User manual - Almi Machinefabriek
Contents
1. ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 8 of 22 a ALMI 3 2 3 3 Warning symbols on the machine The following warning symbols can be found on the machine For the location of the warning symbols on the machine see Figure 3 2 1 It is absolutely forbidden to remove the warning symbols or make them unreadable by any means Worn warning symbols must be replaced in a timely manner Pictogram 1 Read the user manual first Pictogram 1 Figure 3 2 1 Warning symbols on the machine General safety regulations Although the machine satisfies the fundamental health and safety requirements of the European Union dangerous situations can always occur Always remain alert for possible dangerous situations Be careful of projecting portions of the machine At a minimum the following safety regulations must be followed Never engage power to the machine if any person is in contact with the machine in a dangerous manner Never start the machine if any person is in contact with the machine in a dangerous manner During maintenance to the machine switch off the machine and disconnect the electrical plug Follow the warnings and indications on the machine For the explanation of the symbols see section 3 2 Wear safety gloves during notching operations Sharp burrs on the tube ends can result f2. Item number Description Time interval 1 Check the presence and proper Monthly operation of safety shields See section 3 1 2 Check the presence and legibility of the Monthly warning symbols See section 3 2 Worn or removed symbols must be replaced primarily for wear to the punch 4 Lubricate the eccentric shaft Drip the oil Monthly in the 3 holes provided for this purpose See Figure 6 1 1 Use lubricating oil MOLYKOTE M55 PLUS 5 Check the plug and cable for damage Monthly Table 7 2 1 Checkpoints and lubrication schedule Replacement of components If the machine requires repair we recommend that you contact your dealer If you carry out repairs yourself you must only use original parts When ordering parts the following information must be provided The machine type number The machine type number is indicated on the type plate The serial number for ordering a housing for a punch unit The serial number for a housing is indicated on its left side The part number The part number is indicated on the exploded view drawing provided with this user manual drawing number AL 1 2U 7 3 1 Replacement of a punch and or spring Before replacement of the punch or spring the plug must be removed from the mains outlet L O X n ALMI Machinefabriek B V
3. Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 18 of 22 Figure 7 3 1 Replacement of a punch and or spring 1 Remove the safety shield by removing bolts A M6 x 10 See Figure 7 3 1 Remove the mounting plate and the intermediate strip that are attached U beam with two bolts B 1x M12 x 40 and 1x M12 x 50 See Figure 7 3 1 Turn the mounting plate to which the housings are attached 180 around the eccentric shaft so the underside of the housings face upward See Figure 7 3 2 Figure 7 3 2 Replacement of a punch and or spring 2 ATTENTION Never turn the adjustment bolts uppermost bolts D of the housing They have been properly adjusted by the manufacturer Move the punch to the position in which the spring is not under tension Remove the spring support by loosening the two bolts C M10 x 40 Now remove the spring and or the punch Install the punch and or spring in the reverse order ATTENTION If the spring support is not mounted straight the punch will jam While tightening the two bolts B that secure the mounting plate and the intermediate strip it is a good idea to let the machine run so it adjusts and you can see whether the machine runs properly See Figure 7 3 1 ATTENTION While you let the machine run do not place your fingers in any of the punch housing holes If the procedure described above is not foll
4. eara 7 PN EE E Ie 7 2 8 Warranty conditions ssssssssesssssseese eene enne emen nanten nanten nant 7 3 Safety regulations ssssssssssseseseeen ener nn nenne nennen nennen enn 8 3 1 Safety provisions ene eene eene ren ennerrn enne rennen ener 8 NRNMCTTIICRMMMMMMMMEEEMM 8 3 1 2 Emergency stop ssssssssssssseseneee eene ene nennen nennen nnne 8 3 1 3 Safety shields eene nne 8 3 2 Warning symbols on the machine sssssssseeee eene emen nens 9 3 3 General safety regulations sssssssssssssseeee eene eere 9 3 4 The operator eren nnnm nmm treten nn entente ener ennt Enere nnne nns 10 3 5 The maintainer ccccccceceeeeeecccecceeeeeeececeaeaeceeeeeeesecaaeaeeeeeeeseseceaeeeeeeesesenniaeeeeeess 10 3 6 Setup of the machine sciinda iina a a 10 3 7 The noise emission of the machine ssssssssssseeeee 10 3 8 Maintenance of the machine sssssssssssssseseseeeee eene 10 3 9 Summary of the safety regulations sssssssseeeenn enne 11 Ai DOSGCHPUUON E m 12 41 General HE 12 4 2 Construction of the machine ssssssssssssesssssseeeenenen nennen nnne 12 4 3 Electrical SUPPLY uie te Snnt ene es Celer dbadecunvanadves des Cechunenadvenabatecuntex 12 4 4 Safety provisions and warning symbols sssssseeee em 12 4 5 Control
