Installation and Operating Instructions
Contents
1. BARRIER SYSTEMS GARAGE DOOR OPENERS SLIDE OPENERS LOCKING DEVICES SWING GATE OPENERS RADIO REMOTE CONTROL Installation and Operating Instructions Slide Gate Openers EST 604 EST 1204 EST 2004 Contents Usage Technical Data Measurements Installation Emergency release Electrical Connections Connection example MO 44 2 Controller Connections Operating mode Programming 6 9o Timer card optional Fault codes Radio remote control General safety information Be ON OL ND eech O a 1 Usage For horizontal moving sliding gates either on rails or as cantilever up to the weights stated in the technical data Please take note of the valid safety regulations 2 Technical Data 57604 600 kg 8m elf blocking at open and closed position 0 18 m s Module 4 7596 10 C to 70 yes O 30 mm 426x280x230 mm 27 5 230 V 50 Hz 0 37 kW MO44 2 MO44 2 The MO 44 control box has among others the following characteristics C m 70 7g Y Safety Four separate reactions to the photo cell 3 functions and stop when connected to BS Automatic test of the photo cells before each gate movement can be enabled Integrated evaluator for safety contact strips with 8 2 terminating resistors Actions Partial opening e2. AY OVHSnusNO MSO 0 08 0708 lt av 3293024 SYAY Av 1093044 Svav YEWINNSONIN LS H 89 15477 1 15 LSMWY TA ALVIS SlIWY TM AMNIS ESIIHY TM AliviS ISPINY TA 2010 804 3uVsV OVIGGNIYD LSPINY TM AYTEN E 2 E ce gt AUEI pp o w eg DAN 39 1015 79 Go RAT aris 2 VIOLY 2014 DIr pusnis 0608 19 52000 0 uaBeaspaar sin EE 07089 008d dy 1993014 SYAY av 1093044 YAWANNSONIN UY EI ESCH H VOS NOGddO1S VOS Im NOQddOLS lt lt CH x m r z gt gt C lt lt m rm 20 Wi gt m TT punnis apucuaynquy uabeaspaarysig 07084 07084 Sg Pog Sue AV 1594304d SVaV YAVININSONINLIY YAWANNS Lage x 204080 Se EN NH aspaosdsegemwm eo drewolquiy 26 pLc s I H U31SPINY Dt 34V 1440350 NJDYTONY 3uV IddOMHO YOLOW JUV 1490380 78 L i Y9 1012 18 SE LOEL 18 TIN 3E LOLG BEL 18 Achtung Bei Einstellarbeiten am Sender vorher Netzstecker des Antriebes Empf ngers ziehen SES
3. 3 en gle 2 Ce die Codierung bernommen werden soll und a veim SKJ di lus ee kim die Codierung werden soll ca 1 sek ed Ge Taste die Prog rammierung ab Punkt 1 wiederholen SES ds TM CENE 6 einiegen auf richtige Polung achten Sender schlieBen Das Ger t entspricht den technischen Vorschriften der Europ ischer Gemeinschaft tr gt das CE Zeichen und kann allen EU Staaten und der Schweiz ohne Anmeldung verwendet werden Die Konformit tserkl rung zu den Ger ten finden Sie unter www tedsen com
4. 50 Remove the connection between the cable and the gate structure at the converter INTMOB 50 and measure the resistance between the cable and the gate structure The resistance must not be more than 3 ohms normally 1 to 2 ohms Check the other connection between the cable and the gate structure or check for a break in the cable if the resistance is greater than 3 ohms e Check the connection on the converter INT MOB 50 if the resistance is less than 3 ohms Maintenance _ edges ar The mobile safety edge open is activated or short circuited or there is a short circuit in the connection cable The mobile safety edge closed is activated or short circuited or there is a short circuit in the connection cable The stationary safety edge open is acti vated or short circuited or there is a short circuit in the connection cable The stationary safety edge closed is acti vated or short circuited or there is a short circuit in the connection cable Timing Problem check supply voltage at PWR connection device operating allowable tolerances 410 and cable circuit see fault index If no failure can be found please contact the customer service of Bircher Reglomat AG nected in parallel to the safety edge inputs IN1 to IN4 The yellow LED lights up and corr sponding number appears on the 7 segment display if two more safety dges are connected to an input in parall
5. Doesn t matter Does not affect the gate 25 01 2008 ELKA Torantriebe GmbH Co Betriebs KG page 11 EST604 EST1204 EST2004 9 Fault code The following faults are detected by the controller and reported as a code with the DIAG and remote control LED _ Faut 1 1 1 DIAG 2 flashes oth limit switches are activated Check the switches and wiring B imi DIAG 3 flashes Photo cell testing unsuccessful DIAG 4 flashes Safety contact stripes SLA testing unsuccessful DIAG 5 flashes Safety contact stripes SLZ testing unsuccessful Running time error message Check the switches or repeat the learning of the running time DIAG 7 flashes The power supply limit for the external equipment 12 V has been reached The power source load is too high The controller is blocked DIAG 8 flashes The power supply limit for the external equipment 24 V has been reached The power source load is too high The controller is blocked DIAG 9 flashes The memory has lost the data Repeat the learning of the running time The controller has detected a fault in the redundant detection of BS stop contact The controller is faulty The controller detects that the TRIAC or one of motor relays is faulty 10 Setting personal code in the K Type radio remote control Example A Receiver using the code switches on the logic board MO 33 MO 43 or MO 542 or receiver with code switche
