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Manual for Planning and Installation
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1. 4 4 installation related e g with lathing or Z profile Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 28 RIB ROOF metal roofing systems RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF SPEED 500 Standard clip 3 Turned clip 3 Flat clip border Perforated clip border Wind loads Wind z
2. 4 4
3. lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt ee ee eee DEUS Height of building h gt 10 00 m lt 18 00 m MEE 4 0 65 kN m q 0 80 kN m 4 0 95 kN m 1 15 kN m
4. bee a a a a a ee ee eed lt 4 E
5. 4 lt lt 4 installation related e g with lathing or 7 Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 34 RIB ROOF metal roofing systems RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF 465 Wind loads Wind zone 2 Wind zone 3 Wind zone 4 Wind zone 4 according to DIN coasts and islands of Baltic coasts and islands of Baltic coasts of North and Baltic islands of North Sea EN 1991 1 4 NA Sea Sea as well as islands of Baltic Sea Clip distance m with Clip distance with distance with Clip distance with H G G F H G 4 H G Material Thick standard edge corner standard edge corner standard edge corner standard edge corner limit ness area area area for acces mm 2 2 0 25 C 5 12 2 0 2 5 16 5 12 2 0 2 5 6 1 2 5 20 c 2 5 p
6. 24 RIB ROOF RIB ROOF METAL ROOFING SYSTEMS DELIVERY PROGRAM Ridge Ventilation ridge cap Ventilation closure Profile filler top side Ridge cap gt w w rn gt E n hz gt Suspended profile Stopping plate Cover sheet for verge SW31SAS TVLIW 1003 9813 Solar bracket Fall arrest system Snow guard raising element Tools for profiled sheets wn nn i Eaves angle Ice catcher stainless steel Ice stopper aluminium Coil material Nn fo gt 2 EH LE a Eaves panel Snow guard bracket Tread support or Gutter inlet sheet Snow guard pipe pipe connect Bracket for lightning Eaves Accessories 25 z mven RIB ROOF METAL ROOFING SYSTEMS TAPERED CURVED TAPERED CURVED PROFILED SHEETS 2 8 2 8 1 2 8 2 26 TAPERED CURVED AND TAPERED CURVED PROFILED SHEETS TAPERED PROFILED SHEETS RIB ROOF profiled sheets are also available tapered curved or tapered curved Tapered profiled sheets A with a minimum construction width of 230 mm and a maximum standard width of 500 mm are executable Apart from the standard width of 500 mm we are prepared to manufacture oth
7. M Height of building h gt 18 00 m lt 25 00 m q 0 75 kN m q 0 90 kN m 9 1 10 kN m 9 1 30 kN m cemere lt 4 4 4 4
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9. installation related e g with lathing or Z profile Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 32 RIB ROOF metal roofing systems RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF SPEED 500 Directional profile Turned directional 750 mm 750 mm 1500 mm 1500 mm Wind loads Wind zone 2 Wind zone 3 Wind zone 4 Wind zone 4 according to DIN coasts and islands of Baltic coasts and islands of Baltic coasts of North and Baltic islands of North Sea EN 1991 1 Sea Sea Sea as well as islands of Baltic Sea Clip distance m with Clip distance m with distance with Clip distance m with 6 Fo ur G F i H G F i H G span Material Thick standard edge corner standard edge corner standard edge corner standard edge corner limit ness area area area for acces mm 1 2 2 0 6 2 5 1C 2 12 2 0 2 5 6 2 12 8 20 2 5 16 7 12 2 20 c 2 5 sibility a Height of building h lt 10 00 m MEE 9 0 85 kN m 9 1 05 kN m q 1 25 q 1 40 kN m RIB ROOF METAL ROOFING SYSTEMS Hei
10. ee ee ee ee ee RIB ROOF METAL ROOFING SYSTEMS lt lt lt lt lt lt lt lt lt lt ee eee ee gee ce aw co pp i i es Height of building h gt 10 00 lt 18 00 EM q 100kN m q 120kN m q i140kN m W 1 20 w 2 00 w 2 50 w 1 44 w 2 40 w 3 00 w 1 68 w 2 80 w 3 50 kN m kN m kN m kN m kN m kN m kN m kN m installation related e g with
11. lt 4 lt lt ee BEN Height of building h gt 10 00 m lt 18 00 m 9 0 65 kN m q 0 80 kN m 4 0 95 kN m 9 1 15 kN m 4
12. 9 1 5 MUMS POUL On 11 1 6 14 2 RIB ROOF METAL ROOFING 5 5 5 2222222222022 4 4 04 00000000 16 2 1 Die RIB ROOE tertiae 16 2 2 STET UR TOI lt PR T 17 23 tira DOE UD ERROR 18 24 Minimum TOUT E EEK 22 2 5 Pro contra diffusion open protective profiled sheet or rigid insulation boards 22 2 6 kecommendalion ee een ce eet Hen ee EU LL 23 24 Delivery DIOQfITl i netten 24 2 8 Tapered curved and tapered curved profiled sheets 9999 EO 26 2 9 Span lengths clip distances for enclosed buildings RIB ROOF Speed 500 28 2 10 Span lengths clip distances for enclosed buildings RIB ROOF 465 2 22012 002 2200 40040000 050058001 4 34 3 INSTALLATION TECHNIQUE A 38 3 1 RIB ROOF Speed 500 225 EIE 38 3 2 RIB ROOF 465 euer een 727 44 3 3 An O 46 3 4 Transversal joini 25 3 47 3 5 CS 2
13. M M it a Sl ee pee ee ee ee ee ee ee ee ee E Pee eee ee lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt ee lt lt lt lt a lt lt lt lt EEE a a a lt lt lt ct lt lt lt Cee EN Rd ET
14. se a ICA ER RON RO n Height of building h gt 10 00 m lt 18 00 m q 100kN m 1 q 120kN m q i40kN m W 1 20 w 2 00 w 2 50 w 1 44 w 2 40 w 3 00 w 1 68 w 2 80 3 50 kN m kN m kN m kN m kN m kN m kN m kN m kN m installation related e g with lathing or Z profile Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 29 RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF SPEED 500 Wind loads Wind zone 1 Wind zone 2 Wind zone 3 Wind zone 4 according to DIN inland inland inland inland EN 1991 1 4 NA Clip distance with Clip distance m with Clip distance with Clip distance m with H G F H G 6 G span Material Thick standard edge corner standard edge corner standard edge corner standard edge corner limit ness area area area area for acces mm 200 22 5 1t 2712 152 0
15. R M Height of building h gt 18 00 m lt 25 00 m q 0 75 kN m q 0 90 kN m q 1 10 kN m q 1 30 kN m lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 4 4
16. 4 4 4 ee ee ee ee ee ee E eee Height of building h gt 18 00 m lt 25 00 m MEM q 0 75 kN m q 0 90 kN m 9 1 10 kN m 9 1 30 kN
17. ee BEN Height of building h gt 10 00 m lt 18 00 m 9 0 65 kN m q 0 80 kN m 4 0 95 kN m 9 1 15 kN m 4 4 4 4 bee a a
18. 9 12 55 Separation LAV ONS 7 55 Single pitch 51 55 56 58 59 Sliding CHS E 38 39 40 44 56 Sloped STC DS beo 55 56 Snow guard System pc M 72 73 Wl um 65 66 68 Solar bracket i 8 8 25 70 74 ee 15 62 66 68 SC a 2 0522 23 Soundproofing when building houses 23 MILD M 28 37 44 Spreader beams ese e e M 5 11412 Standard clip 465 57 37 gt es I 24 44 49 54 Standard clip system Speed 500 24 38 48 54 Start dip system 46557 57 7 24 44 Steel trapezoidal profiles 9 m I 10 Storage m a LP Tid ew a 9 10 18 36 T Tapered profiled 1 26 Temperature related length 1 7 17 57 TLIO ZING 1 12 14 15 26 36 62 TOON TOF COW RR e 55 TOD E 19 41 56 TINS 11 47 7 17 47 68 PNE RO N A 25 13 U
19. _ CENE 4 yeg SINGLE PITCH RIDGE The single pitch ridge without with openings for ventilation is similar to the verge mentioned in chapter 4 5 and forms a creative unit also with regard to installation and assembly In order to avoid deformations of the ridge cap it can be underlain with a galvanised steel profile with a thickness of at least 1 00 mm 5 Wooden counter transverse lathing with thermal insulation 6 Vapour barrier membrane 2 1 Single pitch ridge cap 2 Closure 2 3 Profile filler top side 4 RIB ROOF cc u z mven 51 CONSTRUCTION DETAILS RIDGE Ridge cap for single pitch roof with roof overhang on trapezoidal sheet Ridge cap for single pitch roof with roof overhang on timber boarding 1 SAA 5 v Sd 16 T L 7 A 1 Single pitch ridge cap 5 RIB ROOF Vapour barrier membrane 2 Closure 6 Standard clip directional clip 9 Trapezoidal sheet with bracing on edge 3 Profile filler top side 7 Wooden counter transverse lathing High diffusion open protective sheet 4 Stopping plate with thermal insulation 17 Timber boar
20. Stel o 12 Bick Work 0 5 Zinc __ 2 9 2 3 When putting RIB ROOF profiled sheets together with other materials or elements the following list has to be observed Possible combination of metals Aluminium Steel sheet Zinc galvanised The elements made out of different metals according to the above stated list Possible combination of metals mustn t be in direct contact if they show different potentials and the metal with the The impact on aluminium and aluminium mill finish through alkalis out of concrete or mortar and through aggressive wood protecting liquids or preservers has to be avoided when installing separation layers The usage of titanium zinc requires special attention Stainless steel Copper higher potential lies at the top of the direction of flow of the rainfall water which acts as electrolyte Titanium zinc forms a natural protective layer which is known as Patina on its surface under the influence of the atmosphere But this is on the rear side only possi ble through sufficient air motion e g with a structured mate on a fully bonded load bearing surface Please observe the reduced dimensions between the fixing elements refer to reduced chapter 2 9 and 2 10 Contact us GENERAL GENERAL MATERIALS SURFACES AND COLOURS Selection criteria for corrosion protection systems Corrosion categories according to DIN EN ISO 12944 for steel sheet
21. 14 Bottom 38 39 43 46 47 55 56 68 71 JU M 15 63 Bracket for lightning 70 C 28 36 38 40 53 14 14 15 Compressed thermal insulation 22 23 COMPACT COMO SION 7 COT c ne eer ea 7 12 14 15 26 32 36 62 72 Corner and edge area of 28 36 44 Corrosion protection CLASS i eerte eer bebe 7 ONU 57 Cover sheet for verge 56 57 Curved profiled 26 27 40 14 anii 14 72 D high Diffusion open protective sheet 9 18 22 23 27 55 59 69 Difusio 23 e 14 16 VEDI MM ccm 7 Directional clip profile system Speed 500 18 24 33 42 43 54 Distance PLOT CSM sacs isis cee ee ee esac 9 19 41 DIVeRTIBEBNBEBT 63 15 65 66 68 69 Double pitch ridge with without ventilation opening
22. lt lt lt lt lt lt lt ee ee ee 9 063 1 74m 1 05m 0 84m 147m 0 88m 071m 124m 0740 059m 1 60 0 72 174m 105m 0 84m 147m 0 88 071m 124m 0 74 059 240m Aluminium 070 107m Uim Osim Uim 0480 0390120 0 80 139m 084m 0 67m 118m 0 71m 057m 099m 059m 047 150m 99091 171m 103m 0 82m 145m 087m 0 70m 122m 0730 058m 10m 1 00 1 98m 1 19m 0 95m 1 67m 1 00m 0 80m 1 40m 0 84m 0 67m 1 90 m installation related e g with lathing or Z profile Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 31 RIB ROOF METAL ROOFING SYSTEMS RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF SPEED 500 Turned directional profile 750mm 2 750mm 1500 1500 bee eee eee eee Wind loads Wind zone 1 Wind zone 2 Wind zone 3 Wind zone 4 according to DIN inland inland inland inland EN 1991 1 4 NA Clip distance with Clip distance with Clip distance with Clip distance m with 6 F H G F G REST G span Material Thick standard edge corner standard
23. 50 51 Dilling cuttings 14 A 39 54 EAMES 56 Edge Aem o 28 36 44 Extension 7 50 60 Extra long profiled 18 17 47 Fall arfest 5 17 25 72 74 10 Fastening 15 Fixed point nnn 38 41 46 56 65 68 Fixed point clip profile sss 24 45 Cte 75 15 Flat clip border system Speed 500 19 24 28 29 41 quu 38 46 Folding up of profiled 38 46 69 G E E 8 14 lce stopping Syo 55 72 CMON c 47 60 61 J cet A ATE A VENRA E 19 41 VOUS COMING RR 47 L Lacquer Sy E 15 Length 42 45 47 56 60 63 70 73 uva UD Sar 65 M 67 47 M
24. lt ae ee lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 2 lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 4 lt lt lt lt lt lt lt lt lt lt lt DEUS Height of building h gt 10 00 m lt 18 00 m MEE 4 0 65 kN m 9 0 80 kN m 4 0 95 kN m 1 15 kN m
25. 2 5 6 12 20 25 7 20 2 5 sibility Height of building h lt 10 00 m q 0 50 kN m q 0 65 kN m q 0 80 kN m 4 0 95 kN m 4 4 lt 4 lt
26. RE EU EN almost permanent very strong medium humidity and aggressive Ed industry PES atmosphere condensation and high high pollution d d Te 3 53 low buildings or areas with d e 2777777777 coastal and off shore are almost permanent plc very strong medium d TEn as with high salt pollution condensation high pollution d d a The stating of the corrosion protection class only has the function of classifying previous approved demands by Building Authorities for the new European classification system composed of the corrosion category and the duration of protection According to DIN EN 10169 only for fire coating The practicability of control and repair measures for accessible classified areas already has to be planned when producing The accessibility can be guaran teed by e g straight ladders stand framings fixed freely suspended or led working levels The corrosion protection classes aren t applicable with very high corrosion loading and high time of protection and with special loading The required measu res with this loadings and conditions have to be determined in each case According to DIN 55631 2010 04 table A 1 and A 2 the following expected duration of pro tection is each assigned to RIB ROOF system construction components mune vvvvwvwvwvwvwvwvwv steel sheet with alu zinc alloy coating thickness 25um Sys
27. CONSTRUCTION DETAILS SNOW ICE SOLAR FALL ARREST SYSTEM 74 Snow guard system with stoppers RIB ROOF Speed 500 1 RIB ROOF Speed 500 Ice stopper 4 0 pc m 2 Ice stopper Snow guard bracket 2 0 pc m 3 Snow quard bracket 4 Snow guard pipe 32 mm Snow quard system with ice stoppers RIB ROOF 465 1 RIB ROOF 465 2 Ice stopper Ice stopper 4 35 pc m 3 Snow guard bracket Snow guard bracket 2 15 pc m 4 Snow guard pipe 0 32 mm Installation of snow quard system solar brackets RIB ROOF 465 should always be carried out on the overlap ping seam Tread supports Single anchor point Fall arrest system including penetration free fixing intermediate crossing support corner bypass RIB ROOF metal roofing systems 412 FLASHINGS z mven CONSTRUCTION DETAILS FLASHINGS You will find detailed drawings especially for flashings with standard measurements in our order form at www bestellblatt kantteile zambelli de CONSTRUCTION DETAILS 15 INDEX 76 36 47 e 17 i casero bebo etin ritu pleri 1 8 14 14 21 51 Ip 51 53 62 58 59 61 Bending radit Tor 5
