INSTALLATION AND USER MANUAL
Contents
1. 15 4 1 PREPARATION AND UNPACKING eene enm nnn nnn nennen nna anna aa n n n n n n 15 4 2 ELECTRICAL CONNECTION 3222523 de ssa vasa anasan opa caia Roque EY REESE LE VE YER EE FEY Ea a 15 4 3 SELECTION OF OPERATING MODE ennemi nnn nnn nni nen a nna nn n n n n n nnn 16 4 3 1 Natural convectiol 16 4 3 2 Forced convection ventilation Kit nennen nnn nnn nnn nnns 16 4 4 GENERAL ASSEMBLY RULES ccccccccscccucsuccnueeuseaueeeuesauesuuesauenauesauesauesuusuueenueeaueauusauusauusaussauesaansans 17 4 4 1 FITTING OF REFRACTORY WALLS ALUTEC cccccssscsssscsssnsssnscnsssesseesensseesseesuesannsaensensannaaes 18 4 4 2 INSERT 18 44 21 Removal of the Flue Ra io ta ve EE Eee Voeux i be xa dS 18 4 4 2 2 Removal of the firebOX essen emen nnnm nennen neuen nia n i n n a 18 4 5 CONNECTION TO THE FLUE PIPE ccccscccsseceeccueecueecueeauseeueseueeeuenausnaueaueseursaueseuusauesaursauesanesanesaness 19 4 5 1 DIRECT2. Dimplex Dc7oo WOOD BURNING CASSETTE INSTALLATION AND USER MANUAL Data ec Dimple I NSTALLATI ON AND USE MANUAL Label page 2 Dimplex GDC GROUP Ltd Millbrook House Grange Drive Hedge End Southampton Hampshire SO30 2DF England VKF AEAI Art 15a B VG Regensburger M nchener BStV BlmSchV EN 13229 2001 1 2003 A2 2004 AC 2006 A2 AC 2006 DC700 Wood Burning Cassette Nominal Heat Output 8 kW CO Emission at 139602 0 1196 Efficiency 83 796 Flue Gas Temperature 240 Safe Clearence distance to combustibles back 100 mm Safe Clearence distance to combustibles side 100 mm Intermittent operating unit Wood burning use only Do not install on a shared flue Read and follow the user instructions COD 8901005900 Technical service Dimplex all rights reserved Reproduction prohibited Dimplex INSTALLATION AND USE MANUAL content page 5 1 WARNINGS AND WARRANTY CONDI TIONS enean 6 1 1 SAFETY aa EA Gda Erdian 6 1 2 OPERATING WARNINGS ccccccceccceveceveneueneuenseseausueesuueeuesuueeuueuuueauueaueeaueeaueeauseauenauenausnavsauesaursageesnass 6 13 WARRANTY CONDITIONS aa Rd er v FUCO VYo Ra EE EDI PORT Tu ad
3. The recommended section for a flue pipe according to its length is listed in the table below Height m Useful section cm Upto5m 600 20x30 cm o 22 cm Between 5 and 7 m 400 20x20 cm o 20 cm Over7 m 324 18x18 cm o 18 cm N B Too small or too large a section reduces draught and insulation Where the chimney flue is not vertical or access for cleaning is restricted the chimney flue should be equipped with a solid material collection chamber at the flue base to be easily opened with an airtight door I MPORTANT In the event of doubt on your chimney flue operations or that its dimensions are different from those recommended we highly suggest an authorised technician inspect and measure chimney flue performance The company shall not be held liable for poor operation of the fireplace stove that is due to a flue pipe of improper size or installation that does not comply with this instruction booklet and Building Regulations Technical service Dimplex all rights reserved Reproduction prohibited Avoid flue pipes with internal rectangular sections whose larger side is double the smaller such as 20x40 or 15x30 AVERAGE XC Dimplex INSTALLATION AND USE MANUAL Eg 3 page 2 6 COWL If incorrectly specified the type of cowl used can be a severe impediment to correct chimney system operations Flue pipe draught also depends on its cowl If your cow
4. other types of fuel and do not use as an incinerator Refer to section 5 2 for further details These symbols signal specific messages in this booklet WARNI NG This warning symbol found in various points in this manual indicates that the user should carefully read and understand the message to which it refers since neglect to follow these instructions could cause serious fireplace stove damage or injury to the user INFORMATI ON O This symbol intends to important information for good fireplace emphasise stove operations Failure to observe these instructions could jeopardise product use and operations may be unsatisfactory Technical service Dimplex all rights reserved Reproduction prohibited Dimplex INSTALLATION AND USE MANUAL chapter 1 page 1 WARNINGS AND WARRANTY CONDITIONS 1 4 SAFETY WARNINGS e Please read these instructions carefully before installing or using this appliance Failure to do so may result in damage to persons and property e Installation of this appliance must be carried out by a suitably qualified competent person in accordance with all Building Regulations including those referring to Local Authority Bye Laws National and European Standards and Codes of Practice e Dimplex is not civilly or criminally liable for damages to persons and property arising from incorrect installation or poor maintenance not compliant with the provisions of this manu
5. Dva NN Gd RR 7 7 1 3 2 a A aa aaa aaa aaa aE A aD RS URNA 7 1 3 3 After Sales Service ea NE EE HG a ETFI ER RI YR 7 2 INSTALLATION GUI DELI NES a4 SR 8 2 OPERATING AREA iic roh 8 PME dcc dio lce UEM 8 2 3 CONNECTION THE EXTERNAL AIR nnn n 9 2 4 CHIMNEY FLUE PREPARATION eene nennen nennen nenne nii nu na a i a i a n n i n n nn 10 2 5 CHIMNEY FLUE PIPE pa VERE Y ea Ya 10 2 5 1 Examples of chimney fl e pipes cei enin ccrte rne nter i a xe e En ue X RR R RD n RO ERROR RE teas 10 AC M 12 3 DIMENSIONS AND TECHNI CAL 14 4 INSTALLATION AND ASSEMBLY enean
6. MARY AIR The Primary air is controlled between the air register setting fully open A to centre B position At position A the primary air is at maximum input The primary air is reduced by pushing the air register in until position B where the primary air is closed o Between positions A and B the Secondary air is at maximum input B and cannot be reduced The air register should be moved to position A for lighting the stove Once the flame in the fireplace stove is burning well push the register until the knob reaches the centre position B MIN SECONDARY AIR C The secondary air input is only controlled between the air register settings centre B and fully closed C At setting B the secondary air input is at maximum To reduce the secondary air push the register in until it reaches position C where it is closed The Primary air input is closed between positions B and C 0 In normal conditions of use dirt deposits on the glass at Figure 15 Air Register Control lighting but disappears as soon as the combustion chamber is hot enough The use of damp or treated wood emits a higher quantity of smoke than normal that can dirty glass faster Also the low performance of the flue pipe can jeopardise glass cleanliness since smoke remains in the combustion chamber longer than normal 5 6 EMERGENCY SI TUATI ONS If for any reason the stove fire needs to be suddenly and quickly put out or a
