P25 Medium – Heavy Duty Side Mount Pan/Tilt Unit
Contents
1. a supply voltage since this will damage the components The waterproof cap supplied with AC products must be fitted to cover the preset connector if a preset cable is not used INS00320 Page 9 of 16 P25 Installation Manual Issue 1 The polarity of the reference voltage connection to the pan and tilt should be checked to ensure that movement of the unit causes feedback voltage from the wiper to operate in the correct polarity for the control system Note If this is not correct the unit will not find its correct position and WILL NOT operate To correct this reverse the polarity of the reference supply connection to the potentiometers Note Bewator preset telemetry receivers do this automatically Setting The Pan and Tilt End Stops The unit is fitted with two adjustable end stop switches which need to be set to limit the angle of travel to suit the site conditions or to the maximum specified travel The switch actuators are placed externally there is no need to open the unit NOTE The end stop switches should be set to the required limits of travel to ensure that the camera housing does not foul on any obstructions that may be present or cause tension on the control cables The use of force to manually position the unit is not recommended since this can cause excessive loads on the gears and result in damage to the unit Setting the PAN limits 1 Drive the unit to the required pan FIG 7 a P25 Base stop positions2. P25 Medium Heavy Duty Side Mount Pan Tilt Unit Installation Manual Manual INS00320 Issue 1 P25 Installation Manual Issue 1 Table of Contents ABOUT FHIS MANUAL td ali tt Zo A ta r da emia Gace vt ei Ina 2 HEALTH S IRANON AAEE A AEE A E AA ZAD s AA EA het BE 3 IMPORTANT NOTES a ia 3 INTRODUCTION E a ER EEE E cece bck E e e 4 GENERAL DESCRIPTION EAE E E E E E E lk EAE A AE S E A E A 4 CONTENTS OF PACKAGE u tl taa adn dl it nE 4 BEFORE STARTING INSTALLATION icons till til 4 INSTALEING THE P2D 00 TA 5 SUGGESTED TOMES A A a eta iol rh 5 MOUNTING A CAMERA HOUSING ASSEMBLY TO THE SIDE MOUNT PAN TILT UNIT ooo eee eee een 5 PLATFORM LOADING GUIDE wx sg la dee Save a a va LOL sena ven k 6 INVERSE MOUNTING A P25 SIDE MOUNT PAN TILT UNIT ooo eee ee ee oa ena n nK ner hh nK K KR A tt h a nn n nn 6 MOUNTING THE SIDE MOUNT PAN TILT HEAD ASSEMBLY TO A BRACKET OR COLUMN SPACER o 7 CONNECTION DETAILS Soon a an qeda cascade 8 STANDARD AC AND DC VOLTAGE CONNECTOR oo nt rr nn nt ee rn 8 PRE WIRED LEAD FOR THE PRESET OPTION ono nn nn tee RR RR Rn 9 SETTING THE PAN AND TILT END STOPS oooois nn snou nn corr nnnan anna nr rra nana nnna 10 SETTING THE PAN LIMTS 20 A A A A dn A AS 10 SETTING THE TET IMIT S i 11 TROUBLE SHOOTING GUIDE oia a aia tad 12 MAINTENANCE 8 ois si cs ccci cece ioe soci cade shed oud cian ni luna ov bral i zboru Zana ada anat 13 6 MONTHLY GHECKS sf etre cotta ot te Beno Ad
3. S R15 0 TYP 5 HOLES 07 0 2 The camera housing assembly MUST be bolted directly onto the platform DO NOT USE SPACERS 3 Secure the camera housing by using suitable screws 4 Recommended maximum camera housing dimensions mm L x W x H 560 x 180 x 160 INS00320 Page 5 of 16 P25 Installation Manual Issue 1 Platform Loading Guide 240V AC Unit Over The Top mount Average centre line tilt axis TILT SPEED MAX Platform load FOUR M8 NUTS FOUR 8MM WASHERS FOUR M8 x 30 ees ll HEAD SCREWS COLUMN SPACER BP40 Inverse Mounting A P25 Side Mount Pan Tilt Unit Should you need to inverse mount the P25 unit it is only suitable to use the Side Mount version incorporating the specially designed LH and RH Inverted Tilt Strikers Long that are provided The Tilt Limits are set up as described above Note Inverse mounting of a P25 Pan Tilt Unit requires that the direction of travel MUST be rewired on the associated Receiver e g LEFT RIGHT UP DOWN Fig 3 P25 Side Mount Platform Inverse INS00320 Page 6 of 16 P25 Installation Manual Issue 1 Mounting The Side Mount Pan Tilt Head Assembly To A Bracket or Column Spacer The following is a reference guide to Bewator brackets and the FIG 4 a P25 Base Plate weights that they support Refer to the Bewator price list and technical specs for further information Suitable Fixed Brackets BP40 40kg
