Operating Instructions
Contents
1. 4 Conformity to standards The plug complies with the following standards and regulations gt Directive 94 9 EC gt EN 50014 EN 50018 EN 50019 comparable with IEC 60079 0 IEC 60079 1 IEC 60079 7 gt EN 50281 1 1 gt IEC 60309 IEC 60529 Type 8575 12 plug is certified for use in hazardous areas zones 1 2 and zone 22 non conducting dust 5 Function The plug type 8575 12 is an explosion protected electrical device It connects portable and fixed electrical equipment as well as cables and circuits in hazardous areas 8575617300 Plug 3 S BA 8575 12 02 en 1 1 04 2007 E 8575 12 Technical Data 6 Technical Data Explosion protection Gas explosion protection Dust explosion protection Certificates Gas explosion protection Dust explosion protection amp Il 2 G EEx ed IIC T T6 T4 lt 45 C 15 T4455 C II 3 D IP 54 T T80 C T4 lt 45 C T95 C T4 x 55 C PTB 01 ATEX 1044 see certificate Ambient temperature Standard 20 C 40 C Special 50 C 55 C Rated operational voltage U low voltage max 690 V extra low voltage max 50 V Rated working current I max 16 A Back up fuse max 35 A gL Rated isolation voltage low voltage 750 V extra low voltage 60 V Connection cross section max 4 mm Terminal tightening torque max 2 Nm Enclosure material Polyamide Degree of protection without protective cap IP 54 with protective cap IP 66 acc to IEC 605292. Operating Instructions ces Plug gt 6575 12 Contents 1 2 1 2 2 2 3 Contents 1 CODES a ae a 2 2 EE TAT OUT OU ME 2 3 Sale AIS LEO de 3 4 Conformity to standards eessesssssssssessssseeeeeee nennen enne nnns nnns nans 3 5 OR eames E senate ae EE AER 3 6 PC E E EAEE 4 7 AOC ciedeaane aateeu mene srnceaecasecnrtaneuatectemasmnetentues 6 8 SO E EE E E EEE D 9 COMMISSIONS aan 8 10 Repairs and Maintenance ins 8 11 Accessories and spare parts ssessssssssssssseseee nennen nennen nnns 9 DEDOS a E E seen E nen ed ee tevenceamereen nantes 9 13 Type Examination Certificate Page 1 00nnn0annnannnonnnnnnnnnnnnnnnnnrnrnnrnsnrresnrrsnrrenn 10 14 D claration Of COMMOMMINY E 11 15 Declaration of conformity Ve 12 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg Telephone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information about the Operating Instructions ID NO 8575617300 Publication Code S BA 8575 12 02 en 1 1 04 2007 We reserve the right to make technical changes without notice Purpose of these instructions Working in hazardous areas the safety of personnel and plant depends on complying with all relevant safety regulations Assembly and maintenance staff working on installations therefore have a particular responsibility They require precise knowledge of the a
3. Arrangement of contact pins and terminal references Front view of plug contact pin positions No of poles 2P 3P 3P N 09195E00 09191E00 09196E00 Examples illustrated show 6 o clock position 8575617300 S BA 8575 12 02 en 1 1 04 2007 4 Plug 8575 12 Technical Data Identification colour and position of earth pin relative to polarising key for different voltages and frequencies to IEC 60309 2 o mn o ET ES ba imam nee O o we e o EM a RNNNULNNNN UM 440 100 300 300 gt E oeen 100 HO o clock D Pie 60 250 440 All operating voltages and currents frequencies not listed above 1 mainly for installations on board ship 2 3 4 Identification colour in accordance with voltage identification colour only for refigerated containers to ISO standards not standardised but recommended preferred position 5 not standardised 8575617300 Plug 5 S BA 8575 12 02 en 11 04 2007 8575 12 Mounting 7 Arrangement of contact pins and terminal references for extra low voltage Front view of plug contact pin positions No of poles 2P 3P Secondary key slot Primary key slot always at 6 o clock 05635E02 Identification colour and position of secondary key slot relative to primary key slot for different voltages and frequencies to IEC 60309 2 Rated operating Frequency Hz Secondary slot position Identification colour votage IM 20 25 50 60 without slot
4. and or No and date of issue of the standard prescription de la directive titre et ou No ainsi que date d mission des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungsgemaBen Verwendung in EN 50281 1 1 1999 explosionsgef hrdeten Bereichen EE 94 9 EC Equipment and protective systems Zone 22 nichtleitf higer Staub intended for use in potentially explosive Zone 22 with non conductive dust atmospheres E 94 9 CE Appareils et syst mes de protection Zone 22 avec poussi res non conductrices destin s tre utilis s en atmosph res explosibles 89 336 EWG EN 60529 2000 Elektromagnetische Vertr glichkeit EN 60947 3 1999 A1 89 336 EEC Electromagnetic compatibility 89 336 CEE Compatibilit lectromagn tique EN 60947 4 1 2003 EN 60309 1 1999 Qualit tssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 4 Assurance Qualit e Production Kenn Nr der benannten Stelle Notified Body number N de l organisme de certification 0102 Waldenburg 09 Nov 2006 Ort und Datum B Li er Place and date Leiter Entwicklung Leiter Qualit tsmanagement lieu et date Head of Development Director Quality Management Dept Directeur D veloppement Directeur Dept Assurance de Qualit F723 00 8575617300 S BA 8575 12 02 en 1 1 04 2007 12 Plug 8575 12