7. XX CI XY X E YT Y XX IY EY Y X XY XX TY IY IY eee TY Figure 7 Direct connection to the flue pipe Dimplex INSTALLATION AND USE MANUAL Cha P page 4 5 2 FLUE DAMPER NOT SUPPLI ED In case of excessive draught in the flue chimney combustion may become unbalanced and consequently less efficient In this case in order to improve combustion efficiency it is advisable to install a flue damper directly above the output of the fireplace stove fig 8 When the damper is set in the open position the chimney draws at full draught Shutting the damper restricts the flow slowing the rate of burning 4 6 INSTALLATI ON OF CLADDI NG FRAME AROUND THE STOVE The stove support structure and the parts of the cladding must be attached to one another WI THOUT COMI NG I NTO CONTACT WI TH THE STEEL OUTER CASI NG to prevent transmission of the heat to Figure 8 Flue Damper Position any decorative surfaces e g Marble Use care with wood finishes such as beams or shelves these must be suitably insulated In particular shelves must be placed at a distance of not less than 30 cm from the upper part of the unit 1 plasterboard of 15 20 mm thickness with a self supporting frame in galvanised profile so as not put weight on components of the cladding A such as wooden beams and marble architraves which do not have a load bearing structure and to make it easy t
8. hand side brick last Refit in reverse sequence 4 4 2 INSERT ASSEMBLY To facilitate insertion of the insert the firebox can be removed from the outer cladding or and the flue collar can be removed to facilitate the connection to the flue pipe N S 4 4 2 1 Removal of the Flue Collar Open the stove door remove the upper deflector in calorite B and unscrew the screws that tighten the flue union D fig 5 after creating the connection to the flue pipe and inserting the fireplace stove reinstall the union D being careful to connect it correctly with the flue pipe tube tighten the screws properly and reposition the deflector in calorite B h gil m 4 4 2 28 Removal of the firebox After removing the flue collar continue by removing the protective Figure 5 Insert removal panel A by unscrewing the locking screws and then remove the fixing screws C that hold the firebox to the outer cladding at this point the firebox can be separated from the outer cladding by sliding it forwards to facilitate the assembly Technical service Dimplex all rights reserved Reproduction prohibited X Dimplex INSTALLATION AND USE MANUAL Chapter 4 page 19 4 5 CONNECTION TO THE FLUE PI PE The connection must be made with a great deal of care in the event of poor construction or assembly it is extremely difficult to remedy without damaging the installation In addition the connection is made in a par
9. tested product Our goal is to combine technology with easy use and above all safety For best stove operations and to fully enjoy the heat and sense of well being it will spread throughout your home we suggest you carefully read this booklet before use Please contact your dealer for full assistance in resolving any doubts or problems Congratulations on your choice and remember the stove MUST NEVER be used by children who should always be kept at a safe distance Revisions to the publication In order to improve the product the Manufacturer reserves the right to modify and update this publication without prior notice Reproduction even partial of this manual without the Manufacturer s authorisation is prohibited Manual preservation e Please take care of this manual and keep it in a place that can be quickly and easily reached e Ifthis manual should be lost or destroyed or if it is in poor condition ask for a copy from your retailer or directly from the manufacturer providing product identification data How to read the manual e essential item or one that requires specific attention is published in bold e Italics are used for any additional clarification e NOTE the NOTE provides the reader with additional information on the subject This appliance is suitable for wood O burning only Only use fully seasoned timber that has been allowed to dry for a period of at least 12 months Do not use
10. x Dimplex INSTALLATION AND USE MANUAL Cha a page 4 8 INSULATI NG A WOODEN BEAM above the hot air outlet opening it is absolutely necessary to protect it with panels made of suitable insulating material e g calorite To attach the protection fix the protective panels to the underside of the beam using appropriate wood screws fig 11 If there is a shelf or beam made of wood or other combustible material f E 4 9 SUMMARY DI AGRAM FOR OPTI MUM x CONNECTION OF THE I NSERT STOVE The installation described below fig 12 is the optimum set up for Figure ES Beam protection kit assembly inserts assembled on old or new fireplaces The insert must never be walled up completely but positioned 10mm away from any masonry surface since it needs to be able to expand when it is hot furthermore if it is walled up there is a significant drop in air circulation around the stove and the effective output is reduced are parts of the construction in wood or other flammable material Observe safe distances to combustible materials at all times The structure must be insulated thoroughly if there FLUE PI PE UPPER INSULATI ON BEAM BEAM INSULATI ON REAR I NSULATI ON CONVECTION AIR OUTLET VENTILATION CHI MNEY FLUE AI
11. CONNECTION TO FLUE PIPE cccccsccceeeceeeceescueecueecueeausaeueauueauueaussauesaueseuesaeesauesanenaness 19 4 5 2 FLUE DAMPER NOT SUPPLIED eeeeeeeeee nennen nennen nennen n kun sank sa kane ann 20 4 6 INSTALLATION OF CLADDING FRAME AROUND THE STOVE nnm 20 4 7 INSTALLATION OF FINISHING FRAME OPTIONAL eese nennen nennen nnne nnn nnne nnn nnn 20 4 8 INSULATING A WOODEN BEAM oasiiisssssssavseiay een ruo En x eR vena aW EN WEE NV ES RR DNWER XY RRAYYRRA E WRIT IR 21 4 9 SUMMARY DIAGRAM FOR OPTIMUM CONNECTION OF THE INSERT 5 21 5B OPERATI 22 b 1 PRE LIGHTING WARNINGS ecce onis ee Rasa esa od xa dee ga Re d XX Ee RR CU gw Eoo xx vaa EN ER DR RN RA RB RR USA RR 22 5 2 CHOICE OF FUEL 5 a Pe a irs a av vid f d ARP av p wf re Y ra Y ry RI RV PS IY NIS 23 5 3 FIRST LIGHTING cccccscccueccueccueccuecaueseuenaueeeuensuseuesauesauesaueeauesauenauenaeseauenuesueeseusauesauusaussaureusaeenaass 23 5 4 LOADING THE FUEL e beet o Eri eev rao d ud ERN aa EVE TER Y DRYER Eia adn 24 5 5 CONTROL COMBUSTION eei eee aaa a Eo eve eub Edw Cue QE RN US LN VG 25 5 6 EMERGENCY SITUATIONS eeeeeeenenemen nennen nennen nennen nn nnn dn n n n an an aa da a a a n n 25 Technical service Dimplex all rights r
12. R OUTLET CONNECTI ON CALORI TE COMPENSATI ON INSULATION NETWORK 1 VENTILATION AIR INLET USEFUL FOR THE EXCHANGE PIPE 150 CONVECTION AIR DUCT SUPPORT IN MINI MUM DI STANCE 3 5 CM c9 cota MASONRY Figure 12 Optimum stove set up Technical service Dimplex all rights reserved Reproduction prohibited X Dimplex IN
