hex Nut 4 18 B11 12x35 M12x35 1 3 8 long Bolt 6 19 B11 12x60 M12x60 2 3 8 long Bolt 2 20 41 12 12 Flat Washer 2 21 B40 12 12 Lock Washer 2 22 B11 16x80 M16x80 3 1 8 long Bolt 2 23 B41 16 16 Flat Washer 22 24 B40 16 Z16 Lock Washer 22 25 B31 16 M16 Hex Nut 22 26 B16 8x85 M8x85 3 3 8 long Neck Bolt 6 27 B33 8 8 Lock Nut 6 28 R3000 9100 Cylinder 2 29 B80 5x1 5 5 1 5 Casters 6 30 B11 16x110 M16x110 4 3 8 long Bolt 20 ROTISSERIE R3000G IN50016 Rev 01 25 2008 Optional Accessory Parts Available For Rotisserie Unit Uni Body Bracket Mounting Bracket Leaf Spring Bracket Part A3000 A1 Part A3000 A3 Part A3000 A4 Universal Door Bar Valance Bracket Part A3000 A5 Part A3000 A2 ROTISSERIE R3000G 11 IN50016 Rev A 01 25 2008 WARRANTV POLICV Two Post Four Post Vehicle and Specialty Lifts weight capacity models 7 000 Ibs through 14 000 Ibs are warranted for 5 years on structural components and 2 years on hydraulic power units and cylinders from invoice date Low Rise and Mid Rise Lifts weight capacity models 6 0006 are warranted for 2 years on structural components and 2 years on hydraulic power units and cylinders from invoice date Rotisserie units Moto
3. 3 000 POUND CAPACITV AUTO BODY ROTISSERIE UNIT INSTALLATION OWNERS MANUAL ROTISSERIE R3000G 1 IN50016 Rev A 01 25 2008 TABLE OF CONTENTS e IMPORTANT pg 2 e OWNER EMPLOYER RESPONSIBILITIES pg 3 e SAFETY PROCEDURES iieri pg 3 e GENERAL INFORMATION and FEATURES pg 3 e INSTALLATION OPERATION PROCEDURE pg4 e VEHICLE BALANCING OPERATION pg 7 Adjusting center of gravity of vehicle e ILLUSTRATED PARTS BREAKDOWN pg 9 PARTS LIST n Bad ada den eeu pg 10 o WARRANTY POLICY astiene pg 12 IMPORTANT INFORMATION Any freight damage must be noted on the freight bill before signing and reported to the freight carrier with a freight claim established Identify the components and check for shortages If shortages are discovered please contact the Distributor Sales Rep in your area for service Make sure you have extra help or heavy duty lifting equipment when unloading and assembling the Rotisserie unit Please read the safety procedures and operating instructions in this manual before operating Rotisserie unit Keep this manual near Rotisserie unit at all times Make sure all operators read this manual This is an Auto Body Rotisserie unit installation operation manual and no attempt is made or impl
4. R NOR ANY SALES AGENT OR OTHER COMPANY AFFILIATED WITH IT OR THEM BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OF OR DELAY IN PERFORMANCE OF THIS WARRANTY THIS INCLUDES BUT IS NOT LIMITED TO LOSS OF PROFIT RENTAL OR SUBSTITUTE EQUIPMENT OR OTHER COMMERCIAL LOSS This warranty shall be governed under the laws of Indiana and shall be subject to the exclusive jurisdiction of the Court in the State of Indiana in the county of Jefferson PRICES Prices and specifications are subject to change without notice All orders will be invoiced at prices prevailing at time of shipment Prices do not include any local state or federal taxes RETURNS Products may not be returned without prior written approval from the Manufacturer DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO Rev 01 08 2008 ROTISSERIE R3000G 12 IN50016 Rev A 01 25 2008
5. Washer and Nut FIG 6 17 Raise the Swing arm up using a socket or impact wrench being sure to move each end up only one hole at a time This is to prevent any binding 18 Put the large Bolt Washer and Nut in the next hole and tighten 19 Back out the Balance Rod enough to swing the vehicle 20 Test the balance by swinging the vehicle from side to side 21 If the vehicle is still bottom heavy REPEAT FROM STEP 15 testing the balance in each hole NOTE As long as you don t jump over holes the difference from one hole to the next is never so great as to become uncontrollable Hydraulic Fluid If hydraulic fluid needs to be added to hydraulic cylinders please use ISO 32 Light Hydraulic Oil ROTISSERIE R3000G 8 IN50016 Rev A 01 25 2008 ROTISSERIE R3000G ILLUSTRATED PARTS BREAKDOWN R3000G Auto Bodv Rotisserie Unit 9 IN50016 Rev 01 25 2008 Rotisserie Parts Breakdown 1 R3000 1000 Pivot Point Base 2 2 R3000 2000 Adapter Arms 4 3 R3000 3000 Pivot Attachment 2 4 R3000 4000 Rotation Balancer 2 5 R3000 5000G Swing Arm Upright 2 6 R3000 6000A Rack Weld Upright 2 7 R3000 6000B Rack Legs 4 8 R3000 5001G Swing Arm Horizontal 2 9 R3000 0001 Connecting Tube 2 10 R3000 0003 Connecting Tube 1 11 B11 18x600 M18x600 23 5 8 long Bolt 2 12 11 18 50 M