6. H j CAUTIONS SEZ D3 j SEA bnc E L p 6 105 mains voltage gt E x B Zy f A BZ BS Fi TIA PN APL RI EXT AUF Kee Ja 2U AUF IN WARN Hun o BAT1 output Li i 7 1 Connections PE Ground Power supply L1 Phase L1 Power supply 230 V 50Hz The LED Vp lights if net voltage is present N Neutral Power supply Neutral APL RT Red signal 230 V max 60 W The red light is on when the gate is closed and warning prior opening is not active APL GN Green signal 230 V max 60 W The green light is on when the gate is open and warning prior closing not active N Neutral WARN Warning light 230 V max 60 W The warning light is on every time the gate moves and also if a warning prior to moving is active The warning light can be used also as red if it s desired that red turns off when the gate is closed Gate closed Prior warning and movement Gate stopped in any position in between Gate stopped at pedestrian position N Neutral for motor Common for both directions AUF Motor open Direction ZU Motor close Direction Q 25 01 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 6 EST604 EST1204 EST2004 EXT AUF BZ LS NB SLZ SLA SEA SEZ BS BT BTG 24 Vdc 12 LS TST Transmission of the signal 1 to a second control box n o The relay EXT AUF max 24V 100 energises
7. Press once The LED DIAG flashes quickly Press the appropriate button of your transmitter The LED DIAG stays on as long as a signal is received Release the button The code is stored and the controller is ready for use Learning the remote control code for 1 Press LERN until the LED DIAG lights approx 3 seconds Press LERN once The LED DIAG flashes quickly Press the appropriate button of your transmitter The LED DIAG stays on as long as a signal is received Release the button The code is stored and the controller is ready for use 8 Timer card optional The 7 day timer can switch between day and night operating Day A continuous signal to open is given in order to hold the sliding gate open All Signals from BA1 are sent to EXT AUF for a further control box Night signals from operate the sliding gate and are sent to EXT AUF for a further control box Holidays The switch NB night operation can override the timer If NB is closed night operation is active independent of the status of the timer The timer has control when NB is open Forcing day operation at night A continuous signal to BA2 opens the sliding gate and keeps it open independent of the timer status Times INB Gate status Does not affect the gate Switches on The gate opens The gate is held open Switches off The gate closes The gate closes night operation is forced Switches off The gate opens day operation is continued
8. Take particular care that the contact points between the cable and the gate make a good electrical connection Wire the safety edges devices shown the connection diagram INTRA 50 51 Opening relay Fixed gate section Closing relay Close Open Mobile safety edge safety edge closing 8 2k opening 8 2k voitage CLOSE OPEN Stationary Stationary Cable safety edges safety edges opening 8 2k closing 8 2k Fig 7 EY Terminals Terminal AssignmentiNT 50 51 El Terminals Terminal Assignnient 5 when connecting 2 mobile safety edges Remove the pin from the cable gland NS close open e Fig 8 connecting the Safety Edges to INT MOB 50 and INT 50 51 Maximum total length of the safety edge with cable 30 m 98 ft Several safety edges on the same input must be connected in series Fig 10 The last safety edge must be terminated with an 8 2 kohm resistor Fig 10 We recommend that you measure the resist ance values of the sensors prior to connec tion If the sensor is not actuated the resist ance values should be between 75 and 8 7 kohm typically 8 2 kohm Fig 10 IN TorIN2 or INA th un sed chaff IN2 0 or INT must be sju pered with 8 2 kohm otherwise a fault Lbs displayed SH E Outputs The system has two separate safety out
9. 214 dA LHONSLAYM s G0Id0S AT 108 x 1021 mr 07085 MSAVATNSONINJIS YLAOEL 18 1 719080 wniva ay AV 8 5 al NNS 5184 BS dav 129104d SYAY esjosoideoqeuwu em Lg szeto arexey CHBLUOIQUIY 26 LG S 0 OE 08 19 52600 op lt 1 joO9j1O4d SVAV LV LAHNSYALS 94700 gt ST DU 18 3d ELKA MO 44 STYRKORT 1 aN 1 8 51 18 519 ND OND 20 0 5 1531 51 5 JOA 2 8 pE paaa ng OC A0 Q Ar 5 78 AQ LAO ER DR LUM CRUZ 18 S 38 1015 718 BO nas SE WVSN3H3D 23 11320104 20 2 DNIN1VH 23 DNY1S dOLS VNddQ 113114 3440 3b Y 15NYu9 09 15 JOY 1SNY3D 0 18 EIX 38 105 78 DNYLS QQAXSHY DI cT 18 VIX 38 1015 18 YNddQ 00 5 RITNINGSNUMMER ARBETSNUMMER ABAS Protect AB ABAS Protect AB 1301 RITAD AV KONSTRUERAD AV Ambullerande Skjutgrind STYRSIGNALER MO44 5 3 e 7 o 2 H A B i Tel 46 03325 61 80 30 Fax 48 0 325 61 80 39 Gislavedsvagen 3 5 514 93 Ambj rnarp TEE De reegen e 11 ans
