Installation Manual - SMA POWER CONTROL MODULE (PWCMOD)
Contents
1. en pA eu Ap dsiq ya indu jouBiq indu pyBig indu La indu jou big 10 voyou eAu y epow u pq oi d s puBis jo 21 PCONTROLMOD IA en 15 Installation Manual 5 Electrical Connection SMA Solar Technology AG Procedure 22 A DANGER Danger to life due to electric shock from faulty connection of the ripple control receiver In the event of faulty connection of the connection cable to the ripple control receiver grid voltage may be present in the module Do not connect the insulated conductors of the connection cable to the line conductors of the ripple control receiver When connecting ensure that no bridge is being used in the ripple control receiver Connect the connection cable to the ripple control receiver see ripple control receiver manual Trim the unused insulated conductors up to the cable sheath and note the conductor colors Ripple control receiver Insulated conductor color Module signal pin assignment 12V Pin 5 Pin 14 DA Pin 4 Pin 15 D3 Pin 3 Pin 16 D2 Pin 2 Pin 17 D Pin 1 Pin 18 Insert the connection cable through the seal and cable gland into the inverter Connect the connection cable to the six pole plug as follows Release the required conductor inlets of the plug using a screwdriver Insert insulated conductors into th2. Information that is important for a specific topic or goal but is not safety relevant Indicates a requirement for meeting a specific goal Desired result problem that might occur Installation Manual PCONTROLMOD A en 1 5 5 1 Information on this Document SMA Solar Technology AG 1 5 Typographies Typography Use Example Bold Display texts The value can be found in the field Energy Elements on a user interface Connections Select Settings gt Elaim nieto be selected Enter the value 10 in the field Minutes Elements to be entered TOM gt Connects several elements to Select Settings gt Date be selected Button Key Buttonorkeytobeselectedor Select Next pressed 1 6 Nomenclature Complete designation Designation in this document SMA Power Control Module Module Sunny WebBox with Sunny WebBox with BLUETOOTH BLUETOOTH wireless Technology PV system System 1 7 Display of Parameters Depending on the type of communication e g 5485 BLUETOOTH or Speedwire Webconnect the parameters are displayed differently in the communication products This document uses both methods of displaying parameters Example Display of the parameter for setting the operating mode of the multifunction relay For communication 5485 parameter Mlt OpMode For communication via BLUETOOTH or Speedwire Webconnect parameter Operating mode of multi
3. Installation Manual SMA POWER CONTROL MODULE PWCMOD PCONTROLMOD A en 15 Version 1 5 ENGLISH Legal Provisions SMA Solar Technology AG Legal Provisions The information contained in this document is the property of SMA Solar Technology AG Publishing its content either partially or in full requires the written permission of SMA Solar Technology AG Any internal company copying of the document for the purposes of evaluating the product or its correct implementation is allowed and does not require permission SMA Warranty You can download the current warranty conditions from the Internet at www SMA Solar com Trademarks All trademarks are recognized even if not explicitly identified as such A lack of identification does not mean that a product or symbol is not trademarked The BLUETOOTH word mark and logos are registered trademarks owned by Bluetooth SIG Inc and any use of these marks by SMA Solar Technology AG is under license Modbus is a registered trademark of Schneider Electric and is licensed by the Modbus Organization Inc QR Code is a registered trademark of DENSO WAVE INCORPORATED Phillips and Pozidriv are registered trademarks of Phillips Screw Company Torx is a registered trademark of Acument Global Technologies Inc SMA Solar Technology AG Sonnenallee 1 34266 Niestetal Germany Tel 49 561 9522 0 Fax 49 561 9522 100 www SMA de E mail info SMA de 2004 to 2014 SMA Solar Technology A
4. Position Quantity Designation A 1 SMA Power Control Module B 2 Cable gland with single hole seal 2 Counter nut D 2 Two hole seal E 2 Three pole plug F 2 Six pole plug G 1 Installation manual Installation Manual PCONTROLMODA A en 15 9 4 Product Description SMA Solar Technology AG 4 Product Description 4 1 SMA Power Control Module The SMA Power Control Module is a multifunction interface which enables grid management services to be implemented for one inverter In addition the module is equipped with a multifunction relay For the implementation of grid management services the module receives the specifications of the grid operator via a ripple control receiver In total there are 16 setting possibilities or entry combinations The module can implement the following grid management services Active power limitation in staged intervals of 0 30 60 and 100 of the agreed connected active power For systems with a maximum power output of 6 kW and only in conjunction with inverters of type SB xxOOTL 21 SB xxOOTLST 21 SB xxOOSE 10 Remote shutdown within 50 ms Narrowing of the frequency limits to between 49 5 Hz and 50 5 Hz The multifunction relay can be used for the following functions for example as fault indicator or operation signaling contact control an external load or charge batteries to report the switching status of the grid relay report start of grid feed in to