5. on the machine carried out by third parties during and after the warranty period een nen eer rr rrr ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 7 of 22 5 0 ZZJ 3 Safety regulations This chapter provides information concerning the general safety regulations This chapter is intended for the owner the operator and the maintainer of the machine Read this chapter carefully before use of the machine and before carrying out repairs on the machine 3 1 Safety provisions 3 1 1 General For the exact location of the various provisions see Figure 4 2 1 It is absolutely forbidden to remove or disable the safety provisions Emergency stop The machine is provide with an emergency stop The emergency shall break the electrical supply Unbreak the electrical supply by twisting the emergency stop counter clockwise the emergency stop jumps back in starting point Safety shields The machine has no moving external parts Access to the moving parts is restricted by a safety shield Only personnel that have received sufficient instruction may open the safety shield to perform maintenance and or repairs Also refer to section 1 3 Target group for each chapter Safety shield Figure 3 1 1 Safety provisions L
6. square hole is for notching a sink outflow see Figure 4 6 1 and is suitable for both round and square tubes _ Round or square 27 61 mm Figure 4 6 1 Tube diameters for notching The maximum wall thickness of the tube is 5 mm To notch the tube it must be inserted in the appropriate hole While notching the tube must be held with a bit of pressure The notching occurs on the underside of the tube When it is necessary to also notch the top side of the tube the tube must be retracted turned 180 and inserted into the hole again ATTENTION Wear safety gloves during notching operations Sharp burrs on the tube ends can result from notching operations 4 7 Technical data Type AL 1 2U Serial number Is indicated on the side of each punch housing Each housing has its own serial number Weight 73 kg Reduction motor SK33 100LH 4 2 2 Kw suitable for supply voltage of 220 to 240 V Output speed of reduction motor 30 rpm at 50Hz 36 rpm at 60Hz suitable for supply voltage of 380 to 460 V Output speed of reduction motor 30 rpm at 50Hz 36 rpm at 60Hz The motor includes thermal protection and a switch with a no voltage coil Versions of motor Voltage 230 V Switches and no voltage switch PKZM1 10 coils no voltage coil U PKZM 1 230 Voltage 400 V switch PKZM 1 6 no voltage coil U PKZM 1 400 Tube diameters ext Unit AL1 227 9 034 8 042 8 Unit AL2 049 0 en 61 0 Unit ALU round or square 27 61
7. starting Emergency Push button Figure 4 5 1 Controls and adjustments 4 6 Operation 4 6 1 Starting and stopping the machine The switches for starting and stopping are on the electric motor of the machine See figure 4 5 1 To start the machine push the black button To stop the machine push the red button 4 6 2 Drive for the machine The machine is driven by a Euro voltage motor This means that the motor can be connected 220 to 240 Volt 3 phase or 380 to 460 Volt 3 phase supply Before first use the voltage of the supply connection must be verified in comparison to the voltage indicated on the type plate The required direction of rotation is indicated on the motor Consider this when making the electrical connection For the electrical connection follow the instructions in section 5 4 The reduction motor is manufactured with a hollow shaft An eccentric shaft is mounted inside The eccentric shaft rotates in the punch housing The shaft has positions for two housings with punches When the motor is running the punches are moved up and down by the eccentrics and punch springs L A ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 13 of 22 EE 4 6 3 Notching The