13. STALLATION AND USE MANUAL Chapter 6 page 22 5 OPERATION 5 1 PRE LIGHTI NG WARNINGS Make sure you have read and completely understood the contents of this instruction booklet Remove all accessories and parts that could burn from the firebox and from the door Remove the stickers from the ceramic glass or the high temperature could melt them and irreparably damage the glass In this case the company warranty does not cover the glass time During the initial firing of the stove the paint cures and hardens If the paint is touched during this period you may expose the steel surface Provide plenty of ventilation in the room during the initial firing as the stove may give off a small amount of smoke or fumes during the curing process If necessary touch up the paint with the aerosol spray in the original colour see Fireplace stove accessories and inserts 0 Avoid touching the stove paintwork when it is lit for the first Do not stay near the fireplace stove and as previously mentioned ventilate the room The smoke and the smell of paint will vanish after about one hour of operation There are no health risks involved During start up and cooling the fireplace stove is subject to expansion and contraction therefore you may hear slight creaking noises This phenomenon is absolutely normal the structure being made of sheet steel and must not be considered a fault It is very important not to bring the sto
14. al e This apparatus should not be used by people including children with limited physical sensorial or mental abilities or with little experience and know how unless they have been instructed on the use of the apparatus by the person responsible for its safety e For correct use of the fireplace stove and accessories and to prevent accidents always follow the instructions in this booklet e The fireplace stove must be used only for its intended purpose Any other use is considered improper and therefore hazardous e The user is fully liable for improper product use releasing Dimplex from any liability e Any tampering with the fireplace stove or use of non original spare parts may be hazardous to the user and releases Dimplex from any liability e This appliance operates at very high temperatures and surfaces become hot during use and for a period after use Avoid direct contact with the stove unless wearing suitable protective clothing e g glove provided All persons including children and the infirm should be warned of this and not allowed to touch any surfaces while in use Please use a suitable fireguard to prevent contact when in use 1 2 OPERATING WARNINGS e Do not use this appliance in the event of faults or poor stove operation If the stove is over firing or if there are problems with chimney draught turn off the air supply to this stove and consult a suitably qualified technician HETAS Engineer or Chim
15. asing of the product to draw cold air in at the base of the PO p stove which emerges as heated air from the vents above the door This udo effect circulates the heat from the product more effectively than relying l MW on radiant heat only Where installation permits the DC700 can be built into an opening that incorporates additional convection space around the outer casing to enhance Natural Convection Alternatively the convection effect can also be enhanced through use of a Forced Ventilation Kit Figure 1 Natural convection 4 3 1 Natural convection If this system is chosen an air intake must be prepared A below the stove that has a free passage surface of at least 150 cm to allow the natural fresh air flow into the installation cavity and around the stove body The air for the natural convection ventilation B will exit from the front part in the opening between the firebox and the outer cladding and will be uniformly dispersed throughout the room fig 1 4 3 2 Forced convection ventilation kit A Forced Ventilation kit can be installed to supplement the natural convection of the room and circulate the heat where room convection is low For this system an air intake must be prepared fig 1 A below the stove at east 150cm free area same as for natural ventilation Once installed a built in temperature sensor turns the fan unit on when the motor ambient reaches 50 60 C This in turn c
16. at is difficult to reach its weight can be reduced by removing the internal parts that make up the fire box However be sure to put all of the parts back in place This operation is to be carried out only by specialized personnel The company shall not be held liable if the preceding warning is not complied with 4 1 PREPARATI ON AND UNPACKI NG Open the packaging remove the stove unit from the pallet and position it in the chosen location taking care that its position complies with the above instructions The fireplace stove must always be kept in a VERTICAL position during handling using the appropriate handles located on the sides Example of fireplace stove packing Be especially careful that the door and its glass are protected from mechanical collisions that could jeopardise their integrity Moving the product must be done with care If possible unpack the fireplace stove in the area where it is to be installed The materials which make up the packaging are not toxic or harmful so no special procedures for disposal are required The final user must store dispose or recycle packaging material in accordance with local regulations 4 2 ELECTRICAL CONNECTION If the optional forced ventilation kit has been specified before positioning the stove insert a 230V 50 Hz electrical power outlet must be prepared near the insert in order to connect the electrical cable that powers the forced ventilation fans The s
17. ble a smooth and laminar flow On the various occasions when the stove needs reloading the door should be opened slowly to avoid blowbacks of smoke into the room Figure 14 Air register Technical service Dimplex all rights reserved Reproduction prohibited X Dimplex INSTALLATION AND USE MANUAL Eg page Proceed as follows e Place a small amount of balled paper in the stove e Cover the paper with a small quantity of twigs and a few pieces of wood e Open the primary air register completely fig 15 A e Light the paper and if necessary leave the door open when the twigs are burning the door can be closed e Only once the flame is burning well presence of a bed of ash and full combustion should the air register be moved to the desired setting see fig 15 section 5 5 As the fire burns add wood Never overload the fireplace stove with wood see technical specifications in the table Section 3 As soon as the flames have died down and a bed of ash has formed load the stove normally Small loads of wood are preferable to large ones for combustion Attention Do not use volatile flammable substances petrol alcohol etc for lighting the fire e Do not use fuels which could release toxic substances or pollutants Do not put the fire out by throwing water on it e Check the external and internal air intakes and the flue pipe at least once a year arranging for them to be cleaned e Dur
