OPERATING INSTRUCTIONS
Contents
1. Xu GRHIE 2 MN Hi TMNEWCE J T 49 7 2 P 5 B fk 3638 ATWUSHICL TFA e B BA SCR Wr C Pa bi TIT ecu NE sz m Bp e 242 HAS ASA OMA ul Gn qe sl jad ouai ye 3 a slay gS etal dal JIE laua e Keep flammable materials away e Mantenga el material combustible fuera del rea de trabajo e Gardez l cart de tout mat riel inflammable e Entfernen Sie brennbarres Material e Mantenha inflam veis bem guarda dos O Of COmBIEIEX ELTE A e 1 U Z hA pun F e fl ca Ga 025 ALLEN 3 gll Aa AI Ne e Wear eye ear and body protection e Prot jase los ojos los o dos y el cuerpo e Prot gez vos yeux vos oreilles et votre corps e Tragen Sie Augen Ohren und K r perschutz Use protec o para a vista ouvido e corpo HRUSHIRBRELTE aU HRERSHRBAR ez 19 Zo Soave di die Lily aua Cl gal Mua 9 READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS2. Jub al oig agdl Specialised Welding Products Ltd Unit 1 Farringdon Industrial Centre Farringdon Nr Alton Hampshire GU34 3DD UK tel 44 0 1420 588180 e fax 44 0 1420 588184 email sales swp uk net SWPX
3. e Strom vor Wartungsarbeiten abschalten Netzstrom v llig ff nen Maschine anhalten e N o opere com as tampas removidas e Desligue a corrente antes de fazer servi o e N o toque as partes el tricas nuas PSR SYEATdyT g U lt TF au e dE Bi 58 e SNo Mag x Ajo J uil gS dall e e Do not operate with panel open or guards off e No operar con panel abierto o guardas quitadas e N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s e Anlage nie ohne Schutzgehause oder Innenschutzverkleidung in Betrieb setzen e Mantenha se afastado das partes moventes e N o opere com os paineis abertos ou guardas removidas e V J P 2 7 BZ 1 L L 7 C lik EE U uC Fe uv e Bis HET BS X e Fdo Gel HAS cals 13 jga 1 Juk y e cual Ail gt Ayia AVISO DE PRECAUCION French ATTENTION German WARNUNG ATEN O SIR Chinese LEIA E COMPREENDA AS INSTRUGOES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PRATICAS DE SEGURANCA DO EMPREGADOR fE fS PI HOX Z 0 2c k CHA ETHBRMLTF EW CUCRHEOE SEIL ito C F e Uv EB SEE TE z S ES RR dn DR BA B FH SRE MRT AUS RJ ED OR HEURE 0 ASO SSE HYAS FAS HAA HASAS EFA galal gll Lala
4. te gt Ith DIGI ARCI60STL PFL IGBT INVERTER DC MMA LIFT TIG WELDING MACHINE Part No 9022 Suitable for 110 240V OPERATING INSTRUCTIONS SWPX STEALTH DIGI ARC160STL PFC SAFETY PRECAUTIONS Follow these precautions carefully Improper use of any welder can result in injury or death 1 ONLY CONNECT MACHINE TO A POWER SOURCE FOR WHICH IT WAS DESIGNED THE SPECIFICATION PLATE ON THE MACHINE LISTS THIS INFORMATION WHEN WELDING OUTDOORS ONLY USE AN EXTENSION CORD INTENDED FOR SUCH USE 2 ONLY OPERATE MACHINE IN DRY LOCATIONS AND ON CEMENT OR MASONRY FLOOR KEEP AREA CLEAN AND UNCLUTTERED 3 KEEP ALL COMBUSTIBLES AWAY FROM WORK SITE 4 DO NOT WEAR CLOTHING THAT HAS BEEN CONTAMINATED WITH GREASE OR OIL 5 KEEP CABLES DRY AND FREE FROM OIL AND GREASE AND NEVER COIL AROUND SHOULDERS 6 SECURE WORK WITH CLAMPS OR OTHER MEANS DON T OVER REACH WHEN WORKING 7 NEVER STRIKE AN ARC OVER A COMPRESSED GAS CYLINDER 8 DON T ALLOW THE INSULATED PORTION OF THE ELECTRODE HOLDER TO TOUCH THE GROUND WHILE CURRENT IS FLOWING 9 SHUT OFF POWER AND UNPLUG MACHINE WHEN REPAIRING OR ADJUSTING INSPECT BEFORE EVERY USE ONLY USE IDENTICAL REPLACEMENT PARTS 10 FOLLOW ALL MANUFACTURER S RULES ON OPERATING SWITCHES AND MAKING ADJUSTMENTS 11 ALWAYS WEAR PROTECTIVE CLOTHING WHEN WELDING THIS INCLUDES LONG SLEEVED SHIRT LEATHER SLEEVES PROTECTIVE APRON WITHOUT POCKETS LONG PROTECTIVE TROUSERS BOOTS A