4. able types are used WARNING This apparatus must be connected to Earth Always use the recommended or supplied screws Always disconnect and remove the power before working on the installation Ensure the power CANNOT be re connected by external sources while the unit is being worked upon An appropriate disconnection device must be fitted when installing electrical supply DO NOT CARRY OUT ELECTRICAL INSTALLATIONS IN WET WEATHER CONDITIONS INS00320 Page 3 of 16 P25 Installation Manual Issue 1 Introduction General Description The P25 Side Mount Pan 8 Tilt Unit is designed to meet most outdoor applications BS EN 60 529 IP67 weatherproof rating and is available with Heater and Preset Position Feedback as standard A Waterproof Cap is supplied with AC versions and must be fitted if Preset option is not to be used The Side Mount unit is suitable for inverted mounting of a PTZ assembly The drive unit is powered either by synchronous 240V or 24V L AC motors or by high power DC motors To provide an additional safety feature the P25 DC D can be fitted with a safety cable P16 SCK This is particularly important where the PTZ assembly is used with telemetry receivers that do not utilise speed ramp up down software All units are fitted with externally adjustable end stop switches which can be used to limit the travel range of both pan and tilt functions to suit the customers application The units a
5. all Protection DC Over current shutdown in stall condition AC Permanent stall without damage Thermal cut out 2 5Amps Il fi i all figures are approximate INS00320 Page 14 of 16 P25 Installation Manual Issue 1 Construction Flexible Plastic PVC insulation copper conductor Y Y control cable Colour Black plastic plug grey PVC cable Voltage Rating 300 500V AC DC cable 8 440V Preset cable Maximum Current 6A AC DC cable 8 2 5A Preset cable Heater Rating 230Vac 24W 24Vac 24W INS00320 Page 15 of 16 P25 Installation Manual Issue 1 BEWATOR Bewator Ltd Albany Street Newport South Wales United Kingdom NP20 5XW Telephone 44 0 1633 821000 Fax 44 0 1633 850893 Email sales bewator co uk Internet http www bewator co uk Customer Support Tel 44 0 1633 820615 Whilst every effort has been made to ensure that all information contained in this document is correct at the time of publication due to our policy of continuous product improvement the company reserves its right to change any information contained herein without notice INS00320 Page 16 of 16
6. and adjust the S strikers as follows ADJUSTABLE STRIKERS S 2 Loosen the M4 screws and loosen A the pan strikers 3 Adjust the strikers until they are at the position to strike the relevant actuator thus activating the limit switches 4 Tighten the M4 screws to secure the pan strikers NOTE If one of the end stops is removed it is possible to achieve a maximum 365 pan rotation FIG 7 b P25 Assembled Base and Switch Actuator 7 I J r ICROSWITCH ACTUATOR M4 SCREW INS00320 Page 10 of 16 P25 Installation Manual Issue 1 Setting The Tilt Limits 1 Drive the unit to the required tilt stop positions and adjust the Tilt Strikers as follows Release the Thumb Nuts 3 and adjust the Tilt Strikers 2 until they are at a position to strike the P25 Unit Microswitch Actuator 3 Tighten the Thumb Nuts 3 so that the Tilt Striker will not move 4 Test drive the P25 unit to the Tilt Limits and re adjust the Tilt Strikers as necessary GQ ls OO y gt a 5 exe s lt loa LY ae 7 Joo r E DETAIL SHOWING J GAA i gt ee JN o APPROX STRIKER a A lt POSITIONS ia Me ee ee N 9 P gt 21 6 SN A A NZ g Pa Se Ne Fig 8 P25 Side Mount Platform Tilt Striker Adjustments INS00320 Page 11 of 16 P25 Installation Manual Issue 1 TROUBLE SHOOTING GUIDE 1 Unit Will Not Drive Both Functions The common cause of this problem i
7. d Zobudil is 13 BY EARLY GHECKS so toh o E E SIE A E AO S EE rub E 13 339 RR E E A E E EE E E E T 14 MECHANICAL DIMENSIONS 0 ii 14 EPECTRICAL SPECIEICATION Ss lodo 14 MECHANICAL tarde 15 EVECTRICAL caida 15 About This Manual This manual describes the following equipment P25 Medium Heavy Duty Side Mount Pan Tilt Unit IMPORTANT NOTE We strongly recommend that this manual be read in its entirety before commencing installation INS00320 Page 2 of 16 P25 Installation Manual Issue 1 Health amp Safety Notice Only suitably trained personnel using the correct tools and recognised safe working practices should install this eguipment All installation work must be carried out in accordance with local and national codes of practice The modified unit must be properly and securely mounted Ensure that power is removed from the assembly before attempting installation of the kit Ensure power CANNOT be re connected by external sources while the unit is being worked upon Important Notes SELECT SUITABLE EQUIPMENT Please ensure that all equipment is suitable for the application and the environment for which it is intended Ensure all applicable specifications are adhered to Please take particular care that inter connected equipment is fully compatible with each other and suitable for such use Check load ratings dimensions etc SECURELY MOUNT THE ASSEMBLY This unit must be properly and securely moun
