User Manual - Powercom USA
Contents
1. LCD ESC E ENTER ela i acs 0 9 BER gt 12 y SF 9 0 fk gt PE SERS EVE FALK NERE gt FERSK EA GR DA EPR E SEE ADS ENTER jii nl GR EE 88 TE E gt f ENTER HIR gt 2003 05 20 re ES ds TAS VEE FARE H 114818 ONL 3304 LCD JAR E Sg E H RE HK AHA gt AT NET gt CBRE TERE AGE EVEN gt MP BREE LEE aol UCHR TE SLR LL FS REG G EIR KER UPS f rti FRERE PRE AE JA BHA RIP BEE S1 gt S2 S3 beled gt 5 10 gt BAPI S1 SA FRE or MA DE A RAR 85 LCD ON 25 LCD F RT MERE IA bff ENTER MERO gt ATA RAIS Nace gt ERA ERE MMS 30 fb gt UPS BYPASS iii FI INVERTER gt ER HEM RS T gt PEER FUERE gt X Hs FTA B BABE ais DC410V gt AR Ela 5 1 12. 2 4 2 amm AFK LARA ES NSL gt RED KE TE gt PCI TE EE 2 4 3 2 4 3 e i l a MEE STE DEI IR U mb n n 2 4 3 LARES HETT RIAS gt BR DE O e Eu gt ERE EIDE KE gt gt gt aes ta Del POE RE 2 4 4 2 4 4 s6 JR MENESES DA B DC S3 FER S5 EUN pas ix L v PE E m EN d dE d Rz EE FESO WEDIN GEA p npn z 2 4 4 EAA E ES rH EAST ES Be o A gt gt TEFHES UPS 2 4 5 ball 2 4 5 S6 S5 LEGERE M l sor Gp g M EG S1 C o HAS EUH 2 4 5 H GE CES TERR HA gt
3. INVERTER 4 l ii y 1T ne 92 l ne billi y t 47 BH 2BN BH Fr y 4 455 108 i 3 dir Bi i v i Pal Hi i BYPASS E UN 3 Y ENTER 4 mi ENTER FE Z amp 4 0FF 50 t 5 1 1 5 1 2 gt 44 LCD ON LCD Srt ntes esl ENTER CAR NSUE TEK gt HAT 50 EPI gt BYPASS LED KRAG INVERTER 5 amp 5 gt HI UPS H INVERTER 5 2 Hd ERT FIERY 5 2 1 Ah bel SER FET r ARSC LE E gt PR SE RH IE EFE RAT n gt BRE Re LCD OFF LCD Frk Mein aa Al gt Do STA ENTER ftum gt LED INVERTER BSE gt HELE BYPASS R zc gt EJ UPS BYPASS 5 2 2 BORTE KE gt Ms Ss A O OFF LCD ENTER LED INVERTER EIR gt WSH BYPASS S5 S4 S3 S2 gt STRIS ERI
4. 12 7 RIFI Float charge Equal charge gt FC FE ARS DC 420V gt DC 430V gt 410V e 8 9 LCD 2 3 1 2 3 2 DAG IAEA 1 IGBT ERDRE 2 DSP a BUT gt BAHR CFL CESE RS E DEE ETE DM er SG AY SER gt 4 A D HE gt 12bit 5 ELMER BB EUR gt ATS PERI GU gt SPWM 6 REGER gt Hote gt WYSE gt 7 AS 400 IGBT Driver gt FRE UR gt LCD ATS PT H CT BORGE BRE 8 n JARE ERABE gt 8 2 3 2CEEESTSERELAH LENE 2 3 3 ARE PE 1 SCR INV B BYPASS gt GD SAN HAR VERE iti 2 AREAS NG AE FEIE DLFEJRDJRERER SORT SCR KIPPE gt PERRA HE FE EG 3 DSP HEIER FU OF SHE 4 2 3 1 Fide PA ES T FACE EH GR KE lt Ne 2 3 4 DEE D ETER E INN gt ESE DA 2
5. M AGE gt Ar PH AS NA 2 3 5 ERE 1 FSR gt EH BK GREIA A HBA ARKEN gt TH fe Dre UPS A gt 2 3 5 HE AKA ESS Ie Al el 2 3 6 Est AMS A gt nb katt NU POWER OFF gt Blu Bala UPS gt 3mm Smm gt SHARH rmi gt UPS UPS 1 gt FARAH MERE gt PTR LE gt GEER POWER ON gt gt OFF amp gt ENTER HEN ON E gt ENTER INVETER SS e PCB 3304 Se normal EPO status EPO is on work 2 3 5 MANUAL BYPASS BYPASS INPUT a OUTPUT RE ER 2 4 D e INVERTER O CHARGE DISCHARGE ALARM 2 3 6 2 4 2 4 1 R RE l 2 4 1 l FVL BS g up WP ud 2 4 atm INVERTER gt 2 4 2 AL ES GE 2 4 2
6. 2 01 3320 01 3302 ot3302 19 CPLD AMAR 01 3302 KT GIET TE 8 2 itin fit DUE CET EE 2 01 3300 G eL3300 4901 3300 ol 3320 is 3 ol 3300 EG DANE EME 100 4 01 3312 501 3300 ol 3300 8 3 G oL3302 4 ok3300 25 0 20 2 01 3320 01 3320 IG oL3300 Ao KPA ESE DE f St 2 01 3300 G oL3300 1 2 01 3320 01 3320 O30 ol
7. 5 3 5 3 1 TZ LCD OFF LCD ENTER LED INVERTER HE BYPASS 1855 gt S6 HAR gt S6 gt SS gt tubi S4 gt BAR S3 gt S2 SI Ella gt 5 3 ENG BRAS MAZA Y OFF 1909 f amp i INVERTER 4 RENTER IE SE A M 3 3 nien Xi 5c ENTER 4 42 tene Lnd T UN Bil P l 1 4 55 10 A ah BYPA gt ER er YN ON Sw Em 2 gt Jo S3 4118 GET TA AI 3 Bil Fr mr S2 1T fr HA RABIES EX a gt L av ov ov sv 5 3 2 1 INVERTER BRAIN OFP SE HZ b ENTER GR ERA UPS gt HE UPS VPE ASABE 2 T SO ON BILENE HER E gt PAK RA SS S4 gt S3 gt SAERX S1 COFF 118 gt MEHMET TE 3 SERE 23 AR gt TPR BU TEL DA aed B
8. F B gt 7 E seh b a wm e gt 2 tt mu Y 5 ER i OD Si fil fil di Hi ES ar Ej KAR gt C 1 2 E 1 2006 00 00 00 F 1 IH 200 sk sk ok x IRF pt B 1 1 A 1 SE BEI ee A BUE S R BE H atc EX C D E fan AE JA A AR gt aH JA TR SES TE EJA ENE Um C 1 2 D 1 HEJAR 2003 10 21 00 00 00 E 1 IH 200 sk sk ok x sk A 1 RA ERES BR MAERUA ct HEIR ER XS A 2 1 fi A FEJER RS 000 0V RN 000 0V ST 000 0V SN 000 0V TR 000 0V TN 000 0V 00 0 HZ A 2 0 TEJA DC 000 0V DC 000 0A PK 00 0
9. 3 o1 3300 T 4 SCR A SCR ol 3302 4 ol 3302 fr 0 45 3 Hz FME SE SR OPE ERA KG 045 3 Hz 3300 SNe REE TR 03300 oor ss00 ek ek Er SARA 203302 Cx Y O T O2 N AI QWsCR SCR 9013302 1 01 3302 E ay ID i El AASEN TEX HS In A BA l 3502 3 01 3300 NIK 20 S IGBT IGBT 6 01 3302 PFA ol 3302 1 01 3302 ol 3302 2 ol 3302 RER e 01 3302 A RS E 01 3300 0401 3302 1 100 JOXRIEPEBRARPENS HERE FE BAB 3 o1 3302 01 3302 4 ol 3300 AAN 01 3300 _ Q
10. UPS BEE SUDO gt STIAN gt THE DREIE gt UPS gt Stc oH VEIER 3 3 1 LED 22 5K 3 1 13K 3 2 MANUAL BYPASS BYPASS OUTPUT rl INVERTER O DISCHARGE RECTIFIER CHARGE ERR BR Fi LED 1 INPUT RECTIFIER CHARGE INVERTER OUTPUT 3 gt HAF FRI 2 INPUT BYPASS OUTPUT E gt FARER 3 Eitt Hit DISCHARGE INVERTER OUTPUT FASEN gt 3 36 WAIRAU ON RKA MANUAL BYPASS K gt H RA gt FEIET AED IEMET PE MEE SS Es gt FF S1 gt S2 gt SICA AEB gt SACARA bilbA OFF fie gt DC Br Da AEK gt MANUAL BYPASS fis Wa PCR H EM TUER BIAS 3 2 BEG FE VALIA AGE KJ MEGA gt f ka d O ENTER 3 3 LCD 1 0 A 1 H ik A BE SETT B C DEE E
11. 4 4 2 Installation 4 2 5 0 Operation procedure 5 5 1 Start up procedure 5 5 2 Shut down procedure 5 2 5 3 Maintenance procedure 5 3 5 4 System recovery form maintenance procedure 5 4 5 5 Introduction to LCD front panel and illustration of each function 5 5 5 6 Emergency shut down device procedure 5 6 6 0 Maintenance 6 1 7 0 Specifications 7 1 8 0 ONL 33 Series troubleshooting 8 1 8 1 Simple troubling for recharge machine 8 1 8 2 Simple troubleshooting for Inverter 8 2 8 3 Simple troubleshooting for system function 8 3 I Preface 1 1 Introduction ONL 33 series UPS that is proven to be the industry s most reliable and stable power protection equi
12. succeed SYSTEM OQUTPUT y SET LT110V 1220V Lp Succeed O P VOLTAGE SET TTIOV 220V L111SV 230V 1120V 240V Lx Succeed CHARGE CURRENT SBI 114 LIIOA 12A L115A LISA LI OA LISA L130A Lx Succeed CHARGER MODE SET Ed BEG Succeed C 4 5 OTHER SET BUZZER SET 1 Buzzer di C Silence gt Succeed 2 Backup time H Alarm 3 Language 4 Model type LANGUAGE SET H English WENN 0 0 Chinese MODEL SET TIOK LI60K TISK 80K 122 5K LIIO0K LISOK LII20K Succeed 145k 150K F 1 TIME SET DATE 200 sk 3 gt gt TIME K K K ok ook Date Time Set Y M D 200 sk sk sk gt ok HMS Succeed 4 Placement and installation 4 1 Placement 4 1 1Transport The UPS system are composed of main equipment and battery pack Therefore be careful when transport and handle it and following the point listed below 1 Please follow the arrow symbol in the carton to place UPS Don t upside down or slant it 2 It is necessary to fasten the system well when transporting the system 3 When transporting this system don t remove packaging to reduce impact to the system 4 When transporting please pay attention not to touch water 5 Try not to d
