Operating Instructions FRIAMAT® Fusion Units
Contents
1. Family to the supply voltage stated on the rating plate ZN WARNING Distribution points on the construction site Comply with the regulations on circuit breakers Outdoors on construction sites sockets must be fitted with earth leakage circuit breakers If using generators the DVGW Work Sheet GW 308 and VDE 0100 Part 728 must be complied with The generator output rating required is dependent on the power requirements for the largest fitting being used on connection conditions ambient conditions and the actual generator type its control characteristics Since generators from different model ranges exhibit very different control characteristics the suitability of a generator cannot always be guaranteed by the specified rated output alone In the event of doubt e g when purchasing new ask the authorised service centre or request the Positive Generator List from FRIATEC AG Only use generators whose operating frequency lies within the range from 45 66 Hz First start the generator and let it run for half a minute Set the off load voltage if necessary and limit it to the voltage specified in the technical data Generator mains fuse max 16 A slow acting A IMPORTANT Before starting the fusion process always check the input voltage for your FRIAMAT model from the Technical Data See Section 2 1 and 4 7 If using an extension cable make sure the cross section is adequate 2 5 mm up to 50 m and 4 mm up2. setting menu to appear in the display Meaning of the star See IMPORTANT note in this section To set the language press the START button Language will appear in the top line of the display whilst the actual language set will appear in the bottom line Two stars will flash on the right and left to show that you are in the language setting menu To change the language select the language you require with the INFO MENU button Press the SET button to end and save the settings You can press the RES button to end without saving Press the STOP button at the end to end the menu selection Language continue Language German IMPORTANT The setting of the language only refers to the one shown in the display The language of the documentation Report remains English IMPORTANT In the language setting menu two stars appear left and right in the upper line These are used to allow the language setting menu to be recognised when for example the language has accidentally been set wrongly 4 Operation 4 1 Construction components The electronics in your FRIAMAT model are housed in a splash proof casing The carrying frame is also used to hold the cables The fusion units of the FRIAMAT Family are designed for a maximum fusion voltage of 48 V The supply and fusion voltage are isolated from each other by a safety transformer 4 2 Functional principles Only electrofusion fittings with a bar code can be fused with
3. and on the basis of this your FRIAMAT model will calculate before the fusion process whether the temperature rise anticipated due to the fusion process is acceptable If the calculated temperature does not lie within the permitted range the message Allow the unit to cool down will appear on the display Since the power consumption of various electrofusion fittings will differ there may be a possibility of fusing a different fitting 7 4 Fusion interruption If the fusion is broken off because e g the power supply has been interrupted during a fusion run the fusion can be repeated after removing the cause of the problem and after allowing the fitting to cool down completely this is dependent on the fitting manufacturer always comply with the instructions for use from the fitting manufacturer in question 2 7 5 Fault messages Warning messages If irregularities occur during the fusion process then your FRIAMAT model will show suitable fault messages in the display Fault messages RE EC fr 2 Temperature Ambient temperature If necessary set up a tent outside range outside the permitted range 3 Resistance Electrical resistance of Check contacts for firm outside tolerance the fitting is outside seating dirt the tolerance Clean contacts if necessary If necessary replace fitting 4 Fitting winding Short circuit in the wire Replace fitting send in short circuit winding of the fitting for examination Fi