8. with an exploded view drawing with drawing number AL 1 2 U This drawing includes a parts list containing the name of each part Construction of the machine The machine consists primarily of the components shown in Figure 4 2 1 W Reduction motor Punch 3x Housing 3x Machine base Figure 4 2 1 Construction of the machine Electrical supply For the electrical connection the machine is equipped with a 4 conductor supply cable without a plug The machine is equipped with a Euro voltage motor This means that the motor can be connected 220 to 240 Volt 3 phase or 380 to 460 Volt 3 phase supply When the machine is connected for the first time the voltage of the supply connection must be verified in comparison to the connection voltage indicated on the type plate and the correct plug must be installed For the electrical connection follow the instructions in section 5 4 Safety provisions and warning symbols The safety provisions and warning symbols are handled in sections 3 1 and 3 1 Controls and adjustments For operation the machine has the following controls The controls and adjustments are shown in Figure 4 5 1 L L A ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 12 of 22 ED Push button for
9. 2 housing you must push it against the AL1 housing When you replace an ALU housing this is not important Tighten the two bottommost bolts evenly and firmly against the housing Make sure the housings rotate smoothly around the shaft Tighten the two uppermost adjustment bolts evenly and firmly against the housing Make sure the housings rotate smoothly around the shaft Screw in the two uppermost hex bolts Make sure the housings rotate smoothly around the shaft Screw in the two bottommost hex bolts Make sure the housings rotate smoothly around the shaft Once the housings turn smoothly around the shaft remove the bottommost hex bolts from the housing that you are replacing ATTENTION the housings must still rotate smoothly around the shaft Now re install the punches springs and spring supports See section 7 3 1 Install again with the original hex bolts After assembly let the machine run for about an hour for testing ATTENTION the housings must not become warm When replacing a housing always indicate the serial number shown on the left side of the housing If the procedure described above is not followed and this results in faulty assembly we cannot provide coverage under the warranty L X ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and re
10. Maintenance of the machine may only be carried out by specially trained personnel from the maintenance department The maintainer must read the chapters indicated in 1 3 carefully The manufacturer The manufacturer of the machine is ALMI Machinefabriek BV Wierdenseweg 82 86 7671 JK Vriezenveen The Netherlands T 31 0 546 561 353 F 31 0 546 564 465 Machine identification The machine is provided with the CE mark This is shown on the type plate See Figure 2 3 1 The CE mark indicates that this machine satisfies the fundamental health and safety requirements of the European Union Also refer to the warning in section 1 2 In addition to the CE mark the data indicated below is also shown on the type plate See also Figure 2 3 1 Name and address of the manufacturer Type indication Year of manufacture Serial number only reference Required supply voltage Speed of reduction motor output shaft Weight ALMI Machinefabriek B V Motor specifications Type AL 1 2U Voltage Year of 2013 Hz manufacture 1 min Serial no listed on the housing Weight Figure 2 3 1 Sample type plate For the location of the attached CE mark and type plate see Figure 2 3 2 ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 6 of 22 2 4 2 5 2 6 2 7 2 8 Type plate with CE mark gt Figure 2 3 2 L
11. OLYKOTE M55 PLUS lt gt Q Q g OIL Figure 6 1 1 Lubrication Start up Connect the machine to the mains supply if it is not already connected The machine is now ready for use Operation a Push the black push button to start the machine b To punch a sink outflow insert the tube in the square opening of the pipe notcher and hold the tube with a bit of pressure c As soon as the notch is made to the underside of the pipe you must retract the pipe again d When you are finished punching stop the machine by pushing the red push button Shut down The machine can be shut down by removing the plug from the mains connection 7 Maintenance This chapter provides information about the maintenance of the machine This chapter is intended for the maintainer of the machine L O X n ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 17 of 22 MEL 7 1 7 3 Precautionary measures Maintenance of the machine may only be performed if the machine if voltage free Comply with the safety regulations in chapter 3 7 2 Checkpoints and lubrication schedule Periodically the procedure in Table 7 2 1 must be carried out Replace components as necessary See section 7 3
