NGM EVO USER GUIDE
Contents
1. 1 759 8 50IILZLEILFL 8191 DICIT MEUSE O U t LE 4 Connections Description 4 1 Power The NGMEVO requires two separate power supplies gt Logical Power PWR gt Digital Outputs Power J3 e J4 To supply the digital outputs see the relevant chapter 4 9 As regards the supply of the logic section this is necessary for normal operation of the card NY J YMd 4 1 1 Electrical Characteristics U m Min Standard Max DC IN Vdc 12 24 35 Power to 24Vdc W 2 6 THE SYSTEM IS PROTECTED FROM POLARITY INVERSION WARNING DO NOT EXCEEDS THE MAXIMUM VOLTAGE VALUE ADMITTED BECAUSE THE CARD CAN BE DAMAGED 4 2 Serial Ports The serial ports on the NGMEVO allow communication with external devices to the control PC type PLC and other gt SER1 PRG is normally used both for the download of the programs the control both for the debugging from a PC application It is also the port to use for updating the firmware gt SER2 Can be used for communication with other devices such as a PLC inverters or other CAN BE CONFIGURED RS485 MODE For the electrical signal the serial ports are in compliance with RS232 RS485 Use a CABLE WITH SHIELD for serial ports connections Connect the SHIELD to PIN 5 SER1 or SER2 to NGMEVO ports Generally the RS232 connection uses a NULL MODEM cable pin 2 3 5 CROSSOVER with2. The information contained this document for informational purposes only and are subject to change with out notice and should not be interpreted by any commitment by Promax srl Promax Ltd assumes no responsi bility or liability for errori or inaccuracies that may be found in this manual Except as permitted by the license no part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without prior permission Promax srl Any references to company names and products are for demonstration purposes only and does not allude to any actual organization Rev 3 00 4 NGM EVO USER GUIDE 1 Features The system NGMEVO is a numerical control based on the Freescale MCF52259 NGM EVO CPU Microprocessor type MCF52259 up to 80MHz 192 KbFlash 32 Kb RAM 16 32 Kb FRAM Permanent Memory 1 ETHERNET port 10 100 Mb RJ45 2 RS232 ports 1 RS485 1 CAN OPEN Master Slave 8 analog inputs 12 bit configurable 0 10V dc or 4 20mA 1 Analog Output 0 10 V 16 Digital Inputs PNP 24 Vdc 14 Digital Outputs PNP 24 VDC up to1A 4 Channels STEP DIR 400 Khz Position Mode 125 Khz Interpolation Mode Line Drive or Open Collector y V Vv V V V V V V V V V NGMIO EXPANSION 4 Expansions 1 gt 1 6 Digital Inputs PNP 24 Vdc gt 14 Digital Outputs PNP 24 VDC up to 1 A NGMsX EXPANSION Expansio
3. M 26 9 27 10 Notes on CE legislation 28 30
4. 17 49 Digital OU GIS uisaute 18 431 Electi 5 uisus ia saxea ee Ei YEA 18 2312 1 18 MES uuu 19 91 Manual ooo 19 o2 Lau ak aa aasawa eaa aaa aR 19 IN OS Sm 19 EM 19 5 3 2 Upload VIB application 19 D 411 _ _________ _____ ___ ___ 19 f COoOnnecGli0ns 20 7 1 Connections NGMIO 1 2 0 21 1 2 u u 21 8 NGMSX 22 8 1 Channels STEP DIR NGMSX Expansion 23 8 2 Channels ENCODER on NGMSX Expansion 24 Ox 16 018106 5 24 8 2 22 Electric characteristics 5vdc output encoder supply 24 022 lt gt 25 25 8 3 Analog Outputs on NGMsX Expansion 26 18306 15 4