10. DIP AT ON 6096 power DIP A2 ON Photo cell Photo cell connected to BS is stop DIP A3 OFF The opening or closing gate stops when the photo cell is interrupted and opens when the A4 OFF photo cell is free DIP OFF closing gate stops and opens immediately when the photo cell is interrupted DIP A4 ON The opening gate is not effected DIP A3 ON The closing gate stops when the photo cell is interrupted and carries on closing when the DIP A4 OFF photo cell is free The opening gate is not effected Automatic closure for partial pedestrian opening DIP A5 OFF Automatic closure is off DIP A5 ON Automatic closure for the pedestrian position is enabled If the gate is at the pedestrian position BTG restarts the time to stay open The gate opens completely if BA1 or BA2 is pressed The gate closes immediately if BT or BZ is pressed Automatic closure for completely open DIP AG OFF Automatic closure is off DIP A6 ON Automatic closure from the open position is enabled If the gate is in open position BA1 or BA2 restart the time to stay open The gate closes immediately if BT or BZ are pressed when the gate is open The gate reopens if BT is pressed during closing Warning prior to opening DIP B1 OFF No warning DIP B4 ON The warning light is switched on 4 seconds before the gate opens 25 01 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 8 EST604 EST1204 EST2004 Warning prior to closing DIP B2 OFF No war
11. ar remote code ee Sim for is position open for BT Is Is Store stored s stored stored Learning the time for opening running time and reserve Press LERN until the LED DIAG lights approx 3 seconds Press LERN twice The gate closes from any position opens completely and closes again The time required and the power selected DIP A1 and DIP A2 are then saved The LED DIAG starts flashing quickly the running time is learned Press LERN if you want to accept the default value for the running time reserve 10 s The controller is ready for use If you want to change the running time reserve press BT the LED DIAG flashes in 1 second intervals press BT when the required time has elapsed The controller is ready for use The position for partial opening is automatically set to half way when the running time is learned this means that any other value for pedestrian opening must be learned after the running time Diag LED Diag LEO flashes each second sel fime to slay open Diag LED flashes each second set time to slay time to stay for remote code partlal open is for BTG 5 stored stored button move la partial open position all personal codes are erased position for partial opening is stored Learning partial opening for pedestrians Press LERN until the LED DIAG lights approx 3 seconds Press LERN once The LED DIAG flashes quickly The BTG b
12. ators for the open and closed limit switches D Screw the distance pieces into the gate which can also be welded in position k Mount the 1 metre lengths of rack For better results press a third length with teeth upwards against the joints to produce the required distance between lengths Push the gate completely open and closed and check that it doesn t jam If necessary adjust the height of the rack m Close the gate and using the actuator push the closed limit switch the switch nearest to the end of the gate until the limit switch activates Use the middle of the elongated hole to secure the actuator this leaves room for final adjustment in both directions if required n Open the gate and carry out the same procedure for the limit switch open 4 1 Emergency release Insert the accompanying tubular T bar SW17 through the round hole of the housing Turning the bar a couple of turns anti clockwise disengages the gears To re engage the gears turn the T bar clockwise as far as it will go see page 3 picture 2 5 Electrical installation The control box must be as near as possible to the gate if radio remote control is to be used All wiring should enter the control box from the bottom and have at least the suggested cross sections a Mount the control box and connect the motor the limit switches and the power supply TON b With the opener still disengaged do a test run to see if the motor is
13. button for at least 3 seconds The LED DIAG lights Press the LT button twice The gate closes from any position opens completely and closes again Press the LT button to confirm the running time 10 reserve and the power required are saved The opener is ready for use Carry on setting operating mode as described in section 7 2 25 01 2008 ELKA Torantriebe GmbH Co Betriebs KG page 4 EST604 EST1204 EST2004 buiuado jeijJed 350172 4015 340 EST604 EST1204 EST2004 6 Connection example 2 gt Gp lt gt 2 a uado Z E EI EN uf E 2 1 14 UR DCN an d J 10 1 1 Ip 277 Gg UU 9 0x ddns doo Se 5 Uo rjonpul J9AI929J E 4 192 0104 193 0104 PRATER SLL E e 0245 Lg 2 RA c A la ee on E x 4 E E 22 diJ S 1281002 9 0x7 diJ s 1221003 g 22295252 525025 E 2522 1 22 iE 1 1 9 0 7 2 010 4 1122 010ud 9 0X page 5 25 01 2008 ELKA Torantriebe GmbH u Betriebs KG T MO 44 2 Controller Inl BTG 12 V LS Test mag socket for E 24 V FUNK socket Dv B vp radio remote control for timer BIG BIG card BT amp BT derer 51 si 8 2 GG 517 DIP A DIP B 4 Elon 1 Q 2