4. can be disposed of at the factory or at one of the Authorised Service Centres 7 Operating faults 7 1 Faults when reading in the bar code If the reading in is not confirmed by an acoustic signal the reader wand should be checked for dirt or physical damage If the reader wand is defective there is still the facility to carry out the fusion using the Emergency Input Mode see below 7 2 Emergency Input Go into the Emergency Input setting menu via the Main Menu Emergency Input will appear in the top line of the display whilst in the bottom line you will see Yes on the left Continue in the centre and End on the right When the START button is pressed Code and 24 characters will appear with the first character flashing This can be increased by pressing the INFO button or decreased by pressing the MENU button With the START STOP button you can move left or right within the Emergency Input menu The figures to be entered should be read off the bar code of the fitting being fused After entering the numbers for the bar code you have to confirm the entry by pressing the SET button by pressing the RES button you can break off the process The fusion process is started by pressing the START button Code 36 18 09 01 06 38 35 08 99 05 47 00 26 7 3 Overheating If used continuously for long periods your FRIAMAT model could overheat To avoid damage to the unit a temperature monitor has been fitted
5. documentation switched on there is a facility to assign an individual additional text 2x16 characters to each individual fusion process in the report After reading in the fitting bar code press the INFO MENU button The last text entered will appear The first character will flash This can be increased by pressing the INFO button or decreased by pressing the MENU button With the START STOP button you can move left or right within the Info text With the SET button the Info text set willbe saved and with the RES button you can break off the entry process 22 FRIA MON 63 mm START Infotext Kuntz Generator Type 4500 xs IMPORTANT The additional text has to be newly entered for each fusion as otherwise no text will appear in the report If the START button is pressed directly after reading in the fitting bar code no additional text will be appended to the fusion 5 5 Fusion Report 5 5 1 Print delete the whole content of the memory A IMPORTANT Only printers with a parallel interface can be used No printers must be connected during the fusion process The fusion report stored in the memory can be printed out For this the printer or the Memory Box optional has to be connected to the fusion unit The printer must be set to ON LINE Go into the Print setting menu via the Main Menu Alternatively you can get into this menu by reading in the PRINT code see plastic card in the accessories pouch After this
6. the fusion units of the FRIAMAT Family Each fitting is assigned a sticker with a bar code This contains the information to ensure that fusion is carried out properly The computerised command system of your FRIAMAT model is completely automatic in regulating and checking the metering of the electrical power determines the fusion time depending on the ambient temperature The temperature probe in the fusion cable continuously determines the ambient temperature 4 3 Fusion operating procedure So that the FRIALEN Safety Fittings and the FRIAFIT Sewage Fittings will be properly processed it is essential to adhere to the FRIALEN operating instructions The same applies to fittings from other manufacturers 4 4 Preparation A IMPORTANT Unroll the cable completely This applies to mains fusion and if applicable extension leads The contact surfaces of the fitting and of the fusion plugs must be clean dirty contacts can cause overheating and charring of the plug If necessary remove any existing deposits cleanly Always protect the plug from contamination If there is a deposit which cannot be completely removed the fusion plugs must be replaced Prepare the fitting and pipes for fusion in accordance with the assembly instructions Ensure that the contact pins on the fitting are accessible for connection of the fusion plugs Connect up the power supply mains or generator If using a generator start it up fi