5. 10 24 30 Load A 1 Continue Tamb 25 2 Duty Cycle 25 25 6 Peak 10 ms non ripet Delay ON HS 5 OFF US 30 4 9 2 Connections J3 J4 OUTPUT J3 l OUTPUT 1 3 OUTPUT 2 co OUTPUT 3 5 OUTPUT 4 OUTPUT 5 OUTPUT 6 NES c c 44 68 99522 68 9 65 Fee PRR TSR aR DO NOT EXCEEDS THE VOLTAGE LEVEL ABOVE DESCRIBED THE DIGITAL OUTPUTS ARE NOT PROTECTED BY OVERLOAD OR SHORT CIRCUIT 18 5 Programming 5 1 Manual Boot The board usually uses an automatic boot In case the automatic boot is not available it is necessary to proceed in the following way 1 Run the program NGPROG if used VTB skip step 2 and 3 2 Set the COM and the type of card NGMEVO 3 Load the application SREC and press TRANSFER APPLICATION 4 Press the keys simultaneously within 15 seconds RESET AND BOOT on the board 5 Release the RESET button 5 2 Upload VTB application For upload VTB application is possible use the following mode The board NGMEVO is automatically in BOOT MODE if is not available see 5 1 when you use the BUTTON UPLOAD APPLICATION The application is automatically RUN when the transfer is finish 5 3 NGPROG The application was developed by Promax NGPROG to allow the update software and firmware of the new controls based on uP ColdFire 5 3 1 U
6. STEP Ch A DIR Ch B DR UYTU lt GND USE A CABLE WITH SHIELD FOR THE CONNECTIONS 23 NOMRE 8 2 Channels ENCODER NGMsxX Expansion The NGMsX use TWO channels ENCODER LINE DRIVE up to 500 Khz for channel The encoder or optical line must be connected with a shielded cable to prevents electromagnetic interference It s also recommended to have separated cable for each encoder and put far away the connection by interferences sources inverters high voltage cable AC motors ecc NGIO is ready to use LINE DRIVE encoders also supplies the 5Vdc source voltage It can t be used with PUSH PULL or OPEN COLLECTOR encoders In case of motor drives encoder simulation is not necessary to connect the Vdc supply but only the GND 8 2 1 Electric characteristics U m Min Soglia Max On voltage level Vdc 0 0 8 Off volatge level Vdc 4 12 R input O 6 Frequency KHz 500 TO PNP On level 2 5 2 2 7 7 Index Off level 0 1 5 0 1 4 1 Index Off level 2 7 7 8 2 2 Electric characteristics 5vdc output encoder supply Ch1 122 4 75 5 25 100 Ma Ch2 J23 4 75 5 25 100 Ma d lt gt Chie Ch B 7 lt ChB Ch A gt Ch A 2 4 lt GND ca gt C
7. 21 50 mm 20 p 7 1 Connections NGMIO J1 J2 INPUT lt WT e INPUTS 23 INPUT6 4 co NE e ND REFER TO CHAPTERS 4 8 AND 4 9 FOR CONNECTIONS AND WARNINGS lt INPUT 12 lt lt INPUT 14 6 9 GF E 7 2 Connections NGMIO J3 J4 OUTPUT 1 44 LH OUTPUT 10 OUTPUT 11 OUTPUT M 24 58 97922 21 8 NGMsX Connections The NGMsxX board is an expansion for NGMEVO local BUS gt 2 5 STEP DIR 500 Khz clock interpolation and position mode gt 2 Channels encoder Line Drive 500 Khz gt 2 Analog Outputs 10 V 12 bit Can Be insert up to 3 expansions NGMsX Can be managed the following combinations for a NGMsX expansion gt 2 5 STEP DIR gt 2 5 STEP DIR and 2 Analog Outputs gt 1 Channel STEP DIR 2 Analog Outputse 2 Channels Encoder gt 1 Channel STEP DIR and 2 Channels Encoder FRONT 21 50 mm 22 8 1 Channels STEP DIR NGMsX Expansion The NGMsX board use 2 channels STEP DIR up to 500 Khz clock for single channel The outputs are type LINE DRIVE 5V OUPUT MIN 3V MAX 5V CLOCK MAX 500 Khz STEP STEP DIR DIR 5 2 eres SHIELD M
