IW16157 User Manual 3-09 V2.indb
Contents
1. dita Ld ead 25209 1 inch Square Drive 8 Point Deep x 2 1 8 gt niente eon co pri i p etre 25210 1 inch Square Drive 8 Point Deep x 2 3 16 2 25211 1 inch Square Drive 8 Point Deep x 2 1 4 mch 25212 1 inch Square Drive 8 Point Deep x 2 3 8 TC E 25213 1 Drive Fe OO TOX agir il BA 26456 Tanch Square Drive A Pomtx T Inell EE 27710 SOCKET SETS Socket Set Includes 6 SOCK SIS m sa e coc udo ei tate Mo n d e DR UE REEERE REEERE nnn 33230 25211 25216 25217 25218 26456 27710 19 IW16157 PARTS ILLUSTRATION CAUTION Make sure the correct capscrew is used in the correct location IW1615701 CAPSCREW LOCATION 09284 CAPSCREW 1 2 13 X 1 3 4 LONG 09284 CAPSCREW TORQUE PAT 1 2 15 X 1 3 4 LONG i S 21986 CAPSCREW 09284 CAPSCREW 11 1 2 13 X 2 1 4 LONG R 1 2 13 X 1 3 4 LONG 40 ms 21986 CAPSCREW 5 2 21986 CAPSCREW 9 gt 1 2 13 X 2 1 4 LONG 8 D NP 21986 CAPSCREW 1 913 X 2 1 4 LONG SRL FIGURE 2 5 a 2 294 aD af A y pu O 55 ft Ib IN PATTERN AS TORQUE TO 59 ft Ib IN A CROSS PATTERN AS SHOWN ABOVE IW16157 EXT HANDLE ILLUSTRATION SEE MAIN P2. 1016157 HYDRAULIC IMPACT WRENCH SERIOUS INJURY OR DEATH COULD RESULT FROM IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER To avoid serious injury or death SAFETY OPERATION AND MAINTENANCE USER S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 Copyright The Stanley Works 2006 OPS MAINT USA 503 659 5660 Printed in U S A FAX 503 652 1780 66172 3 2009 ver 2 www stanleyhydraulic com TABLE CONTENTS CERTIFICATE OR CONIQOBIULIE EE 4 SAFET O Te 5 SAFETY FRECA TION E E E EIN 6 TOOL SHOCKER E 7 FY RE HOSE REQUIREMENT E E E EE E 8 WOR ES EC RE 9 euo EE 10 WRENCH TORQUE TNI CUSIVIA ON E 10 FACTORS THATAFFECT ORGAN AR 10 BOLT GRADE AND EE Saxa d t nn 10 PREOF ONO E UR sigli R A A A 10 E oU es p Serre AR ee 10 CONNEC T THOSE RA AAA RA A 10 WRENCH OPERATION T A 10 COED WEATHER OE ENK AA 11 POST OPERATION UNDERWATER MODEL SON Yasin 11 12 TROUBEES HOOTIN ee E 13 SPECIFICATION 14 A G16 ET EE 15 DA T6195 TRATON DEE 16 IWW TOTS EXT HANDLE ILLUSTRATION saga RA Aa 17 A FARTO E E 18 WARRANT EE 19
3. Categoria 2 Make Ausf hrung Marque Marca Marca Stanley 3 IW1615001 IW1635001 IW1615701 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura 5 Year of manufacture Baujahr ann e de fabrication Afio de fabricacion Anno di fabbricazione beginning 2005 Has been manufactured in conformity with EEC Type examination as shown Wurde hergestellt in Ubereinstimmung mit EEC Typ Pr fung nach Est fabriqu conform ment au x type s examin s comme indiqu dans le tableau ci apres Ha sido fabricado de acuerdo con tipo examen EEC como dice E stata costruita conformita con le norme CEE come illustrato Examen CEE de type Directive Approved body Date of expiry Richtlinie Prufung durch Ablaufdatum Directives particuli res Organisme agr Date d expiration Directriz Aprobado Fecha de caducidad Direttiva Collaudato Data di scadenza EN 792 6 EN ISO 3744 ISO 8662 7 EN Machinery Directive 98 37 EC 6 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 7 Representative in the Union Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 5 17 05 A o gt Sign
4. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE PULL OR LIFT TOOLS POWER UNITS ETC SEE OTHER SIDE A OVL SIHL AAOWSY LON OG 9 lt He L T He gt gt D O z shown smaller than actual size HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TY PEI TY PEI TYPE RR FLOW RATE 4 6 11 13 9 10 5 15 23 lpm 26 34 lpm 42 49 lpm 34 40 lpm TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 138 bar 138 bar 138 bar 138 bar SYSTEM RELIEF VALVE SETTING 2100 2250 psi 2100 2250 psi 2100 2250 psi 2200 2300 psi at the power supply outlet 145 155 bar 145 155 bar 145
5. USED ROTH ER MAINTENANCE DF TOO LCOULD R EEULT IN A LEAKE BURST ORO THER TTO LFAILURE CO WTACT RT A LEAR OR BURST CAR CAUSE GIL INJECT INTO OY FALUARE TO OBSERVETHEEE PRECAUTIONS REGU LT IH SERIO US PERSO HAL IH UR 09612 GPM DECAL STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon USA Model No 08153 IW16 NAME TAG US amp CE 26 45 LPM 7 12 GPM 140 BAR 2000 PSI D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PROTEC TION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFO
6. LEVEL DECAL CE 30136 ROTATION DIRECTION CAUTION DECAL 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST B ep EXCEED RATED WORKING PRESSURE OF DRA LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE T 12 GAM 20 46 LPM DO HOT EXCEED 200 PH 140 Bob Do HOT ERD SPECIFED FL A PRESS RE USEC LO SEDC EXTER TO OL OW C LOZED C ENTER DWET UZE P CETE TOOL ON PERC ENTER SCT CO HH ECT HO SESTO TOO L IW OUT PO AT M PROPER HARD
7. near electrical conductors always assume that all conductors are energized and that insulation clothing and hoses can conduct electricity Use hose labeled and certified as non conductive e To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by au thorized and properly trained personnel TOOL STICKERS amp TAGS DANGER Fallure to use hydraulic hose labeled and certified as non conductive when using hydraulic tools on or near electric lines may result In death serious Injury For proper and safe operation read owners manual and mwke sure that you have been property trained correct procedures required for work 12412 b DANGER DECAL 4 28323 7 DECAL CE 30 LPM a EHTMA CATEGORY TEST CIRCUIT TYPE D DECAL CE hy 25610 RAILROAD HELP DESK DECAL NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 7 g Lwa 116 28788 MANUAL DECAL CE 66305 m SOUND POWER
8. 155 bar 152 159 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes TEMPERATURE 140 F 140 F Sufficient heat rejection capacity 60 C 60 C to limit max fluid temperature to at max expected ambient temperature Min cooling capacity hp 5 hp 7 hp 6 hp at a temperature difference of 2 24 kW 3 73 kW 4 47 KW 5 22 kW between ambient and fluid temps 40 F 40 F 40 F 40 F 22 22 C 22 C 22 Do not operate the tool at oil temperatures above 140 F 60 Operation at higher temperatures can cause operator discomfort at the tool FILTER 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 lpm 114 lpm 114 lpm 114 lpm For cold temp startup and max dirt holding capacity HYDRAULIC FLUID 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu Petroleum based 20 82 centistokes premium grade anti wear non conductive VISCOSITY at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraul
9. 86 25610 371071 10792 23134 09602 ASSIST HANDLE GPM STICKER 4 12 2000 NAME TAG IW16 HAMMER CASE LAND INCL ITEM 49 BUSHING ANVIL HAMMER PIN INCL ITEM 52 HAMMER FRAME HAMMER NO ITEM NO ITEM LOCK WASHER CAPSCREW STICKER SOUND POWER IW1615701 ONLY STICKER DANGER STICKER MANUAL IW1615701 ONLY STICKER CE IW1615701 ONLY STICKER CIRCUIT TYPE D IW1615701 ONLY COUPLER SET NO ITEM STICKER ROTATION CAPSCREW 1 2 13 X 2 1 4 LONG REMOTE HANDLE ASSY ANCHOR BLOCK ASSY LOCKWASHER CAPSCREW 1 2 13 X 2 1 4 LONG STICKER RAILROAD HELP DESK IW16157 ONLY LOCKWASHER CAPSCREW 5 8 11 X 1 1 4 LONG STANDARD MECHANISM INCL ITEMS 48 53 SEAL KIT 31916 Remote Handle Assy see page 17 18 WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANGHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individ
10. ARTS LIST FOR PART NUMBERS IF THE ANCHOR BLOCK ITEM 74 IS REMOVED FROM THE VALVE HANDLE FOR ANY REASON THE 3 CAPSCREWS ITEM 76 BELOW MUST BE CLEANED INSTALLED WITH 242 LOCTITE AND RE TORQUED TO 56 ft Ib IF ALL EIGHT CAPSCREWS ITEMS 24 amp 66 FROM THE PARTS ILLUSTRATION PAGE ARE REMOVED FROM THE VALVE HANDLE ALL MUST BE CLEANED INSTALLED WITH 242 LOCTITE AND RE TORQUED TO 56 ft Ib TORQUE TO 90 ft Ib ITEM PART DESCRIPTION NO NO NO 1 1 1 1 1 2 2 1 8 3 2 2 wesch gt NO IW16157 PARTS LIST ROD WIPER O RING SPOOL CAP O RING HEADED PUSH PIN ON OFF SPOOL WELDMENT RELIEF SEAT RELIEF POPPET SPRING COIL SPRING SPRING REST O RING MOTOR HOUSING ASSY INCL ITEMS 14 15 38 41 BUSHING IDLER SHAFT O RING MAIN SHAFT IDLER GEAR ASSY VALVE HANDLE ASSY INCL ITEM 14 O RING SPIRAL BACK UP RING RETAINING RING LOCKWASHER CAPSCREW 1 2 13 X 1 3 4 LONG 90 SWIVEL FITTING HOSE ASSY 3 8 IN IW16157 ONLY 1 2 IN IW16157 ONLY ROLL PIN TRIGGER REVERSING SPOOL SETSCREW LEVER O RING BACK UP RING 124 SEAL BACK UP WASHER RETAINER RING O RING O RING INSERT THRUST BEARING RACE THRUST NEEDLE BEARING O RING RELIEF ADJUSTMENT SCREW HEX NUT THRUST SPACER 00231 09625 66305 12412 28788 28323 11207 24069 30136 21986 31916 17263 00697 219
11. E BEEN PROPERLY DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE 2 BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING PENES CEDERE GE REMOVE DIR TAND e ee 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO HOSE FOR CURRENT LEAKAGE INACCORDANCE WITH SAFETY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY DEPARTMENT INSTRUCTIONS NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OVL SIHL AAOWSAY LON OG shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE
12. Mechanism Re moval Cleaning and Installation proce dure to extend mechanism life Hammer pins broken Replace with integral frame with pins Check relief adjustment screw setting Job may require a larger wrench Incorrect grease or periodic mainte See Service Instructions nance of the impact mechanism is not being performed Spools incorrectly installed Valve s incorrectly reassembled See Service Instructions Sockets or adapters too heavy or Use the correct impact type sockets or loose adapters Long bolt with lubricated head Lubricate threads only Incorrect hydraulic flow too high Check that hydraulic power source is producing 7 12 gpm 20 45 Ipm at 1500 2000 psi 105 140 bar Supply and return hoses reversed Install hoses correctly Refer to Opera tion Instructions in this manual Relief sleeve or spring damaged Remove and replace spool assembly Adjusting screw is in too far Adjust correctly Wrench runs too fast Impact mecha nism or screws broken Grease leaks at anvil busing wrench Hard duty cycle and heat forces Normal unless greasing instructions in warm grease out Service Instructions are not followed Grease leaks at anvil bushing wrench Main shaft O ring leaking Replace as required cold Face O ring worn or missing Replace as required Motor cap main housing damaged Replace as required Damaged O rings Replace as required Check Service Oil leak at motor cap face
13. RE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller then actual size HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certified non conductive X Wire braided conductive X Fabric braided not certified or labeled non conductive Hose W listed above is the only hose authorized for use near electrical conductors Hoses X and IX listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydrau lic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP OR SERIOUS INJURY HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAV
14. SERVICING THE STANLEY HYDRAULIC IMPACT WRENCH This manual contains safety operation and routine maintenance instructions Servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative 3 CERTIFICATE OF CONFORMITY UBEREINSTIMMUNGS ZERTIFIKAT CERTIFICAT DE CONFORMITE CEE CERTIFICADO DE CONFORMIDAD CERTIFICATO DI CONFORMITA Hydraulic Tools the undersigned Ich der Unterzeichnende Burrows James Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby certify that the construction plant or equipment specified hereunder bestatige hiermit daB das im folgenden genannten Werk oder Gerat certifies par ceci que I usine ou l equipement de construction indiqu cidessous por el presente certifico que la fabrica el equipo especificado continuacion certifico che l impianto o l attrezzatura sotto specificata 1 Category Impact Wrench Kategorie Cat gorie Categoria
15. Tighten to recommended torque Oil leaks at reversing spool Instructions to avoid cutting O rings on cross holes in the spool bore Wrong hydraulic fluid Circuit too hot Refer to Operation Instructions for correct fluid circuit specifications 13 SPECIFICATIONS BK 1 inch Square Drive Weight with Handle WEE 44 165 20 kg ES a g EE 14 1 2 inch 37 cm W Eege E EE 11 5 29 M a E a gg a 33 5 inches 85 cm Pressure LE 1500 2000 psi 105 140 bar FOE EU Let EE 7 12 gpm 20 45 Ipm 8 gpm 30 TYPE EE hm A EE Type D Open Center Type ll or RR appe 8 SAE O Ring Output Speed free Spin EE 2000 rpm at 5 gpm 19 Ipm WE 1200 Impacts per Minute Conmmect oze and 5 EEN 3 8 inch Male Pipe Adapter 500 2500 ft Ib 680 3400 Nm Sound amp Vibration Declaration Measured A weighted sound power level Lwa ref 1pW in decibels 113 2 dBA Uncertainty Kwa in decibels 3 dBA Measured A weighted sound pressure level ref 20 Pa at operator s position in decibels 102 2 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard 1503744 NOTE The sum of a measured noise emision value and its associated uncertainty represents an upper boundry of the range of