18. ecting pipe must start immediately above the hood of the fireplace and not along the flue pipe section When installation is complete the smoke connection must be insulated with ceramic fibre matting or material that is resistant up to at least 600 C Carry out any infilling necessary in order to prevent soot or ashes from the chimney flue from settling above the insert fig 7 Do not install this appliance on a shared flue 4 5 1 DIRECT CONNECTION TO FLUE PI PE Engage the elements in the chimney flue being careful not to exceed the 45 inclination and to correctly carry out any infilling necessary in order to prevent soot or ashes from the chimney flue from settling above the insert fig 7 Make sure flue sections maintain safe distance or are suitably insulated against contact with combustible materials Technical service Dimplex all rights reserved Reproduction prohibited Flue pipe Hood grille N E Flue connection Ceramic fibre insulation Figure 6 Example of fireplace stove connection with a chamber and sealed door for solid combustion product collection and discharge at the foot of the external ascending segment 1 T J TITEL TTT TTT TT TTT ETT TAT TTT ITT X IY IY XY 0X CX Y IY IY Y Y XX
19. ed in a suitable location that permits routine opening and maintenance operations The room must be e suitable for stove operating conditions equipped with an adequate smoke exhaust system equipped with outdoor ventilation Technical service Dimplex all rights reserved Reproduction prohibited De Dimplex INSTALLATI ON AND USE MANUAL Ed P 2 page I MPORTANT e The fireplace stove must be installed and assembled by qualified personnel The fireplace stove must be connected to a flue pipe or other vertical smoke stack that can discharge smoke at the highest point of the house The fireplace stove must be connected to a flue pipe or an internal or external vertical duct conforming to Building Regulations e Smoke is generated from burning wood and therefore may dirty adjacent or nearby walls e Before positioning the fireplace stove you must make a hole for the intake of external air 2 3 CONNECTION TO THE EXTERNAL AIR INTAKE The room where the stove is installed must have a constant supply of combustion air in compliance with local Building Regulations Combustion air must be provided in addition to normal room peu Y Y ventilation through open vents in the walls near the fireplace stove These vents must not be obstructed in any way For this purpose we recommend the stove is be provided with a permanently open vent of minimum open section 100cm for the supply of combustion air protected b
20. er to the supplied manual for product installation and use The warranty is null and void in the event of damage due to tampering weather natural calamities lightening fire defective electrical and hydraulic systems and the lack or incorrect maintenance as per the manufacturer s instructions 1 3 3 After Sales Service Should you require after sales service or should you need to purchase any spares please contact the retailer from whom the appliance was purchased Please do not return a faulty product to us in the first instance as this may result in loss or damage and delay in providing you with a satisfactory service Please retain your receipt as proof of purchase For further information about this product please contact Dimplex in the UK Tel 0845 600 5111 or Dimpco in ROI Tel 01 842 4833 Dimplex is not liable in the event the product and any other accessory is improperly used or modified without authorisation Technical service Dimplex all rights reserved Reproduction prohibited De Dimplex INSTALLATI ON AND USE MANUAL Eg F 2 page 2 INSTALLATI ON GUI DELI NES These instructions give a guide for the installation of the stove but in no way absolves the installer from responsibilities to conform to all relevant standards relating to the installation of solid fuel appliances We recommend that for UK installations a HETAS registered installer should be used who will be able to give a Cert
21. eserved Reproduction prohibited Dimplex INSTALLATION AND USE MANUAL consent page 4 6 MAINTENANCE AND CLEANING ccssseeeenseeeeenneeeeeennaseeseeneaseeeeneaseeanaseuseeoauseseauouseseenouseeseuousessnagseeean 26 6 1 CLEANING TO BE PERFORMED BY THE 5 1 26 6 1 1 Cleaning the glass scossi aroni xoa ere e e ER Een NERA RR AR ERR kan ERR Yu ERR MME Ee NR ER AERE e 26 64 2 Cleaning out the ashes aa vend REC an eR TRY RETE 26 6 1 3 Cleaning the refractory material walls ALUTEC sessseeseeeeeeneene ener enne nnn nnn 26 6 1 4 Cleaning the upper deflector Calorite eeeeeeeseeeeeeeennn nennen nnne nnne nnne 27 6 1 5 Cleaning of painted parte recette ea ELI RH ERR RR XR KE ERN R tees 27 6 2 CLEANING TO BE DEALT WITH BY SPECIALIZED 27 6 2 1 Cleaning fl e ER ToS ERE cause ERE RR EE ERE SERRE RR A ER 27 Technical service Dimplex all rights reserved Reproduction prohibited XC Dimplex INSTALLATION AND USE MANUAL Chapter 1 page 5 I NTRODUCTI ON Dear customer Thank you for choosing this wood burning cassette stove We are sure that with use you will appreciate the quality of an attentively designed and
22. fire in the flue pipe needs to be put out proceed as follows e The equipment door must be kept closed e Disconnect the power supply and do not use water shock hazard e Contact the emergency services Technical service Dimplex all rights reserved Reproduction prohibited 2cDimplex INSTALLATION AND USE MANUAL ena P page 6 MAINTENANCE AND CLEANI NG ATTENTI ON All cleaning operations of all parts should be conducted with the fireplace stove cold 6 1 CLEANING TO BE PERFORMED BY THE USER 6 1 1 Cleaning the glass The stove glass may become dirty during start up lighting period or if damp wood is used The glass should burn clear again when the stove chamber reaches its optimum operating temperature If there are any un burnt residues left on the glass after burning these may be cleaned off when the stove has cooled To clean the glass use a soft cloth dampened with water and glass cleaner Do not use abrasive substances as these may damage the glass ATTENTI ON Do not spray cleaning products on the painted parts or on the gaskets of the door ceramic fibre cord 6 1 2 Cleaning out the ashes This must be done when the fireplace stove is off and cold It is advisable to adequately clean the fire bed for proper combustion To remove the ashes from the fire bed use a metal scoop and brush Place the ashes in a non flammable container for transport Ashes that are still hot should be kept outdoor
23. flue pipe for cleaning remove the smoke deflectors WARNI NG The frequency with which the product is cleaned should be determined based on the amount of use of the product the quality of the fuel and the type of installation You should have your chimney flue cleaned and repaired at least once yearly typical by a fully qualified chimney sweep Any required maintenance to product installation or flue should be carried out during flue cleaning Technical service Dimplex all rights reserved Reproduction prohibited xX Dimplex DIMPLEX DIMPCO MILLBROOK HOUSE GRANGE DRIVE AIRPORT ROAD HEDGE END CLOGHRAN SOUTHAMPTON CO DUBLIN a 2DF IRELAND TEL 0845 600 5111 TEL 01 842 4833 FAX 01489 773050 FAX 01 842 4839 WEBSITE www dimplex co uk WEBSITE www dimpco ie DIMPLEX c is a Division of GDC Group Ltd All rights reserved Material contained in this publication may not be reproduced in whole or in part without prior permission in writing of GDC Group Ltd 8901006100 Rev 5 05 2010