8. The connection cable can be CROSSOVER or NORMAL The port is automatically adapted to cable type a A WARNING USE THE CABLE FOR ETHERNET COMMUNICATION 11 4 5 Analog inputs The analog converter reads an input voltage from O to 10V or 4 20 mA with respect to GND To get the full scale 12V or 24V an external resistor must be inserted between the signal and card input In any case the value of the input voltage can exceed the full scale is not more than 0 2 The use of analog input remove automatically a digital input see the following table Reference table for exclusion digital inputs Analog Input Configured Digital Input Removed 1 9 10 11 12 13 14 15 00 OG 16 4 5 1 Analog Inputs Connections J12 2 Analog 5 2 Analog 4 e lt Analog 2 c Analog 1 Ti GND 8 gt Analog 7 Analog 6 gt 4 5 2 Input Resistance MIN TIPICA MAX VDC 25 72 4 20 Ma 175 Q 4 5 3 External resistance for voltages other than 0 10V or 4 20Ma VIN Rext 0 12 V 63 0 24 V 424 KQ 12 DUCI MEE 4 5 4 Connection example 412 A WARNING DO NOT EXCEEDS 0 2 Volt THE MAXIMUM VALUE SELECTED THE ANALOG INPUT CAN BE DAMAGED THE BOARD 4 6 Analog Output on NGMEVO The NGMEVO board
9. inversion on pin 2 3 Always check the external device that type of connection it accepts RS232 EXTERNAL SER1 SER2 COM o9 RX 55 SHIELD o 4 b 65485 Normally the GND is connect EXTERNAL RS 485 ar SHIELD GND 4 2 1 Connections J6 SER1 PROG 11 SER2 SER1 J6 2 J11 RS 232 SER2 J11 RS 485 A WARNING DO NOT EXCEEDS THE MAXIMUM VOLTAQE VALUE ADMITTED BECAUSE THE CARD CAN BE DAMAGED 4 3 CAN BUS Port The port CAN BUS allows the communication of the card NGMEVO with type devices for motors drives slave of various kinds encoders and more Communication takes place via the CAN OPEN protocol based on its specifications DS401 and DS402 as regards the objects and the modes supported In terms of data exchange the line complies with DS301 The port can be configured as master or slave depending on the firmware present The port CAN BUS meets the specifications of ISO 11898 24V 4 3 1 Connection CAN BUS Is possible insert the TERMINATOR RESISTOR inserting the JUMPER above the power connector 8 Y TERMINATION _ WARNING If the NGMEVO board is configured as MASTER insert always the TERMINATOR JUMPER If the NGMEVO is configured as SLAVE insert the TERMINATOR JUMPER if the board is the last node in the CanBus In anothe
10. can be configure one analog output 0 10 4 6 1 Electric characteristics U m Min Max Analog Output Voltage Vdc 0 10 J3 Lot voe 23297 18956 Vde 0 10 THIS CONFIGURATION ELIMINATES THE DIGITAL OUTPUT 1 13 4 7 Channels STEP DIR The board NGMEVO can use up to four channels STEP DIR for a total frequency of 400 Khz in position mode 125 Khz in interpolation mode The outputs can be configured with OPEN COLLECTOR signals or LINE DRIVE 4 7 1 OPEN COLLECTOR POWER MAX 48 VDC LOAD 100 Ma continuativo 500 Ma picco STATE ON voltage MIN OV MAX 1V FREQUENCY MAX 30 Khz 4 7 2 LINE DRIVE OUTPUT DIFFERENTIAL MIN 2 2V MAX 3 3V specific TIA EIA 422 B RS422 FREQUENCY MAX 400 Khz in position mode 125 Khz in interpolation mode specifics TIA EIA 422 B RS422 LOAD V Min V Typical 3 9 3 2 1000 2 2 6 V USE CABLE WITH SHIELD FOR THE CONNECTIONS 14 1 04 40 24225 4 7 3 Connections OPEN COLLECTOR J13 J14 Driver Npn Input Ch B STEP Ch C DIR GND Ch D STEP Ch C STEP 15 4 7 4 Connections LINE DRIVE Driver Ch A STEP Ch STEP ena oR gt _ Ch A DIR Ch DDR gt Ch D DIR 16 4 8 Digital Inputs All th
11. ding the 2004 108 CE norm this device can be classified as a finished appliance Due to the fact that NGMEVO will be normally integrated inside a complex electromechanics system the machine electric board by a manufacturer in an industrial ambit and not by a final customer it haven t any certification duty PROMAX however can institute some specific measure as a pre compliance in case of particular demands of costumers regarding the device electromagnetic characterization For example can be made some measure under the CEI EN 61000 6 1 norm 2007 generic norms residential commercial and light industrial ambient immunity or CEI EN 61000 6 1 2007 generic norms residential commercial and light industrial ambient emission 28 Index E 2 S dei dnd 3 2 Identification Code NGM 7 1 4 EVOXODnUSONOS E E E E 5 4 Connections D SGriptighh aaa DEREN GN 6 4 1 POWER 6 4 1 1 Electrical Characteristics iere era re i nadar et e hr d rns 6 4 2 Serial 0 0000 0 0 0 7 4 2 1 Connections J6 SER1 PROG J11 SER2 8 CART 9 431 CoOonecuon CAN BUS 9 4 3 2 gt Max PDO Numbe