28. Wind zone 3 Wind zone 4 Wind zone 4 according to DIN coasts and islands of Baltic coasts and islands of Baltic coasts of North and Baltic islands of North Sea EN 1991 1 Sea Sea Sea as well as islands of Baltic Sea Clip distance m with distance with distance m with distance with G G Fo H G F i H G F i span Material Thick standard edge corner standard edge corner standard edge corner standard edge corner limit ness area area area area area area area area area area area area for acces mm 1 2 PL 1 2 625 mL 6500 2 15 12 61 225 sibility a Height of building h lt 10 00 m MEE 9 0 85 kN m 9 1 05 kN m q 1 25 q 1 40 kN m EIC CIL IS Iuuen 1 02 w 1 70 w 2 13 w 1 26 w 2 10 w 2 63 w 1 50 w 2 50 w 3 13 w 1 68 w 2 80 w 3 50 kN m kN m kN m kN m kN m kN m kN m kN m kN m kN m kN m kN m Height of building h gt 18 00 lt 25 00 q 1 10 kN m 4 1 30 kN m 1 55 kN m Re Rea nh eK ae aa eh ae a ae See aed
29. NNNM 12 23 WANE aa 62 Ventilation ridge Cap 25 270 23 25 40 44 48 51 56 59 73 Verge manke See Som LL LL E 57 Wall connection at 10 58 MEA Roe ee 15 22 62 66 68 Wind loade WEE EE 28 35 38 44 11 RIB ROOF Roof Drainage Shelving Systems Industrial Metal roofing systems Metal Works Ostbayerischer Technologie Transf Phone Fax E mail www Zambelli RIB ROOF GmbH amp Co KG Hans Sachs StraBe 3 5 94569 Stephansposching Germany 49 99 31 895 90 0 49 99 31 895 90 49 rib roof zambelli de zambelli com Technical amendments errors and printing mistakes are reserved 1 2013
30. for Planning and Installation MADE IN GERMANY RIB ROOF INSTALLATION FILMS We at RIB ROOF know that speed is only a question of technique If it must be done quickly you can watch our basic installation steps for our metal roofing systems RIB ROOF Speed 500 and RIB ROOF 465 as a film Both on the PC and on your smartphone when travelling or on the construction site FILM OF INSTALLATION PRINCIPLE RIB ROOF SPEED 500 Discover within two minutes how to install RIB ROOF Speed 500 with straight profiled sheets and standard clips Direct link for smartphones which are QR capable or on the Internet http install speed500 zambelli de FILM OF INSTALLATION PRINCIPLE RIB ROOF SPEED 500 CURVED PROFILED SHEETS Discover within two minutes how to install RIB ROOF Speed 500 with curved profiled sheets and turned clips Direct link for smartphones which are QR capable or on the Internet http install speed500 curved zambelli de FILM OF INSTALLATION PRINCIPLE RIB ROOF SPEED 500 FLAT CLIP BORDER ON RIGID INSULATION BOARDS Discover within two minutes how to install RIB ROOF Speed 500 with flat clip border and directional profiles Direct link for smartphones which are QR capable or on the Internet http install speed500 clipborder zambelli de FILM OF INSTALLATION PRINCIPLE RIB ROOF 465 Discover within two minutes how to install RIB ROOF 465 with straight profiled sheets and standard clips Direct link for smartphones which are QR capabl
31. 1 2 5 have been considered in addition Depending on the building geometry according to DIN EN 1991 1 4 image 7 8 the width of G side areas and edge area e 10 and a length of F edge area e 4 in which for e b or 2 h the minor value is decisive windward side wind lee side 0 0 butterfly roof lee side H standard area G edge area F corner area l J area e bor2h the smaller value is decisive b measurements across the wind ridge b or valley RIB ROOF metal roofing systems a WZ 2 WZ 3 WZ 4 WZ 1 in wind zones 3 and 4 Contact us HA The use of our directional clips and profiles RIB ROOF Speed 500 is recommended INSTALLATION TECHNIQUE RIB ROOF SPEED 500 RIB ROOF SPEED 500 INSTALLATION WITH SLIDING CLIPS STRAIGHT PROFILED SHEETS WITH STANDARD CLIP DIRECTIONAL CLIP and standard clips http install speed500 zambelli de 1 Place the first row of clips Align the clips fixing elements along the verge and fasten them with rivets or screws which are approved by Building Authorities chapter 1 3 2 on the substructure Additional pre assembling isn t necessary The clip distances depend on data specifically for 2 Insert the first profiled sheet and place next row of clips Push the small rib of the first profiled sheet into the clips Then swivel the profiled sheet onto the substructure Each profiled sheet is going to be secured with a fixed po
32. folded down at eaves 2 Standard clip 465 3 Profile filler rear side 4 Eaves angle 5 Gutter inlet sheet 6 Gutter ventilated roof constructions a formation of air inlets at least 4 airflow cross section below eaves is given Additional profile filler can be fastened at rear side duo to optical reasons The eaves sheet gt gutter inlet sheet forms the connection of the roof to the gutter and should be made with a cutting of 333 mm The profiled sheets have to be folded down at the eaves upon request this can already be done at our factory RIB ROOF metal roofing systems zAmuci CONSTRUCTION DETAILS EAVES Deum E S o LLL EMEN 4 9 Detail box gutter with snow guard and ice stopping system 97 The eaves angle isn t technically necessary with RIB ROOF 465 1 Box gutter 4 High diffusion open protective sheet RIB ROOF folded down at eaves 2 Gutter inlet sheet 5 Snow guard bracket 9 Timber boarding 3 Eaves angle optionally with profile 6 Snow quard pipe 0 32 mm Rafter fillers at rear side 7 Ice stopper 1 Standard clip directional clip Eaves construction with roof overhang 2 Gutter inlet sheet 3 Eaves angle optionally with profile fillers at rear side 4 Timber boarding 5 Thermal insulation 6 Eaves rafter 7 RIB ROOF folded down at eaves Standard clip directional
33. 1 8 m U value of 0 216 W m K refer to FIW calculation construction at a distance of 1 2 m U value of 0 240 W mK refer to FIW calculation construction 3b Single layer of Z profiles with two thermal separation strips at a distance of 1 8 m U value of 0 271 W m K refer to FIW calculation construction 4a at a distance of 1 2 m U value of 0 314 W m K refer to FIW calculation construction 4b Speed 500 1 RIB ROOF profiled sheets 4 Double layer of Z profiles with thermal separation strips on 2 Standard clip directional clip each Z profile 3 Thermal insulation d 180 mm 5 Vapour barrier membrane thermal conductivity 0 035 W m K 6 Single layer of Z profile with two thermal separation strips RIB ROOF metal roofing systems RIB ROOF METAL ROOFING SYSTEMS ROOF BUILD UPS Thermal insulation thickness tere Heat transition Heat transition cR memo Description of h insulation thickness for EnEV 2009 table 1 undisturbed areas thermal bridges line 4a construction RIB ROOF Speed 500 with single clips on double layer of wooden B 1 19m 0 189 0 204 160 8 substructure construction eV RIB ROOF Speed 500 with clip border on rigid insulation board B 1 80m 0 198 0 208 160 construction 2a RIB ROOF with single clips on 1 80 m 0 185 0 2167 170 double layer of Z profiles with two thermal separation strips T B 1 20m 0 185 0 240 180 MEE construct
34. ROOF PENETRATIONS Round roof penetrations are sealed with pre assembled tapered The substructure has to be protected temporarily with appropriate z outlets into the roof sealing rivets and silicone sealant soft and materials against fire wood and damage protective membrane 22 hard soldering welding bonding The upper sealing is carried out when soldering or welding ie o by means of a cuff which is taller than the lower outlet 2 63 CONSTRUCTION DETAILS ROOF PENETRATIONS 64 Welded room vent pipe Detail with roof hood T 1 2 High diffusion open membrane optional qe 3 Thermal insulation double layer 4 Welded joint circulating 5 Roof hood 6 Standard clip directional clip 7 Counter transverse lathing Vapour barrier membrane 9 Trapezoidal profile Welded room vent pipe Detail with roof hood 1 RIB ROOF 2 High diffusion open membrane optional 3 Thermal insulation double layer 4 Welded joint circulating 5 Roof hood 6 Pipe enclosure 7 Insulation Standard clip directional clip 9 Counter transverse lathing Vapour barrier membrane 1 Trapezoidal profile FR 2 4 gem 9 X RIB ROOF metal roofing systems CONSTRUCTION DETAILS ROOF PENETRATIONS SOAKER FOR DOME LIGHT Smoke and thermal outlet construction Welding of so
35. a position close to the ridge RIB ROOF metal roofing systems CONSTRUCTION DETAILS PHOTOVOLTAIC PHOTOVOLTAIC ON RIB ROOF The following details have to be considered when planning and in ice formation what in turn implicates further intensification installing of flow inhibition especially with changing melting and frost periods Snow drifts and formation of ice Before planning it has to be guaranteed that there will not arise Prefer roofs with thermal insulation snow drifts in bulk and large formation of ice between the PV Sufficiently insulated roofs and dome lights light tapes without modules due to a partially shaded and or transversal frame any larger thermal bridges and without non insulated roof over in extreme winter conditions With raised PV modules this can hangs are preferred so that the above mentioned problems can especially lead to flow inhibition or can reduce the effectiveness be avoided during winter of the modules General recommendation Freezing melting water A roof with highly diffusion open protective sheets is the best In winter times it could be possible at snow covered roofs that in solution with raised systems for snowy regions A realization of sunlit areas defrosting takes place The resulting melting water is eaves with an at least 3 m wide highly diffusion open protective collected on its way towards eaves in the shaded areas of snow sheet is here the minimum solution a
36. boarding t minimum 24 0 mm wood screws with full thread 6x 40 mm or 5 x 30 mm self drilling screws 5 5 x 25 mm or Steel purlins t lt 4 0 mm blind rivets out of aluminium with head 0 15 0 mm 4 8 x 17 mm pre drilling necessary blind aluminium rivets with head 15 0 mm or 4 8 x 17 mm pre Steel purlins t gt 4 0 mm drilling necessary or standard clips RIB ROOF Speed 500 without holes with Hilti setting bolts self drilling screws Torx T25 Wooden lathing on trapezoidal profiles SFS 502 5 511 671 Ejot JT3 JT2 ST 2 6 0 L SFS IGR Ejot SDP please observe extracts Use only screws with a flat screw head at the bottom no counter sunk screws Screw head height max 5 5 mm in general Please pay attention to the guidelines stated in our System Authori according to our System Authorisations approved by Construction sations approved by Construction Authorities chapter 4 2 Fixing ele Authorities e g no 7 14 1 4 and standards e g DIN 1052 When ment clip The fastening of fixing element to the substructure using wooden lathing a minimum thickness of 40 mm and minimum should be carried out with the stated and suitable fixing elements width of 60 mm has to be considered RIB ROOF metal roofing systems z mven TRANSPORT OF MATERIAL STORAGE TRANSPORT UNLOADING Profiled sheets are normally transported by truck without crane The access to the desir
37. critical check in each case Suable claims of any form cannot be derived from it The requlations and quidelines of the System Authorisation by Construction Authorities have to be observed QUALITY ASSURANCE AND AUTHORITIES fenem ho 27 op Co Strahe 3 be Factory Stephansposching 7 Germany 14782 RIB ROOF Speed 500 steel Self supperting metal sheet fer roofing and 7 14 1 474 external cladding of steel galvanized colour RIB ECOF Speed 500 thickness 0 63 mm MPA p ue 5380 GD 2275 Frontside 1 5 25m Rearzide 7 SF 12 yim 508 1 Fire performance class 1 Reaction at demand by fire class 11 class 112 class B itr Resistance at concentrated load Zambelh RIB RCKOF GmbH amp Co Passauer Strafie 3 5 D 54421 Grafenau Factory Stephansposching Germany 14782 Self supporting metal sheet for roofing and external cladding of steel galvanized colour RIB ROOF 465 steel 7 14 1 345 RIB ROOF 455 thickness 0 43 mm category 2 5350 GD 2275 Frontside 1 5 28 Rearzide 2 SP 12 EN 594 4 MPA Fire performance class Reacton at demand by Fire class B class 12 class t3 Resistance at concentrated load NPD z mbeni Factary Stephansposching Germany 2013 Zambelli RIB ROOF id Co Passauer Strafe D 94481 14762 Self suppornng maral sheet for roofing and exter
38. lathing or Z profile Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 2 35 RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES Span limits with titanium zinc and copper The maximum span limit of accessibility with titanium zinc is 0 60 m for single span and multi span supports Fully supported or appropriate substructures are necessary The maximum span limit of accessibility with copper is 1 20 We support you when determining object related clip distances or span limits The extraction value of the chosen fixing element in each substructure has to be checked Please contact us Extract of DIN EN 1991 1 4 2010 12 1991 1 4 2005 A1 2010 AC 2010 D Picture 7 8 dividing of roof area with double pitch and butterfly roofs windward side lee side double pitch roof a in general windward side ridge or valley b direction of flow 6 0 or c direction of flow 6 90 4 wind 90 4 36 Wind loads according to DIN 1991 1 4 The wind loads have been set according to DIN EN 1991 1 4 ver sion 2010 12 table 7 4 external pressure coefficient for double pitch roof with a slope up to 5 for enclosed halls H normal area with cpe 1 1 2 For the evidence of the fixing element connection higher wind load coefficients for G side areas with cpe 1 2 0 and edge area with
39. m cemere 4 4 4 installation related e g with lathing or Z profile Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 30 RIB ROOF metal roofing systems RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF SPEED 500 Wind loads Wind zone 2
40. produced in this case without any profiling in the bottom boom and in flat design The electric junction boxes are protected against slipping of snow and ice by means of our RIB ROOF snow guard systems which are fastened on the bonded solar laminate The cabling with strings can be laid on or in our snow guard pipes CONSTRUCTION DETAILS 2 71 CONSTRUCTION DETAILS SNOW ICE SOLAR FALL ARREST SYSTEM 72 SNOW GUARD AND ICE STOPPING SYSTEM SOLAR BRACKETS AND FALL ARREST SYSTEM Snow guard systems are fastened with system proof brackets wit The solar brackets made out of aluminium uncoated hout penetration of the profiled sheets on their ribs They stop snow are also applicable as brackets for lightning protection which lies on the roof and avoid possible snow slide according to DIN EN 50164 1 test category N The resulting ice sheets which may occur when snow melts are The amount and distance of snow guard rows refer to following prevented against slipping photographs on previous page images table depend on the roof pitch and local snow load on next two pages below the snow quard pipes outside diameter 32 m by means of ice stoppers Therefore we recommend the use The generated shear revoked by the snow on the roof is eventually of aluminium for TECU profiled sheets are available copper snow distributed to several snow guard rows Double snow guard pipes guard brackets and ice stoppers since