7. there will be a query on whether individual all or no fusions should be printed out A complete print out arranged in commission number order is started by pressing the START button A new page is started for each commission number When the complete print out has finished there will be a query as to whether the report memory should be deleted If you want to delete all data press the START button the query Are you sure will appear 23 A IMPORTANT If the START button is pressed the data will be irretrievably deleted If the STOP button is pressed the data will not be deleted Print None Selection Print None Selection Delete Are you sure 5 5 2 Printing out and deleting individual commission numbers Go into the Print setting menu as described in Section 5 5 1 Pressing the STOP button will display the first commission number The commission number displayed can be printed by pressing the START button and then the query will appear on whether the data is to be deleted Pressing the START button will delete the data pressing the STOP button will bypass the delete function and the next commission no will be displayed This procedure can be broken off with the RES button Print None Selection 12 Dossenheimer Way Print Next 12 Dossenheimer Way Delete Next 24 5 5 3 Deleting data without printing out the reports Go into the Print setting menu as described in Section 5 5 1 By pressing t
8. to 100 m length Always unroll the cable fully before use Do not connect any other equipment to the same generator whilst fusion is taking place At the end of the fusion operation first disconnect the power cable to the generator and then shut off the generator A DANGER Risk to life Never open your FRIAMAT model whilst it is connected to the power supply The fusion units of the FRIAMAT Family are must only be opened by specialist personnel from a recognised service centre 1 7 Emissions The equivalent continuous noise level from all fusion units of the FRIAMAT Family is below 70 dB A When working in a quiet environment the effect of the signal tone on the Loud setting is very loud For this reason the signal tone is adjustable loud quiet 1 8 Safety precautions on site IN IMPORTANT All the fusion units of the FRIAMAT Family are splash proofed They must not be however dipped in water 1 9 Signal equipment The fusion units ofthe FRIAMAT Family confirm certain operating processes with an acoustic signal tone 1 2 5 tones or a continuous tone These signals have the following meanings Signal tone x 1 means Confirmation of reading in a bar code Signal tone x 2 means Fusion process ended Signal tone x 3 means Supply voltage too low too hign Signal tone x 5 means Warning Fault Look at the display 1 10 Emergencies In an emergency switch the master switch to OFF immedia
9. use After reading in the current operator pass again the query will appear Block the unit This can be confirmed by pressing the START button or the process can be broken off by pressing the STOP button Your FRIAMAT model will be automatically blocked when the code for an operator pass is on file and time wise a change of date takes place i e your FRIAMAT model will be blocked on the next day Read in operator Block the unit Deactivate operator In both cases manual or automatic blocking the note Read in Operator will appear in the display Your FRIAMAT model can be cleared for use by reading in an operator pass 53 Commission Numbers For simple administration of up to 20 different commission numbers your FRIAMAT model has a commission number specification menu 5 3 1 Specifying and saving a commission number Go into the main menu by pressing the MENU button Now press the MENU button as many times as it takes for the commission no setting menu to appear in the display To get into the Change Specify commission nos setting menu press the START button By pressing the STOP button you will go into the specification setting menu in which you can enter and save up to 20 commission nos If you press the START button the current commission no will appear The first character of the commission no will flash This can be increased by pressing the INFO button or decreased by pressing the MENU b
