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Operating Instructions and Spare Parts List Westfalia Landtechnik

1. 0 1 2 3 4 5 6 7 8 9 X16 X17 X32 X7 mm SE ST1 A1 A1 VC3 Bus interface sr LZ rennen A R85 I contrast 1 0000000000000000 l X1 l i O Flash eprom l 8 Lan pug for board Side O or connection to Bus identification ST1 Al motherboard x2 I c I O O 9 i 8 xs 9 1 3 ST1 A1 A2 J O 5 interface card RS232 O H5 Hs R87 R86 9 xs for update O 5V 12V H1 MAP 8 F30 H210 O o o X12 12V REL Sw PR cH o H2 O K17 o xil z H19 e mis HU pi HD pma HB pnl moD ys W ge ec O O O O O O O O O ST1 A5 transformer board for connection Bus identification K14IK13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 K15 Ti X10 X1 X6 O O OOOOO 000000000000000 oo 00000 x Connector for Micro identification 00000000 F20 F2 F1 F3 FA o e plug for connection to e switch on off switch on off VC3 Bus interface 2 powder outlet heating heating cable for frost protection e ST1 A2 distribution board Connector for VC3 Bus IN N N Connector for VC3
2. pup ddiooooooooooooooooooooo wur c HIT UMOIQ LT1 Al power card Tl transformer ps o o 5 lis O O OO O0 O0 n mm SL uru u in case of problems with the electrode in the mixer jar the liquid in the mixer jar overflows resp there is lack of water install an additional bonding point Anderung Ind Datum Name Improvement of Bonding on SA2 Plus u Zeichnungs Nr SK10071 Forster Technik GmbH Blatt Versions Nr a 3 Datum 28 02 2002 G ltig ab 28 02 2002 T gezeichnet von Bl tter Name G ltig bis 0 1 2 3 4 5 6 7 8 9 mains connection 230V L N PE S0Hz Ver den LV1 power distributor LV1 S1 iat Te 1ne plu 9 Devi dits line filter L1 1 2 111 e e L pe brown LINE LOAD N 7 8 _ IN a 9 94 N G N Le blue E Lo e BE EE 0 gr ye T m LV1 X2 HE1 X1 d minimum operating heating temp thermostat thermostat overheating HEI S3 42 43
3. cece eens leen BEE Heat Exchanger with Sponge 12 4 Seting curia tc in needs eee nt ee be E EEN 38 38 44 47 47 48 48 49 49 50 50 51 51 51 52 52 52 53 53 54 54 56 57 57 57 57 58 58 59 60 60 60 61 61 61 62 63 65 65 67 68 69 70 71 71 72 74 76 77 79 12 4 1 Mixer Cleaning 12 4 2 HE Cleaning 12 4 3 Air Cleaning 12 4 4 HE Hose Cleaning 12 4 5 Hose Cleaning 12 4 6 Detergent Table of contents 13 Service and Maintenance of the Automatic Calf Feeder The Day after the First Commissioning 13 2 Carrying Out a Regular Check Routine 13 1 13 3 Shutdown 14 Fault Messages sa na iG eda Sh ER 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 8 14 9 15 Accessories 15 1 15 2 15 8 15 4 15 5 15 6 Memory Error Heat Exchanger Temperature Electrode Fault Communication Identification Milk Empty Lack of Water Emptying Mixer Two Group Valve Unit Additive Dispenser Fully Automatic Heat Exchanger Cleaning ssssseseee eere Electrical Vapour Screen Detergent Dosing Pump Protection against Flies for MP and Powder Additive Outlet 16 Replacement of the Program Chip EC DECLARATION OF CONFORMITY sseeeeee RI II ne 79 79 79 80 80 80 81 81 82 82 84 84 84 85 85 85
4. SR qu SE es Soe OS 7 2 c E a a 2 e o o Es AE o o o e E KS o o a Fel 2 2 A 3 c 52 V STI A3 STI A4 keyboard display pit it oma 558 aes OH 28 3 gt N 5 o z TAK5 SM2 1 Zeichnungs Nr PL10080 3 T i Blatt 7 with VC3 bus inerface FS Tea EI Versions Nr a 1 Datum 30 08 2001 G ltig ab 50 08 2001 ezeichnet von Anderung Ind Datum Name E Name jr G ltig bis EE motherboard ST1 Al AT VC3 Bus interface ST1 Al STI A6 Micro identification 2 VC3 Bus ST1 A7 Micro identification 1 N Clock 2 white brown green yellow grey pink blue red black yellow N CA gt Wu o N 00 oO 0 green black 4 ST beard for connection to Bus identification VC3 Bus IN VC3 Bus OUT TAK5 SM2 1 Zeichnungs Nr PL10080 T i Blatt 8 with VC3 bus inerface FORLERN Teen Gmer Versions Nr a 1 E Datum 30 08 2001 G ltig ab 30 08 2001 y ezeichnet von Anderung Ind Datum Name S ame jr G ltig bis TO EE
5. m Milk Powder m Drink Amount Basic Concentration Portion Weight 0 500 Time Option 1 Time Option 2 0 Feed Type Number Feed Type Number Select Select tik Powder 5 Drink Setup Setup Extra Feed Transceiver Calibration Values Portion Weight 0 005 Calibration Value 1 0 Time Option 3 0 Calibration Value 2 0 Feed Type Number Calibration Value 3 0 Select Re 6 Extra Calibration Value 4 0 General Information Enter the type of unit Change unit type JJ Calf Drink Station Transceiver Chip Version cur 2CDFOD4 E x Cancel Hep The following explanations relate to the illustration above There are two possible options for operating the calf feeder a constant concentration Same percentage of milk powder for all animals In order to use a constant concentration for the feed feed option1 located under the Basic Powder Concentration field must be set to 0 Only entitled calves can take remaining portions The concentration of the feed is set on the system machine under Portion Values Concentration xxx g l and used for all calves at this feeding station or 1 All calves can take remaining portions The concentration of the feed is set on the system machine under Portion Values Concentration xxx g l and used for all calves at this feeding station With constant concentration the feed program only transfers the amounts of feed to be dis pensed to individual animals The milk powder co
6. E El RI Abbrechen Hire NOTE If a feed type is used for the variable percentage of milk the desired percentage eg 0 4 for 40 for this feed type must only be entered in the Entitlement field When ma king up the feed the corresponding percentage of water in the amount of feed will be repla ced by milk 44 Entries on the Feed Computer 9 2 Setup in DP4 4 In principle the settings required in DP4 4 are identical to those required for DP5 The dif ference lies in the menu which is somewhat different Therefore only the corresponding menu or the differences will be explained below Please refer to the section entitled Setup in DP5 From Version 5 016 for detailed information Setup for Feed Type The Setup menu for the feed types is located in the main menu under Setup Setup Feeding Setup Feed Types You can toggle between the individual feed types using the arrow keys on the keyboard As far as the setup is concerned the main difference from DP5 is that you specify the Feed Code instead of selecting Feed Type in the DP5 Setup menu In DP4 you must enter 1 for Milk Powder 2 for Feed 3 for Percentage Milk as the Feed Code Unlike DP5 when a new value is entered for the supply of feed under Amount in Silo the current will always be directly overwritten 5 DPMain GIE Can 208 El 6 5 a CODATRON DAIRY PLAN c V 5 0168 G823M002 WESTFALIA DEMO Bins Descrip
7. 0000 Fuses for 230V external components Connector for optional relais 230 V LED for voltage display 12V MAP Fuse for 12V external components Plug for check Connector for leakage sensor and detergent sensor 4 Connector for hand actuated feeding pump depending on the model Anderung Ind Datum Name TAK5 SM2 with VC3 bus inerface z Zeichnungs Nr PL10080 Forster Technik GmbH Blatt 10 Versions Nr a 1 gezeichnet Datum ee G ltig ab 30 08 2001 y n 10 Bl tter ame jr G ltig bis Ersatzteillisten spare part lists f r K lbertr nkeautomat for Calf Feeder wu l 5 LE AE 31 SES X Y a M Pos Item 003 006 009 012 018 021 024 027 030 Ersatzteilliste 10 02 03 Page Blatt 2 spare part lists TAK5 SM2 P1 VC3 40495 40507 Teile Nr Bezeichnung Part No Description Pulverf rderung powder supply 3 5 230V Intensivmixer intensive mixer Milch Wasserversorgung TAK5 2 fach VA Pumpe o Steckverschr milk and water supply TAKS double stainless steel pump Milch Wasserversorgung TAK5 6 2 fach V A Pumpe ab 01 06 01 milk water inlet as of 01 06 01 Grundgestell 5 SM2 TAK Grundgestell 5 SM2 TAK W rmetauscher 5 heat exchanger Steuerung control unit Anschlussleitung connecting line Absperrventil Sp lventil manuelle Antr
8. Machine values Press ENTER Press Arrow Down to move to submenu Press out milk Press ENTER once again Press Arrow keys to select duration of the intervals You can enter 0 the function press out milk is not active to 9 hours Confirm with ENTER machine values press out milk 3 hours press out milk 3 hours Interval time begins after the last milk portion has been distributed After this time the milk portion in the heat exchanger is replaced with a water portion This water portion is distributed and drained off via the mixer outlet valve as soon as a calf with drinking right is identified 10 5 5 Entering the Distribution Pause The distribution pause regulates milk distribution As soon as the automatic feeder starts to prepare the milk portion the stop valve or the two group valve unit close for the duration of the entered distribution pause It is advisable to set a distribution pause only in case of not readily soluble milk powders or in case of very high concentrations 200 g l and ex treme drinking speed 2 l min For model TAKS SM2 27 F 1 the distribution pause is automatically set to 10 seconds as this model type is not equipped with a circulation pump effecting that heat transmission lasts a little bit longer Press Menu key Press Arrow Down to access main menu Machine values Press Arrow Down to move to submenu Distribution Pau se Confirm with ENTER Press
9. Same procedure for the milk ratio extra portion 250 A milk portion is mixed up Meanwhile the display shows the EE ETH values of the portion that is being prepared 120g 1 50 0g 1 After the milk portion has been mixed up press Arrow Up extra portion Arrow Down to enter the number of the feeding station where gt box 1 lt the milk portion should be distributed Confirm with Enter After draining time has lapsed the automatic feeder returns automatically to the Automa tic mode 68 Functions of the Cleaning Key 12 Functions of the Cleaning Key Particularly when fresh milk is fed you have to clean the automatic feeder regularly When pressing the Cleaning key the automatic feeder commutes from the automatic mode to the cleaning menu Press the Automatic key to return to the automatic operating mode Type and frequency of the cleaning process depend on composition and germ content of the milk You can interrupt the cleaning processes at any time by pressing any main menu key or the Enter key In case you have utilized some detergent during the main cleaning process you can switch back to the automatic operating mode only after the automatic feeder has carried out afterrinsing The Cleaning Menu contains the following functions Cleaning mixer Cleaning HE Cleaning HE hose Air cleaning Sponge cleaning Settings In submenu Settings you can set all values needed to carry out time controlled autom
10. 024 027 028 030 036 037 Ersatzteilliste 10 02 03 Page Blatt 11 spare part lists Intensivmixer intensive mixer 99262 99262 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0099 403 Mixerglas mit 1 2 T llen u Pkt Elektr beheizt 230V 42V 24V A mixer glass with 1 2 grommets heated TA3 230V 42V 24V A 7721 0099 404 Mixerglas mit 1 2 T llen und Punkt Elektrode mixer glass with 1 2 grommets 7721 0070 746 Fl gelmutter M8 Durchgangsgewinde verz wing nut M8 span 68mm 7721 0097 080 Mixermotor 230V 50 60Hz kompl mixer motor assembly N 230V 50Hz 7721 0071 741 St tzelement f r Mixer support element for long life mixer 7721 0080 019 O Ring 58 0x3 0mm NBR 50 Shore Mixermotor 0 ring 58x3mm for mixer motor 7721 0080 020 Gleitringdichtung kompl sliding ring seal assembly 7721 0090 549 Gleitringdichtung kompl aus Siliciumkarbid floating ring seal compl silicon carbide 7721 0060 014 Quirl f r Intensivmixer D 58mm twirling disc for intensive mixer 7721 0080 017 Schlaucht lle 1 4 GES SR hose pipe nozzle 1 4 GES 8 R 7721 0071 010 Schlaucht lle 1 4 GES 10 R hose pipe nozzle 1 4 GES 10 R TK oR OK OK Ok ck ok ck ch ck ck ck ck OK ck Cock Ok OK OK OK Ok ck 7721 0099 262 Intensivmixer 230V 50 60Hz 1 2 T llen Punkt Elektrode intensive mixer 230V 50 6
11. 0c ees 3 6 Water and Milk Connection issssssessssssee I rm 3 6 1 Water Connection 3 6 2 Milk Connecti e o RE eis EET Ta Malate a Be re OTT RR utes Ya Operating Elements vu dd seni EEN EES EN an AN EEN NN AT Keyb0ard EE 4 1 1 Operational Control Keys 43 2 gt Entering the Values 2 04 22a d sv UT ern ds eed Pena jada birgt 4 1 3 Selecting the Options Installing the Automatic Calf Feeder lleeeslese 5 1 Connecting the Automatic Calf Feeder to the Mains Supply 00 eee eens 5 2 Filling the Boiler of the Heat Exchanger with Water 5 3 Deaerating the Circulation Pump if available llis 5 4 Filling the Milk Powder into the Powder Hopper 5 5 Filling the Milk Storage Tank 5 6 Calibrating the Feed Components 00 cece sen bu Setting tlie Heating vie tenia De RUD ee ne FERU EE 5 7 1 Adjusting the Thermostats 5 7 2 Recommendations for Temperature Settings 5 7 3 Measuring the Temperature 5 8 Heating for Milk Powder Outlet and Protection against Frost Functioning of the Automatic Calf Feeder euee 6 1 Preparing the Milk Portions riye nean a a a IIR eens 6 2 Distributing the Milk perpe Rhe peut EMA Rape e pe ER deca Ve 6 2 1 Inthe Restricted Mode lieri Ek E Go ee LE EEG IURE EXG HER 6 2 2 Inthe Ad Libitum Mode settings In Setup il sx koe A Ra Rc E ACA RR Ce Oa Rae e E Et eee BAR A ea eo
12. 18 Annex A EC DECLARATION OF CONFORMITY Forster Technik GmbH AA Gerwigstr 25 F o rst er D 78234 Engen WW Technik Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 declare that our products with the designation TAK SM2 27 F1 TAK SM2 28 P1 TAK SM2 30 P1 TAK SM2 32 P1 TAK SM2 38 P1 TAP SM2 27 F1 VDW SM2 27 F1 TAP SM2 28 P1 VDW SM2 28 P1 TAP SM2 30 P1 VDW SM2 30 P1 VDW SM2 32 P1 VDW SM2 38 P1 including all accessories with chassis size 5 to which this declaration relates are in conformity with the following relevant regulations EN 292 1 11 91 EN 292 2 06 95 EN 294 8 92 EN 349 6 93 EN 50081 1 3 93 EN 50082 1 11 97 EN 563 08 94 01 95 prEN 1070 6 93 EN 60204 1 11 98 Basic concepts of general design of machines part 1 Basic concepts of general design of machines part 2 Safety clearance for upper limbs Minimum clearance for avoiding crushing upper limbs Norm concerning electromagnetical emissions on residential areas business districts and industrial areas Norm of the resistance to jamming against line directed disturbances induced by highfrequency fields above 9 kHz Temperatures of touchable surfaces Safety of machines terminology Electrical components of machines per the provisions of Council Directives 89 392 EEC Annex II A 89 336 EEC 73 23 EEC and 93 68 EEC Date 01 01 2002 Wolfgang Latz Alfred Steiner Signatory M Latz Head of Productio
13. 4 valve _ 7 valve HE 7 valve HE je pump 4 Npump D HET H7T ET HIT uch g Y Y 9 3 9 3 9 v v ya peN oc LL XN XIN XIN XLN XIN o o ESAN oOo Oo STI XLN 749 gt PE SAPE X1 PE X1 PE X1 PE X1 PE ST1 X1 PE ar Pa de 2 0 s 2 s 2 2 AP D 10 oO oO BE P Ae ja e Wl sn n E Sc gen Se SEED gt transformer BIB thermostat for aaya BO 4210 Des frost protection 1 2 STI E1 S1 S c Afb t5 i5 wn I ll gt lt 511 2 Ej ST1 E2 pe a 230V 70W CH 42V 18W ER TS E ETE ES E Sq S oN a oo aN PU ga EN Qi lo an oS eS d gt o A gt av gt CN sO do So o mo gt 4 9n are m 2 0 mam So DS 3 oo SN on un ZEN EN e as 669 gt g o E S S uo N 22 2 EZ E 8 E ER De BS un n Br a SC 2 5 Pes ES EE e esl oO al a a H Er Sr SE E E S s P R Lo Wo ESI Lo o 9 i i al Eg i Sa TAK5 SM2 1 Zeichnungs Nr PL10080 F rster Technik GmbH Blatt 5 with VC3 bus inerface Versions Nr a 1 30 08 2001 G ltig ab 30 08 2001 gezeichnet Param 19 von 10 Blatter Anderung Ind Datum Name ame jr G ltig bis motherboard STI A1 QNS 401991ep eDb pbo Josuas NS Josuas yuablajap and and ACL Z XOq Josuss xoq Josuas an ed diccns AND dyn vonng SF o5 Dx l 28 X 583 ne AND Josuss Ajddns AND Ip yosues 1uiod Ajdwea pubis 40sue
14. 85 85 86 86 87 87 88 88 89 89 90 91 1 1 1 Introduction Introduction Safety Instructions Be sure to read and follow all instructions contained in this manual before connecting and using the automatic calf feeder Use the appliance only to feed calves Servicing and installation of the automatic calf feeder has to be restricted to qualified and authorised service personnel Read the user s manual carefully before installing or operating the machine To facilitate customer service on the calf feeders store the documentation accompanying the appliance near to the automatic feeder The faultless functioning of the automatic calf feeder requires expert installation correct handling as well as careful care and maintenance Incorrect data entries may have serious consequences Therefore check the correctness of all data entries The livestock owner is responsible for a regular and scrupulous control of his animals and the functioning of the appliance If for any reason the system should break down or some calves should not make use of it the livestock owner is responsible for choosing other feeding methods for those animals The manufacturer accepts no responsibility for damages and their consequences caused by incorrect installation and operation improper use inadequate service and mainte nance or false entries Remove any projecting object from the stable e g pipe ends because Responder collars could
15. J hie E 3 0 400V 3800W TAKS SM2 38 P1 gr ye V approximate values for temperature settings HE1 heat exchanger TAK5 SM2 1 Zeichnungs Nr PL10080 d T i Blatt 2 with VC3 bus inerface Fee Technik CME gt scare rie Ne a 1 4 a gezeichnet Datum SE G ltig ab 30 08 2001 ER 10 Bl tter Anderung Ind Datum Name ame jr G ltig bis 0 2 3 4 5 6 7 8 9 motherboard STI A1 ST1 A1 motherboard F1 T3 15A 250V pump 250V pump gt 4 0 F2 M500mA 2350V valves 2350V valves gt 4 0 F3 M2 5A A R 250V motor 250V motor gt 4 0 F4 M500mA 2350V box valves 2350V box valves gt 4 0 F20 T3 15A 3 e transformer power supply for electronics 1 N B p pply i H2 4 H5 14 Hayy gt et REL ZA 5V A t 12V A1 XI 12 11 1310 14 15 Y Y E 204 a 5 B5 5 585 EC 2 7 ST1 A2 distribution board gt gt o o n m N N S Sak ST A2 X1 N STI A2 X1 2N E 4 0 ST1 A2 X1 PE PE D ST1 A2 X2 mE N T T control case m I Lu i i SC 2350V mixer heating transformer P 5 9 i 230V_heating cable for frost protection brown gt gt 57 9 black 230V_heating powder hopper gt 17 230V_heating additive dispenser L black gt 43 0 nor 2L1 230Vr SEIN DR Ee
16. oa After pressing the Automatic key the feeder runs in the automatic mode The green pilot lamp lights The automatic feeder starts preparing a milk portion as soon as the feeding computer transmits the corresponding signal In case faults should occur in the automatic mode the green pilot lamp will go out See chapter 14 page 84 Fault messages Display in the Automatic Mode When the automatic feeder runs in MP mode Combi mode i e with milk powder and fresh milk ad lib mode milk mode MP mode mixer full MP milk mode mixer full adlib mode mixer full milk mode mixer full the above information is displayed on the first line of the screen In the second line you can view the mixer status full the rod level electrode is covered or empty the rod elec trode is free Please note Press Arrow Down to scroll the text on the display The information displayed last in the second line of the screen will appear in the first line of the following screen Combi mode i e with milk powder and fresh milk When the level electrode in the mixer is free the display shows Empty When the electrode in the mixer is covered the display shows Full When an animal is in the feeding station the display shows the relevant Responder number When an animal is in the feeding station the display shows the feed entitlement of the relevant calf In cas
17. 165 166 168 171 192 201 202 Ersatzteilliste 10 02 03 Page Blatt 13 spare part lists Steuerung control unit 40520 40520 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0041 082 Kabel MTB TAKS PI F1 cable MTB TAKS P1 F1 7721 0040 869 Kabel manuelles Antr nken f r SM2 cable manual feeding 7721 0040 897 Kabel Stromversorgung Steuerung SM2 gt EMV Schiene cable for mains supply of control HE boiler SM2 77210040 880 Kabel Sp lmittelpumpe SM2 cable for detergent pump SM2 7721 0040 879 Kabel Ablaufventil Mixer SM2 cable for outlet valve SM2 7721 0040 878 Kabel Wasserventil BO SM2 cable for water valve boiler SM2 7721 0040 876 Kabel Tr nkestandventil 1 SM2 cable for box valve 1 SM2 7721 0040 875 Kabel Druckluftventil SM2 cable for compressed air valve 7721 0040 874 Kabel Mixer SM2 cable for mixer SM2 7721 0040 873 Kabel Pulverf rderung SM2 cable for powder supply SM2 7721 0040 872 Kabel Zuastzdosierer SM2 cable for doser SM2 7721 0040 885 Kabel Milchventil SM2 cable for milk valve SM2 7721 0040 884 Kabel Sp lventil WT SM2 cable for circulation valve SM2 7721 0040 883 Kabel Wasserventil WT SM2 cable for water valve HE SM2 7721 0040 881 Kabel Milchpumpe SM2 cable for milk pump SM2 7721 0090 077 R ndelschraube 35mm lang knurled screw le