41. rear ventilated cold roof to thermally insulated non ventilated roof structure RIB ROOF Speed 500 standard clip RIB ROOF Speed 500 directional clip 200 mm Permanently rain proof As a result of a penetration and transversal seam free installation of the profiled sheets and penetration free installation of the acces sories on the profiled sheet seam Sustainability RIB ROOF sliding standing seam roofs form sustainable constructions and also stand for a cost efficient roofing systems with aesthetic de mands High quality durability easy maintenance and recycling form the basis for a sustainable roofing system Metal as a construction material and the system advantages provide for the highest safety against forces of nature and fire Integral considerations of the sum of investigation and maintenance costs show that this method of building isn t only durable but also extremely economic For more information about sustainability please refer to the IFBS brochure Standing seam roofing The sustainable method of building Wide range of different constructions RIB ROOF profiled sheets are available straight conical curved or conical curved For sheet lengths of more than 33 m the profiled sheets will be profiled and curved at site upon request Apart from the standard widths we are also prepared to produce project related measurements Perfect system accessories The complete range of pre assembled accessories allows fo
42. roofing systems RIB ROOF METAL ROOFING SYSTEMS TAPERD CURVED TAPERED CURVED PROFILED SHEETS Radii of gt 1 0 m with RIB ROOF 465 of r gt 6 0 m are possible with wooden counter lathing or metal Z profiles or hat profiles without transverse lathing each Low bending radii on request Radii of more than r gt 8 0 m are possi ble with wooden counter transverse lathing 1 RIB ROOF Speed 500 5 Vapour barrier membrane 2 Turned clip directional clip 6 Trapezoidal sheet 3 Diffusion open protective sheet 7 Roof truss 4 Counter transverse lathing with thermal insulation in between TAPERED CURVED PROFILED SHEETS RIB ROOF METAL ROOFING SYSTEMS Please inform us well in advance when intending to carry out projects with tapered curved profiled sheets For curved profiled sheets RIB ROOF Speed 500 with radii less than 100 m turned clips directional clips have to be used for installation Installation direction is from right to left Measurements of screws no counter sunk screws Screw head max 10 50 mm Screw head height max 5 50 mm zAmucti RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF SPEED 500 29 SPANS CLIP DISTANCES RIB ROOF SPEED 500 Turned clip 3 Flat clip border 3 Perforated clip border Wind loads Wind zone 1 Wind zone 2 Wind zone 3 Wind zone 4 according to DIN inland inland inland inland EN 1991 1 4 NA Clip distance with
43. unpleasant rust formation can used any more arise on the edges of the pipes with corrosion protected materials The screws at least M8 x 40 mm should be out of non rusting material The given tightening torque for screws is 20 Nm Distances of snow guard rows Snow load 5 2 75 kN m 6 05 3 03 2 04 1 54 1 25 1 05 0 92 Table with distances 3 00 kNm 5 54 2 78 1 87 1 41 1 14 0 97 0 84 of snow guard rows Distances of snow guard rows in accordance with snow load on the roof 5 according to DIN 1055 5 and roof pitch in Maximum clip distance RIB ROOF 465 465mm RIB ROOF Speed 500 500mm The stated values are arithmetical maximum values We recommend a reduction of distances by 30 in specific cases RIB ROOF metal roofing systems CONSTRUCTION DETAILS SNOW ICE SOLAR FALL ARREST SYSTEM Step supports RIB ROOF 465 N I N VN NS Snow guard systems are also used to relieve and keep the internal roof gutter clear of snow and ice Snow guard system with ice stoppers RIB ROOF 465 Snow guard systems tread supports and solar brackets Recommendation Fasten the snow guard pipes at the verges mustn t be installed directly in the area of fixing against slipping by installing drilling screws in the snow guard elements so that an length expansion of the profiled pipe directly before the fixing elements sheets is quaranteed Tightening torque for screws 20 Nm 3 CONSTRUCTION DETAILS
44. 0 m is according to the Central Association for Sanitary Heating and Air Conditioning ZVSHK Ventilated and non ventila ted metal roofs out of industrial pre assembled wedged standing seam roofing another alternative corresponding to the current state of technique If you have more questions on this subject please do not hesitate to contact us RIB ROOF METAL ROOFING SYSTEMS RIB ROOF METAL ROOFING SYSTEMS DELIVERY PROGRAM 2 DELIVERY PROGRAM RIB ROOF Speed 500 Standard construction width 500 mm special construction widths of profiled sheet possible straight tapered convex curved concave curved tapered convex curved tapered concave curved Profiled sheet standard construction width 500 mm Special construction width of profiled sheet 400 mm Special construction width of profiled sheet 333 mm Standard clip i Directional clip i Directional profile i Flat clip border 750mm 1500 i 2600 i Perforated clip border 1500mm 2600 lt lt lt lt lt lt lt lt lt lt lt ln i at al RIB ROOF 465 Standard construction width 465 mm MW straight forced curved convex curved concave curved Profiled sheet Standard clip End clip Directional clip Directional profile 750mm 1500 mm 2600mm eS
45. 1 1 planning and working in advance In order to reduce beat and temperature related creaking noise appro priate safety measures already have to be taken into consideration when planning From our own experience we recommend for the installation of a metal roof with higher soundproofing requirements e g when buil ding houses RIB ROOF Speed 500 out of aluminium as a warm roof with higher soundproofing without any cavity also without any rear ventilation Please see the following installation alternatives Either on compressed double layer thermal insulation between wooden counter and transverse lathing or on compressed single layer thermal insulation delivery thickness 60 mm installation thickness 40 mm between timber boarding at least 24 mm with high diffusion open protective sheet and profiled sheets or on a slightly compressed acoustics insulation plate delivery thickness 15 mm with higher ability of pressing it together on timber boarding minimum 24 mm with high diffusion open protective sheet laid between standard clips of profiled sheets General advice for warm roof construction without ventilation According to DIN 4108 part 3 with vapour barrier membranes Sd value gt 100m airtight and vapour proof non ventilated warm roofs don t require arithmetical evidence and are therefore safe in regard to building physics The non ventilated warm roof with vapour barrier membrane Sd value 10
46. 2 Overhang strip rendered strip 6 Standard clip directional clip 3 Wall connection at side 7 High diffusion open protective sheet optional 4 Suspended profile Vapour barrier membrane CONSTRUCTION DETAILS z mven 59 CONSTRUCTION DETAILS INTERNAL GUTTER INTERNAL GUTTER Internal gutters are special constructions Therefore we recommend to absolutely follow the following safety measures The sizing of the gutter and downpipe where applicable emer The installation of the gutter has to be adapted in connection gency overflow has to be carried out according to DIN 18460 with thermal insulated roof constructions use rigid insulation or DIN 1986 100 and enables a professional installation and boards cleaning The amount of outlets at least 2 has to be doubled E minimum distance between supporting and water loaded from the arithmetical result gutter should be at least 20 mm The length expansions have to be guaranteed with appropria gutter slope of at least 5 mm n should be guaranteed te amount of extension elements E The gutter has to be kept clear from snow by installing snow The outlets have to be made funnel shaped and connected to the quard system and thermostatically controlled gutter heating supporting and water loaded gutters According to DIN 1986 100 Bi Conclude a maintenance agreement with the client the run off capacity has to be reduced arithmetically by 50 Moreover the sta
47. 8 298 eese 47 3 6 Important basic rules Regen EE 47 3 7 Dae 2 47 4 CONSTRUCTION DETAILS 5989 9 48 4 1 Ridge as Dre RO e e e OD e E e OBS 50 4 2 wh Nu o m 53 4 3 lt r T CK a 54 4 4 Sloped Steps s 3 56 4 5 Ce ee 56 4 6 Wall connection at side at ridge 5 89 58 4 7 Internal gutter c c e Aem Au 20 ee esc 60 4 8 s S T lt e 62 4 9 Roof penetrations 5 7 9 37 25 7 ee 63 4 10 Photovoltaic systems RIB ROOF E a sss 69 4 11 Snow guard and ice stopping systems solar brackets and fall arrest 1 2 12 4 12 SEMI em ton SY E 9 75 zAmpetii 3 GENERAL QUALITY ASSURANCE AND AUTHORISATIONS THEORY AND PRACTICE This practical manual should help you to plan and process our products professionally to quarantee the functionality and quality of the projects which are equipped with them It corresponds to the present state of technique and was drawn up to the best of one s knowledge However the manual doesn t re lease the installer from a
48. Clip distance m with distance with Clip distance m with G F i H G 6 F i H G Material Thick standard edge corner standard edge corner standard edge corner standard edge corner limit ness area area area area area area area area for acces mm 12 lt 2 0 25 i6 7 12 6 720 6 25 62 12 6 7 20 6 725 16 712 7 20 c 7 25 sibility Height of building h lt 10 00 MEM q 0 50 kN m 9 0 65 kN m 9 0 80 kN m 9 0 95 kN m 4
49. Discover within two minutes how to install RIB ROOF 465 with straight profiled sheets and standard clips http install 465 zambelli de 1 Place the first row of clips Align the clips start or standard clips along the verge and fasten them with rivets and screws approved by Construction Authorities chapter 1 3 2 Further pre assembling of sliding clips isn t necessary The sliding clip distances depend on project specific data span limits fixing element distances for enclosed halls refer to chapter 2 8 Please generally pay attention to a higher wind load in edge and corner areas The first row of sliding clips with start clips is aligned along the verge side 2 Insert the first profiled sheet The first profiled sheet is swivelled with the large rib into the and middle rib onto the clip click into place is hearable Fasten overlapping start clip and clicked onto the clip in the middle rib the profiled sheet with brackets which spread to the outer rib on the Alternatively with standard clip it is possible to press the large ribin substructure this isn t necessary when using the start clip the overlapping area together and click the profiled sheet with large 44 RIB ROOF metal roofing systems INSTALLATION TECHNIQUE RIB ROOF 465 3 Place the next row of clips The position of the next row depends on the construction width of the elements We recommend to use a plumb line on the eaves as well as to regularly chec
50. EN ES me ES m ue RN RE ee EM Pee lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt ee ee lt lt RIB ROOF METAL ROOFING SYSTEMS lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt ee ee ee ee ee ee ee lt lt lt lt lt lt ee ee ee ee ee a
51. GE 1 mE 15 al GENERAL zi pu TX c PROFILING AT SITE MOBILE ROLLFORMING The production of profiled sheets with lengths of more than 33 m is possible on site with our mobile rollforming machines Watch our film on this subject http mobile rollforming zambelli de 13 GENERAL MATERIAL PROCESSING MATERIAL PROCESSING DIVIDING AND CUTTING The RIB ROOF elements are divided and cut by means of suitable shears plate shears compass and circular saws with hard metal blades Cutting discs have to be avoided as the arising flying sparks may damage the surface which in turn can lead to corrosion damage Corrosion protected materials steel sheet with alu zinc alloy or galvanised and colour coated respectively require further treatments of the cutting edges Drilling chips and chip cuttings have to be removed immediately of the surface since they could also damage the material You have to pay attention to the different materials when bending coil material out of RIB ROOF raw material The table on the right hand side shows the smallest possible bending radii of the metals Markings shouldn t be made with sharp objects therefore we recommend the use of soft pencils Maintenance advice The metal surfaces should be cleaned with cleaning agents which are bio degradable and environmentally friendly but not aggressive Rinsing with co
52. STRUCTION DETAILS CONSTRUCTION DETAILS ROOF PENETRATIONS 68 DOME LIGHT For roof pitches of more than 15 a sealing frame is sufficient The soaker is integrated with circulating RIB ROOF elements into the roof 1 High diffusion open membrane optional 2 Dome light 3 Fixed point 4 Circulating wooden plank soaker 5 Closure 6 Dome light frame 7 RIB ROOF Standard clip directional clip A profiled sheet overlapped on rear side has to be made according to section 3 4 transvesal joint The profiled sheets which are directed to the eaves have to be folded up in the bottom boom and fastened with fixed points in order to avoid slipping This area is covered with a pre assembled front edge board of the soaker The sealing of the profiled sheet transversal joints has to be effected as before mentioned In an area of roof pitches of more than 1 5 welding or soldering of soaker is necessary with suitable materials The profiled sheets are laid onto the flange of the soaker in course of roofing and the circulating joints are densely welded or soldered respectively The reverse profiled ribs which are directed to eaves are sealed with the same technique The expansion of material is obstructed with welded as well as sealed and riveted soakers This should be considered when planning the fixed point locations Recommendable is e g the location of all fixed points in the area of soakers instead of
