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Contents
1. O OOO 0 0 o Nuts bolts fasteners m ss o le Crack and blockage check Replace it if necessary Carburetor idle A F Check and adjust referring to CO HC Percentage Adjustment he battery cover 3 install battery fix with band 1 open the batte ix positive cable 2 take out the band tool set 5 fix negative cab we 29 Drain the residual fuel amp air 1 dismantle the under cover 4 press the drain valve fuel 2 find the drain valve drained amp air bleed 3 turn on the key 5 repeat 3 4 until fuel is clean 30 P lt a lt gt Time to use drain valve timing 1 brand new vehicle after assembly 2 long time storage 3 stored more than 2 weeks of used vehicle 4 replace fuel pump fuel hose injector 31 PGO Maintenance amp repair Qlock torque maintenance table consuming parts EMS system lt CVT transmission lt gt plastic parts dismantle amp install 32 Lock torque 33 P G O SCOOTERS General lock torque general lock torque of bolts nuts 34 P G O FES Engine important parts lock torque engine parts lock torque spark plug cyl Head cover valve adjustment 0 6 0 8kg m cyl Head nut one way clutch 5 0 6 0kg m flywheel 5 0 6 0kg m driving face 5 0 6 0kg m 5 0 6 0kg m 35 P G O Chassis important parts lock torque important chassis parts lock torque nut of frt Whee2. P G O SCOOTERS MODEL notes this manual suitable for B1 LIBRA and B2 X HOT B1 LIBRA B2 X HOT P G O SCOOTERS INDEX PDI amp OPERATION REPAIR 8 MAINTENANCE Engine Management System lt Electric system PDI amp OPERATION speedometer B1 h O O ON O GI BR N Engine speed Signal indicator High beam indicator warning lamp Fuel gauge indicator velocity ODO TRIP EMS check SELECT ADJUST gt ETA SCOOTERS speedometer B1 po display SELECT ADJUST result mode km Click Mile Vehicle speed Click TRIP E ODO TRIP switching Forever ON Click 3 sec cd twinkle Click 3 sec UT Reset 4T oil indicator Reset 4T oil indicator 1 turn on main key 2 light on self test for about 5 seconds 3 light off could start the engine if EMS check light on during driving find PGO dealer to Inspect as soon as possible speedometer B2 gt lt signal indicator lt high beam EMS check lt over speed alarm gt lt speed X oil warning fuel level indicator X clock SN 3X engine speed et x ADJUST PASS speedometer A B2 mode ee Vehicle speed Click TRIP ODO TRIP switching EE Reset TRIP a TRIP Click 3 sec Reset TRIP to Forever ON Click 3 sec twinkle Reset 4T oil ON
3. 3 measure the pressure E E rd _ ts 26 P lt a lt gt SCOOTERS Precaution before delivery e tire Tire pressure 2 0 kgf cm front 2 0 kgf cm rear 27 PERIODICAL MAINTENANCE TABLE In order to achieve safe riding good performance and reduce pollution please P G O RIODICAL MAINTENANCE TABLE execute the recommended maintenance accordingly MONTHS DISTANCE IN KM FOR CHECKING iiem Checking Content MONTHSIDISTANCEUNKM FOR CHECKING lor 3 or 6 or 9 or 12 or 15 or 18 or Engine ae 0 wm Coarse oil filter on oil Clean or replace it if necessary Clean it per 3000km or replace it if required o Air cleaner Cleamorreplaccitifmecessay oO OT Oo TO To Too jo 9 9 Gear oi Repetto dof S pop Disk amp drum brake Leakingandfunetionehek Y JO JOY O po po o Clutch shoes checkorreplaceitifnecesay T JO JO LO oO o o Rear brake arm Funeioneeckandadjusmene ____ o o Ties Worm out check orreplaceitifnecessary JO O 0 0 po o Wheel bearing Fasten tightly iftoosen z 8 lele o ojoj o Front fork le ingandfunctioncheek Steering head bearing Cheek looseness Aduxiitremied O Jof po Rear absorber _____ Leakingandrunctionehek fof Jo po Main Side Stand Fonction check or replace itifrequired ___