12. ese signals are PNP Type optically isolated Therefore to enable an input must bring a positive VDC 24 Vdc typical on the desired channel refers to the common inputs 4 8 1 Electric characteristics U m Min Standard Max State On 10 24 28 State Off Vdc 0 4 Delay ON ms 3 24Vdc OFF ms 2 24Vdc Current mA 4 10Vdc 14 28Vdc 4 8 2 Connections J1 J2 INPUT INPUT 4 INPUTS Z INPUT INPU INPUT INPUT GND 6 9 GF 98 i 1 INPUT 13 s INPUT 16 NL 99755 WARNING DO NOT EXCEEDS THE VOLTAGE LEVEL ABOVE DESCRIBED 17 4 9 Digital Outputs These outputs are optically isolated with respect to GND In order to function should therefore feed them separately with a voltage of 24 Vdc The load is driven by a transistor of the PNP type which when activated wil provide positive voltage equal to the voltage supply of the outputs On the card there is a protection diode so you can also directly drive inductive loads In case of inductive loads with absorption greater than or equal to 1 A or when the cable connection between the load and board exceeds a length of 3 meters you should put the protection diode also close to the load diode type 1N4007 or similar 4 9 1 Electric characteristics U m Min Standard Max Note Power
13. h B gt 2 24 ICH 8 2 3 Example J22 J323 EB WARNING USE A CABLE WITH SHIELD FOR THE CONNECTIONS 25 8 3 Analog Outputs NGMsX Expansion The NGMsX board use TWO analog outputs 10 V 12 bit and TWO RELE CONTACTS 8 3 1 Electric characteristics U m Min Standard Max Analog Output voltage Vdc 10 9 995 Output Output impedence Q 250 290 Rel Conctat Voltage Vdc 35 Current A 1 J25 52 124 6 A WARNING USE A CABLE WITH SHIELD FOR THE CONNECTIONS 26 UTE 9 Dimensions 49 50 21 50 mm N expansions number NGMIO or NGMsx 021 125 00 mm 27 NOMRE ORU ER 10 Notes on the CE legislation NGMEVO We have two directives about electronic devices regarding the NGMEVO the 2006 42 CE machine directive about safety use of the devices and 2004 108 CE about electromagnetic compatibility About the first machine directive electric electronic devices must complies the low voltage directive 2006 95 CE but it can be applied on devices supplied at 50 1000Vac or 75 1500Vdc NGMEVO works at a voltage of 24Vdc thus Intrinsically safe so it belongs to very low voltage devices class 0 legislation 11 1 on which it isn t no legislation about On electromagnetic compatibility regar
14. ns 1 gt 2 Channels STEP DIR 500 Khz Position Mode e Interpolation Mode Line Drive gt 2 Channels encoder Line Drive 500 Khz gt 2 Analog Outputs 10V 12 bit 1 The max number of expansions combined NGMIO and NGMsX is 7 USER GUIDE 2 Identification Code NGM EVO ORDER CODE NGM EVO ncmevo O 8 8 Without STEP DIR 4 STEP DIR Channels Open Collector 4 STEP DIR Channels Line Drive Without ETHERNET 1 ETHERNET Port 10 100 Mb RJ45 2 RS232 1 RS232 1 5485 on SER2 Analog Inputs 0 10V Analog Inputs i 4 20 Ma Without Analog Outputs 1 Analog Output 0 10 V on Digital Out 1 16 Kb FRAM Permanent Memory 32 Kb FRAM Permanent Memory Number configured channels analog inputs ex B123 Channels 1 2 3 10 Volt ORDER CODE NGMIO NGMIO O BO 1 Channel STEP DIR Line Drive 500 Khz 2 Channels STEP DIR Line Drive 500 Khz Without Encoder Channel 2 Channels Encoder Line Drive 08 Without Analog Output 2 Analog Outputs Possible combinations NGMsX 2 0 2 NGMsX 1 2 2 NGMsX 2 0 0 NGMsX 1 2 0 NGM EVO USER GUIDE 3 NGM EVO Connections DOWN AN INP 2129 2 90 e 2122 Tin Oth 90 gt m 25 gt 89 00 t Ww TON 89 20 22210 75 231 FRONT