5. Manual SMA Solar Technology AG Information on this Document 1 Information on this Document 1 1 Validity This document is valid for device type PWCMOD 10 SMA Power Control Module from hardware version AT 1 2 Target Group The tasks described in this document must be performed by qualified persons only Qualified persons must have the following skills Training in the installation and commissioning of electrical devices and installations Knowledge of how to deal with the dangers and risks associated with installing and using electrical devices and installations Knowledge of all applicable standards and directives Knowledge of how an inverter works and is operated Knowledge of and compliance with this document including all safety information 1 3 Further Information Links to additional information can be found at www SMA Solar com Document title Document type Firmware Update with SD Card Technical Description Measured Values and Parameters Technical Description 1 4 Symbols Explanation Symbol A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury A WARNING Indicates a hazardous situation which if not avoided can result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided can result in minor or moderate injury NOTICE Indicates a situation which if not avoided can result in property damage
6. Supply Voltage supply via inverter Ambient Conditions during Operation Ambient temperature 25 C to 85 C Relative humidity non condensing 4 to 100 Maximum height above mean sea level 3 000 m Ambient Conditions for Storage Transport Ambient temperature 40 C to 70 C Relative humidity non condensing 10 to 95 Maximum height above mean sea level 3 000 m General Data Dimensions width x height x depth 58 mm x 115 mm x 31 mm Weight 49 g Mounting locotion in the inverter Degree of protection IP20 Required degree of protection of the inverter IP54 Maximum number of modules switched in 5 parallel in accordance with IEC 60529 Multifunction Relay Maximum DC switching voltage 30V Maximum DC switching current 1 0A Terminal Three pole plug Minimum electrical endurance when the maximum switching voltage and maximum switching current are complied with 100 000 switching cycles 36 PCONTROLMOD IA en 15 Installation Manual SMA Solar Technology AG 10 Contact 10 Contact If you have technical problems concerning our products please contact the SMA Service Line We require the following information in order to provide you with the necessary assistance Inverter Serial number Firmware version tap the inverter display twice or see Sunny Portal or Sunny Explorer Special country specific settings if applic
7. Tripower Sunny Boy with the lower enclosure lid open and the display flipped up Position Designation A Inverter display flipped up B Mounting position of the module C Cable route to the module D Cable gland M20 x 1 5 5 2 Cable Requirements UV resistant for outdoor use Cable diameter when using a single hole seal one cable per cable gland 5 mm to 13 mm Cable diameter when using a two hole cable seal two cables per cable gland 6 0 mm Conductor cross section 0 5 mm to 1 5 mm Maximum cable length 100 m Required number of insulated conductors for connecting the ripple control receiver at least five Required number of insulated conductors for connecting to the multifunction relay at least two Common connection coble You can use one connection cable with at least seven insulated conductors to connect both the ripple control receiver and the multifunction relay 14 PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 5 Electrical Connection 5 3 Installation of the Module 5 3 1 Installing the Module in the Sunny Boy Smart Energy Procedure Danger to life due to electric shock when opening the inverter High voltages are present in the live components of the inverter Touching live components results in death or serious injury Disconnect the inverter from all voltage sources on the AC and DC sides and open it see inverter manual Observe
8. can use the multifunction relay for various purposes Operating mode of Description multifunction relay Mlt OpMod Fault indication FltInd The multifunction relay controls a display device which depending on the type of connection signals either an error or the undisturbed operation of the inverter This operating mode is set by default Self consumption The multifunction relay switches the loads on or off depending on SelfCsmp the amount of power available from the PV array If a battery is integrated in the system the multifunction relay will still switch the loads on or off depending on the amount of power available from the PV array not from the battery Control via communication The multifunction relay switches loads on and off according to ComCt l commands transmitted by a communication product Battery bank BatCha The multifunction relay controls the charging of external batteries depending on the amount of power available from the system Installation Manual PCONTROLMOD IA en 15 11 4 Product Description SMA Solar Technology AG Operqting mode of Description multifunction relay MIt OpMod Fan control FanCtl The multifunction relay controls an external fan depending on the temperature of the inverter If the temperature of the inverter is 5 C higher than a specific threshold set in the inverter the fan starts automatically If the temperature of the inverter is 10 C below the set thre