13. A 2 2 RN 000 0A 000 00KVA SN 000 0A 000 00KVA TN 000 0 000 00KVA 000 00KVA A 2 3 RS 380 0V RN 220 0V ST 380 0V SN 220 0V TR 380 0V TN 220 0V FH YA 8 60 0Hz A 2 4 RN 000 0A 000 00K VA SN 000 0A 000 00KVA TN 000 0A 000 00KVA Hin AR 000 00KVA A 2 5 R 000 00KW S _ 000 00KW T 000 00KW Bf HART 000 00 KW 000 00 C 1 NO YES C2 C 2 38 a E ES TIN M Un QD IS pS de NG SER N 4 Wa BE E 6 dy I BEE X ok ok OK eS Ai pole X I qe BS nui ES gt pa ER S EM E jam B T Eq zb ET Hl c l a fill C 3 2 30 f EEES fl Ba D JE FH HI ii JLILIIM aN Q Qo I Ne X z e E g ki a Hl c SH Oo Wn gt OD N c ot at By NON E 5 K dH Zn HE Ki ka FIERE it KE EE gt fill BL ku Ks END dl Ki PIE BI IER ill Ant did ESS LI SH ri C 3 5 n H HX AE E N E 4 QD BRO C 3 1 ll m E H H AREE K OK O
14. button for shifting cursor right button for shifting cursor up or turn to other page button for shifting cursor down or turn to other page ESC button Exit from present page ENTER button for confirming setting 3 3 LCD Panel description MAIN MENU A Date display B Event stories C System set D Chent first E Time display F Time set A 1 Md an JIP VI OP Freq O P I O P Cap O P Power Load Cap Bat V C C C M Mech Temp C 1 SYSTEM SEI 1 Basic set set sel E 1 TIME DISPLAY 2008 ON BSS 9000 F 1 Date Time Set DATE 200 sk sk sk sk x TIME sk kl ck k k A 1 I P V I P Freq IP I I P Cap O P V O P Freq O P I O P Cap O P Power Load Cap Bat V C C C M Mech Temp A 2 1 P V RS 000 0V RN 000 0V ST 000 0V SN 000 0V TR 000 0V TN 000 0V VP Frea 00 0 HZ A 2 2 A 2 6 Bat V DC 000 0V Bat C C 000 0A Bat C M FL Mech Temp 00 0Deg IPI LP Cap RN 000 0A 000 00KVA SN O00 0A 000 00K VA TN 000 0 000 00KVA Total Cap 000 00KVA A 2 3 O P V RS 380 0V RN 220 0V ST 380 0V SN 220 0V TR 380 0V TN 220 0V O P Freq 60 0Hz A 2 4 O P I O P Cap RN 000 0A 000 00KVA SN 000 0 000 00KVA TN 000 0 000 00KVA Total Cap 000 00KVA A 2 5 O P POWER R 000 00 W S 000 00KW T 000 00KW
15. gt 5 e 4 1 2 1 ELBE BE AE LEE 2 PE 3 UPS JEREZ Lp AERA e 4 UPS QUEERS HI AE GE gt 4 1 3 1 REBAR gt 10C 28C gt RE HER gt UPS ESA RA gt FE BE EIE FS SC 25 THAN BR Kuk gt 2 JE TRE ER gt TER ACA TAR 100 gt TAR 50 o 3 4 1 3 f ONL 33 BTU ONL 45K33 4 1 3 4 Eta FO EL EH S Sev AIA 4 2 HEF 4 2 1 SOHz 60Hz 3 H 3 200Vac gt 220Vac 50Hz 60Hz 3 4H 4 110 190Vac gt 115 200 Vac gt 120 208 Vac gt 127 220 Vac 220 380 Vac gt 230 400Vac gt 240 415 Vac SOHz 60Hz 3 4H 4 110 190 Vac gt 115 200 Vac gt 120 208 Vac gt 127 220 Vac 220 380 Vac gt 230 400Vac gt 240 415 Vac EA DR FRA
16. A in 11 HEREDSISSTXURH 12 iy pales S5 13 S1 7 9 10 UD 12 2 iE DIL UPS dp A GG n BE A PEA QA TGN 2 2 2 2A Hil 2 2B ONL33 22 5K 30K LED LCD UNES IS AL PRESEA DSP fil S3 S2 BJ st DE ae Ter n 1817 a S4 Max ac AAT l a a ma E bl d m S6 S5 i li f vine PA 2 2A ma ma IN NES Ie HZ RU H DE O O 2 2B E a a B nH gi Ors P Tr I LU ke im mili AC IN a p DE a SERE m m 2 2C fil 2 2D ONL33 10K amp 15K N TG ES 2 sl DAAE 11 AC Ear jak 2 2C LED LCD F AN NFB MA L MS VAR AR VI 40 NE JE lt E u FTA 2 2D 2 3 FAI HD TREAT 2 3 1 HA Jo FRU 1 Fie JO GSA SCR Hm EE LEE gt HENIE gt 2 ARENA JO RAA fcr CPLD DSP EPER gt ena Ie FEM Ea EE 3 4 EPP See SUDAR TEA e 5 DC 6 6
17. HOPE Sa TAMER gt OG AS REG REIN AERA EAST gt BREDE ERR AIS REBEL gt HER IE Pum ra dite NE gt MERETE BO MAREK MER fe Sle gt DICERES EHI UPS DUET JET EAA gt ONL33 A REtE oe SPT A MENSEN ERA SEL EE DAGENE FAS ET DE Pe Bene gt MO ATA BE Ue Ce CE BSCE EP Bl ENE gt HFA ONL33 FSR BH Case gt DIGRE gt DSP 40MIPS fiuc Ga AE gt MER ACA Der seo n SERE gt HEGE SET a ERST e as Bf UPS ONL33 ETE Ever A UBA gt DA en FEE an gt FRASI BERE H MERE ME gt H R IE NU ARNE ME B GUB JRISAZIBE gt HORNE lit UPS dan gt Tf ONL33 AARC BOCES gt BEER FEU EG gt 1 2 ONL33 A AN LT DESARME gt TET Mie NA IE 410VDC AREN ALTE AT tai 2 AAN 2 1 ONL33 491 27 BI 3 6 8 HERA 2 6 1 1 2 1 3E CUR AB BH S3 2 Hr KEE EE Fs 3 AA Balled S2 4 AH EG as 5 ila ID FEM RAH 6 FEYER 7 FETED mi bi BASA 8 HEIE TT FADE SO 9 RA 10 DERE NA AEE
18. 1 and table 4 2 2 we could know installation wire diameter and switch capacity because load feature of main output is non linear wire diameter 1s based on As shown in table 4 2 3 Rating Mains capacity Input switch Input wire Output switch Output wire diameter EE NI diameter zoay sa 8 m s Lnemw maew im mama w EE 17 am ne mew omm 5 sea 08 ww onm 20ay amma 0 me CoA 2200807 amasa ama sw OK 2200807 sex 180 moww w ka moowv maoo 10 mw wm Tab 4 2 3 After wiring please check the following points listed below 1 If screw in each point are screwed tightly 2 If ground wire connects well 3 If shortcut happens in output switch board and circuit 4 If battery fuse switch S4 in switched off 5 If polarity of battery wire are same with marked on terminal head 6 If each switch of main equipment form S1 to S6 are switched off 4 2 4 Precaution for grounding system The grounding mode is divided into 4 categories 1 Equipment grounding used in low voltage equipment grounding by non charged metal 2 Internal wire system grounding internal wire inside house which belongs to dual grounding of grounding wire 3 Low voltage power system grounding grounding by twice side low voltage neutral wire of switch transformer 4 Equipment and system grounding together use the same grounding wire in internal wire grounding and equipm
19. 3P 30A 3P 20A TAT AT 15KVA 120 208V 3P 75A 22 3P 60A 14 220 380V 3P 40A 3P 30A ee omes 3 mem 225KVA 120 208V 3pi2sa 38 seoa 2 220380V segoa 72 seoa 4 1OI90V sparsa 50 anasa 35 00 EET TE E a 220 380V 3P 100A 3P 75A 110 190V 3P 300A MC 3P 200A 45KVA 120 208V 3p2253A 60 3PS0A 220380V 3P I2SA 38 3P 100A 110 190V 3P 3504 125 3P 225A D SOKVA 120 208V 3paooA 100 3p229A 60 220380V sparsa 60 senasa 35 00 8OKVA 220380V 3P225A 60 spnsoa 3 I00KVA 220 380V 3p300A 150 apa 60 120KVA 220 380V 3PG00A 150 3P230A 8O gt 130KVA 220380V 394004 200 303004 15 200KVA 220380V 3PIS00A 225 300004 200 230KVA 220380V 3P 600A 250 3psOA 25 4 2 3 TEE NYE 1 PEER ASA 2 OE 3 H HAC EE GU GE AS 4 S4 ETRE 5 Rt bf ib tit Bib T THER 6 SI S6 FIN OFF GREIE 4 BUDE 1 iSi eee ren ER FH JE NI LU 2 PRA PA ES HA FE THE 3 FE AE RD ME ine ZEST PEAR L PR 4 iS PLA AGRA HER PARA IE bk Ree ITA AU E PROL BEBA EA hace gt ee FA ATA A LE EGEN 4 2 5 D Tt LAB ERTE uL LEX MELLA REM 2 ALERE 2 AA