14. cated on the 7 segment display see Fault Index section Basic procedure Switch off the power supply to the system Check all existing safety edges using ohmmeter The resistance value when the edges are not activated must be around 8 2 kohm The resistance must be around when the edges are activated EXB Fault Index Red LED Dot on 7 segment display Fault index In double digit displays e g E 1 the 7 segment display changes from to 1 every second b Fault index No fault the system is functioning Check supply voltage at PWR connection Interruption in Mobile open safety edge Check connections 1 on the converter 50 Check the resistance of the mobile safety edge Open Interruption in Mobile close safety edge Check connections IN2 on the converter INT MOB 50 Check the resistance of the mobile safety edge Close Interruption in Stationary open safety edge Check connections IN3 on the control unit INT 50 Check the resistance of the stationary safety edge Open Interruption in Stationary close safety edge Check connections IN4 on the control unit INT 50 Check the resistance of the stationary safety edge Close Check the cable circuit e Checkthe linkage and connection of the coil INT FIX50 to the switching device INT 50 Check the cable insulation no short circuit from the cable to the gate before the converter
15. e products due to poor materials faulty construction described in this document without prior poor workmanship and any damage caused notice MASKINKOD 769153 60 EIL T SAKERHET SEDAN 1925 ELDOKUMENTATION Projektnummer 8000 55 09 7 Objekt Ambullerande Skjutgrind Ritningsnummer 8040 BLADHANVISNING omponentplacering uvudkrets tyrsignaler Mo44 lamlister tyrsignaler mkoppling H V 101 E Lo 101 NTR 102 x 719080 LOLL nTr orosa YIWANNSONINLIH ais 15 070844 YAWAINNS SSC ONIMH3OV Id L NSNOdAOP epuezejnquiv eo ay 22014 SYAY ISHNGMHALS WITS es 129j0 dseqe oj OE Dg 19 522 0 9 9 AV 1209104d SVV oojoo BER ER m ocaoooocooooggoogor L OODOODOQOIOQODOODOOOO 10 5 5 0 dA f WHF Ss oRjoidsequ Am 66 08 19 Sze o daewolqury 6 FLOS EC T uaBeAspane sig 0 any SINIOINY HN OVAYIAY 3 5139744015 Li 015 OVUYSALLYY N3ddD 30 15 89 VS3JALDIV 00 15 JDYTISNYYI 3G Vu3ALDIV 35v IVNdd0 DL GT IMN TH EE KEEN AE Qva3ALDIV 11420104 7 QVvt3ALDIV S S 0 13135 804 7 QV83ALLXY DNINddQ QVSNy3238 404 77 1 3ON3Y9NI ALYY GIA
16. el Check the device periodically to make sure itis functioning correctly and document these checks After the system has been correctly mounted and installed and if the technical data are observed it will operate without any maintenance being required See EN 12453 for gate maintenance BH Technical Data Mechanical data Switching device INT 50 Housing Grey ABS transparent cover Dimensions 130x130x60 mm 5 12 5 12 2 36 Weight A 455 9 1 00 Ib 24V 7109 1 5616 230 VAC Converter INT MOB 50 Housing Anthracite ABS Dimensions 94 x45x48mm 3 70 x1 77 x 1 89 Weight 150 g 0 33 Ib Electrical data Power supply 230 410 24 VACDC 410 Frequency 50 60 Hz Power consumption 10 VA at 230 VAC L 7 VA at 24 VAC Fault index 4 W at 24 VDC power supply must be generated by a safety Ambient conditions transformer acc with 742 Cables must laid so they are protected from mechanical Protection damage Temperature Operation 10 Output Geier 3209 to Type 5 2x2 positively driven relays 220 Utilization category 1 250V 2A 500VA acc to EN60947 4 1 DC 1 24V 2A 48W according 10 Caen Utilization category AC 15 250 2 max 93 relative 16 m acc to EN60947 5 1 DC 13 24V 2A 48W DC13 8 switchings min Fuse Protecti
17. ener now receives signals from the first button of the transmitter 2 You can now allocate the second button to the garage door opener by going through the procedure described in the installation instructions for the garage door opener in the paragraph Learning personal code 11 General Notes to Safety These operating instructions must be available on site at all times It should be read thoroughly by all persons who use or service the appliances Improper usage or servicing or ignoring the operating instructions can be a source of danger for persons or result in material damage If the meaning of any part of these instructions isn t clear then please contact ELKA Torantriebe GmbH amp Co Betriebs KG before you use the appliance This applies to all setup procedures fault finding disposal of material care and servicing of the appliance The accident prevention regulations and applicable technical regulations e g safety or electrical and environment protection regulations of the country in which the appliance is used also apply All repairs on the appliances must be carried out by qualified persons ELKA Torantriebe GmbH amp Co Betriebs KG accepts no liability for damage which is caused by using the appliance for purposes other than those for which it is built ELKA Torantriebe GmbH amp Co Betriebs KG cannot recognise every possible source of danger in advance If the appliance is used other than in the recommended manner the
18. g for pedestrians can be programmed for any one position Automatic closure can be set separately for completely open and for partially open A dead man s operation mode can also be set Separate inputs for OPEN STOP and CLOSE commands The OPEN command can also be transmitted to a further control box e g for a barrier Optional timer card for automatic switching between day and night operation 3 Measurements 213 25 01 2008 ELKA Torantriebe GmbH Co Betriebs KG page 2 EST604 EST1204 EST2004 D 9 Installation Ensure that the gate is rigid enough free moving and suitable for automation i e enough room to mount the rack on the gate Always disconnect the control box before arc welding is carried out IMPORTANT Never run the motor without its capacitor Hood fixings Emergency release SW17 Height adjustment Junction box Motor Limit switches Gearbox Controller Capacitor 1 2 3 4 5 6 7 8 9 Using the example in section 6 decide what cables are required and where the control box is to be mounted near the opener The wiring should enter the control box from the bottom Make sure sufficient cable conduit or cable is laid into the foundation which should be free from frost The opener should be at least 30 mm higher than the surrounding terrain and should be as near as possible to the pivoting point of cantilever gate
