MOVITRAC® B Keypad / Operating Instructions - SEW
Contents
1. 14 3 0 Parametet list e 17 A gt OPO rato nists DELETE 26 41 wDataibackup sui muon m 26 4 2 Return codes r 19 r 38 eeesesssseeeeeenneeeeen nnne enne 27 43 FBGKeypad cede dee ta E eH aes 28 LEE Ic ape PD IEEE 29 Si Eault memoty z iiec iae ect iiec ate dl c ade A Dn idR LAE 29 5 2 Reset keypad deii eer eit 29 Technical Dat e 30 6 1 FBG11B keypad front 30 7 31 Operating Instructions Keypad MOVI TRAC B Important Notes Structure of the safety notes 1 Important Notes 1 1 Structure of the safety notes The safety notes in these operating instructions are structured as follows Symbol A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to avoid the hazard P Symbol Signal word Meaning Consequences if disregarded Example Imminent danger Severe or fatal injuries gt A WARNING Possible dangerous situation Severe or fatal injuries General hazard A CAUTION Possible dangerous situation Minor injuries gt Electric shock STOP Possible damage to property Damage to the drive system or its environment NOTE Useful information or tip Simplif2. 8 Operating Instructions Keypad MOVITRA c9 B Startup g Optional FBG11B keypad 3 2 Optional FBG11B keypad Key arrangement and symbols on keypad 3 2 1 Keypad functions The UP DOWN and ENTER OUT buttons are used for navigating the menus Use the RUN and STOP RESET buttons to control the drive The setpoint control module is used for setpoint specification Use UP DOWN to select symbols and change values ENTER OUT to activate and deactivate the symbols or parameter menus Press RUN to start the drive Ez STOP RESET is used for resetting faults and for stopping the drive The STOP RESET button has priority over a terminal enable or an enable via the inter face If you stop a drive using the STOP RESET key you have to enable it again by pressing the RUN key NOTE After switching off the power supply press the STOP key to lift the lock The STOP RESET key can be used for performing a reset after a fault has occurred with a programmed error response The drive is then inhibited and must be enabled using the RUN key You can deactivate the STOP function with parameter 760 using FBG11B If you stop the drive with the STOP RESET key the display Stop flashes This display indicates that you have to enable the drive using the RUN key After copying the parameter set in MOVITRAC B the unit is also stopped See also Data backup with FBG
3. Kun nt e Enter gt rc Lf 4 M 4Q operation out Enter gt Number of motors for multi motor drives Operating Instructions Keypad MOVITRA c9 B Startup g 3 Startup with the FBG11B keypad 3 5 4 Required data The following data is required to ensure startup is successful Motor type SEW or non SEW motor Motor data Rated voltage and rated frequency Additionally for non SEW motors rated current rated power power factor cosj and rated speed Rated supply voltage 3 5 2 Activating startup Requirements Drive no enable Stop If a smaller or a larger motor is connected maximum difference one size then you have to choose the value closest to the rated motor power The complete startup procedure is not complete until you have returned to the main menu level by pressing the OUT button You can then perform the startup only with motor parameter set 1 NOTE The SEW motor startup is designed for 4 pole motors It may be useful to startup 2 pole or 6 pole SEW motors as non SEW motors 3 5 3 Vif 3 5 4 The default operating mode setting is V f Use this operating mode if you have no particular requirements and when a high maximum speed is required Startup the inverter in operating mode VFC or VFC amp DC braking for the following requirements High torque Continuous dut
4. Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services A xi go te Bo MOVITRAC B Keypad Edition 02 2007 O 11586214 EN perating Instructions SEW EURODRIVE Driving the world Contents 1 Important Notes odii Paa Aaea aa 4 1 1 Structure of the safety notes sssssssssssee eem 4 1 2 Right to claim under warranty sssssee 4 1 3 Exclusion of liability 4 2 Safety oC MEE 5 2 1 General information ceceecceececeeceeceeeeeeeee seca eeaenaeceeeeeeeeeeeeeeeeeesenaees 5 2 2 Target group cii icti editt caveats AEAN T can due ne 5 2 9 USE sa Wd pr er Re 5 2 4 Transportation storage enne 6 2 5 Installation set oe e dte tee a p dE d 6 2 6 Electrical connection sssssssssssseseeeneeeen nennen 6 2 7 5 8 6 eene 7 2 8 Oprati mE 7 3 8 3 1 Preliminary work and resources for MOVITRAC B with keypad 8 3 2 Optional FBG11B keypad cceceeecaeceeeeeeeeeseeeeseeeaaeeeeeeeeess 9 3 3 Basic operation of the FBG11B 10 3 4 FBG11B setpoint control module and external setpoint specification 12 3 5 Startup with the FBG11B