4. Motive Power Industry Co Ltd Check List before Delivery Name Tel Age Sex Address Dealer Model Engine No delivery date Year Month da ML cue RS Iu ome Lo Y _1 Steering of Handle Bar 7 Tire Pressure PET sie gt s _3 LighsandHom 9 Users Manual 4 Fuel Tank and Fuel Kind 10 Operating Method Introduction o 5 EnineOll LL Periodic Maintance Introduction 6 Disk Brake fluid 12 Warranty Introduction Signature Customer Sign Suggestion X Please Sign both Customer amp Service Staff gt lt Mail this chart to Agent and then The Warranty Effective 20 Precaution before delivery e brake lever Free play 10 to 20 mm 21 Precaution before delivery Front brake lever Free play 10 to 20 mm Precaution before delivery e oil amp fuel 23 Pao Measure the oil level Oil gauge amp filling cap replace 800cc total 1000cc Inspect the oil level 1 park the vehicle on flat surface A 2 warm up the engine 3 minute P 3 cease engine 3 minute 4 take off the oil gauge clean it 5 screw it to bottom x 6 take off the oil gauge A the oil to top level if oil level is lower than low level 24 Precaution before delivery e Brake oll 25 P G O SCOOTERS Tire pressure 1 park the vehicle on flat surface with central stand 2 find the valve at right side
5. conds Click ADJ to change digitals speed limit 14 ETA SCOOTERS speedometer B2 150 e POWER TEST mode Click SELECT to switch Long Press SELECT to main menu Click ADJ amp SEL within 3 0 100 KM h test h 0 400m test seconds Start test whenever Start test whenever Into POWER TEST mode vehicle move I Vehicle move Click SEL to start test Click ADJ to reset Click ADJ to reset 15 P lt lt gt SCOOT 7 Special bolt of steering cover B2 1 used for fixing steering cover Anti thief purpose spec T30 startype 16 P G O SCOOT Ei Main key 1 All the power is cut off the key can be pulled out at this position 2 The power is ON engine can be started the key can not be pulled out at this position 3 The handle bar is locked at this position 4 Push turn counterclockwise to open the seat 5 When at position 1 Push turn clockwise to open the fuel cap 6 For anti thief purpose push to close the core of key set 7 Press the key to get anti thief key out Push the anti thief key into position 8 then the core of key set will open again 1 1 For anti thief purpose 2 Press the key to get anti thief key out push to close the core of key set 3 Push the anti thief key into position then the core of key set will open again 18 Precaution before Delivery Inspection P lt lt gt
6. indicator Cancel Reset 4T oil ON twinkle Click Forever ON indicator P G O SCOOTERS speedometer B B2 function display SELECT ADJUST result mode normal Speed twinkle Vehicle twinkle 30 199 increasing speed 8 setting twinkle Switch setting clock 12 setting Hour twinkle 0 23 increasing 10 1 turn on main key 2 light on self test for about 5 seconds 3 light off could start the engine if EMS check light on during driving find PGO dealer to inspect as soon as possible 11 a Ga O SCOOT EF speedometer B2 150 8 4 Function of Dashboard 1 over speed alarm 2 STN LCD 3 RPM 4 EMS check 5 signal indicator 6 high beam r oll warning 8 SELECT 9 ADJUST 12 P G O SCOOTERS speedometer B2 150 e Basic mode Click SELECT STN LCD speed TRIP ODO click ADJ to switch Speed fuel Mileage under TRIP press ADJ to reset TRIP under ODO press ADJ to switch MPH amp KMH LOATAS HANNO Click SELECT Speed amp ambient temperature battery voltage press ADJ to switch C amp F Speed amp time 13 speedometer B2 150 e Setting system will escape from setting mode when standby longer than 10 seconds Click SELECT Press SEL amp ADJ at Time setting mode Over speed mode the same time for 3 Click SEL to switch hour amp minute Press ADJ to adjust se
7. kick starter to the LH crankshaft spline properly Well engage situation 63 P G O V BELT REPLACEMENT 7 e Installing washer amp nuts tighten torque is 5 5 kg m N Make sure packing situation then recover the LH cover amp bolts 64 GO SCOOT Ei Inspect the weight roller diameter gt 17 4mm surface inspection Worn out check 65 PGO Inspect the driving face diameter lt 24 10mm Re Z A gt smooth check e worn out check 66 Inspect the boss diameter gt 23 94mm measure the outer diameter 67 PGO Inspect the clutch linning thickness gt 1 5mm measure the thickness Se e p nn gt D dr se N EX 68