9. com Procedure 1 Danger to life due to electric shock when opening the inverter High voltages are present in the live components of the inverter Touching live components results in death or serious injury Disconnect the inverter from all voltage sources on the AC and DC sides and open it see the inverter manual Observe the waiting time to allow the capacitors to discharge 2 Loosen the screw of the display and flip the display up until it snaps into place 3 If another communication interface is installed at the mounting location of the module disassemble it see the installation manual of the communication interface 4 Position the module in the inverter and lead the ribbon cable upwards behind the display The key on the rear edge of the module must fit into the hole in the plastic retainer in the inverter 5 Usean Allen key AF 3 to fasten the screw to the module torque 1 5 6 Flip the display down 7 Insertthe ribbon cable into the left pin connector on the display of the inverter Installation Manual PCONTROLMOD IA en 15 17 5 Electrical Connection SMA Solar Technology AG 5 4 Preparing the Enclosure Opening on the Inverter 1 Displayed graphics Using example illustrations this section shows only the preparation of the enclosure openings on the inverter Sunny Tripower However the same method is used to connect to the module in all inverters Only the inverter environment is di
10. grid operator Figure 2 Design of the SMA Power Control Module Position Designation A Ribbon coble B Screw for attaching the module in the inverter C Terminals for ripple control receiver D Multifunction relay terminal 10 PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 4 Product Description 4 2 Type Lobel The type label clearly identifies the product The type label is located on the back of the product You can read off the following data from the type label Device type Serial number Hardware version Version Device specific characteristics You will require the information on the type label to use the product safely and when seeking customer support from the SMA Service Line The type label must remain permanently attached to the product 4 3 Multifunction Relay i Error message required by standard In some countries signaling of errors is required by standards e g IEC 62109 2 This requirement can be met in one of two ways Operate multifunction relay in the operating mode Fault indication and connect a display to the multifunction relay that signals an error or the undisturbed operation of the inverter Activate the error alarm in Sunny Portal see the Sunny Portal user manual at www SunnyPortal com for information on receiving error alarms via Sunny Portal This requires the inverter to be registered on Sunny Portal You
11. G All rights reserved 2 PCONTROLMOD IA en 15 Installation Manual SMA Solar Technology AG Table of Contents Table of Contents 1 Information on this Document 5 Tis Sd wakiwa Besi ayna veka a we d 5 1 2 Target Group sori epe rte pt eo ban eee n 5 13 Further Informotion 5 u q urpu beers tac md kausa 5 1 5 Typogrophies 1 6 Nomenclature sss p ER S o 1 Z Display 1 58 Figures iosa edente i eiue pagaia 6 Safety iiie ra dead ORTA api 7 2 Witended 7 2 2 Safety Informotion 7 2 3 Supported Products o 8 Scope of Delivery cisi mine eka ara 9 Product Description 10 41 SMA Power Control Module 10 A2 lypelabel ed Ce RR 11 4 3 Multifunction Relays 4 aes eve vp IM Vete there Xue ibn vs 11 Electrical Connection 13 5 1 Mounting Position and Cable Route 13 5 2 Cable Requirements 14 5 3 Installation of the 15 5 3 1 Installing the
12. L 30 STP 25000TL 30 2 60 03 R STP 15000TLHE 10 STP 20000TLHE 10 STP 15000TLEE 10 STP 20000TLEE 10 2 51 Ifthe firmware version of the inverter is lower than specified in the table you must update the inverter firmware to the version indicated or higher For information on performing the firmware update refer to the Technical Description Firmware Ad The Update with SD Card at www SMA Solar com ditional SMA Products module can be configured with the following communication products Sunny Explorer from software version 1 06 Sunny WebBox with BLUETOOTH from firmware version 1 03 Sunny WebBox from firmware version 1 0 SMA Cluster Controller from firmware version 1 0 Inverters of type SB xxOOSE 10 are supported from Sunny Explorer software version 1 07 03 PCONTROLMOD IA en 15 Installation Manual SMA Solar Technology AG 3 Scope of Delivery 3 Scope of Delivery Check the scope of delivery for completeness and any externally visible damage Contact your distributor if the delivery is incomplete or damaged 1 Scope of delivery differs according to order option If you have ordered the module separately from the inverter the scope of delivery of the retrofit kit includes the components shown below If you have ordered the inverter together with the module the module will be pre installed in the inverter upon delivery e e Figure 1 Components included in the scope of delivery A
13. Module in the Sunny Boy Smart Energy 15 5 3 2 Installing the Module in the Sunny Tripower Sunny Boy 17 5 4 Preparing the Enclosure Opening on the Inverter 18 5 5 Preparing the Connection Cables for Connection to Mult Pole 19 5 6 Connecting the Ripple Control Receiver 19 5 7 Using the Ripple Control Receiver Signal for Additional Inverters 23 Installation Manual PCONTROLMOD IA en 15 3 Table of Contents SMA Solar Technology AG 5 8 Multifunction Relay Connection 24 5 8 1 Connection Options for the Multifunction Relay 24 5 8 2 Connecting the Remote Terminal to the Multifunction Relay 28 6 Configuring the Module 30 6 1 Information on Module Configurotion 30 6 2 Setting the Operating Mode Active Power Limitation or Remote SBUldOWE u oo e eie nn up tea ele retia ae 30 6 3 Setting the Operating Mode of the Multifunction Relay 31 7 Troubleshooting 32 8 Decommissioning 33 8 1 Removing the Module from the Sunny Boy Smart Energy 33 8 2 Removing the Module from the Sunny Tripower Sunny Boy 35 8 3 Disposing of the Module 35 9 Technical sisne seei Seabee isee E ET ARES 36 TO ona riale 37 4 PCONTROLMOD A en 15 Installation