5. 1 FBG11B keypad front option 30 POR OKRCHOR oirotaon 1 Set speed 3 Ko ad bale doa 9 Setpoint control module manual 12 Keypad basic operation ssesssusss 10 Setpoint specification external 12 13 Keypad startup ss 14 Keypad status displays 28 Startup with keypad 14 M V Manual setpoint control module 12 Vit Manual q2 Multi motor drive cceceeeceeceeeeeeeeeeeeeeeeeneaees 16 MEG unaren aia tana rette ettet e doe ees 15 Operating Instructions Keypad MOVI TRAC B 31 Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we re driving the world With people who think fast and With a worldwide With drives and controls develop the service network that is that automatically future with you always close at hand improve your productivity With a global presence With innovative that offers responsive technology that solves and reliable solutions tomorrow s problems Anywhere today x With comprehensive With uncompromising knowledge in virtually quality that reduces the every branch of cost and complexity of industry today daily oper
6. O 100 Lon curve y2 Mmax 0 tha 0 Imax 13 14 Speed ramps 1 2 130 140 8807 Ramp t11 t21up 0 1 2 2000 s S 9264 131 141 8 8808 Ramp t11 t21 0 1 2 2000 s B 0265 down 136 146 8476 Stop ramp 0 1 2 20 s Lon amp 8484 t13 t23 15 Motor potentiometer function 150 8809 Ramp t3 up 0 2 20 50 s Lonk down 152 8488 Save last setpoint Off Off Lonk On On 16_ 17_ Fixed setpoints 160 170 8489 Internal setpoint 0 150 5000 rpm SM 84902 nt n21 161 171 8490 Internal setpoint 0 750 5000 rpm SM 8403 n12 n22 162 172 8 8491 Internal setpoint 0 1500 5000 rpm SM 8404 n13 n23 163 173 8 8814 n11 n21 PI 0 3 100 96 og 8817 controller 164 174 8 8815 n12 n22 Pl 0 15 100 96 ah 8818 controller 165 175 8 8816 n13 n23 PI 0 30 100 96 s 8819 controller 2 Controller parameters 25_ PI controller 250 8800 PI controller 0 Off Lond 1 Normal 2 Inverted 251 8801 P gain 0 1 64 Lonk 252 8802 l component 1 2000 s 253 8465 PI actual value 1 10 V reference maximum speed Lanb mode 5 0 20 mA reference maximum speed 6 4 20 mA reference maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 254 8463 PI actual value 0 1 1 0 10 0 Lonk scaling 255 8812 PI actual value 0 0 100 0 Lonk offset Operating Instruc
7. 8461 Setpoint source 0 Bipolar Fixed setpoint Shark 1 Unipolar Fixed setpoint 2 RS 485 Fixed setpoint 4 Motor potentiometer Fixed setpoint 6 Fixed setpoint Al1 7 Fixed setpoint AI1 10 SBus 1 Fixed setpoint 11 Frequency setpoint input Fixed setpoint 14 Bipolar Al2 Fixed setpoint 101 8462 Control signal 0 Terminals Short source 1 RS 485 3 SBus 1 4 3 wire control 102 8840 Frequency scaling 0 1 10 120 00 kHz Lonk Operating Instructions Keypad MOVITRA c9 B Startup Parameter list ago er No FBG Index Name Range Factory setting Value gec Display MOVITOOLS MotionStudio after startup 103 10247 15 FI1 reference 0 Nmax Lonk 1 Nref 104 10247 10 Setpoint 0 3000 6000 rpm Lonk reference speed Neg 105 10416 1 Open circuit 0 No response Lar detection 2 Immediate stop fault 4 Rapid stop fault 7 Rapid stop warning 106 10247 11 Fl1 characteristic 0 100 96 Land curve x1 107 10247 12 Fl1 characteristic 100 0 100 96 Lonk curve y1 108 10247 13 Fl1 characteristic 0 100 Lonk curve x2 109 10247 14 Fl1 characteristic 100 96 O 100 Lonk curve y2 11_ Analog input 1 0 10 V 110 8463 Al1 scaling 0 1 1 10 Shear 112 8465 Al1 Operating 1 10 V reference maximum speed Shor mode 5 0 20 mA reference maximum speed 6 4 20 mA refer
8. e gt Enter are L gt ron Parameter data from FBG11B gt MOVITRAC B Start gt saving Ea Enter Um t eu Ej x ron Parameter data from MOVITRAC B gt FBG11B After copying data the MOVITRAC B is inhibited The inhibited status is indicated by a flashing STOP in the status display The status LED also slowly flashes yellow You can lift the inhibit by taking one of the following measures Pressing the RUN button on the FBG11B Switching the mains off waiting 10 seconds and switching the mains back on 4 1 2 Data backup with DBG60B Copy the parameter set from MOVITRAC B to the DBG60B keypad You have the following options nthe context menu select the COPY TO DBG menu item Confirm your selection by selecting OK The parameter set is copied from MOVITRAC B to the DBG60B Inthe context menu select the PARAMETER MODE menu item Select parameter P807 MCB DBG The parameter set is copied from MOVITRAC B to the DBG6OB 4 1 3 Data backup with UBP11A 26 Copy the parameter set from MOVITRAC B to the UBP11A parameter module In addi tion press the button at the lower end of the module You need a pointed object to do so Operating Instructions Keypad MOVITRA C B Operation g Return codes r 19 r 38 4 2 Return codes r 19 r 38 Return codes MOVITRAC B No Descri
