CleanBurn Stove Installation and Operating Instructions
Contents
1. eco deal eco 1 CleanBurn Stove Installation and Operating Instructions evG 11 06 12 ECO 1 Technical Specification Appliance Mass 95 kg Total Efficiency 76 0 Nominal Heat Output 4 0 kW Mean CO Emission 013 O 0 20 Mean Flue Gas Temperature 272 C Flue Gas Mass Flow 4 5 g s This appliance is not for use in shared flue This appliance is suitable for intermittent burning This stove has been designed and assembled so that it may be used to burn wood logs in a Smoke Control Area Find out if you are in a Smoke Control Area by contacting your Local Authority The Eco 1 has been fitted with a permanent stop that prevents closure of the secondary air slider Removal of this will lead to the appliance potentially causing smoke emissions Without the permanent stop in place the appliance is not an exempt appliance and so may leave the householder liable for a fine up to 1000 JINECOO1 RevG 11 06 12 General Guidance It is important that your stove is correctly installed as Hunter Stoves cannot accept responsibility for any fault arising through incorrect use or installation These instructions cover the basic principles to ensure satisfactory installation of the stove although detail may need slight modification to suit particular local site conditions The installation must comply with current Building Regulations national and European standards Local Authority byelaws and oth2. If the stove is to stand in an appliance recess it should stand wholly above a solid non JINECOO1 RevG 11 06 12 combustible hearth at least 125 mm thick this may include the thickness of a solid floor If the stove is not to stand in an appliance recess it may stand wholly above a hearth made of non combustible board sheet material or tiles at least 12mm thick At least 12mm Y Combustible Material The hearth should extend at least 150 mm from the sides and rear of the stove and at least 225 mm from the front of the stove All non combustible walls closer than 300mm to the stove should be at least 75mm thick Minimum Distances to Combustible Material Behind the stove 600mm At the side of the stove 400mm In front of the stove 600mm Note combustible material refers to any material that will degrade when subjected to heat e g plaster No combustible material must be stored underneath the stove COMMISSIONING amp HANDOVER Upon completion of the installation allow a suitable period of time for any fire cement and mortar to dry out A small fire may then be lit and checked to ensure the smoke and fumes are taken from the stove up the chimney and emitted safely to atmosphere Do not run the stove at full output for at least 24 hours On completion of the installation and commissioning ensure that the operating instructions and operating tools for the stove are left with the
3. Unless the optional flue damper is being fitted blank off the damper handle holes in the flue collar using the two M8 coach bolts JINECOO1 RevG 11 06 12 FIRE BRICKS The Fire Bricks in this appliance are factory fitted The following set of photos show the removal sequence that you will need to employ when servicing your Hunter Stove Side Bricks Remove all the Riddling Bars Cam Bar and Catch Bar Slide out both Side Plates Slide the base of the Side Brick towards the centre of the stove and remove Rear Brick Pull the top edge of the Rear Brick forward and lift the brick out of the Stove BAFFLE THROAT PLATE Lift the Baffle and slide to the left When the right side of the Baffle clears the Baffle Support lower the Baffle into the Fire Box and remove JINECOO1 RevG 11 06 12 To assemble the stove simply reverse the above procedure Installation Instructions CHIMNEY The chimney height and the position of the chimney terminal should conform to Building Regulations Check that the chimney is in good condition dry free from cracks and obstructions The diameter of the flue should not be less than 127mm and not more than 200mm If any of these requirements are not met the chimney should be lined by a suitable method If there is no existing chimney then either a prefabricated block chimney in accordance with Building Regulations Approved Document J or a twi
4. to blocked flueways and dangerous fume emission If the baffle is removed the chimney flueway can be swept through the appliance STOVE BODY The stove is finished with a heat resistant paint and this can be cleaned with a soft brush Do not clean whilst the stove is hot The finish can be renovated with Hunter Stoves paint JINECOO1 RevG 11 06 12 GLASS PANEL Clean the glass panel when cool with Hunter Stoves glass cleaner Highly abrasive substances should be avoided as these can scratch the glass and make subseguent cleaning more difficult Wet logs on heated glass a badly aimed poker or heavy slamming of the door could crack the glass panel The glass will not fracture from heat FIREBRICKS In normal use these can last for many years It is possible however to crack them if logs are continually jammed against them or if they are freguently struck with a poker Check periodically for seriously cracked bricks which can be replaced with new available from your dealer DOOR CATCH The door catch may require adjustment to maintain the door seal To adjust the catch gt Loosen the M6 grub screw b Rotate the catch shaft one complete turn to achieve the correct door operation gt Tighten the grub screw ROPE Check the rope around the door If rope is becoming detached use Hunter Stoves rope glue to reattach it If the rope is in a poor condition a replacement rope kit may be orde