24. ificate of Compliance to prove that installation complies with Building Regulations In Ireland a registered installer from the Irish National Fireplace Organization should be used 2 1 OPERATING AREA For good operation and good heat distribution your stove should be installed in a room that is large enough for heat to circulate To allow sufficient area for heat dissipation and prevent room overheating the room volume must not be less than 60 m Please note e Fireplace stoves may not be installed in N bedrooms bathrooms or where another heating device is installed without autonomous air flow fireplace stove etc e Placing the fireplace stove in explosive environments is prohibited In all instances the stove should be positioned on a non combustible hearth The construction of the hearth must conform to Building Regulations must be firm non combustible and capable of supporting the stove e A protective hearth must provide an apron of 300mm to the front of the stove at floor level in case of spills when refuelling or de ashing e The walls surrounding the stove should be made from non combustible materials where possible and at all times minimum safe distances to combustibles 100mm to sides and rear must be observed e A minimum air gap of at least 5mm should be observed from any masonry brick or other non flammable type walls surrounding the stove 2 2 PRECAUTIONS The fireplace stove must be install
25. ing use the metal parts and the glass reach high temperatures For all jobs of loading the stove adjustment or cleaning the ash drawer use the insulating glove provided e Never leave children unattended near the fireplace stove when it is in use The risk of burns from contact with hot surfaces is very high 5 4 LOADING THE FUEL For normal fuel loading open the fire door by turning the handle and pulling the door towards you During use the metallic structure the handles and the glass become very hot Use the thermal glove provided when handling these parts During normal use always keep the fire door completely closed since intermediate positions cause abnormal combustions forge effect rapid consumption of wood and a drastic reduction in the heating efficiency of the unit Open the door only to add fuel and only for brief periods of time The fireplace stove works best and provides the greatest heat output when the door is closed because the sealed combustion chamber and the calibrated inlet of oxygen allow increased performance Technical service Dimplex all rights reserved Reproduction prohibited X Dimplex INSTALLATION AND USE MANUAL Cha page 5 5 CONTROL OF COMBUSTION The stove has an inflow on the front of the firebox that permits the 4 MAX entry of the primary and secondary air required for combustion The settings for the air input are displayed in Fig 15 A PRI
26. instructions above 6 1 4 Cleaning the upper deflector Calorite This does not require particular care With prolonged use however the effective but porous material of which the deflector inside the firebox is made can wear out or become damaged It should be replaced if it becomes damaged or if it cracks 6 1 5 Cleaning of painted parts Do not clean the painted parts with wet rags when the unit is in operation or hot in order to prevent thermal shock to the paint which may cause it to detach Do not use abrasive or aggressive products or materials Clean with damp cotton or paper towels technical properties that make them resistant to very high temperatures There is however a physical limit 3805 4005 beyond which the paint begins to fade or over 450 to vitrify it may then flake and detach from the steel surface If these effects are noticed this means temperatures have been reached that are well above those at which the product should properly operate Therefore you should use the amount of fuel specified in the technical tables o The silicone paints used to paint products have top quality 6 2 CLEANING TO BE DEALT WI TH BY SPECIALIZED TECHNI CI AN 6 2 1 Cleaning flue pipe Mechanical cleaning of the flue pipe is recommended at least once a year Excessive deposits of un burnt solid material can cause problems with the evacuation of smoke and gives rise to a risk of chimney fires To access the appliance s
27. irculates air around the stove and into the room to help the convection process Figure 2 FV kit assembly Technical service Dimplex all rights reserved Reproduction prohibited Dimplex INSTALLATION AND USE MANUAL crater a a page O The motor and thermostatic switch should be checked when they are installed and wired up to ensure correct operation of the motor To check the operation use a hairdryer or similar heat device to direct hot air at the temperature sensor The motor should switch on when the temperature sensor reaches a temperature 50 60 C Do not use naked flames matches lighter etc to check the sensor operation as these can damage irreparably the motor wires or sensor The time taken for the motor to switch on will vary for each burn cycle depending on type and amount of fuel used see paragraph 5 2 choice of fuel If the motor fails to switch on during normal burning it may be indicative of some other problem with the combustion process e g poor flue draught or air convection or insufficient combustion air etc KIT ASSEMBLY Open the door and unscrew the fixing screws C to remove the protective motor cover B fig 2 Carefully place the motor ventilation kit inside the stove chassis taking care that the motor or temperature sensor contacts to not get damaged or come into contact with stove body Use fixing screws provided to secure the kit to the chassis at fixi
28. ireplace stove 2 5 1 Examples of chimney flue pipes EN N Jg BED KK X e N T t E Technical service Dimplex all rights reserved Reproduction prohibited XC Dimplex INSTALLATION AND USE MANUAL Chapter 2 page 11 AISI 316 stainless steel flue pipe with dual chamber insulated with ceramic wool or equivalent resistant to 400 C EXCELLENT Flue pipe in refractory brick with insulated double wall and external coat of cement mix lightened with honeycomb material such as clay GOOD Traditional square section clay flue pipe with insulating hollow inserts GOOD Square or rectangular section flue pipes must have rounded internal corners with radius not less than 20mm For the rectangular section the ratio between internal dimensions must be lt 1 5
29. l is hand made the exhaust area must correspond to more than twice the internal section of the flue pipe Having to exceed the peak of the roof the cowl will be exposed to wind The most suitable type of cowl will depend on your location therefore seek assistance from your installer An industrial cowl A traditional S Steel cowl for flue pipe with prefabricated 1 handmade cowl b gt with internal smoke sections fitting E j The right exhaust deflector cone together allows section must be at T optimal disposal of 7 least twice the internal section of H the flue pipe 2 5 H times is ideal the flue gases The cowl must meet the following requisites It must comply with Building Regulations e It must have an internal section equal to that of the chimney e t must have a useful output section not less than double that J of the internal section of the flue pipe SE e t must be built to prevent rain snow and any foreign objects me from getting into the fl