16. Y REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety pre cautions given in this manual and on the stickers and tags attached to the tool and hose To avoid serious injury or death These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Read the Manual Wear Eye Protection Wear Ear Prete Wear a Dust Mask 47351 e The operator must start in a work area without bystanders Flying debris can cause serious injury Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 5 The model IW16 Hydraulic Impact Wrench will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and un derstand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equipment damage e Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation e Always wear safety equipment such as goggles ea
17. ature Unterschrift Signature Firma Firma EVE PL am Position Position Fonction Puesto Posizione ngineering Manager 5 17 05 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equip ment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa A DANGER tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in IMPORTANT damage to the equipment HI Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFET
18. cturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pres sure excess hydraulic flow excessive heat or incorr
19. ds when pressure is required during impacting BOLT GRADE AND THREAD RECOMMENDATIONS Allowable bolt torque is limited by both bolt thread diameter and grade of steel in the bolt The IW16 Impact Wrench is recommended for use on the following bolt grade and thread sizes SAE Grade 2 1 1 8 to 1 7 8 inch 28 5 47 6 mm SAE Grade 5 1 to 1 5 8 inch 25 4 41 2 mm SAE Grade 8 7 8 to 1 3 8 inch 22 2 35 mm PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge check that the hydraulic power source develops a flow of 7 12 gpm 20 45 Ipm at 1000 2000 psi 70 140 bar 10 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 psi 145 bar minimum 3 Check that the hydraulic circuit matches the tool for open center oc operation CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect hoses from the hydraulic power source to the tool fittings or quick disconnects It is good practice to con nect the return hose first and disconnect it last to minimize or eliminate trapped pressure within the wrench 3 Observe the flow indicators stamped on the main body assembly and the hose couplers to ensure that the flow is in the proper directions The female couple on the tools IN port is the inlet pressure coupler Note If the uncoupled hoses are left in the sun pressure increase within the h
20. ect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except
21. for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 19 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com
22. ic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements OPERATION WRENCH TORQUE INFORMATION FACTORS THAT AFFECT TORQUE An impact wrench is a rotary hammer that impacts the head of a bolt or nut It does not apply a slow steady torque as a standard torque wrench Therefore several factors affect the result of torque when using impact wrenches 1 LONG BOLTS Long bolts having high friction threads with lubrication under the bolt head or associated nut can twist when impacted then untwist before the next impact This will especially happen if there is low friction between the bolt head or nut and the mating surface 2 HEAVY LOOSE OR MULTIPLE ADAPTERS Heavy loose or multiple adapters between the wrench and socket can dissipate the intensity of the impact to the bolt head or nut 3 AMOUNT OF IMPACT Maximum torque results can be obtained by allowing continuous impacting of the socket against the bolt head or nut for at least 10 seconds 4 HYDRAULIC FLOW RATE If the flow rate to the tool is too low the hammer or impact speed is reduced If the flow is correct a change in the relief pressure does not af fect the impact force Poorly designed hydraulic circuits can result in lower flow rates and reduced impact spee