8. e rated supply voltage directly to the pan 8 tilt input connector between neutral and tilt up or tilt down It is advisable to try both up and down to ensure that the unit is not at an end position limit switch For units with presets check preset wiring as some preset receivers will not drive unless they receive feedback from preset pots If the tilt unit will not drive with direct voltage application the unit should be returned for service 4 Unit Tries To Move In Both Directions Or Goes Wrong Way In AC units this problem is sometimes caused by a faulty motor capacitor It can also be caused by both functions being activated simultaneously Check that only one input on each motor is activated at any one time Although it is possible to change a capacitor on site it is recommended that the unit be returned to the factory for repair A further cause of this problem is excessive drive torque demand on the motor Check the cables are free to rotate and are not fouling or obstructing Although it is possible for capacitors to fail as components it is usually due to some external influence In the case of capacitor failure checks should be made to ensure that the control system is stable and that relay chatter or rapid on off switching is not occurring This is particularly a problem on pre position systems where the control dead band is too narrow 5 DC Unit will not pan 8 tilt at full speed If the head is being driven from a Bewator DC r
9. eceiver re initialise the receiver by sending a Camera Reset command from the control keyboard to the receiver Any preset positions previously stored in the receiver may need to be re stored dependant upon model of receiver 6 Preset positions preset sequences or preset tour do not function correctly If the head is being driven from a Bewator DC receiver re initialise the receiver by sending a Camera Reset command from the control keyboard to the receiver Any preset positions previously stored in the receiver may need to be re stored dependant upon model of receiver INS00320 Page 12 of 16 P25 Installation Manual Issue 1 Maintenance The following guidelines for maintenance should be observed 6 Monthly Checks All fastenings and cables should be thoroughly checked for tightness and wear Regular checks should be performed to ensure that the cables are not fouling on any obstruction 5 Yearly Checks If the unit is exposed to very severe weather conditions or other harsh environments the rubber weather seals should be replaced INS00320 Page 13 of 16 P25 Installation Manual Issue 1 Specifications Mechanical Dimensions The physical dimensions for the P25 are shown below All measurements are given in millimetres Center line of h tilt axis Note All specifications are subject to change
10. or column spacers BCS06 09 12 The unit is supplied with a kit of parts for mounting purposes these are placed in a polythene bag and enclosed in the packing carton The side mount pan and tilt base has 4 holes equi spaced on 4 101 6mm P C D Fig 4 a as shown which line up with the bracket mounting holes Fig 4 b 1 Mount the pan and tilt base unit onto the bracket or column spacer using the four M8 x 25 Hex Head screws 8mm washers and the M8 nuts provided in the packing kit 2 Pass one M8 screw through the bracket and base of the P25 place one 8mm washer on the screw and secure by tightening the M8 nut from the top of the P25 base NB The maximum recommended torque setting for the specified M8 stainless steel fixings is a torque of 21 4Nm 15 8lb ft Note 1 Ensure that the correct bracket for the application is used and that it is securely mounted to the prime surface 2 Ensure the surface to which the unit is being mounted is solid and that there is no risk of the bracket becoming loose due to crumbling brick or mortar 3 Where necessary fit a suitable suspension cable for enhanced safety 4 Ensure that all fixing screws and securing bolts are tight Where required fit suitable anti vibration fastenings INS00320 Page 7 of 16 P25 Installation Manual Issue 1 Connection Details Standard AC and DC Voltage Connector The unit comes supplied with its own pre wired connector a