20. SEERE gt 1 INVERTER 2 S T S REA BUR IEEE gt 3 RCM BR I LCD gt EPO Aer b gt UPS HYRE NEAR RAI EPO fz LCD OFF mas LCD Et al gt ER ENTER DSP ARE gt EIR A RE ER ALL BE EE DC410V gt ZR DC410V 512811 SA EE prom 30 gt MARE lA gt UPS BYPASS ii INVERTER gt INVERTER 6 1 PERES PRE gt kara IN RTP KUN ANETTE lt 2 Eb EDA KJE gt etie NEVE GE RE an G ERA FARE gt 4 RASTE DST gt PE WEI gt gt 7 ONL 33 491 UPS 5 8G JOKVA ISKVA 225KVA 30KVA 4SKVA GOKVA SOKVA 100KVA 120KVA SKW 96KW ie ONL ONL ONL ONL ONL ONL ONL ONL ONL a U 10K33 15 35 22 5K33 30K33 45K33 60K33 80K33 100K33 120K33 380V 220V or 208V 120V 20 96 50Hz 6OHz 5 Hz i KES 88 ESTA gt 100 lt 125 30 125 lt 150 30 FIDE E
21. Vac System output 50Hz 60Hz 3 phase 4 wire and grounding wire 110 190Vac 115 200Vac 120 208 Vac 127 220Vac 220 380Vac 230 400Vac 240 415Vac following specifications table is main machine input output current and switch speciation Table 4 2 1 current current switch max current IOK VA ISKVA 62A 3A 3A 7A A 220380V 62A 3R80A 43A 3R060A 74A 3 3 2 4 ASKVA 60K VA 200KVA 220 380V 485A 3P 500A 378A 3P 400A 654A 250K VA 220 380V 598A 3P 600A 473A 3P 500A 819A Table 4 2 1 When users install main equipment please refer to table of 4 2 1 for corresponding input output fuse switch 4 2 2 Wire specifications and capacity Follows are specifications table of wiring and capacity Tab 4 2 2A Acceptable highest temperature of insulating Insulating Wire materials PVC Heatproof PVC wire PE Wire SBR Wire Artificial rubber wire 7 IEP rubber wire Ampere capacity for every kind wire ambient temperature 35 C fc 60 C insulation 75 C insulation 80 C insulation 90 C insulation wire fc wire diameter SWG Ampere capacitv A 2 a ma Ls me as W N 2 N d PB OG NO GIQIQID MW whl rn BB O d EN Table 4 2 2A Wire diameter for different capacity of UPS system please check the table 4 2 2B below Wie diameter of ground wire aa ee ask mm skva Smt Table 4 2 2B 4 2 3 Input Output connection and precaution From table 4 2
22. operating environment 4 When the main equipment is in storage please use PE plastic bag to packet 7 Specifications for ONL 33 Series UPS ONL ONL ONL ONL ONL ONL ONL ONL ONL 3 Phase 3 wire 3 Phase 4 wire and ground Model Capacity Power factor Phase Voltage 380V 220V or 208V 120V 20 96 JI B T 5 09 O H AC Auto sensing 50Hz 60Hz 5 Hz input 3 phase 6 pulses or 12 pulses option Efficiency of Inverter gt 90 Total Efficiency gt 88 Phase 3 phase 4 wire and ground Voltage range 380V 220V or 208V 120V Voltage regulation 1 Transient state Return to 90 with 4 cycle Bypass after 30 min while overload gt 100 lt 125 Overload capacity Bypass after 30 sec while overload 125 lt 150 Bypass after 30 cycles while overload exceed 2 150 Way of Inverter Sine wave modulated from 20KHz pulse by DSP control Output Frequency 50Hz 60Hz Frequency regulation 0 1 Range of phase lock 5 Hz Range of lock released gt 5 Hz Range of lock back 3 Hz Wave Sine wave Load crest factor Total harmonic Less 3 linear load distortion Transfer way When inverter and utility are synchronized at same phase and voltage bypass Bypass to inverter 0mS Transfer way Static Switch Normal state inverter to bypass 0mS Efficiency gt 99 Ambient operation 3 500 meters max elevation 0 95 humidit
23. 0program parameter is too Correct program parameter OW Input over current l Load is over for 125 above Unload to 100 below or33 16 feedbacks circuit error Replace ol 3320 3 O1 3300program parameter is too high Correct program parameter 18 KL 4 SCR component damaged Replace SCR component 5 01 3302 trigger signal to SCR 1s Replace ol 3302 abnormal AN 6 Ol 3302controlerror Replace ol 3302 Input p is too high 1 JUtilitv frequency is too high Recover frequency to 3Hz Qt 3320 detects circuit error Replace ol 3320 3 Error on 01 3300 zero point Replace ol 3300 detects circuit 4 Error on ol 3300program l Replace grogram diagnose Input frequency is to low 1 Utility frequency is too low Recover frequency to 3Hz OL3320 detects circuit error Replace ol 3320 3 Error on 01 3300 zero point a Replace ol 3300 detects circuit 4 Error on 01 3300 program Replace grogram diagnose Voltage of DC chain 1 O1 3302DCvoltage feedbacks TT l l l Recover feedbacks circuit voltage is too high point open circuit 10201 3302 feedbacks circuit error Replace ol 3302 3 O1 3300program parameter is too high Correct program parameter 18 4 SCR component short circuit Replace SCR component K SJError on 01 3302 control Replace ol 3302 Voltage of DC chain 1 01 3302DCvoltage feedbacks l l Recover feedbacks circuit voltage is too low point open circuit 2301 3302 feedbacks circuit err
24. 2 Use high frequency technique to isolate trigger circuit which can efficiently do trigger control on SCR to two set of circuit become zero break down 3 Complete accept DSP control and keep energized bypass and converse circuit in trigger status 4 Real assembly model diagram is shown in fig 2 3 1 5 Notice static module and module should be produced in the same heat sunk 2 3 4 Input start up protect trigger 1 Start up function This function is used for delaying put in when utility recovery or transmission of power to protect main machine form impact by surge The function is controlled by main control board 2 Protection function This function is used whenever input voltage is too high or too low or phase sequence or locking phase to cut off action of input trigger and protect main machine The function is controlled and detected by main control board 2 3 5 EPO switch Emergency Power Off 1 EPO Emergency Power Off is a device for shutting down the UPS in case of emergency happened By turning off the switch The UPS can be shut down immediately If user encounter emergency and hope to shut down UPS in the shortest time please use this switch to shut down UPS Fig 2 3 5 1s horizontal panel illustration Fig 2 3 6 is vertical panel illustration For UPS of vertical panel please push down switch EPO to power off the UPS For UPS of horizontal panel please use needle like pin of 3mm 5mm to insert into switch EP
25. 3300 ONE IQ 2 0l 3320 ol 3320 IG er3302 01 3302 NM4 ol3300 oL3300 A o RTR ER BC 1 20 IO ol 3320 01 3320 G oL3302 oL3302 N ol3300 f amp ol 5yo 3300 UPS 20 2 NERE 10 20 3 01 3320 o3320 I oL3302 01 3302 IS ol 3300 01 3300 MGol 3300 FEE ET ERE Q MARE Q IG oL3302 Iol3300 ge Se EE OR j O O IG oL3304 I o3300