12. User manual Pipe notcher Type AL 1 2U L o S ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 1 of 22 n D Table of contents IEEE Ope 4 14 Name OF MACHING ree e ee tmn erae e a tears ee ta Feet ERR AEA 4 T2 Wami mE 4 1 8 Target group for each chapter esses sentiens AANA AAA NAA ANAA 4 JE MEESJCmeE 4 1 5 Re ordering the user manual eesesissseeeseseeseeeenee netten tnt tn nannte nnne 5 1 6 Deficiencies in this user manual sssssssssssssseeeeneneeemerenen nennen 5 25 JntoductlOr i eri other denn et enr da denn battre taie en aA ea aae aa e asetdeccananated 6 AEMILIA 6 2 2 he manufacturer ode erre da cen attri o eR des e dade s NAR Oen Ode Dee aa aa aaia 6 2 3 Machine identification ssssssssssssssseseneneeee enne nnen nns 6 2 4 Function of the machine 0 cccccccccceceeeeeeeeaeceeeeeeeseceanaeceeeeeeeseeacaeceeeeeseeensiaeeeeeess 7 2 5 MACHINE ODLIOFIS rd nes eodera ten pate nada dre Edd tes ada diee n Rd de de Deo aaa 7 2 0 LElabilily erret rere te nn te agar eoa e e Ree erasa es e se e a op kx
13. brication schedule ssssssssseeem 18 L O ve ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 2 of 22 Maud 7 3 Replacement of components c cccceececeeceeeeeeeeeceneaeeeeeeeeesecaeaeeeeeeesetennieeeeteess 18 7 3 1 Replacement of a punch and or spring sssssssssssee 18 7 3 2 Housing replacement eeee sese esses esee nennen tans tht snnt 20 EEUU LEER 21 8 1 General information for trouble sss emen 21 8 2 Trouble indications and signals ssssseeeneeennemn enne 21 D DISPOSAL HI 21 EU Declaration of Conformity for machines sssssseeene enne 22 Table 1 3 1 Overview of the target groups for each chapter sssssesee 4 Table 7 2 1 Checkpoints and lubrication schedule sssssssssseeeeeeeee 18 Figure 2 3 1 Sample type plate sinners ioaea ada aa aai aea aa eaaa anaahidi 6 Figure 2 3 2 Location of the type plate nemen 7 Figure 3 1 1 Safety provisions c ccccssescccetskecdentencdeceeseddenetsededdetsbdeneetseccdansdbddenersedeegebsbisenetietes 8 Figure 3 2 1 Warning symbols on the machine sssssssseeneeneeneennnnne 9 Figure 4 2 1 Construction
14. ctor supply cable without a plug The machine is equipped with a Euro voltage motor This means that the motor can be connected 220 to 240 Volt 3 phase or 380 to 460 Volt 3 phase supply The voltage of the supply connection must be verified in comparison to the connection voltage indicated on the type plate If the voltages are not the same the adaptations described below must be made Open the connection compartment of the electrical motor and install the strips as shown in Figure 5 4 1 Replace the motor switch and the no voltage coil Section 4 7 shows what is required Replace the type plate of the machine ae re ene er ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 15 of 22 230 V 400 V x Y Z X Rood Y Zwart Z Oranje Z x Y Red Black Orange Rot Schwarz Orange Figure 5 4 1 Wiring connections in the connection compartment of the electrical motor The motor switch the no voltage coil and the type plate are available through your dealer Install a plug that matches your electrical outlet on the end of the cable After connection check the direction of rotation of the motor The required direction of rotation is indicated on the motor If necessary exchange the concerned wires in the plug Route the cable to the electrical outlet in such a manner that it will not be tripped over 5 5 Transport and storage The machine
15. ine Be careful with loose clothing and hair Never engage power to the machine if any person is in contact with the machine in a dangerous manner Never start the machine if any person is in contact with the machine in a dangerous manner During maintenance to the machine switch off the machine and disconnect the electrical plug Follow the warnings and indications on the machine For the explanation of the symbols see section 3 2 Itis absolutely forbidden to remove the warning symbols or make them unreadable by any means Worn warning symbols must be replaced in a timely manner The machine must be in a sufficient state of repair that no dangerous situations can occur The troubleshooting chart is provided in chapter 7 Only sufficiently trained personnel may open protective shields to perform service Also refer to section 1 3 Target group for each chapter L L A ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 11 of 22 Mu 4 Description This chapter provides general information about the machine This chapter is intended for the owner the operator and the maintainer of the machine 4 1 4 2 Mounting plate 4 3 4 4 4 5 General This user manual includes an appendix
16. irection as modified in the directive 73 23 EEC 2004 108 EG EMC directive as modified in directive 89 336 EEC and that the following European Standards have been applied NEN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction NEN EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements Completed in Vriezenveen 27 oktober 2014 Signature gt 2 J J Landhuis General Director ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 22 of 22