10. 0 Trnava Tel 00 42 18 05 55 14 626 Fax 00 42 18 05 55 13 307 MIVA spol S r o Teplicska cesta 10 SK 05201 Spisska Nova ves Tel 00 42 96 54 21 590 Fax 00 42 96 54 21 590 FRIATEC Incorporated 426 Fairforest Way Greenville SC 29609 USA Tel 18 64 28 68 800 Fax 18 64 23 42 050 32 IBERGAS Comercio Cabo Ruivo P 1800 Lisboa Tel 00 35 1 1 8 68 72 06 18 Fax 00 35 1 1 868 45 71 Scanotherm M llebakken 4 DK 6091 Bjert Tel 00 45 75 57 29 66 Fax 00 45 75 57 24 95 FRIATEC B V Steenpad 5 NL 4797 Willemstad Tel 00 31 168 47 36 51 Fax 00 31 168 73 2 00 FRIATEC Sp z o o ul Gdanska 40 PL 70660 Szczecin Tel 00 48 91 46 23 245 Fax 00 48 91 46 23 245 FRIATEC KFT To 4 3 H 2045 Torokbalint Tel 00 36 23 33 78 41 Fax 00 36 23 33 78 42 FRIATEC S R L Via Aldo Moro 10 20080 Carpiano Tel 00 39 2 98 50 90 34 Fax 00 39 2 98 85 90 33 FRIATEC Plasmec Pty Ltd 24 Appel Road Kramerville Sandton HSA 2144 Wendywood Tel 00 27 11 444 13 21 Fax 00 27 11 444 28 40 IPS Pty Ltd Locked Bag 106 AUS Kingsgrove NSW 2208 Tel 00 61 25 54 39 77 Fax 00 61 25 02 25 61 Jar Tai Trading Ltd 8 Lane 402 Ming Sheng Rd Taichung Taiwan Tel 00 88 64 32 25 005 Fax 00 88 65 32 20 911 Ukrgasifikazia Yug 3 Pedagogicheskaya UI 270009 Odessa Ukraine Tel 00 38 04 82 68 54 83 Fax 00 38 04 85 68 40 05 Elektrakip ul Kabuschkina 80 BY 220118 Minsk Tel 00 37 00 17 22 40
11. 1 53 22 Fax 0 34 91 61 53 12 Axel J licher GmbH Hahnenstra e 19 D 28309 Bremen Tel 04 21 87 8 0 Fax 0421 87 8 11 Hansen amp Reinders GmbH amp Co KG Manderscheidtstra e 48 D 45141 Essen Tel 02 01 89 10 90 Fax 02 01 21 62 10 Friedrich R tz Heinbeker Redder 102 D 21031 Hamburg Tel O 40 7 39 21 60 Fax 0 40 7 30 40 41 FRIATEC GmbH Birostra e 13 A 1230 Wien Tel 00 43 61 057 Fax 00 43 61 057 5 Bohnensch fer Westberger Weg 86a D 59065 Hamm Tel 0 23 81 6 42 43 Fax 0 23 81 6 08 41 KS Kirsch Schwei technik Reetzerstra e 12 D 31515 Wunstorf Tel 0 50 31 90 96 23 Fax 0 50 31 7 72 37 DIWA SchweiBtechnik GmbH Heidelberger StraBe 11 D 01189 Dresden Tel 0351 4 01 65 37 Fax 0351 4 01 65 17 Meyer Elektronic Elmendorfer StraBe 9 10 A D 26160 Bad Zwischenahn Tel 04 40 3 97 15 0 Fax 04 40 3 97 15 17 FRIATEC S A R L Z A La Grande Borne F 77140 Darvault Wemours Tel 00 33 1 64 45 23 33 Fax 00 33 1 64 45 23 20 31 FRIATEC S A U Cuesta del Rio s n E 28860 Paracuellos del Jarama Madrid Tel 00 34 9 6 58 22 50 Fax 00 34 9 6 58 27 53 TUMAB Box 50 S 26821 Sval v Tel 00 46 4 18 16 385 Fax 00 464 18 41 193 9 VIGOTEC SA Industrielaan 15 B 1740 Ternat Tel 00 32 2 5827 110 Fax 003225822032 FRIATEC s r o V Korytech 23 CZ 10600 Praha 10 Tel 00 42 0 2 72 76 03 36 Fax 00 42 0 2 72 76 45 69 FRIATEC s r o Nitrianska 2 SK 9170
12. 95 38 Fax 00 37 00 17 22 45 67 67 TSJ Techniques in Safe Jointing Av General Paz 62 RA 1702 Ciudadela Buenos Aires Tel 00 54 14 88 94 87 Fax 00 54 16 57 45 02 Akfel M hendislik Ic Ve Dis Tic Ltd Sti Bagdat Cad Hasan Amir SK Dursoy is Merkezi No 4 13 TR 81030 Kiziltoprak Istanbul Tel 00 90 21 64 14 87 78 Fax 00 90 21 64 14 87 80 ETA Plus Ltd 49 Cottle Park Drive NZ Lower Hutt Tel 00 64 58 90 145 Fax 00 64 58 90 146 STR Marketing Ltee P O Box 98 Port Louis Mauritius Tel 00 23 02 12 99 72 Fax 00 23 02 12 99 98 UAB DS1 Gedimino g 30 4050 Trakai Litauen Tel 00 37 03 85 23 16 Fax 00 37 03 85 11 33 Benapartner Sdn Bhd No 25 Jalan TPJ 8 1 Taman Perindustrian Jaya 47200 Subang Selangor Darul Ehsan Malaysia Tel 00 60 37 54 54 66 Fax 00 60 37 54 54 67 SUI Southern Gas Co Ltd otate Life Building No 3 Dr Ziauddin Ahmed Road No 318 75530 Karachi Pakistan Tel 00 92 25 73 134 Fax 00 92 25 73 074 Caldervale Technology Ltd Grange Road Batley GB WF 17 6LN West Yorkshire United Kingdom Tel 00 44 19 24 42 25 70 Fax 00 44 19 24 42 25 85 33 Plant amp Site Ltd Ferdinand Wehrli Gatehouse Warehousing Schulgasse 174 2 Harper Lane CH 8215 Hallau Shenley Tel 00 41 5 26 81 18 87 GB Wd7 9 HA St Albans Herts Fax 0041 52681 18 87 United Kingdom Tel 00 44 17 27 82 66 93 Fax 00 44 17 27 82 27 31 FRIATEC Rheinhttte do Brasil Av Manoel Inacio Pe
13. During fusion Pressing the INFO button will display the voltage and frequency after 3 seconds the unit will automatically go back to the basic setting A WARNING Voltage 221 3 V Frequency 50 01 Hz Your FRIAMAT model is designed for an input voltage range of 200 260 volts If you are working in the range from 150 200 volts or 260 320 volts the actual voltage and frequency will automatically appear on the display You can ignore this warning note by pressing the STOP button and carry on working but there is a risk that you will damage the electronics of your FRIAMAT model If the input voltage range is under 150 volts or above 320 volts the actual voltage and frequency will likewise appear on the display In this case however the warning indication will remain until you have regulated the input voltage back into the recommended range and have acknowledged with the STOP button 5 Auxiliary function only for documentation units 5 1 Documentation Your FRIAMAT model is supplied with the documentation deactivated switched off The Documentation function is used to save the technical fusion parameters These can in each case be assigned to a commission number and or to an operator pass 5 1 1 Switching on This function is activated or deactivated by reading in a DOCUMENTATION bar code see plastic card in the accessories pouch When the function is activated the display will show the sequential number on the le
