E104-MPE user manual - Diamond Systems Corporation
Contents
1. E104 MPE 04 PCI 104 Express Quad PCle MiniCard Carrier User Manual Hevision A 00 March 2015 17511 IO MM nni III M E LI Ann Bittnar 4 3 30 15 Initial Release Copyright 2015 FOR TECHNICAL SUPPORT Diamond Systems Corporation PLEASE CONTACT 555 Ellis Street Mountain View CA 94043 USA support diamondsystems com Tel 1 650 810 2500 Fax 1 650 810 2525 www diamondsystems com vianonn SYSTEMS CONTENTS Important Gate Handling Information cccccssssseseeeeeeeeseeeenneeeeeeeeeeeeesnseeeeeseeooessasseeeeeseoonsssseeeeeseeooensnseeeeessaoes 3 D TSS CUO TT 4 tI FEO EE E 4 1 2 Environmental Ae ne EE 4 LPMEIOGPDD NAN 9 9 5 M icerum S S S S S 6 LEE ils Teilen at RE e N D 4 1 PCle MiniCard Sockets EEN 7 4 2 MSATA Flashdisk Support i eee eee eee 7 AS PCIECONMECIONS ses oeiee E a M 7 AA USB ec n Lee ien 7 4D e a le e Te EE 7 AO e SOONG EE 7 LX MEN Bele Tu 8 5 Co nneciors and JUMpeErS EE 9 5 1 CONNMECIOMANG Jumper R EE 9 5 1 1 COR TRE uuu 9 5 12 GOMMMGU FANON SUMO CIS a em dan abandonne ee in ter orne 9 DS SIM Cad COMMCCIONS NE ete 9 5 2 Connector and Jumper LOCATIONS nnne nennen nnn nnnn nnn nns nna iran rise na ann r snas ananas 10 5 3 PCle 104 OneBa2. ESD damage This type of damage is almost impossible to detect because there is no visual sign of failure or damage The symptom is that the board simply stops working because some component becomes defective Usually the failure can be identified and the chip can be replaced To prevent ESD damage always follow proper ESD prevention practices when handling computer boards Damage during handling or storage On some boards we have noticed physical damage from mishandling A common observation is that a screwdriver slipped while installing the board causing a gouge in the PCB surface and cutting signal traces or damaging components Another common observation is damaged board corners indicating the board was dropped This may or may not cause damage to the circuitry depending on what is near the corner Most of our boards are designed with at least 25 mils clearance between the board edge and any component pad and ground power planes are at least 20 mils from the edge to avoid possible shorting from this type of damage However these design rules are not sufficient to prevent damage in all situations A third cause of failure is when a metal screwdriver tip slips or a screw drops onto the board while it is powered on causing a short between a power pin and a signal pin on a component This can cause overvoltage power supply problems described below To avoid this type of failure only perform assembly operations when the system is power
3. back can cause them to weaken unacceptably or even break and the connector must be replaced E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 3 iamonp SYSTEMS 1 DESCRIPTION The E104 MPE 04 PCI 104 Express PCle MiniCard carrier module allows the use of up to four PCle MiniCard I O expansion modules in systems that provide PCI 1 04 Express Y expansion stack locations This module is a PCI 104 Express compatible carrier module that provides a socket and host connectivity for four PCle MiniCard modules using either PCle or USB interfaces The module utilizes 1 4 switch and hub components to provide full support to all sockets while consuming only a single lane of host SBC resources SIM card support is provided for two sockets All power is derived from the PCle 104 connector 5V power tab The PCI 104 connector is provided for pass through connection but is not used by the module 1 1 Features Sockets 4 or 2 PCle MiniCard sockets with PCle x1 and USB 2 0 interfaces Module support Full size modules supported in all four sockets Half size modules supported in two sockets SIM cards supported in two sockets mSATA flashdisk supported in one socket LEDs provided for all 4 sockets Wireless disable function for each socket via jumpers Bus expansion PCle 1 4 switch for PCle x1 links to 4 sockets USB 1 4 hub for USB links to 4 sockets PCle to SATA converter for mSATA module support in 1 socket 1 2 Enviro
