Operating Instructions
Contents
1. EG Konformit tserkl rung EC Declaration of Conformity D claration de Conformit CE R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt bus Tr ger that the product bus Carrier que le produit bus Socle Typ type type 9419 0bc f gh b 4 8 c F R f 1 9 gh 01 02 Kennzeichnung marking marquage E 3G Ex nA nC IIC T4 Ge CE mit der EG Baumusterpriifbescheinigung BVS 09 ATEX E 100 X under EC Type Examination Certificate DEKRA EXAM GmbH avec Attestation d examen CE de type Dinnendahlstra e 9 44809 Bochum auf das sich diese Erkl rung bezieht mit den folgenden Normen oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standards or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Nummer sowie Ausgabedatum der Norm Number and date of issue of the standard Num ro ainsi que date d mission de la norme Bestimmungen der Richtlinie Terms of the directive Prescription de la directive 1994 9 EG ATEX Richtlinie A 1994 9 EC ATEX Directive EN GEN 1994 9 CE Directive ATEX S 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive EN 61326 1 2006 2004 108 CE Directive EMC Allgemeine Normen ohne Bezug auf2. cables are connected Place the ic cover over the connection terminals for the auxiliary power connection and fasten it using the rivet 10 Installation Z WARNING Danger due to live parts gt Explosion protection is not guaranteed any longer gt In hazardous areas connection work on the connection terminals and attaching removing the connection terminals are not permitted gt Before carrying out work on the connection terminals the fieldbus and the auxiliary power source of the bus Carrier must be disconnected from the supply AN WARNING Incorrectly installed components gt Explosion protection cannot be guaranteed any more if the components are installed incorrectly gt Carry out the installation in strict accordance with the instructions and na tional safety and accident prevention regulations e g IEC EN 60079 14 10 1 Removing the Insulation of the Fieldbus Connection Cable 1 2 21 mm 7 mm 5 9 mm 12 mm 14 mm gt Remove the insulation of the connection cable 1 according to the drawing Turn down the bare shield 2 according to the drawing gt Make sure that the cable diameter with the shield turned down does not exceed the dimensions indicated on the drawing gt Remove the insulation of the conductors according to the drawing gt Make sure that the shield or the conductors are not
3. damaged when removing the insulation This procedure must be repeated for other connection cables 8 bus Carrier 200780 941960310010 9419 2011 12 05 BA00 III en 01 Installation 10 2 Connection of the Fieldbus Segments cg The strain relief and shield of the fieldbus connection cables are established by clamping them under the shield bus max tightening torque 0 7 Nm 9419 08F XX1 gt Removing the insulation of the connection cable see chapter Removing the insulation of the fieldbus connection cable gt Connect the host to the terminals Host and Host for each fieldbus circuit gt Connect the trunk to the terminals Trunk and Trunk for each fieldbus circuit gt Connect the shields of the connection cables to the shield bus max tightening torque of the terminals 0 7 Nm gt The fieldbus connection is complete 9419 04R XX1 gt Removing the insulation of the connection cable see chapter Removing the insulation of the fieldbus connection cable Connect the host to the terminals Host A and Host A for each fieldbus circuit Connect the redundant host to the terminals Host B and Host B for each fieldbus circuit Connect the trunk to the terminals Trunk A and Trunk A for each fieldbus circuit gt Optionally the FF H1 fieldbus of a DCM can be connected to the second trunk connection terminals Trunk B and Trunk B The ter