23. oses can make them difficult to connect Whenever possible connect the free ends of hoses together WRENCH OPERATION The IW16 is designed for 1 inch square drive sockets The 1 inch drive configuration is used with drive sockets for high impact 500 2500 ft Ib 680 3400 Nm installation and removal of fasteners During normal operation it is common to see some grease leakage from around the anvil during hard use Refer to the IW16 Service Manual for the correct lubrication proce dures Use at the low end of the 500 2500 ft Ib 680 3400 Nm torque range during continuous use over long periods of time impact times exceeding 10 seconds The high tem perature generated in the impact mechanism can reduce steel part and lubricant durability within the wrench 1 Observe all Safety Precautions 2 Move the hydraulic circuit control valve to the ON posi tion to operate the wrench OPERATION Always use sockets and accessories designed for impact type applications DO NOT USE STANDARD SOCKETS OR ACCESSORIES THESE CAN CRACK OR FRACTURE DURING OPERATION 3 Select the direction of impact desired using the reversing valve located on the side of the wrench To select clockwise direction place the valve in the upward position To select counter clockwise direction place the valve in the down ward position Note To more accurately tighten bolts lubricate threads check with a torque wrench and duplicate time of im pac
24. r and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary e Inspect tool daily for loose fasteners missing parts and leakage Have tool repaired if necessary e The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions e Maintain proper footing and balance at all times e Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connec tions are tight and are in good condition e Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort e Do not operate a damaged improperly adjusted or incompletely assembled impact wrench e Never wear loose clothing that can get entangled in the working parts of the tool e Keep all parts of your body away from the rotating parts Long hair or loose clothing can become drawn into rotating components e Always use accessories that conform to the specifications given in the OPERATION section of this manual e Do not reverse impact wrench rotation direction by changing fluid flow direction e Release the trigger if the power supply has been interrupted e When working
25. rcuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended 12 TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diag nosing faults in operation of the wrench always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the following table Use a flow meter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Low performance or impact Incorrect hydraulic flow Check that the hydraulic power source is producing 7 12 gpm 20 45 Ipm at 1500 2000 psi 105 140 bar Defective quick disconnects Check each quick disconnect Worn impact mechanism Repair or replace the impact mecha nism See Service
26. ting for other bolts of the same length and thread size 4 Squeeze the trigger to activate the wrench 5 Release the trigger to stop the wrench COLD WEATHER OPERATION If the wrench is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 400 ssu 82 centistokes before use Damage to the hydraulic system or wrench can result from use with fluid that is too viscous or too thick EXTENSION HANDLE If the handle and anchor block are removed all valve handle motor housing bolts must be cleaned installed with Loctite 242 and retorqued Contact Stanley authorized service for procedure 11 EQUIPMENT PROTECTION amp CARE NOTICE In addition to the Safety Precautions in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse ci
27. ually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufa
28. values which is likely to occur in measurements Declared vibration emission value in accordance with EN 12096 Measured vibration emmission value a 18 1 m sec Uncertainty K 4 65 m sec 14 ACCESSORIES DESCRIPTION PART NUMBER Adapter 1 inch to 3 4 inch Drive ERR ia 31201 Extension 10 inch 1 inch DEN assa acl uet 31203 Socket Retainer Pin 1 inch Square Drive Gocket 33276 Socket Retainer Ring 1 inch Square Drive 5 33277 SOCKETS 1 inch Square Drive 8 Point Deep x 1 1 4 26529 1 inch Square Drive 8 Point Deep x 1 5 16 25203 1 inch Square Drive 8 Point Deep x 1 3 8 25204 1 inch Square Drive 8 Point Deep x 1 1 2 ID init eo n ESO oett do tn e xxn e EEN geed See 25205 1 inch Square Drive 8 Point Deepnxt O11pmch nennen 25206 1 inch Square Drive 8 Point Deep x 1 5 8 25216 1 inch Square Drive 8 Point Deep x 1 11 16 inch aaa x enu gege 25218 1 inch Square Drive 6 Point Deep x 1 3 4 IMG ace aid a ean nn eta ined in nenas ora SEN 25207 1 inch Square Drive 8 Point Deep x 1 13 16 INCH 25217 1 inch Square Drive 8 Point Deep x 1 7 8 mch 25208 1 inch Square Drive 8 Point Deep xX 2 IFICIY Laurea roa notatio rut anm titt Reto do bead
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