26. AI AG HE gt HEER SE ZR E E A KARTI FB FR ISR ECHO ER RECHTE ROTER UJ TE gt GEESE GR Ene E SCP 4 EATE UPS BT s OLD DR gt HRP ES SI gt S2 S3 gt S4 S5 gt fi Hj se OFF AENA A E gt PERALEDA AUR UPS gt fF UPS jii MN gs Inverter ARE REISE AAA LIE 5 4 FESTA bis BR ERE TRAP BAS STORIES gt SLEEP ERRE gt S3 SS gt BAR S6 gt BYPASS LED ESE S4 HEA BOYD De 12 LCD ON LCD ST HESS e IHE gt LLI ENTER gt KIBUD RARE NEL gt 50 494 INVERTER LED zz gt Wi BE BEE DC410V gt R S gt TT EMAIL gt Brukt S6 gt BF fel 5 3 5 5 LCD ft LCD JEU lt gt fo y gt ATK ENTER gt gt METE n Re SERS HEA 4 gt Tis E sse s ATP HERE ERR fi ENTER HET KANE TEBE gt UE OE TE MEIE gt MI El ASAD Hey gt ESC HE gt MER HEGER ESC SE PER EH fk PE gt gt Ps ENTER 6 EC BEE HEF EPO EPO Emergency Power Of AS UPS IL KE I easel EE gt ATH LI peo
27. Correct Program 3 01 3300 program parameter is too high Parameter 4 01 3300controlerror Replace O1 3300 Output under voltage 1 01 3320 detects circuit error Replace O1 3320 12901 3300 feedbacks circuit error Replace O1 3300 Correct Program 3 01 3300program parameter 1s too low Parameter 4 Ol 3300controlerror Replace Ol 3300 Unload Load To Under Output over current 1 Load exceeds 100 above 100 0 2 01 3316 detects circuit error Replace O1 3316 l Correct Program 3 01 3300 program parameter is too high Parameter Inverter input l l l l There isn t a function like this for now over current Temperature on the 1 Temperature of heat sink sheet on Unload Load To Below Inverter is too high inverter side is too high 100 Recover Temperature 2 Temperature switch line is open Switch Line GA 3 Error on receiving ol 3312 signal Replace 01 33 12 4 Error on receiving 01 3300 signal Replace O1 3300 SU Replace IGBT VCE Fault 1 IGBT component short circuit Component MER 2 Output 1s short circuit Eliminate Short Circuit 3 Error on IGBT signal line connection Recover IGBT Signal method Line Connection Method NO 4 01 3312 control error Replace O1 3312 501 3300 control error Replace O1 3300 8 3 Simple troubleshooting for system function Error message displayed Description Troubleshooting 1 No battery found Add battery 2 Battery power 1s insufficient Recharge battery 3 01 3302 detects circuit error Repl
28. EE LAT ARE EZ gt A FIA RR gt HU SLE De ETE TE 3 BH B gt FORS a FEEL SR o 4 HEN EEE Hit et LAHTI gt IS Hf fg Be a gt DIT n a JE EE AH ERT PEERS E MH gt Bren 6 FEW ZEE ai 7c HJ Eee rec A EL BEL REST IE ATA EG A Pe GH gt Lupe lt 7 FRE TH NERE a ZAR Dili EU P VITA SR a FER eR SRE as OAR EAB gt Qe a ES MELEE TE SOME b KEENE INST gt Arm KREM Mal ae 10 RAM gt Te HU MED SL VAR RES gt MG ERIM EH c RIENE MBA EOS gt TLS EFEO GU ICRI FAREN SE gt d CPR ERER o B B m EU ARES 4 2 5 FENG BAAL Sauf mm ISKVA 4 2 5 5 5 1 5 1 1 FIKSER EIR EE 1 fe S1 DAR ELD 164 S2 pills eS AD EH B E SA a AZ BYPASS S3 pija E A Ballad S4 RRET MA belied a gg A Be ed S5 S6 Delf FEST TEN FAD fl 2 MAP AEA BOR ACERS a gt ESP iT HERH la BSUS FL A AR Ra eevee ME gt SUA EERE gt RISE BARRE gt HI gt S BE T pate gt
29. K X K K K X C 3 2 LILILUM ES YES NO OIN SEE gt HERRY 4 5 6 U Nm Fe BOR BE L1 50HZ L1 60HZ HE KI AR Ast MENE RE 1 110V 1 220V FR L ENE fi XE 1 110V 1 220V Hag OO FE MA nv XE LT 110V 220V 115V 230V LI 120V 240V gt se mm EE FE FEL DIL HY JE TA ETIOA 2A HSA LI3A ET20A 15A LI30A CAE KI mi 0 3 HE KI E 1 4 EAA 4 1 4 1 1 9o enl gt UPS RDA NE 1 FEET FARM ROT MF gt 2 3 4
30. LI LI switch En Battery Pack Fig 2 4 5 This system operating mode is operated when no utility input Be sure the to check if UPS is in emergency mode before start up 1n this mode otherwise when this system 1s start up UPS will be shut down and no any voltage output 3 Panel function 3 1 Status indication on LED panel Fig 3 1 and Fig 3 2 Fig 3 1 MANUAL BYPASS BYPASS OUTPUT Oo INVERTER O DISCHARGE RECTIFIER CHARGE Fig 3 2 Status indication on LCD LED panel is divided into following 4 modes 1 System Normal mode In this mode only INPUT RECTIFIER CHARGE INVERTER OUTPUT LEDs are illuminated and others LEDs are lit off 2 System Bypass mode INPUT BYPASS and OUTPUT LEDs are illuminated and others are extinguish in the mode 3 Back up mode DISCHARGE INVERTER and OUTPUT LEDs are illuminated and others are lit off 4 Manual Bypass mode When no fuse Switch S6 is switched to ON position Only MANUAL BYPASS LED is on others all extinguish It means system is transferred to Manual Bypass mode correctly After S1 S2 S3 No fuse Switch and S4 fuse Switch are switched OFF use discharge tooling to release voltage on DC capacitor And then LED MANUAL BYPASS will be put off to execute maintenance operation 3 2 Function key Introduction to function key on the panel button for turning on inverter OFF button for turning off inverter button for shifting cursor left
31. O and the UPS will be shut down When the UPS was shut down all system will be locked and all status are stop If you want to restart the system for UPS of vertical panel please push up switch EPO to power on And for UPS of horizontal panel please press OFF button on the front panel and then press ON button and then ON button and press Enter again to restart inverter and UPS PCB 3304 normal EPO status EPO is on work Fig 2 3 5 MANUAL BYPASS BYPASS OUTPUT O INVERTER C DISCHARGE ALARM RECTIFIER CHARGE Fig 2 3 6 2 4 System operation mode 2 4 1 System 1s normal Fig 2 4 1 me IE E ENTES YY switch Input Inverter protection Rectifier Transformer S T S s Battery Battery 1 switch auxiliary Fig 2 4 1 switch Operating mode of system is that utility input then pass through rectifier battery charger Battery 1s recharged while utility pass through inverter module static switch module to load At this time power is supplied by inverter 2 4 2 System bypass fig 2 4 2 Manual bypass switch EE Inverter Transfermor S T S AC choke A Ba Rectifier Utility i Y switch Input gt 84 a Output switch protection Bafery 1 auxility switch Battery switch LI Battery D Fig 2 4 2 Operating mode of system is that input power and then trough static switch and to load At this time power is supplied b
32. PO Complete Power Solution ONL 33 Series Un interruptible Power Supply 661 OL33 000 0903 04 V1 0 Table of contents 1 0 Preface l 1 l 1 Introduction l 1 l 2 Safety Note and Precaution l 2 2 0 System structure 2 1 2 1 System Diagram of ONL33 2 1 2 2 Assembly of System and allocation 2 2 2 3 Introduction on function of main module 2 3 2 4 System operation mode 2 4 3 0 Panel function 3 1 3 1 Status indication on LED panel 3 3 2 Function Key 3 2 3 3 LCD Panel description 3 3 4 0 Placement and installation 4 4 1 Placement