14. If the memory is empty no printout is possible Printer not ready Check whether the output device printer Memory Box PC with FRIATOOL Il is connected correctly 29 More warning messages Text in display Instruction Remedy Let the unit cool down Protective function which prevents overheating of the equipment Switch off the unit and allow it to cool down until the warning message is no longer displayed after switching on Service date exceeded Inform Authorised Service Centre Have the equipment serviced Voltage V Frequency Readjust generator then acknowledge with the STOP button See Section 4 7 No text just a continuous acoustic Supply voltage too low tone N B Double fusion If a fitting is to be fused twice the contact plugs of the fusion unit must be pulled off the fitting after the first fusion and the fitting allowed to cool down see the instructions for use from the fitting manufacturer 8 Appendix 8 1 Recommended accessories options Memory Box to transfer fusion data FRIATOOL II for electronic processing of the fusion data Operator pass Scanner Remote start pass Fusion cable extension nfrared remote control 30 8 2 Authorised Service Centres world wide FRIATEC AG Niederlassung Mannheim Steinzeugstra e D 68229 Mannheim Tel 0621 486 1533 Fax 0621 486 2030 FRIATEC AG Niederlassung Wittenberg Waldstra e D 06886 Wittenberg Tel 0 34 91 6
15. Technical Equipment FRIALEN FRIAFIT Operating Instructions FRIAMAT Fusion Units GLYNWED pipesystems Contents 1 SAFETY 1 1 1 2 1 3 1 4 1 9 1 6 1 7 1 8 1 9 Dangers oafety hints and tips Use in accordance with the requirements Sources of Danger Permitted users Dangers from electrical power Emissions Safety precautions on site Signal equipment 1 10 Emergencies 2 TECHNICAL DATA TRANSPORT COMMISSIONING 2 1 2 2 2 3 2 4 Technical data Transport storage despatch Setting up connection Putting into service 3 BASIC SETTINGS 3 1 3 2 3 3 3 4 Explanation of the function buttons Date and time Setting the signal volume Setting the language 4 OPERATION 4 1 4 2 4 3 4 4 4 5 4 6 4 7 Construction components Functional principles Fusion operating procedure Preparation Reading in the bar code Starting the fusion process Display voltage and frequency av D Q D o OO JO Oo OO SP LI 10 10 10 11 11 12 12 13 14 14 14 14 14 15 16 17 5 AUXILIARY FUNCTION ONLY FOR DOCUMENTATION UNITS 5 1 Documentation 5 1 1 Switching on 5 1 2 Switching off 5 2 Operator s Pass 5 3 Commission Numbers 5 3 1 Specifying and saving a commission number 5 3 2 Selecting saved commission numbers 5 3 3 Deleting saved commission numbers 5 3 4 Altering currently set activated commission numbers 5 3 5 Deactivating commission numbers 5 4 Info text 5 5 Fu
16. commissioning operation maintenance or repair of the FRIAMAT must be suitably qualified and comply precisely with these operating instructions This affects YOUR safety 1 2 Safety hints and tips This operating instruction employs the following SYMBOLS with WARNING NOTES A DANGER Describes an impending threat of danger Non compliance with this instruction can result in severe damage to health and property ZN WARNING Describes a dangerous situation Non compliance with this instruction can cause slight injuries or damage to property A IMPORTANT Designates user tips and other useful information 4 1 3 Use in accordance with the requirements The fusion units of the FRIAMAT Family are exclusively for use in the fusion of FRIALEN Safety Fittings with HD PE pressure pipes SDR 17 7 and FRIAFIT Sewage Fittings with HD PE sewage pipes SDR 17 32 Your FRIAMAT model can also be used with fittings from other manufacturers as long as they have been provided by the manufacturer with a bar code 2 5 interleaved to ANSI HM 10 8 M 1983 or ISO CD 13950 08 94 Using in according with the requirements also includes observing all the directions in this Operating Instruction and also the guidelines from the DVGW Code of Practice from the DVS the UVV and the appropriate national and local regulations A IMPORTANT Any other usage does not comply with the requirements FRIATEC AG accepts