30. ll only result in a build up of tar in the stove and the chimney and will cause staining of the glass INFORMATION For any problem please contact your dealer or qualified and authorised personnel and always request original spare parts for repairs Check and clean the flue prior to installation and have flue cleaned yearly thereafter If there is a fire in the flue pipe keep the door of the fireplace stove and the combustion air register closed at all times Request assistance from the emergency services Carefully conserve the instruction booklet It must remain with the fireplace stove for its entire life cycle If the stove is sold or transferred to another user make sure the manual accompanies the product If lost please request a copy of this instruction from your dealer Technical service Dimplex all rights reserved Reproduction prohibited XC Dimplex INSTALLATION AND USE MANUAL Chapter 1 page 7 1 3 WARRANTY CONDITIONS Your stove is guaranteed against defects arising from faulty manufacture except for the elements subject to normal wear listed below for 2 years from the date of purchase proven by a document that indicates the dealer s name and date of sale and only if the product was installed and inspected by a specialised installation technician HETAS Engineer or equivalent according to the detailed instructions indicated in this instruction manual supplied with the product Upon ins
31. n to the chimney flue is a very important element Before installing check the chimney flue is in good condition dry and free from cracks and obstructions The diameter of the chimney flue should not be less than 180mm and not more than 220mm in diameter If any of these requirements are not met the chimney should be lined by a suitable method by a qualified person The chimney height and the position of the chimney terminal should conform to Building Regulations If you have any doubts about the suitability if your chimney consult your local dealer or stockist The chimney must be swept before connection to the stove and should be swept yearly thereafter A Do not install this appliance on a shared flue 2 5 CHI MNEY FLUE PI PE The chimney flue pipe is a fundamental element in discharging smoke and therefore must have the following requisites It must be waterproof and thermally insulated e It must be made with heat resistant materials resistant to combustion products and any condensation e It must have a vertical slope where possible with axis deviations not over 45 and without narrowing e It must meet the requisites indicated in the technical table for the internal chimney section and height It must preferably have a circular interior section e It must be cleaned before installation and at least once yearly thereafter The flue pipe is of primary importance for the correct functioning and safety of your f
32. ney Sweep e Once installed never place flammable materials closer than 150 cm to the fireplace stove Avoid installation in rooms with B type gas devices hoods with or without exhaust heat pumps or collective ventilation conduits Do not fit an extractor fan in the same room as this appliance Do not install this appliance on a shared flue Do not install several flue pipes in one room and avoid having a stairwell in the vicinity Check that in adjacent connected room there are not any units whose simultaneous use would create negative pressure in one of the two rooms Install the stove in a location which is suitable for fire lighting and equipped with all services such as air supply smoke discharge and electricity supply if forced ventilation kit is used Ensure that there is adequate ventilation in the room in accordance with Building Standards Do not obstruct any of the air inlets or outlets on the appliance The stove should sit on a non combustible surface that conforms to Building Regulations Allow a hearth of 300mm to the front at floor level in case of spills when re fuelling or de ashing This appliance is suitable for wood burning only Do not burn petroleum coke or other solid fuels including coal ancit briquettes etc household waste or plastic in this appliance Do not use flammable liquids in this product Burn only wood with low moisture content burning softwood wet or unseasoned timber wi
33. ng points D Feed the motor cable through the rubber grommet on the side of the stove until it meets the stop on the cable fig 3 Reasssemble the motor cover using fixing screws C Figure 3 FV kit assembly detail 4 4 GENERAL ASSEMBLY RULES The stove insert can be installed either in an existing suitable firebox cavity of solid wall construction or installed within a purpose made INSULATION structure If the fireplace stove is positioned in an existing firebox cavity check that the dimensions of the firebox are compatible for insertion Always leave a minimum 10 mm airspace between the stove and any adjoining walls of solid wall construction i e made of solid block masonry brick or concrete This is required to allow the stove body to expand contract during use For purpose built structures please comply with the following minimum safe distances from combustible materials as shown in Fig 4 e 50 mm air 50 mm insulation from the side the back and the top e Non Combustible surface on the bottom If the stove is positioned over a floor or close to walls made of flammable materials it is advisable to use sufficient insulation The stove can be installed at a desired height above the ground daa eu UIS RUE B to provided there is suitable support structure in place In all instances the stove should be positioned on a non combustible surface that conforms to Building Regulations Allow a hearth of 300mm
34. ns Fuel type Wood Hourly consumption 2 1kg h LL 1 load 1 7 in 50 min Nominal thermal power kW 8 Kcal 6880 i5 Efficiency 83 7 co Li Recommended draught 12 Pa 0 12 mbar D 4 t Smoke temperature 240 C r d Smoke outlet 18 cm 1 Fire box dimensions 45x18 H17 cm n 695 Net weight 100 kg External combustion air outlet cm 150 0180 lt CO emission in smoke 0 1196 13 9002 f 2 Flue Gas Mass Flow 6 7 g s LP 5 AN Flue pipe A L l Up to 5 m 20x30 cm 622 oH Between 5 and 7 m 20x20 cm 220 ra EE Over 7 m 18x18 cm 18 i Note Intermittent Burning Appliance Do not install this appliance on a shared flue Technical service Dimplex all rights reserved Reproduction prohibited De Dimplex INSTALLATION AND USE MANUAL crate a ena page 15 4 INSTALLATI ON AND ASSEMBLY I MPORTANT The fireplace stove must be installed and connected to the chimney flue only by a specialized technician so that all local and national regulations are complied with Installation must in any case be carried out in compliance with Building Regulations When the fireplace is unpacked check for perfect operation of all its parts or any damage which may have occurred during shipping The retailer or the carrier must be immediately informed of any damage If the fireplace stove is installed in a place th