33. S 150 10 AHJA DSP 20K Hz HKI R TES AE RAE A MM O MA ap HAH FJ R SET FRAME Oms UG Es OMS y ME E DE jE X Ji BE ea sk fil fa i SE IX I gib mh IX GE l K mb GO ET T IN I H Y 7 b 1 N T CT Sr se ul EE ig Ji ot DC410V 1A 2A 3A 5A 10A 15A 20A 30A 100 8 90 10K 33 kon 22 ped 30K 533 iss ein 80K33 100K33 120K33 KEIKA AR 60 dBA lt 3500M FATT s Ana 90 eee eem ime ee ree FETE Er mee me we we 8 ONL 33 8 1 RERUMS M SEE if REN HW 20 2 ol 3320 G ol 3300 ol 3320 EH H 01 3300 AI DTE ERE SEE 20 2 ol 3320 ARMER 01 3320 3 01 3300 EE ASH ar A ol 3300 403300 FERDE MERE XX A8 125 HRE 100 2 ol 3316
34. S6 Switch manual bypass switch used when maintaining equipment 2 Input phase sequence testing Switch on the switchboard and power is delivered to input terminal Measure voltage on each point with power meter to see if all voltage on each point agree to specifications of this equipment Then use 3 phase sequence meter to check input sequence If phase sequence is correct keep on next step On the contrary if phase sequence is reversed please turn off external power switch and exchange input terminal wires S and T and then turn on external power switch to deliver power once more and do test on 3 phase multiple check If phase sequence is correct go to next step 3 Initial start up procedure Press on ESC button on the LCD and return to main menu Press on or button to option F Time setting and then press ENTER button to enter to Date Time setting you will sell the following display page DATE Time set YI MID ON MS shift cursor to place year and press to shift digital form 0 to 9 in sequence And if you press on y button to shift digital form 9 to 0 in sequence Press on gt button to shift right Press on button to swift left Please follow the steps above to do setting on date and time After complete setting procedure please press on ENTER button to save the setting and return to main menu Press button to move cursor to E display time and then press ENTER button to enter t
35. Total Power 000 00 KW Load Cap 000 00 46 User Set Security Code KRAKK Please Enter Security Code KOK OK OK C 2 YES C 3 C 1 SYSTEM SET Bas c set User set USER Jen Alter security NO 2 Battery test 3 Communication set 4 F V C C set 5 Other set security code Error System Set Security Code RK K CK X C 2 C 3 USER SET Alter security NO 2 Battery test 3 Communication set Z CC ser 5 Other set C 4 1 ALTER SECURITY NO Key 1n old code KOK K X Key in new code X K K X C 4 2 BATTERY TEST 30 Seconds l Month 3 Month Test OFF JOE C 4 4 AO OR D equeney set 2 System input V 3 System output V 4 Qutput voltage 5 Charge current 6 Charger mode C 4 5 OTHER SET Buzzer 2 Backup time 3 Language 4 Model type C 4 2 BATTERY TEST gt Waiting gt SUCCEED Bb 30 Seconds 1 Month 3 Month Test OFF SUCCEED SUCCEED SUCCEED C 4 4 O SB Frequency set 2 System input V 3 System output V 4 Qutput voltage 5 Charge current 6 Charger mode FREQUENCY SET 150HZ 160HZ Lp Succeed SYSTEM INPUT VET OR IT220V
36. ace ol 3302 Correct program parameter inaccuracy 1 Utility voltage is too low Recover utility to within 20 2 Ol 3320 detects circuit error Replace ol 3320 3 01 3300 feedbacks circuit error Replace 01 3300 4 01 3300 program parameter AN Input voltage is lower than 25 AN Correct program parameter inaccuracy 1 Error on system Inform service technician Temperature of main 2 Error on 01 3300 feedback circuit Replace 01 3300 machine is overheat 3 01 3300 program parameter is too Correct program parameter high Humidity of main l l There is no this function for now machine is too high 1 No second power Add second Power 2 01 3320 detects circuit error Replace ol 3320 No second power found 3 O1 3300 feedbacks circuit error Replace ol 3300 Correct program parameter inaccuracy 1 No any power is added Add any Power 2 Error on ol 3320 detecting circuit Replace ol 3320 error No any Power 3 Error on 01 3302 detecting circuit Replace 01 3302 4 Error on 01 3300 feedback Replace ol 3300 Correct program parameter parameter 1 Input power is too low or no utility Recover utility to within 20 2 Ol 3320 detects circuit error Replace 01 3320 3 01 3302 detects circuit error Replace ol 3302 4 01 3300 feedbacks circuit error Replace 01 3300 5 Error on ol 3300program Input voltage is too low and battery discharges Correct program parameter parameter 1 Input power to low
37. e press on ENTER to confirm the setting The INVERTER LED indicator will be lit off instead the Bypass LED indicator will be lit on and then please turn off switch S5 S4 S3 S2 for some model only S1 for some model only one by one 5 3 Maintenance procedure 5 3 1 Maintenance procedure Press OFF button on the LCD panel and a screen will appear for conformity Please press on ENTER to confirm the setting The INVERTER LED indicator will be lit off instead the Bypass LED indicator will be lit on please unscrew protection plate of S6 to switch on Switch S6 then switch off Switch 5 switch on Switch S4 switch off Switch S3 and S2 as shown in figure 5 3 Maintain Bypass operating procedure Press OFF key Invter LED will on the front panel bright in 50 secs Y Press ENTER key Press ENTER key on the front panel on the front panel Y Illuminate the Bypass LED Press ON key i on the front panel Turn ON Illuminate the manual Maintain Bypass LED Waiting for 5 10 secs Y Turn OFF y Pull OUT Push FORWARD Illuminate the BYPASS LED A S6 Turn OFF Turn ON 4 Turn OFF Turn ON Standard All LEDs Put OUT Y Turn OFF po NS Turn ON All LEDs Put OUT BN Turn ON Recover from maintain bypass operating procedure Fig 5 3 5 3 2 Procedure for replacing battery 1 Turing off INVERTER Push OFF button on the front panel and then push ENTER button to shut down UPS At the time