17. enu by pressing the START button Pressing the STOP button will display the next commission no The fusions which have been saved under this commission no will be retained together with the commission no but the commission no will no longer be available in the commission no specification menu To leave the Deletion menu press the STOP button as many times as it takes to get back to the basic setting Commission No 12 Dossenheimer Way 21 5 3 4 Altering currently set activated commission numbers As described in Section 5 3 1 go into the Change Specify commission nos setting menu After you press the START button the currently set commission no will appear The first character will flash This can be increased by pressing the INFO button or decreased by pressing the MENU button With the START STOP button you can move left or right within the commission no With the SET button the commission no set will be saved and with the RES button you can break off the process without saving By pressing the STOP button again you can go back to the basic setting A IMPORTANT The altered commission no will not be available in the commission no specification menu Commission No 12 Dossenheimer Way 5 3 5 Deactivating Commission Nos The Commission No option will be deactivated by reading in the COMMISSION OFF CODE see plastic card in the accessories pouch FRIAMAT 2 gt Code 498 5 4 Info text With the
18. ft and the number of fusions which can still be stored on the right and if applicable above these the appropriate commission number FRIAMAT 2 gt Code 499 5 1 2 Switching off The DOCUMENTATION function can be deactivated by reading in the DOCUMENTATION bar code again The safety question of whether this is required can be acknowledged by pressing the START button or rejected by pressing the STOP button breaking off with the STOP button will bring about a return to the previous state Switch off documentation 5 2 Operator s Pass IN IMPORTANT The operator pass can only be read in with the documen tation switched on Your FRIAMAT model can be set for use with an operator pass by reading in the bar code from an operator pass The operator pass can be ordered from FRIATEC When a user code has been read in for the first time all fusions which are then carried out will be saved under the code for this operator pass If another operator pass is read in your FRIAMAT model will be switched over to suit Your FRIAMAT model can be cleared for use without an operator pass by reading in the USER OFF bar code see plastic card in the accessories pouch The question Deactivate operator then appears This can be confirmed by pressing the START button or the process can be broken off by pressing the STOP button A IMPORTANT By means of the operator pass your FRIAMAT model can be blocked to protect it from unauthorised
19. he INFO button bypass the Print Menu and go directly into the Delete Menu The deletion of all or individual data is carried out as already described in Section 5 5 1 and 5 5 2 Print None Selection Delete None Selection 12 Dossenheimer Way Delete Next 6 Maintenance taking out of service We recommend that you have your FRIAMAT model serviced once a year see list of all authorised Service Stations in section 8 2 Include all connection adapters for checking at the maintenance intervals 6 1 Warranty The warranty period for the fusion units of the FRIAMAT Family is 24 months provided that your FRIAMAT model undergoes a paid service within the first 14 months Otherwise the warranty period will be 12 months 6 2 Care and Maintenance instructions WHAT WHEN Clean the reader wand and Daily Operator check for damage Check the function Weekly Clean the contacts Weekly Factory Maintenance Annually Authorised Service Centres see section 8 2 25 6 3 Checking the reader wand If the reading is not confirmed after reading in a bar code several times the reader wand can be checked by reading in the TEST code see plastic card in the accessories pouch TEST CODE will appear in the display for 4 seconds 6 4 Taking out of service IN IMPORTANT The fusion units of the FRIAMAT Family contain various components which make it necessary to ensure that it is disposed of properly Your FRIAMAT model