14. able Module Serial number Hardware version Application of the multifunction relay Communication product e g Sunny Explorer Type Serial number or software version Detailed description of the problem Australia SMA Australia Pty Ltd Toll free for 1800 SMA AUS Sydney Australia 1800 762 287 International 61 2 9491 4200 Belgien SMA Benelux BVBA SPRL 32 15 286 730 Belgique Mechelen Belgi Brosil Vide Espafia Espanha Cesko SMA Central amp Eastern Europe 420 235 010 417 s r o Praha Chile Ver Espa a Danmark Se Deutschland Tyskland Installation Manual PCONTROLMOD IA en 15 37 10 Contact Deutschland SMA Solor Technology AG Niestetal SMA Solar Technology AG Medium Power Solutions Wechselrichter 49 561 9522 1499 Kommunikation 49 561 9522 2499 SMA Online Service Center www SMA de Service Hybrid Energy Solutions 49 561 9522 399 49 561 9522 3199 Sunny Island PV Diesel Hybridsysteme Power Plant Solutions Sunny Central 49 561 9522 299 Espafia SMA Ib rica Tecnologia Solar llamada gratuita en 900 14 22 22 S LU Espafia Barcelona Internacional 34 902 14 24 24 France SMA France S A S Medium Power Solutions Lyon Onduleurs 33 472 09 04 40 Communication 33 472 09 04 41 Hybrid Energy Solutions Sunny Island 33 472 09 04 42 Power Plant Solutions Sunny Central 33 472 09 04 43 India SMA Sola
15. ctric shock when opening the inverter High voltages are present in the live components of the inverter Touching live components results in death or serious injury Disconnect the inverter from all voltage sources on the AC and DC sides and open it see inverter manual Observe the waiting time to allow the capacitors to discharge 2 Press the left hand and right hand lock hooks outwards and remove the ribbon cable plug from the left hand pin connector on the inverter display 3 Loosen the display screw and flip the display up 4 Remove the plug for the ripple control receiver and or multifunction relay from the module 5 Open the cable gland s and remove the connection cables for the ripple control receiver and or multifunction relay from the inverter 6 Seal the enclosure opening of the inverter using a filler plug Make sure that the enclosure opening of the inverter is tightly sealed 7 Remove the module from the interface slot 8 Flip down the display and fasten the screw hand tight 9 Close the inverter see inverter manual 8 3 Disposing of the Module Dispose of the module in accordance with the disposal regulations for electronic waste applicable at the installation site Installation Manual PCONTROLMOD IA en 15 35 9 Technical Data 9 Technical Data Connections Ripple control receiver SMA Solar Technology AG 4 digital inputs Multifunction relay Relay output Voltage
16. e conductor inlets Make sure that the noted conductor colors correspond to the pin assignment of the module Insert the six pole plug into the terminal of the module Observe the pin assignment Fasten the swivel nut hand tight to the cable gland Ensure that the cable is securely in place and that the enclosure opening of the inverter is tightly sealed Flip down the display and fasten the screw hand tight Close and commission the inverter see inverter manual PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 5 Electrical Connection 5 7 Using the Ripple Control Receiver Signal for Additional Inverters Additionally required material not included in the scope of delivery O One connection cable for each additional inverter see Section 5 2 Cable Requirements page 14 Requirements O The module must be installed in all inverters see Section 5 3 Installation of the Module page 15 L The ripple control receiver must be connected to one of the modules see Section 5 6 Connecting the Ripple Control Receiver page 19 The required enclosure openings on all inverters must be prepared see Section 5 4 Preparing the Enclosure Opening on the Inverter page 18 Both ends of the connection cable must be prepared for connection to a multi pole plug see Section 5 5 Preparing the Connection Cables for Connection to Multi Pole Plugs page 19 i Possible to connect a maximum of fiv
17. e modules in parallel You can use the signal from one ripple control receiver for a maximum of five inverters with modules Inverter 1 Inverter 2 Ripple control receiver t Figure 6 Cabling for transmission of the signal from the ripple control receiver example Installation Manual PCONTROLMOD lA en 15 23 5 Electrical Connection SMA Solar Technology AG Procedure 1 Insert one end of the cable in inverter 1 and the other end in inverter 2 Each cable must be routed through the seal and the cable gland of the inverter Connect a six pole plug to each end of the cable as follows Release the required conductor inlets of the plug using a screwdriver Insert the insulated conductors into the conductor inlets Make sure that the noted conductor colors correspond to the pin assignment of the module In inverter 1 connect the six pole plug to the free terminal for the ripple control receiver Observe the pin assignment In inverter 2 connect the six pole plug to one of the terminals for the ripple control receiver Observe the pin assignment Fasten the swivel nut of the cable gland on both inverters hand tight Ensure that the cable is securely in place and that the enclosure opening of the inverter is tightly sealed On both inverters flip down the display and fasten the display screw hand tight 7 Close and commission both inverters see inverter manual 5 8 Multifuncti