5. 6 12 b Do not attempt to relight the fire until the cause has been identified and corrected gt If necessary seek professional advice ADVERSE WEATHER In a small number of installations occasional local weather conditions e g wind from a particular direction may cause downdraught in the flue causing the stove to emit fumes In these circumstances the stove should not be used A professional flue installer can advise on solutions to this problem Do not fit an extractor fan in the same room as this appliance IN THE EVENT OF A CHIMNEY FIRE gt Raise the alarm gt Call the Fire Brigade Close appliance air controls b Move furniture ornaments etc away gt Place a fireguard in front of stove Check the chimney breast for signs of excessive heat Ensure the Fire Brigade can gain access to your roof space in order to check for fire spread Assembly Instructions FLUE COLLAR AND BLANKING PLATE Wind the eight M6 studs supplied into the fixing holes in the flue collar and blanking plate until finger tight Place a flue outlet gasket in position on the top plate of the stove and lower the flue collar or blanking plate as reguired on to the stove top taking care to line up the studs with the fixing holes Secure in place using the M6 nuts and washers Slide the remaining gasket on to the studs of the flue collar or blanking plate and secure in place on the back plate
6. AND SMOKE CONTROL AREAS Under the Clean Air Act 1993 local authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a building from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Environment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in JINECOO1 RevG 11 06 12 Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have been exempted by an Order made and signed by the Secretary of State or Minister in the devolved administrations Further information on the requirements of the Clean Air Act can be found here http smokecontrol defra qov uk Your local authority is responsible for implementing the Clean Ai
7. customer Advise the customer on the correct use of the appliance with the fuels likely to be used on the stove and warn them to use only the recommended fuels for the stove Advise the user on what to do should smoke or fumes be emitted from the stove The user should be warned to use a fireguard to BS 8423 in the presence of children and or infirm persons JINECOO1 RevG 11 06 12 Operating Instructions This appliance is not suitable for use in a shared flue Operation with the door open can cause excess smoke This appliance must not be operated with the door open AEROSOL SPRAYS Do not use an aerosol spray on or near the stove when it is alight AIR CONTROLS This stove has been designed to burn far more efficiently than a traditional stove with the obvious notable feature of clean glass However for this product to work properly it must be used correctly To prevent excess smoke emissions the air controls of this appliance must only be operated as directed in the instructions It is essential that the stove has an adequate air supply for combustion and ventilation PRIMARY AIR Primary air is controlled via the slider in the door The amount of air can be increased by moving the slider to the right The slider can be unlocked from its position by twisting the control knob anti clockwise Once the slider is in the desired position it can be locked by turning the control knob clockwise This provi
8. des a conventional air draught to the bed of the fire JINECOO1 RevG 11 06 12 SECONDARY AIR Secondary air is controlled via the slider above the door it is this Airwash that keeps a clean and uninterrupted view of the fire The amount of air can be increased by moving the slider to the right TERTIARY AIR Tertiary air aids in good secondary combustion of the fuel and reducing emissions into the chimney and environment Tertiary air can be controlled by adjusting the cover plate on the back of the stove Warning This Appliance will be hot when in operation and due care should be taken We advise that suitable gloves are used when operating the Primary and Secondary air controls and when opening the door RIDDLING GRATE Your Hunter Stove is fitted with a locomotive type grate So that de ashing can be carried out cleanly and easily it is riddled from the outside of the stove with the doors closed To burn wood push the operating tool up and away from you When left in this position air is restricted through the bed of the fire providing a solid base to build up a bed of ash Surplus ash can be removed either by gentle riddling or with a shovel It might prove beneficial when burning more reactive fuels to leave the grate in a neutral position thus directing some under fire air and some over fire air to the firebed NOTES ON WOOD BURNING With a full load of wood the stove will
9. e will be hot when in operation and due care should be taken The supplied operating tool or gloves may be used to open the door and operate the air controls Aerosols Do not use an aerosol spray on or near the stove when it is alight FIREGUARDS Always use a fireguard in the presence of children the elderly or the infirm The fireguard should be manufactured in accordance with BS8423 Fireguards for use with solid fuel appliances Do NOT OVER FIRE It is possible to fire the stove beyond its design capacity This could damage the stove so watch for signs of over firing If any part of the stove starts to glow red the stove is in an over fire situation and the controls should be adjusted accordingly Never leave the stove unattended for long periods without first adjusting the controls to a safe setting Careful air supply control should be exercised at all times FUME EMISSION Properly installed and operated this appliance will not emit fumes Occasional fumes from de ashing and refuelling may occur Persistent fume emission must not be tolerated This appliance should not be operated with the door open If fume emission does persist then the following action should be taken immediately gt Open doors and windows to ventilate room gt Let the fire out or eject and safely dispose of fuel from the appliance gt Check for flue chimney blockage and clean if required JINECOO1 RevG 11 0