18. 500 ml of water i e the water in the mixer jar circulates to the coil and is pumped out immediately afterwards Now 800 ml of water are delivered once again into the mixer jar via the coil and are drained off again via the mi xer outlet valve Finally the mixer jar is rinsed with a 500 ml water portion that is subse quently pumped out Main rinsing During the main rinsing process 1 3 liters of water and cleaning HE some detergent in case the automatic feeder is equipped with main rinsing a detergent pump that has been activated in Setup are delive red into the mixer jar The water starts circulating The display shows Time starts running backwards from 10 to 0 minutes Press cleaning HE Start Stop to cut off the cleaning process at any time remexnoesbosoomin After 10 minutes have lapsed the liquid in the mixer Jar is cleaning HE pumped out via the mixer outlet valve emptying mixer Afterrinsing In order to be sure that there is no detergent in the coil of the heat exchanger anymore after rinsing starts running 800 ml of water are automatically delivered from the coil into the mixer jar and are then pumped out via the mixer outlet valve The mixer is then rinsed with a 500 ml water portion that is subsequently drained off The coil is rinsed for 5 seconds with 500 ml of water i e the water in the mixer jar circulates to the coil and is pumped out im mediately afterwards Now 800 ml of water are delivered once again from the coi
19. ADEZ aseyd snonunuoo ga lOjonpuoo Uornoojo1d 10 I0122UU0O7 000000000000000000000 Bee 15047 jsureae uonoojo1d OOO0000000000000000000 Suneay soddoy 1 pmod ND 1oionpuoo jennou 10 10122uu0 10 10122UU0 JHO NO 15017 suree nonood 10 qois j AIO NO 3unvey 1oddoq 19pmod 107 JMS ADEZ s amp ejoJ Jeuondo Joy 40120uu07 syuouoduroo eU101X2 A QEZ 30 SOSNA sjuauoduroo peusaixa A QEZ 105 SI0129uU07 oo 000000000000000 ooooo MANANNAN X D Jouuojsugip T siuieuoduioo peuaeqxe A NET 40 SARA Gl gil UR o 9 9 9 o 9 o 9 4 siuouoduroo pux amp ejdsrp 103 SAAT JOYOJOM uLI03 3u0 40 CAT sjusuoduroo eu re1xa AZ 10 INA d VIN ATI ejdsrp apos 10 CAT syuouoduioo JeUISIXI ACT 10 S LE Y dv dund surpaay pojenjoe pueq 10 29uu07 e ACT S euondo 107 103200007 opo322jo jddns 103 J0J9UMONUNOS Ae dsip a8eyoa 20 SQA E PAPOQUIYIOJA Josuds 3uo81ojop pue IBLALI 10 10122007 amp pue oovj03u 104 3nd Snqd o qeo o1epd 103 1018 TETSU PARO IJU APAN 1071018 wordg yseg Aeyds p 104 3n1d paeoqKox 107 Soja 1593009 R ASIP ISN PR 03 49391101 u9 0d Heat Exchanger Circulation
20. ENTER You can only enter whole numbers 0 cleaning mixer automatic mixer cleaning will not take place or 6 to 24 x hours 12 4 2 HE Cleaning Automatic heat exchanger cleaning can take place hourly Carry out the relevant settings in Cleaning HE Press Cleaning key and subsequently Arrow Down As soon as Cleaning HE is displayed on the screen confirm cleaning HE with ENTER and then press Arrow Down You can enter 0 2 times day HE cleaning is not active to 24 hours The cleaning process takes place as soon as the milk in the stainless steel coil in the heat exchanger has been fed to the calves When cleaning time has come and there is still milk in the coil the automatic feeder tries to feed the milk 0 5 liters for one hour A calf being entitled e g to 1 5 liters of milk gets the first portion with milk and the following with milk powder water In case the calf does not drink the milk the automatic feeder carries out automatic cleaning 1 hour after the entered time at the latest The milk is then pressed out of the coil into the mixer jar by the incoming water and subsequently pumped out via the mixer outlet valve 12 4 3 Air Cleaning Press Cleaning key and then Arrow Down until Settings is settings displayed Press ENTER to open the submenu Press Arrow Down to move to air cleaning and then press air cleaning ENTER Enter the time that has to pass by after distribution se minm of the last portion
21. Press Arrow Down to move to menu Portion Values Press Enter once again to move to the submenus Press Arrow Down to go to submenu Operating mode Press Enter Press Arrow Up Arrow Down to select the desired operating mode and confirm with Enter The selected operating mode is marked by an asterisk 52 Functions of the Menu Key 10 3 Milk Values In the main menu Milk values you can carry out all settings concerning fresh milk feeding You may choose between the following submenus Operating mode Milk value Switch to MP operating mode Switch to 1 circle operating mode in case milk ratio lt 30 10 3 1 Selecting the Operating Mode In submenu Operating mode you can select whether the automatic feeder should run in the MP mode or in the MP fresh milk mode Press Arrow Up Arrow Down to select the desired operating mode In the MP mode the automatic feeder only distributes milk operating mode powder water MP mode In the MP fresh milk mode the automatic feeder distributes operating mode milk powder water and fresh milk MP fresh milk In case you select the option MP mode no further submenus are displayed anymore In case you select the option MP fresh milk mode the display shows the submenus Milk Value and Switch to MP mode 10 3 2 Entering the Milk Value In submenu Milk Value you can enter the solid matter content SM content of the milk Depending on the entered concentrati
22. Pump 1 4 2 Heat Exchanger Circulation Pump Mixer to mix up the feed components Feeding pump Hose connection box valve teat Mixer outlet valve Milk pump for flow and dosing of the liquid components E TUE A Heat exchanger with circulation N X pump not available on model TAK5 SM2 27 F1 and stainless steel coil The circulation pump keeps the warm water in the boiler running at high speed effecting in this way a rapid heat transfer to the liquid inside the stainless steel coil Solenoid valve water supply heat exchanger Solenoid valve water x supply boiler L Hose connection to the water line at the right side Solenoid valve for HE cleaning Hose connection to the milk lenoid val Solenoid valve tank at the right front for milk supply 12 Hand Actuated Feeding Pump 1 4 3 Hand Actuated Feeding Pump Thanks to the hand actuated feeding pump that is located below the valve unit calves may easily get accustomed to the teat You can activate the feeding pump either by pressing a key on the operating unit stylized teat or by pushing a button on the remote control The milk is then delivered directly from the mixer via the valve unit to the teat and into the mouth of the calf You can als
23. Type earlier on in the manual The Portion Weight and Interval Time fields must be left blank NOTE Feed options 2 3 have no significance with regard to constant or variable concen tration During installation you must always check that feed option 1 has been set correctly Asa rule the value 2 for older feeds is to be removed here and preset values for feed option 3 3 Feeding details for individual animals The following applies when specifying amounts of feed for the individual feed types Feed litres day eg 6 for 6 l of feed per day Powder kg litre eg 0 12 for 120 g of powder per litre of feed Supplementary kg day eg 0 02 for 20 g of supplementary feed per day Milk loffeed eg 0 4 for 40 milk Entries on the Feed Computer 43 the milk percentage can be entered in 10 increments from 0 0 no milk to 1 0 100 In the case of feeders with a single heating circuit HE 1 circuit the percentage milk must be at least 30 The feeding details for individual animals are entered in the main menu under Feeding The corresponding feeding details can be entered by hand ie manually by filling in an en try form or calculated automatically by means of an adjustable feed graph NOTE If the automatic feed graph is to be used the feed type Feed must always be se lected as the first feed type when setting up the feed graph The DAIRYPLAN operating manual contains a detailed
24. all modifications will be activated 36 Connecting the System Machine to the Feeding Computer 8 Connecting the System Machine to the Feeding Computer 8 1 Connecting the System Machine to the VC3 Bus You may connect the automatic feeder directly to the VC3 Bus by means of the VC3 Bus Interface The micro identification Calfscan SE is connected to the automatic feeder too Carry out the following settings in Setup Switch the System Machine off by turning the main switch interface to position OFF and subsequently switch it on by turning the main switch to position ON When switching the ma chine on press Menu key until the display shows submenu Language Press Arrow Down to move to submenu Inter face Press Enter Select the option VC3 Bus and confirm with Enter Now press Arrow Up Arrow Down to move to menu address Address Press Enter and set the available Bus address Confirm with Enter In case an identification is connected to the System Machine and registered in Setup the System Machine will occupy one bus address In case two identifications are connected to the System Machine and registered in Setup the System Machine will automatically occupy the next higher address as an additional bus address Input of the Bus address see chapter 7 1 page 32 Setup Different selections in Setup Press Arrow Up Arrow Down to move to menu Squelch squel
25. c thermostat 38 40 C 1 1 HEI S1 1 HE1 S2 1 refer to Nr 6 Ve UE NW 2 2 2 L eD 3 n HE1 H1 230V gt y yellow heating pilot lamp 4 2 e HEICED heating P Brun 2L1 230V y 230V 2700W TAKS SM2 27 F1 230V J hie E 3 0 230V 3200W TAKS SM2 32 P1 gr ye approximate values for temperature settings HE1 heat exchanger TAK5 SM2 1 Zeichnungs Nr PL10080 d T i Blatt 1 with VC3 bus inerface Fee Technik CME gt scare rie Ne a 1 4 _ gezeichnet Datum un G ltig ab 30 08 2001 ven 10 Bl tter Anderung Ind Datum Name ame jr G ltig bis 0 2 3 4 6 7 8 9 mains connection 400V 3 N PE S0Hz LV1 power distributor LV1 S1 E G 1ne plu 9 Devi pum line filter L1 1 2 111 e e L pe brown L2 3 4 1L2 L3 5 6 1L3 LINE LOAD N 8 _ IN N G N Le blue PE PE a LV1 X2 HE1 X1 minimum operating heating i temp thermostat thermostat overheating HE1 53 42 43 C thermostat 58 40 C 11 HE1 S1 1 HE1 S2 1 refer to Nr 6 Jr l Ur A 2 1 2 2 NE GND 8 CES HE1 H1 400V yellow heating pilot lamp amp a HEI E heating l usn 211 230Ve y 400V 2700W TAKS SM2 27 F1 400V
26. empty MP mixer full Fill the milk storage tank and press the Automatic key in order to return to the milk mode 14 8 Lack of Water When the water does not hit the supply electrode in water mode the automatic feeder starts a water check The automatic feeder tries to find out up to 5 times by means of a repeat handle whether the water really does not come out of the outlet After 5 vain attempts identification as well as the preparation of the milk portions are cut off The display shows fault lack of water Check whether the water jet hits the supply electrode Check the water supply to the automatic feeder Press the Automatic key in order to delete the alarm message 14 9 Emptying Mixer In case the liquid inside the mixer jar does not drain off because the mixer outlet is e g clogged the display shows the following error message fault emptying mixer e Check whether the mixer outlet is clogged Check the mixer outlet hose and clean it if necessary Check electrodes In case before the detergent has automatically been added to the water operation of the automatic calf feeder is cut off until the fault has been removed and afterrinsing could be completed In case no detergent has been automatically added to the water the fault message on the display will disappear as soon as a calf has drunk up the li quid in the mixer jar Accessories 87 15 Accessories 15 1 Two Group Valve Unit Thanks to the
27. interval details for example can be dis pensed with for the feed type specified as Percentage Milk When making up the feed part of the water will be replaced by the corresponding percen tage of milk according to the feeding details for the individual animal In the case of automatic calf feeders which only have a single heating circuit HE1 circuit the percentage of milk must be at least 30 Feed Type Number 5 Entries on the Feed Computer Description Feed Type Amount in Bin Add additional amount to Silo contents Feed Cost Kg Maximum Feed Per Dav Maximum per interval Minimum per interval Feed rollover to next day Intervals per day Regular intervals per day GE fax Each animal gets 5 of her ration each 1 00 for 20 00 hours followed by 4 cleanup intervals Interval options 1 ignore stop times 2 head start E Select Cancel Help ame of the feed freely modifiable The type of feed must be specified here This function replaces the Feed Code for feed in DP4 The supply of feed can be entered here If a value is entered in the left hand field then this will be ad ded to the right hand field Unit kg Restricts the maximum amount of feed per day or per interval Unit litre or kg Minimum quantity which must be reached before there is a feed entitlement Experience has shown that 1 litre should be entered here for feed Unit litre or k
28. need anymore to add the detergent manually The detergent dosing pump is located in the left interior of the automatic calf feeder below the two group valve unit The detergent is taken from a container with a storage capacity of 1 5 liters and is conducted via a thin hose into the mixer jar Before installing the deter gent dosing pump you have to calibrate it Detergent dosing pump Detergent sensor Container 90 Accessories 15 6 Protection against Flies In case of fly infestation occurring particularly in summer we recommend to protect the mixer jar by means of a large fly screen Water vapour can escape through the openings of the fly screen You can attach the fly screen together with the dispenser for powder additives to the automatic calf feeder Replacement of the Program Chip 91 16 Replacement of the Program Chip Refer replacement of the program chip only to qualified personnel Proceed as follows 1 Before replacing the program chip write down all machine settings To this end switch the System machine off press the Menu key while switching the machine on once again Keep the Menu key pressed until the new program version is displayed Note down all machine settings previously selected such as e g language machine type interface etc 2 Disconnect the System machine and make it currentless 3 Open the control unit box and remove the old program chip chip with adhesive label SM2 Plus XX XX Use appr
29. nkp TA3 TAS TA6 stop valve rinsing valve hand actuated feeding pump TA3 TA5 7163 9983 010 Spiilmitteldosierpumpe TAS TA6 detergent dosing pump SA2 SM2 Zubeh r Beipack TAK VDW 5 6 Profi included accessories for TAK VDW 5 6 Profi 40320 04 01 Pos Item 003 006 007 008 009 018 027 030 033 036 060 068 069 081 Ersatzteilliste 10 02 03 Page Blatt 3 spare part lists Pulverf rderung powder supply 3 5 230V 40320 40320 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0030 070 Pulverbeh lterdeckel D 500mm powder hopper lid D 500mm 7721 0071 805 Trichteraufsatz H 250 D 500 VA kompl hopper extension assembly 25cm stainless steel 7721 0030 043 Trichteraufsatz H 250 D 500 verzinkt kompl hopper extension assembly 25cm galvanised 7163 2527 030 Trichteraufsatz H 400 D 500 VA kompl Powder hopper top section H 400 D 500 stainless steel compl 7721 0020 007 R hrfl gel mit Feder 235mm bis 18 10 00 stirring blade with long scraper 235mm up till 18 10 00 7721 0030 065 R hrfl gel mit Feder 235mm und kleiner Feder ab 19 10 00 stirring blade with scraper 235mm and with short scraper as of 19 10 00 7721 0030 012 Federstern 10mm star wheel 10mm 7721 0020 008 R hrfl gel mit Feder 110mm center stirring ro
30. priority control with two group valve unit System Machines can provide in succession two feeding stations with milk i e when a calf with drinking right enters the feeding station the available milk amount for this calf is distributed without interruption while the other feeding station is blocked during this time Change over to the other fee ding box takes place via the two group valve unit The milk hose leads from the mixer outlet to the hose connection of the feeding pump that is located below the solenoid valves The feeding pump is connected to the box valves by means of a PVC joining piece The box valves are connected to the feeding stations via suction hoses Ei Suction hose connection 1 Suction hose connection 2 Hose connection mixer Hose of mixer outlet valve Take care that suction hose connection 1 runs to feeding station 1 identification 1 and suction hose connection 2 runs to feeding station 2 identification 2 In case you should not observe this order a calf trying to get its milk portion at feeding station 1 will get no milk because the milk portion will be distributed at feeding station 2 instead 88 Accessories 15 2 Additive Dispenser D CAUTION In order to avoid injuries due to rotating parts on the powder outlet of the additive dispenser before carrying out any kind of operation on the additive dispenser it is imperative to make the automatic feeder currentless by turning the main sw
31. rinsing water from the system Turn the thermostat for minimum operating temperature and the heating thermostat entirely counter clockwise Switch the calf feeder off by turning the main switch to position O OFF and pull the mains plug After shutdown The automatic calf feeder has to be in a dry location Keep the connections on the control unit closed by means of closing caps If not moisture may penetrate the control unit Let the water flow out of the boiler in the heat exchanger To this end remove the water hose located between the solenoid water valve and the boiler of the heat exchanger and Service and Maintenance of the Automatic Calf Feeder 83 open the de aeration screw of the circulation pump if available in order to make the water run out In case of frost risk Letthe water flow out of the solenoid valves and the pressure reducer Remove the water inside the stainless steel coil of the heat exchanger by means of compressed air 1 bar For that put the nozzle for compressed air before the milk valve and select submenu Diagnosis in main menu Hand Functions Move to menu Milk valve open and keep the Enter key pressed until just air comes out of the water resp milk outlet Commissioning the automatic calf feeder once again When commissioning the feeder again check whether there is enough water in the heat exchanger e Proceed as for first commissioning Fill the boiler of th
32. second line of the display Press ENTER to change the option The displayed option starts flashing Press Arrow Up Arrow Down to scroll the available options Press ENTER to confirm the desired option This option is marked by an asterisk and stored In case you do not wish to modify the op tion press the Cleaning key once to return to the corresponding submenu Example for the selection of options within the functions of submenu Settings pa pre afterrinse sx dL Functions of the Cleaning Key 7 12 3 Cleaning 12 3 1 CAUTION In order to avoid injuries before carrying out any kind of operation on the mixer such as e g manual evacuation of rinsing water it is imperative to make the automa tic feeder currentless by turning the main switch to position 0 OFF or by pulling the mains plug Mixer Cleaning Press the Cleaning key to call up automatic mixer cleaning manually at any time Press ENTER to confirm Cleaning The display shows cleaning mixer ES start In case you have not activated the detergent pump in Setup the automatic cleaning cycle starts running without detergent If necessary add some detergent manually to the water In case you have activated the detergent pump in Setup the detergent display shows the following message 10 m1 1 Change or maintain the pre set detergent amount You may enter values between 0 and 25 ml Confirm with ENTER Automatic cleaning starts ru
33. should utilize cow milk and flaked milk use a slow running stirring device with intermittent action to avoid creaming of the milk Continuously or fast running stirrers cause buttering Animals getting too fat milk may suffer from digestive trouble 26 Installing the Automatic Calf Feeder Cool the milk or preserve it with formic acid 20 30 ml concentration 10 per liter milk Do not feed the animals with milk starting to turn sour 5 6 Calibrating the Feed Components You have to calibrate all feed components otherwise the automatic feeder cannot prepare an exact feed mix in feeding mode Calibration is defined as the input into the computer of the amount of water milk and milk powder MP distributed during a fixed period of time In case the automatic feeder is additionnally equipped with a detergent dosing pump or and a dispenser for powder additives it is imperative to calibrate both of them For more detailed information on calibration see chapter 10 4 page 54 Functions of the Menu key Calibration Setting the Heating 27 5 7 Setting the Heating Switch the heating on only after you have filled the heat exchanger with water Thermostat for minimum operating temperature and heating The thermostat for minimum operating temperature prevents too cold milk or water from being distributed When the temperature in the boiler falls below the set minimum tempera ture of the water in the heat exchanger the preparatio