18. fferent Procedure 1 Prepare the cable gland Ifthe enclosure opening ofthe inverter is sealed with a filler plug push the filler plug out of the enclosure opening Ifthe enclosure opening ofthe inverter is sealed with a cable gland installed in reversed manner loosen the external counter nut and remove the cable gland 2 Insert the cable gland from the outside and tighten it with the counter nut from the inside 3 If two cables must be led through the cable gland press out the single hole seal and replace with a two hole seal Make sure that the enclosure opening of the inverter is tightly sealed 18 PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 5 5 Preparing the Connection Cobles for Connection to Multi Pole Plugs Always proceed as follows to prepare connection cables for connection to multi pole plugs Procedure 1 Trim 4 cm of the cable sheath at the end of the connection cable to be attached to the multi pole plug 2 Trim unused insulated conductors flush with the cable sheath 3 Strip off the conductor insulation by 6 mm 5 6 Connecting the Ripple Control Receiver Additionally required material not included in the scope of delivery L One ripple control receiver with four outputs see figure 5 L One or two connection cables see Section 5 2 Cable Requirements page 14 Requirements L The connection cable must have been prepared for connection to the multi pole p
19. function relay 1 8 Figures The figures in this document have been created for inverters of type Sunny Tripower and may deviate slightly in some cases for inverters of type Sunny Boy PCONTROLMOD IA en 1 5 Installation Manual SMA Solar Technology AG 2 Safety 2 Safety 2 1 Intended Use The SMA Power Control Module is a multifunction interface which enables grid management services to be implemented for one inverter In addition the module is equipped with a multifunction relay The module is available as a retrofit kit or is pre installed in the inverter The module must only be used with the supported products The inverter still complies with the standard after the product has been installed For safety reasons it is not permitted to modify the product or install components that are not explicitly recommended or distributed by SMA Solar Technology AG for this product The enclosed documentation is an integral part of this product Read and observe the documentation Keep the documentation in a convenient place for future reference 2 2 Safety Information This section contains safety information that must be observed at all times when working on or with the product To prevent personal injury and property damage and to ensure long term operation of the product read this section carefully and observe all safety information at all times A DANGER Danger to life due to electric shock when opening the inverter H
20. g of the batteries 26 PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 5 Electrical Connection Reporting the Switching Status of the Grid Relay The multifunction relay can trip a signal to the grid operator as soon as the first inverter connects to the utility grid To enable this function you must switch the multifunction relays of all connected inverters in parallel Inverter 1 Grid relay closed Inverter 2 Grid relay open Inverter n Grid relay open p Signol to grid operator Figure 9 Wiring diagram for reporting the switching status of grid relay example Installation Manual PCONTROLMOD IA en 15 27 5 Electrical Connection SMA Solar Technology AG 5 8 2 Connecting the Remote Terminal to the Multifunction Relay Requirements O You must select the connection option depending on the desired function of the multifunction relay see Section 5 8 1 Connection Options for the Multifunction Relay page 24 L The technical requirements of the multifunction relay must be met see Section 9 Technical Data page 36 L The enclosure opening on the inverter must be prepared see Section 5 4 page 18 O The connection cable must have been prepared for connection to the multi pole plug see Section 5 5 page 19 L Only use contactors which meet the connection requirements of the multifunction relay see Section 9 Technical Data
21. igh voltages are present in the live components of the inverter Touching live components results in death or serious injury Prior to performing any work on the inverter always disconnect the inverter from voltage sources on the AC and DC sides see inverter manual Observe the waiting time to allow the capacitors to discharge A CAUTION Risk of burns due to hot enclosure parts Some parts of the inverter enclosure can get hot during operation Touching these enclosure parts can result in burn injuries During operation do not touch any parts other than the lower enclosure lid of the inverter NOTICE Damage to the inverter due to electrostatic discharge The internal components of the inverter can be irreparably damaged by electrostatic discharge Ground yourself before touching any inverter component Installation Manual PCONTROLMOD A en 1 5 7 2 Sofety 2 3 Supported Products SMA Inverters SMA Solar Technology AG The module must only be installed in the following inverters from the indicated inverter firmware version Sunny Boy SB 2500TLST 21 SB 3000TLST 2 1 From inverter firmware version 2 55 23 R SB 30001 21 SB 36001 21 SB 4000TL 21 SB 5000TL21 SB 60001 21 2 55 03 R SB 3600SE 10 SB 5000SE 10 Sunny Tripower STP 8000TL 10 STP10000TL 10 STP 12000TL 10 STP 15000TL 10 STP 17000TL 10 2 4 30 R From inverter firmware version 2 50 STP 20000T