10. er specifications or regulations as they affect the installation of the stove The Building Regulations requirements may also be met by adopting the relevant recommendations in the current issues of British Standards BS 8303 and BS EN 15287 1 COMPETENT PERSONS SCHEME Hunter Stoves recommend that this stove is installed by a member of an accredited competent persons scheme e g HETAS If the installer is not a member of a competent person s scheme it is a legal requirement to notify your local building control body in advance of any work starting HEALTH AND SAFETY PRECAUTIONS Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met JINECOO1 RevG 11 06 12 HANDLING Adequate facilities must be available for loading unloading and site handling FIRE CEMENT Some types of fire cement are caustic and should not be allowed to come into contact with the skin In case of contact wash immediately with plenty of water ASBESTOS This stove contains no asbestos If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective eduipment METAL PARTS When installing or servicing this stove care should be taken to avoid the possibility of personal injury MODIFICATION No unauthorized modification of this appliance should be carried out SAFETY WARNING This applianc
11. mes to become established before placing several pieces of small dry kindling in a criss cross fashion above the firelighters taking care not to smother the fire Close the stove door Once the kindling is well alight open the door and build the fire by gradually adding slightly larger pieces of wood closing the door afterwards Once you have a good fire established across the grate bed further fuel can be added as required and the air controls set to the correct position see Notes on Wood burning Should the fire fail to light correctly open the door and use a poker to spread the fuel across the grate Close the door and allow the fuel and stove to cool before attempting to relight the fire N B Leaving the air controls in the closed position adding too much fuel or using wood that is wet or too large will prevent the fire from establishing correctly and may result in smoke emission from the stove REDUCED COMBUSTION In order to shut down the stove close the primary control then close the secondary air slider by moving the handle all the way to the left If the controls are left in this position the fire will be starved of air and will die down If you want to revive the fire it is recommended that the primary air control is open first and then open the secondary air slider Warning The stove will remain hot for a considerable time after the fire has been extinguished THE CLEAN AIR ACT 1993
12. n walled insulated stainless steel flue to BS EN 1856 can be used These chimneys must be fitted in accordance with the manufacturer s instructions and Building Regulations If the chimney is believed to have previously served an open fire installation it is possible that the higher flue gas temperature from the stove may loosen deposits that were previously firmly adhered with the consequent risk of flue blockage It is therefore recommended that the chimney is swept a second time within a month of regular use after installation If you have any doubts about the suitability of your chimney consult your local dealer stockist JINECOO1 RevG 11 06 12 CONNECTION TO THE CHIMNEY The chimney must be swept before connection to the stove An existing fireplace opening can be bricked up or sealed with a register plate A short length of flue pipe of minimum 127mm internal diameter may then be used to connect the stove to the chimney This flue pipe should be made of 316 grade stainless steel or vitreous enamelled steel nominal thickness 1 2mm Ensure that the pipe end is no closer than 76mm to the chimney walls The length of any horizontal run of flue pipe must not exceed 125mm It is essential that all connections between the stove and chimney flue are sealed and made airtight Both the chimney and flue pipe must be accessible for cleaning and if ANY part of the chimney cannot be reached through the stove with baffle rem
13. need to be refuelled approximately once every hour Wood can be stacked in the stove but care must be taken that logs do not touch the baffle Overloading the stove can cause excess smoke to be emitted Wood burns most efficiently with the secondary air valve lever in the open position and the primary control closed Moving the secondary control will control the burn rate of the stove Note primary and secondary air is needed to light the stove see section entitled Lighting the Stove Wood burns best on a bed of ash and it is therefore only necessary to remove surplus ash from the stove occasionally Refuelling must be carried out with a sufficient quantity of glowing embers and ash so that the new fuel charge will ignite quickly If there are too few embers add some kindling to prevent excessive smoke JINECOO1 RevG 11 06 12 LIGHTING THE STOVE We recommend that you have two or three small fires before you operate your stove to its maximum heat output This is to allow the paint to cure in steadily and to give along service life of the paint finish During this curing in process you may notice an unpleasant smell It is non toxic but for your comfort we would suggest that during this period you leave all doors and windows open To light the stove open the primary and secondary air controls by pushing both levers fully to the right Light one or two firelighters placed centrally on the grate allowing the fla