19. iebe GmbH Betriebs KG page 13 EST604 EST1204 EST2004 EN ISO 9001 Quality BIRCHER REGLOMAT World of Sensoric international Deutsch mE PES W level INTRA 50 5 50 51 Betriebsanleitung 9 6 Operating Instructions an ais EE 17 24 aliano E 2225 52 Instructions d utilisation Istruzioni per l uso INTRA Switching unit with an inductive transmission system in somibinitiun with safety edges for protection from crushing and shearing hazards on automatic sliding gates Safety INTRA 50 meets the Standard EN 954 1 Safety Relevant Parts of Controllers The requirements of category 3 in accordance with EN 954 1 are met if the drive unit is directly connected with the INTRA 50 If the drive unit is connected via downstream relays the contacts of these relays must be monitored against welding It complies with the European Standard for gates EN 12978 Protective devices for power operated doors and gates in combination with the corresponding safety edges Please contact us for a selection of safety edges rated for use in the system Chapter Safety Instructions System Components 1 System Components Installation Installation Mechanical Mounting Electrical Installation Connection Diagram Terminals Termina Assignment INT 50 51 Terminals Terminal Assignment INT MOB 50 Connecti
20. if BA1 is pressed or the corresponding remote button is used and falls off after about 1 second The connection EXT AUF can be used to transmit the signal to a open input to a second control box e g for a barrier Button to open the gate n o the signal is transmitted to terminal EXT AUF The LED BA lights if BA1 or the corresponding remote button is pressed A permanent open signal is possible Button to open the gate n o the signal is valid only for this controller The LED BA lights when BA2 is pressed A permanent open signal is possible Button to close the gate n o The LED BZ lights when pressed Delayed closing is possible see operating mode Photo cell n c or a jumper The LED LS lights when the photo cell is interrupted The controller can react in three different ways see section 7 2 The photo cell can also be connected to BS and used as a stop button Toggle between day and night operating mode works only when the optional timer card is being used see section 8 Safety contact strips n c for direction gate closed or a resistor 8 2kQ The LED SLZ lights whenever the strips are activated SLZ causes STOP and reversal for a short way Safety contact strips n c for direction gate open or a resistor 8 2kQ The LED SLA lights whenever the strips are activated SLA causes STOP and reversal for a short way Limit switch gate open n c The LED SEA turns off when limit switch is pressed L
21. imit switch gate closed n c The LED SEZ turns off when limit switch is pressed STOP button n c or a jumper The LED BS turns off when BS is pressed BS stops gate movement electronic brake The gate can only move again when BS is released and a new signal is given Push button for ser al switching OPEN STOP CLOSE STOP n o The LED BT lights when BT or the corresponding remote button is pressed see automatic closure too Button for pedestrian opening n o The LED BTG lights when BTG or remote button is pressed If the gate is not in the pedestrian position BTG will move it there If the pedestrian opening is being used without automatic closure then works with serial switching OPEN STOP CLOSE STOP If automatic closure is on and the gate is at the pedestrian position the BTG restarts the time to stay open Power supply for periphery equipment Power supply for photo cells and other external equipment Maximum total for both outputs 300 mA Power supply for transmitter The controller switches the 24 Vdc on terminal LS TST off 25 01 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 7 EST604 EST1204 EST2004 7 2 Operating mode e DIP A DIP B mj nj 1 E ON 1 BOON Dj m m Hj Ti 6 03 6 53 Motor power Changes only take effect if the running time is then learned again DIPA1 OFF 100 power DIP A2 OFF DIP A1 OFF 80 power DIP A2 ON DIP A1 ON 7096 power DIP A2 OFF