4. disables wireless functionality for that particular socket JP1 2 3 1 1490S Z 1490S C 193908 p194908 p 6 INSTALLING MODULES 6 1 Full Size PCle MiniCards and mSATA Modules To install a full size PCle MiniCard into any socket or mSATA module into Socket 2 1 Orient the module so the edge fingers line up with the connector Note that the card may only be inserted one way Holding the card at a 45 degree angle up from horizontal slowly insert the edge fingers into the socket Once the board is fully inserted push it downward flat onto the standoffs on the carrier board Using two screws from the hardware kit secure the module to the carrier by inserting the two screws into the two holes at the end of the module away from the connector and tighten Note that when a full size PCle MiniCard is installed in connector J3 or J4 a PCle MiniCard cannot be installed in Socket 1 or Socket 4 respectively 6 2 Half Size PCle MiniCards To install a half size PCle MiniCard into Socket 1 or Socket 4 1 Using one standoff and screw from the hardware kit insert the screw from the bottom side of the carrier board through the hole located between the connector and standoff and secure the standoff Repeat step 1 to secure the second standoff on the board Orient the half size PCle MiniCard module so the edge fingers line up with the connector Note that the card may only be inserted one way Holding the card at a 45 degree angle up from
5. horizontal slowly insert the edge fingers into the socket Once the board is fully inserted push it downward flat onto the standoffs on the carrier board Using two screws from the hardware kit secure the module to the carrier by inserting the two screws into the two holes at the end of the module away from the connector and tighten E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 15 d piauoup SYSTEMS an TN EE EOL n DE oon t m ont e eg UE DEZ w Ve oM perum O ETTET se H LT oe s U H S H AIL L 23 on a CHAUX Les i n 1 eng SC mE COE E 7 pects 3 HI DE 23 TTT E104 MPE 04 with two full size PCle MiniCards installed in Sockets 3 and 4 6 3 SIM Cards SIM cards are installed on the bottom side of the E104 MPE 04 in connectors J3 and or J4 Refer to the figure shown at the bottom of page 10 Note that when a SIM card is installed in connector J3 or J4 a PCle MiniCard cannot be installed in Socket 1 or Socket 4 respectively E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 16 d DIAMOND SYSTEMS 7 SPECIFICATIONS 7 PCI 104 Express PCle MiniCard Carrier General Number of PCle MiniCard sockets 4 Host Interface PCle 104 OneBank connector with PCle and USB connections PCI 104 stackthrough connector installed for pass through purposes Bus Expansion PCle 1 4 switch for PCle x1 links to 4 sockets
6. 104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 10 5 3 PCle 104 OneBank Connector J2 The PCle 104 OneBank connector conforms to the PCle 104 specification and allows the E104 MPE 04 module to be placed in any PCI 104 Express stack The pinout for this connector is shown below PCle4 T PCle4T Gnd Gnd PCle 1 R PCle 1 R Gnd Gnd PCle 4 Clk PCle 4 Clk 5V_SB Gnd SMB Data SMB Clk SMB Alert PCle Reset 3 3V USB 6 USB 6 Gnd PCle 1 T PCle 1 T Gnd PCle 1 Clk PCle 1 Clk E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com d DIAMOND SYSTEMS Page 11 d DIAMOND SYSTEMS 5 4 SIM Connector J3 J4 Connectors J3 and J4 on the bottom side of the E104 MPE 04 allow a SIM module to be inserted into the system instead of a PCle MiniCard module Only one or the other is allowed This is an industry standard connector Connector Description J3 SIM card connector for MiniCard socket 4 J4 SIM card connector for MiniCard socket 1 VCC 1 4 GND Reset 2 5 NC Clock 3 6 I O Data SIM Connector Pinout SIM Connector SF W00651BE1000 E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 12 viamonn SYSTEMS 5 5 PCle 104 MiniCard Sockets J5 J6 J7 J8 The E104 MPE 04 PCle MiniCard carrier has the following MiniCard sockets PCle 104 MiniCard socket 1 J5 upper right PCle 104 mSATA MiniCard socket 2 J6 upper left PCle 104 MiniCar