4. sleeves 0 25 mm 1 mm 2 for further information see operating instructions for Type 9412 on DIN rail NS35 15 NS35 7 5 or mounting plate 4 x screw M6 horizontal or vertical IP00 IP20 PA 6 6 VO Transport Storage and Disposal gt Shock free in its original carton do not drop handle carefully Storage gt Store in a dry place in its original packaging Disposal gt Ensure environmentally friendly disposal of all components according to the legal regulations 200780 941960310010 2011 12 05 BA00 III en 01 bus Carrier 5 9419 Device Design 8 9 Device Design ojo JP Ob Ob P 11 om Ol ol OF rel ol e ETS erm eee lee P Olle 00992920 000004 AAA LL LL LL LLALL CORFE DO ECOLE E 14713E00 Fault message contacts PF 5 6 Power Fail Dia 7 8 diagnosis Auxiliary power connection pri 1 2 primary auxiliary power connection red 3 4 redundant auxiliary power connection use optional DIP switch Dia diagnosis activated deactivated red monitoring of the redundant auxiliary power source activated deactivated Indication of auxiliary power source primary and redundant Connection terminals segment 1 segments 4 8 Shield bus Earth connection Slot for Fieldbus Power Supply 9412 Base bolt Slot for diagnosis communication module 9415 DCM connection Assembly 9 1 Assembly of the bus Carrier on DIN rail gt Place bus Carrier on DIN rail
5. a e Operating Instructions bus Carrier gt 9419 Contents 1 2 1 2 2 Contents OO OO JO Cn PS Gabi General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Tel 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com Operating Instructions Information ID No 200780 941960310010 Publication Code 2011 12 05 BAO0 IIl en 01 Subject to alterations bus Carrier 9419 CONIEMIS ra General Reg A e General Safety Instructions coooomsorciioiocosensiecrses Conformity to Standards ooooooococcccccccccccccccccccncccncnnnnnananann nono Intended Field of Application EEN Technical ala sia Transport Storage and Disposal Device Design usarios iia t s ASSIM rai 10 Installati n E TI E Weit Le 12 EC Declaration Of Conformity 200780 941960310010 2011 12 05 BA00 III en 01 2011 12 05 BA00 III en 01 General Safety Instructions General Safety Instructions The devices must be used only for the permitted purpose Incorrect or impermissible use or non compliance with these instructions invalidates our warranty provision Any alterations and modifications to the device impairing its explosion protection are not permitted Use the device only if it is undamaged and clean Z WARNING Installation maintenance overhaul and repair may only be c
6. according to EN 50022 Type NS 35 7 5 or NS 35 15 and pivot it upward until the base bolt s engage bus Carrier 200780 941960310010 9419 2011 12 05 BA00 III en 01 Assembly 9 2 Assembly of the bus Carrier on a Mounting Plate ale I ellle I sis l I S16 SS 1S e 292000 Logo a 2 PDOIDAD DEPOR BAOD e 14744E00 gt Screw down the bus Carrier on the mounting plate using at least 4 screws M5 9 3 Assembly of the Fieldbus Power Supply on the bus Carrier Disassembly from the bus Carrier LS Before assembly of the Fieldbus Power Supply all terminals on the base bolt side must be removed 14745E00 Assembly of the Fieldbus Power Supply gt Remove the screw terminals using a screwdriver 1 gt Place the Fieldbus Power Supply on the respective slot and pivot it onto the bus Carrier 2 gt Slightly press the red detent lever to close it 3 Disassembly of the Fieldbus Power Supply Unlock the red detent lever using a screwdriver 4 gt The Fieldbus Power Supply is pivoted away from the slot and can be removed 200780 941960310010 bus Carrier 7 2011 12 05 BA00 III en 01 9419 Installation 9 4 Mounting the ic Cover L The ic cover must be mounted before the auxiliary power and error message
7. age range Redundant supply Reverse polarity protection Indication Electromagnetic compatibility Fault detection Power Fail pri red Diagnosis Ambient Conditions Ambient temperature Storage temperature Relative humidity no condensation Mechanical data Connection Trunk Host red host DCM Shield Connection cross section Assembly Installation position Degree of protection Terminals Enclosure material Fire protection class UL 94 Transport Transport Storage and Disposal 24 V DC 19 32V lt 3 6 VSS yes diode decoupled yes LED green pri red Tested under the following standards and regulations EN 61326 1 Use in industrial environment NAMUR NE 21 Contact PF 35 V 100 mA closed in good conditions Contact Dia 35 V 100 mA closed in good conditions 20 70 C for further information see operating instructions for Type 9412 40 C 480 C lt 95 to the terminals of the bus Carrier or of the Fieldbus Power Supplies to the terminals of the bus Carrier or of the Fieldbus Power Supplies via ribbon cable using plug connectors via integrated shield bar with strain relief Screw terminals Connection single wire rigid 0 2 mm 2 5 mm flexible 0 2 mm 2 5 mm flexible with cable end sleeves 0 25 mm 2 5 mm without with plastic cover Connection two wires rigid 0 2 mm 1 mm flexible 0 2 mm 1 5 mm flexible with cable end