22. ng the Safety Eggs to INT MOB 50 and INT 50 SC Ss Dimensions Fault Analysis Fault Analysis Fault Index Maintenance Maintenance Technical Data Technical Data Warranty and liability Prior to starting iastallation or fault ectifi following safety precautions Disconnect the system from the power supply T during ina Se bodies If there is a high risk of contamination or if protect the device with housing Safety Instructions Mounting startup modification and re an electrician Before starting work disconnect the uni E D Switching device INT 50 51 8 Floor bracket 50 8 2x Mounting bracket INFMS 50 69 2xNut Washer for 8 2 11xBolt 6 12 8 2 x Plastic sleeve 49 16 m steel cable 3 Banjo bolt 3 2x Nut M6 Converter INTMOB 50 Compression spririg 48 13x Washer for 4 Coil INT FIX 50 Hollow pin 2 2 x Bolt M4 x10 2xCable lug for M installation EXE Mechanical Mounting The instructions presented here are a recommendation only The arrangement of the individual com d ponents depends on the particular gate design and the conditions in the building Mounting the bracket Fig 2 clamping side 1 Align both mounting brackets 9 horizontally and attach them Tighten only the bolts 2 on the spring side Do not tighten the bol
23. ning DIP B2 The warning light is switched on 4 seconds before the gate closes Locking relays Dead man s button DIP OFF contro box works with locking relays DIP B3 ON BA1 BA2 and BZ are dead man s buttons The opener stops as soon as the button is released Delayed closing DIP OFF opening gate closes immediately when BZ is pressed DIP B4 ON If the gate is opening and BZ is pressed the signal is stored until the gate is open and then carried out Three phase operation DIP B5 OFF Drive with single phase motor with electronic brake DIP B5 ON Three phase motor with reversing contactor and mechanical brake Photo cell testing before gate movement DIP B6 OFF Photo cell test is not activated DIP B6 ON A photo cell test occurs before each moving Attention The photo cell test has to be learnt when programming the controller Before the moving of the gate the photo cells may be tested Max 6 photo cells can be connected to the controller MO44 2 and be tested For the testing of more than one photo cell the relay connections of the receivers have to be connected in series Parallel to the relay connections a resistor of 1kOhm 5 each has to be connected receiver 2 6 transmitter 2 6 The photo cell test consists of two parts The transmitter is taken off the power supply and then the receiver has to report an obstacle within max 2 5 seconds The transmitte
24. on 2 A slow Other data A acc to 60947 5 1 Response time Switching Capacity 24VDC 1 A resistive load Length of safety edges 30VAC 1A resistive load elt id f not mentioned ratings are required ask for them at the manufacturer Cable circuit resistark 1 The warranty and liability of Bircher Reglo by other reasons for which Bircher Reglo mat AG are based on the sales contract mat AG cannot be held liable 2 The warranty and liability shall expire prema Vo liability can be assumed for any conse turely should the client or third parties not use quential damage provided this is not governed and or operate the product in compliance with otherwise by applicable product liability laws existing operating instructions should incor and regulations rect changes or repairs be made by the client or third parties should the client or third par 5 Warranty claims made against the seller on the ties when a fault has occurred not take suit basis of the sales agreement are not affected able steps at once for a reduction of possible by these regulations damage losses and offer Bircher Reglomat AG a chance for remedying the said fault For the benefit of its customers Bircher Reglo mat AG constantly develops its products 3 The warranty and liability shall exclude any further Bircher Reglomat AG reserves the right damage for which there is no proof that it is to make changes to any of th
25. ontact points on the gate make a good connection Clean the contact point and scrape off any paint or contamination 7 Align the coil INT FIX 50 vertically and hori zontally so that the cable passes through the mid dle of the passage tube in the coil Use shims underneath the floor bracket 8 for horizontal alignment Tighten the bolts 8 Clamp the cable with the first hexagon nut 3 on the banjo bolt 2 so it is firmly tightened and does not sag at any point Lock with the second nut 9 Mount the safety edges on the moving gate section and route the cable to the converter INT MOB 50 0 10 Mount the safety edges on the fixed gate sec tion and route the cable to the switching device INT MOB 50 recessed 2 2 Electrical Installation 1 H H PWR OUT 1 OUT 2 UN UND UD d n hl be Fig 6 Wire the edges on the stationary gate section to the switching device conn IN3 or IN4 Wire the coil INT FIX 50 to the switching device max extension 50 m 164 04 Wire the edges on the moving gate section to the converter INT MOB 50 7 conn IN 1 or IN2 f a connection is left unoccupied it must be jumpered with an 8 2 kohm resistor Apply the 230VAC or 24VADC supply to the PWR connection of the control unit center terminal not connected