9. function Lonk description P11 Actual speed factory setting P874 874 8308 Actual value Output current factory setting P875 nu d iption PI2 Active current Sepnplen Status word 1 factory setting P873 875 8309 Actual value Actual speed 76 Lonb description PI3 IPOS PI DATA PI controller actual value 876 8622 PO data enable No Lond Yes Operating Instructions Keypad MOVITRA c B Startup Parameter list No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup 88_ Serial communication SBus 880 8937 SBus protocol 0 MoviLink Lonk 1 CANopen 881 8600 SBus address 0 63 Shark 882 8601 SBus group 0 63 address 883 8602 SBus timeout 0 650 s Lonk delay 884 8603 SBus baud rate 125 125 kBaud Lon 250 250 kBaud 500 500 kBaud 1000 1 mBaud 886 8989 CANopen 1 2 127 Lonk address Operating Instructions Keypad MOVI TRAC B 25 4 9 4 4 1 4 1 1 Operation Data backup Operation Data backup Data backup with FBG11B Use the FBG11B keypad to download parameter data from the MOVITRAC B to the keypad or copy from the keypad to the MOVITRAC B After copying the parameters check for accuracy Data backup with FBG11B Level 1 Level 2 Level 3 run Enter Start HU L2 loading Data backup selected out Enter NE REI
10. mains and no longer carries any voltage Mechanical blocking or safety functions inside the unit may result in the motor stopping Removing the cause of the failure or performing a reset can cause the drive to restart automatically If for safety reasons this is not permitted for the driven machine discon nect the unit from the mains before beginning to correct the fault Operating Instructions Keypad MOVI TRAC B 3 go Startup Preliminary work and resources for MOVITRAC B with keypad 3 Startup 3 1 Preliminary work and resources for MOVITRAC B with keypad Check the installation Installation sec A HAZARD Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start inadvertently for example by removing the elec tronics terminal block X13 Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Connectthe supply system and the motor Do not connect signal terminals Switch on the power supply system Display shows Stop Program the signal terminals Setthe parameters correctly e g ramps Checkthe set terminal assignment P601 P622 Switch off the power supply system Connect the signal terminals Switch on the power supply system NOTE The inverter automatically changes parameter values once you perform a startup
11. output has two segments vertically on top of one another of the 7 segment dis play assigned to it The upper segment lights up when the binary input or output is set and the lower segment lights up when the binary input or output is not set The two 7 segment displays on the right are displayed if P039 di binary inputs or P059 do binary outputs are output Examples Above Input status DIOO 1 DI01 0 DI02 1 DIO3 1 DI04 1 DIO5 O Bottom Output status DO01 1 DO02 DO03 1 28 Operating Instructions Keypad MOVITRAC B perating yp Service Fault memory 5 Service 5 1 Fault memory The inverter saves the fault message in fault memory P080 The inverter only saves a new fault after the fault message has been acknowledged The local operating panel shows the most recent fault Whenever double faults occur the value stored in P080 does not correspond to the value displayed on the operating panel This is an example of what happens with F 07 DC link overvoltage followed by F34 Ramp timeout The inverter stores the following information when a malfunction occurs Fault occurred Status of the binary inputs binary outputs Operating status of the inverter Inverter status Heat sink temperature Speed Output current Active current Unit utilization DC link voltage 5 2 Reset keypad A fault message can be acknowledged by Manual reset on the keypad STOP RESET button The S
12. 1 8335 Binary input DIO1 CW STOP fixed assignment 032 8336 Binary input DIO2 CCW STOP 033 8337 Binary input DIO3 Enable stop 034 8338 Binary input DIO4 n11 n21 Operating Instructions Keypad MOVI TRAC B 17 3 18 ago Startup Parameter list No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup 035 8339 Binary input DIO5 n12 n22 039 8334 Binary inputs Binary display Lan DIOO DIOS 05 Binary outputs 051 8349 Binary output Fault 052 8349 Binary output Brake released 2 053 8349 Binary output Ready for operation 8 059 8349 Binary outputs Binary display Lond DO03 07_ Unit data 070 8301 Unit type Text 071 8361 Rated output A current 076 8300 Firmware basic Part number and version unit 077 DBG firmware Only in DBG60B 08_ Fault memory 080 084 8366 Fault t 0 t 4 Fault Background information for previous faults Lan amp 8370 code 09 Bus diagnostics 094 8455 PO1 setpoint hex Lonk 095 8456 PO2 setpoint hex Lonk 096 8457 PO3 setpoint hex Lonk 097 8458 PI1 actual value hex 098 8459 PI2 actual value hex 099 8460 PI3 actual value hex TE Setpoints Integrators on FBG only parameter set 1 10_ Setpoint selection Frequency input 100