11. otentiometer connections with the screen connected to earth at the receiver end only The screen will reduce the risk of noise affecting the potentiometers b Ensure that the potentiometer wiper is not connected to the supply voltage All control signals to the side mount pan and tilt unit are by way of seven pin connectors An extra 4 pin connector assembly is also supplied with the preset option Preset Feedback Connector Note Preset pan and tilt limits must be set before controlling the units Pan and tilt position recall is achieved by factory fitting both pan and tilt functions with high grade servo potentiometers These potentiometers are used to feed back positional information to external pre position control systems such as the Bewator 6000 Series and the Visilynx system These potentiometers are fitted as standard on the AC and DC versions of the P25 The 4 core pre wired cable supplied for the Preset Option is made up of 1 x Red 16 0 2mm wire 1 x Blue 16 0 2mm wire 1 x Yellow 16 0 2mm wire 1 x Green 16 0 2mm wire The conductor area is 0 5mm per core The maximum outside diameter is 8 3mm and the maximum current per core is 2 54 Fig 6 PRESET CONNECTOR See below for the pin numbers and function PIN No WIRECOLOUR FUNCTION 1 RED POTENTIOMETER VE 2 BLUE POTENTIOMETER VE 3 YELLOW PAN WIPER 4 GREEN TILT WIPER Note Care must be taken to ensure that the wiper of the potentiometer is not connected to
12. re supplied with pre wired cables which are designed to be wired from the Pan 4 Tilt into the camera housing that is mounted on it Contents of Package The product should reach you in perfect working order If the unit is damaged in any way or if the supplied kit is incomplete please contact Bewator immediately to organise a replacement 1 X P25 Main body 1 xLH and RH inverted Tilt Striker long 1 x Installation manual 4 x 8mmx30mm Hex Head screws 4 x 8mm nuts 1x7 pin cable assembly 4 x 8mm plain washers 1 x 4 pin cable assembly Preset units only 4 x M6 x 30 cap head screws 1 x Side Mount Platform 4 x 6mm small diameter washers 4 x 6mm spring washers Before Starting Installation Ensure that the contents of box are correct Read all of these instructions Save these instructions for later use Ensure that the correct tools are used when installing see page 5 ON INS00320 Page 4 of 16 P25 Installation Manual Issue 1 Installing the P25 Suggested Tools The following tools are suggested for installation of a P25 e 13mm Spanner e 5mm ASF across flats Allen Key Mounting a Camera Housing to the Side Mount Pan Tilt Unit 1 The side mount platform has a set of 4 holes and 4 slots 7mm diameter offset by 90 equally spaced on a 101 6mm P C D which is suitable for mounting most types of camera housing FIG 1 Side Mount Platform Details 127 3 126 7 C BORE 911 0 TO SUIT M6 CAP HEAD SCREW
13. s faulty wiring from the control system to the pan and tilt unit The neutral connection between the supply and the pan unit should be checked The usual cause of this problem is the connection of the telemetry receiver If the control receiver is fitted with a separate fuse for the pan tilt this should also be checked Some receivers are capable of being linked to enable separate supply rails to be used for different functions These links should be checked to ensure they are in the correct position refer to receiver manual 2 Pan Will Not Drive Check the voltage from the control system is present on either the pan right or pan left input A quick test to check if the fault lies with the pan tilt unit or the supply is Bypass the control system and apply the rated supply voltage directly to the pan and tilt input connector between neutral and pan left or pan right It is advisable to try both left and right to ensure that the unit is not at an end position limit switch For units with presets check preset wiring as some preset receivers will not drive unless they receive feedback from preset pots If the pan unit will not drive with direct voltage application the unit should be returned for service 3 Tilt Will Not Drive Check the voltage from the control system is present on either the tilt up or tilt down input A quick test to check if the fault lies with the pan tilt unit or the supply is Bypass the control system and apply th