26. puts OUT1 and OUT2 Fig 7 Safety output OUT1 opening relay and 0072 closing relay When the device is switched on the safety edges are permanently monitored on the control unit INT 50 and the converter INT MOB 50 activated not activated interrupted If everything is OK the relays of safety outputs OUT1 and OUT2 close OUT1 OUT2 f the safety edge on 1 is activated on the f the safety edg on 2 is activated on the INT MOB 50 or IN3 on INF50 the relays of 50 or IN4 on 50 the relays of the safety output OUT1 open for as long as the safety output OUT2 open for as long as the safety edge is activated the safety edge is activated When the safety edges are free again the When the safety edges are free again the safety relays close safety relays close 28 Start up flashing dot on the 7 segment display To check the correct safety function every safety edge has to be actuated closing stops After switching on the device the operating state is displayed by the green LED being lit and the Safety edge actuated Yellow 7 segment OUT OUT2 LED display 120 4 727 EE 130 5 12 148 5 83 51 Fig 12 19 0 76 INT MOB 50 INT FIX 54 EE nire 4 Fig 13 _ Fig 14 Fault Analysis A fault is displayed by the LED being lit and the nature of the fault is indi
27. r is connected to the power supply again and then the receiver has to report that no obstacle is present If during part one the receiver does not report an obstacle the photo cell is faulty If during part two the obstacle is still being reported the controller assumes a real obstacle being present the gate will not move No error code is shown Q 25 01 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 9 EST604 EST1204 EST2004 7 3 Programming The minimum to ensure that the opener works correctly is that the running time must be learned Other things like automatic closure or time which the gate should stay open before closing can also be set during programming The following settings can be altered if required Time required to open running time D 150 5 default 30 s Reserve for the running time 0 10 s default 10 s Time to stay open before automatic closure 0 300 s default 20 s Time to stay open before automatic closure from partial position 0 300 s default 20 s Position for partial opening for pedestrians any position default half way Remote control codes for BT and default BT ress 35 Dlag LEO lights Diag LED flashes Diag LED flashes quickly Diag LED lighls for 3s Diag L amp D lights gale opens and closes 10 s Diag LED reserve are sel ut ss Diag flashes second set new reserve gale closes remote code time to stay f
28. running in the right direction The hood must either be on the opener or you must push the stop switch manually see page 3 picture 8 c Connect BZ button CLOSE and 1 section 6 The motor will start d The opener closes to the left if the motor is connected correctly The limit switch on the right will stop it e If the opener should close to the right then swap the motor leads for open and close in the control box and swap the limit switch leads SEZ and SEA in the contro box The left limit switch should stop the opener during closing f Re engage the opener and carry out a test run with the gate Use the push button BT on the control panel which has serial switching OPEN STOP CLOSE STOP Ensure that the LED SEZ turns off when the gate is closed not SEA otherwise malfunctions will occur e g automatic closing becomes automatic opening Check the gate closes to its correct position If necessary readjust the actuators for the limit switches so that the gate closes exactly h Connect all periphery equipment Magnet Limit switch The time required to open or close the gate running time must be learned Caution During the learning mode the gate will move automatically several times Ensure nobody will enter the gate area Learning the running time see section 7 3 Select the power level with 1 1 and 81 2 Choose a low setting if required it can always be increased see section 7 2 Press the LT
29. s Loosen the screws at both sides of the opener and remove the hood upwards You now have access to the ground fixing holes of the opener Place the opener on the foundation parallel to the gate at a distance of 52 mm Mark the middle of each hole on the foundation Fix the opener either with plugs and screws or with 8 mm diameter heavy duty tie bolts Decide at what height the rack is to be mounted on the gate You can use the opener with the height adjustment plate or if the rack has to be as low as possible without the adjustment plate Using the accompanying tubular T bar disengage the opener Anticlockwise disengages and clockwise re engages See section 4 1 Mount the rack at the correct height on the gate Don t use edges of the gate always use the pinion of the opener to determine the height for the rack on the gate Lay a length of rack horizontally on the pinion Mark the height of the securing points on the gate through a hole in the rack You may push the gate along while marking in order to gain a marking line The rack and pinion should fit together with minimum play but enough to ensure that the pinion does not carry the gate 25 01 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 3 EST604 EST1204 EST2004 i Drill holes at the appropriate points to secure the rack and then tap an 8 thread The rack should protrude 20 cm further than the pinion at both ends of the gate to allow room for the actu