13. 11B p 26 Operating Instructions Keypad MOVI TRAC B 3 3 go Startup Basic operation of the FBG11B keypad 3 3 Basic operation of the FBG11B keypad Level 1 Level 2 aes nE i Y IL Inverter status AL Ll display tV Za Ramp up e E BTE 4 4 Change Ente Change accept 119 display eO ramp up s value tig P es Ramp down es Enter 4 Change Enter Change accept i R 12 1 9 display e gt RA W ramp down s 7 value i 1 Fixed setpoint menu TUE RAS t Edit mode z Selection of out E E 6 E uz al P n fixed setpoint en vt th tA ells CALO t i menu Enter Change accept gt die mr i OZ Fart Maximum setpoint out Enter Oa Change Enter Change accept Nmax 0 y display Ka MW maximum gt value TENER j i Parameter menu Edit mode i E err Selection of e ES n nm QI 7 Sai Ea ry OW Par i parameter menu Nt tue t4 9 lt A Ene Change accept value j 1 E IL
14. 450 8813 PI actual value Lonk reference 451 8796 Message 1 if 0 PI Actual value lt PI ref Lonk 1 PI Actual value gt PI ref D Monitoring functions on FBG only parameter set 1 50_ Speed monitoring 1 2 500 502 8557 Speed monitoring 0 Off Lan amp 8559 1 2 3 Motor regenerative 501 503 8558 Delay time 1 2 0 1 10 s Laa amp 8560 Operating Instructions Keypad MOVI TRAC B 21 3 22 gw Startup Parameter list No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup 6 Terminal assignment 60_ Binary inputs 601 8336 Binary input DIO2 0 No function Short assignment 1 Enable stop factory setting DI03 2 stop 602 mE UU Binary dn DIOS 3 CCW stop factory settingDI02 anges Sis men 4 n11 n21 factory setting D104 603 8338 Binary input D104 5 n12 n22 factory setting DIOS Short assignment n13 n11 n12 6 Fixed setpoint switchover 604 j 8339 Binary input DIOS 7 Parameter set switchover short assignment 9 Motor potentiometer up 608 8844 Binary input DIOO 10 Motor potentiometer down etal assignment 11 External fault 12 Fault reset factory setting DIOO 20 Setpoint acceptance active 26 TF message only with DIO5 30 Controller inhibit 62 Binary outputs 620 8350 Binary output 0 No function
15. Operating Instructions Keypad MOVI TRAC B 23 3 24 ago Startup Parameter list No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup 806 Copy DBG Yes MOVITRAC B No 807 Copy MOVI Yes TRAC B DBG No 81 Serial communication 810 8597 RS 485 address 0 99 811 8598 RS 485 group 100 199 address 812 8599 RS 485 timeout 0 650 s delay 82 Brake operation 1 2 820 821 8607 4 quadrant opera Off Off 8608 tion 1 2 On On 835 Fault responses 830 8609 Response 2 Immediate stop fault Lonk terminal external 4 Rapid stop fault 830 fault 7 Rapid stop warning 833 836 833 8612 Response Lonk timeout RS 485 836 8615 Response Lonk timeout SBus 84_ Reset behavior 840 8617 Manual reset Yes No 86_ Modulation 1 2 860 861 8620 PWM frequency 4 4 kHz Lon amp 8621 1 2 8 8 kHz 12 12 kHz 16 16 kHz 862 863 8751 PWM fix 1 2 On On hank 8752 Off Off 87_ Process data parameter setting 870 8304 Setpoint No function factory setting P872 Lonk description PO1 Set speed factory setting P871 871 8305 Setpoint E s EE description PO2 Control word 1 factory setting P870 872 8306 Setpoint Control word 2 Lonk description PO3 Set speed IPOS PO data PI controller setpoint 873 8307 Actual value No
16. Shark DOO01 assignment 1 Fault factory setting DOO1 621 8351 Binary output s Neu ae BO Shark DOO2 assignment 4 Rotating field on 622 8916 Binary output 5 Brake released factory setting DOO2 Shark DO03 assignment not with DOO3 7 Parameter set 9 Speed reference message 11 Comparison message setpoint actual value 21 IPOS output 22 IPOS fault 23 Pl controller actual value reference 24 Ex e current limit active in preparation 64_ Analog outputs AO1 optional 640 8568 Analog output 0 No function Lonk AO1 1 Ramp generator input 2 Setpoint speed 3 Actual speed 4 Actual frequency 5 Output current 6 Active current 7 Unit utilization 11 Actual speed signed 12 Actual frequency signed 641 10248 5 AO1 reference 0 3000 rpm 100 Hz 150 Lonk 1 Nmax 2 Nset ref 642 8570 AO1 Operating 0 No function Lonk mode 2 0 20 mA 3 4 20mA 4 0 10V 646 10246 1 AO1 Character 100 95 0 100 96 Lan istic curve x1 647 10246 2 AO1 Character 0 100 Lan istic curve y1 Operating Instructions Keypad MOVITRA c9 B Startup Parameter list gw 3 No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup 648 10246 3 AO1 Character 100 O 100 Lonk istic curve x2 649 10246 4 AO1 Characte