34. ssssssee HH Calibrating Additives and Detergent islussssesssssseesee esee 10 5 Machine Values 10 5 1 10 5 2 10 5 3 10 5 4 10 5 5 10 5 6 Intermediate MIX agarra ie a ai ti aces Mixer ATIerTUn a rode tee e cite e DS p ep A aa Emptying Mer fines nere tene dump ag Ga nape EEN ee Gen Press out the Milk NENNEN eR RACE ea a Gale RAE an EE Entering the Distribution Pause BOX 1 BOX 2 een e x auo a a da RELIER S xi 10 6 DIAGNOSIS eee ek den leue t ect te d acute t ict eta A eT ico tos 10 6 1 10 6 2 10 6 3 10 6 4 10 6 5 Valves MOIOIS 2 d Ze vec ace or avc vae cce URP ace A AN Sensors x oiu iere A ete a PE Eech SW fea d cei WA E Be GallbratOn ts ook eere Ee dE M Lo C re ts ETA E DM ro er EM ed RE be Identificati s 3 renerien i rfe LC DEA Pu a ERU pe au i dob COCK ING DEE TORA Teis 10 8 Function Table of the Menu Key for Connection to Bus System Functions of the Automatic Key nennen nun nennen Display in the Automatic Mode 11 2 Releasing an Extra Portion 11 1 Functions of the Cleaning key 12 1 Entering the Figures nnie 5 pp probe a 12 2 Selecting the Options oer ERE yoked bx Ree re tek ER y wd eerte 12 3 Gleaning ect Deuce Ue ECL p a ond ptc e due EE tec 12 3 1 12 3 2 12 3 3 12 3 4 12 3 5 Mixer Cleaning ics tees ies teh tee sede bsc nC PS e Are behead pgs Cleaning the Heat Exchanger Heat Exchanger with Suction Hoses
35. the mixer jar the milk powder and the additive outlet by means of a large fly protection accessory Steam can easily escape through the openings of the fly screen grating Frost does not cause any damages to the automatic calf feeder In order to ensure a good functioning of the feeding process even in case of frost you have to equip the calf feeder with an equipment for protection against frost accessory The owner is responsible for a reliable water supply e The suction hoses can be easily guided through a wall e If possible place the milk storage tank next to the automatic calf feeder 16 Mounting the Sucking Station 3 3 Mounting the Sucking Station e Install the sucking station max 65 cm above the stable ground Mount the teat approx 15 cm above the suction hose connection of the mixer Fixthe suction hose in such a way that the mixer jar can easily be tipped in forward direction The suction hoses should not exceed a length of 2 m Mount the suction bracket with splash board towards the bottom Make sure that there is no sag in the connecting hose between mixer and feeding pump in order to prevent accumulation of water or milk Teat at max 65 cm height Teat bracket The teat should be mounted in the feeding station approx 15 cm above the suction hose connection of the mixer Suction hose Mounting the Race Way 17 3 4 Mounting the Race Way Mount an appropriate race way in front of the suc
36. the screen shown below Feed options can then be entered in a second screen The fourth feed type will appear automatically if the automatic calf feeder is equip ped with the corresponding program chip the character string f4 at the end of the chip number and is recognised by Dp 4 5 DPMain Au El al CODATRON DAIRY PLAN Milk Powder Milk Powder Basic Concentration Feed Type Number Drink Amount Drink Amount Portion Weight Feed Type Number Extra Feed Portion Weight Extra Feed Feed Type Number Milk Percentage Feed Type Number 3M002 WESTFALIA DEMO PgDn 46 Entries on the Feed Computer If the percentage of milk is not provided despite the setup and details being correct the following changes will also have to be carried out Change Edit Box Type to Yes Allocate Box Type 1 to the station and save Then change Box Type back to 4 Calf Feeder again and resave changes Feeding details for individual animals The amounts of feed for the individual animal can be both entered manually in the main menu under Feed and also calculated automatically using the feed graph The same prerequisites as described under Setup in DP5 apply to the entry of feed quan tities Press F3 or F4 to find out whether an animal has a current feed entitlement 2 DOS DPMain Program Cow 428 Feed Amounts Feed Type 5 Drink Amount Allocation Recommended Feed Current Unal
37. water milk milk powder 54 check routine carry out 82 circulation pump 11 deaerate 25 cleaning air cleaning 76 automatic mixer cleaning time controlled 72 entering the figures 69 heat exchanger 72 heat exchanger with sponge 77 heat exchanger with suction hoses 74 mixer 71 selecting the options 70 settings 79 HE cleaning 79 HE hose cleaning 80 Index cleaning key 68 compressor 76 connecting the mains plug 24 connection additive dispenser 88 for milk pipe 19 milk pipe 19 suction hose 16 water 18 construction parts 8 D deaerate the circulation pump 81 deaerating the circulation pump 25 deaeration screw 25 detergent 81 enter amount 80 detergent dosing pump 89 diagnosis 60 calibration 61 checking 61 identification 61 sensors 60 valves motors 60 distributing the milk 30 distribution board 10 distribution pause 58 draining time 59 earth bonding 15 earth leak switch 15 electrical connection 13 local 15 electrical vapour screen 89 electrode supply electrode 30 emptying mixer 57 extra portion 67 fault messages 84 communication 85 electrode fault 85 emptying mixer 86 heat exchanger 84 identification 85 lack of water 86 memory error 84 milk empty 85 temperature 85 fly screen 15 90 frost protection 15 frost risk 83 function table Menu key connection to Alcom Bus 63 functioning of the automatic calf feeder 3
38. when requested and insert it into the quick acting closure 78 Functions of the Cleaning Key Close the quick acting closure Press Enter to start the cleaning process The cleaning sponge is pressed through the stainless steel coil sponge cleaning into the mixer jar by the incoming water In order to complete taken out the cleaning process press Enter to confirm Sponge Clea ning taken out As soon as afterrinsing has been completed the following sponge cleaning message is displayed finished In order to increase the cleaning effect dip the cleaning sponge into some cleansing agent In this case you have to rinse with some clear water Procede as follows Press Menu key and confirm with Enter hand functions Press Arrow Down the display shows menu Water HE water HE start Keep the Enter key pressed until some clear water co start mes out of the water outlet of the mixer jar Empty the mixer jar refer to above mentioned safety instructions or drain off the water via the mixer outlet valve Check whether there is some residual detergent in the mixer jar o Functions of the Cleaning Key 7 12 4 Settings Menu Settings contains all settings relating to automatic cleaning with or without deter gent of the heat exchanger the mixer and the suction hoses as well as to air cleaning 12 4 1 Mixer Cleaning Press Cleaning key and then Arrow Down The display AN shows Confirm with
39. which feeding station or calf group should be fed as a matter of priority The automatic feeder runs in the ad libitum mode with a two group valve unit and feed sensors Options Alcom Bus and VC3 Bus are reserved to the connection to Bus systems The Bus address is used for internal communication with the Bus system Each Bus address only exists once in the system You can set the input and reading sensitivity of the identification via the Squelch value The higher the entered value the lower the identification range of the antenna In case of X Responder and eartag Responder the identification range corresponds to 25 30 cm provi ded that you entered Squelch 0 In case of PM Responder the identification range corres ponds to 20 25 cm provided that you entered Squelch 180 In case the automatic feeder is equipped with a stop valve for one feeding station or with a two group valve unit for two feeding stations you have to select the box valves in Setup Additive dispenser Calibration scales Heating system Min oper therm Circulation pump Air valve Circulation valve Detergent pump Settings in Setup 33 In addition here you have to enter whether box 1 or box 2 are equipped with servo or gra dient control Select no if you want to cancel or you do not want to register a box In case an additive dispenser is connected and additives should be dispensed select the additive dispenser in Set
40. with precision scales e g electronic scales The weig hing accuracy has to be 1 10 g Hold the measuring vessel under the discharge Press Start Stop key Weigh the dispensed quantity and enter the measured resp weighed value In case there are no available precision scales repeat calibration a number of times in order to get a larger quantity of additive Then divide the measured quantity by the number of calibration processes and enter the value Measure liquid additives and detergent by means of a cylinder Repeat the calibration procedure in order to be sure that the target quantity has been attained The warning Amount too small indicates that the dispensed additive amount was too small and the target amount has not been amount too small reached Repeat calibration process once again detergent amount too small Functions of the Menu Key 10 5 Machine Values 10 5 1 al N The main menu Machine Values contains the following submenus Intermediate Mix Afterrun Mixer Emptying Mixer Press Out Milk Distribution Pause Box 1 Box 2 Intermediate Mix Press Menu key Press Arrow Down to move to the main menu Machine values Press Enter The display shows machine values intermediate mix 0 min In this menu you can enter whether and after which time an intermediate mix has to be car ried out You may enter 5 to 60 minutes The figure 0 means that the intermediate mix i
41. 0 preparing the milk portions 30 H hand functions 49 hand actuated feeding pump 12 heat exchanger 11 boiler volume 14 cleaning 72 coil volume 14 heat exchanger with sponge cleaning 77 heat exchanger with suction hoses cleaning 74 heating adjusting the thermostats 27 avoiding measuring errors 28 for milk powder outlet and protection against frost 29 measuring the temperature 28 setting the heating 27 setting the temperature 28 hose cleaning 80 installation automatic calf feeder 24 calibrating the feed components 26 connecting the automatic calf feeder to the mains supply 24 deaerating the circulation pump 25 filling the boiler of the HE with water 24 filling the milk powder into the powder hopper 25 filling the milk storage tank 25 installing the automatic calf feeder 15 intermediate mix 57 93 keys Automatic 65 Cleaning 68 Menu 49 L lightning protection 15 locating the automatic calf feeder local electrical con nection 15 machine type machine number 7 machine values 57 mains plug connecting 24 maintenance 81 Menu key 49 calibration 54 diagnosis 60 function table Bus system 63 hand functions 49 milk values 52 portion values 50 Menu key machine values 57 micro identification Calfscan 17 milk connection 19 milk pipe 19 milk portion preparation 30 milk powder fill in 25 milk storage tank fill in 25 milk values 52 mixer aut
42. 00 In Feed type 1 you can enter the animal specific milk powder concentration in g per liter by 10 g steps E g Feed 1 1 0 corresponds to a concentration of 100 g l 1 2 120g l etc In this case the relevant animal gets 50 g per feed portion In addition you have to enter the following values in menu Group Feed Minimum per Interval Feed 1 3 1 Maximum per Interval Feed 1 3 1 9 6 Settings for Animal Specific Fresh Milk Ratio of the Feed Portion In case the animal specific fresh milk share should be controlled via the computer you have to do without the dispense of extra feed additive Feed station In order to carry out an animal specific setting of the fresh milk share deviating setting parameters are necessary Interval 3 1 Portion weight 3 100 In menu Feed 3 you can carry out animal specific settings of the milk share by 10 steps Examples 0 feed consisting of a mixture of powder and water 0 5 feed consisting of 50 milk powder and water and 50 fresh milk 1 feed consisting of 100 fresh milk In addition in menu Group Feed you can enter the following values Minimum per Interval Feed 3 2 1 Maximum per Interval Feed 3 1 The settings on the C 16 have an effect on the calves only after the following function Feed has been activated Functions of the Menu Key 49 10 Functions of the Menu Key RUN The functions of the Menu key are summed up in the following main menus Hand
43. 009 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 012 7121 0040 356 Magnetventil 230V 50Hz 4 0 mit T lle und 3 4 berw solenoid valve 230V 50Hz 4 0 with nozzle and 3 4 union nut 015 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized 021 7721 0080 009 Manometer Anschluss hinten manometer 024 7721 0040 370 Druckminderer o Manometer mit Winkelverteiler pressure reducer without manometer with angular connection 039 7721 0070 740 Schlauchverschraubung 2 teilig IG 3 4 T lle 13mm hose pipe screw connection 1 2 two piece 048 7721 0097 477 Kugelhahn 1 4 IG IG ball cock 1 4 internal thread internal thread 051 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm ab 01 09 00 plug type bolting 1 4 AG ID 7 5 10 L 30mm as of 01 09 00 054 7721 0099 259 Umsp ladapter 2 fach kompl f r 1 2 SchlauchkupplungTA3 TA5 adapter for rinsing double compl for 1 2 hose coupling TA3 057 7721 0098 056 Schlauchkupplung 1 2 Einhandkupplung 1 2 hose pipe coupling 1 2 072 7721 0040 374 Pumpe VA 230V 50Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 50Hz 250W w BR pump wheel w o pump pl compl 075 7721 0040 414 Pumpe VA 230V 60Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 60Hz 250W w BR pump wheel w o pump pl compl 078 7721 0010 211 Wellendichtung f r Milchpumpe mit Keil und Seegerring shaft seal for milk pump 081 7721 0090 305 Reparatursatz f r V A Pumpe 230V 50Hz repair set for pump VA 230V 50
44. 063 Sicherung 0 50A mitteltr ge 5x20mm fuse 0 50A normal lag 5x20mm 7721 0090 071 Sicherung 2 50A mitteltr ge 5x20mm fuse 2 50A normal lag 5x20mm 7721 0070 165 Steck Schraubkl 15pol RM 5 08 VL connector 15 pin RM 5 08 VL 7721 0096 321 Steck Schraubkl 6pol RM 3 81VL connector 6 pin RM 3 81 7721 0041 064 Kabelbaum SM2 VC3 BUS cable form SM2 VC3 Bus 7721 0070 480 Buchse 4mm BU 44008 schwarz Isolierring u 2 Muttern socket 4mm BU 4400S black insulating ring and 2 nuts 7721 0098 546 Entst rsatz f r Elektrode Pulver MTB screening for electrode Powder MTB 7721 0090 104 Kontrollampe gr n 230V D 13mm pilot lamp green 7721 0041 066 Drucktaster manuelle Tr nkef rderung SM2 push button manual feed supply SM2 7163 2955 010 Fernbedienung SA2000 2 Gruppen mit Sensor Anschlu remote control SA2000 2 groups with sensor connection 7721 0096 478 Drucksensor mit 2 T llen kompl Pressure sensor 7721 0098 606 Membrane 98605 mit Magnet f r Saug u Drucksensor membrane 98605 with magnet for pressure and suction sensor 7721 0010 229 Drucktaster 1 polig kurz Schliesser mit Schutzkappe push button 1 pole short with protecting cap 7721 0040 870 Kabel Elektrode Steuerung Mixerbecher SM2 cable for electrode control mixer jar SM2 7721 0040 871 Kabel Elektrode Auslauf SM2 cable for electrode outlet SM2 40520 01 02 Pos Item 117 120 123 126 129 132 135 138 141 144 147 150 153 156 159 162
45. 0Hz 1 2 grommets 7721 0099 402 Intensivmixer 230V 50 60Hz 1 2 T llen Punkt Elektr beheizt intensive mixer 230V 50 60Hz 1 2 grommets TA3 heated 7721 0040 589 Intensivmixer 230V 50 60Hz 1 2 T llen Silicium beh Pkt Elek Intensive mixer 230V 50 60Hz 2 sockets gasket of siliciumc 7721 0040 588 Intensivmixer 230V 50 60Hz 1 2 T llen mit Silicium Pkt Elek Intensive mixer 230V 50 60Hz 2 sockets gasket of siliciumc 40520 01 02 Pos Item 006 009 012 015 018 024 027 030 033 036 045 057 075 078 079 081 084 087 090 093 096 114 115 Ersatzteilliste 10 02 03 Page Blatt 12 spare part lists Steuerung control unit 40520 40520 Die Ersatzteil Liste stellt die verschiedenen Varianten der 0 g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 993 Platine SM2 K T board SM2 K T 7721 0098 019 Platine SM VC3 Bus Interface circuit card SM VC3 bus interface 7721 0040 749 Platine SM2 BUS Verteiler board SM2 BUS distributor 7721 0040 750 Platine SM2 Tastatur board SM2 keyboard 7721 0099 539 Platine Verteiler L N PE board distributor L N PE SA3 7721 0041 171 Platine Programmchip SM2 board memory card SM2 7721 0040 755 Display LCD SM2 2x16 65x16mm display LCD SM2 2x16 65x16mm 7721 0090 064 Sicherung 3 15A tr ge 5x20mm fuse 3 15A time lag 5x20mm 7721 0090
46. 1 99 Machine data Our address F rster Technik GmbH Gerwigstr 25 D 78234 Engen Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 Internet www foerster technik de 8 Construction Parts System Machine Combi 1 4 Construction Parts System Machine Combi Milk powder hopper Control unit with operating elements Dosing slide Pilot lamps for milk powder outlet heating and protection against EI frost Quick acting closure for sponge cleaning Milk resp water outlet Mixer LN gt Water connection Ve Milk connection Construction Parts System Machine Combi Thermostat for minimum operating temperature Heating thermostat Circulation valve Water valve heat exchanger Circulation valve Water valve boiler Milk valve Milk connection Water connection Milk pump Water connection for hose cleaning Detergent pump accessory Box valve 1 Box valve 2 accessory Receptacle for detergent accessory not available on model TAK5 SM2 27 F1 Motherboard and Distribution Board SM 2 Plus On the motherboard are located the transformer for weak current supply of the processor control the relays the connectors for external components the fuses and LEDs Motherboard and Distribution Board SM 2 Plus 10 1 4 1 opour 201 uo 2urpuodop asodind 19949 pue 1521 10 Sn q x p1eoq uonnqrusiq I
47. 3 Dosierpumpe DSP 230V mit Halteblech dosing pump DSP 230V with holding plate 7721 0041 350 Schlauch 4 8x1 6mm PS 140Ph L nge 14cm Fl ssigdosierer DSP hose 4 8x1 6mm PS 140Ph length 14cm additive dispenser DSP 7721 0041 411 Schlauchhalter mit berlauf f r Fl ssigdosierer hose coupling support with overflow f liquid additive doser 7721 0099 044 Flasche 1 51 Weithals mit Schraubverschluss bottle 1 51 wide necked with screw fastening 7721 0040 255 Kabel Sp lmittelpumpe SA2 Plus cable for detergent pump SA2 Plus 77210040 880 Kabel Sp lmittelpumpe SM2 cable for detergent pump SM2 Pos Item Ersatzteilliste 10 02 03 Page Blatt 17 spare part lists Zubeh r Beipack TAK VDW 5 6 Profi included accessories for TAK VDW 5 6 Profi 41891 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0010 212 Dichtungssatz f r Tr nkeautomaten set of seals for automatic feeder 7721 0099 592 Schwammgummikugel 5 er Pack 11mm Durchm sponge pellet 11mm packet of 5 7721 0070 522 Schwammgummikugel 5 er Pack 12mm Durchm sponge pellet 12mm packet of 5 7721 0080 001 Schlaucht lle f r Sauger T llendurchmesser 5mm hose pipe nozzle 5mm for teat 7721 0040 049 Schlauch 7 0x1 8mm TPE glasklar ho
48. 30V 7721 0040 429 Umw lzpumpe 230V 50Hz 15 60 TAS circulation pump 230V 50Hz 15 60 TAS 7721 0098 115 Dichtung UPS15 washer UPS15 7721 0090 091 Kontrollampe gelb 400V D 13nm pilot lamp yellow 400V 7721 0090 089 Kontrollampe gelb 230V D 13nm pilot lamp yellow 230V 7721 0090 014 Drehknopf Heizungsthermostat schwarz mit rot knob for heating thermostat black red 7721 0090 017 Drehknopf Mindestbetriebstemperatur schwarz mit gr n knob for MWT black green 40955 02 02 114 AD dm SF pam ea ac ey f eege Pos Item Ersatzteilliste 10 02 03 Page Blatt 10 spare part lists W rmetauscher 5 heat exchanger 40955 40955 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description Eck OK ck Ok ck ok ck ch ck ck ck ck ck ck K OK ok OK OK Ok Ok x 7721 0040 947 W rmetauscher 5 Pl 2 8KW 240V SM CSA UL heat exchanger 5 Pl 2 8KW 240V SM CSA UL 7721 0040 948 W rmetauscher 5 P1 3 0KW 200V SM heat exchanger 5 P1 3 0KW 200V SM 7721 0040 951 W rmetauscher 5 P1 3 2KW 230V SM heat exchanger 5 P1 3 2KW 230V SM 7721 0040 952 W rmetauscher 5 P1 3 8KW 400V SM SA3 heat exchanger 5 P1 3 8KW 400V SM 7721 0040 955 W rmetauscher 5 P1 5 0KW 400V SM heat exchanger 5 P1 5 0KW 400V SM 99262 11 02 O Es 00 Tg N Pos Item 002 003 015 018 021