8. arried out by appropriately authorised and trained personnel Observe the following information during installation and operation gt National and local safety regulations gt National and local accident prevention regulations National and local assembly and installation regulations e g IEC EN 60079 14 b Generally recognized technical regulations Safety instructions in these operating instructions Any damage can invalidate the explosion protection Operate the device according to its performance data only gt Servicing maintenance work or repairs which are not described in the operating instructions must not be performed without prior consultation of the manufacturer Do not use the device outdoors without a suitable enclosure When using the device in Zone 2 the device must be built into an enclosure which corresponds at least to the requirements of IEC EN 60079 15 When operating the device in hazardous areas connection work on the bus Carrier is not permitted The bus Carrier contains components that may become damaged by electrostatic discharges Before working on the bus Carrier make sure to discharge yourself on metallic components or put on an ESD wrist strap When intrinsically safe ic segments are connected to the bus Carrier the provided ic cover must be mounted to ensure the required distance between the connection terminals of the auxiliary power and of the segments O
9. eine Richtlinie EN 50178 1997 General standards without reference to a directive Normes g n rales sans r f rence a une directive EN 61010 1 2001 Corrigendum Errata 4 A BW ED L a A d de Waldenburg 14 11 2011 Fl A HA UN fe d Vi e Ort und Datum J P Riickgauer Dr S Jung Place and date Leiter Entwicklung und Technik Leiter Qualit tsmanagement Lieu et date Director Design and Technology Director Quality Management Dept Directeur D veloppement et Technique Directeur D p Assurance de Qualit F 4174 601 01 2011 STMZ 9419 6 002 001 0 01 bus Carrier 200780 941960310010 9419 2011 12 05 BA00 III en 01
10. he information regarding the correct earthing and shielding of fieldbus installations in FF AG 181 Connecting the Diagnosis Communication Module L Information on the connection of the Diagnosis Communication Module 9415 can be found in the operating instruction of this module 9419 bus Carrier 200780 941960310010 2011 12 05 BA00 III en 01 Maintenance 11 Maintenance 11 1 Regular Maintenance Work gt Consult the relevant national regulations e g IEC EN 60079 17 to determine the type and extent of inspections Plan the intervals such that any expected defects in the equipment are detected promptly To check as part of maintenance X Check if the cables are clamped properly X Check if the connection terminals are clamped properly X Check for compliance with the permissible temperatures X Make sure that the device is used according to its designated use 11 2 Repair Work A WARNING Danger due to improper maintenance repairs gt Explosion protection is not guaranteed any longer gt Repair work to the device must only be performed by R STAHL Repair work may only be performed by the manufacturer No modifications to the equipment are permitted The equipment must be returned to the manufacturer for repair 200780 941960310010 bus Carrier 11 2011 12 05 BA00 III en 01 9419 EC Declaration Of Conformity 12 EC Declaration Of Conformity 12
11. minals of trunk A and trunk B are connected internally to one another Connect the shields of the connection cables to the shield bus max tightening torque of the terminals 0 7 Nm gt The redundant connection of the fieldbus is complete 9419 08R XX1 gt Removing the insulation of the connection cable see chapter Removing the insulation of the fieldbus connection cable gt Connect the host to the terminals Host A and Host A for each fieldbus circuit gt Connect the redundant host to the terminals Host B and Host B for each fieldbus circuit gt Connect the trunk to the terminals Trunk and Trunk for each fieldbus circuit gt Connect the shields of the connection cables to the shield bus max tightening torque of the terminals 0 7 Nm gt The redundant connection of the fieldbus is complete 10 3 Connection of the Auxiliary Power L The auxilary power source of the bus Carrier can be single or redundant With a single auxiliary power source the RED DIP switch must be set to OFF otherwise the redundant auxiliary power source will be reported missing LS For the position of the terminals see chapter 8 gt Connect the auxiliary power to the terminals 1 and 2 of the bus Carrier single gt If required connect the redundant auxiliary power to the terminals 3 and 4 of the bus Carrier gt Set the RED DIP switch to the OFF position single au