6. ack Leg Fig 1 NOTE Do not over tighten bolts Install Upright to legs as shown Fig 1 You will install 7 bolts flatwashers lockwashers and nuts 16 Lockwasher 216 Flatwasher e M16 Hex Nut ON M8 Nvlon Locknut Caster Wheel M8 x 3 3 8 Neck Bolt FIG 1 ROTISSERIE R3000G 4 IN50016 Rev 01 25 2008 2 Install Horizontal Swing Arms as shown Fig 2 o oV 16 Lockwasher M16 Hex Nut FIG 2 3 Install Adapter Arms Fig 3 ROTISSERIE R3000G 5 IN50016 Rev 01 25 2008 4 Applv good grade lithium shop grease to all sliding parts This will provide for smooth and easier operation 5 Check your mounting point for your particular vehicle This can be different depending on the make model of your vehicle 6 With the vehicle on Jack Stands center the Auto Body Rotisserie bases to the front and rear of vehicle NOTE Sometimes vehicles are heavier on one side and will need to be offset to that side 7 Mount the Auto Body Rotisserie Adapter Arms to the vehicle 8 Place the Connecting Tubes in the center of the Rotisserie unit end pieces and tighten bolts Fig 4 NOTE Leave one end loose until ready to lift vehicle M12 x 1 3 8 Bolts Connecting Tube Outer Connecting Tube Inner FIG 4 9 Check all mounting bolts to insure they are tightened properly and there is enough distance between the vehicle and Auto B
7. ied herein to instruct the user in specific methods particular to an individual application Rather the contents of this manual are intended as a basis for operation and maintenance of the Rotisserie unit as it stands alone or as it is intended and anticipated to be used in conjunction with other equipment Proper application of the equipment described herein is limited to the parameters detailed in the specifications and the uses set forth in the descriptive passages Any other proposed application of this equipment should be documented and submitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in this manual or any subsequent damages ROTISSERIE R3000G 2 IN50016 Rev 01 25 2008 OWNER EMPLOVER RESPONSIBILITIES The Owner Employer Shall establish procedures to periodically maintain inspect and care for the Rotisserie unit in accordance with the manufactures recommended procedures to ensure its continued safe operations Shall provide necessary lockout tag outs of energy sources per ANSI 2244 1 1982 before beginning any lift repairs Shall not modify the Rotisserie unit in any manner without prior written consent of the manufacturer Shall insure that lift operators are instructed in the proper and safe use and operation of the Rotisserie unit using the manufacturer s instructions SAFETY PROCEDURES
8. ody Rotisserie unit 10 Make sure that Rotisserie bases are parallel to each other Now you can fully tighten the Connecting Tubes 11 Now begin lifting the vehicle up with the hydraulic cylinders Lift just high enough to remove Jack Stands 12 NOTE The vehicle is not centered and balanced and will not spin yet It will just swing like a clock pendulum See next section for proper center of gravity and balancing procedure ROTISSERIE R3000G 6 IN50016 Rev 01 25 2008 VEHICLE BALANCING OPERATION Adjusting the Center of Gravity of the Vehicle 13 CAUTION This is the most dangerous time during the use of the Auto Body Rotisserie unit We have incorporated safety features that prohibit you from turning the Rotisserie unit while adjusting This also prevents the unit from slipping while adjusting 14 Always start with the Swing arms upside down T as low as it can be NOTE This will make the vehicle bottom heavy to help prevent causing an accident or personal injury 15 Align the Rotation Balancer so the Balance Bolt Arm fits into the welded cup located on top of the Pivot Point Base Fig 5 NOTE This is what prevents you from turning while adjusting Balance Bolt Arm Rotation Balancer ROTISSERIE R3000G 7 IN50016 Rev A 01 25 2008 16 Applv pressure with the Balancer so vou can remove the Bolt Washer and Nut that holds the swing arm in place Fig 6 Remove this Bolt
9. r Cycle Lifts Jacks Lift Accessories Jack Stands and Lift Kits etc are warranted for 1 year on structural components and 1 year on air hydraulic power units pneumatic cylinders and components from invoice date NOTE ALL WARRANTY CLAIMS MUST BE PRE APPROVED BY THE MANUFACTURER TO BE VALID The Manufacturer shall repair or replace at their option for this period those parts returned to the factory freight prepaid which prove after inspection to be defective This warranty will not apply unless the product is installed used and maintained in accordance with the Manufacturers installation operation and maintenance instructions This warranty applies to the ORIGINAL purchaser only and is non transferable The warranty covers the products to be free of defects in material and workmanship but does not cover normal maintenance or adjustments damage or malfunction caused by improper handling installation abuse misuse negligence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FROM A PARTICULAR PURPOSE AND ALL SUCH IMPLIED WARRANTIES ARE EXPRESSLY EXCLUDED THE REMEDIES DESCRIBED ARE EXCLUSIVE AND IN NO EVENT SHALL THE MANUFACTURE
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