38. ectifier Battery Charger Module TEA Static Switch Drive Board TIA Rectifier Module Control Board DE ch FI GA s JF Communication Port be System Transformer AXT NN X or r S4 Battery Fuse AS d Input AC Choke Input Terminal E Er Pye FS zm ARA T L Holder ri al be Fig 2 2A Inverter Module a udi jik au System Power Board ik FE ar i kl l gt gu B des al peu HE ki Current Sensor Board A e n Relay Board Inverter Drive Board Fan Inverter Transformer DC Choke Fig 2 2B Figure 2 2C and 2 2D are details instruction on ONL33 series 10K amp 15K Inverter Module HL AC Capacitance Fan f bi SV Battery Pack Inverter Transformer ji Fig 2 2C 5d a gt 238 AS EP 3 i 88 C Communication Each Circuit NFB Input Terminal UPS Fixed Base Terminal Fig 2 2D 2 3 Introduction on function of main module 2 3 1 Rectifier battery charger 1 Rectifier battery charger module is used on SCR component for transforming AC to DC voltage and recharging to battery 2 In Rectifier battery charger module double control method to CPLD and DSP are combined to keep rectifier and battery charger more steady and reliable 3 Has complete system for protecting form over voltage 4 Detection on phase sequence error or locking of phase 5 Equip
39. ent grounding or connect to same point 4 2 5 precaution for connection wire of battery 1 For safety technician should put on insulating glove when handle or install the equipment 2 Before removing the equipment be sure to check if grounding line connected tightly and keep hands and legs dry Then cut off battery circuit to remove equipment 3 When removing battery please remove terminal B and B then remove the wire connected with different layers to avoid incident happing 4 When remove copper sheet slice or wire between batteries pay attention no to touch neighbor battery to avoid short cut 5 When allocate batteries please assembly separately battery set in each layer and then connect different layers and finally connect B and B terminal to breaker 6 After installation of battery please measure two voltages polarity of a switch breaker in same site with power meter to check if polarity 1s same polarity need to be the same Table for battery cable diameter corresponding to capacity of UPS Tab 4 2 5 imn Table 4 2 5 5 Operation procedure 5 1 Start up procedure 5 1 1 Initial start up operation procedure 1 Introduction to switches inside the equipment and its function SI Switch auxiliary switch S2 Switch secondary input power switch or BYPASSS switch for the model with input transformer S3 Switch main input power switch S4 Fuse Switch power switch of the equipment S5 Switch equipment switch
40. he following display page 4 Saving system time and date After executing step 3 please pull out the plastic insulation pad of lithium cell on OL 3304 LCD PCB board as shown in figure below The procedure above is for saving setting to system clock and used for battery testing and time record in case of UPS fault 5 1 Initial start up procedure Make sure all the loads connected to the equipment UPS are switched off or all wiring connected to the equipment are pull out Turn on Switch S1 S2 and turn off S3 in sequence Then turn off S4 fuse switch and battery fuse switch on side of UPS Press the ON button on the LCD panel and a screen for confirming setting appears Please press on ENTER button A message Setting complete on the screen appears in a few seconds to indicate setting is successful At that time the system will detect battery for 30 seconds And them the UPS system transform form Bypass mode to Inverter mode Use power meter to measure output voltage and frequency on terminal R S T to see if the reading is correct Also measure voltage on voltage on terminal B and B with power meter to see if the voltage is DC410V Please follow operating steps as shown in fig 5 1 1 Start UPS operating procedure y Turn ON Y ON Option 82 aos 2 OFF Turn ON S3 Turn OFF Waiting for 5 10 secs Y Turn OFF 8 Push FORWARD Pull OUT Y l Tur
41. i ih EHE ed US 4 2 1 His bl d a LE B 110 190V 3P 60A 3P 50A wl asa asoa asa amaaa em e mel 3 Mn ul m mA ul dika 220 380V 3P 40A 3P 30A 110 190V 122A 3P 125A 3P 100A 147A msc roma nes sw ma ome na 74A 30KVA 220380V 83A 3P1OA 37A 3P75A ASKVA Mee ee e 60K VA 200K VA 220 380V 485A 3P 500A 378A 3P 400A 654A 250KVA 220 380V 598A 3P 600A 473A 3P 500A 819A 4 2 1 XET TETTE 4 2 1 TAG EPA Hl MARA BA gt DI FAD F MAA A AR 4 2 2A HEAR FE HO REAR PILAR Tim JE 2 RB 4 PE 5 SBR 6 8 PE PIE EI aa 3 C R MSR RA 60 TRER 75 C nig 80 C fig 90 Citiji BY SWG AWG ELT A 2 0 14 7 0 6 20 8 8 742 55 65 70 60 0 1920 200 240 250 280 ge 80 3726 45 50 550 60 4 2 2A REIN N T FE A FRE EU bi 4 2 2B 2 amm 2 amm 4 2 3 K 4 2 1 RX 4 2 2 n ASEA AMS IS DE f AT IA EXCITE LETS TER DE gt N ESTERI TA 4 2 3 AGS Gam mm Bon sp60A 14 soa O a IOK VA 120208V sps0A 14 3P4OA 220 380V
42. ice for shutting down the UPS 1n case of emergency when some unexpected case happen and needs to shut down this UPS immediately If EPO is turned on then following action will be performed 1 Stop Inverter immediately 2 Stop S T S static switch immediately and system hasn t output power 3 Stop RCM rectify charge system Except the 3 above action the LCD panel still remains active and keeps record on EPO time for starting up and recovered Meanwhile the UPS keeps communication with other device as it were For recovering EPO please turn on the switch as diagram below while press OFF button on the LCD panel and a screen for confirming setting appears Please press on ENTER button The DSP system will response in a few seconds and finally a message Setting complete appears in a few seconds to indicate setting successfully At the moment check the voltage reading on the screen if the voltage of battery reaches to DC410V If it reads DC410V switch off S4 breaker at once The system will detect the battery for 30 seconds and after the procedure DC will recover and the UPS will transfer form Bypass mode to Inverter mode The UPS is powered by INVERTER 6 Maintenance 1 Please keep clean in the operating environment and clear the main equipment inside for at least once yearly 2 Please discharge and charge the battery at least once for every three months to improve the life of battery 3 Please notice temperature and humidity of
43. n ON SS lr Turn OFF Press ON key Illuminate the on the front panel Bypass LED Y Press ENTER key Press ENTER key on the front panel on the front panel Inverter LED will Press OFF key bright in 50 sec on the front panel Shut down operating procedure Fig 5 1 1 5 1 2 General start up procedure After the system 1s initialized successfully and shut down please follow the steps below for start up the equipment again Press on the ON button on the LCD panel and a screen for confirming setting appears Please press on ENTER button Then a message Setting complete appears in a few seconds to indicate setting successfully BYPASS LED on the front panel will be lit off and INVERTER indicator will be light up in 50 seconds which indicates UPS is powered by INVERTER 5 2 Shut down procedure 5 2 1 General shut down procedure General shut down procedure is used for shut down the equipment when the system functions well Procedure is as follows Press on the OFF button on the LCD panel and a screen for confirming setting appears Please press on ENTER button Then a message Setting complete appears in a few seconds to indicate setting successfully INVERTER LED on the front panel will be lit off and BYPASS LCD indicator will be light up which indicates UPS is powered by BYPASS 5 2 2 System shut down procedure Press on OFF button on the LCD panel and a screen for conformity will appear Pleas