49. 7 1 Different selections in Gen TA PUNCUON Table Soup ii DURER E bt 7 3 How to make entries in Setup Connecting the System Machine to the Feeding Computer 8 1 Connecting the System Machine to the VC3 Bus 0 ccc cece eee eens Table of contents 9 Entries on the Feed Computer mann nn nun nn nn Setup Ini DP5 s etis 0 itera se iene eU ER Bear mE eier EE E See A Setup in DP4 4 DEEN Set p In C16 i t m PR get Minnie la aaa Vine ge Setup Related to the Automatic Feeder Settings for Animal Specific Increase of the Concentration on Cp Settings for Animal Specific Fresh Milk Ratio of the Feed Portion 9 1 9 2 9 3 9 4 9 5 9 6 10 Functions of the Menu Key o oococooccooconc eene Fland FUNCUONS oor po he pei Sak Rh ee eke fonds RT nu Pee eae eae pe 10 2 Portion Values areas os re ee ee a ee eee etr ES oe EEE ee EEE ETR ER eS 11 12 10 1 10 2 1 10 2 2 10 2 3 10 2 4 Selecting the Concentration 0 0c cee enna Entering the Milk Ratio oo ie annie ern ine len Entering the Additive Ae cela te p ERR SELLE dai E Reit Restricted Adlib Mode la fC ed len TEEN 10 3 1 10 3 2 10 3 3 10 3 4 Selecting the Operating Mode Entering the Milk Value Commuting to MP mode occccccccccc ehe Commuting to 1 Circle Mode 10 4 GAID AION at sees iei XI EUIS 10 4 1 10 4 2 Calibrating Water Milk MP
50. 9 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plug type bolting 1 4 AG ID 7 5 10 L 30mm 054 7721 0099 259 Umsp ladapter 2 fach kompl f r 1 2 SchlauchkupplungTA3 TA5 adapter for rinsing double compl for 1 2 hose coupling TA3 057 7721 0098 056 Schlauchkupplung 1 2 Einhandkupplung 1 2 hose pipe coupling 1 2 072 7721 0040 374 Pumpe VA 230V 50Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 50Hz 250W w BR pump wheel w o pump pl compl 075 7721 0040 414 Pumpe VA 230V 60Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 60Hz 250W w BR pump wheel w o pump pl compl 078 7721 0010 211 Wellendichtung f r Milchpumpe mit Keil und Seegerring shaft seal for milk pump 081 7721 0090 305 Reparatursatz f r V A Pumpe 230V 50Hz repair set for pump VA 230V 50Hz 084 7721 0040 030 Reparatursatz f r V A Pumpe 230V 60Hz repair set for StSt pump 230V 60Hz 087 7721 0098 292 Pumpendeckel VA pump cover VA 099 7721 0096 342 R ckschlagventil f r Milchpumpe Bronzeausf mit Dichtungen non return valve for milk pump bronze with seals 108 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 120 7721 0040 361 St ssel mit AG 1 2 L 88mm TAS sw24 tappet with exterior thread 1 2 88mm TAS sw24 123 7721 0099 665 Ventilteil Teileset Magnetventil 8 5 valve component set solenoid valve 8 5 41325 09 02 yi AA a ee Ersatzteilliste 10 02 03 Page Blatt 7 spare part lists Milch Wasserversorgung
51. Arrow Up Arrow Down to select the distribution pause Only enter values between 0 and 16 seconds Standard value 0 s machine values distrib pause 0 sec distrib pause 0 sec Ke Functions of the Menu Key 5 10 5 6 Box1 Box2 In this submenu you can enter draining time and in case the automatic feeder is equipped with gradient and servo control you can also enter turn on and turn off delay When the suction hoses are longer than two meters it is advisable to enter draining time Draining time is defined as the time between emptying of the mixer jar the level electrode is free and closing of the box valve after the last milk portion has been distributed Only enter values between 10 and 60 seconds Press Menu key Press Arrow Down to move to main menu machine values Machine values and confirm with ENTER Press Arrow Down to move to submenu Box 1 Box 2 Sa di Press ENTER Select Draining time Press ENTER draining time 16 sec Press Arrow Up Arrow Down to select draining time Possible entry 10 to 60 seconds standard value 16 s Confirm with ENTER When the feeding station is additionnally equipped with servo or gradient control here you can enter turn on and turn off delay Possible entry 0 to 2 seconds Press Arrow Down to move to turn on delay turn on delay Press ENTER Press Arrow Up Arrow Down to select turn 1 2 sec on delay and confirm with ENTER Same procedure for turn off
52. Bus OUT xD PE PE 000000000000000000000 Bride for shield connection VC3 Bus TAK5 SM2 1 Zeichnungs Nr PL10080 T i Blatt 9 with VC3 bus inerface FOSILEK ORALE Cmar Versions Nr a 1 i 08 G lti b 08 x Garena Datum 30 Be 2001 ig al 30 08 2001 T 10 Bl tter Anderung Ind Datum Name ame jr G ltig bis Electronic card Plug for keyboard Flash eprom LEDs for voltage display LED for long term watcher LEDs for display external components Potentiometer to adjust contrast of the display Plug for display OOOO0000000000000 1 OODOOOC OOOO Connector for update interface card RS232 Connector for update cable Plug for interface Relais for 230V external components Q 00000000000 EI a Connector for teat sensors I Connector for button feeding pump Potentiometer for rod electrode Connector for electrodes Potentiometer for supply electrode Connector for optional relais 12V Relais for 12V external components 000000000000000 Transformer Connector for 230V external components
53. Error Feed Total Num Resp Ration Remain Avail Nun Ate 1 Drink Cone 0 D 0 0 000 0 000 0 000 D 0 000 Drink Amou 0 000 0 000 0 000 0 000 2 Drink Conc o 0 0 000 0 000 0 000 0 0 000 0 0 Drink Amou 0 000 0 000 0 000 0 000 For Help press F1 NUM L If the program is running in the background this will be indicated by the DP symbol on the left hand side of the Taskbar next to the clock iF 08 33 In order to be able to operate the automatic feeder using DAIRYPLAN a number of set tings must be entered in DAIRYPLAN and coordinated with each other first of all The pro cess control system must be closed once and then opened again in order to enable the new settings to be accepted and transferred to the feeders NOTE The program can only be closed by selecting File Close and then answering Yes to the question as to whether you want to save changes If you click on X to close it the program will continue to run in the background This will prevent it from being clo sed unintentionally Entries on the Feed Computer 39 The ranges which have to be set in order to operate the feeders are 1 Setup for the corresponding feed types 2 Setup for the feeding box for automatic calf feeder 3 Feeding details for individual animals The DPSetup program in which the required settings are to be entered for points 1 and 2 can be found under 1 Setup Menu DPSetup under Setup in the main DP5 menu These settings are no
54. Functions Portion Values Milk Values Calibration Machine Values Diagnosis Press Enter in the desired main menu and access the various available submenus or subfunctions Press Arrow Up Arrow Down to move to the different submenus within a main menu In case you are in a submenu yet press Menu key to return to the main menu level Depending on the basic settings carried out in Setup particular menus are not displayed on the screen 10 1 Hand Functions In the main menu level you can access the first main menu Hand functions by pressing the Menu key once again In this menu you can activate the functions of the automatic feeder individually and manually You may choose between the following functions Emptying Mixer Water HE HE Heat Exchanger Start Water Boiler Start Milk Start Milk Powder Start Additive Start Mixer Start Box Valve 1 2 Open Heat Exchanger Fill emptying mixer running water HE running water boiler start Release the Enter key to complete the operation 50 Functions of the Menu Key 10 2 Portion Values In the main menu Portion values you can enter the operating mode as well as the values of the portion that should be prepared You may choose between the following submenus Concentration Milk ratio Additive Operating mode 10 2 1 Selecting the Concentration The concentration of the milk is defined as the amount of
55. Hz 084 7721 0040 030 Reparatursatz fiir VA Pumpe 230V 60Hz repair set for StSt pump 230V 60Hz 087 7721 0098 292 Pumpendeckel VA pump cover VA 099 7721 0096 342 R ckschlagventil f r Milchpumpe Bronzeausf mit Dichtungen non return valve for milk pump bronze with seals 108 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 120 7721 0040 361 St ssel mit AG 1 2 L 88mm TAS sw24 tappet with exterior thread 1 2 88mm TA5 sw24 123 7721 0099 665 Ventilteil Teileset Magnetventil 8 5 valve component set solenoid valve 8 5 126 7721 0091 513 Ventilteil Magnetteil 13 36 8 5 valve component magnet unit 13 36 8 5 129 7721 0090 686 Ventilteil Plungerrohr valve component plunger guidance 40352 01 01 105 IV De 2 P 129 123 Ersatzteilliste 10 02 03 Page Blatt 5 spare part lists Milch Wasserversorgung TAKS 2 fach VA Pumpe o Steckverschr milk and water supply TAKS double stainless steel pump 40352 40352 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 132 7721 0090 687 Ventilteil O Ring 18x1 5 valve component o ring 138 7721 0090 311 Ventilteil Plunger mit Teller f r Magnetventil 8 5 230V tappet for solenoid valve 280 8 5 M G 12F NCS42 230V 147 7721 0040 780 Ventilteil Teileset Ve
56. Steuerung TAK SM2 Farmer VC3 BUS Interface control TAK SM2 Farmer VC3 BUS interface 7721 0040 520 Steuerung TAK SM2 Profi VC3 BUS Interface control TAK SM2 Profi VC3 BUS interface 40476 10 00 Pos Item 003 006 009 012 015 018 021 024 027 030 033 036 042 045 051 060 069 Ersatzteilliste 10 02 03 Page Blatt 15 spare part lists Absperrventil Spiilventil manue stop valve rinsing valve hand actuated feeding pump TA3 TAS 40476 40476 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0091 188 Magnetspule 220V 50 60Hz 91711 91068 2 2 Wegeventil solenoid coil 220V 50 60Hz 7721 0097 676 Ventilteil Plungerrohr mit Messingplatte valve part plunger tube with brass plate 7721 0097 680 Ventilteil Feder valve part spring 7721 0097 681 Ventilteil 97145 Plunger valve part plunger for item 97145 7721 0097 678 Ventilteil St tzring valve part supporting ring 7721 0097 679 Ventilteil Membrane valve part diaphragm 7721 0097 677 Ventilteil Ventilk rper valve part valve body 7721 0097 145 Magnetventilgeh use 91711 2 2 Wege Ventil geschlossen solenoid valve body 2 2 way valve default closed 7721 0098 223 O Ring 26x1 2 NBR 70 Shore Gruppenventil 0
57. TAK5 6 milk water inlet 41325 41325 giiltig valid ab as of 01 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 126 7721 0091 513 Ventilteil Magnetteil 13 36 8 5 valve component magnet unit 13 36 8 5 129 7721 0090 686 Ventilteil Plungerrohr valve component plunger guidance 132 7721 0090 687 Ventilteil O Ring 18x1 5 valve component o ring 136 7721 0097 680 Ventilteil Feder bis 18 11 02 valve part spring up till 18 11 02 138 7721 0090 311 Ventilteil Plunger mit Teller f r Magnetventil 8 5 230V tappet for solenoid valve 280 8 5 M G 12F NCS42 230V 147 7721 0040 780 Ventilteil Teileset Ventil 8 5 ohne Magnetteil valve component set valve 8 5 without solenoid component 153 7721 0099 434 Schlauch 8 0x3 0mm TPE tr b bis 05 11 02 hose 8 0x3 0mm TPE up till 05 11 02 159 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar nonreturn valve D 15mm 162 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 171 7721 0096 434 Druckminderer 1 2 1 5bar pressure reducer 1 2 183 7721 0060 099 Verschraubung mit Uberwurfmutter und Mutter screw coupling with union nut and nut 189 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 201 7721 0080 037 Schwimmert
58. VALAD Landtechnik Operating Instructions and Spare Parts List 7163 9001 044 Combi 7163 9001 046 Fresh Milk 07 2002 as of Program Version 01 01 Automatic Calf Feeder PREMIUM BOY PREMIUM BIG BOY SM TAK5 SM2 27 F1 VDW5 SM2 27 F1 TAK5 SM2 28 P1 VDW5 SM2 28 P1 TAK5 SM2 30 P1 VDW5 SM2 30 P1 TAK5 SM2 32 P1 VDW5 SM2 32 P1 TAK5 SM2 38 P1 VDW5 SM2 38 P1 DAIRY PROGRAM controlled by CALFSCAN Westfalia Landtechnik GmbH Postanschrift Werner Habig Stra e 1 o D 59302 Oelde Westfalia Landtechnik GmbH Telefon 02522 77 0 Telefax 02522 77 2488 D 59299 Oelde Printed in F R Germany Table of contents Introduction iii sh ief Safety AE eren idre me ed tada 1 2 Danger Signs on the Automatic Calf Feeder 0 cece eee 1 8 Information Signs on the Automatic Calf Feeder 00 0 cece ees 1 4 Construction Parts System Machine Combi 0000 cece eee 1 4 1 Motherboard and Distribution Board SM 2 Plus 1 4 2 Heat Exchanger Circulation Pump 1 4 8 Hand Actuated Feeding Pump Specifications Automatic Calf Feeder Lusuu s Locating the Automatic Calf Feeder 00 cece eee eee eee eee 3 1 Local Electrical Connection 3 2 Installing the Automatic Calf Feeder 00 cece eect nn 3 3 Mounting the Sucking Station 0 eee 3 4 Mounting the Race Way 2 cece nennen ernennen een 3 5 Connecting the Micro Identification Calfscan 0
59. age and calculation of the extra feed additive you have to multiply the portion size required for the extra feed additive dispenser by a factor 100 before entering the data into the CODATRON computer not necessary on C16 C calf pro grams see corresponding operating instructions Example Portion size required 65 g or 4 portions per animal day maximum 15 g or one portion per interval the precision dispenser is set to deliver 15 g Feed 3 setting in the CODATRON computer Feed specification 6 5 kg enter per animal or in groups via the 3 animal day feed table Interval 3 not relevant Feed 3 max interval 1 5 kg Feed 3 max day 6 5 kg The extra feed additive amount is distributed over the day according to the interval system see operating instructions of the C16 When making the settings make sure that the extra feed additive portions per interval day do not exceed the corresponding number of feed portions Activate the alarm in Interval 1 before entering the calibration values see corresponding chapter 48 Entries on the Feed Computer 9 5 Settings for Animal Specific Increase of the Concentration on C16 Feed station In order to set the powder concentration for each individual calf you have to enter the following parameters Interval 1 2 only calves with one feed ration are entitled to left over milk 3 all calves are entitled to left over milk Portion weight 1 1
60. ank kompl mit KS Schwimmerventil und Deckel float pot complete w KS float valve and lid 207 7721 0096 249 Schwimmertank 355x190x155 kompl mit Halterung water tank compl 7721 0042 479 Sieb f r Milchzulauf Sieb f r Milchzulauf 40813 01 02 Ersatzteilliste 10 02 03 Page Blatt 8 spare part lists Anschlussleitung connecting line 40813 40813 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 009 7721 0090 411 Hauptschalter M221 20A main switch M221 20A oh Ook OK OK Ok ck ok ok ok ok ck OK OK k k oh OK Ok OK OK Ok ok ck Anschlussleitung 400V TAS TA6 Hauptschalter u EMV Schiene connecting line 400V TAS with main switch and EMC rail 40955 02 02 114 AD dm SF pam ea ac ey f eege Pos Item 003 006 015 018 021 024 027 030 057 060 069 075 077 078 079 080 081 090 093 102 103 105 108 Ersatzteilliste 10 02 03 Page Blatt 9 spare part lists W rmetauscher 5 heat exchanger 40955 40955 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0060 022 Thermostat mit Spiralf hler Wechsler thermosta
61. ase you have to set the identifica tion range once again If necessary close off the area beside the feeding station so that calves do not have access to it 18 Water and Milk Connection 3 6 Water and Milk Connection Cg Water connection Milk connection Dl 8 3 6 1 Water Connection Connect the 1 2 water hose with a 3 4 hose coupling at the right of the automatic calf feeder The water pressure supplied by customer has to be between 2 5 and 6 bar Note To ensure troublefree functioning of the automatic feeder take care that the water pressure does not fall below 2 5 bar Take care that there is no pressure variation of the water pipe In case of water pipes with small cross section it may happen that in the feeding mode or when water is taken out of the same pipe simultaneously the water pressure will drop When the water pressure is below 2 5 bar you have to use a header tank Install additional water stop valve Since September 1 2000 the pressure reducer is factory set to 1 5 bar Do not alter the setting of the pressure reducer In case the notes above should not be observed there is no guarantee that the automatic feeder will run trouble free Water and Milk Connection 19 3 6 2 Milk Connection Convey the milk from the milk storage tank straight to the automatic calf feeder In case long pipes are inevitable use bigger diameters To avoid air bubbles do not hang the
62. atic cleaning processes Cleaning mixer Cleaning HE Air cleaning Cleaning HE hose Cleaning hose Detergent Functions of the Cleaning Key 69 12 4 Entering the Figures Press Arrow Up Arrow Down and then ENTER in order to enter figures In case of manual activation of Cleaning Mixer in menu Cleaning you can enter the detergent amount provided that you have previously selected the detergent pump in Setup see following illu stration In submenu Settings you can set the number of daily automatic mixer HE and air cleaning processes as well as the corresponding detergent and water amount for pre and afterrinsing In order to access this submenu press the Cleaning key located on the panel and subse quently Arrow Down Press ENTER to modify a figure The displayed figure starts flashing e g gt 20 lt Arrow Up is used to increase and Arrow Down to decrease the figure The longer you keep the relevant Arrow key pressed the faster the displayed figure is going to be modified Once you set the correct figure press ENTER again to store it the figure stops flashing In case you do not wish to modify the figure press the Menu key to return to the main menu level Example for the input of figures within the functions of the Cleaning key 70 Functions of the Cleaning Key 12 2 Selecting the Options You can only select one of the available options The selected option is marked by an asterisk in the
63. before air cleaning starts running 80 Functions of the Cleaning Key 12 4 4 HE Hose Cleaning In HE hose cleaning you can enter the water amount needed for pre and afterrinsing As soon as a calf has consumed the last portion of its entitlement 1 4 liter of water is dosed into the mixer jar after draining time has lapsed As a calf usually stays a little bit longer in the feeding station suckling at the teat this func tion is intended to facilitate simple suction hose cleaning Press Cleaning key and then Arrow Down until the display settings shows Settings Press ENTER to open the submenu Press Arrow Down until cleaning HE hose is displayed cleaning HE hose Press ENTER and enter the water amount needed for pre and pre afterrinse afterrinsing of the suction hoses 12 4 5 Hose Cleaning Here you can activate suction hose cleaning Press Cleaning key and then Arrow Down until Settings is settings displayed on the screen Confirm with ENTER Press Arrow Down until the display cleaning hose shows Cleaning hose Press ENTER to open the menu Select yes in case suction cleaning hose hose cleaning should be activated yes x n 12 4 6 Detergent In menu Settings detergent you can enter the detergent amount that should be added to the water during automatic cleaning of mixer HE and HE hoses Press Cleaning key and then Arrow Down until Settings is settings displayed on the scr
64. ch Press Enter Enter the relevant squelch value In order to activate the selected functions switch the machine off and subsequently on The antenna type is decisive for the identification range In case of micro identification Calfscan you can set the identification range by the Squelch value The following table contains the Squelch values and identification ranges for the different Responders These Squelch values are empirical and have already been factory set Responder Squelch standard values Identification Range X Responder AN max 25 30 cm Eartag Responder max 25 30 cm PM Responder max 20 25 cm The entered value is active until you change it manually A Responder can be simultaneously read at two antennas If for instance at antenna 1 a Responder is read which is actually assigned to identification2 we talk about faulty iden tification due to an overlap of reach Faulty identification may also occur when calves standing beside the feeding box are identified In this case you have to set the identifica tion range accordingly If necessary close off the area beside the feeding station Connecting the System Machine to the Feeding Computer micro identification 2 Calfscan 37 micro identification 1 Calfscan we OO 7 ae C A d C N y TA vi Clock 1 brown Data 2 yellow 12v green GND white brown Data 1 yellow 12V