17. TOP RESET button has priority over a terminal enable or an enable via the inter face The STOP RESET button can be used for performing a reset after a fault has occurred with a programmed error response A reset inhibits the drive To enable the drive press the RUN button Operating Instructions Keypad MOVI TRAC B 29 Technical Data FBG11B keypad front option 6 Technical Data 6 1 FBG11B keypad front option The FBG11B front option can be used for simple diagnostics and startup Part number 1820 635 2 Displaying process values and status Functions Fault memory queries and fault reset Displaying and setting parameters Back up and transfer of parameter sets Easy to use startup menu for SEW and non SEW motors Manual control of MOVITRAC B Features 5 digit 7 segment display 6 buttons 8 icons setpoint control module Selection of short or long menu Can be plugged onto the inverter during operation Enclosure IP20 EN 60529 30 Operating Instructions Keypad MOVITRAC B Index 7 Index C P Moog sid 20 Parameter 17 D Data backup eaa a a aeda TiN 26 R E saved R ota 29 Enabling the direction of rotation 13 Return COD 27 External setpoint specification 12 13 F S Fault memoly oit nost ites ciel tite 29 Safety MOLES oot rp Ap endis 5 FBGTIB RD I RR 30 t directi f rOtation
18. ations SEW EURODRIVE Driving the world z S With online information and software updates via the Internet available around the clock ha 7 SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
19. ay code r 19 r 32 The display shows acode corresponding to the specific action e g r 28 controller inhibit necessary You will find a list of warnings in the section Operation and Service 3 3 4 Menu system Changing parameters 3 3 2 Status displays 3 3 3 Fault display 3 3 A Warnings 3 3 5 Parameter menu change Short Long Using parameter P800 you can switch back and forth between short menu and long menu It is indicated in the parameter description and parameter list which parameters are accessible via short and long menu Operating Instructions Keypad MOVI TRAC B 3 11 3 12 go Startup 3 4 3 4 1 FBG11B setpoint control module and external setpoint specification FBG11B setpoint control module and external setpoint specification a FBG11B setpoint control module of the keypad local manual operation LED flashes External setpoint specification Control via Terminals Serial interface Setpoint potentiometer connected to Al11 Al12 FBG11B setpoint control module The only relevant parameters in FBG setpoint control module operating mode are P122 Direction of rotation FBG manual operation RUN and STOP RESET buttons e Setpoint control module When the FBG setpoint control module is activated the symbol flashes You limit the smallest speed with P301 Minimum speed and the largest speed with the Nmax Symbol After a fault a res
20. ence maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 113 8466 AI1 voltage offset 10 V 0 10 V 116 10247 6 Al1 characteristic 0 100 96 Shark curve x1 117 10247 7 characteristic 100 0 100 96 Shark curve y1 118 10247 8 Al1 characteristic 0 100 Shark curve x2 119 10247 9 characteristic 100 96 O 100 Shork curve y2 12_ Analog input Al2 FBG setpoint control module option 120 8469 Al2 operating 0 No function Lan mode 1 0 10 V Setpoint 2 0 10 V current limitation 121 8811 Addition FBG 0 Off Shark setpoint control 1 On module 2 On without fixed setpoint 122 8799 Direction of 0 Unipolar CW Shark rotation FBG 1 Unipolar CCW manual operation 2 Bipolar CW and CCW 126 10247 1 AI2 characteristic 100 96 0 100 96 C10 V 0 10 V Lond curve x1 127 10247 2 Al2 characteristic 100 96 0 100 96 Nmax 0 0 Imax Lab curve y1 Operating Instructions Keypad MOVI TRAC B 3 20 ago Startup Parameter list No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup 128 10247 3 Al2 characteristic 100 96 O 100 Lon curve x2 10 V 0 10 V 129 10247 4 Al2 characteristic 100 96
21. et can be performed using the STOP RESET button via the terminal or the interface After a reset the manual setpoint control module operating mode will be active once again The drive remains stopped The Stop display flashes to indicate that you have to re enable the drive by pressing RUN The P760 Locking RUN STOP keys parameter does not have any effect in manual setpoint control module operating mode Removing the FBG11B keypad will trigger a stop response Operating Instructions Keypad MOVITRA c9 B Startup g 3 FBG11B setpoint control module and external setpoint specification 3 4 2 External setpoint specification Set direction of rotation Set speed Direction of rotation enable with RS 485 or SBus You can specify the set direction of rotation CW STOP and CCW STOP in P101Control signal source Terminals or P101 Control signal source 3 wire control The polarity of the setpoint in the process data word in P101 Control signal source RS485 or SBus and P100 Setpoint source RS485 or SBus You can specify the set speed e Setpoint control module if P121 Addition FBG setpoint control module is set to ON P100 Setpoint source Fixed setpoints Fixed setpoints with analog input Process data word from SBus or RS 485 Motor potentiometer Unipolar setpoint sources Unipolar Fixed setpoint Motor potentiometer Fixed setpoint Fixed setpoint Fixed setpo