5. chlorfrei 8575617300 S BA 8575 12 02 en 1 1 04 2007 EG Konformit tserkl rung EC Declaration Of Conformity CE D claration De Conformit PTB 01 ATEX 1044 Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg erkl ren in alleiniger Verantwortung da das Produkt Schaltersteckdose und Stecker Typen 8575 11 8575 16 und 8575 12 hereby declare in our sole responsibility that the product Socket and plug Type 8575 11 8575 16 and 8575 12 d clarons de notre seule responsabilit que le produit Prise de courant avec interrupteur et fiche Type 8575 11 8575 16 et 8575 12 auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux norme s ou aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm terms of the directive title and or No and date of issue of the standard prescription de la directive titre et ou No ainsi que date d mission des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungsgemaBen Verwen EN 50014 1997 A1 A2 dung in explosionsgefahrdeten Bereichen EN 50018 2000 94 9 EC Equipment and protective systems intended for use in potentially EN 50019 2000 explosive atmospheres 94 9 CE Appar
6. without slot olet 40 50 50 60 12 o clock 12 o clock light grey me esie swa 400 Iren sete gt Cem 500 11 o clock 11 clock 20 25 25 DC fao o clock violet Mounting Dimension drawings all dimensions in mm subject to alterations OC Type A mm B mm C mm 8575 12 1 16 A 2P 140 530 42 0 8575 12 2 16 A 3P 140 53 0 42 0 8575 12 3 16 A 2P 4 159 585 43 5 8575 12 4 16 A 3P 159 58 5 49 0 8575 12 5 16 A 3P N 2 159 58 5 56 0 fi SIT op 04510E00 8575 12 Plug typ 8575 12 mounting position When unplugged the plug should be suspended so that the contact pins hang down Transport and storage are permitted uin in the original 8575617300 S BA 8575 12 02 en 1 1 04 2007 Plug 8575 12 Installation 8 Installation Mains connection The conductors must be carefully connected The conductor insulation must reach to the terminal The conductor itself must not be damaged nicked when removing the insulation gt Ensure that the maximum permissible conductor temperatures are not exceeded by suitable selection of cables and means of running them During installation please observe the national standards as well as the recognized technical regulations also the terminal information given under Technical Data A Screw B Pressure screw C Clamp Tension reliever E Guide slot 0
7. 9192T00 Connections for plug 8575 12 gt Loosen screw A and pull the plug body out of its housing by hand Loosen clamp C and pressure screw B Remove dust protection plate pressure ring and gasket from housing gt Push cable max 4 mm through pressure screw pressure ring gasket and housing If necessary increase gasket internal diameter by trimming it to match cable Remove insulation from cable see illustration 08082E00 Illustration of cable insulation stripping Connect cable to plug body The stripped cable ends must be pushed fully underneath the clamps Adjust cable terminals must not be under tension Then fit tension reliever D 8575617300 Plug 7 S BA 8575 12 02 en 1 1 04 2007 8575 12 Commissioning 10 Plug body must be so fixed in the housing that key and guide slot E are engaged Push gasket into housing place pressure ring on gasket and tighten pressure screw B Secure pressure screw with clamp C Earth connection An earth connection must be made in all circumstances Extra low voltage plug and socket assemblies have no earth contact Commissioning Before commissioning ensure that the plug has been installed according to the directions the plug is not damaged there are no foreign bodies inside the plug the connection area is clean connections have been correctly made the cable has been brought in correctly all screws and nu