15. pload firmware 1 Press button FIRMWARE MANAGEMENT on NGProg 2 If you use UPDATE da File use the standard windows Browser for find the SREC file 2 If you use UPDATE da Server you must have a intenet active connection NGPROG search in Promax server the new version of firmware 3 Select the serial port to PC and NGMEVO or NGM13 if not present board type 4 Start the upload firmware Upload VTB application Select the NGMEVO or NGM13 if not present Board Select the COM on PC Selct the SREC file by button LOAD Start the upload by button Upload Application 6 Status Led ST 1 L1 Green led gt gt Fast blink board in BOOT MODE blink1 sec application RUN ST 2 L2 Yellow led gt gt NO BLINK No activity on RS232 CAN SLAVE BLINK activity on RS232 or CAN SLAVE PWR Red led Power On 19 7 NGMIO Connections The board 15 an expansion for NGMEVO local BUS gt 16 Digital Inputs gt 14 Digital Outputs Can Be insert up to 4 expansions NGMIO for a total gt 80 Digital Inputs gt 70 Digital Outputs The digital 1 are the same specifics to NGMEVO I O see Chapr 4 8 and 4 9 FRONT DOWN 14131211109 8 765432 1 9 8 7 6 5 4 3 2 1 con Ub 102 h2 024 O O06 C tC 00 10 0 Whe in t e s
16. r 9 4 3 3 10 10 4 3 4 CONDUCTORS ELETTRIC RESISTANCE 10 4 4 Ethernet 11 du COMME C iO BS A u Da HEURE WE sa DUEB asahan 11 4 5 5 12 4 5 1 Analog Inputs Connections 12 2 12 4 5 2 Input 12 4 5 3 External resistance for voltages other than 0 10V or 4 20Ma 12 4 5 4 X Connection example 13 20208010 On Clm uuu s sss 13 405 1 El ctric ok ii vas pix veas bb barbe pao aai 13 4 Channels 14 d OPEN COLECTOR iain 14 UNE DE Eu 14 4 7 3 Connections OPEN COLLECTOR 131 14 15 4 4 Connections EINE DRIVE u 16 4 8 Digital 17 40601 6 5 17 4 8 2 Connections J1 J2
17. r situations remove the JUMPER CAN TERMINATION Ei 2 25 gt 24 USE THE CABLE FOR CANOPEN COMMUNICATION 4 3 2 Max PDO Number Normally the max PDO number managed by NGMEVO Canopen system is 10 It is a total for PDO Rx and PDO Tx ex 7 gt PDO Tx 3 gt PDO Rx 4 3 3 Cable 4 3 4 CONDUCTORS ELETTRIC RESISTANCE 22AWG lt 55 4 Ohm Km 21AWG lt 43 6 Ohm Km L PAIR CAPACITY 50 pF m IMPEDENCE 120 Ohm TRASMISSION SPEED CABLE LENGTH Baud rate 1Mb Length Max 25 Mt Baud rate 800 Kb Length Max 50 Mt Baud rate 500 Kb Length Max 100 Mt Baud rate 250 Kb Length Max 250 Mt Baud rate 125Kb Length Max 500 Mt VOLTAGE EXERCISE 30 V 10 44 Ethernet Port The Ethernet port allows the NGMEVO to communicate with other devices PC and others On data exchange level it complies 10 BaseT and 100 BaseT standards About protocols it can be used in many ways gt NGMEVO to PC communication about on line assistence software and firmware download and other In this case it s used a PROMAX specific protocol gt PLC and other devices communication with ModBus TCP IP protocol 4 4 1 Connections The on board connector complies the RJ45 standard It s recommended to use PC with Ethernet ports complies this standard It s recommended to use cables length conformed the standard
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