22. ies the operation of the drive system HQ 1 2 Right to claim under warranty You must follow the information in the operating instructions to ensure trouble free oper ation and for the fulfillment of any rights to claim under the limited warranty Read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit 1 3 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of frequency inverters and to achieve the specified product char acteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions Keypad MOVITRA c9 B Safety Notes General information 2 2 1 2 2 2 3 Proper use Safety Notes The following basic safety notes are intended to avoid injury to persons and damage to property The operator must make sure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understo
23. int AI1 Frequency setpoint input Fixed setpoint The direction of rotation is set with the CW or CCW terminals Bipolar setpoint sources Bipolar Fixed setpoint RS 485 Fixed setpoint SBus 1 Fixed setpoint The direction of rotation is determined by the setpoint Enable with terminal CW or CCW Operating Instructions Keypad MOVI TRAC B 13 3 gw Startup Startup with the FBG11B keypad 3 5 Startup with the FBG11B keypad Level 1 Level 2 Level 3 uw Y Erit 4 rU zu dp I IZ M ICE out Enter r out Enter raa t4 Motor selection ALL S Mat erjuwe acuit SEW motor non SEW motor f Lr dc Select operating mode VFC M ed _vec hoist nar out E 1 4 VFC DC braking we e gt uude VFC flying start function VIf characteristic curve yh 5 Vif DC braking ERE ROTE 35 I Iur on adu t Power in KW gt DRE t 4 HP kW x 1 33 14 out the i e Enter gt 4 i Motor voltage V out Enter gt O 4 Rated motor frequency Hz mn l mae a out Enter gt Rated motor speed rpm 4 g out Enter e gt 5d t 4 Rated motor current A applies only to startup of non SEW motors out Enter gt Motor noSEW Vitry Lir ve 4 cos phi
24. od them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURO DRIVE General information Never install or operate damaged products In the event of damage submit a complaint to the shipping company immediately During operation drives with this type of enclosure may have live uninsinuated and sometimes moving or rotating parts as well as hot surfaces Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to machinery Consult the documentation for additional information Target group Only qualified personnel are authorized to transport install startup or service the units observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the necessary qualifications All work in further areas of transportation storage operation and waste disposal must be carried out by persons who are trained appropriately Frequency inverters are components intended for installation in electrical systems or machines In case of installation in machines startup of the drive inverters meaning the start of proper use is prohibited until i
25. ption Meaning 19 Parameter lock activated Parameters cannot be changed 20 Factory setting in progress Parameters cannot be changed 23 Option card missing The required option card for the function is missing 27 Option card missing The required option card for the function is missing 28 Controller inhibit required Controller inhibit required 29 Invalid value for parameter Invalid value for parameter FGB manual operation selection invalid as PC is in active manual operation 32 Enable You cannot perform this function in ENABLED status 34 Fault in sequence Fault when saving in FBG11B e Startup did not occur with FBG Perform FGB startup with MotionStudio or select a new motor 38 FBG11B incorrect data set Stored data set does not match the unit Operating Instructions Keypad MOVI TRAC B 4 27 ep Operation 4 3 FBG keypad 4 3 FBG keypad If the status is Drive enabled the display will show the actual speed calculated State Display Drive Controller inhibit oFF Drive No enable StoP Drive Enable 8888 Actual speed Factory setting SEt Set Standstill current dc 24 V operation 24U Timeout active t 4 3 1 Status of the binary inputs binary outputs Parameter P039 binary inputs and parameter P059 binary outputs are adopted in the parameter menu as display parameters The status is displayed as binary Every binary input or