7. E1 R650 mSATA PCle MiniCard socket E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 13 5 6 PCI 104 Connector J9 d DIAMOND SYSTEMS The module contains a stackthrough PCI 104 connector on the top side in the standard position as described by the latest version of the PC 104 Plus specification The pinout for this connector is shown below The E104 MPE 04 does not use any signals from this connector PCI 104 Connector Pinout J9 m a J e EE Ca G Any ap ADS 5 GND aps Ape Im 6 ao MO ap Ween 7 ana avis GNO ADIP 8 388v cer aps ss 9 seen Ip er PAR 10 GND Pen aa TI soos GND o peo Ave ER 21 Ap 35V 0 22 38V 100 GND mt enon Ror DE REQ2 19 oo GND coke 48V GNb bo GND 3 3V KEY For more information on the PCI 104 Express specification visit the PC 104 Embedded Consortium website at http www pc104 org E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 14 viamonn SYSTEMS 5 7 Wireless Disable Jumper Block JP1 The wireless disable signal on each of the PCle MiniCard sockets is connected to jumper block JP1 The pin pair labeled 1 corresponds to Socket 1 and so on The default configuration of JP1 is no jumpers installed so wireless functionality is enabled on all four sockets Insertion of a jumper in one of the jumper locations
8. USB 1 4 hub for USB links to 4 sockets PCle to SATA converter for mSATA module support in 1 socket MiniCard size Full and half size cards supported SIM support 2 sockets support SIM cards LEDs Provided for all 4 sockets Mechanical Environmental Power Input 5VDC 5 via 5V power tab on PCle 104 connector Power consumption Dimensions PCI 104 Express form factor with wings 4 5 W x 3 775 H 114mm x 96mm Weight 2 50z 70 99 Operating temperature 40 C to 85 C 40 F to 185 F Operating humidity 5 to 9596 non condensing Shock MIL STD 202G compatible Vibration MIL STD 202G compatible RoHS Compliant E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 17
9. WING The module is slightly larger than the PC 104 form factor It has 0 475 extensions on left and right sides to provide more room for circuitry and I O connectors plus 100 125 extensions on the top and bottom edges to provide additional room for I O connectors e OOOO OOOOOOOOOOOOOOOO 0000 OOOOOOOOOOOOOOOO 0000000 O OO 0000000 ooo 000000000000000000000000000000 0000000 ooo OOOO OOOOOOOOOOOOOOOO PCI 104 Connector gt ZE EL 7 SE PCle MiniCard EB PCle MiniCard ON Socket FE mH Socket c TS TN an a Z m Oo w p D o e CD SE e E SS E PCle MiniCard a PCle MiniCard on Socket s BB Socket O e OF E ree m p p o n SE PCle 104 Connector LJ hk cg IN 90 2mm Q 475 IN 12 1mm 4 500 IN 114 3mm E104 MPE 04 Module User Manual Rev A O0 www diamondsystems com Page 6 viamonn SYSTEMS 4 FUNCTIONAL DESCRIPTION 4 1 PCle MiniCard Sockets The E104 MPE 04 provides four PCle MiniCard sockets The E104 MPE 02 provides two PCle MiniCard sockets All sockets support full size 51mm length PCle MiniCard modules Two sockets J5 and J8 also support half size modules however only the full size mounting spacers are installed on these sockets The module also provides SIM support for sockets J5 and J8 and mSATA flashdisk supported in socket J6 for solid state storage 4 2 mSATA Flashdisk Support Socke
10. d socket 3 J7 lower left PCle 104 MiniCard socket 4 J8 lower right The E104 MPE 02 PCle MiniCard carrier has the following two sockets e PCle 104 MiniCard socket 1 J5 upper right e PCle 104 mSATA MiniCard socket 2 J6 upper left The MiniCard sockets have the pin out shown below MiniCard socket 1 upper right and MiniCard socket 4 lower right are identical and have the SIM interface pinout MiniCard socket 2 upper left supports both mPCle and mSATA interfaces PCleMiniCard mSATA MiniCard Without SIM Interface With SIM Interface RE aoe ew ew o TRT Taa i ng se ES e Ge 7 HT 18H pl o o 1 HT 1671719 T Poeck M 12 Jun Pole Ck Poecke 18 14 UMRESET cn SCs Pt Pt AM S at Fite en Gd CL ml Wbsais W Diable Gnd Gni 21 22 Ple Reset PCle Reset PCIe RX SATA Rx 28 24 33v Lan Pcie RX Sanne 26 Gnd Gnd end SG zr 2 ds E Gd a a 3 SMBCk SMBCk Pcie same s1 32 SMBDsa SMBDaa POeTX SATATE 33 34 Gnd Jooo CE Gd planze us Gd a 87 36 fuses USBe aal 333v 39 4 Gd Gnd sav SSC 4 4 WANED WWANLEDE Gewd Ground 43 44 WLANLED WLANLED es 46 WPANLEDE WPANUEDR o pa pae us v LPukupios33V Pulupios33V 49 S0 e Gnd Ed fee s Connector JAE MM60 52B1