35. o work in the event of future anomalies and or maintenance t We recommend making the stove cavity liner in fire resistant N 10mm between the fireplace stove and the fire bed to provide insulation fig 9 Dry install the fire bed of the cladding leaving an aperture of N SN 1 NN gt _ lt 4 7 INSTALLATION OF OPTI ONAL FI NISHI NG FRAME THERMAL PROTECTI ON OF CROSSBEAM T 1 Insulation applied or to be applied An optional finishing frame can be assembled on DC700 which covers 2 Wood beam either three or four sides of the product depending on installation This 3 Marble or other materal optional frame available from your DC700 retailer is assembled at the end of installation and after the cladding has been completed and is Figure 9 Insulating a wooden beam anchored directly to the insert structure This frame is designed to finish and cover the crack that is formed between the metal structure of the fireplace stove and the wall For frame assembly proceed as follows fig 10 e Remove door A by unscrewing the two screws B on the upper part of the fireplace stove e Insert the frame C until it comes into contact with the cladding and fasten it with the four screws D e Reinstall the door A inserting it in the pin of the lower hinge and fasten it with the screws B Figure 10 Frame assembly Technical service Dimplex all rights reserved Reproduction prohibited
36. ocket must be fitted with earth and must be accessible at all times to cut off power when servicing equipment The socket must be protected from heat given through stove operation observe safe distances to combustibles at all times Technical service Dimplex all rights reserved Reproduction prohibited Dimplex INSTALLATION AND USE MANUAL chapter a P page 1 I MPORTANT Connection of electrical cables should only be carried out by a suitably qualified engineer or electrician The ventilation kit must be connected to a bipolar switch complete with fuses When preparing the connection of the electric cable provided with the Forced Ventilation kit be very careful not to crush the cable while inserting the product This could cause short circuits that can damage the entire electrical system Make sure that the cables do not come into contact with the hot metal parts of the structure as they could melt and short circuit the electrical system The motor and the thermostatic switch must be accessible when installed in the stove for maintenance or repair 4 3 SELECTION OF OPERATING MODE IMPORTANT With either NATURAL CONVECTI ON or with FORCED VENTI LATI ON it is necessary to provide connection to an external air intake Do not for any reason obstruct T om e the air intakes if the fireplace stove or ventilation kit is in operation Your DC700 is designed to use convection currents within the double skinned c
37. s with great care and not placed in a waste container Leave them to cool down in the open air in a metal container 6 1 3 Cleaning the refractory material walls ALUTEC These do not require any cleaning since the feature of this material ALUTEC is that it does not absorb soot but rather repels it when the fire box is hot During the lighting period the stove chamber may tend to blacken particularly if the wood is not fully dried However when the chamber reaches optimum internal temperature 400 C the refractory wall materials will gradually turn white again as the soot is burnt off If this does not happen it may be due to the following e Humid or resinous wood that does not release enough heat or that dirties the combustion chamber see chapter 5 2 e Flue pipe with poor performance resulting in smoke remaining too long in combustion chamber dirtying the fire box e Flue pipe with poor performance which does not allow fireplace stove to reach high yield that result in adequate temperature of the refractory material Technical service Dimplex all rights reserved Reproduction prohibited 2cDimplex INSTALLATION AND USE MANUAL Ed page 27 o Never clean the refractory material with a damp cloth or anything else as it may be stained Use a dry paintbrush if necessary to remove heavy soot build up If the Alutec does not whiten it is not to be considered as a defect in light of the warnings and
38. t of the stove where temperatures are very high and for this reason it is important to use materials that are capable of resisting heat and also the acidity of the fumes produced by combustion Before beginning work please note the following e The chimney flue should be vertical wherever possible to offer least resistance for passage of flue gasses Where a bend is necessary it must have a slope no greater than 45 degrees to the vertical This is to minimise the build up of soot and condensates in the flue It also keeps the release of smoke from being slowed down e Connection of the stove to the main chimney shaft should be made using clay flue pipe Cast Iron 316 grade stainless steel or vitreous enamelled steel nominal thickness 1 2mm e If metal connecting pipes are used they must be insulated with suitable material such as ceramic fibre matting to avoid deterioration of any nearby masonry or plasterwork e It is prohibited to use flexible stainless steel or aluminium hoses as they compromise the safety of the connection and are subject to tears and gaps causing leakage of smoke e The components making up the connecting pipe must be perfectly sealed using fire cement or other high temperature sealant e The joint to the flue pipe must not be too long to avoid obstructions nor too short to avoid smoke leakage e Note that all flue sockets must face upward IMPORTANT Any increase in the section of the conn
39. tallation a certificate of compliance must be presented by your installer The warranty includes the free replacement or repair of parts recognised as factory defective 1 3 1 Restrictions The above guarantee does not cover components relating to electrical parts where fitted on which the guarantee period is 1 year from the purchase of the product documented as specified above The warranty does not cover parts subject to normal wear such as gaskets glass and all removable fire box parts including Alutec and Firebrick Replaced parts will be guaranteed for the remaining warranty period from the date of product purchase Only genuine spare parts must be used for all replacements 1 3 2 Exclusions The warranty does not cover any part that may be defective due to negligence or careless use incorrect maintenance installation that is not compliant with that specified see relevant chapters in this manual Dimplex refuses to accept any responsibility for any damage which may be caused directly or indirectly by persons animals or property as a result of the failure to observe all the provisions set forth in the instruction booklet especially those concerning warnings on the subject of installation use and maintenance of the appliance In the event of product inefficiency please contact your dealer and or area importer Damages caused by transport and handling are not covered by the warranty Exclusively ref