26. r 0 100 Lonk istic curve y2 ifs Control functions on FBG only parameter set 1 70_ Operating modes 1 2 700 701 8574 Operating mode 0 VFC 8575 1 2 2 VFC amp hoist 3 VFC amp DC braking 4 VFC amp flying start function 21 V f characteristic curve 22 amp DC braking 71 Standstill current 1 2 710 711 8576 Standstill current 0 50 lyot Lan amp 8577 1 2 72 Setpoint stop function 1 2 720 723 8578 Setpoint stop Off Off Lan amp 8581 function 1 2 On On 721 724 8579 Stop setpoint 1 2 0 30 500 rpm Lan amp 8582 7221725 8580 Start offset 1 2 0 30 500 rpm Lan amp 8583 73 Brake function 1 2 731 734 8749 Brake release 2 5 Lan amp 8750 time 1 2 7321 735 8585 Brake application 0 2 s Lan amp 8587 time 1 2 74 Speed skip function 740 742 8588 Skip window 0 1500 5000 rpm Lan amp 8590 center 1 2 741 743 8589 Skip width 1 2 0 300 rpm Lon amp 8591 76 Manual operation 760 8798 Lock RUN STOP Off Off Lonk buttons On On 77_ Energy saving function 770 8925 Energy saving Off Off Lonk function On On 8 Unit functions on FBG only parameter set 1 80_ Setup 800 Short menu Long Shor Short 802 8594 Factory setting no 0 No Lan Std 1 Standard ALL 2 Delivery status 4 4 NEMA delivery condition 803 8595 Parameter lock Off Off Lan On On 804 8596 Reset statistical No action data Fault memory
27. rt Selection of E Enter A motor startup gt Motor startup menu 00 Selection of out Ente i Eu ot data backup l gt Data backup menu nw B IL Selection of Cout Enter Jo Lt FBG setpoint FBG setpoint generator j 4 generator Y Maa Output frequency 1 RR display A t i Output current i L 4 display t 0 10 Operating Instructions Keypad MOVITRAC B Startup g Basic operation of the FBG11B keypad The LED integrated in the symbol lights up when you select a symbol In the case of symbols which only represent display values the current display value appears imme diately on the display You can select the required parameter by selecting a symbol and pressing the ENTER button Press the ENTER button again to edit the parameter value You can alter the value when the LED in the corresponding symbol flashes Pressing the ENTER button again acti vates the value and the symbol is not flashing any longer If the status is Drive enabled the display will show the calculated actual speed See also Status display p 28 In the event of an error or fault the display changes and flashes the fault code for example F 11 refer to the fault list in the Operation and Service section This situation will not occur during active startup You may not alter any parameter in any operating mode Try this anyway to displ
28. t is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine directive observe EN 60204 Startup i e the start of proper use is only permitted under observance of the EMC 89 336 EEC directive The frequency inverters comply with the requirements of the Low Voltage Directive 2006 95 EC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these frequency inverters Technical data and information on the connection requirements are provided on the nameplate and in the documentation they must be strictly observed Operating Instructions Keypad MOVI TRAC B 2 3 1 2 4 2 5 2 6 Safety Notes Transportation storage Installation Safety functions Frequency inverters from SEW EURODRIVE cannot perform any safety functions unless the inverters are subordinate to higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel When using the Safe stop function you must observe the following publications MOVITRAC B Safe Disconnection Conditions MOVITRAC B Safe Disconnection Applications Transportation storage You must observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the section General technical data The units must be installed and cooled according
29. thout slip compensation and with a constant V f ratio NOTE The parameter settings apply to all connected motors Operating Instructions Keypad MOVITRA c9 B gu Startup Parameter list 3 6 Parameter list All parameters that can also be displayed and edited using the keypad are indicated as follows in the FBG keypad column Selection in long menu Lent Selection in short or long menu ue t Selection using symbols on keypad z Selection within FGB motor startup If a selection is offered the factory setting is indicated in bold No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup Display values read only 00_ Process values 000 8318 Speed signed rom s 002 E 8319 Frequency Hz z signe i d 004 H 8321 Output current IRated amount 005 8322 Active current Igated signed 008 8325 DC link voltage V Short 009 z 8326 Output current A 04 Status displays 010 8310 Inverter status Text 011 8310 Operating status Text 012 8310 Fault status Text 013 8310 Current Current parameter set parameter set 014 8327 Heat sink C Lond temperature 02_ Analog setpoints 020 8331 Analog input Al1 V Lonk 021 8332 Analog input Al2 V Lanb optional 03 Binary inputs 030 8844 Binary input DIOO Fault reset 03