44. n a few seconds The LCD panel will be illuminated after 50 seconds Use power meter to measure voltage on terminal B and B to see if the voltage value is exact DC410V Measure output voltage and frequency of terminal R S T to see if they are all correct If the reading 1s correct it means the system 1s initialized successfully Finally screw up protection plate on Switch S6 Please follow operating steps as shown in fig 5 3 5 5 Introduction to LCD front panel and illustration of each function Introduction to function Key on the front panel button Move the page cursor on screen to the right lt button Move the page cursor on screen to the left OFF button OFF function key ON button ON function key f button Move up the page cursor button Move down the page cursor ENTER button Execution confirming setting ESC button Return to previous page Use gt y function key to select item on LCD menu and then press ENTER to enter the category you need Use gt and lt key to set and enter into a setting code field of 4 digitals and use and key to select digital Then Press ENTER key to confirm previous setting and execute If you want to turn to other function please press ESC key to return to previous page or press ESC key twice to return to main menu and use lt y key to set other function 5 6 Emergency shut down device procedure Introduction for EPO operation EPO Emergency Power Off 1s a dev
45. or Relaceol 3302 3 Parameter of 01 3300 program is Correct program parameter too low 4 Battery power is insufficient and Recover utility to 20 or utility voltage 1s too low below GBT component short circuit Replace IGBT component 601 3302 control error Replace ol 3302 Recharge current 1s too 1 01 3302 recharge current l w l Replace ol 3302 high exceeds limit current point 2301 3302 feedbacks circuit error Replace ol 3302 3 01 3300 program parameter is Replace ol 3300 too high KAJError on 01 3302 control Replace ol 3302 Pr 5 Battery is not function well replace battery 1 Temperature of side heat sink Temperature of recharge sheet on recharge machine is too Unload to under 100 load machine is too high high 102 Temperature switch line is open Recover temperature switch line GJError on 01 3302 receiving signal Replace ol 3302 4 Error on ol 3300 receiving signal Replace ol 3300 1 Phase sequence of input power is Recover input power to positive Input phase sequence error reverse phase sequence 2301 3320 feedbacks circuit error Replace 01 3302 l Eroronol 3302 CPLD signal Replace ol 3302 4 Error on 01 3300 receive signal Replace ol 3302 8 2 Simple troubleshooting for Inverter Error message n Error description Troubleshooting displayed Output over voltage 1 01 3320 detects circuit error Replace O1 3320 2 01 3300 feedbacks circuit error Replace Ol 3300 l
46. or no utility Recover utility to within 20 2 Battery voltage decreases to low Unload to 10 20 of load voltage point Battery is in low voltage mU 3 01 3320 detects circuit error Replace ol 3320 and UPS is about to be 4 01 3302 detects circuit error Replace ol 3302 shut down 5 01 3300 feedbacks circuit error Replace ol 3300 Correct program parameter parameter 1 No battery Add battery 2 Battery power is not insufficient Recharge battery Error on battery test 3 01 3302 detects circuit error Replace ol 3302 4 01 3300 program parameter Correct program parameter inaccuracy PO Complete Power Solution ONL 33 FJ NE FEUR ERA JULU ONL 33 1 1 ME DM EU EN 1 1 P re A 1 2 AE ic a Em 2 1 2 2 1 IT MN lie e at 2 2 2 Pre 2 3 Dd a a a E E E E E E ET A 2 4 TE EE EE S 3 1 BED EN aa A 3 1 UE EN EE PE NA 3 2 SD LED eto en bi a 3 3 10 FE CEPI 4 1 L ee 4 1 4 2 0 5 1 L EN ME 5 1 2 5 2 NE EE A A N 5 3 SA I Se E A E E 5 4 5 ECD mea a BI Bl tal 5 5 56 FETT A asada i rn 5 6 CE ENN 6 1 NE 7 1 0 NTE T 8 1 SA i RR i 8 1 832 UG ro Paulo M 8 2 SI ME WALLS M 8 3 1 1 1 ONL33 Yl ATE AMAR CHEZ DSP fa Ar TEES UU P Ens ET TET ETENA gt T BE aker FAE He i 0 bel eerste PHY Peo FRE rea HI SERE gt AS RRISE REUE gt ONL33
47. pment yet controlled by DSP Digital Signal Processor to protect your valuable equipment last ever Specially ONL 33 series UPS 1s used for computer precision instrument etc 1 2 Safety Note and Precaution For use the device safety please refer to warning mark as follows A Don t touch Risk of electrical shock Above two symbols are warring symbols of this series In the area with symbol entitled Risk of electrical shock indicate 410VDC high voltage and don t touch the parts with this mark 2 System structure 2 1 System Diagram of ONL33 12 5 7 56 ia Utilitv 2 o Q S3 Utility 1 6 8 Pack 1 2 4903 6 8 9 fig 2 1 1 Main power switch S3 2 Input protection 3 Three phase alternating current power inductor 4 Rectifier battery charger module 5 Direct current power inductor 6 Battery fuse switch S4 7 Manual bypass switch S6 8 Inverter module 9 Isolated transformer 10 Static switch module 11 Output switch S5 12 Second power switch S2 13 Start up auxiliary switch S1 Note 1 This UPS input system can input by single power system or input by dual power 2 Dual power input is option a EEE S c S 10 De 11 Load 2 2 Assembly of System and allocation Diagram 2 2A and 2 2B are assembly diagram of ONL33 series 22 5K 30K DC Capacitance LED LCD Display f Keyboard Function R
