User manual
Contents
1. Honda 160 Drive Yanmar L48AE Engine power seses 4kW Engine 3 5kW Engine RPM 3250 RPM Engine RPM 3250 Fuel tank volume 3 6 liter Fuel tank volume 2 5 liter Fuel twpe Unleaded petrol Fuel type Diesel 95 98 octane Oil quantity crankcase 0 8 liter Oil quantity crankcase 0 6 litres FB 200 FB 200H Net weight 203 kg Net weight 200 kg Base plate W 1 480 x 730 mm Base plate W 1 480 730 mm approximately 25 m min e E ME approximately 25 m min Permitted inclination 20 Permitted inclination 20 Centrifugal 31 000 N Centrifugal 31 000 N Vibration frequency 83 Hz Vibration frequency 83 2 IR Yanmar L60AE Drive engine Honda GX 200 Engine 4kW Engine 4 8 kW Engine 3250 RPM Engine 3500 RPM Fuel tank volume 3 5 liter Fuel tank volume 3 6 liter Fuel Diesel Fuel2. 200 FB 200E RN E RN OY ee LA m SWEPRODC INTERNATIONAL AB Control handle Forward reverse control Lifting eye Centrifugal clutch V belt Vibration element Base plate Rubber damper Engine plate Petrol engine Transport locking device Throttle lever Control handle Forward reverse control Lifting eye Centrifugal clutch V belt Vibration element Base plate Rubber damper Engine plate Diesel engine Transport locking device Throttle lever FB 135 145 FB 200 200E FB 200 DAILY CHECKS Oil Fuel Leakage Check every day that the engine is not leaking oil or fuel If a leak is discovered the machine may not be operated until the fault has been remedied avhjalpts Fuel Check Check that there is fuel in the tank Top up if necessary Engine Oil Level Check Check the oil level in the crankcase every day The oil must reach the edge of the filling hole when the machine is on a Hydraulic Oil Level Check Check every day that the hydraulic connections do not level surface eg Be leak or wear during operation Check the oil level with the Ae O dipstick on the top of the tank The level must be between MIN and MAX An Air Filter Check The air filter must be checked at least once every working week When working in dusty conditions check daily Honda V belt Drive Check the tension and condition of the V belt regularly
3. Replace a damaged V belt with the new type B 32 for FB 135 FB 200H and B 34 for FB 145 FB 200E and FB 200 Paper element 2 Foam plastic element Rubber Dampers Check the condition of the rubber dampers regularly Replace damaged dampers 2 a Polyuretan Pad A polyuretan pad is used for stone paving work to protect against stones and ground clinker Yanmar 2 1 99 6 Cleaning 1 Remove the foam plastic element and the paper element and check that they are undamaged Replace damaged parts 2 Wash the foam plastic element in liquid with a high flashpoint and let it dry properly Dip in engine oil and squeeze dry FUEL and OIL RECOMMENDATIONS 3 Strike the paper element against a hard object a few times to loosen any dirt Fuel petrol engine Unleaded petrol or alkylate diesel engine Diesel Engine ol SAE 10W 30 Hydraulic Viscosity Grade ISO VG 22 8 SWEPRODC INTERNATIONAL AB Dok 101482B GB 0641 Dok 101482B GB 0641 FB 135 145 FB 200 FB 200E FB 200H Fuel cock Choke Throttle lever BEFORE STARTING AFTER STARTING See Daily Checks on page 8 Switch the throttle lever to idle STARTING Petrol Engine FB 135 and 200 Run the engine warm for around 5 minutes Switch the engine pow
4. Switch the throttle lever to MIN Pull the starter cord as far as it will go Let the cord go back in Press the decompression handle down The handle must remain in the depressed position Take hold of the starter cord with both hands and pull hard AFTER STARTING Switch the throttle lever to the idle position MIN Run the engine warm for around 5 minutes STOPPING Switch the engine to the idle position MIN let it run for a few minutes then switch it to O Never switch the engine off with the decompression handle Switch the engine power switch to off electric starter Close the fuel cock 10 SWEPRODC INTERNATIONAL AB Dok 101482B GB 0641 Dok 101482B GB 0641 FB 135 FB 145 FB 200 200E FB 200H OPERATING INSTRUCTIONS TRANSPORTATION The machine s vibration elements start when the throttle is The machine has a lifting eye that can be used for a hook or increased The best packing is achieved at full engine RPM hawser MAX Avoid running the engine at other RPM The machine s vibration element stops when the throttle lever is switched to idle To move forwards do not touch the forward reverse control To reverse pull the hoop towards the control handle Check before lifting that the lifting eye and its mounting on the machine are undamaged Check also that the base plate s rubber dampers are undamaged and firmly attached For transportati