11. ed off Sometimes boards are stored in racks with slots that grip the edge of the board This is a common practice for board manufacturers However our boards are generally very dense and if the board has components very close to the board edge they can be damaged or even knocked off the board when the board tilts back in the rack Diamond recommends that all our boards be stored only in individual ESD safe packaging If multiple boards are stored together they should be contained in bins with dividers between boards Do not pile boards on top of each other or cram too many boards into a small location This can cause damage to connector pins or fragile components Power supply wired backwards Our power supplies and boards are not designed to withstand a reverse power supply connection This will destroy each IC that is connected to the power supply In this case the board will most likely will be unrepairable and must be replaced A chip destroyed by reverse power or by excessive power will often have a visible hole on the top or show some deformation on the top surface due to vaporization inside the package Check twice before applying power Bent connector pins This type of problem is often only a cosmetic issue and is easily fixed by bending the pins back to their proper shape one at a time with needle nose pliers This situation can occur when pulling a ribbon cable off of a pin header Note If the pins are bent too severely bending them
12. nk Connector LI 11 54 SIM Connector TK ET E 12 5 5 PCle 104 MiniCard Sockets J5 J6 J7 JB 13 SR EN POI Eros ure dic ERE 14 5 7 Wireless Disable Jumper Block Dit 15 SEE s TANITA OS M M 15 6 1 Full Size PCle MiniCards and mSATA Modules is 15 6 2 Half Size PCle MiniCards e eee eee 15 SOME S DUEGT E 16 MEE e AOI S 17 7 1 PCI 104 Express PCle MiniCard Gamer 17 E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 2 iamonp SYSTEMS IMPORTANT SAFE HANDLING INFORMATION WARNING ESD Sensitive Electronic Equipment Observe ESD safe handling procedures when working with this product Always use this product in a properly grounded work area and wear appropriate ESD preventive clothing and or accessories Always store this product in ESD protective packaging when not in use Safe Handling Precautions This module contains numerous I O connectors that connect to sensitive electronic components This creates many opportunities for accidental damage during handling installation and connection to other equipment The list here describes common causes of failure found on boards returned to Diamond Systems for repair This information is provided as a source of advice to help you prevent damaging your Diamond or any vendor s embedded computer boards
13. nmental Mechanical Form factor PCI 104 Express with wings 4 500 W x 3 775 H Host interface PCle 104 OneBank connector with PCle and USB connections PCI 104 stackthrough connector installed for pass through purposes Power 5VDC in via 5V power tab on PCle 104 connector Operating temp 40 C to 85 C at outer surface of heat spreader Weight 2 50z 70 99 Ruggedization Board may be conformally coated As a customization option jumpers may be replaced with 0 ohm resistors for hardwired configuration Environmental Shock Compatible with MIL STD 202G Method 213 B Table 213 1 Condition A 50G 11ms half sine non operational Vibration Compatible with MIL STD 202G Method 214A Table 214 1 Condition D 11 95G random vibration 15 minutes per axis operational PC 104 and PC 104 Plus M and PCI 104 are trademarks of the PC 104 Embedded Consortium All other trademarks are the property of their respective owners E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 4 2 iamono SYSTEMS BLOCK DIAGRAM PCle 104 Quad PCle MiniCard Carrier PCle 104 CONNECTOR PCle x 1 PCle 4 X PCle X 1 SIM PCle MINICARD 1 4 SWITCH socuer Eoo g PCle MINICARD mSATA SOCKET DEVICE PCle MINICARD SOCKET PCle MINICARD SIM USB x1 USB 2 0 4 X USB x 1 m SOCKET 1 4 HUB Version 1 E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 5 vianonn SYSTEMS 3 MECHANICAL DRA