5. AC 110V or 240V 10 Frequency 50 60Hz Reliable grounding protection 2 2 WORK SURROUNDINGS 2 2 1 Relative humidity lt 90 average monthly temperature lt 20 C 2 2 2 Ambient temperature 10 C 40 2 2 3 The welding site should have no harmful gas chemicals moulds and inflammable matter explosive and corrosive medium 2 2 4 Operating in rain is not allowed 3 TECHNICAL SPECIFICATIONS MODEL DIGI ARC160STL PFC Power 2 J Voltage 1 x AC 110V 50 60Hz 1 x AC 240V 50 60Hz No load NodoadVoltage Protection Class of Enclosure STEALTH DIGI ARC160STL PFC 4 PRODUCT DESCRIPTION Before welding the operator should read the operating instructions Check the machine appearance for deformation and damage For the safety of the equipment the operator must make an appropriate earth according to the power supply system The welding operation should be carried out in a dry and well ventilated area Check the machine output connection The machine should not be moved or the cover opened when the power is on and during the welding operation The machine should be maintained operated and managed by a qualified person Confirm the power source is single phase and 110V or 240V 10 and distribution board current is 5KVA DO NOT connect with 380V power PANEL FUNCTION DIAGRAMS FRONT PANEL BACK PANEL iJ 1 Power switch 6 Output 2 MMA TIG switch 7 Current indicator 3 Protect indic
6. DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER STELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN STEALTH DIGI ARC160STL PFC Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone e Los humos fuera de la zona de res piraci n e Mantenga la cabeza fuera de los humos Utilice ventilaci n o aspiraci n para gases e Gardez la t te l cart des fum es e Utilisez un ventilateur ou un aspira teur pour ter les fum es des zones de travail e Vermeiden Sie das Einatmen von Schweibrauch e Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes e Mantenha seu rosto da fumaga Use ventila o e exhaust o para remover fumo da zona respirat ria d Eo UC F v 9 L BS UL C Fa uv e 25 PB imi BE FE PE E fE FB JL sk o 847E Beleg e e u7 B 521 9181 7HAXI712 MSKA Aal oe iua dul aa e g Laide jua gl Ail axial euh oium oaa usi e Turn power off before servicing e Desconectar el cable de ali mentaci n de poder de la m quina antes de iniciar cualquier servicio e D branchez le courant avant l entre tien
7. ND GLOVES WHEN HANDLING HOT MATERIALS 12 ALWAYS WEAR A WELDER S HELMET WITH PROTECTIVE EYE PIECE WHEN WELDING WEAR A PROTECTIVE CAP UNDERNEATH THE HELMET 13 WHEN WELDING OVERHEAD BEWARE OF HOT METAL DROPPINGS ALWAYS PROTECT THE HEAD HAND FEET AND BODY 14 KEEP A FIRE EXTINGUISHER CLOSE BY AT ALL TIMES 15 DO NOT EXCEED THE DUTY CYCLE OF THE MACHINE THE RATED CYCLE OF A WELDING MACHINE IS THE PERCENTAGE OF A TEN MINUTE PERIOD THAT THE MACHINE CAN OPERATE SAFELY AT A GIVEN OUTPUT SETTING 16 KEEP ALL CHILDREN AWAY FROM WORK AREA WHEN STORING EQUIPMENT MAKE SURE IT IS OUT OF REACH OF CHILDREN 17 GUARD AGAINST ELECTRIC SHOCK DO NOT WORK WHEN TIRED DO NOT LET BODY COME IN CONTACT WITH GROUNDED SURFACES STEALTH DIGI ARC160STL PFC 1 MAIN USE AND RANGE STEALTH DIGI ARCI60STL PFC inverter