17. is delivered in a wooden crate The crate can be placed on a pallet so it can be lifted and moved with a forklift Once the machine has been assembled it is sensible to lay the machine on a pallet when it must be moved or stored It can then be moved with a forklift For vertical lifting with a hoist a hoisting strap must be installed as shown in Figure 5 2 1 5 6 Initial setup The machine is ready for use when all of the procedures relating to unpacking setup and electrical connection are complete See sections 5 2 5 2 and 5 2 O ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 16 of 22 vu zmBEELTI 6 Operation This chapter provides information about the operation of the machine This chapter is intended for the operator and the maintainer of the machine 6 1 6 2 6 3 6 4 Operation in general The following is a description of operation Operation is carried out using the controls and adjustments described in section 4 5 For more information concerning operation also see section 4 6 The machine may only be operated by personnel who have received sufficient instruction Lubricate the eccentric shaft every day before the machine is put in use During continual use of the pipe notcher the eccentric shaft must be lubricated every half hour Drip the oil in the 3 holes provided for this purpose See Figure 6 1 1 Use lubricating oil M
18. mm Tube wall thickness Maximum 5 mm Noise emission lt 70 dB A ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 14 of 22 EE 5 Scope of delivery transport storage placement and initial setup This chapter provides information about the scope of delivery transport storage placement and initial setup of the machine This chapter is intended for the maintainer of the machine 5 1 Scope of delivery The machine is delivered in a wooden crate The following loose components are included in the scope of delivery part quantity description 1 1 Pipe notcher 3 1 Power supply cable without plug 4 1 User manual 5 1 exploded view drawing with drawing number AL 1 2 U 5 2 Unpacking Remove the two attachment bolts with which the pipe notcher is attached to the bottom plate of the packaging Remove the pipe notcher from the packaging with a hoisting strap placed around the motor See Figure 5 2 1 HIJSBAND Figure 5 2 1 Position of hoisting strap the AL1 2E is shown 5 3 Placement of the machine The machine must be firmly anchored in a horizontal position Ensure a proper working height for the insertion of tube sections Make sure there is sufficient lighting to allow the work to be performed in a safe and responsible manner 5 4 Connection of the power supply For the electrical connection the machine is equipped with a 4 condu
19. ocation of the type plate Function of the machine The function of the machine is the notching of tube ends to facilitate perpendicular welding of tube constructions It is forbidden to use the machine for purposes other than the notching of pipes with the specified diameter Machine options There is no optional equipment that can be added to the existing version of the machine to change its function Liability When injury or harm to persons or damage to the machine or products is the result of not following these operating and maintenance instructions ALMI Machinefabriek BV cannot be held liable Service For service contact your dealer or your own maintenance department Warranty conditions art 1 If within 12 months of delivery ALMI Machinefabriek BV is notified of deficiencies in the delivered machine that are caused by defects in materials or workmanship and is provided with the serial number and the original receipt ALMI will repair these defects art 2 All warranty obligations expire if repairs or modifications are made to the machine by others without instruction from ALMI in an incompetent manner non original parts are used the damage or defects are the result of connecting the machine in a manner other than intended incompetent use or failure to follow the regulations and instructions for use the deficiencies are the result of normal wear of the machine art 3 ALMI reserves the right to have work