40. to the front at floor level in case of spills when re fuelling or de ashing Technical service Dimplex all rights reserved Reproduction prohibited X Dimplex INSTALLATION AND USE MANUAL crate a page The walls surrounding the stove should be made from non combustible materials e g block brick concrete fire rated plasterboard construction etc and at all times minimum safe distances to combustibles must be observed We recommend installing the outer body of the stove first in the required cavity see section 4 4 2 to remove firebox 4 4 1 FITTING OF REFRACTORY WALLS ALUTEC To protect against damage during shipping the rear refractory firebrick inner ceramic wall is not in place and must be installed before the stove is used To install the rear brick first open the door and remove the upper deflector in Calorite B Hold the rear brick in place with the smooth side facing out and slide the holding brackets down either side of the brick to secure in position against the side bricks To facilitate stove installation all of the refractory firebricks may be lifted out of the stove to make it lighter for handling Please handle the refractory firebricks very carefully as they are brittle and may crack or chip if handled roughly Sequence for Removing Refractory Walls First remove the upper deflector B and then the rear brick Lift out the left hand side brick followed by the 3 base bricks Remove the right
41. ue pipe E E e They must be installed to guarantee adequate smoke il dispersion and out of the reflux area where negative pressure forms 0 5 mt c 1 mt and the one for the upper floor must be at least 50cm higher than the other to avoid pressure transfers between paired flues The cowl must not have obstacles within 10 m such as J walls roof slopes and trees Otherwise raise it at least 1 over the obstacle and in the event of other H nearby cowls keep them at least 2 away In any j case the cowl must exceed the peak of the roof by at least 1m OM ML ML O For paired flue pipes the cowl for solid combustion Technical service Dimplex all rights reserved Reproduction prohibited XC Dimplex INSTALLATION AND USE MANUAL E page Technical service Dimplex all rights reserved Reproduction prohibited X Dimplex INSTALLATION AND USE MANUAL Chapter 3 page 14 3 DIMENSIONS AND TECHNICAL SPECI FI CATIONS DC700 Technical specificatio
42. value Even when using the recommended wood types the calorific energy they contain will be affected by their moisture content Only use fully seasoned timber that has been allowed to dry for a period of at least 12 months Do not use treated fuels such as painted or varnished wood or particle board or unsuitable materials such as plastics and derivatives which could release toxic or polluting substances Do not burn rubbish The gases produced by combustion due the use of unsuitable fuels cause damage to the fireplace stove and the chimney they cause pollution and can compromise your health A high percentage of moisture in the wood produces condensation in the smoke duct and causes an alteration in the draught The smoke generated from damp wood can cause a significant deposit of soot on the glass of the door and in the flue pipe with a possible risk of a chimney fire later on 5 3 FIRST LIGHTING It is advisable to approach the first lighting with caution using X good quality well seasoned wood 3 The primary air inlet must be fully open Do not use alcohol petrol or other volatile flammable substances On first lighting E fumes and unpleasant smells may be given off caused by curing of the V US paint this is not hazardous to the health and it is sufficient to ventilate we the room adequately Once combustion has started pieces of wood of a normal size may be added The flame must have as far as possi
43. ve up to full heat immediately Bring it up to temperature gradually This avoids damages to welds and the steel structure Do not demand full heating performance straight away Technical service Dimplex all rights reserved Reproduction prohibited XC Dimplex INSTALLATION AND USE MANUAL cha P page 5 2 CHOICE OF FUEL To obtain the maximum performance from your Dimplex stove it is of primary importance to use wood with suitable characteristics Wood drying Heat E time e g beech moisture EUR It is advisable to use wood for heating such as beech birch oak F or ash with good calorific energy or logs of pressed wood that do not Freshy cut a0 have resin These have a high calorific power and must be used a months au 2410 with caution to avoid overheating which could damage the 6 months 35 2700 stove 9 months 30 2900 12 months 25 3150 It is less advisable to use fuels such as poplar pine lime tree or ge 15 months 20 3400 chestnut which have low calorific power since they are soft wood and iE month is 3710 also they do not burn for a long time montis 21 months 10 3980 Avoid using fuels such as pine or fir as they contain a high degree of Figure 13 Calorific energy e g beech in resin and their combustion may substantially soil the fire mouth and the relation to moisture contained ceramic glass also they do not have a high calorific
44. y an indoor and outdoor grille A larger vent may be used if it is also required to supply room ventilation in addition to combustion air refer to local Building Regulations providing vents for combustion air otherwise the lack of oxygen during stove use may compromise the safety of the installation It is extremely important to comply fully with The air intake must directly communicate with the installation area be protected by a grille made of metallic anti insect mesh or a suitable protection as long as it does not reduce the minimum section be installed so as to avoid obstruction increase in duct size by 5 for duct lengths between 0 5m to 3 5m For duct lengths over 3 5m the duct size should be increased by 15 useful section on one side When selecting the grill and hole dimension make sure the useful grill section is greater than or equal to the section required for product operations O Remember that the ventilation grills always have a cm Technical service Dimplex all rights reserved Reproduction prohibited 2cDimplex INSTALLATION AND USE MANUAL E Ps page I MPORTANT Air flow may also be obtained from a room adjacent to the installation room as long as this flow is free through permanent apertures that directly communicate with the outdoors avoid air outlets connecting with heating units garages kitchens or bathrooms 2 4 CHIMNEY FLUE PREPARATI ON The connectio
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