5. The machine may not be used if protection and safety devices are not present or not working The operator may not leave the machine unattended when the engine is on When the vibrator is connected the operator must be able to control the movement of the machine using the control handle and the start stop controls The machine may be operated only by a trained operator e During maintenance work or other interventions in the machine the engine must always be off e Switch the engine off before adding fuel Avoid fuel spillage and immediately wipe off any spilled fuel Add fuel only in well ventilated areas e Avoid touching hot engine parts for example the silencer Before lifting the machine check that the lifting device and its mounting are not damaged and that the rubber dampers on the base plate are undamaged and tightened During transportation and storage the fuel tank should be empty and the fuel cock switched off When the machine is parked ensure that it cannot tip over The machine may not incline more than 20 The operator must use ear protectors when working with the machine The operator must ensure that no unauthorised persons are in the immediate vicinity of the machine STANDARDS Noise Measurement in accordance with the standard EN 500 4 Rev 1 1998 Annex C In accordance with the conditions in Directive 2000 14 EC Annex VI the following values are reported SG S
6. 9 135 SH INTERNATIONAL 200 200 200 USER MANUAL Dok 101482B GB 0641 FB 135 145 FB 200 FB 200E FB 200 SWEPRODC INTERNATIONAL AB Dok 101482B GB 0641 Dok 101482B GB 0641 FB 135 FB 145 FB 200 200E FB 200H USE SWEPAC FB 135 145 FB 200 FB 200 FB 200H are used to pack ballast under foundations in connection with road building in trenches etc On account of the forward reverse function the machine is very suitable for packing in tight spaces and as a complement to larger packing equipment in places with poor access CONTENTS USE Ense 3 SAFETY 5 4 STANDARDS ee 4 SIGNS EE 5 RS CU ER KE 6 METHOD OF OPERATION 6 TECHNICAL DESCRIPTION 7 DAILY CHE CRS u au an 8 BEFORE STARTING 9 STARTING petrol engine u een 9 AFTER STARTING une ae 9 STOPPING EE 9 BEFORE STARTING 10 STARTING diesel engine 00000 nn 10 AFTER STARTING unse 10 STOPPING use 10 OPERATING INSTRUCTIONS 11 TRANSPORTATION EE SWERDC INTERNATIONAL AB FB 135 FB 145 FB 200 FB 200E FB 200 SAFETY INSTRUCTIONS Before using the machine the operator must be informed of the manufacturer s safety instructions and instructions for use The machine may only be used outdoors
7. d the manual and its safety instruc KEE WEEN tions so that you can handle the machine safely Ensure that the manual is always accessible 7 6 1 Manufacturer 2 Place country of manufacture AA WARNING 3 mark 4 Model name 5 Year of manufacture 6 Max engine power 7 Max weight 8 Serial number Engine and silencer to avoid burns or discomfort do not touch hot engine parts when the engine is on or when the machine has recently been used Belt drive Keep hands tools and other objects away from the belt drive when the machine is on to avoid injury and damage See the safety instructions in the manual As the sound pressure level at the operator s ears exceeds 85 dB A ear protectors must be used when working with the machine to prevent hearing damage SWEPRODC INTERNATIONAL AB FB 135 FB 145 FB 200 FB 200E FB 200H TECHNICAL DATA FB 135 FB 145 Net weight 142 kg Net weight 153 kg Base plate W 1 430 660 Base plate W 1 430 660 Speed une approximately 25 m min Speed sense sans approximately 25 m min Permitted inclination 20 Permitted inclination 20 Centrifugal 27 000 N Centrifugal force 27 000 N Vibration frequency 87 Hz Vibration frequency 87 Hz Drive