14. ssembly The cable length supplied is 2 metres long and the connector is wired as per the diagrams below Cable Type e Flexible PVC insulated plain copper conductors e Sheathed overall in Grey PVC to VDE specifications e Applications instrumentation power control in areas not requiring screened armour protection The 7 core pre wired cable supplied for the AC and DC versions is made up of 6 x numbered black 21 0 2mm wires 1 x green and yellow earth The conductor area is 0 75mm The maximum outside diameter is 8 5mm and the maximum current rating for this cable is 6A See below for the wire ident numbers and function PIN No WIRE IDENT No AC Function DC Function 1 A 1 NEUTRAL HEATER 2 B 2 PAN RIGHT PAN RIGHT 3 C 3 PAN LEFT PAN LEFT 4 D 4 TILT UP TILT UP 5 E 5 TILT DOWN TILT DOWN 6 F 6 HEATER HEATER Earth Earth EARTH WIRE GROUND GROUND OPTIONAL DO NOT CONNECT IF NOT REQUIRED Fig 5 Voltage Connectors AC CONNECTOR DC CONNECTOR INS00320 Page 8 of 16 P25 Installation Manual Issue 1 It is recommended that the Telemetry Receiver used to control the P25 Side Mount Pan Tilt unit is mounted as close in proximity as possible so that all control cables are kept as short as possible 2 Ensure the stated drive voltage for the side mount pan and tilt unit is not exceeded ALWAYS CHECK THE VOLTAGE LABEL 3 If a preset side mount pan and tilt unit is being installed a Screened cable is used for all preset p
15. ted Care should be exercised to select suitable hardware to install the unit taking into account both the composition of the mounting surface and the weight the hardware will be reguired to sustain Ensure that each part of the assembly is securely attached Where fitted applies to DC versions ensure that the optional safety retaining cable P16 SCK is securely fastened to the supporting bracket pan tilt base plate and tilt platform The maximum recommended torque setting for the specified M8 stainless steel fixings is a torque of 21 4Nm 15 8lb ft Failure to comply with the aforementioned could result in the unit coming loose from the support structure and falling with resultant damages or injury to anyone or anything struck by the falling unit INSTALL OUT OF REACH The eguipment must be installed out of reach of the user or anyone who will come into casual contact with the installation Be sure to provide suitable access eguipment to ensure the safety of installation or service personnel working on the eguipment INSTALL CORRECTLY The installation should be made by a gualified installer Use the appropriate tools Specific tools may be reguired for installation purposes dependant upon the site in which the assembly is to be installed The installation should comply with local codes including those for data protection and privacy Refer to local and national standards for wiring and follow recommendations Check that correct c
16. without prior notice Driving and Holding Torgue AC PAN AND TILT UNITS DC PAN AND TILT UNITS Motor Speeds 3 6 Motor Speeds Driving Torgue 19Nm 19Nm Driving Torque 40Nm_ 20Nm Holding Torque 24Nm 24Nm Holding Torque 50Nm 40Nm Operational Suitable Bewator Housings Operating temperature 40 C to 60 C HS01 Series at 70 maximum duty cycle Unit Weight max 6 5kg Heater fitted as standard on at 15 C when Maximum Angle Of Rotation temp falling off at 25 C when temp rising Maximum pan rotation 365 2 Relative Humidity 95 non condensing Maximum tilt rotation OTT mount 20 90 Weatherproof standard IP67 BS EN 60 529 Optional configuration Side mount 90 P16 SMK Reliability Gear Backlash lt 0 1 degrees MTBF Better than 10 000 hrs Finish Polyester powder RAL7032 Flint Grey with lt 25 duty cycle leatherette texture MTTR Better than 1 hr Suitable Bewator Brackets MTTF Better than 10 000 hrs BP40 BP100 BCS06 09 12 SHOCK 30G Max packed product Limit switches Better than 10 000 000 operations Speeds AC DC Max Speed PAN 6 sec 24 sec Variable TILT 3 sec 12 sec Variable Electrical Specification Permitted Supply Voltage and Variations Frequency Operating Currents 230V AC 195 5V ACTO 253V AC 50 60Hz 70 mA per axis 24V AC 20 4V ACTO 26 4V AC 50 60Hz 600 mA per axis 24V DC 34V max N A 2 Amps max Typically 0 7Amps St
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