48. rop or big impact to this UPS for protect component in this machine form damage 4 1 2 Unpacking Please follow steps below to unpack the UPS 1 Cut the wrapping and remove the packing board 2 Remove PE cubicle for protecting the equipment 3 Unscrew screws fastening the pallet to L shape fixed shelf of UPS base 4 Put a slant board at the back of UPS and let the UPS slide down smoothly for let the UPS reach to floor easily 4 1 3 Position and Environment Precaution for storage 1 Ambient temperature of installation site range form 28 Cto 10C Battery life will reduced if ambient temperature exceeds this range Ideal ambient temperature for operating the equipment is between 25 Cand 5C gt 2 Sufficient space must be around the equipment to enable maintenance operations A space of IM must be left in front of the equipment and 50cm of space left around the UPS for heat sinking 3 Table 4 1 3 is value of BUT consumption for ONL 33 series 4819 ONL 45K33 21682 ONL 15K33 7225 ONL 60K33 28909 ONL 22 5K33 10841 ONL 80K33 38546 ONL 30K33 14454 ONL 100K33 48183 Table 4 1 3 4 It is necessary to equipment with sufficient illumination and fire control device in control room 4 2 Installation 4 2 1 specifications for main and I O Voltage System output 50Hz 60Hz 3 wire 3 phase wire 200Vac 220Vac 50Hz 60Hz 3 phase 4 wire and grounding wire 110 190Vac 115 200Vac 120 208 Vac 127 220Vac 220 380 Vac 230 400 Vac 240 415
49. s with function on DC voltage starts up slowly 6 Designs with 3 phases and 6 pulse which supports six phase 12 phase pulse Option 7 It supports Float charge and Equal charge free care battery Floating charge voltage is DC 420V equal charge voltage is DC 430V floating charge voltage 1s 410V 8 It can conduct self test even in on lines status 9 Recharge current is controlled by LCD panel setting 2 3 2 Introduction to inverter module 1 Uses IGBT as power component 2 Uses high technique of DSP chip skill and digitalize control on inverter module 3 Utilize digital control management to prevent analogue component from aging temperature slant and deduce quantity on parts to enhance system reliability 4 Integrated A D signal processing 12bit resolution and ability on high speed transferring 5 Reserve communication port on parallel machine detection of secondary power ATS control signal SPWM testing port 6 System highly in integration compact and highly reliable 7 It can use with rectifier AS 400 interface board IGBT driver gt static transfer number LCD panel secondary power board included ATS function PT board CT board to connect to a mains 8 It can reserve function on hardware control to process more information Fig 2 3 2 Real model composition 2 3 3 Static switch 1 Use SCR component as circuit switch between INV and BYPASS and control by high frequency electrical technique
50. the UPS enters into maintenance bypass mode 2 Entering into maintenance bypass mode Turn switch S6 to ON position and fix in place with metal board and then turn off switch of S5 S4 S3 S2 in sequence only for some model switch S1 position of OFF gt and fix in place with metal board 3 Replacing battery Wait for one minutes and then remove iron sheet on front of the switch and battery apron Remove battery connection line and replace with new battery Connect the wiring again according to original wiring method between batteries Be sure to verify out put voltage and polarity after connecting wiring of batteries 4 Restarting UPS After fixing battery apron and switch iron sheet in place turn on switch S1 S2 For only some model S3 S4 and S5 Turn the switch S6 to OFF position and use metal board to fix in place Remove other switch metal board and follow UPS start up procedure to start up UPS Until the UPS entering into Inverter mode all procedure for replacing battery will be finished 5 4 System recovery form maintenance procedure Turn ON switch SI For only some model of UPS S2 For only some model of UPS S3 and S5 Turn off S6 in sequence Turn on S4 and then press ON button on the panel in a few seconds A scream for conforming setting appears Please press ENTER button for sure The DSP system will response with a message Setting is successful i
51. y non condensing Voltage DC410V Charger Current Current can be adjusted at 1A 2A 3A 5A 10A 15A 20A 30A automatically Charging period Return to 90 from 100 exhausted battery within 8 hours depending on type of batteries Battery type Bank with 12V X 30 pcs Utility Backup time Depending on type of batteries Noise Less than 60dBA from the surface of 1m away Operating Temperature 0 40 C Environ o Storage Temperature 25C 55C ment ONL ONL ONL ONL ONL ONL ONL ONL ONL 10K33 15K33 225K33 30K33 45K33 60K33 80K33 100K33 120K33 pf am snm sao womm somm om om 1010mm 1010mm 1180mm 1180mm 1700mm 1700mm 1700mm 1700mm 1700mm Model ER 120V 208V 427Kg 463Kg 457Kg 530Kg 800Kg 950Kg mA penn som yomm sem oom emm sm wowmm om 1010mm 1010mm 1180mm 1180mm 1700mm 1700mm 1700mm 1700mm 1700mm 220V 380V 333Kg 343Kg 345Kg 395Kg 530Kg 590Kg INTI 8 ONL 33 Series troubleshooting 8 1 Simple troubling for recharge machine Error message displayed Error description Troubleshooting Recover utility to 20 or Input over voltage 1 Utility voltage is too high bel elow 02901 3320 detects circuit error Replace ol 3320 43901 3300 feedbacks circuit error Replace 01 3300 Correct program parameter too high a Recover utility to 20 or Input under voltage 1 Utility voltage is too low bel elow OL3320 detects circuit error Replace ol 3320 101 3300 feedbacks circuit error Replace ol 3300 4 O1 330
52. y utility 2 4 3 System is powered by battery fig 2 4 3 oO Manual bypass switch AC choke Input HER E Output switch Input Rectifier Inverter Transfermor BAS switch protection wee SI Battery switch auxility switch Battery Fig 2 4 3 Operating mode of system 1s that power 1s supplied form inverter module and then trough static switch and then to load when no utility input At this time INVERTER supply power When power is supplied by batters back up time depends on number of batter and load therefore we suggest when break off place save the files and shut down computer in normal procedure as soon as possible 2 4 4 System Diagram for manual maintenance bypass mode shown as fig 2 4 4 S6 PK Manual bypass switch S3 AC choke DC choke S5 er i i i ae mi i Input pon A dE Output switch Input Rectifier Inverter Transfermor S T S switch protection Me Bus switch auxility switch Battery Fig 2 4 4 Operating mode of system is that utility is input through manual maintenance switch to output load At the time power is supplied by utility For the reason above this system mode is operated by technician to maintain and clean the main machine 2 4 5 EPO switch fig 2 4 5 Manual bypass switch AC choke DC choke Input XY HE HER X Es switch Input protection Rectifier Inverter Transfermor S T S switch 4 ee SLAG Battery switch auxility
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