12. nly intrinsically safe ic or non intrinsically safe segments may be operated simultaneously on the bus Carrier A mixed assembly is not permitted The maximum permissible ambient temperature depends on the number and operating modes of the Fieldbus Power Supplies used and of the installation position of the bus Carrier For more information see operating instructions of the Fieldbus Power Supplies Series 9412 If you have questions Contact the manufacturer Conformity to Standards The relevant standards are listed in the EC Declaration of Conformity or IECEx Certificate of Conformity These documents are available for download in the download area on the internet page www stahl ex com 200780 941960310010 bus Carrier 3 9419 Intended Field of Application 5 Intended Field of Application Z WARNING Use the device in accordance with its designated use only gt Otherwise the manufacturer s liability and warranty will expire The device may only be used according to the operating conditions described in these operating instructions gt The device must be used in areas subject to explosion hazards only according to these operating instructions The bus Carrier is electrical equipment with degree of protection Ex nA approved for use in hazardous areas of Zone 2 or in the safe area The bus Carrier is used for single connection of fieldbus segments to the Fieldbus Power Supply Module 9412 The bu
13. s Carrier supplies the Fieldbus Power Supply Module with auxiliary power single or redundant and reports line faults and auxiliary power failure via signalling contacts The diagnosis communication module Type 9415 optional allows diagnosis information of the fieldbus segments connected to the bus Carrier or Fieldbus Power Supplies to be collected and transmitted to the control system via one of the segments or via a separate diagnosis segment With the Fieldbus Power Supply Type 9412 0 3 0 1 inserted the output circuit is designed voltage limited according to the protection level Ex ic IIC Connecting a downstream current limiter of suitable design e g field device coupler Type 9410 34 gives an intrinsically safe electric circuit of protection level Ex ic The following bus Carriers are currently available X 9419 08F XX1 single power supply of 8 fieldbus segments X 9419 04R XX1 redundant power supply of 4 fieldbus segments X 9419 08R XX1 redundant power supply of 8 fieldbus segments Technical Data Explosion protection Europe ATEX Gas BVS 09 ATEX E 100 X Ey 113 G Ex nA nC IIC T4 Ge Global IECEx Gas IECEx BVS 09 0042X Ex nA nC IIC T4 Gc Certificates and Approvals Certificates ATEX IECEx Further parameters Installation Zone 2 safe area bus Carrier 200780 941960310010 9419 2011 12 05 BA00 III en 01 Electrical data Power supply Nominal voltage Uy Voltage range Residual ripple within volt
14. xiliary power source or ON position redundant auxiliary power source 200780 941960310010 bus Carrier 9 2011 12 05 BA00 III en 01 9419 Installation 10 4 Connection of the Fault Message Contacts L In the delivery status the fault message contacts PF Power Fail and Dia diagnosis are connected by means of a jumper resulting in only one Fault collective message per bus Carrier To use the two relay contacts separately the wire jumper must be removed The diagnosis messages can be activated deactivated on the Dia DIP switch ON diagnosis activated OFF diagnosis deactivated L For the position of the terminals see chapter 8 Fault collective message Connect the fault message contacts to the terminals 5 and 8 of the bus Carrier PF Power Fail fault message contact gt Remove the wire jumper between terminals 6 and 7 gt Connect the fault message contacts to the terminals 5 and 6 of the bus Carrier Dia diagnosis fault message contact gt Remove the wire jumper between terminals 6 and 7 Connect the fault message contacts to the terminals 7 and 8 of the bus Carrier 10 5 Connecting the Carrier to the Equipotential Bonding option Connect the screen terminal to the earthing network gt The connection of the shield bus 1 to the equipotential bonding is complete 10 6 10 L Please also observe t
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