30. s in conjunction with the boards MO 32 MO 42 MO 5222 MO 60 or MO 62 Follow the example in the diagram below Receiver Transmitter channel 1 sa 7 channel 2 am ice pes D mein 1 channel 4 SH Baal D Transmitter SK SKX and SKI in conjunction with K Type receivers using code switches The switches 1 to 7 in transmitter and receiver must have the same settings The switches 8 and 9 of the receiver allocate a channel appropriate to the button of the transmitter The switches 8 and 9 in multi channel must be set at 0 The examples on the right in the diagram above show the allocation of a channel with a one channel transmitter using the switches 8 and 9 as in the receiver Example B Receivers without code switches Logic boards MO 34 MO44 or MO 55 These receivers learn the code from the transmitter as described in the paragraph Learning personal code in these installation instructions 25 01 2008 ELKA Torantriebe GmbH Co Betriebs KG page 12 EST604 EST1204 EST2004 Example C Combination of examples A and B A garage door opener with MO 55 and a swing gate opener with either MO 32 or MO 33 1 Set the code of the transmitter and receiver for the swing gate opener as described above Switches 1 to 7 have the same settings in both transmitter and receiver The switches 8 and 9 set at 0 1 4 8 SEL The swing gate op
31. ts 2 on the ten sioning side yet 2 Mount the converter IN MOB50 on the clamping side recommendation cable glands downward Alternatively it can also be installed recessed as shown below In this type of mount ing the loose end of the cable 49 is passed through the converter INT MOB 50 and con nected to the gate 3 Mount the coil INT FIX 50 to the floor bracket at the cable height Do not tighten the bolts 2 yet 4 Pull the cable through the hollow pin with spring 49 plastic sleeve and mounting bracket 8 Leave 0 5m of cable projecting for contacting the gate Then pull the cable through coil INT FIX50 converter 50 on the clamping side through mounting bracket 9 plastic sleeve washer and banjo bolt with two screwed on nuts 3 and leave approx 0 5 projecting Screw on the first hexagon nut to the heaxd of the banjo bolt 5 Fix the cable on the spring side using bolt On the clamping side tension the cable firmly by hand so the spring is preloaded and secure with bolt INT MOB 50 surface mounted Fig 5 Mounting the bracket Fig 3 with compression spring Fig 4 Mounting the bracket with coil INT FIX 50 6 Cut the cable on the left and right to the required length and press on a cable lug 9 on both sides Screw the cable lugs 49 onto the gate using hexa gon bolts and washer 49 Take particular care that the c
32. user must ascertain that no danger for himself or others will result from this use He should also ascertain that the planned use will have no detrimental effect on the appliance itself The appliance should only be used when all safety equipment is available and in working order All faults which could be a source of danger to the user or to third persons must be eliminated immediately All Warning and Safety notices on the appliances must be kept readable All electrical periphery equipment which is connected to the appliance must have a CE Mark which ensures that it conforms to the relevant EEC regulations Neither mechanical nor electrical alterations to the appliance without explicit agreement of the manufacturer are allowed alterations or extensions to the appliance must be carried out with parts which ELKA Torantriebe GmbH amp Co Betriebs KG have defined as suitable for such alterations and be carried out by qualified personnel Any contravention of these conditions revokes the manufacturer s guarantee and also the CE Mark and the user is alone responsible for the consequences Our service department is available to answer all queries about these conditions and of course about our appliances The operation of the system within CEN countries must also be conformant with the European safety relevant directives and standards We reserve the right to make technical improvements without prior notice 25 01 2008 ELKA Torantr
33. utton moves the gate in dead mans mode When the gate is at the required position press LERN The gate closes automatically and the information is stored The controller is ready for use Learning the to stay open before automatic closure completely open Press LERN until the LED DIAG lights approx 3 seconds Press BT twice The LED DIAG flashes in 1 second intervals When the time required has elapsed press BT again The time is stored and the controller is ready for use The time is only effective when automatic closure is on DIP AG ON Learning the time to stay open before automatic closure partial opening for pedestrians Press LERN until the LED DIAG lights approx 3 seconds Press BTG twice The LED DIAG flashes in 1 second intervals When the time required has elapsed press BTG again The time is stored and the controller is ready for use The time is only effective when automatic closure is on DIP A5 ON 25 01 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 10 EST604 EST1204 EST2004 Learning the remote control code for BT Press LERN until the LED DIAG lights approx 3 seconds Press BT once The LED DIAG flashes quickly Press the appropriate button of your transmitter The LED DIAG stays on as long as a signal is received Release the button The code is stored and the controller is ready for use Learning the remote control code for BTG Press LERN until the LED DIAG lights approx 3 seconds
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