20. ht when entering characters e g entering notes date INFO The INFO button is yellow or grey in colour depending on the model It is used to call up current information voltage frequency date time ambient temperature fusion operator language or to scroll through the individual menus When entering characters e g entering notes date the setting of the required character is made with the INFO button SET The SET button is grey in colour It is used to save settings MENU The MENU button is yellow or grey in colour depending on the model It is used to call up the main menu and to scroll through the individual menus When entering characters e g entering notes date the setting of the required character is made with the MENU button RES The RES button is grey in colour It is used to cancel an input process 3 2 Date and time There are two ways of setting date and time 1 Through the main menu Go into the main menu by pressing the MENU button Now press the MENU button as many times as it takes for the Set Date Time setting menu to appear in the display To set the date time press the START button FRIAMAT and the designation of your model will appear in the top line of the display whilst the date and time will appear in the bottom line The first character will flash With the INFO MENU button you can move one day forward back With the START STOP button you can move left or right With the SET but
21. ixoto 2150 BRA 36770 Cataguases MG Tel 00 55 32 69 46 207 Fax 00 55 32 69 46 241 34 35 Technical Equipment FRIALEN FRIAFIT FRIATEC Aktiengesellschaft Technical Plastics Division P O B 7102 61 D 68222 Mannheim Phone 06 21 486 0 Fax 06 21 479196 Internet http www friatec de GLYNWED maimo iandae pipesystems A member of GLYNWED Pipesystems
22. no liability for use which does not comply with the requirements Modifications or alterations are not permitted for safety reasons The fusion units of the FRIAMAT Family must only be opened by an electrical specialist Fusion with fusion units of the FRIAMAT Family whose lead seals are broken will render all claims for warranty and liability null and void Other examples of uses which contravene the requirements use as a battery charger use as a power supply for heaters of any type 1 4 Sources of Danger Damaged connection leads and extension cables must be replaced immediately Do not either remove safety devices or put them out of action Eliminate known faults immediately Do not leave your FRIAMAT model unattended Keep away from flammable liquids gases Do not operate in an Ex environment 1 5 Permitted users Only trained personnel may work with your FRIAMAT model The operator is responsible for third parties in the working area The user must make the operating instruction available to the operator and satisfy himself that the latter has read and understood them 1 6 Dangers from electrical power Do not use any damaged connecting cables Check the connection leads for damage Pull out the power supply plug before all care and maintenance work Only have servicing maintenance and repairs carried out by authorised service centres Only connect the fusion units of the FRIAMAT
23. rocess can be broken off at any time by pressing the STOP button When the fused area has cooled down and the source of the fault eliminated if necessary the fusion process can be repeated depending on the fitting manufacturer please comply with the instructions for use from the fitting manufacturer in question Operating steps see also the visual representation on the next page 2 Press the START button to initiate the fusion process If applicable confirm the display Pipe processed with the START button Next there will be an automatic display of the ambient temperature and a resistance check on the connected fitting The fusion process will start In the display you can follow the duration of the fusion process the complete fusion time will be displayed and counted down to zero in seconds Display End of fusion means fusion process finished ready for the next fusion The displays t and tc mean required and actual fusion time and these must agree Make a note of the fusion parameters onto the pipe fitting This will also avoid fusing twice To initiate a new fusion process press the START button FRIA MON 63 mm START Infotext FRIA MON 63 mm Pipe processed End of fusion t 53 s te 53 s 4 7 Display voltage and frequency Before or after the fusion To display the voltage and frequency press the INFO button The STOP button will take you back to the basic setting