22. lectric shock when opening the inverter High voltages are present in the live components of the inverter Touching live components results in death or serious injury Disconnect the inverter from all voltage sources on the AC and DC sides and open it see inverter manual Observe the waiting time to allow the capacitors to discharge 2 Remove the display Hip the display up Remove the plug of the display ribbon cable from the pin connector on the display assembly Hip the display down 1 Press the right hand retainer outwards 2 Pull the display out of the right hand retainer 3 Pull the display out of the left hand retainer Set the display aside in a safe place Installation Manual PCONTROLMODA A en 15 33 8 Decommissioning SMA Solar Technology AG 3 Remove the plug of the module ribbon cable from the pin connector on the display assembly 4 Loosen the screw on the module and remove the module from the inverter 5 Install the display 1 Plug the ribbon cable plug into the pin connector on the display assembly 2 Push the display into the right hand retainer 3 Push the display into the left hand retainer 6 Close the inverter see inverter manual 34 PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 8 Decommissioning 8 2 Removing the Module from the Sunny Tripower Sunny Boy Procedure DANGER Danger to life due to ele
23. lug see Section 5 5 Preparing the Connection Cables for Connection to Multi Pole Plugs page 19 L The enclosure opening on the inverter must be prepared see Section 5 4 Preparing the Enclosure Opening on the Inverter page 18 i Duplicate terminals for ripple control receiver The ripple control receiver can be connected either to pins 1 to 5 orto pins 14 to 18 The pins 1 18 2 17 3 16 4 15 and 5 14 are each bridged so that a loop through of the ripple control receiver signals is possible Ripple control receiver DAN D3 DI Figure 5 Pin assignment of the module at the ripple control receiver terminals ada dad N Jo A N e Installation Manual PCONTROLMOD IA en 15 19 5 Electrical Connection SMA Solar Technology AG Pin Signal Pin 5 Pin 14 12V Pin 4 Pin 15 D4 Pin 3 Pin 16 D3 Pin 2 Pin 17 D2 Pin 1 Pin 18 D Functions of Signals D1 to D4 in Operating Mode Remote Shutdown Default Settings for Italy DI D2 D3 D4 Function Closed Closed Open Closed Open Closed No specification Open Closed Open Closed Open Closed Remote shutdown Closed Open Open Closed Open Closed Narrowing of frequency limits Open Open Open Closed Open Closed Remote shutdown The signals D3 and D4 are not evaluated in the operating mode Remote shutdown 20 PCONTROLMOD IA en 15 Installation Manual uoupui
24. ngs for the operating mode Self consumption SelfCsmp Control via communication ComCtl Battery bank BatCha Setting the Operating Mode of the Multifunction Relay By default the multifunction relay is set to activate a fault indicator if an error occurs If you wish to use the multifunction relay for another purpose you will need to set the operating mode Select the parameter Operating mode of multifunction relay Mlt OpMode and set the desired operating mode see Section 4 3 Multifunction Relay page 11 Settings for Operating Mode Self Consumption SelfCsmp Setthe power threshold from which a load is to be switched on Select the parameter Minimum On time for MFR self consumption Mlt MinOnPwr and set the desired power Setthe minimum time for which the power must exceed the set threshold in order to switch on the load Select the parameter Minimum On power for MFR self consumption MIt MinOnPwr and set the desired minimum time Set the minimum duration for which the load remains switched on Select the parameter Minimum On time for MFR self consumption Mlt MinOnTmm and set the minimum duration Settings for Operating Mode Control Communication ComcCtl Set the status of the multifunction relay where it is to be controlled a communication product Select the parameter Status of MFR with control via communication MltComCtl Sw and set the status Settings for Operating Mode Battery bank BatCha Se
25. ntact or operation signaling contact You must connect the multifunction relays of several inverters in parallel Operation message Error message O oO Fault in the F B F inverter a 8 7 09 Inverter operqtion vi F Inverter in ODO X ita connection Trouble free Error F operation B Figure 7 Wiring diagram with several inverters for connection of an operation signaling contact and wiring diagram for connection of a fault indicator contact example Installation Manual PCONTROLMOD IA en 15 25 5 Electrical Connection SMA Solar Technology AG Controlling loads or charging external batteries in a power dependent way via the multifunction relay Loads can be controlled and external batteries charged in a power dependent way via the multifunction relay To enable this function a contactor K1 must be connected to the multifunction relay The contactor K1 switches the operating current for the load on or off If you want external batteries to be charged depending on the available power the contactor serves to activate or deactivate the charging of the batteries Qe Miniature circuit breaker A K1 69 0 4 Figure 8 Wiring diagram for connection to control a load or for power dependent chargin