65. d 110mm 7721 0091 582 Pulvertrichter kompl powder hopper compl 7721 0060 117 Sternmutter M5 headed star nut M5 7721 0060 043 Dosierzunge Pulverf rderung TAO und TA1 deflector plate 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0070 908 Getriebemotor O 220 240V 60Hz kompl geared motor O 220 240 V 60Hz 7721 0040 005 Getriebemotor O 220 240V 50Hz kompl ab 17 09 00 gear motor O 220 240V 50Hz as of 17 09 00 7721 0096 658 Heizpatrone PTC IP54 heating cartridge PTC IP54 TK ok OK ck ck ck ck ck ch ck ck ck cho ck ck Cock Ok OK OK OK Ok k 7721 0040 320 Pulverf rderung 3 5 6 230V 50 Hz ohne Dampfsperre powder supply 3 5 230V 50Hz w o heating 7721 0040 375 Pulverf rderung 3 5 6 230V 50 Hz mit Dampfsperre Powder supply 3 5 230V 50Hz with heating 7721 0040 721 Pulverf rderung 3 5 6 230V 60 Hz ohne Dampfsperre powder supply 3 5 230V 60Hz without vapour screen 40352 01 01 105 IV De 2 P 129 123 Ersatzteilliste 10 02 03 Page Blatt 4 spare part lists Milch Wasserversorgung TAKS 2 fach VA Pumpe o Steckverschr milk and water supply TAKS double stainless steel pump 40352 40352 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 006 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra
66. delay turn off delay 0 8 sec 60 Functions of the Menu Key 10 6 Diagnosis The main menu Diagnosis facilitates trouble shooting In addition motors valves and pumps can be controlled individually Press Menu key Press Arrow Down to move to the main diagnosis menu Diagnosis 10 6 1 Valves Motors In the following submenus each output can be controlled individually The function of each individual output is displayed on the screen In this way it is possible to check whether the output and the control are running well Press Arrow Down to go to the submenus water valve HE The display shows open Press Enter to open the water valve The water valve is open water valve HE so long as you press the Enter key opened The same applies to the other valves Water valve Bo Bo Boiler Milk valve Mixer outlet valve Circulation valve Air valve Box valve 1 2 and the motors Milk pump Mixer Powder motor Additive dispenser Detergent pump Feeding pump Circulation pump 10 6 2 Sensors The sensors such as e g the supply and the rod level electrode as well as the thermostat for minimum operating temperature are part of the inputs The display shows each change of the state of the sensors limiting the occurence of faults The display shows e g rod electrode hit The same applies to Point electrode Supply electrode Functions of the Menu Key 6 T
67. description of the feeding details The amounts of feed specified are then allocated in a 24 hour cycle commencing at the start of feeding The start time for feeding can be specified under DPSetup System General Feed Control Feeding Times For a quick reference to the current feed entitlements of individual animals please select DPSingle from the main menu click on the cow s head icon in the bottom right hand cor ner and select the corresponding animal In order to specify an amount of feed directly for an animal for test purposes please click on Other in DPSingle select the required feed types in the Feed list and enter a corres ponding amount of feed under Entitlement and Current Remaining Interval 428 127 027114879 Calf Ea Lactations Component Tests Vet Actions Identification Genetics User Defined Feed Process Control Udder Milk Control Last Milking Measurements 2 m Feed Intervals Select type of feed from list 1 1 Solid Feed Current Unallocated Feed 0 2 2 Solid Feed 33 Sold Feed Current Interval Amount 5 0 Drink Concentra Current Feed Remainder 5 000 Amount Eaten Today 0 000 Reached Minimum This Interval 6 Extra Calf 7 Cone Calf FPES EL r Feed this 24 hour period Ration Yesterday 7 500 Allocation Er 50 Ale Yesterday 0 000 Recommended Feed ja 000 Remainder Yesterday 7 500 Remainder 2 days 7 500 Remainder 3 days 7 500
68. e heat exchanger with water You do not need to top up the boiler regularly in case some calves are fed with milk that has been diluted with water or when mixer or HE cleaning has been activated In case calves are only fed with milk top up the boiler of the heat exchanger with water approx every 3 months Proceed as for first commissioning refer to chapter 5 2 page 24 Installing the Automatic Calf Feeder Filling the Boiler of the Heat Exchanger with Water 84 Fault Messages 14 Fault Messages In case fault messages should occur in main menu Diagnosis you can control each individual actuator See chapter 10 6 page 60 Functions of the Menu Key Diagnosis As soon as a fault message occurs the green pilot lamp indicating that the automatic feeder is working in the automatic mode goes out 14 4 Memory Error When starting the System Machine all program data stored in the memory chip will be checked In case of faulty data the display shows Switch the System Machine off Press the three keys Auto initial memory matic Cleaning and Menu simultaneously while swit ching the System Machine on Keep the keys pressed until the following message is displayed Immediately afterwards carry out new programming of Setup Carry out calibration once again Check portion values and machine values See chapter 16 page 91 Repla cement of the program chip 14 2 Heat Exchanger During insta
69. e is still milk in the stainless steel coil the automatic heat exchanger cleaning is deferred for 1 hour as a maximum too Should a calf with drinking right enter the feeding station within this time the automatic feeder starts to prepare at least two portions of water milk powder After the calf has drunk up the liquid in the mixer jar the valve control closes the corresponding suction pipe and the heat exchanger cleaning starts running In case no calf with drinking right is identified within 1 hour the milk is pressed out of the stainless steel coil by some water and subsequently drained off via the mixer outlet valve In case in menu Milk Values you selected when milk empty machine stop the milk in the stainless steel coil is fed to the following calf In case the calf does not drink up the milk in the mixer jar within 1 hour the rod electrode is covered the liquid in the mixer jar is pumped out via the mixer outlet valve and prerinsing starts running As soon as the mixer jar is empty once again the automatic feeder carries out the main cleaning process with detergent 12 3 3 Heat Exchanger with Suction Hoses In this menu you can activate heat exchanger cleaning including the suction hoses and the milk hose from the milk tank to the automatic calf feeder The cleaning process is carried out with detergent in case the automatic feeder is equipped with a detergent pump that you have previously activated in Setup Press Cl
70. e starts preparing the next portion in case the calf has still drinking right The rod level electrode is covered When an animal with drinking right enters the feeding box and is identified the remaining portion in the mixer is stirred After the calf has drunk the remaining portion i e the mixer jar is empty and the rod electrode is free again the automatic calf feeder starts preparing the next portion Two sucking stations When an animal with drinking right is identified the relevant suction line opens When the animal has no drinking right anymore the suction line closes as soon as the rod electrode is free again and the entered draining time has lapsed When the rod electrode is still covered the suction line will close after approx 2 minutes Functioning of the Automatic Calf Feeder 31 6 2 2 In the Ad Libitum Mode In the ad libitum mode the automatic calf feeder operates without animal identification As soon as the rod electrode is free the machine starts preparing the next portion In case of two sucking stations both suction lines are open In case of prolonged ad libitum mode the 2 group valve unit heats considerably There fore connect the suction hoses directly to the mixer and plug out the plug of the 2 group valve unit 32 Settings in Setup 7 Settings in Setup You have to set all basic functions of the automatic feeder in Setup Warning Refer activation of these functions only to qualified per
71. e the automatic feeder is equipped with a two group valve unit that has previously been activated in Setup the MP milk mode mixer empty mixer empty calf xxxx calf xxxx Gimeisell 9 oros IL entitle XXX IL box 1 2 66 Functions of the Automatic Key display shows the following message The open box valve is marked by an asterisk After that the display shows the feed quantity that has been dispensed until then box 1 2 feed KXK IL feed xx x L llo als mo flees Keep the Automatic key pressed for approximately 2 seconds in order to set the feed amount to zero The next screen displays the cleaning activities of the auto matic feeder In case clean mixer has not been activated in the cleaning settings clean mixer 0 hours the display shows n act not active in the first line The second line shows the following time for heat exchanger cleaning When at the beginning of heat exchanger cleaning there is still some milk in the HE m i HE milk in the Heat Exchan ger the display shows the following Mix f Mixer full means that the time for mixer clea ning has come but the mixer jar is not empty yet and the level electrode is earthed Draining time d time starts as soon as the calf has drunk its milk portion and the level electrode is not earthed cove red anymore After draining time has lapsed the automatic feeder starts mixer cleaning As feed distribu
72. eaning key and confirm with Enter cleaning mixer start Press Arrow Down twice The display shows submenu Cleaning HE hose cleaning HE hose start In case you have not activated the detergent pump in Setup the cleaning process starts run ning immediately without detergent after you pressed Enter If required add some detergent manually In case you have activated the detergent pump in Setup after cleaning HE pressing Enter the display shows the following message detergent 109 1 Enter the detergent amount and confirm with Enter Functions of the Cleaning Key 75 When the mixer is empty the display shows cleaning HE hose ready In order to prepare the suction hoses to the cleaning process proceed as follows e Disconnect the suction hoses from the teat e Disconnect the milk hose from the automatic feeder Incase the milk hose should be cleaned too disconnect it from the milk tank Before close the stopcock of the milk tank e Put the suction hoses onto the cleaning adaptor but do not connect them yet Should the milk hose be rinsed too connect it to the quick coupler of the cleaning adaptor As soon as the suction hoses are ready for cleaning confirm cleaning HE hose with ENTER in order to activate prerinsing prerinsing Prerinsing During prerinsing the milk is pressed through the coil by the incoming water and is subse quently drained off via the mixer jar the box valves box 1 and box 2 in turn a
73. een Press ENTER to open the submenu Press Arrow Down until the display shows detergent xx detergent ml l You can enter 0 no detergent is added to the water to 10 m1 1 25 ml l Service and Maintenance of the Automatic Calf Feeder 81 13 Service and Maintenance of the Automatic Calf Feeder Always keep the automatic calf feeder clean and dry Never spray it with water When the automatic calf feeder runs in milk mode you have to clean it regularly with a cleaning sponge Approx 1 2 times per week carry out heat exchanger and suction hose cleaning with a detergent that is usually utilized in dairy industry Clean the milk storage tank thoroughly twice a day each time before filling it Thoroughly clean the milk supply hose regularly CAUTION In order to avoid injuries before carrying out any kind of operation on the milk powder outlet it is imperative to make the automatic feeder currentless by turning the main switch to position O OFF or by pulling the mains plug e Carry out daily check of the milk powder outlet and if necessary remove incrustations Incrustations impair dosing precision gt Always remove incrustations of the powder outlet by means of a small piece of wood or similar Never use your fingers 13 1 The Day after the First Commissioning In case the automatic calf feeder is equipped with a circulation pump carry out the following function check e Deaerate the circulat
74. emperature Detergent 10 6 3 Calibration In this submenu you can check duration of dispense of the relevant feed component resp of detergent HE water Boiler water Milk MP Additive Detergent The following example concerns boiler water but it also fits to all other components Press Arrow Down to move to submenu Calibration isl sexe diim Press ENTER twice water HE until the display shows running time running time X XX Sec Same procedure for boiler water milk MP additive and de tergent 10 6 4 Identification In order to check functioning of the identification you have to select one of the two identi fications The display shows the transmitter number Responder that is being identified 10 6 5 Checking In menu Checking the second line of the display shows the number of power failures data backups on the memory chip cleaning faults as well as water and milk checks In submenu Power failures you can view the number of re power failures boots of the automatic feeder after power failure In case of memory data error the computer can fall back upon back up an internal backup in submenu Backup Each backup is counted In submenu Cleaning fault you can view faults that occur cleaning fault red during automatic cleaning In submenu Check water you can view the number of water hack aker checks that have been carried out because the electrode has 0 not been hit at all or
75. eral doors 115 cm in case of open lateral doors Depth 57 cm without dispenser for powder additives 66 cm with dispenser for powder additives Weight with basic equipment approx 66 kg Dimensions of the automatic calf feeder Fresh milk version Height 120 cm Width 67 cm in case of closed lateral doors 115 cm in case of open lateral doors Depth 57 cm without dispenser for powder additives 66 cm with dispenser for powder additives Weight with basic equipment approx 62 kg Water connection 1 2 hose with 3 4 hose coupling The local water pressure has to be between 2 5 and 6 bar Heat exchanger Boiler capacity approx 7 1 Capacity of the stainless steel coil 0 5 1 Milk powder hopper storage capacity with top section Approx 35 kg Number of sucking stations Each calf feeder can provide approx 20 30 rearing calves or 15 20 fattening calves with feed per sucking station One calf feeder with 2 sucking stations can provide approx 50 60 rearing calves 20 30 fattening calves or 20 rearing calves and 15 fattening calves with feed Specifications are subject to change without prior notice Locating the Automatic Calf Feeder 15 3 Locating the Automatic Calf Feeder 3 1 Local Electrical Connection Refer installation of the local electrical connection to qualified electricians Observe local recommendations and protective measures To operate the automatic calf feeder it is demanded to i
76. essary until the desired temperature is reached For further measurements wait until the yellow pilot lamp for the heating has gone out Setting the Heating 29 5 8 Heating for Milk Powder Outlet and Protection against Frost AG CAUTION In order to avoid injuries due to electric shocks before opening the control unit it is imperative to make the automatic feeder currentless by turning the main switch to position O OFF or by pulling the mains plug Inside the power unit is located a distribution board with integrated switches The left switch is used for switching on and off the heating for the milk powder outlet The right switch is used for switching the heating cable on and off In summer it is imperative to set both switches to 0 OFF The heating for the milk powder outlet prevents formation of condensate on the milk powder outlet The heating cable with temperature control is available as an accessory and can be retrofit ted at any time It is active when temperature falls below 3 C and protects hose pipes sole noid valves and pressure reducer against frost We recommend to mount a heating cable in case the calf feeder should be installed in an unprotected location exposed to extreme cold 30 Functioning of the Automatic Calf Feeder 6 Functioning of the Automatic Calf Feeder 6 1 Preparing the Milk Portions The warm water is taken from the boiler of the heat exchanger The milk pump delivers the milk thro
77. for individual animals for the milk powder feed type Therefore with variable concentration the powder concentration can also be allocated to each animal individually as well as the amount of feed Thus when entering the individual feeding details you must specify the milk powder concentration as well as the amount of feed This can be done either by entering the details manually for each individual animal or also by means of automatic feeding graph calculation eg depending on the age of the an imal Unlike constant concentration in order to calculate the milk powder consumption cor rectly you must enter 0 001 under Basic Powder Concentration in the Setup menu for the feeding box The settings for the Amount of Feed and the Supplementary Feed correspond to the set tings from the details described under constant concentration see above With variable concentration you also have the option to replace a freely definable percen tage of the feed with milk This percentage can also be specified for each animal indivi dually A fourth feed type is required in order to do this This will appear automatically if the automatic calf feeder is equipped with the corresponding program chip character string f4 at the end of the chip number In order to enter the setting for the feeding box in DAI RYPLAN you must click on the light blue M gt symbol Under Motor 4 you must select the feed type declared as Milk See also Setup Feed
78. g otal entitlement intervals This entry is used to specify the amount of feed to be allocated during the day If there are 24 intervals and 20 entitlement intervals the amount of feed will be allocated to the first 20 intervals The remaining 4 intervals are required for allocating any remaining feed The setting 24 20 can also be used for calf fee ders The number of total or entitlement intervals should be the same for feed types Feed and Milk Powder However the intervals for Feed 6 2 Supplementary Feed can be different and can be set to 73 for example in order to add medicine to the feed three times a day 2 Setup for the feeding box The setup for the feeding box is entered in the menu DPSetup Equipment Feeding Boxes Double click on the feeding box which you want to select from the list NOTE In the case of a double feeder ie when two suckling stations are connected to a fee der each suckling station will be set up as an independent feeding box If a calf feeder is connected the program will recognise what type of feeding box it has au tomatically by means of the corresponding program chip under Transceiver Program Ver sion in the illustration below For this reason you should reboot your computer or open and then close the DPProcessControl program before setting up the feeding box See ear lier on in this operating manual Entries on the Feed Computer 41 Feed Transceivers Setup 4 x
79. get caught in it You will find further safety instructions in the following chapters Introduction 7 1 2 Danger Signs on the Automatic Calf Feeder CAUTION A This sign warns you of rotating parts starting to work automatically This sign is located on potential danger areas such as the milk powder CP hopper the milk powder outlet the mixer as well as the outlet for pow der additives on the additive dispenser In order to avoid injuries before carrying out any kind of operation on above listed parts it is imperative to make the automatic feeder current less by turning the main switch to position O OFF or by pulling the mains plug 3 CAUTION This sign warns you of electric shocks In order to avoid injuries before opening the control unit it is impera tive to make the automatic feeder currentless by turning the main switch to position 0 OFF or by pulling the mains plug 1 3 Information Signs on the Automatic Calf Feeder Before connecting the automatic calf feeder to the mains supply and activating the heating see chapter 5 Installing the Automatic Calf Feeder page 24 carefully read the operating instructions B oO Any questions about this product Then feel free to get in touch with us Before calling us please write down the information machine type machine number on the nameplate located at the left of the feeder chassis as well as the program version refer to chapter Menu