53. The sloped step has to VERGE The profiled sheet at the edge ends in one of the three possibilities Bi With a large rib gt top chord the profiled sheet is covered bya With a small rib top chord the edge profiled sheet is cover sheet for verge which is fastened with blind rivets distance fastened with an end clip on the substructure further installation approx 50 cm on the top chord The connection has to take has to be carried out as before mentioned place at a distance of approx 75 mm to sliding clips in order to enable the dilatation of the profiled sheet Bi Installation by craftsmanship the bottom boom of the edge Important The distance of the encroaching cover sheet up to the profiled sheet is bended at the edge at an angle of 90 to a water top chord has to be sized sufficiently so that the penetration of rain seam Afterwards the verge sheets are folded onto the edge by means of capillary sized can be avoided profiled sheet 1 Cover sheet for verge 5 Verge plank Suspended profile Stopping plate closure 56 2 Susp 4 Stopping plate RIB ROOF metal roofing systems z mven CONSTRUCTION DETAILS VERGE Cover sheet for verge with roof overhang on trapezoidal sheet 1 Cover sheet for verge The installation of a verge plank as a support and a stopping plate 2 Suspended profile on the facade is recommended in all structures in order to avoid 3 Verge plank material expansions which
54. a a a a a a a a a eee eed i ui ms il Height of building h gt 18 00 m lt 25 00 m q 0 75 kN m q 0 90 kN m q 1 10 kN m q 1 30 kN m lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 4
55. aker The requirements of the load transfer of section 4 9 ap The ribs of the profiled sheets are separated in the area of pene ply here in the general sense A fastening of the soakers tration at ridge and eaves on the highest point in the middle to a can only be carried out if the fixed points of the profiled length of approx 30 cm both seams are overlapped and the created sheets are also located in their area seam as well as the openings of the ribs are welded or soldered corresponding to the materials The material expansion is obstructed from welded as well as sealed and riveted soakers This should be considered when planning the fixed point locations Recommendable is e g the location of all fixed points in the area of the soakers instead of the position close to the ridge CONSTRUCTION DETAILS z mven 65 CONSTRUCTION DETAILS ROOF PENETRATIONS RECTANGULAR ROOF PENETRATIONS Rectangular roof penetrations chimney roof windows dome light are covered by craftsmanship with an end sheet at rear side valley board neck moulding carrying out with central higher placed bending for channelling water on both sides a sheet With roof pitches of more than 15 an easy covering of the back sheet through the profiled sheets is sufficient The following measures described have to be fulfilled with larger measurements and abdication of water proof welding soldering or soaker for sealing Lifting up of water
56. and RIB ROOF 465 in aluminium and steel are approved by the German Institute for Construction Authorities in Berlin General System Authorisation approved by Construction Authorities RIB ROOF Speed 500 Nr 7 14 1 473 steel Nr Z 14 1 474 aluminium RIB ROOF 465 Nr 7 14 1 345 steel Nr 7 14 1 346 aluminium C identification code according to DIN EN 14782 The external monitoring with UE tags is implemented by the material testing institute of the University of Hanover Zambelli carries out additional control checks as well as internal and external monitoring in order to quarantee a constant level of quality in material and production RIB ROOF metal roofing systems zAmucti RIB ROOF metal roofing systems are characterized by an optimal fitting accuracy and the highest processing quality The advantages of a high quality product its superior technical construction and comprehensive know how during processing form the basis for a perfect roof Our ordinary membership of the IFBS Industrieverband f r Bausysteme im Metallleichtbau Max Planck Strake 4 D 40237 D sseldorf www ifbs de helps us to achieve our stated quality aims in our quality management system The IFBS is an important indus trial association that represents companies operating in the field of construction systems in light metal SERVICE This manual quide provides you with standardised solutions If more technical advice is needed pl
57. aterial 51 45 46 65 68 Minimum bending Tadil 14 26 Minimum roof 22 Mobile rollforming 13 0 OvetTIarg SI crm 58 59 67 RIB ROOF metal roofing systems z mven P Perforated clip border system Speed 500 19 24 28 29 42 Photovoltaic modules 69 71 Profiled sheet 12 42 43 45 Proning 17 Protective 9 18 22 23 27 52 55 57 69 Puddle 22 47 R Rectangular roof 66 RIB ROOF 465 24 44 45 49 RIB ROOF Speed 500 24 38 43 48 Ridge 25 42 46 48 53 66 Rigid insulation 19 21 41 42 60 AUS NENNEN 10 38 42 44 47 55 56 63 pene 9 63 68 Kodl Jenova 70 Room ventilation 64 Round FOE DOME ANON 63 S 60 10 27 38 41 42 44 46 70 72 73 Sealing te bm 47 Secondary 2 04
58. ation on eaves Contra Highest request to laying personnel in order to avoid eventual puddle formation Costs Note The project owner has to provide for the water flowing off in extreme snow and ice conditions so that it won t stay on the roof Pro contra compressed thermal insulation Pro Less air space which results in minimized formation of conden sation Improved sound protection especially when building houses gt recommendation for increased sound proofing have a look at next page Contra Water flow can be inhibited with extreme ice snow situation on eaves which may result in soaking of the thermal insulation solution use of a protective sheet with a width of at least 3 m parallel to eaves and additional snow quard rows should be installed according to manual guide chapter 4 11 Your responsible area manager will be at your disposal if you have more questions on this subject RIB ROOF metal roofing systems RIB ROOF METAL ROOFING SYSTEMS zAmuci 1 zm i ER gm CEs 4 gt I y m i E Bn LAS P B 1 i D 1 lt x 4 Ed gt deem lt Further advantages of metal roofing system RIB ROOF accordance with diffusion open sheet or compressed thermal insulation 1 Possibility when using a protective sheet Especially with the
59. ccumulation between the raised PV modules When the tem perature later goes down especially at night the melting water freezes together with the snow accumulation which then results Please also refer to the IFBS quality leaflet Solar technique in light metal trade Advice for planning and structure August 2012 CONSTRUCTION DETAILS 2 69 CONSTRUCTION DETAILS PHOTOVOLTAIC There are three options when building new buildings renovating chitectural guidelines and project related calculations of profitability roofs and refitting roofs with RIB ROOF metal roofing systems in You can decide what s the best solution for your project We are regard to with photovoltaic systems You are free to decide the ar pleased to inform you about this in detail 1 PV modules parallel to the roof Installation parallel to the roof Additional roof load approx 15 35 kg m all common PV modules and substructure systems can be used The substructure for an installation of PV modules parallel to the roof is installed with RIB ROOF solar brackets perforation free onto RIB ROOF profiled sheets Solar bracket Speed 500 Solar bracket 465 A design load of FZ 0 5 kN on the load case wind loads can be taken for one RIB ROOF solar bracket Solar brackets mustn t be installed directly in the area of fixing elements so that an length expansion of the profiled sheets is quaranteed Tightening torque for screws 20 Nm Sola
60. clip 9 High diffusion open protective sheet F 2 7 1 Halfround gutter j 2 The high diffusion open protective sheet or other separation layers cover the eaves sheet in order to divert eventually arising secondary Alternatively a roof overhang with an overhanging water which accumulates itself in the gutter The gutter overhang of directional profile can be realized with RIB ROOF the profiled sheets depends on the drawings in chapter 4 3 at least Speed 500 30 mm After installing the profiled sheets water loaded bottom booms have to be feather edged with tools for folding up and down profiled sheets to the gutter Securing of eaves against wind load with RIB ROOF 465 Eaves formations with sloped steps are used as a creative element The securing of eaves against higher wind load on eaves is carried in architecture or with extreme long profiled sheets The detailed out when there is an overlapping seam with rivets construction single ridge roof applies in the general sense to the gt Please refer to chapter 4 4 Sloped steps rising wall 55 CONSTRUCTION DETAILS CONSTRUCTION DETAILS SLOPED STEPS VERGE SLOPED STEPS Sloped steps are used as a creative element of architecture or with be protected against penetrating pelting rain by means of installing extremely long profiled sheets In the general sense the details of a eaves strip single pitch ridge to a rising wall are applied
61. d sealing material are executed Contact us can be offered refer to chapter 1 4 1 SEALING OF THE LONGIDUTIONAL JOINT With roof pitches of less than 1 5 in subareas and differences in This solution is also recommended with curved roof constructions in measurements or unevenness in the substructure danger of forming the highest point running continuously up to reaching the angle of puddle an additional measure of sealing is recommended the inclination of 1 5 inserting of sealing tapes e g brand ISO Chemie IMPORTANT BASIC RULES FOR INSTALLATION 1 The installation has to be stopped with extreme weather 3 Before walking on the roof please point out to other craftsmen conditions single profiled sheets have to be fixed immediately that they have to put down load spreading elements in their Installation can also be carried out with low outside temperatures walkway area in order to avoid deformation or damage of since zipping isn t necessary with RIB ROOF profiled sheets But be aware before the customer has taken over the roof every damage may have to be paid by the company 2 If you intend to walk on profiled sheets during installation which has installed the profiled sheets provided that there isn t please refer to tables in chapter 2 5 and 3 4 installation related another person responsible maximum support span of accessibility 4 The connection of the profiled sheets to above ground building components requires foldi
62. de 0 4 8mm x 12 mm length The dilatation of profiled sheets from the fixed point to the ridge has to be considered when carrying out ridge caps We are at your dis posal for informing you about a sliding ridge option with directional profile and extended closure when intending to install long profiled sheets prepared to offer you a milling machine which is similar to a lawn mower If blunt pushed perforated clip borders set side by side are needed on a length of more than 30 m clip borders are installed as a result of length extension after every 30 m either moved or you use a single clip in between If you intend to use a perforated clip border the thermal insulation should be milled out 1 Edge bracing 2 Vapour barrier membrane 3 Directional clip 1 0 x 200 mm as fixed point 4 Hat profile Roof pitches 15 With roof pitches 15 high snow loads and sheet lengths of more than approx 20m and a height of thermal insulation 160 mm please contact us in advance so that we can plan the necessary amount of fixed point rivet connection with special constructions e g directional clip profile or standard clip on hat profile Tip Loads of fixed points have to be diverted into the substructure RIB ROOF metal roofing systems INSTALLATION TECHNIQUE RIB ROOF SPEED 500 Directional profile with lateral rivet connection as fixed point 1 RIB ROOF Speed 500 4 Directional cli
63. ding minimum t 24 mm RIB ROOF metal roofing systems 52 CONSTRUCTION DETAILS ARRIS ARRIS Arris are finished in a similar way as a double pitch ridge The clo shears in order to reach an optimal fitting The construction details sures aren t equipped at our factory with notches for profiled sheet of ridge caps can be used in the general sense ribs gt high seams These will be marked at site and cut with plate 1 RIB ROOF 3 Clip border 5 Cover sheet for arris 2 Rigid insulation boards 4 Vapour barrier membrane 6 Suspended profile for arris Analogous to a ventilation ridge cap there can also be used a ven tilated cover sheet for arris utilizing a ventilation closure delivery without notches CONSTRUCTION DETAILS z mbeni 53 CONSTRUCTION DETAILS EAVES 54 EAVES There is a multiplicity of gutter varieties which are used in different countries and regions They shouldn t be described here in detail The external hung qutter is the easiest verge design The classical gutter in semicircular or box like shape is fastened with gutter brackets on the eaves plank We assume that you know about the installation technique according to DIN 18339 plumbing works For RIB ROOF Speed 500 On 5 1 RIB ROOF Speed 500 folded down at eaves 2 Standard clip Speed 500 3 Profile filler rear side 4 Eaves angle 5 Gutter inlet sheet 6 Gutter RIB ROOF 465 1 RIB ROOF 465
64. e m with Clip distance m with distance with Clip distance m with G F i H G 6 F i H G Material Thick standard edge corner standard edge corner standard edge corner standard edge corner limit ness area area area area area area area area area for acces mm 1 1 2 20 2 25 iG 6 5220 12 06 720 72 5 1G 12 7 20 6 2 2 5 sibility Height of building h lt 10 00 MEM q 0 50 kN m 9 0 65 kN m 9 0 80 kN m 9 0 95 kN m Fe a nn nn nn pn ne nn nn pe nn nn en pe ee en en ee en ee nn een lt lt 4 lt lt