20. of the machine ssssssesssseeeee ener 12 Figure 4 5 1 Controls and adjustments ssssssssesssseeenene eene 13 Figure 4 6 1 Tube diameters for notching ssssesseee eene 14 Figure 5 2 1 Position of hoisting strap the AL1 2E is shown sss 15 Figure 5 4 1 Wiring connections in the connection compartment of the electrical motor 16 Figure 6 1 1 Lubrication sssssessseseeneenenen nene 17 Figure 7 3 1 Replacement of a punch and or spring 1 19 Figure 7 3 2 Replacement of a punch and or spring 2 sssssssssssseeeeeee 19 Appendix sssssssssssssssseees ee eee EU Declaration of Conformity for machines Appendix exploded view drawing with drawing number 03 00008 Appendix exploded view drawing with drawing number 03 00009 L ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 3 of 22 EE 1 Foreword This foreword contains general information about and for this user manual 1 1 Name of machine The name of the machine is Pipe notcher 1 2 Warning Read this user manual carefully before use and before maintenance of the machine is carried out Only then is optimal safety ensured The machine may only be opera
21. orking height for the insertion of tube sections Make sure there is sufficient lighting to allow the work to be performed in a safe and responsible manner 3 7 The noise emission of the machine The noise emission during notching is lt 70 dB A No special hearing protection is required 3 8 Maintenance of the machine The machine must be in a sufficient state of repair that no dangerous situations can occur The troubleshooting chart is provided in chapter 7 Use only original parts L U ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 10 of 22 3 9 Summary of the safety regulations The machine may only be operated by qualified personnel As operator of the machine you must be aware of the information that is relevant for you in these operation and maintenance regulations Refer to section 1 3 Target group for each chapter The operator is not permitted to perform operations that are not indicated to be intended for the operator As maintainer of the machine you must be aware of the information that is relevant for you in these operation and maintenance regulations Refer to section 1 3 Target group for each chapter Always remain alert for possible dangerous situations Be careful of projecting portions of the mach
22. owed and this results in faulty assembly we cannot provide coverage under the warranty L ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 19 of 22 EE 7 3 2 Housing replacement First remove all punches and springs as described in section 7 3 1 Remove the uppermost hex bolts from the concerned housing and loosen the adjustment bolts Remove the housing from the eccentric shaft Next install the new housing Screw in the two bottommost hex bolts ATTENTION do not tighten them When you replace an ALU housing you must use M10 x 30 bolts instead of the M10 x 40 bolts that are normally installed in the machine When you replace an AL1 housing you must use M10 x 30 bolts instead of the M10 x 40 bolts that are normally installed in the machine When you replace an AL2 housing you must use M10 x 20 bolts instead of the M10 x 30 bolts that are normally installed in the machine You must tighten the bolts so the top and bottom of the housing are equidistant from the mounting plate The space between the ALU housing and the mounting plate and the between the AL1 housing and the mounting plate is usually 1 2 mm When you replace an AL1 housing you must push it against the AL2 housing When you replace an AL
23. rom notching operations Always think of the safety of yourself and others ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 9 of 22 Miu 3 4 The operator The machine may only be operated by personnel who are qualified to do so Personnel that have this qualification are referred to in the rest of this user manual as the operator As operator of the machine you must be aware of the information that is relevant for you Also refer to section 1 3 Target group for each chapter The operator is not permitted to perform operations that are not indicated to be intended for the operator Comply with the safety regulations in this user manual Do not deviate from the safety regulations This can result in danger 3 5 The maintainer Only personnel from the maintenance department who have received special training may carry out maintenance of the machine Personnel that have this qualification are referred to in the rest of this user manual as the maintainer As maintainer of the machine you must be aware of the information that is relevant for you Also refer to section 1 3 Target group for each chapter Comply with the safety regulations in this user manual Do not deviate from the safety regulations This can result in danger 3 6 Setup of the machine The machine must be firmly anchored in a horizontal position Ensure a proper w