80. he next screen Enter the number of air cleaning the box where air cleaning should take place Press ENTER to box 1 start cleaning 12 3 5 Heat Exchanger with Sponge we gt CAUTION In order to avoid injuries before carrying out any kind of operation on the mi xer such as e g manual evacuation of rinsing water it is imperative to make the automatic feeder currentless by turning the main switch to position 0 OFF or by pulling the mains plug Clean the heat exchanger regularly with a cleaning sponge in order to remove possible milk deposits inside the stainless steel coil The cleaning sponge is used as a mechanical cleaning aid Insert the cleaning sponge via the easily accessible quick coupling into the milk supplying pipe The cleaning sponge is then pressed through the heat exchanger by the wa ter After the cleaning process has been completed take the cleaning sponge out of the mixer jar refer to above mentioned safety instructions In case the cleaning sponge pushes forward dirt or deposits repeat the cleaning process until clear water comes out of the water outlet Proceed as follows Press Cleaning key and confirm with Enter cleaning mixer start Press Arrow Down three times and confirm with Enter sponge cleaning start After the mixer has been emptied the display shows sponge cleaning Open the quick acting closure for sponge cleaning inserted Dip the cleaning sponge into some detergent
81. ilk Ratio anymore You have to enter the milk ratio value into the feeding computer 10 2 3 Entering the Additive Calves can be treated either with powder or with liquid additives In submenu Additive you have to enter the amount of additive in grams per liter that should be added to each drinking portion The feeding computer determines which drinking portion should be prepared and distributed with or without additive Thanks to particular feeding computer programs you can enter an animal specific variable additive share In this case the System Machine does not display submenu Additive anymore You have to enter the additive value into the feeding computer 10 2 4 Restricted Adlib Mode Restricted Ad Libitum The automatic calf feeder runs as a standard in the restricted mode but you can also commute to the ad libitum mode In the restricted mode the automatic calf feeder operates with animal identification i e calves are fed individually and in a restricted way In the ad libitum mode the automatic calf feeder operates without animal identification and without connection to the feeding computer In the feeding mode a new portion is prepared each time the electrode in the mixer jar is free Should two sucking stations be connected to the automatic calf feeder both feeding boxes are open All calves get the concentration set in the menu Portion values Concentration Press Menu key to enter the operating mode
82. ion pump 82 Service and Maintenance of the Automatic Calf Feeder Check whether the circulation pump is running or not The circulation pump switches off automatically 2 minutes after the last portion has been distributed General function check check calibration values measure the temperature of the milk make sure that the calves are identified reliably 13 2 Carrying Out a Regular Check Routine Measure the temperature of the milk by using a precision thermometer Check calibration of the milk powder at least after each new delivery Check calibration of the components Deviations of the amount of milk and water in case of deviations with rising tendency more than 500 ml are dispensed carry out a new calibration incase of deviations with falling tendency clearly less than 500 ml are dispensed due to milk deposit in the heat exchanger repeat circulating cleaning process If necessary use another cleansing agent but do not overdose it Carry out cleaning by using the cleaning sponge or a hose cleaning pistol When the cleaning sponge gets stuck connect a high pressure cleaner Use the high pressure cleaner only with cold water and slowly raise pressure In case these measures do not show any improvement check whether the milk pump is running Insufficient pump pressure can reduce the liquid amount too 13 3 Shutdown Before shutdown Carry out heat exchanger cleaning Remove all residual milk or
83. itch to O OFF or by pulling the mains plug You can only connect one additive dispenser to the automatic feeder either for powder or for liquid additives The automatic feeder is equipped as a standard with a cable with cubi cle plug for the additive dispenser For mounting or installation of the additive dispenser refer to instructions manual Precision Doser for Powder Additives or Dosing Pump for Liquid Additives 15 3 Fully Automatic Heat Exchanger Cleaning The fully automatic heat exchanger cleaning facilitates fully automatic time controlled cleaning with detergent up to 2 times day of all milk supplying parts of the automatic calf feeder except for the suction hoses In this way milk deposits or similar dirtying are removed Refer to chapter 12 3 3 page 74 Cleaning Cleaning Values Heat Exchanger Accessories 89 15 4 Electrical Vapour Screen for MP and Powder Additive Outlet The electrical vapour screen consists of a heating element located right below the outlet for milk powder resp powder additive In case of bad weather conditions such as e g too high atmospheric humidity the electrical vapour screen should prevent the milk powder and the powder additive from sticking to the outlet electrical vapour screen for milk powder outlet 15 5 Detergent Dosing Pump Thanks to the detergent dosing pump liquid additives are added automatically to the water during the various cleaning cycles There is no
84. king station in order to prevent a calf from being pushed aside by other calves Mount the race way according to the mounting instructions 3 5 Connecting the Micro Identification Calfscan Connect the Micro Identification Calfscan according to the mounting instructions e Calfscan has been preassembled in the stainless steel shell and adjusted You do not need to carry out further adjustments Mount and operate Calfscan only in the original stainless steel shell e Install the cable for Calfscan in such a way that calves cannot touch them e Carefully check the wiring See installation plan The antenna type is decisive for the identification range In case of Micro Identification Calfscan you can set the range by the antenna Squelch see chapter 8 1 page 36 Con necting the System Machine to the Feeding Computer The following table contains the Squelch values and identification ranges for the different Responders These Squelch values are empirical and have already been factory set X Responder c yg max 25 30 cm Eartag Responder C max 25 30 cm PM Responder 180 max 20 25 cm A Responder can be read simultaneously at two antennas If for instance at antenna 1 a Responder is read that is actually assigned to antenna 2 we talk about faulty identifica tion due to an overlap of reach A faulty identification may also occur when calves standing beside the feeding box are identified In this c
85. l into the mixer jar and are drained off again via the mixer outlet valve Finally the mixer jar is rinsed with a 500 ml water portion This water too is subsequently pumped out During afterrinsing the display shows cleaning HE afterrinsing Electrodes and valves are checked automatically 1 5 liters of cleaning HE water are delivered into the mixer jar where they are stirred check valves for 20 seconds After that they are drained off via the mixer outlet valve This process should remove all residual foam inside the mixer jar When afterrinsing has been completed the display shows cleaning HE finished 74 Functions of the Cleaning Key After heat exchanger cleaning has been completed the stainless steel coil is filled with water When a calf that is entitled to get a milk portion enters the feeding station the water portion in the heat exchanger is delivered into the mixer jar and drained off via the mixer outlet valve Only then the automatic feeder starts to prepare a milk portion Notes on the automatic heat exchanger cleaning time controlled When the rod electrode is covered the automatic heat exchanger cleaning is deferred for 1 hour at most so that a calf has the opportunity to drink up the liquid in the mixer jar In case the calf does not drink up the liquid within this time the rod electrode is still covered the liquid is drained off via the mixer outlet valve and the cleaning cycle starts running When ther
86. llation the automatic feeder checks whether the heat exchanger with separate heating circuits is filled with water Immediately after you switched the System Machine on the automatic feeder carries out a water check in order to find out whether the supply electrode is hit in water mode The automatic feeder tries to find out up to 5 times by means of a repeat handle whether the water really does not come out of the outlet After 5 vain attempts the automatic feeder is out of action The display shows fault HE not filled Fill the heat exchanger with water In main menu Hand Functions select submenu Heat exchanger fill Confirm with ENTER e Check whether the water jet has hit the supply electrode Check the water supply of the automatic feeder This fault message only appears when starting the automatic feeder It disappears auto matically after you have filled the heat exchanger If you press the Menu key immedia tely after having switched the automatic feeder on no water check will take place If after that you press the Automatic key the automatic feeder will display a fault Fault Messages 85 14 3 Temperature When the feeding mode is cut off because the minimum ope fault rating temperature has fallen below the standard figure the temp too low display shows Check position of the thermostats Check the heating Check setting of the minimum operating temperature See chapter 5 7 1 Adjusting the
87. located Feed Current Interval Amount Amount Eaten Today Reached Minimum This Interval Ration Yesterday Ate Yesterday Remainder Yesterday Remainder lt 2 days Remainder lt 3 days EM MEM No 7 Semen Inventory Entry 8 Select Recommended Sire Press Fi at any time for instructions Once all the required settings have been entered and saved the program is to be restarted by rebooting your computer Entries on the Feed Computer 47 9 3 Setup in C16 The settings required for the C16 program cows calves are explained in the C16 operating instructions The following information only relates to the C16 standard program In case of C16 Standard you can enter the feed amount in feed type 2 Whereas in case an extra feed additive dispenser is connected the extra feed additive is distributed in feed type 3 9 4 Setup Related to the Automatic Feeder Interval 1 0 only calves with a feed ration are entitled to left over milk 1 all calves are entitled to left over milk Portion weight 1 of no significance Interval 2 of no significance Portion weight 2 Portion weight of the feed portion approx 500 g Interval 3 0 Feed type 3 controls the dispense of extra feed additive Portion weight 3 Portion weight of the extra feed additive Here you have to enter half the extra feed additive amount set on the System Machine in the menu Portion values additive xx g l In order to guarantee a correct dos
88. menu 1 circle mode lt 30 milk share you can enter up to which milk share the heat exchanger has to operate in the 1 circle mode Press Arrow Up Arrow Down to move to submenu 1 circle 1 circle mode mode 30 milk Confirm with Enter Press Arrow Up 30 2 milk Arrow Down to select the desired value Confirm with Enter Standard value 30 milk When the milk ratio is 10 30 the water is taken out of the stainless steel coil in the heat exchanger 1 circle mode When the milk ratio is 0 or gt 30 the complete water amount is taken out of the boiler 2 circle mode Automatic feeders in the Combi version without circulation pump only operate in the 2 circle mode It is not possible to switch over to the 1 circle mode Therefore these feeders cannot run with a milk ratio between 10 30 54 Functions of the Menu Key 10 4 Calibration 10 4 1 Calibrating Water Milk MP Calibration is defined as the input into the computer of the amount of water milk and MP distributed during a fixed period of time Only enter the value corresponding to the amount that has actually been distributed The machine type determines which submenus are displayed In case the feed components have not been calibrated at all or only inaccurately the au tomatic feeder cannot prepare the exact feed mix in feeding mode The manufacturer does not accept any responsibility for errors due to inadequate calibration The calibration
89. milk hose into the milk tank from above but install connection for milk pipe at the bottom of the milk tank Air containing pipes very long and thin as well as thin walled pipes being prone to con tract lead to untimely switching off or change over of the system Should the milk pipe be made of several sections make sure that the connections both at the milk tank and the automatic feeder are reliably leakproof For hygienic reasons avoid gross differences of diameter Only use couplings and joining pieces easy to clean When the automatic calf feeder only runs in the water mode close the milk connection by means of a blind plug part of the delivery 20 Operating Elements 4 Operating Elements 4 1 Keyboard You can carry out all major settings and operations concerning e g operating mode portion values calibration cleaning diagnosis etc via the keyboard The display shows all current settings Display Automatic key with LED Automatic Key for feeding pump gail Cleaning key Ez Menu key H Arrow Up key Arrow Down ke Enter key F rster WW Technik Operating Elements 21 4 1 1 Operational Control Keys Automatic Automatic key the automatic calf feeder runs in the automatic mode You will find more detailed information on the individual functions in chapter 11 page 65 ff Press this key to activate the feeding pump Press Cleaning key to access the cleaning menu Y
90. milk powder distributed to each calf per liter milk When the entered concentration value is below or above the dry matter of the milk the milk is either diluted with water the minimum water share corresponds to 10 approx or milk powder is added to the milk In the mixed milk water operating mode milk powder is automatically added to the water share until the entered concentration is reached Generally the dry matter content of whole milk is 120 130 g l Enter the amount of dry matter in main menu Milk Values see chapter 10 3 2 page 52 Milk Values hand functions concentration 130 g l Thanks to particular feeding computer programs you can enter an animal specific va riable concentration In this case the System machine does not display submenu Con centration anymore You have to enter the concentration value into the feeding computer Functions of the Menu Key 51 10 2 2 Entering the Milk Ratio In submenu Milk Ratio you can enter the proportions of a mixture freshmilk and milk powder water Milk and water can be mixed from 30 to 90 in 1 steps In case the automatic feeder is equipped with a heat exchanger with circulation pump milk and water can be mixed from 10 46 to 90 in 1 steps You can always enter 0 and 100 Thanks to particular feeding computer programs you can enter an animal specific variable milk ratio In this case the System Machine does not display submenu M
91. n Management M Steiner Head of Production Department Electrical Components Automatic Calf Feeders Supplement keypad guide improved electrical grounding wiring diagrams parts list DairyPlan Calf Feeder Combi model 7163 9001 044 AU supplement 01 2006 Surge Display Automatic key l EE with LED Function Table of the Menu key CREE SM 2 Plus Combi Fresh Milk Menu key Arrow Up Connection to the VC3 Bus Arrow Down Enter key RA V Program Version 01 01 Please note that the Fresh Milk version will not display the functions relating to milk powder Was mesa Il aeter A Mas TY Meu ETS CEET A Baver A Bovier CES AUN t NEE Ad libitum f 3 MP milk mode t MAE Milk Values Switch to MP peers Turn on delay Turn off delay Moon Calibration Water HE water boiler milk MP additive detergent Version System Machine Identification box 1 2 Press Enter to move from the Press Arrow Up or Arrow Down to Press Enter and subsequently Arrow Diagnosis Valves main menus to the correspon move from one submenu to another Se Up or Arrow Down to modify these ding submenus lect further menus by pressing the Enter menus key LT1 power unit SA2 Plus 000000 LT1 A2 distribution board ad 1X 2V 117 N IX ZV 117 000000000000000000000 yellow green
92. n of the milk is interrupted until the minimum temperature is reached When the minimum operating temperature is not reached the fault display shows the following message temp too low Factory settings The minimum operating temperature is factory set between 38 C and 39 C The minimum operating temperature should always be set 3 C below the heating temperature in order to avoid overlaps in the control range The heating temperature is factory set between 42 C and 43 C The calibration menu helps you checking the water temperature For calibration refer to chapter 10 4 page 54 Functions of the Menu key Calibration 5 7 1 Adjusting the Thermostats Open the door on the right hand side of the chassis Turn the thermostat for minimum operating temperature green so far clockwise until both green marks coincide O Turn the thermostat for boiler heating red so far clockwise until both red marks coincide 28 Setting the Heating The marks facilitate temperature setting Yet you have to check the settings regularly 5 7 2 Recommendations for Temperature Settings Whole milk The heat exchanger is designed in such a way that also the cheaper milk powders with higher fat melting point can be used without problems In this case the outlet temperature has to be exactly between 42 C and 43 C In case you should only utilize whole milk or cold soluble milk powders a temperature
93. ncentration remains the same for all the calves and is specified at the automatic calf feeder itself and only after that will feeding commence Nevertheless the Basic Powder Concentration for calculating the powder con sumption in DP5 must be set to the same value as the concentration on the system machine eg 0 120 for 120 g litre this has no effect on the actual making up of the feed and is only required for calculating feed consumption 70 500 is entered as the Portion Weight as a portion made up in the automatic feeder cor responds to 1 2 a litre of feed In the case of Supplementary Feed it should be noted that in the Setup menu the percen tage per portion is specified and not the amount per litre For example if you want to feed 42 Entries on the Feed Computer your animals 10 g of supplementary feed litre of feed then you must specify the amount for 1 2 a litre here ie 5 g 2 0 005 b variable concentration The percentage of milk powder can be specified for individual animals In order to use a variable concentration for the feed feed option1 located under the Basic Powder Concentration field must be set to 2 Only entitled calves can take remaining portions The powder concentra tion in the feed is controlled by the feeding details for individual animals for the milk powder feed type or 3 All calves can take remaining portions The powder concentration in the feed is controlled by the feeding details
94. nd the connected hoses Before starting prerinsing enter the amount of water max 10 liters used for prerinsing in menu Settings HE hose cleaning Pre afterrinsing After prerinsing has been completed the automatic feeder cleaning HE hose control invites you to connect the cleaning adaptor with the EE hoses to the milk connection of the automatic calf feeder Milk connection automatic feeder front at the lower right 76 Functions of the Cleaning Key Main rinsing Once you confirm Cleaning HE hose connected the main cleaning process starts running In case the automatic feeder is equipped with a detergent pump that you have previously selected in Setup some detergent is added to the water Time starts running backwards from 10 to 0 minutes Afterrinsing After the main cleaning process has been completed you have to disconnect the cleaning adaptor with the hoses from the milk connection of the automatic feeder and place the hoses on the water discharge Only then you can start afterrinsing In order to remove residual detergent during the first prerin sing phase some water is pressed through the coil and is sub sequently drained off via the mixer jar the box valves box 1 and box 2 in turn and the connected hoses The amount of water used for pre and afterrinsing is the same and has to be set in menu Settings HE hose cleaning Pre afterrinsing In order to remove residual foam from the mixe