65. e or on the Internet http install 465 zambelli de FILM OF INSTALLATION PRINCIPLE RIB ROOF SLIDING STANDING SEAM ROOFING WITH DIRECTIONAL CLIPS Discover how the directional clip sets the direction for a linear expansion Direct link for smartphones which are QR capable or on the Internet http sliding standing seam roofing zambelli de FILM LIVE INSTALLATION 920 SQM ROOF AREA WITHIN 2 HOURS This documentation film shows how quickly roofing with RIB ROOF metal roofing systems works Direct link for smartphones which are QR capable or on the Internet http movie speed500 zambelli de FILM OF MOBILE ROLLFORMING Discover how smoothly the production of profiled sheets with lengths over 33 m works on site by means of our mobile rollforming machines Direct link for smartphones which are QR capable or on the Internet http mobile rollforming zambelli de Zambelli channel on Youtube You can find installation instructions CAD visualization and construction site documentation at http www youtube com ZambelliGermany RIB ROOF metal roofing systems CONTENT 1 GENERAL EET 4 1 1 Quality assurance and LO I NN 4 1 2 bal 5 1 3 Materials surfaces and eese a ete te nebat arte 6 1 4 Structural physics load bearing
66. ease contact us by phone 49 9931 89590 0 or of course in a personal dialogue Project planning Only who plans practicable will achieve a perfect result The RIB ROOF team already supports you in the preparatory phase with the following services Preparation of detailed solutions Support with CAD detailed planning Preparation of individual specifications and schedules of prices Development of special solutions specifications and construction of roof mock ups Statics and structural advice Preparation of cost estimates and calculation support Proposals for solution for an optimal construction progress planning Construction coordination property supervision and installation support Complex projects and international building projects as well as their execution always represent a great challenge Our roof experts support contractors planners and laying personnel as required with the following services Project planning and construction coordination Drawing up of laying plans and detailed plans as well as the development of special solutions Project detailed planning Requirement and time planning as well as drawing up of bills of material Project management personnel cost and schedule control GENERAL SERVICE Ostbayerischer Technologie Transfer Preis BAYERNS BEST 50 PREISTR GER 2011 GENERAL Member of Industrieverband f r Bausysteme im Me
67. ection is guaranteed INSTALLATION TECHNIQUE If the RIB ROOF Speed 500 profiled sheets eventually have to be opened after installation e g when fitting in roof penetrations later you can do so by using a wedge out of hard plastics available from Zambelli zAmpetii 39 INSTALLATION TECHNIQUE RIB ROOF SPEED 500 CURVED PROFILED SHEETS WITH TURNED SLIDING CLIP Film of installation principle RIB ROOF SPEED 500 curved profiled sheets Discover within two minutes how to install RIB ROOF Speed 500 with curved profiled sheets and turned clips http install speed500 curved zambelli de 1 Place the first row of clips and click profiled sheet into place Align turned clips fixing elements along the verge e g by means of a line Set the first profiled sheet onto the turned clips and press it onto the profiled sheet seam If you have installed them correctly you can hear it click when pressing the profiled sheet into the clip Curved profiled sheets are installed with turned clips 2 Insert the next row of clips The next turned clips fixing elements will be set on the seam of the previously set profiled sheet and then fastened Through the profiled sheet seam turned clips have a firm hold 3 Click in the next profiled sheet Set the next profiled sheet again onto the turned clips and press on the profiled sheet seam If you have installed them correctly you can hear it click when pressing the profiled shee
68. ed destination must be guaranteed The material has to be checked for completeness and damage immediately after having been delivered The consignments are marked with name of factory description of profiled sheets number of authorisation UE symbol C tag If there are any complaints they have to be written down on the delivery note and our factory has to be informed immediately The profiled sheets which are packed as bundles bundle weight max 1 5 t have to be unloaded with suitable lifting machines crane or fork lift truck Please also pay attention to the punctual provision of a crane or fork lift truck after having been informed about the delivery date The delivery is generally effected without any provision of a crane or a fork lift TRANSPORT OF MATERIAL STORAGE GENERAL 1 GENERAL LE 5 a Special spreader beam for extra long profiled sheets A spreader beam for sheets lengths up to 30 m incl fixed crane hook without any belts net weight 980 kg plus usefull load max 1500 kg will be provided upon request in a half finished and pre assembled condition Further special spreader beams are available upon request 11 GENERAL TRANSPORT OF MATERIAL STORAGE 12 When using cranes the unloading should be realized with belts The edges of the profiled sheets have to be protected against mechani cal damage You have to use spreader beams for RIB ROOF 465 with lengt
69. edge corner standard edge corner standard edge X corner limit ness for acces mm 6 21 2 6 720 25 12 Ge 625 12 6720 62 25 12 65 20 cu 25 sibility Height of building h lt 10 00 m q 0 50 kN m q 0 65 kN m q 0 80 kN m 4 0 95 kN m 4 lt lt 4 lt
70. er construction widths e g 333 mm 400 mm or up to 600 mm as a maximum upon request Speed 500 CURVED PROFILED SHEETS Depending on the material and material thickness t in mm when curving with machines the following minimum bending radii have to be observed Minimum bending radii with RIB ROOF Speed 500 Material convex concave _ Material thickness t Radius Table of minimum bending radii Please contact us in advance if you intend to order curved profiled sheets with low bending radii RIB ROOF Speed 500 profiled sheets with a radius over 100 m will be curved without any machines but forced curved and installed with standard clips Turned clips have to be used with radii less than 100 m installation direction is from right to left In general As the profiled sheets have to be pressed onto the requested radius when carrying out force curving waves are possible Therefore curving with machines is the optically better solution Minimum bending radii with RIB ROOF 465 Material convex A concave 7 Material thickness t Radius Radius Table of minimum bending radii Please contact us in advance if you intend to order curved profiled sheets with low bending radii RIB ROOF 465 profiled sheets can alternatively be forced curved so that low bending radii are possible RIB ROOF 465 profiled sheets can also be curved without any machi nes with a radius over 60 m but forced curved RIB ROOF metal
71. filler top side 6 Profile filler rear side CONSTRUCTION DETAILS z mven 49 CONSTRUCTION DETAILS RIDGE 41 RIDGE 4 1 1 DOUBLE PITCH RIDGE The double pitch ridge without any openings for ventilation for single skinned roof constructions warm roof is hung on the closu res with its backward bending on both sides crimping with approx 10 mm radius and pressed together on its seam The connection is folded by craftsmen or is carried out with blind rivets on the extension gadgets If required fillers will be installed The structure and distance of extension gadgets have to be observed in any case 1 Double pitch ridge cap 3 Profile filler top side 2 Closure 4 Thermal insulation 50 RIB ROOF metal roofing systems CONSTRUCTION DETAILS RIDGE The double pitch ridge with an opening for ventilation for double fing materials as a construction kit with two integrated ventilation skinned roof constructions cold roof is a standard product of our closures and profile fillers delivery program and available in all materials according to our roo Ridge and arris cap ventilated Ly 1 Ridge arris cap 2 RIB ROOF optionally at rear side with fleece coating for anti con densationv sound absorption 3 Ventilation closure 4 Profile filler for ridge arris 5 Supporting structure at site e g wooden purlins
72. form the basis for a roof where long term functionality is ensured The innovative fixing systems RIB ROOF is a sliding standing seam roofing The RIB ROOF Principles are based on improvements to the way the roof cladding is fixed This is because the fixing systems are developed in such a way that no tensions arise through wind load or dilatation that is a conse quence of temperature related conditions Good sliding qualities ensure long term functional security The crucial saving in terms of time With very short construction times the optimisation of costs and deadlines plays an important role RIB ROOF metal roofing systems allow for intuitive laying This way the installation is carried out rapidly in one pass This brings the added bonus of an unbeatable saving in terms of time As such in the business of constructing commercial buildings the laying of a RIB ROOF roof within a few hours is no longer the exception but the rule An objective view Economic efficiency is always relative to cost and useful life RIB ROOF metal roofing systems stand for advanced technology which simplifies planning and installation As a result this approach provides a functionally durable roof This means less costs and more benefit from a long service life A calculation that always works in your favour Accessible and self supporting Therefore suitable for all standard fields of application on purlins or on fully bonded surfaces from single deck
73. g on wooden lathing or on rigid insulation boards when the screws can be fastened close to the placed clip and later therefore on the seam of the profiled sheet so that the screw heads disappear in the cavity of the seam It is also possible with defined trapezoidal profile measurements to use a flat clip border on rigid insulation boards when the trapezoidal profiles are installed on purlins from ridge to eaves the top boom must be every 125 250 or 500 mm Flat clip border constr length 3 m drill hole 7 mm Trapezoidal sheet ridge to eaves z mneni 41 INSTALLATION TECHNIQUE RIB ROOF SPEED 500 42 Field of application of the perforated clip border RIB ROOF Speed 500 You have to use perforated clip border on fully supported rigid in sulation boards if the clip border also has to be fastened between the clips and the screw heads have to vanish in the recess of the clip border For an optimal laying the rigid insulation board is routed at site with a mobile milling machine to a precise geometry of the perforated clip border Should you intend to place an order we are Perforated clip border constr length 3 m drill hole on the clip 7 mm normally 6 mm FIXED POINT OPTIONS Roof pitches lt 15 With roof pitches lt 15 profiled sheet lengths of up to approx 20 m and normal snow loads the profiled sheets are installed at the ridge with fixing elements and are fastened with blind rivets at si
74. g components e g walls strip lights Folding up of profiled sheets with special tool Ridge construction Important Before installing ridge caps or connecting sheets the fixed points of the profiled sheets have to be checked The opposed material dilatation of the profiled sheet and ridge cap requires indirect fastening over the closures Otherwise the folding up of the profiled sheets at the ridge will be carried out when installing With RIB ROOF 465 each large rib of the profiled sheet is going to be cut on its exposed seam end at an angle of 45 have a look at right picture They will be aligned either on one side single pitch roof wall or strip light connections or on both sides double pitch roof ridge by a plumb line or a distance gauge and the ribs of profiled sheets are fastened with blind rivets or self drilling screws RIB ROOF metal roofing systems INSTALLATION TECHNIQUE TRANSVERSAL JOINT NOTE TRANSVERSAL JOINT Profiled sheet transversal joints are generally not necessary since However if transversal joints are necessary preferably welded the length of the material dilatation is taken up by the fixing profiled sheets out of aluminium are chosen In certain cases and elements clips If the profiled sheets are too long gt 33 m and exclusively with roof pitches of more than 7 transversal joints with therefore can not be transported with a truck rollforming at site sealing rivets an
75. ght of building h gt 18 00 lt 25 00 q 1 10 kN m 4 1 30 kN m 1 55 kN m Re Rea nh eK ae aa eh ae a ae See aed ee ee ee ee ee ee ee Steel 063 261m 156m 125m 221m 132m 106m 185m 111m 089m 160m 0 72 261m T56m 125m 271m T32m 106m 185m 111m 240m aluminium 70 iim 077m 13 m 082m deem Lim 211m 126m 175m 086m 149m 090m 0 72 150m 020 247 T4em 119 1 202m 125m 100m 175m 05m 21 170m 100 277m 1 66m 1 33m 235m 141m 1 13m 1 97m 1 18m 0 94m 1 90 m installation related e g with lathing or Z profile Table with spans and clip distances in meter for enclosed halls e g double pitch roof up to 5 roof pitch 33 RIB ROOF METAL ROOFING SYSTEMS SPANS CLIP DISTANCES RIB ROOF 465 SPANS CLIP DISTANCES RIB ROOF 465 gt Wind 10245 Wind zone 1 Wind zone 2 Wind zone 3 Wind zone 4 according to DIN inland inland inland inland EN 1991 1 4 NA Clip distanc
76. he necessary amount of fixed points with special constructions e g fixed point clip fixed point profile or standard clips on hat profile 4 Insert the next profiled sheet Click the large and middle rib of the second profiled sheet onto the batten with drilled grooves Thanks to moulded longitudinal INSTALLATION TECHNIQUE first one and onto the exposed part of the clip Use the alternate troughs the longitudinal pushes are rainproof after having been merging principle and proceed from eaves point to ridge point The clicked into place Zipping by machine or working concerning crafts clicking normally occurs by well aimed walking utilities wooden manship isn t necessary z mven 45 INSTALLATION TECHNIQUE RIDGE 46 RIDGE Folding up of profiled sheets at the ridge at factory The water distributing bottom booms of the profiled sheets have to be folded up in order to avoid eventual penetration of rain water or drifting snow The easiest way of folding the profiled sheet up at the ridge or down at the eaves is to order this service at our factory Folding up of profiled sheets at our factory installation direction is from left to right Folding up of profiled sheets at the ridge at site Instead of folding up the profiled sheet at the ridge at our factory it is also possible to do so at site by using our folding up tools The profiled sheets have to be folded up at the ridge before installing connections to other buildin