arc machine is a welding machine incorporating IGBT and features performance and high efficiency The welding current is infinitely and independently adjustable All ferrous metal copper and stainless steel material can be omni bearing welded in all positions The machine has outstanding feature of minimum welding current up to 15A Protection measures of the machine are excellent The machine is reliable lightweight and easy to use It is particularly suitable for use in plant mine build decoration and maintenance sectors 2 OPERATING CONDITION AND WORK SURROUNDING 2 1 OPERATING CONDITIONS Voltage of power source single phase
8. ating light 8 Cooling Fan 4 Current regulator 9 Incoming line of the power 5 Output 10 Safety earthing column 6 7 STEALTH DIGI ARC160STL PFC MACHINE OPERATION 6 1 HAND WELDING WITH ELECTRODE MMA 6 1 1 Put switch 2 MMA TIG switch to position MMA 6 1 2 Select empiric formula 40 d is diameter of the electrode 6 1 3 Note positive and negative connection during welding A Negative connection B Positive connection HOLDER WORKPIECE WORKPIECE 6 2 DC ARGON ARC WELDING LIFT TIG 6 2 1 Put switch 2 MMA TIG switch onto the position TIG 6 2 2 Connect gas inlet pipe of the welding torch to argon bottle 6 2 3 Test gas open the argon bottle switch and switch on the flow meter select suitable argon flow 6 2 4 Regulating the current knob 4 Select suitable welding current according to thickness of the workpiece to be welded 6 2 5 When the welding operation is finished turn off argon bottle switch and cut off input power of the welder SYSTEMATIC DIAGRAM single Input Inverse phase Rectifier Circuit AC INPUT amp Filter Control Circuit STEALTH DIGI ARC160STL PFC TROUBLESHOOTING Problems Cases 000000000 s not lit 1 No Cor input 1 Check incoming line 2 Machine switch fails 2 Replace switch Fan not rotating 1 Fan power line is off 1 Reconnect the line 2 Fan enclosure is blocked 2 Unblock the enclosure 3 Fan fails 3 Replace the fan 4 Machine
9. fails 4 Return to manufacturer or service centre Warning lamp lights 1 Over heat yellow lamp lights 1 Welding after cooling 2 Over current Green lamp lights 2 Input voltage too low or the machine fails No output of welder 1 Over current protection 1 Over load using 2 Welder fails 2 Maintenance in manufacturer or Service centre Output current 1 Input voltage is low 1 Stabilise over 5KVA decreased 2 Input line is too thin 2 Thicken power line Current cannot be 1 Connecting line of the 1 Reconnect the line regulated potentiometer is off 2 Potentiometer for current 2 Replace potentiometer regulation fails STEALTH DIGI ARC160STL PFC Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO Japanese SIR Korean e Do not touch electrically live parts or electrode with skin or wet clothing e Insulate yourself from work and ground e No toque las partes o los electrodos bajo carga con la piel o ropa moja da e Aislese del trabajo y de la tierra e Ne laissez ni la peau ni des v te ments mouill s entrer en contact avec des pi ces sous tension e Isolez vous du travail et de la terre e Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung e Isolieren Sie sich von den Elektroden und dem Erdboden e N o toque partes el tricas e elec trodos com a pele ou roupa molha da e Isole se da pe a e terra
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