95. ng water the fault message on the screen disappears as soon as a calf drinks up the liquid in the mixer jar Make sure that there is a water discharge next to the automatic feeder If that is not the case hang the mixer outlet hose into a bucket Empty the bucket regularly Do not dip the mixer outlet hose into the cleaning water After mixer cleaning has been completed press Automatic key to return to the Automatic mode Notes on automatic mixer cleaning time controlled When the rod electrode is covered the automatic mixer cleaning is deferred for 1 hour at most so that a calf has the opportunity to drink up the liquid in the mixer jar In case the calf does not drink up the liquid within this time the liquid is drained off via the mixer outlet valve and prerinsing starts running As soon as the mixer jar is empty again the main clea ning cycle with detergent starts running Mixer cleaning may become unnecessary as during automatic heat exchanger cleaning the mixer jar is cleaned too Automatic mixer cleaning with detergent takes place up to nine times day provided that the automatic feeder is equipped with a detergent pump that has previously been selected in Setup In case automatic heat exchanger cleaning has been activated 3 hours before and 3 hours after heat exchanger cleaning no mixer cleaning will take place regardless of the amount of cleaning processes that have already been entered 12 3 2 Cleaning the Heat Exchange
96. ngth 35mm 7721 0091 117 Steckdose GDM L mit Glimmlampe und RC Glied socket GDM L with low voltage neon glow lamp and RC section 7721 0090 081 Steckdose GDM 3009 schwarz socket GDM 3009 black 7721 0040 882 Kabel Umw lzpumpe SM2 lt Steuerung cable for circulation valve SM2 lt control 7721 0099 181 Heizkabel mit Temperatursteuerung SA SM heating cable with temperature control Combi 7721 0041 227 Bedienfeldabdeckung SM2 covering operating unit SM2 7721 0041 854 Platine Programmchip SM2 IT board program chip SM2 IT 7721 0041 855 Platine Programmchip SM2 NL board program chip SM2 NL 40520 01 02 Pos Item 203 204 205 206 207 208 Ersatzteilliste 10 02 03 Page Blatt 14 spare part lists Steuerung control unit 40520 40520 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0041 856 Platine Programmchip SM2 DA board program chip SM2 DA 7721 0041 860 Platine Programmchip SM2 FI board program chip SM2 FI 7721 0041 853 Platine Programmchip SM2 FR board program chip SM2 FR 7721 0041 857 Platine Programmchip SM2 SC board program chip SM2 SC 7721 0041 858 Platine Programmchip SM2 NO board program chip SM2 NO 7721 0041 859 Platine Programmchip SM2 JA board program chip SM2 JA Kok OK OK Ok ck ok ck ch ck ck kK OK k k K OK Ok Ok OK OK Ok ck 7721 0040 533
97. nning When the rod electrode is covered the remaining portion in cleaning mixer the mixer jar is drained off via the mixer outlet valve before prerinsing each cleaning Prerinsing starts running with 0 5 liters of wa ter The main cleaning process is carried out with 1 3 liters of cleaning mixer water and the entered detergent amount was 2200 After the mixer has run for 3 minutes time runs backwards cleaning mixer from 3 to 0 minutes the liquid in the mixer jar is drained off emptying mixer via the mixer outlet valve The display shows After the mixer jar has been emptied completely afterrinsing cleaning mixer is carried out with 1 5 liters of water being delivered into the lafterrinsing mixer jar where they are stirred for 20 seconds and subse quently drained off via the mixer outlet valve When mixer cleaning has been completed the display shows cleaning mixer finished 72 Functions of the Cleaning Key In case the water cannot be drained off via the mixer outlet valve within 2 minutes the rod electrode is still covered the alarm message Emptying Mixer is displayed If neces sary check whether the suction hose or the mixer outlet valve are blocked Evacuate the rinsing water from the mixer jar refer to above mentioned safety instruction In case detergent has been added to the cleaning water feeding mode is interrupted until the fault has been cleared In case no detergent has been added to the cleani
98. not enough by the water jet Submenu Check milk shows the number of milk checks check milk that have been carried out because the electrode has not been hit at all or not enough by the milk jet Clear fault messages as follows Press ENTER Press Arrow Up Arrow Down and select 0 Confirm with ENTER Then press ENTER again in order to confirm the input 62 Functions of the Menu Key 10 7 Version Here you can read the version number of Eprom identifica tions for box 1 and 2 and interface System Machine XXXX XX X XX Function Table of the Menu Key for Connection to Bus System 10 8 Function Table of the Menu Key for Connection to Bus System In case the System Machine is connected to the Bus system the following functions are displayed as of version 01 01 Wer umm T Hand Functions Portion Values Milk Values Calibration Machine Values Femme ea S DECEO Masa 70 Meu 0 ECTS CES Boreo AN EST ER P D 3 MP milk mode t ROM nn anp When milk empty 63 64 Function Table of the Menu Key for Connection to Bus System Machine Values Box 1 2 Turn off delay Diagnosis Valves Mon Calibration Water HE water boiler milk MP additive detergent Depending on the basic settings carried out in Setup some particular menus are not dis played on the screen of the System Machine 11 11 1 Functions of the Automatic Key Functions of the Automatic Key 6
99. nstall an earth leak switch 30 mA in the local power supply The automatic calf feeder requires its own power supply refer to chapter 2 page 13 Specifications Observe rated voltage and frequency The rated voltage indicated on the nameplate of the calf feeder must correspond to the one of the mains supply ncase of overvoltage risk install an overvoltage limiter in the local main distribution frame Earth bonding For animals safety and to prevent electrical interferences carry out an earth bonding of all metal parts such as water line sucking station race way and automatic calf feeder At the rear of the calf feeder is located the connection screw for the earth bonding which has to be connected to earth such as e g an equipotential busbar by means of a short coupling Lightning As it is technically impossible to protect the installation against lightning stroke separately protection it is to the owner to install an adequate lightning protection such as e g a lightning protec tion system for the entire building We recommend to conclude a lightning protection insurance 3 2 Installing the Automatic Calf Feeder tis advisable to place the calf feeder in a dry location if possible not in the animal area e g in the fodder storage or similar detached room A fence of planks protects the automatic calf feeder against dirt and flies In summer when flies occur with increased frequency you can protect
100. ntil 8 5 ohne Magnetteil valve component set valve 8 5 without solenoid component 41325 09 02 yi AA a ee Ersatzteilliste 10 02 03 Page Blatt 6 spare part lists Milch Wasserversorgung TAK5 6 milk water inlet 41325 41325 giiltig valid ab as of 01 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 006 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 009 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 012 7121 0040 356 Magnetventil 230V 50Hz 4 0 mit T lle und 3 4 berw solenoid valve 230V 50Hz 4 0 with nozzle and 3 4 union nut 015 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized 018 7121 0041 334 Magnetventil 230V 50Hz 4 0 mit IG3 8 und 3 4 berw solenoid valve 230V 50Hz 4 0 with IG3 8 and 3 4 union nut 021 7721 0080 009 Manometer Anschluss hinten manometer 024 7721 0041 333 Druckminderer o Manometer mit Anschlussst ck pressure reducer or manometer with connecting piece 042 7121 0071 477 berwurfmutter 3 4 L 14mm ID 21 7mm sw30 swivel nut 3 4 lgth 14mm sw30 045 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar nonretum valve D 15mm 048 7721 0097 477 Kugelhahn 1 4 IG IG ball cock 1 4 internal thread internal thread 051 7721 0040 54
101. o use the feeding pump e g to drain off manually the rinsing water in the mixer jar via the mixer outlet valve To this end press Menu key and select Emptying Mixer in submenu Hand Functions Cubical plug for box valve 2 option Mixer outlet val ixer outlet valve Box valve 1 Feeding pump i S Hose connection mixer 3 Suction hose F 4 Hose from mixer outlet valve Do not clean the feeding pump by means of the cleaning sponge Specifications Automatic Calf Feeder 13 2 Specifications Automatic Calf Feeder Please observe the information on the nameplate located at the left of the chassis Electrical Connection TAK5 SM2 38 P1 TAK5 SM2 27 F1 400 V 230V 400V 3 N PE 50 Hz 16 A TAK5 SM2 27 F1 230 V 230V L N PE 50 Hz 16A TAK5 SM2 28 P1 only for U S A and Canada 240V L1 L2 Grd 60 Hz 15 A TAK5 SM2 30 P1 only for Japan 200V L1 L2 Grd 50 60 Hz 20 A TAKS SM2 32 P1 230V L N PE 50Hz 20A VDWS SM2 38 P1 VDW5 SM2 27 F1 400 V 230V 400V 3 N PE 50 Hz 16 A VDWS SM2 27 F1 230 V 230V L N PE 50 HZ 16 A VDW5 SM2 28 P1 only for U S A and Canada 240V L1 L2 Grd 60 Hz 15 A VDWS SM2 30 P1 only for Japan 200V L1 L2 Grd 50 60 Hz 20 A VDWS SM2 32 P1 230V L N PE 50 Hz 20 A 14 Specifications Automatic Calf Feeder Dimensions of the automatic calf feeder Combi version Height 126 cm Width 67 cm in case of closed lat
102. of approx 38 C will be enough The temperature has to be set very carefully When reducing the heating temperature don t forget to reduce the minimum operating temperature accordingly Too low temperatures may cause indigestion whereas too high temperatures over a long period of time may lead to inflammation of the mucosa in the abomasum Flatulence may indicate that the drinking temperature is too high 5 7 3 Measuring the Temperature The setting of the heating is related to the portion size and the drinking speed of the calves To measure the temperature do not extract more than 0 5 I In case of further measurements wait until the boiler has restored the temperature Heat transmission time depends on the input and outlet temperature of the liquid and may vary between 10 and 25 seconds To measure the temperature procede as follows Press Menu key Press Arrow Down to move to menu Calibration Press Enter to go to submenu Water HE start Make sure that the circulation pump is running if available Wait until the yellow pilot lamp of the boiler water heating has gone out Hold a measuring vessel under the water outlet Press Enter to start water distribution mmediately afterwards measure the temperature by means of a thermometer Wait for heat transfer time approx 30 seconds prior to distribution of the next portion After you have carried out careful measurement correct the temperature if nec
103. omatic cleaning 71 mixer afterrun 57 mixer cleaning 79 automatic time controlled 72 motherboard 10 mounting the additive dispenser 88 the sucking station 16 the suction bracket 16 N nameplate machine type machine number 7 94 O operating elements 20 keyboard 20 entering the values 22 operational control keys 21 selecting the options 23 overvoltage 15 P portion values 50 powder hopper storage capacity 14 powder outlet check 81 pressure reducer 18 priority control 87 rated frequency 15 rated voltage 15 Responder eartag Responder 17 36 PM Responder 17 36 X Responder 17 36 restricted mode 51 milk distribution 30 safety instructions 6 service 81 service amp maintenance 81 service and maintenance 81 carry out regular check routine 82 shutdown 82 settings air cleaning 79 cleaning 79 detergent 80 hose cleaning 80 mixer cleaning 79 Setup 32 different selections in Setup 32 function table 34 how to make entries 35 shutdown 82 signs danger signs 7 information signs 7 specifications automatic calf feeder 13 electrical connection 13 heat exchanger boiler 14 number of sucking stations 14 storage capacity powder hopper 14 water connection 14 Squelch 17 36 sucking stations per calf feeder 14 suction hose 16 T turn on and turn off delay 59 V version 62 W water connection 14 18 water pressure
104. on and the selected milk value the automatic feeder calculates whether and how much milk powder should be added to the milk or whether the milk should be diluted with water In case the concentration is above the milk value milk powder is added to the milk In case the concentration is below the milk value the milk is diluted with water the minimum water proportion is approx 10 When you enter the milk value in main menu Portion values the milk is mixed with the MP drinking i e MP is added to the milk until the entered concentration is attained Example when you enter a milk value of 120 g l a milk milk value share of 50 as well as a drinking concentration of 120 g l the automatic feeder dispenses for each portion 0 25 1 water with 30 g MP and 0 25 milk 30 g solid matter Functions of the Menu Key 53 10 3 8 Commuting to MP mode When the milk tank is empty the automatic calf feeder switches off or commutes to milk powder mode When you select Switch to MP mode the machine runs in when milk empty the MP mode when the milk storage tank is empty switch to MP Take care that the powder hopper is always filled with milk powder When you select Machine stop the machine switches off when milk empty when the milk storage tank is empty machine stop 10 3 4 Commuting to 1 Circle Mode For portions with a low milk ratio in order to avoid that the milk stays too long inside the stainless steel coil in sub
105. opriate tools in order not to damage the strip conductors on the main circuit card If necessary remove the main circuit card 4 Put in the new program chip with the notch upwards snid TNS XX XX GO 6 6 6 6 6 6 66 03O202020200 0000000000000000 5 Close the control unit box 6 Connect the System Machine When starting the machine the display shows the new program version In case the message Fault Memory error is displayed disconnect the machine once again 7 Press the three keys Automatic Cleaning and Menu simultaneously and connect the System Machine Keep them pressed until the display shows the number of the program version Carry out a new programming of the Setup 8 Carry out new calibration 9 Check portion values milk values and machine values 92 A accessories 87 additive dispenser 88 detergent dosing pump 89 electrical vapour screen 89 fully automatic heat exchanger cleaning 88 protection against flies 90 two group valve unit 87 ad libitum mode 51 milk distribution 31 additive dispenser 88 address F rster Technik 7 air cleaning 76 79 animals per sucking station 14 automatic heat exchanger cleaning 88 Automatic key 65 Automatic mode 65 board distribution board 10 motherboard 10 box 1 and 2 59 C calf box mounting 17 Calfscan micro identification 17 36 calibration additives detergent 56 feed components 26
106. or p 2N u blue x u SS E E E E TAK5 SM2 1 Zeichnungs Nr PL10080 F rster Technik GmbH Blatt 3 with VC3 bus inerface Versions Nr a 1 30 08 2001 G ltig ab 50 08 2001 gezeichnet Datum 19 von 10 Bl tter Anderung Ind Datum Name ame jr G ltig bis 5 0 motherboard STI A1 230V_pump motherboard STI A1 39 230V_pump x e oO vi 10 a6 oo AAA AA zu alo N o er 6 El 9 gt 2 0 x e 5 E gt gt d e o O m Hi mM N N N o ENEE 15 O 5 BERT MSL NO Z L3 YN 11S v0 iS EEA eniq Bulypay ye yno Japmod AT za 30 AA MOOZ AOEZ US 3 o l umoug oAHIppe Iopaod eS Te T e MSI AO Z LI SW LLS O n gt xoig 1 L Ss Bulypay ye yno Japmod 5 zh zn zc 24__ ek 46 og Ts ue MSE NOET SW LLS en co umoJq d VIN 1040W 19pMmod 2 ei T la an q 59 Lu 23 E ok 6 MSE AO0EZ ZIN LIS X ze S S JOJOW IOXIUL _ 7 N umolg 2 Sei g F co oo a gt 25 aniq e za KB i VAOL NOgZ SA LLS ER ni us ajea oneumnoud oo 117 I n o umold z 9x is oo vis d lu Ee c an q EL 2 6 VASI AOSZ PA LLS D x PS AJLA XO ZS Rp I au q A UMOAJq RV
107. ou will find more detailed information on the individual functions in chapter 12 3 3 page 74 ff Press Menu key to select several functions resp main menus For more detailed informa tion see chapter 10 page 49 ff settings Press Enter key to open the menus and store the settings gal A v Press Arrow Up Arrow Down to move through the different menus and to change the 22 Operating Elements 4 1 2 Entering the Values Press Arrow Up Arrow Down or Enter to enter set or change the values concerning e g calibration concentration milk ratio additive amount etc Press the Menu key to access the main menus Press Enter to change a value The value displayed on the screen starts flashing e g gt 120 lt Arrow Up is used to increase and Arrow Down to decrease the set value The longer you keep the relevant Arrow key pressed the faster you can change the displayed value Once you set the correct value press Enter to store it the value stops flashing In case you do not wish to change the value press the Menu key to return to the main menu Example for the input of values within the functions of the Menu key hand functions operating mode restricted Operating Elements 23 4 1 3 Selecting the Options You can only select one of the available options The automatic feeder can run either in the ad libitum or in the restricted mode The selected option is marked by an asterisk in the second line of the displa
108. process of the feed components is always the same First press the Menu key and move to menu Calibration by means of Arrow Down Then press Enter to access the submenus Hold an empty measuring vessel under the discharge Press Enter The automatic feeder distributes the quantity of e g water that has been calibrated The set quantity is displayed on the screen The displayed message changes as soon as the water has been distributed Now press Arrow Up Arrow Down to enter the amount dispensed and measured and confirm with Enter The message Water start is displayed again Repeat the calibration process in order to be sure that the target quantity has been attained Functions of the Menu Key Example for the calibration of water hand functions hold measuring ves sel under discharge e calibration water HE targ 500 ml dosing process jis running water HE act gt 500 lt ml weigh the quantity dispensed water HE act gt 490 lt ml additive start detergent start Calibrate all components that can be selected in the submenus Y t I E y 55 56 Functions of the Menu Key 10 4 2 Calibrating Additives and Detergent When the automatic feeder is equipped with an additive dispenser or with a detergent pump and should the mixer be cleaned with a detergent you have to calibrate the additives and the detergent too Weigh out the powder additives
109. r The heat exchanger cleaning consists of prerinsing main rinsing and afterrinsing and has to be carried out every day During heat exchanger cleaning all milk supplying parts of the automatic feeder except for the suction hoses are thoroughly rinsed to prevent formation of milk deposit or other dirtying Press Cleaning key and confirm with Enter mixer cleaning start Press Arrow Down to move to the next screen cleaning HE start In case the automatic feeder is equipped with a detergent detergent pump that has previously been selected in Setup press Enter 10 m1 1 to view the following screen Before prerinsing starts running the mixer jar is emptied cleaning HE when requested and the automatic feeder checks whether the check valves valves are operative and tight CA Functions of the Cleaning Key 7 For that the circulation valve to the HE as well as the milk solenoid valve close automati cally while the milk pump runs The cleaning process is interrupted as soon as the display shows the fault message Milk circulation valve Prerinsing During prerinsing the display shows cleaning HE prerinsing In order to be sure that there is no remaining milk in the coil of the heat exchanger anymore 800 ml of water are automatically delivered into the coil and pumped out via the mixer outlet valve The mixer is then rinsed with a 500 ml water portion that is subsequently drained off The coil is rinsed for 5 seconds with