77. hs of more than 12 m made out of aluminium copper and zinc and with lengths of more than 18m made out of steel sheet Overhangs of more than 4 50 m with aluminium and steel or of more than 2 0 m with copper and titanium zinc respectively have to be avoided RIB ROOF Speed 500 profiled sheets with lengths of more than approx 10 m should be unloaded by using a spreader beam The deposing and storing of profiled sheets on a roof requires the consideration of the load bearing capacity of the substructure The profiled sheets have to be secured against taking off and sliding Unloading with crane end carriage wide belts at least 10 cm wide protect the profiled sheets against mechanical load and damage STORAGE If the profiled sheets flashings aren t installed immediately you have to provide for an adequate protection against the influence of the weather They must be stored sloping in the direction of the profiled sheets in order to be able to divert rainwater and secondary melt water NNNNNNNNN NNNNNNNNN Flashings in order to avoid secondary melt water condensation water the packing foil has to be removed Overhang max 4 50 m or 2 00 m with copper and titanium zinc respectively If they are covered with tarpaulins the latter must be wind proof and adequately ventilated Liability is excluded in case of improper storage NNNNNNNNN RIB ROOF metal roofing systems GENERAL TRANSPORT OF MATERIAL STORA
78. idge is connected to a rising wall The wall connection at side on a brickwork takes place by me Wall connection at ridge ans of utilizing a suspended profile for verge The details for verges apply here in the general sense You can complete the wall connection with an appropriate structural attica cover sheet at ridge The overhang strip isn t needed in this case 1 Sealing joint 2 Overhang strip rendered strip 3 Wall connection 4 Closure 5 RIB ROOF RIB ROOF metal roofing systems CONSTRUCTION DETAILS WALL CONNECTION The wall connection at side is installed on metal brickwork and The connection on an attica at side requires a detailed connection other facade constructions either parallel or tapered to the profiled in two parts Therefore the connection to the profiled sheets has to sheets be carried out as mentioned above The flashing of a tapered sheet has to be folded into the bending at edge of the connection at side The construction details for verges apply here in the general sense by craftsmanship The overhang strip rendered strip as mentioned in section 4 1 2 single pitch ridge on a rising wall is to be used when exposed concrete brickwork or plastered walls have to be connected to it With roof pitches of less than 25 the connection height of 15 cm shouldn t be below them Wall connection at side on brickwork or plastered facade 999 1 Sealing joint 5 RIB ROOF
79. int in order to avoid sliding Film of installation principle RIB ROOF SPEED 500 Discover within two minutes how to install RIB ROOF Speed 500 with straight profiled sheets each building and wind load refer to chapter 2 7 Please pay attention to the fact that clips have to be fastened only with screws which are fully threaded down refer to chapter 3 1 3 The folding up or down of bottom booms can be done either at our factory or on site The position of the sliding clips standard clips directional clips is determined by the profiled sheet width The position of the next row of clips results from the width of the profiled sheet Therefore pre assembling and aligning of clips by means of plumb lines isn t necessary Insert the sliding clip with a simple turn of the hand into the large rib Then swivel click into the rib and fasten it on the substructure 38 The sliding clip clicks into the rib and now it can be fastened RIB ROOF metal roofing systems INSTALLATION TECHNIQUE RIB ROOF SPEED 500 3 Insert the next profiled sheet Swivel the next profiled sheet with its small rib under the clip and RIB ROOF Speed 500 is reinforced in the eaves by joining the bottom the large seam Then swivel downwards and click into place clip booms to an eaves angle chapter 4 3 Time consuming zipping of profiled sheets isn t necessary and through the clicking into place mechanism a permanent profiled sheet conn
80. ion 3 5 RIB ROOF with single clips on 1 80 0 185 0271 200 gt single layer of Z profiles with 2 two thermal separation strips ee B 1 20m 0 185 0 314 220 ee construction tns tete Not to recommend adaption to on single layer of Z profiles calculation of 0 189 0 432 250 mm without thermal separation strips B1 17 97 lt DNE constructionS 8 120m 2 Calculation according to DIN EN ISO 6946 Source of information FIW report B3 24 11 of 8th December 2011 value with thermal insulation 180 mm and WLG 035 each exception rigid thermal insulation in construction 2 is WLG 037 ce ENEV 2009 table 1 highest value of heat transition coefficient when installing for the first time replacement and changing of building components line 4a ceilings roofs and slopes of roofs Energy saving costs by means of wooden lathing With distance constructions out of wooden lathing you can annually 2011 calculation with DIN EN ISO 6946 values with thermal save approx 1300 euros per 1000 m roof area in comparison to insulation 180 mm and WLG 035 The energy saving costs amount to constructions with metal Z profiles without thermal separation strips 540 Euros per year for the same area in comparison to metal fixing according to an investigative report of FIW of 8th December elements which penetrate thermal insulation COLD ROOFS On wooden substructure optionally with f
81. k the construction width in order to ensure a parallel and aligned installation of the profiled sheets Now fasten the next row of clips at an angle of gt 90 to the faste ning structure to the rear edging of the bare small rib of the profiled sheet and swivel the profiled sheet onto the substructure Click the clips into place in the longitudinal trough of the rib and fasten them onto the substructure The construction widths should be checked when laying profiled sheets The standard clip is used up from the second row of clips Please fasten every profiled sheet with a fixed point clip or fixed point profile in order to avoid a slide off With roof pitches lt 15 sheet lengths of up to 20 m and normal snow loads the small rib of every sheet is fastened with a blind rivet 0 4 8 mm x 12 mm length in the ridge to the fixing element The rivet head is going to be covered with the large rib of the next profiled sheet Set the fixed point with sufficient distance to the ridge when installing longer profiled sheets in order to ensure a greater material expansion Please also take into consideration the length expansion of the profiled sheet from fixed point to ridge also when using ridge caps e g with enlarged closures With roof pitches gt 15 high snow loads and sheet lengths of more Fixed point clip than approx 20 and height of thermal insulation gt 160 mm please contact us in advance so that we can plan t
82. ld water is generally necessary The removing of damage to paintworks has to be done with the atest possible care We can deliver our standard lacquers according to Zambelli s colour chart upon request Di 14 Bending for flashings out of RIB ROOF raw material You have to pay attention to the different material qualities when bending coil material bending on a bending bank out of RIB ROOF raw material The table shows the smallest possible bending radii in which the material aluminium shows a minimum bending radii of 3 00 x material thickness t in mm with a working temperature of 20 Material Minimum bending radii Aluminium t 0 70mm 2 10 Aluminium 0 80 MM 2 40 Aluminium t 0 90mm 2 70 Aluminium t 100mm 3 00 mm PER Steel sheet 2 50 1 75 1 75 mm Table of smallest possible bending radii of different metals Please note that they could slightly differ in shade Damage on zinc alloys can only be treated after having consulted to the producer Minor chromatic aberrations and natural surface deviations can arise when using different batches but do not represent any defects RIB ROOF metal roofing systems z mven Transversal joint at roof with a segment of a circle with tapered profiled sheets GENERAL MATERIAL PROCESSING GENERAL Welded in dome light with dilatation ba
83. leece coating for anti condensation sound absorption on rear side of profiled sheets 1 RIB ROOF profiled sheet 2 Standard clip directional clip 3 Wooden purlins wooden lathing 4 Wooden frameworks 21 RIB ROOF METAL ROOFING SYSTEMS MINIMUM ROOF PITCH DIFFUSION OPEN PROTECTIVE SHEET 22 MINIMUM ROOF PITCH ACCORDING TO GENERAL SYSTEM AUTHORISATION APPROVED BY BUILDING AUTHORITIES When using profiled sheets as water bearing exterior shells of roofs the following minimum roof pitches have to be adhered to Minimum roof pitch of 1 5 2 6 for roofs without transverse joints The necessary minimum roof pitch raises for roofs with trans verse joints and or penetrations e g dome lights of 2 9 5 00 Roof penetrations The increase of the minimum roof pitch which is requested with roof penetrations e g dome lights is not necessary when 1 Completely welded soakers for sealing are used 2 The soakers for sealing will be welded with the upper roof shell of the profiled sheets so that an absolute leak tightness can be reached 3 Qualifying evidence according to the quideline for welding of sup porting building components out of aluminium edition October 1986 published by the German Institute for Building Technology with an extended scope of application for building components of less than 1 5 mm thickness was established for welding profiled sheets together or for welding on profiled
84. letting The connections are made by means of double cross fold and profiled sheets the connections have to be installed according to sealing layer or by soldering titanium zinc and copper or welding above shown image or images in chapter 4 7 respectively aluminium with roof pitches of less than 7 A double cross fold is sufficient with pitches of more than 7 Welded valley gutter 1 RIB ROOF and welded valley gutter 4 High diffusion open separation layer 2 Valley arris rafter 5 Timber boarding 3 Valley gutter aluminium RIB ROOF 62 metal roofing systems CONSTRUCTION DETAILS ROOF PENETRATIONS ROOF PENETRATIONS Roof penetrations and their enclosures are made according to their material either by craftsmanship or are welded soldered water proof They require utmost care and professional expertise in plumbing technique According to the leaflet Bonding in plumbing technique publis hed by the Central Association for Sanitary Heating and Air Conditio ning ZVSHK in 53757 St Augustin Germany the bonding of metals is also a possible alternative plumbing technique Single component polyurethane adhesives are usually used when plumbing The water diversion and dilatation in length of profiled sheets in the area of penetration have to be quaranteed by suitable measures The height of enclosures depends on the roof pitch as a rule 15 cm aren t undercut ua ROUND
85. may lead to corrugation and unpleasant 4 Stopping plate deformations of the cover sheets for verge The connection of the 5 Standard clip directional clip cover sheet for verge is folded by craftsmanship or installed with 6 RIB ROOF stopping plates 7 High diffusion open protective sheet Trapezoidal sheet with edge profile Cover sheet for verge with roof overhang on timber boarding 1 Cover sheet for verge 3 Verge plank 4 Stopping plate 5 Standard clip directional clip 6 RIB ROOF 7 High diffusion open protective sheet Timber boarding minimum 24mm 2 Suspended profile The installation of a verge plank as a support and stopping plate deformations of the cover sheets for verge The connection of the on the facade is recommended in all structures in order to avoid cover sheet for verge is folded by craftsmanship or installed with material expansions which may lead to corrugation and unpleasant stopping plates 5 CONSTRUCTION DETAILS CONSTRUCTION DETAILS WALL CONNECTION 58 WALL CONNECTION AT RIDGE AT SIDE Wall connection with attica cover sheet at ridge An overhang strip which is supplied with sealing tape or perma nently elastic joint material and then pressed together by screw connection has to be cut into the wall when connecting brickwork and rendered facades The overhang strip has to be processed before plastering A closure is used when a single pitch r
86. ments As such the clips are perfectly ali gned to the roof profiles No constraining forces arise as a result of misaligned or twisted fixing clips RIB ROOF Principle 2 Quick and simple installation throughout With RIB ROOF there is no need for time intensive measuring of the fixing clip positions Apart from this there is another key difference that sets RIB ROOF apart from other industrially pre fabricated metal roofing systems RIB ROOF does not have to be mechanically zipped on the construction site They do not require any special machinery By means of a non positive lock the click into place mechanism saves time and can be installed regardless of the prevailing temperature A and ensures that the connection on the profiled sheet is permanent unique feature of the profiled geometry is the fact that a non positive connection is made using the profiled sheet RIB ROOF Principle 3 Everything is perfectly proportional Ultimately it comes down to the right measurements at least this is the case with clip geometry The fixing clip is adjusted to the base height of the profiled sheet This way any leverage on the roof membrane is prevented As result of the low height of the RIB ROOF sliding clips tilting movements are hindered RIB ROOF Principle 4 Everything is perfectly pre fabricated With RIB ROOF the profiled sheets are connected by their geometry A method that enables a certain amou