8. eils et syst mes de EN 50020 1994 protection destin s tr utilis s en atmosph res explosibles 89 336 EWG Elektromagnetische Vertr glichkeit EN 60947 3 1999 89 336 EEC Electromagnetic compatibility EN 60947 4 1 2000 89 336 CEE Compatibilit lectromagn tique Waldenburg 20 11 2001 Ort und Datum Leiter eting und Entwicklung j it tsm nagement Place and date Head of Marketing and Development Head of Quality Management lieu et date Directeur Marketing et D velopprment Chef du dept assurance de qualit Plug 11 8575 12 Declaration of conformity EG Konformit tserkl rung EC Declaration of Conformity CE D claration de Conformit Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg _ d Sen 6 erkl ren in alleiniger Verantwortung dass das Produkt Schaltersteckdose und Stecker hereby declare in our sole responsibility that the product Socket and plug d clarons de notre seule responsabilit que le produit Prise de courant avec interrupteur et fiche auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm terms of the directive title
9. es given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 01 11093 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50018 2000 EN 50019 2000 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following 12G EExedilC T6 or T5 Zertifizierungsstelle Braunschweig July 30 2002 Sop sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 10 Plug 8575617300 8575 12 S BA 8575 12 02 en 1 1 04 2007 Declaration of conformity 14 Declaration of conformity TAV 03 99 Papier
10. pplicable standards and regulations These instructions give a brief summary of the most important safety measures They supplement the corresponding regulations which the staff responsible must study Plug 8575617300 8575 12 E S BA 8575 12 02 en 11 04 2007 oafety instructions 3 Safety instructions Use the device only for its intended purpose Incorrect or impermissible use or non compliance with these instructions invalidates our warranty provision No changes to the device impairing its explosion protection are permitted Operate the device only if it is clean and undamaged Observe the following when setting up and using the device national safety regulations gt national accident prevention regulations national installation regulations e g IEC EN 60079 14 generally recognized technical regulations safety guidelines in these operating instructions characteristic values and rated operating conditions on the rating and data plates gt additional instruction plates on the device Any damage can invalidate the Ex protection The plug may only be used when fully fitted Plug type 8575 12 can be used with the following products of R STAHL Schaltger te GmbH Wall mounting socket types 8575 11 and 8575 13 gt Coupler types 8575 16 and 8575 14 Plug type 8575 12 also fits industrial type sockets to CEE standard The functioning of the plug must always be checked after any system short circuit
11. tra low voltage version wie for plug 16 A 0 048 for plug 16 A 5 poles 0 057 STAHL special grease S1 1kg pack 2706089 1 000 Grease 12 Disposal Observe the national standards for refuse disposal L We are pleased to answer any special questions you may have Please contact your nearest R STAHL representative 8575617300 S BA 8575 12 02 en 1 1 04 2007 Plug 9 8575 12 Type Examination Certificate Page 1 13 Type Examination Certificate Page 1 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 01 ATEX 1044 4 Equipment Plug and socket device type 8575 5 Manufacturer R STAHL Schaltger te GmbH 6 Address 74638 Waldenburg W rtt Germany 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospher
12. ts are fully tightened cable glands are securely tightened unused cable entries are sealed with plugs certified to Directive 94 9 EC and unused holes are sealed with stopping plugs certified to Directive 94 9 EC N WARNING The contact pin surface must not be damaged Excessive tightening of the components referred to above can affect the degree of protection Repairs and Maintenance Hepairs and maintenance work on the plug may only be carried out by appropriately authorized and trained personnel Before any work commences the plug must be disconnected from the supply N WARNING Observe the relevant national standards in the country of use The following points must be checked during maintenance clamping screw holding the cable is securely seated compliance with operating temperatures to EN 50014 cracks in plastic enclosures damage to the gaskets damage to contact pin surface If the contact pins are very dirty they must be cleaned an coated with STAHL Special grease S1 For order code see Accessories and Spare Parts Plug 8575617300 8575 12 E S BA 8575 12 02 en 11 04 2007 Accessories and spare parts 11 Accessories and spare parts Designation Illustration Protective cap 05365E00 N WARNING Use only original accessories and spare parts from R STAHL Schaltger te GmbH Description Ordering code Weight kg for plug 16 A 3 poles 8575907140 0 041 not for ex
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