110. r jar 1 5 liters of water are delivered into the mixer jar where they are stirred for about 20 seconds and drained off via the mixer outlet val ve In case no disturbance should occur the display shows Cleaning HE hose finished Now you can disconnect the hoses from the quick acting closures of the cleaning adaptor and connect them to the mixer jar the milk tank if available and the milk connection of the automatic calf feeder 12 3 4 Air Cleaning cleaning HE hose main rinsing cleaning HE hose remain 09 55 cleaning HE hose completed cleaning HE hose finished Compressed air cleaning hereinafter called air cleaning facilitates cleaning of the suction hoses up to the top of the teat without detergent In order to ensure perfect cleaning make sure that air pressure is between 2 and 2 5 bar Compressed air should be supplied by an oil free compressor with pressure reducer and a liter output gt 100 l min Please note Air pressure exceeding 2 5 bar may damage the diaphragm inside the milk so lenoid valves In this menu you can activate air cleaning manually at any time provided that the automa tic feeder is equipped with a device for air cleaning that has previously been registered in Setup Proceed as follows Press Cleaning key The display shows cleaning mixer start Functions of the Cleaning Key 77 Press Arrow Down to select submenu Air cleaning air cleaning start Press ENTER to move to t
111. ring 26 0x1 3mm 7721 0097 146 Magnetventilgrundplatte 91711 mit Schlaucht lle und O Ring solenoid valve plate with nozzle and o ring 7721 0091 711 2 2 Wege Ventil geschlossen 230V 50 60Hz 7 0mm mit T lle n 2 2 way valve default closed 230V 50 60Hz with nozzle 7721 0040 550 Stecker f 1 4 Steckverschraubung ID 7 L 45 AD 9 0mm plug for 1 4 plug type connector ID 7 L 45 ED 9 0mm 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plug type bolting 1 4 AG ID 7 5 10 L 30mm 7721 0091 626 O Ring 16 0x2 5mm NBR 70 Shore O ring 16 0x2 5mm NBR 70 Shore 7721 0098 345 Handgesteuerte Antr nkpumpe mit 23cm Kabel Hand operated feed conveying pump 7721 0040 547 2 2 Wege Ventil geschlossen 230V 50 60Hz mit Steckverschr 2 2 way valve closed 230V 50 60Hz with plug type bolting Kk OK ch ck ck ck ck KK ck Cock Ok OK ck ck ck ck Absperrventil Sp lventil manuelle Antr nkp TA3 TAS TA6 stop valve rinsing valve hand actuated feeding pump TA3 TA5 40605 10 01 Ersatzteilliste 10 02 03 Page Blatt 16 spare part lists Sp lmitteldosierpumpe TAS TA6 detergent dosing pump SA2 SM2 Teilenummer 7163 9983 010 40605 40605 Part No Pos Item 003 006 009 024 039 045 7163 9983 010 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 46
112. rmally to be entered once when commissioning the automatic calf feeder The computer must then be rebooted again in order to ensure that the new settings are accepted If DP5 is already installed on the computer it is imperative to check that the version instal led on the computer corresponds to the latest Internet update and if it does not it must be updated DP5 users can download the latest version of DP5 0 from the Internet free of charge address www westfalia com gt Service for you 1 Setup for feed type The settings for the feed types required are entered in the DPSetup System Setup Feed Types menu Feed types 4 6 are the standard settings entered in the program for calf feeders although other feed types can also be selected and entered accordingly We recommend that this setup is used as the corresponding feed lists are also set up for these feed types and otherwise they will have to be changed accordingly The standard settings are Feed type 4 Milk Powder Feed type 5 Feed amount of feed Feed type 6 Extra supplementary feed for the small quantity dispenser Feed type x Milk milk in the amount of feed provided This setting can only be used with a combination feeder Feed type x Milk A percentage of milk can be allocated to the feed using DAIRYPLAN To do this a feed type must be specified as 3 Percentage Milk under Feed Type Unlike other feed types the other settings such as
113. s not active The intermediate mix only takes place when the level electrode is covered 10 5 2 Mixer Afterrun In this menu you can enter how many seconds the mixer has to run after the last feed por tion has been dispensed Press Menu key Press Arrow Up Arrow Down to move to main menu Machine values Press ENTER and then Arrow Down The display shows the following message Press ENTER again Press Arrow Up Arrow Down to enter the desired time and confirm with ENTER You can enter 3 to 12 seconds 10 5 3 Emptying Mixer Press Menu key Press Arrow Down to move to main menu Machine values Press ENTER and Arrow Down The display shows Emp tying mixer Here you can enter after which time the mixer has to be emptied You can enter between 0 the mixer is not emptied and 60 minutes machine values afterrun mixer machine values emptying mixer 0 min w n 58 Functions of the Menu Key When a calf does not claim its milk portion at all or in case it only claims it partially the milk can be drained off into the mixer jar via the mixer outlet valve after the entered time has lapsed 10 5 4 Press out the Milk In the milk mode the heat exchanger always contains a portion of warm milk ready for demand After a set time this milk can be replaced with a water portion The heat exchanger is then filled with water and not with milk any more Press Menu key Press Arrow Down to move to main menu
114. s pod duo Buljouedo wnwiulW SH A1 motherboard m e el ad HE s Se eu T IE ang Ya A DAT lt N e S B T CN CH 3 Mis 8 Oo gt SIE 10329 op 938380 gt JOSUOS gt SSIOM unbJq IOsuos juog1ojop 9S lLS gt gt gt gt gt oyym Z T Xoq Zup UMOJQq dVW uonnq GU gt a an q 4 E S ES D 1osuos jddns UMOJQ E vS ls E SUM peidnooo jou 17 1 EUR 5 JOSU9S Jurod SS ILS L a x Pad aset i 6 duro peusis IOSUDS POI BIX LLS E dwa JOJOIA gt E Surje1odo 35 UIDnUITUTUI 61x 1S7 Eis T co M gt AZT uondo gt gd Mun NZI 9n 11s j dund Surpooj uMoJq eyumw oolq F I pajeanoe puey LIX 11S 6 10 Blatter Blatt von a approximate values for temperature settings PL10080 30 08 2001 only to exportation Zeichnungs Nr Versions Nr G ltig bis jr echnik GmbH Datum 30 08 2001 G ltig ab Name Forster gezeichnet inerfac TAKS5 SM2 with VC3 bus Name Ind Datum Anderung ST1 A1 motherboard ST1 A1 motherboard STI A1 A2 Interface card RS232 for update po A1 A2 X1 display contrast 11 pol AI R85 Interface RS232 Y for update A1 x23 A1 X23 E
115. se pipe 7 0x1 8mm TPE 7721 0097 383 Schlauchreinigungspistole kompl hose pipe cleaning pistol 7163 9923 110 Fliegenschutzpaket SA2Plus SM2Plus SA2000 fly protection set SA2000
116. sonnel The manufac turer has already provided the machines with the correct settings The manufacturer accepts no responsibility for incorrect settings that have been carried out by the user 7 1 Different selections in Setup Language Machine type Interface Address Squelch Box 1 Box 2 The Setup contains the following selections see following table You may choose between the following languages German English French Netherlands Italian Norwegian Swedish Danish Finnish Polish Japanese Spanish and Czech The Eproms always contain the following languages German English and the target lan guage EPROM English target language In this menu please select the type of automatic feeder Powder the automatic feeder only runs in the milk powder water mode Combi the automatic feeder works with fresh milk as well as with milk powder Milk the automatic feeder only works with fresh milk KR these automatic feeders run without feeding computer in the ad libitum adlib mode Depending on the installed interface you have to set one of the following options Option No Interface the automatic feeder runs in the adlib mode without connection to the feeding computer Option Relay signal the automatic feeder is controlled by a feeding computer with Station Controller The automatic feeder gets the relay and ready signals from the feeding computer Option Priority this option indicates
117. t two way connection 7121 0090 008 Thermostat berhitzungsschutz 1 polig thermostat for overheat limitation 7721 0090 365 Dichtung 22 0x14 2 1 5mm stark Vulkanfiber rot hart volcanic fibre washer hard red 1 5mm thick 22x14 2mm diamet 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar ab 01 04 01 nonreturn valve D 15mm as of 01 04 01 7721 0098 465 Rohrwendel TAK1 mit Anschluss und Dichtungen Kunststoffb coiled tubing TAK1 with connexion for plastic recipient 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 7721 0040 969 WT Auslaufrohr TAK5 6 mit Elektrode und berwurfmutter HE outlet pipe TAK5 6 with electrode and union nut 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 7721 0098 464 R ckschlagventil Auslauf WT Wasser flap valve flowing out hole WT water 7721 0098 524 WT1 Kunststoffbeh lter mit Dichtung heat exchanger tank 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0099 146 Dichtung St rke D 5mm f r Kunststoff WT Beh lter silicone seal thickness D 5mm for plastic box HE 7721 0071 838 Heizk rper 5 0KW 380 400V heating element 5 0KW 380 400V 7721 0090 006 Heizk rper 3 8KW 380 400V heating element 3 8KW 380 400V 7721 0090 004 Heizk rper 3 2KW 230V heating element 3 2KW 230V 7721 0096 496 Heizk rper 4 0KW 230V heating element 4 0KW 230V 7721 0098 048 Heizk rper 2 8KW 230V Heating 2 3KW 2
118. thermostats page 27 The fault message disappears automatically as soon as the fault has been removed 14 4 Electrode Fault When the supply electrode is earthed before a portion is fault mixed up feeding mode is cut off supply electrode e Check whether the supply electrode is earthed at the water or milk outlet 14 5 Communication Connection to a Bus system a communication fault may oc fault cur when there is no communication between the automatic communication feeder and the feeding computer Check the connecting line to the feeding computer The fault message disappears automatically as soon as the fault has been removed When switching the System Machine on it may last some seconds before the automatic feeder builts up the connection to the feeding computer 14 6 Identification Connection to a Bus system an identification fault may oc fault cur when the identification is faulty identi ie det dicm The fault message disappears automatically as soon as the fault has been removed Check identification Check all cables running to the identification 14 7 Milk Empty When the milk jet does not hit the supply electrode milk distribution is cut off after starting This process takes place up to 5 times at short intervals 86 Fault Messages After 5 attempts the automatic feeder switches off or commutes to the milk powder mode In the operating mode the display shows either fault milk empty or milk
119. tion Drink Amount Amount in Bin 500 000 Cost 0 000 Maximum Feed Per Day 8 000 Maximum Feed Per Interval 2 000 Minimum Feed Per Interval 1 000 Feed Rollover to Next Day 0 000 Intervals Per Day 24 Regular Intervals Per Day 20 nanan Drink Type Code A Interval Options RER o oa on in ter 1 if this is a drink concentration value ter 2 if this is a drink amount for calf drink stations ter 3 if this is a drink milk percentage for calf drink stations PgDn Entries on the Feed Computer Setup for the feeding box 45 This menu can be found in the main menu under Settings gt Setup Feeding Setup Feeding Stations The values which must be entered are identical to those described above under Setup in DP5 from Version 5 016 CODATRON DAIRY PLAN 3M002 Feed Milk Powder Milk Powder Basic Concentration Feed Type Number Drink Amount Portion Weight Drink Amount Feed Type Number Extra Feed Extra Feed Portion Weight Feed Type Number Time Option Time Option Time Option Value Value Value Value Calibration Calibration Calibration Calibration Change Type Transceiver ir Winans el Chip Version WESTFALIA DEMO Transceiver CWT 3CDFO04 If a facility is to be provided for controlling the variable percentage of milk for individual animals using DP 4 4 at least DP Version 4 418 will be required The percentage of milk has been added to
120. tion has priority over cleaning a pause has been incorporated into the SM2Plus system This means if within five minutes after dispense of the last portion no furt her calf requests its milk portion the automatic feeder starts mixer cleaning After mixer or and HE cleaning has been completed the dis play shows the following message When air cleaning is active at box 1 the display shows the following As soon as the level electrode is free a milk portion is prepa red The second line on the screen shows starting from the left the values relating to the currently prepared portion concentration g l milk ratio 1 milk ratio 2 addi tive g l When the automatic feeder runs exclusively in MP mode both milk ratios are not displayed anymore als mileso 8 Mo EIERE clean HE xx xx cl mix m i HE clean HE xx xx llo mt e MI f clean HE XX XX cl mix d time clean HE xx xx cl mix pause clean HE xx xx cl mix clean clean HE clean eue GILG ils eles ale GILGAR aCe distribution 120g 30 40 2g N Functions of the Automatic Key 6 11 2 Releasing an Extra Portion In the Automatic mode a milk portion can be released as soon as the rod electrode is free Keep ENTER pressed for about 2 seconds The displayed extra portion concentration value starts flashing Press Arrow Up Arrow gt 120 g 1 lt Down to set the required concentration Immediately after wards confirm with ENTER
121. to VC3 Bus interface System Machine green black red main supply FA1 FA6 FAI c o o E on black red shield z 2 D gt screwed cable gland r shicld flange control unit System Machine d distribution card VC3 Bus micro identification shield put the shield on outer isolation shield bride ground shielded line VC3 Bus IN 4x1 0 max50m to2 Option VC3 Bus OUT ES L System Machine 38 Entries on the Feed Computer 9 Entries on the Feed Computer The following sections look at the options for setting up links with the various computer systems The subsections are as follows 8 1 Setup in DP5 8 2 Setup in DP4 4 8 3 Setup in C16 9 1 Setup in DP5 During the day to day use of the calf feeders the data connection is controlled by the DAIRYPLAN DPS process control software DPProcessControl This program must always be open or active in the background to enable the calf feeders to communicate with the computer When DPS is installed this program will be automatically entered in the computer s Autostart group so that even if the computer crashes it will restart automatically and operation of the feeders can always be guaranteed Zit DPProcessControl olx n Ele Edit Actions View Window Help laj x elie 8 e se 24 oo i Feed Interface Test STALL THIS COW LAST COW Num
122. ubmenu Hand Functions and subsequently menu Fill HE to fill the boiler of the heat exchanger with water After approx two to three minutes some water will flow out of the water outlet Only then the filling process will be completed Installing the Automatic Calf Feeder 25 5 3 Deaerating the Circulation Pump if available Open the door on the right hand side of the chassis Remove the cover strip the deaeration screw and wait until some water comes out Fasten the deaeration screw e Fix the cover After 1 2 days deaerate the circulation pump once again 5 4 Filling the Milk Powder into the Powder Hopper CAUTION In order to avoid injuries due to rotating parts inside the powder hopper before carrying out any kind of operation on the milk powder hopper such as e g filling the milk powder into the powder hopper it is imperative to make the automatic feeder current less by turning the main switch to O OFF or by pulling the mains plug Only fill in milk powder that is suitable for calf feeding Do not put paper or other foreign matter into the powder hopper veo gt There is no warning in case the powder hopper should be empty The automatic feeder continues working in the feeding mode without milk powder 5 5 Filling the Milk Storage Tank The milk has always to be clean Straw hay or other foreign material reduce the operational reliability considerably In case you
123. ud S Q xa SX LLS 2 k oT ES o 8 2 EX an q 52 zm eK 16 VASI AOET A liS 9 x AJLA XO ER o C 9A q Umoq Mon S 7 X 11S SE 5 a M ER ze Ab VAOZ AOSZ ZA 11S ER ba HS ATA DIOUO OS 19J2M ER W OY gt AJeA prous M UMOJq Dei vo gt ES o I gt v5 20 7 eniq 7 ER zB oK L6 i VAOZ AOSZ LUS ER Tix IOXIUI AJLA AJMO N umolg Y RTE LS I o Ps Aur enig E Sg ze A E a 4 VAOG AOSZ L N L1S da x dund juo319 9p umolg Xq RA N o gt Sie 9 7 2 0 X E 5 E zi gt gt CH Cy oO m m N z ul Aaa 7 o o 90 o o Q LN 22 4 10 Bl tter Blatt von a 1 30 08 2001 PL10080 Zeichnungs Nr Versions Nr Gultig bis jr echnik GmbH Datum 30 08 2001 G ltig ab Name F rster gezeichnet TAKS SM2 1 with VC3 bus inerface Ind Datum Name Anderung 0 1 2 3 4 5 6 7 8 9 STM A1 motherboard 230V 49 PAMP D D EI 2350V valves PR DT 250V motor e 4 9 230V_box valves K14 K13 K12 KI K10 milk solenoid detergent water solenoid circulation milk K15 option
124. ugh the stainless steel coil of the heat exchanger into the mixer jar The circulation pump not available on model TAK5 SM2 27 F1 keeps the warm boiler water moving at high speed causing a rapid heat transfer to the liquid inside the stainless steel coil In case no calf claims its milk portion 2 minutes after the last portion has been distributed the circulation pump switches off automatically The pump switches on automatically every 15 minutes for 60 seconds or in case a calf claims its milk portion or when the calibration or a cleaning process is carried out When the liquid jet hits the supply electrode located at the water milk outlet a pre set milk powder portion falls from the powder hopper into the mixer jar where it is mixed with the liquid The mixer is connected via a box valve to the sucking station by means of a suction hose The milk runs through the suction hose to the teat in the sucking station You can interrupt the preparation of a feeding portion at any time by pressing the Automatic Cleaning Menu or Enter key 6 2 Distributing the Milk 6 2 1 Inthe Restricted Mode The rod level electrode is free When an animal with drinking right enters the feeding box and is identified the automatic calf feeder prepares a milk portion as soon as the mixer jar is empty The milk in the mixer jar grounds the rod electrode When the calf has drunk the milk the rod electrode is free again and the machin
125. up Do not modify the standard setting no Do not modify the standard setting Heating system thermostat This option indicates whether the automatic feeder has a thermostat for minimum operating temperature Here you can enter whether the automatic feeder is equipped with a circulation pump Select yes in menu air valve when the automatic feeder is equipped with compressed air cleaning Enter yes in case the automatic feeder is equipped with a circulation valve that is needed for heat exchanger cleaning In case the automatic feeder is equipped with a detergent pump and should the mixer be cleaned with detergent you have to select the detergent pump in Setup 34 Settings in Setup 7 2 Function Table Setup iaguage cm Em TE EE er How to make entries in Setup 35 7 3 How to make entries in Setup When switching the automatic feeder on only press the language Menu key on the operating unit and keep it pressed until deutsch the display shows Press Enter select the language by means of Arrow Up Arrow Down and confirm with Enter Now call up the other available menus by pressing Arrow Up Arrow Down For modifica tions press Enter to open the memory Select the desired option by pressing Arrow Up Arrow Down Confirm with Enter All selected options are marked by an asterisk In order to leave Setup switch the automatic feeder off and then on In this way
126. y Press Enter to change the option The selected option starts flashing Press Arrow Up Arrow Down to move to the available options Press Enter as soon as the display shows the desired option The option is then marked by an asterisk and subsequently stored In case you do not wish to change the option press the Menu key to return to the main menu Example for the input of values within the functions of the Menu key hand functions operating mode adlib mode 24 Installing the Automatic Calf Feeder 5 Installing the Automatic Calf Feeder 5 1 Connecting the Automatic Calf Feeder to the Mains Supply Warning Before switching the heating on fill up the heat exchanger otherwise the boiler will be damaged There will be no guarantee for a reliable functioning of the automatic feeder Open the door on the right hand side of the chassis Turn back both thermostats to zero Yellow pilot lamp O for heating Overheating protection o Heating thermostat Thermostat for minimum operating temperature e Connect the mains plug and switch the automatic feeder on by turning the main switch to position I ON As soon as the display shows the program version press the Menu key and observe the instructions contained in chapter 5 2 Filling the Boiler of the Heat Exchanger with Water 5 2 Filling the Boiler of the Heat Exchanger with Water Press the Menu key on the keyboard select s

Operating Instructions and Spare Parts List Westfalia Landtechnik

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