87. metal roofing system RIB ROOF you have the practical choice of installing diffusion open protective sheet on mineral wool because of the geometry of our sliding clips Since RIB ROOF clips are fastened from above through the protective sheet into the substructure and therefore the protective sheet doesn t have to be penetrated below the pre assembled clips by tearing the foil 2 Best U values for warm roofs With a distance construction made out of wooden counter and transverse lathing in an installation friendly distance of 1 19 m in normal range and with intervening mineral wool insulation you can achieve the best values for warm roofs with vapour barrier membrane Sd value gt 100 Please find the achieved and very good U values in comparison to metal distance constructions in an investigate report published by the Research Institute for Thermal In sulation Forschungsinstitut f r Waremschutz e V FIW in Munich please refer to table on page 21 In order to reach the same U value with metal distance construc tions with Z profiles or with high system clips an appropriate increase in thermal insulation thickness is required costs 3 High diffusion ability for RIB ROOF sliding standing seam roofing RIB ROOF sliding standing seam roofing is more diffusion open than mechanically zipped systems or conventional angle or double standing seam roofing The following middle Sd values are stated in the correspondi
88. nal cladding of aluminum stucco embossed RIB ROOF Speed 500 alu 7 14 1 474 RIB ROOF Speed 500 thickness 0 70 mm category 1 W 3005 Rye 190 Nimm 5 EN 508 2 Fire performance class Ad gau oe class vll class 1t21 clas Ab Resistance at concentrated load NPD zAmpeti Factory Zambelh RIB ROOF GmbH amp Co Passauer Strafe 3 5 0 94481 Grafenau 2013 EH 14782 elf supporting metal sheet for roofing and external cladding of aluminium stucco embossed RIB ROOF 465 Alu 2 14 1 346 RIB ROOF 465 thickness 0 70 mm category 2 2005 190 Himm EH 508 2 Fire performance class Al Reaction at demand by class E itl tlass B 12 class Resistance at concentrated laad NPD We provide for an intensive training of specialised companies where we Can pass on our experience and gathered processing expertise Special trainings impart theoretical and practical basics Installation instruction given by our trained supervisors at site 2 day theory workshop with main focus on installation technique 1 day theory workshop with main emphasis on structucal physics and roof constructions For more than 30 years now Zambelli has been manufacturing RIB ROOF metal roofing systems The production of the profiled sheets is implemented in one of the most modern factories in Germany The sliding standing seam profiled sheets RIB ROOF Speed 500
89. nd lightning protection bracket FASTENING TECHNOLOGY WELDING SOLDERING You have to pay attention to the different materials when connec ting metals please refer to chapter 1 3 The lacquer of colour coated aluminium has to be removed before welding and soldering You have to lacquer the blank surface with BONDING A possible alternative is the bonding of metals according to the explanatory leaflet Bonding in plumbing published by the Central Association for Sanitary Heating and Air Condition ZVSHK in 53757 the appropriate lacquer after having finished working The fastening technologies are described in detail in the instructions of the mate rial producers of aluminium steel sheet titanium zinc and copper Upon request we will suggest you specialised RIB ROOF welders St Augustin Germany Single component polyurethane adhesives are normally used in plumbing 15 RIB ROOF METAL ROOFING SYSTEMS THE RIB ROOF PRINCIPLE 16 THE RIB ROOF PRINCIPLE RIB ROOF Principle 1 Simply doing everything right The RIB ROOF clip installation system reduces the number of work steps to a minimum This is because the profiled sheet specifies the optimum position of the fixing clip This means that once the first row of clips is set no further measuring and pre assembling of every clip is necessary As a result of direct clip installation the position of the fixing clips is specified without the need to make measure
90. ndards for plumbing works have to be adhered when using gutter sieves published by the Central Association for Sanitary Heating and Air Conditioning St Augustin Internal gutter with safety gutter CD Water loaded gutter 2 Safety gutter 3 Gutter inlet sheet 4 Standard clip directional clip 5 Wooden plank RIB ROOF 7 Gutter heating optional Rigid insulation board 9 Outlet in two parts welded with tapered inlet 60 RIB ROOF metal roofing systems CONSTRUCTION DETAILS INTERNAL GUTTER Attica with wall connection and attica gutter 6 High diffusion open membrane optional 7 Gutter heating optional ua 1 Stopping plate Rigid insulation board lt 2 Wooden attica plank 9 Water loaded gutter 3 Separation layer Wooden plank 4 Attica cover sheet 1 Standard clip directional clip 5 Attica connection sheet 2 Load bearing safety gutter cc a e o z mven 61 CONSTRUCTION DETAILS VALLEYS VALLEYS The detail of valleys depends on length and slope Latter is as a This installation detail already has to be considered when planning rule lower than the connecting roof pitch The valleys should be The basic rules of an internal gutter apply here in the general sense made reinforced with roof constructions with a pitch of lt 7 1 Valley gutter 2 Valley suspended profile 3 RIB ROOF Since the valleys have to absorb length expansions of the in
91. ng investigation Determining of water permeability carried out by the FIW Institute in Munich incorporated association n with RIB ROOF Speed 500 middle Sd value of 12 8 m with aluminium 0 70 mm with RIB ROOF 465 middle Sd value of 25 7 with aluminium 0 90 mm compared to mechanically zipped system middle Sd value of 30 6 with aluminium 0 90 mm Moreover the RIB ROOF seam cavity and diffusion open roof verge on ridge eaves and verge enable an additional air exchange and therefore an additional diffusion effect RECOMMENDATION FOR HIGHER SOUNDPROOFING E G WHEN BUILDING HOUSES In the leaflet Soundproofing with metal roof constructions dated May 2006 published by the Central Association for Sanitary Heating and Air Conditioning ZVSHK in 53757 St Augustin Germany you can find under point 9 planning and installation instructions for higher sound proofing when building houses The most important installation principle is to avoid cavity The whole profiled sheet width incl the substructure timber boarding or insulation achieves the best body soundproofing when contacting the covering material directly In the guidelines for the execution of plumber works on roof and facade plumber guidelines dated 11 2009 published by the Cen tral Association for Sanitary Heating and Air Conditioning ZVSHK in 53757 St Augustin Germany the following planning instructions as mentioned under point
92. ng up of bottom boom before installa tion available at our factory have a look at chapter 3 3 INSPECTION AND MAINTENANCE If you want more information about a maintenance contract or roof Bausysteme im Metallleichtbau which is an important industrial and facade controls please visit the Central Association for Sanitary association that represents companies operating in the field of Heating and Air Conditioning ZVSHK at construction systems in light metal at www ifbs de www wasserwaermeluft de or the IFBS Industrieverband f r INSTALLATION TECHNIQUE z mven 47 CONSTRUCTION DETAILS OVERVIEW The development of details of ridges verges and eaves always has The standard CAD detail drawings in all common file to be homogeneous in the interest of architecture eventually instal formats can be downloaded from our website www lation of samples in accordance with the client In the following you zambelli com or simply ask for our CD will get some suggestions as an example for construction details RIB ROOF RIB ROOF Speed 500 1 Ridge cap 4 RIB ROOF Speed 500 7 Eaves angle 2 Closure 5 Standard clip Speed 500 Gutter inlet sheet 3 Profile filler top side 6 Profile filler rear side 48 RIB ROOF metal roofing systems CONSTRUCTION DETAILS OVERVIEW RIB ROOF 465 1 Ridge cap 4 RIB ROOF 465 7 Eaves angle 2 Closure 5 Standard clip 465 Gutter inlet sheet 3 Profile
93. nserted borders option perforated or flat which are fastened to the roof supports Another alternative besides timber boarding is the rigid structure insulation boards which are also resistant to pressure application type WD Open butt joints have to be avoided when installing insulation panels This design is also transferable to RIB ROOF 465 when using As desired the profiled sheets can be installed on distance profiles the so called pressure distributing profiles Roof build ups with flat clip border U value of 0 208 W mK refer to FIW calculation construction 2a A regular offsetting of the flat clip borders can be necessary due to statical reasons On trapezoidal profiles parallel to eaves or alternatively ridge eaves on trapezoidal profiles only with top chord repetition every 125 250 or 500 mm RIB ROOF METAL ROOFING SYSTEMS Roof build ups Jmm with perforated clip border U value of 0 208 W mK refer to FIW calculation construction 2a On trapezoidal profiles any geometry Ridge eaves or on aerated concrete 1 RIB ROOF profiled sheets 4 Vapour barrier membrane 2 Rigid insulation boards d 180 mm 5 Perforated clip border at a distance of 1 8m thermal conductivity 0 037 W mK 3 Flat clip border at a distance of 1 8m 19 RIB ROOF METAL ROOFING SYSTEMS ROOF BUILD UPS Double layer of Z profiles with one thermal separation strip on each Z profile at a distance of
94. nt of slippage There is no rigid zipping If zipping is incorrectly executed in a way that is too narrow tensions can arise in the fixed link of the profiled sheet In the case of RIB ROOF s non positive profiled sheet connection when the installation work is performed the system works to ensure that RIB ROOF fixing system circumvents the development of tensions in the these sources of error are ruled out profiled sheet s fixed link and installation errors that arise through the pressu re of time and improper processing e g when zipping RIB ROOF Principle 5 Everything is guided into place Depending on the application the newly developed RIB ROOF direc tional clip has a length that ranges between 20 and 150 cm As such it acts as a quiding rail for the profiled sheets Especially in the case of long profiled sheets this provides the roof membrane with added security as the direction of the dilatation movements is specified A perfect team The profiled sheet sets the position of the directional clip and the directional clip specifies the dilatation movement RIB ROOF metal roofing systems RIB ROOF METAL ROOFING SYSTEMS BENEFIT FROM A SYSTEM BENEFIT FROM A SYSTEM Simple installation technology Setting swivelling clicking RIB ROOF metal roofing systems provide you with a fast simplified and especially uncomplicated way to car ry out the installation As such the principles behind the RIB ROOF
95. om Height of building h lt 10 00 m MN 9 0 85 kN m 9 1 05 kN m q 1 25 3 q 1 40 kN m ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee lt lt lt lt lt ee ey Ile ui hel a E si ms ml SG i al Pee ee ee ee ee ee E ee ee ee ee ee he lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 2 5 lt lt lt lt 2 lt lt 2 5 M 2 2 289 lt 7 M e eem
96. on is necessary with a roof construction which doesn t have a natural air lift You might be aware of the fact that a large number of factors can negatively affect the functionality of the ventilation of a double deck roof construction For buildings which are in the planning phase a single deck construction with a vapour barrier membrane Sd value gt 100 without any ventilation is recommended Roof constructions with thermal insulation and non ventilation require a vapour barrier membrane for bordering and above ground building components as well as all roof penetrations so that every thing is wind proof and vapour proof When determining the U value for the entire roof the thermal DIN 4102 DIN 4108 DIN 4109 protection evidence according to EnEV for the influence of fixing constructions has to be considered The results of calculations made by the Research Institute for Thermal Insulation Forschungsinstitut f r W rmeschutz e V clearly show the negative effect of metal dis tance structures when made without thermal separation They act as thermal bridges and therefore reduce the insulation of the building It is thus recommended that distance constructions roof structures with good U values according to chapter 2 3 Roof strucuture should be used The quidelines of the Central Association for Sanitary Heating and Air Conditioning ZVSHK recommend the installation of a vapour dif fusion opened protective sheet on
97. one 2 Wind zone 3 Wind zone 4 Wind zone 4 according to DIN coasts and islands of Baltic coasts and islands of Baltic coasts of North and Baltic islands of North Sea EN 1991 1 4 NA Sea Sea as well as islands of Baltic Sea Clip distance m with Clip distance with distance with Clip distance with G G G Foi 4 G Fo span Material Thick standard edge corner standard edge corner standard edge corner standard edge corner limit ness area area area for acces mm 1 1 2 lt 20 2 5 i6 7 12 5 20 6 2 2 5 ic 2 12 2 0 2 5 ic 5 12 2 0 6 5 2 5 sibility 6 Height of building h lt 10 00 m MEM 4 0 85 kN m 9 1 05 kN m 9 1 25 kN m q 1 40 kN m ee ee lt lt lt lt lt lt ee ee ee lt lt lt ee lt lt lt lt lt lt lt lt lt lt lt lt pee lt i E
98. p 1 0 x 750 mm as fixed point riveted with 2 Directional clip 1 0 x 200 mm as fixed point riveted with profiled sheet profiled sheet 5 Wooden counter transverse lathing 3 Hat profile RIB ROOF Speed 500 directional profile 1 0 x 750 mm for a save execution of fixed points with long profiled sheets RIB ROOF Speed 500 directional clip 1 0 x 200 mm as fixed point SLIDING RIDGE FOR ULTRA LONG PROFILED SHEETS We recommend a sliding ridge solution with directional profile when Example 100 m long profiled sheets made out of aluminium have intending to install ultra long profiled sheets We can deliver the slid dilatation of approx 40 mm in case the fixed point is installed at an ing ridge solution as package incl the necessary directional profiles approx 1 3 of the length of the sheets The material expansion has to closures and ridge caps be absorbed by the ridge cap We are pleased to support you for your individual project 1 Ridge cap ae EN 2 Holding sheet 5 6 ee 3 RIB ROOF bottom boom 9 G turned up at seam height v 1 2 Closure 5 Profile filler 9 6 Directional profile 7 Sealing rivets Cavity with thermal insulation 43 INSTALLATION TECHNIQUE INSTALLATION TECHNIQUE RIB ROOF 465 RIB ROOF 465 INSTALLATION WITH SLIDING CLIPS STRAIGHT PROFILED SHEETS WITH STANDARD CLIPS Film of installation principle RIB ROOF 465