14. nsion The module includes a PCI 104 passthrough connector to enable it to be installed in a PCI 104 Express stack in between the processor module and a PCI 104 I O module Other than 5V power and ground connectivity this connector is not used by the module 4 6 Power Supply The module requires 5VDC input voltage per the PC 104 specification The 5V and ground are derived from the PCle 104 and PCI 104 connectors E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 7 viamonn SYSTEMS 4 7 LED Indicators The module provides LED indicators for each socket as described below All LEDs are labeled in silkscreen with their function 5V Power input green LED when 5VDC is applied PCle MiniCard socket 3 green LEDs to support WWAN WPAN WLAN signals from each socket SATAO amp SATA1 green LEDs when active The bank of LEDs is located at the bottom of the board at the right of the PCle 104 OneBank connector and jumper block JP1 The LED indicators are arranged in the order shown below E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 8 d DIAMOND SYSTEMS 5 CONNECTORS AND JUMPERS 5 1 Connector and Jumper Lists 5 1 1 I O Connectors Connector J1 J2 J5 J6 J7 J8 J9 5 1 2 Configuration Jumpers Jumper JP1 1 5 1 3 SIM Card Connectors There are two SIM card connectors on PCle 104 MiniCard carrier board These are connected to MiniCard sockets 1 and 4 Connector J3 J4 F
15. t 1 upper left corner also supports the installation of an mSATA flashdisk An onboard PCle to SATA converter chip provides the SATA signals needed for the flashdisk The socket auto detects the type of module installed and provides the appropriate serial interface to support the module The module must be installed prior to system boot in order for the BIOS to detect the device and support it The socket auto detects the type of the module installed using CLKREQ pin signal which is coming from the mini PCle module In default case the pin is pulled up to 3 3V Pin status will be high when connecting mSATA device to the socket It will be low when connecting to mPCle device to the socket 4 3 PCle Connections The module includes a 1 4 PCle Gen 1 or 2 hub that provides PCle x1 links to all 4 sockets The upstream link is tied to the PCle 104 connector per the PCI 104 Express specification An on board signal multiplexor selects the appropriate link from either the top or bottom PCle 104 connector depending on whether the board is installed below or above the SBC 4 4 USB Connections The module includes a 1 4 USB 2 0 hub that provides USB ports to all four sockets The upstream port is tied to the PCle 104 connector per the PCI 104 Express specification An on board signal multiplexor selects the appropriate port from either the top or bottom PCle 104 connector depending on whether the board is installed below or above the SBC 4 5 PCI 104 Expa
16. unction PCle 104 bottom connector PCle 104 top connector mPCle socket 1 available in both quad amp dual models mPCle socket 2 available in both quad amp dual models mPCle socket 3 available in both quad amp dual models mPCle socket 4 available in both quad amp dual models PCI 104 connector Description W_Disable1 W_Disable2 W_Disable3 W_Disable4 Description SIM card connector for MiniCard 4 SIM card connector for MiniCard 1 E104 MPE 04 Module User Manual Rev A 00 www diamondsystems com Page 9 DU SYSTEMS 5 2 Connector and Jumper Locations Socket 1 J5 upper right Full size PCle MiniCard Half size PCle MiniCard SIM card socket on back Socket 2 J6 upper left Full size PCle MiniCard mSATA TTT TT LA Socket 4 J8 lower right Full size PCle MiniCard Half size PCle MiniCard SIM card socket on back Available only in E104 MPE 04 model Hii Socket 3 J7 lower left Full size PCle MiniCard Available only in E104 MPE 04 model E D I te n n EI LE Ri D I e D I e L L c ra DD D HIT 1521553521131533 HIT prre UL WAA AAAAAAAAAALLL J2 JP1 LEDs s gz e e o amp 4 e e J4 E 3117 Available only in oy ELA E104 MPE 04 model NC TTT E e 9 d os E204460 J3 T 7 SR ge D VIII Eq e Ke EF ZE EE 3 12 12 072 12 32 12 1I 12 1E LEE 52 AREE T T T TT TT TTTTTTS EHE ELTE EIE J1 E104 MPE 04 Bottom Side E
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