24. s and adjustments ise setenta dotes fender ed 12 LI MESJru nm 13 4 6 1 Starting and stopping the machine ssse ee 13 4 6 2 Drive for the machine sssssssssssssssssseseeeeenenneer mener nennen 13 4 6 3 NOUCHING e 14 4 4 Technical data cer hr rci T DROP RARE HERI ae attend teat E ERE FER Ye aai 14 5 Scope of delivery transport storage placement and initial setup sssss 15 5 1 Seopeof delivery dee asta ee occi hk e Ed PARU HUE nal even EE La c e EE aS 15 PME M Terte dino 15 5 3 Placement of the machine sssssssssssssssseeeeeemeenen enne 15 5 4 Connection of the power supply sssssssseeeeeem eene 15 5 5 Transport and storage ase ceci cen La e e a ace ELA de vh aede ea e a Y d 16 SX SEEIWEIE Uo 16 6 GUI 17 6 1 Operation in gerieral uccide ebbe c ed ep e Fed ea b cda pd cad ep d du dd 17 Gi2 Start UP EE 17 OSNEIeNIITCUOM veda 17 604 ShutdOWN 17 T Maintenance ett beh etg ena a eg nba ace d dg aaaea eaaa aa Eg ERA Aa V 17 7 1 Precautionary measures iced nece dene tbe due nba dde d abe da d ra dud bad 18 7 2 Checkpoints and lu
25. seriously injure yourself or that you can seriously damage the machine ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 4 of 22 __ 1 5 Re ordering the user manual Extra copies of the user manual can be ordered from ALMI Machinefabriek BV of Vriezenveen When ordering indicate the document number and the number of copies The document number is indicated in the footer area 1 6 Deficiencies in this user manual This user manual was prepared with the greatest possible care Should you nonetheless find inaccuracies or deficiencies in the text notify ALMI Machinefabriek BV of the problem L ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 5 of 22 CD 2 Introduction This chapter provides basic information about the machine and the accompanying user manual This chapter is intended for the owner the operator and the maintainer of the machine 2 1 2 2 2 3 The user Read this user manual carefully before use and before maintenance of the machine is carried out Only then is optimal safety ensured The machine may only be operated by qualified personnel The operator must read the chapters indicated in 1 3 carefully
26. ted and maintained by personnel who have received special training There are moving parts on the machine For this reason the machine must always be switched off and the electrical supply must be disconnected before maintenance and or repairs are carried out Always be careful of the moving sharp and or protruding parts they can cause injury 1 3 Target group for each chapter This user manual is intended to provide information to the persons departments listed below the owner the operator the maintainer Next to the heading of each chapter is indicated for which of the groups described above the chapter is intended Table 1 3 1 provides an overview of the target groups for each chapter Chapter Title Owner Operator Meineine Table of contents e e e 1 Foreword o o e 2 Imdution e Sd 3 Safety regulations 1 e e j e 4 General description ofthe machine e gt T gt 5 Transport storage and setup of the machine J gt 6 Operation of the machine T1 e e 7 Maintenance of the machine T J e 8 Trouble o o ooo O e f e 9 Disposal of the machine e Table 1 3 1 Overview of the target groups for each chapter 1 4 Symbols The safety and caution symbols shown below are used in this document The information indicated by this symbol warns you of potential problems Furthermore the symbol warns you that you can
27. vision date 4 27 10 2014 Page 20 of 22 EE 8 Trouble This chapter provides information about trouble and trouble indications This chapter is intended for the operator and the maintainer of the machine 8 1 General information for trouble When trouble occurs switch off the machine and contact your dealer or your own maintenance department Comply with the instructions in chapter 3 and the maintenance instructions in chapter 3 8 2 Trouble indications and signals The machine controls do not include trouble indications or other signals 9 Disposal This chapter provides information about the disposal of the machine This chapter is intended for the owner and the maintainer of the machine The machine must be disposed of in accordance with the legal requirements of the country in which it is used The owner is responsible for disposal of the machine eee eee ee ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 08 AL 1 2U ENG Revision and revision date 4 27 10 2014 Page 21 of 22 EE EU Declaration of Conformity for machines Directive 2006 42 EG art 6 sec 2 and Appendix II A Manufacturer ALMI Machinefabriek BV Address Wierdenseweg 82 86 Postcode and city 7671 JK Vriezenveen Hereby declares that The pipe notchers With type numbers AL 1 2U in conformance with the machinery directive 2006 42 EC satisfy the requirements of the following other EU directives 2006 95 EG Low voltage d
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