8. er switch to on Open the fuel cock STOPPING Switch the throttle lever to MIN Switch the engine to idle and let it run for a few minutes Adjust the choke If the engine is cold close the choke com pletely Do not use the choke if the engine is warm or if the Switch the engine power switch to off air temperature is high Close the fuel cock Start by pulling the starting handle Pull it first until the mechanism engages Then pull it hard and fast SWEPRODC INTERNATIONAL AB FB 135 145 FB 200 FB 200E FB 200H Fuel cock Decompression handle BEFORE STARTING See Daily Checks on page 8 STARTING Diesel Engine FB 200E Electrical Starter Switch the throttle lever to MIN Open the fuel cock Switch the engine power switch to on The charging control lamp lights up Start the engine using the starter switch Note Never run the starter motor for longer than 10 seconds at a time If the engine does not start wait 15 seconds before trying to start it again In very cold weather or if the battery capacity is low for a different reason starting can be facili tated using the decompression device in connection with the valve housing Press the lever down and hold it down until the flywheel has reached its maximum RPM Then let it go Charging lamp and start switch yw Throttle lever Manual Starting FB 145 and FB 200 Open the fuel cock
9. on by vehicle the handle must be folded forwards and locked with the transport locking device The Reversing machine must then be secured with for example approved straps Note Secure it by the base plate and not the rubber cushioned upper part The machine is only designed to be used outdoors Work with the machine in daylight or other adequate lighting Ballast must be wetted or naturally damp All other use is discouraged Note When moving up a slope the machine should be reversed The machine may not incline more than 20 when in use or parked SWERDC 11 INTERNATIONAL SWE INTERNATIONAL SWEPAC INTERNATIONAL Address Box 132 341 23 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se
10. ound pressure level at the oper ator s ears LpA 91 dB A 93 dB A 95 dB 91 4 Permitted sound power level L 108 dB A 108 dB 108 dB 108 dB Guaranteed sound power level L 106 dB 108 dB 108 dB 104 dB As the sound pressure level at the operator s ears exceeds 85 dB A ear protectors must be used during operation Hand arm vibrations The vibration acceleration was measured in accordance with the ISO 5349 standard during operation on a surface of macadam The measurement values were translated into the maximum daily exposure time for regular usage For additional information about vibrations please confer the regulation AFS 2005 15 from the Swedish Work Environment Authority effective July 1st 2005 vibrations m s The maximum daily exposure time 6 9h 52h 6 9 h Exhaust Emissions The FB 135 and FB 200H meet the requirements for exhaust emissions in accordance with EU Directive 2002 88EC stage 2 The FB 145 FB 200 and FB 200E meet the requirements for exhaust emissions in accordance with US CARB stage 1 4 SWERDC INTERNATIONAL AB Dok 101482B GB 0641 Dok 101482B GB 0641 FB 135 145 FB 200 FB 200E FB 200H SIGNS Warning Signs Machine Signs SWEROIE wunesy sweven 8 INTERNATIONAL AB MODEL SERIAL NO MANUFACTURED Before use carefully rea
11. rss Unleaded petrol Oil quantity crankcase 1 1 litres 95 98 octane Oil quantity crankcase 0 6 litres FB 200E METHOD OF OPERATION Net weight alos be moles cael vec 215 kg The machine consists of a base plate with a vibration Base plate WEL edict 480 x 730 mm element and an upper part cushioned from the base plate Speed deed ee EE approximately 25 m min The cushioning between the base plate and the upper part Permitted inclination 20 consists of rubber dampers The power is transmitted from Centrifugal 31 000 N the engine to the vibration element via a V belt which can Vibration frequency 83 Hz be adjusted with a belt tensioner The engine V belt pulley is Drive engine E Yanmar L70AE fitted with an integrated centrifugal clutch which allows the Engine 49 kW engine to be started and run idle without the vibrator being Engine 3250 RPM connected The engine is well protected against damage in Fuel tank 3 5 liter connection with use and transportation by a sturdy protective Fuel LAKE Diesel frame with a protective panel on the top Oil quantity crankcase 1 1 litres 6 Swe moc INTERNATIONAL AB Dok 101482B GB 0641 Dok 101482B GB 0641 FB 135 FB 145 FB 200 200E FB 200H TECHNICAL DESCRIPTION FB 135 FB 200H 145
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