99. r a flexible efficient planning and for a quick precise installation Other accessories such as fall arrest systems snow quard elements tread supports and solar brackets are installed perforation free on the seams of the profiled sheets RIB ROOF Speed 500 directional profile 750 mm 17 RIB ROOF METAL ROOFING SYSTEMS RIB ROOF METAL ROOFING SYSTEMS ROOF BUILD UPS ROOF BUILD UPS For the metal roofing system RIB ROOF all common substructures for Trapezoidal profiles wooden purlins timber boarding t minimum warm and cold roofs are possible as roof build ups 24 mm steel purlins aerated concrete or reinforced concrete WARM ROOFS Wooden counter transverse lathing U value of 0 204 W mK refer to FIW calculation construction 1 E Timber boarding U value of 0 204 W m K 1 RIB ROOF profiled sheets 5 Vapour barrier membrane 2 Standard clip directional clip 6 High diffusion open protective sheet 3 Insulation 180 mm thermal conductivity 0 035 W m K 7 Timber boarding minimum 24 mm Wooden counter transverse lathing double layer at a distance Wooden lathing purlin single layer g yer g purlin single layer RIB ROOF 1 8 of 1 19m metal roofing systems RIB ROOF METAL ROOFING SYSTEMS ROOF BUILD UPS Installation on fully inserted supports with clip border which correspond to the thickness of a thermal insulation or on clip RIB ROOF Speed 500 can alternatively be installed on fully i
100. r brackets are also applicable as brackets for lightning protection according to DIN EN 50164 1 test category N 70 RIB ROOF metal roofing systems CONSTRUCTION DETAILS PHOTOVOLTAIC 2 Raised PV modules Raised installation Additional roof load approx 15 35 kg m all common PV The orientating of the PV modules can be optimized above the sub modules and substructure systems can be used structure on the pre assembled installation angles of our RIB ROOF The substructure for an installation of raised PV modules is installed solar brackets according to their direction and roof pitch with RIB ROOF solar brackets penetration free onto RIB ROOF profiled sheets Note In order to avoid formation of ice in snowy regions special measures have to be taken 3 PV modules with solar laminate which are integrated into the building bonded directly onto RIB ROOF Speed 500 Additional roof load up to 5 kg m Biosol PV laminate capacity 144 Wp In this case the foil laminate consisting of thin layer cells with the most modern triple junction technology are directly bonded onto the coated RIB ROOF Speed 500 profiled sheets without any profiling of the bottom boom Apart from efficient use of diffused radiation also with flat roof pitches and inconvenient orientating this solution is known as PV integrated into buildings with partly higher support in individual countries RIB ROOF Speed 500 profiled sheets are
101. s The assignment of the corrosion protection classes according to DIN EN 18807 to corrosion categories according to DIN EN 12944 2 is stated dependent on the duration of protection and the atmospheric demands stated in table 1 DIN 55634 2010 04 Corrosion Duration Examples for environment Corrosion Corrosion protection categories for your information persistence corrosion impact protection category according to DIN EN ISO blec i 12944 2 accessible inaccessible low heated buildings with DM 0 eee medium jT mtn offices stores schools MERE high NNNM low atmosphere with low unheated buildings jou medium soiling Most of the time condensation can occur RC2 high areas e g stocks sport halls low city and industry atmos production halls with high ee phere moderate soiling humidity and a bit air pol medium through sulphur dioxide lution e g machines for RC3 E moderate gt coastal areas with low salt food production laundries c MEE high pollution breweries dairies T low industrial areas and coas chemical industries swim 00 2 ee medium tal regions with moderate ming pools boat sheds RC4 EN high salt pollution built above sea water TT d PM buildings or areas with 5 low industrial areas with high d
102. s which had been examined before are used Zambelli is subject to external monitoring carried out by the material testing institute of Hanover MPA RIB ROOF metal roofing systems zAmuci GENERAL MATERIALS SURFACES AND COLOURS Material weight of profiled sheets Material thickness RIB ROOF RIB ROOF mm Speed 500 465 suu Material weight approx kg m Steel 063 676 124 0 75 7 93 8 49 The temperature related material expansion of materials is quaran teed horizontally through the profile form and vertically through the movement of the profiled sheets on and in the sliding clips Temperature related material expansion Expansion coefficient between 20 80 _ 10mx10K Example Temperature related material expansion with aluminium and a temperature difference of 60 K and a length of 30 m mm x 60Kx30m 43mm 10mx10K AL 2 4 Material thickness RIB ROOF RIB ROOF mm Speed 500 465 Material weight approx kg m Aluminium 0 70 2 53 2 71 KNEE MEM S 1 00 3 62 3 87 The object related production of profiled sheets from ridge to eaves without any transversal joint quarantees planners and contractors the greatest possible safety for their roof Aluminium 24 c 12 lead 29 Bronze 18 HERE Stainlessstee 1 6 17 19 VENENUM MM 8 0 NH Titanium zinc 22
103. sheets The requirement of a minimum roof pitch for the ridge area is dropped locally limited if the roof elements in areas of roof pitches lt 2 9 5 are arranged in such a way that they go continously through the ridge Notice with curved roofs PRO CONTRA DIFFUSION OPEN PROTECTIVE SHEET OR RIGID INSULATION BOARDS ZVSHK leaflet Ventilated and non ventilated metal roofs made of industrial pre assembled lock seam profiles You generally have the possibility with RIB ROOF metal roofing systems of installing not only a diffusion open protective sheet but also a compressed thermal insulation As you can gather from the ZVSHK leaflet Ventilated and non ventilated metal roofs out of industrial pre assembled lock seam profiles the ZVHSK Central Association for Sanitary Heating and Air Conditioning recommends both types of construction In individual cases you can weigh up the pro and contras of the two variants and discuss these with project owners and architects Out of economic reasons the design with compressed thermal insulation has also proved its worth apart from a diffusion open protective sheet which has been tried and tested for over two decades Pro contra diffusion open protective sheet Pro Condensation diversion up to eaves where the complete roof area is laid out with covered joints and installed protective sheets Also adjustable when water is flow inhibited due to an extreme ice snow situ
104. supply in back of penetration up to the ribs of the profiled sheets by means of installation of a double standing seam roofing on corresponding substructures e g wooden lathing with separation layer E Lifting up of water supply over the ribs of profiled sheets by means of installation into a higher distance construction e g wooden counter lathing in back of penetration and setting of lifted RIB ROOF profiled sheets below the ridge cap The created openings at the side have to be covered with tapered cut sheets by craftsmanship image on next page on left and right hand side as well as a lower cover sheet front edge board and are integrated into the roof The height of the frames has to be a minimum of 15 cm above the profiled sheet area all the way around With roof pitches of less than 15 the measures described in chapter 4 9 2 have to be adhered to 66 RIB ROOF metal roofing systems z mven Mantel piece ridge and eaves 1 Trapezoidal profiles 2 Vapour barrier membrane 3 Thermal separation layer 4 L profile diagonally 5 Thermal insulation single layer RIB ROOF 7 Closure Sealing joint CONSTRUCTION DETAILS ROOF PENETRATIONS Protection with flow inhibited for roof pitches gt 15 9 Overhang strip Overhang sheet at ridge 13 Overhang at edge 12 Overhang at rear 13 Bonding strip Standard clip directional clip 5 Sealing tape 67 CON
105. t into the clip RIB ROOF metal roofing systems 40 INSTALLATION TECHNIQUE RIB ROOF SPEED 500 INSTALLATION ON FULLY SUPPORTED INSULATION WITH CLIP BORDER Film of installation principle RIB ROOF SPEED 500 flat clip border on rigid insulation boards Discover within two minutes how to install RIB ROOF Speed 500 with clip border http install speed500 clipborder zambelli de Trapezoidal profile parallel to eaves area RIB ROOF Speed 500 can alternatively be installed on fully bonded 1 RIB ROOF Speed 500 supports Another alternative apart from wooden lathing is a 2 Directional clip 1 0 x 200 mm as a fixed point pressure resistant and rigid insulation board application type WD 3 Hat profile The installation of profiled sheets is carried out either on distance 4 Flat clip border profiles which correspond to the thickness of the thermal insulation 5 Rigid insulation board or on clip borders perforated or flat which are fixed directly on the 6 Vapour barrier membrane Supporting structure When installing thermal plates open joins have to be avoided This A regular offsetting of the clip borders can be necessary due to carrying out is also applicable with RIB ROOF 465 when using the statical reasons so called pressure distributing profiles Field of application of the flat clip border RIB ROOF Speed 500 INSTALLATION TECHNIQUE You can always use the flat clip border on fully bonded supports e
106. tallleichtbau Please send your fax request to 49 99 31 89 59 0 49 or your e mail to rib roof zambelli de Installation support Carrying out of installation trainings Supervision and accompanying construction support and quality assurance at site Providing of installation specialists Logistics support e g setting up just in time delivery plans Providing special spreader beams for lifting of profiled sheets up to 72 m sheet length Carrying out of aluminium welding works on roof penetrations Providing of trained specialist personnel for asbestos disposal TRG 42 Installation of fall arrest systems Staff installation support With tight deadlines you will need all hands on deck In particular with large scale projects in Germany and in foreign countries roof laying companies come back to RIB ROOF personnel for installation support Here you can benefit in two ways Knowledge transfer through experienced and skilled construction workers On time project realisation without any calculation surprises GENERAL MATERIALS SURFACES AND COLOURS MATERIALS SURFACES AND COLOURS WIDE RANGE OF MATERIALS SURFACES AND COLOURS RIB ROOF profiled sheets are available in a wide range of materials surfaces and colours For more information please have a look at our brochure on this topic Use the advantage of RIB ROOF with a wide range of material colour and surface selection Only material
107. tem no A1 11 Steel sheet galvanised on both sides and coil coated front side 25um polyester lacquer System no A2 3 Steel sheet a galvanised on both sides and coil coated front side 25um PVDF lacquer System no A2 14 3 RIB ROOF For coastal areas with salt pollution not to recommend metal roofing systems GENERAL e 5 z mven STRUCTURAL PHYSICS LOAD BEARING STRUCTURE STRUCTURAL PHYSICS We don t want to deal here with the installation of the load bearing structure and substructure for RIB ROOF profiled sheets in detail we only want to say The quidelines for the execution of metal roofs claddings and plumber published by the Central Association for Sanitary Heating and Air Conditioning as well as the relevant DIN and EN standards differentiate the so called single deck roof constructions with ther mal insulation known as warm roof or without thermal insulation respectively from the double deck roof construction with air cavity ventilation ventilation known as cold roof Metal roofs with air ventilation have a ventilated cavity with ventilated openings as a rule on eaves and ridge in order to con densate the cold metal rear side and to be able to expel the existing amount of humidity in the cavity The sufficient dimension is construction related and has to be considered when planning and executing A mechanical ventilati
108. thermal insulation under certain conditions in order to protect them against humidity and secondary melt water which may occur on the rear side of profiled sheets under inclement weather conditions We refer to a precise processing of bordering and above ground building components You can dispose of the vapour diffusion open protective sheet if the mineral thermal insulation which lays under it is compressed about approx 20 mm More information you will find in chapter 2 5 Pro Contra diffusion open protective sheet or rigid insulation boards An important recondition for functionality quality and efficiency of a building is the observance of the basic rules of building physics You can find them e g in the German Industry Standards 4102 Fire behaviour of building materials and building components 4108 Thermal protection and energy economy in buildings and 4109 Sound insulation in buildings They have to be observed in the individual cases GENERAL GENERAL STRUCTURAL PHYSICS LOAD BEARING STRUCTURES 10 LOAD BEARING STRUCTURES One of the most common load bearing structures are trapezoidal The installation on these and alternative substructures and possible steel profiles This design forms the basis for the following descrip fixing elements are summarised in the table below tions and photographs SUBSTRUCUTURES Substructure Fixing material Wooden lathing purlins wood screws with full thread 6 x 40 mm Timber
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Bedienungsanleitung Teil 2 Manuel d`installation GPL version 1.2 7806-7807-7808 field strength meters user manual WBGT MA_GA Sideline_8900416_FR 2015 Winter 2003 - Engineering Dynamics Corporation FRANÇAIS EN CHINE, D`AUJOURD`HUI ET DE TOUJOURS Copyright © All rights reserved.
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