26. oint configuration of feed in management RS485 P GriSwOpnZerW Yes No When the parameter is activated Yes the inverter disconnects from the utility grid when the signal 0 is issued When the parameter is deactivated No the inverter continues to feed in with minimum power when the signal 0 is issued You can set the operating mode of the multifunction relay by means of a communication product for a detailed description of the operating parameters see the Technical Description Measured Values and Parameters at www SMA Solar com 6 2 Setting the Operating Mode Active Power Limitation or Remote Shutdown Depending on the ordered country option the operating mode Active power limitation or Remote shutdown is activated by default Procedure I you wish to use the operating mode Active power limitation select the parameter Operating mode of Power Control Module PCM OpMode and set it to the value Active power limitation ModWMax If you wish to use the operating mode Remote shutdown select the parameter Operating mode of Power Control Module PCM OpMode and set it to the value Remote shutdown ModRemOff 30 PCONTROLMOD IA en 15 Installation Manual SMA Solar Technology AG 6 Configuring the Module 6 3 Setting the Operating Mode of the Multifunction Relay Procedure Set the operating mode of multifunction relay f one of the following operating modes is used you will need to carry out further setti
27. on Relay Connection 5 8 1 Connection Options for the Multifunction Relay Depending on the required purpose of the multifunction relay you can choose between the following connection options see Section 4 3 Multifunction Relay page 11 Operating mode of Connection option multifunction relay MIt OpMod Fault indication Fltlnd Using the multifunction relay as fault indicator contact Self consumption Controlling loads or charging batteries in a power dependent SelfCsmp way via the multifunction relay Control via communication Controlling loads or charging batteries in a power dependent Comctl way via the multifunction relay Battery bank BatCha Controlling loads or charging batteries in a power dependent way via the multifunction relay Fan control FanCtl Connecting the external fan see fan documentation Switching status grid relay Reporting the switching status of the grid relay GriSwCpy 24 PCONTROLMOD IA en 15 Installation Manual SMA Solar Technology AG 5 Electrical Connection Using the Multifunction Relay as a Fault Indicator Contact or Operation Signaling Contact You can use the multifunction relay as a fault indicator contact for displaying or reporting inverter errors This requires a parallel connection Alternatively you can choose to have the undisturbed operation displayed or reported This requires a series connection You can connect several inverters to one fault indicator co
28. own the display and fasten the screw hand tight Close and commission the inverter see inverter manual Use a communication product to set the operating mode of the multifunction relay see communication product manual If available switch on the external supply voltage of the multifunction relay Installation Manual PCONTROLMOD IA en 15 29 Configuring the Module SMA Solar Technology AG 6 Configuring the Module 6 1 Information on Module Configuration Active power reduction to one of the 16 values set is realized within five seconds in the inverter Grid disconnection is possible within two seconds In order to block an entry combination the value 1 must be set in the communication product see table on page 21 This enables unassigned entry combinations to be blocked If the grid operator does not permit the inverter to still feed in a low amount of active power when limited to 0 you must set the following parameter for grid disconnection Setting this parameter additionally opens the grid relays at a command of 0 As a result the inverter disconnects from the utility grid and grid feed in is no longer possible Depending on the type of communication and the communication product used the parameter name may vary Type of Parameter name Setting communication BLUETOOTH Equipment amp device control system gt Configuration Yes No Speedwire of feed in management gt Grid disconnection at 0 Webconnect or 0W setp
29. page 36 NOTICE Destruction of the multifunction relay as a result of excessive contact load Observe the maximum switching voltage and maximum switching current see Section 9 Technical Data page 36 Only use suitable contactors see Section 9 Technical Data page 36 9 10 8 11 7 12 Figure 10 Pin assignment of the module at the multifunction relay terminal Pin Signal Explanation 9 NC Back contact NO Front contact 7 CO Change over contact 28 PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 5 Electrical Connection Procedure 1 Connect the connection cable to the remote terminal see the remote terminal manual Trim the unused insulated conductors up to the cable sheath and note down the conductor colors Insert the connection cable through the seal and cable gland into the inverter Connect the connection cable to the three pole plug as follows Release the required conductor inlets of the plug using a screwdriver Insert the insulated conductors into the conductor inlets Make sure that the noted conductor colors correspond to the pin assignment of the module Connect the three pole plug to the multifunction relay terminal of the module Observe the pin assignment Fasten the swivel nut hand tight to the cable gland Ensure that the cable is securely in place and that the enclosure opening of the inverter is tightly sealed Flip d
30. quioo Aue ul SYIOG 9 Lu 94 yyy n pA SNOSUDJUDISU Japun HSu Biq W2d eu Joy padnjdsip s oq n pA puBis ou si eeu j ay UOYDIIUNWWOD xogqeAA Kuung eui Buisn yy p lp uuo2 eq 19A199 4 ay jo jo jequinu y uo Buipu d q 5 Electrical Connection SMA Solar Technology AG xxl La paso paso paso 5 1 paso paso paso uedo xxl 1 1 paso paso uedo P so O 1 1 Io za paso paso uedo uedo 1 1 paso uedo paso P so O seal uedo paso uedo 1 1 u do uedo 001 1 lo ea lo p9so 5 uedo uedo uedo uedo xxl O valued uedo paso paso P so O seal 0 7Ali eali zalo 10 uedo peso paso uedo 11 loea uedo uedo 09 uedo pasoo uedo uedo xxx 1 uedo paso P so O 0 lo ea 10 14 uedo paso uedo 0 1 1 uedo uedo uedo 1 lo ea lo loud uedo uedo uedo uedo pnpoad