30. tions Keypad MOVITRA c9 B Startup Parameter list gw 3 No FBG Index Name Range Factory setting Value dec Display MOVITOOLS MotionStudio after startup JEN Motor parameters on FBG only parameter set 1 30 91 Limits 1 2 300 310 8515 Start stop speed 0 150 rpm Lan amp 8519 1 2 301 311 8516 Minimum speed 0 15 5500 rpm Lang 8520 1 2 302 312 H 8517 Maximum speed 0 1500 5500 rpm B 8521 1 2 303 313 8518 Current limit 1 2 0 150 96 Long 8522 32 133 Motor adjustment 1 2 320 330 8523 Automatic adjust Off Off Lan amp 8528 ment 1 2 On On 321 331 8524 Boost 1 2 0 100 96 Long 8529 3221332 8525 IxR Compensa 0 100 96 Lan amp 8530 tion 1 2 323 333 8526 Pre magnetiza 0 2 5 Lond 8531 tion time 1 2 324 334 8527 Slip compensa 0 500 rpm Lan amp 8532 tion 1 2 325 8834 No load damping Off Off Lob On On 34_ IRateq UL monitoring 345 346 9114 IRateq UL moni 0 1 500A Lan amp 9115 toring 1 2 4 Reference messages 40_ Speed reference message 400 8539 Speed reference 0 750 5000 rpm Lonk value 401 8540 Hysteresis 0 100 500 rpm 402 8541 Delay time 0 1 9 5 403 8542 Message 1 if 0 n lt Nef Lonk 1 n 2 Nef 45_ PI controller reference message
31. to the regulations and specifications in the corresponding documentation Protect the frequency inverters from excessive strain Especially during transportation and handling do not allow the components to be deformed and or insulation spaces altered Avoid contact with electronic components and contacts Frequency inverters contain components that can easily be damaged by electrostatic energy and improper handling Prevent mechanical damage or destruction of electric components may pose health risk The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive areas Use in areas containing harmful oils acids gases vapors dust radiation etc Use in non stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800 5 1 Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters for example BGV A3 Electrical installation must be carried out according to pertinent regulations e g cable cross sections fusing protective conductor connection Additional information is con tained in the documentation You will find notes on EMC compliant installation such as shielding grounding arrange ment of filters and routing of lines in the documentation of the frequency inverters Always observe these instructions even for frequency in
32. verters bearing the CE marking The manufacturer of the system or machine is responsible for observing the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 Required protective measures The unit must be grounded Operating Instructions Keypad MOVITRA C B Safety Notes Safe disconnection 2 7 2 8 Safe disconnection Operation The unit meets all requirements for safe disconnection of power and electronic connec tions in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection Systems with integrated frequency inverters must be equipped with additional moni toring and protection devices as applicable according to the relevant safety guidelines and regulations such as legislation governing technical equipment accident prevention regulations etc Changes to frequency inverters using the operating software are per mitted Do not touch live components or power connections immediately after disconnecting the frequency inverters from the supply voltage because there may still be some charged capacitors Note the respective reference plates on the frequency inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the
33. y at low frequencies Accurate slip compensation More dynamic behavior To do this during startup you must select operating mode VFC or VFC amp DC braking in point P 01 Operating Instructions Keypad MOVI TRAC B 15 3 16 Startup with the FBG11B keypad go Startup o 3 5 5 Startup multi motor drive Multi motor drives are mechanically connected to each other e g chain drive with several motors Observe the notes in the publication Multi Motor Drives Multi motor drives are possible with installed identical SEW motors only Set the multi parameter of the motor startup to the number of connected motors 3 5 6 Startup of group drives Group drives are mechanically decoupled from each other e g different conveyor belts In this operating mode the inverter operates without slip compensation and with a constant V f ratio You can operate a group of asynchronous motors on one inverter in V f characteristic curve operating mode Important Select V f operating mode Set the power of the largest motor Disable automatic adjustment P320 330 Set boost P321 331 to zero Set IXR compensation P322 332 to zero Set slip compensation P324 334 to zero Set current limitation P303 313 to 1 5 times the total current of all motors Set IRateq UL monitoring P345 346 to the total current of the connected motors Motor protection must be implemented individually In this operating mode the inverter operates wi
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