8. l 5 0 6 0kg m nut of rear Wheel 10 0 12 0kg m rear cushion upper rear cushion lower fixing caliper bracket fixing brake hose bolt of hanger virus frame 4 0 5 0kg m nut of hanger virus engine 4 0 5 0kg m 36 Chassis important parts nut of front wheel nut of rear wheel 5 0 6 0 kg m 10 0 12 0 kg m gum 37 Chassis Important parts xrear cushion upper 3 5 4 5 kg m n rear cushion lower MEE 2 0 3 0 kg m 38 Chassis Important parts fixing caliper bracket 2 2 0 3 0 kg m fixing brake hose 2 0 3 0 kg m 39 Chassis important parts bolt of hanger virus frame 2 nut of hanger virus engine 4 0 5 0 kg m 4 0 5 0 kg m L vE e F re AME 40 Replace the consumine parts 41 P lt a lt gt FOSS BULB OF HEADLAMP B1 BULB HS1 12V 35W 35W 42 P G O FES BULB OF HEADLAMP B2 x LOW BULB HS1 12V 35W HIGHBEAM BULB H1 12V 55W 43 Gar oil filling cap replace 90cc total 110cc La 1 _ e NN EUM ea ew A Eras a F LL a gt Er Jes s L Hi _ y r i rw ra 4 ri r r U sa l k r f a PA s J s Engine oil drain bolt gear oll drain bolt 44 PGO Replace 2 oil filter 1 above the center stand 3 replace 2 oil filter 2 clean the seat of filter apply oil to the O
9. n the bolts 9 2 release the engagement 4 take off the engine cover 96 P G O FOSS V BELT REPLACEMENT 1 e Loosen 10 hexagon flange screws of LH cover e Remove engine LH cover V BELT REPLACEMENT 2 5 Check the position of piston pins make sure those two piston pins are not loose or fall 6 To disassemble the transmission fixing nut the appropriate lock up torque is 5 0 6 0 KG M Revere above order 65 when recover LT E d p F F a F Fal Fa Fa z 58 P G O BELT REPLACEMENT 3 e Loosen nuts of driving pulley and clutch outer 59 P G O SCOOTERS BELT REPLACEMENT 4 1 Remove drive face ratchet kick starter V belt driven pulley assy clutch outer 2 Keep the movable drive face amp roller engage in the crankshaft that mean take care of rollers and sliders in the right position 60 P lt a lt gt Install the roller 1 put the driving face as below 3 the close end face to left 2 install the upper roller 4 install the others 61 P G lt gt SCOOTERS BELT REPLACEMENT 5 e Press the v belt into the driven pulley as deep as possible e Installing the v belt make sure the digitals face to the operator e Assemble the driven pulley assy first 62 V BELT REPLACEMENT 6 e Installing the drive face amp fit the ratchet
10. ring LI y 45 P lt lt gt Replace air element 1 loosen tapping screws 6 2 take off the cover 46 Replacement the ff element for G Max Rubber seal pr DI CN Missing rubber seal of Air cleaner filter e Result the dust will be sucked into the engine 47 Lubricate the rubber 1 apply grease to the rubber 2 apply grease the the stopper also Clean or replace the CVT element 1 dismantle the cover 3 clean or replace the element 2 dismantle the air filter 49 gt ETA Out of Maintenance e LH cover very dusty e Result the dust will be sucked into the CVT chamber 50 P G O SCOOTERS Out of Maintenance e Clutch outer full of lining amp grease e Result transmission slipping e V Belt cracked duing to worn out 51 Out of Maintenance e Carburetor poor fuel or long time reserved e Result pilot jet jammed amp no idling s3 EX I wr 3 ye gt gt Hf t Le DE x gt er el AW IAS Ve A 1 zu Tor 52 Out of Maintenance e Cylinder head amp crankshaft poor oil or lack of maintenance Result engine parts worn out 53 Out of Maintenance Spark plug carbon Result hard to start the engine of unstable idling 54 Continuous Various Transmission 55 Dismantle CVT 1 loosen bolt 1 3 loose
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