14. oved a soot door must be fitted in a suitable position FLUE DRAUGHT If the draught exceeds the recommended maximum a draught stabiliser must be fitted so that the rate of burning can be controlled and to prevent over firing If the reading is less than the recommended minimum then the performance of the appliance will be compromised The flue draught should be checked under fire at high output Minimum Draught 1 2mm Water Gauge Maximum Draught 2 5mm Water Gauge AIR SUPPLY The room or space containing this appliance should have purpose provided ventilation where necessary in accordance with Building Regulations Due consideration should be given to air requirements for any other appliance in the same room or space Any air opening must be kept clear from blockage or obstruction HEARTH MATERIAL CLEARANCES Your stove must be installed on a floor with adequate load bearing capacity otherwise suitable measures should be taken Use the adjusting screws in the feet to level the stove The stove can be recessed into a suitably sized fireplace Ensure there is a free air gap of at least 150mm above and 50mm around the sides and rear of the stove Where possible it is recommended that a free air gap of 150mm or more is left around the sides of the stove to obtain maximum heat output and to gain access to the rear of the stove The hearth should extend at least 225 mm from the front of the stove
15. ply into the room An extractor fan is not fitted in the same room as the stove gt Flue draught is above minimum level see installation instructions FIRE BLAZING OUT OF CONTROL Check that gt The doors are tightly closed gt The air controls are all in the closed position gt A suitable fuel is being used gt The glass retaining clips are not loose gt The door rope seals are in good condition gt Flue draught is below maximum level see installation instructions Spares Information DOOR SPARES Top Hinge Pin Single Door Eco02 011 HECO5 001 Door Hinge Eco02 003 Door Handle Assembly Eco02 ARRT 006 f es Door Glass f Eco02 010 Slider Knob HCE06 059 Door Cover HEC05 002 Bottom Hinge Pin Eco02 012 Glass Clip HHR08 046 Glass Gasket GI Clip S Eco02 015 ass Clip Screw FSJMO5008SS Door Slider MO Rope Sealing Kit F KY Ai H ji 2 JN CHO5 009 i 1E OEA SCPHCEO9SDSK E JINECOO1 RevG 11 06 12 BODY ASSEMBLY SPARES Flue Gasket CHO5 042 Baffle HHCO5 007 Rear Brick Tertiary Air Bar HHO4 109 HHO4 105 Riddling Support Side Brick noo HHCO5 009 Riddling Bar upper CNSO6 002 Catch Bar Eco02 014 Riddling Bar lower CNSO6 001 Ash Pan Eco01 003 Cam Bar Operating Tool HHO4 015 HFRO7 040 JINECOO1 RevG 11 06 12
16. r Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements The eco 1 has been recommended as suitable for use in Smoke Control Areas when burning wood logs RECOMMENDED FUELS Hunter Stoves recommend that wood logs are burnt in this appliance Burn only dry well seasoned wood which should have been cut split and stacked for at least 12 months with free air movement around the sides of the stack to enable it to dry out Burning wet or unseasoned wood will create excess smoke emissions tar deposits in the stove and chimney and will not produce a satisfactory heat output Only authorised smokeless fuels or dry wood logs may be legally burnt on this appliance in smoke control areas Warning Petroleum coke fuels or household waste must not be burnt on this appliance This appliance should not be used as an incinerator No liquid fuels should be burnt on this appliance Should any difficulties arise over fuel quality or suitability consult your local approved coal merchant or HETAS Ltd Telephone 01242 673257 www hetas co uk Solid Fuel Association Telephone 0800 600 000 www solidfuel co uk GENERAL MAINTENANCE This appliance requires regular maintenance by a competent person BAFFLE This should be removed and cleaned at least once a month to prevent any build up of soot or fly ash that could lead
17. red from the Hunter Stoves spares range CHIMNEY AND FLUEWAYS It is important that the chimney flueways and any connecting flue pipe are swept regularly This means at least once a year for smokeless fuels and at least twice a year for wood and other fuels The baffle will need to be removed from its supports in order to sweep the chimney see assembly instructions Only wire centred sweeps brushes fitted with a guide wheel should be used If it is not possible to sweep all parts of the chimney through the appliance ensure there is adequate access to cleaning doors SEASONAL USE If the appliance has been unused for a long period of time such as during the spring and summer months the chimney should be checked for potential obstructions by a competent person before lighting the stove GASKETS All gasket used on this appliance are produced from a heat resistant material called Manniglas The glass gasket will have to be replaced when a new piece of glass is fitted as the gaskets become brittle after firing the stove Over time you may also find that the gasket changes colour JINECOO1 RevG 11 06 12 This is due to a reduction in the pigment used in the manufacture of the product and no cause for concern Troubleshooting FIRE WILL NOT BURN Check that gt The air inlets are not obstructed in any way gt Chimneys and flueways are clear gt A suitable fuel is being used b There is an adequate air sup
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