31. r India Pvt Ltd 91 22 61713888 Mumbai Italia SMA Italia S r l 39 02 8934 7299 Milano BA rre Kibris Bkz Yunanistan Luxemburg Siehe Belgien Luxembourg Voir Belgique Magyarorsz g l sd esko Csehorsz g Nederland zie Belgien Belgi sterreich Siehe Deutschland Per Ver Espa a Polska Patrz esko Czechy 38 PCONTROLMOD IA en 1 5 Installation Manual SMA Solar Technology AG 10 Contact Portugal SMA Solar Technology Portugal Gratuito em 800 20 89 87 Unipessoal Lda Portugal Lisboa Internacional 351 2 12 37 78 60 Rom nia Vezi Cesko Cehia Schweiz Siehe Deutschland Slovensko pozri Cesko Cesk republika South Africa SMA Solar Technology 08600 SUNNY South Africa Pty Ltd 08600 78669 Centurion Pretoria International 27 12 643 1785 United SMA Solar UK Ltd 44 1908 304899 Kingdom Milton Keynes SMA Hellos 801 222 9 222 International 30 212 222 9 222 Ine SMA Solar Thailand Co Ltd 66 2 670 6999 NTIIMNA cHetol SMA Technology Korea Co Ltd 82 2 508 8599 As 4971 2 234 6177 SMA Middle East LLC ei qub Other International SMA Service Line Toll free worldwide 00800 SMA SERVICE countries Niestetal 800 762 7378423 Installation Manual PCONTROLMOD IA en 15 39 SMA Solar Technology
32. shold the fan stops automatically Switching status grid relay The multifunction relay switches simultaneously with the grid relay GriSwCpy of the inverter and transmits a signal to the grid operator Depending on the intended application of the multifunction relay the procedure for connection will vary see Section 5 8 1 Connection Options for the Multifunction Relay page 24 After commissioning you must set the operating mode of the multifunction relay via a communication product and if necessary make further settings relating to the operating mode see Section 6 3 Setting the Operating Mode of the Multifunction Relay page 31 12 PCONTROLMOD IA en 15 Installation Manual SMA Solar Technology AG 5 Electrical Connection 5 Electrical Connection 5 1 Mounting Position and Cable Route Mounting Position and Cable Route in the Sunny Boy Smart Energy A N AA D C B Figure 3 Mounting position and cable route in the Sunny Boy Smart Energy with the enclosure lid open and the display flipped up Position Designation A Inverter display flipped up B Mounting position of the module route to the module D Cable gland M20 x 1 5 Installation Manual PCONTROLMODA A en 15 13 5 Electrical Connection SMA Solar Technology AG Mounting Position and Cable Route in the Sunny Tripower Sunny Boy Figure 4 Mounting position and cable route in the Sunny
33. the waiting time to allow the capacitors to discharge 2 Remove the display Hip the display up Remove the plug of the display ribbon cable from the pin connector on the display assembly Hip the display down Press the right hand retainer outwards Pull the display out of the right hand retainer Pull the display out of the left hand retainer Set the display aside in a safe place Installation Manual PCONTROLMOD lA en 15 15 5 Electrical Connection SMA Solar Technology AG 3 Insert the ribbon cable of the module into the pin connector on the display assembly 4 Insert the module into the inverter Insert the left hand key on the module into the hole in the plastic retainer for the display assembly 5 Usean Allen key AF 3 to fasten the screw to the module torque 1 5 Nm 6 Install the display 1 Plug the ribbon cable plug into the pin connector on the display assembly 2 Push the display into the right hand retainer 3 Push the display into the left hand retainer 16 PCONTROLMOD lA en 15 Installation Manual SMA Solar Technology AG 5 Electrical Connection 5 3 2 Installing the Module in the Sunny Tripower Sunny Boy Requirement O The firmware version of the inverter is supported see Section 2 3 Supported Products page 8 If necessary update the inverter firmware see the Technical Description Firmware Update with SD Card at www SMA Solar
34. tthe power threshold from which the battery is to be charged Select the parameter Minimum on power of MFR battery bank Mlt BatCha Pwr and set the desired power Setthe minimum time which must elapse after charging the battery before it can be charged again Select the parameter Minimum On power for MFR battery bank MIt BatCha Tmm and set the minimum time Installation Manual PCONTROLMOD IA en 15 31 Z Troubleshooting 7 Troubleshooting Problem The inverter with module is not displayed in Sunny Explorer SMA Solar Technology AG Cause and corrective measures The inverter with module has not been commissioned Corrective measure Commission the inverter with module see inverter manual The module is not properly connected Corrective measure Ensure that the module is correctly connected see Section 5 Electrical Connection page 13 The firmware version of the inverter is not supported see Section 2 3 Supported Products page 8 Corrective measure Update the inverter firmware see inverter manual The software version of Sunny Explorer is older than version 1 06 Corrective measure Download Sunny Explorer from software version 1 06 at www SMA Solar com 32 PCONTROLMOD IA en 15 Installation Manual SMA Solar Technology AG 8 Decommissioning 8 Decommissioning 8 1 Removing the Module from the Sunny Boy Smart Energy Procedure 1 71954 Danger to life due to e
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