24. rst and allow to warm up for 30 seconds Switch on the master switch 1 Connect the fusion plugs to the contact pins on the fitting 4 5 Reading in the bar code ZA IMPORTANT It is not acceptable to read in the bar code label from another sort of fitting instead After ending the read in process the reader wand must be replaced in the reader wand pouch immediately to avoid damage and contami nation to the tip of the wand If there is a bar code label stuck onto the fitting this should always be used If the bar code label on the fitting being fused is illegible due to damage an identical fitting from the same manufacturer with a legible bar code label should be used Hold the reader wand slightly slanting and slightly inclined like a pencil and place it on the fitting in front of the bar code Now move the reader wand quickly across the whole label and a little beyond The reading can be done from left to right or from right to left When this has been done correctly the machine will confirm it with a signal tone If the reading in is not successful first time try again if necessary at a different angle or speed 4 6 Starting the fusion process A IMPORTANT If there is a malfunction in the fusion process hot molten PE can be expelled in rare cases So Keep at a safe distance of at least 1 m from the fusion point during the fusion process Do not connect any other equipment during the fusion process The fusion p
25. sion Report 5 5 1 Print delete the whole content of the memory 5 5 2 Printing out and deleting individual commission numbers 5 5 3 Deleting data without printing out the logs 6 MAINTENANCE TAKING OUT OF SERVICE 6 1 Warranty 6 2 Care and Maintenance instructions 6 3 Checking the reader wand 6 4 Taking out of service 7 OPERATING FAULTS 7 1 Faults when reading in the bar code 7 2 Emergency Input 7 3 Overheating 7 4 Fusion interruption 7 5 Fault messages Warning messages 8 APPENDIX 8 1 Recommended accessories options 8 2 Authorised Service Centres world wide 18 18 18 18 19 20 20 21 21 22 22 22 23 23 24 25 25 25 25 26 26 26 26 26 27 27 28 30 30 31 1 Safety 1 1 Dangers The fusion units of the FRIAMAT Family are constructed using state of the art technology and in accordance with recognised safety rules and are fitted with the appropriate protective equipment In addition to this the fusion units of the FRIAMAT Family are entitled to carry the T V GS Test Symbol as a result of tests in line with the German Equipment Safety Law The fusion units of the FRIAMAT Family have been checked for function and for safety before being delivered Incorrect operation or misuse however can mean potential danger to the health of the operator your FRIAMAT model or other property of the user the efficient operation of your FRIAMAT model All personnel who are in any way involved with the
26. sion current monitoring Short circuit 110 A Short circuit 110 A Short circuit 110 A Short circuit 110 A Open circuit Open circuit Open circuit Open circuit 0 25 x 0 25 x l 0 25 x 0 25 x Printer interface Parallel Parallel D Sub 25 D Sub 25 Fusion voltage Fusion voltage max AC48V max AC48V 48 V max AC 48V max AC 48V 48 V max AC 48V max AC 48V 48 V max AC48V max AC48V 48 V 370x280x480 mm 370x280x480 mm 350x260x450 mm 350x260x450 mm WxDxH weight Weight J t9kg me me me ue ue um um Weight with transport box 23 kg 23 kg 18 kg 18 kg The FRIAMAT L LE is only suitable for domestic connections and distribution pipes up to d110 plus saddle components of all sizes When fusing fittings from other manufacturers always take heed of the details given on the working temperature range 2 2 Transport storage despatch Your FRIAMAT model is delivered in a transport box There are no particular requirements for unpacking or for temporary storage in the transport box Storage temperature 20 C to 70 C A WARNING Do not damage the front face of your FRIAMAT model Always despatch in the transport box 2 3 Setting up connection If protected from rain and wet your FRIAMAT model can be set up and operated out of doors Set up the FRIAMAT on level ground as near horizontal as possible Ensure that generator is fused wi
27. tely and disconnect your FRIAMAT model from the power supply The fusion units of the FRIAMAT Family can be stopped by operating the master switch pulling out the power supply plug 2 Technical data Transport Commissioning 2 1 Technical data re mare mme mme Generator rated output 1 d20 d160 AC 2 4 kW AC 2 4 kW AC 2 4 kW AC 2 4 kW d180 d630 AC 4 0 kW AC 4 0 kw mechanical governor d180 d630 AC 4 0 kW AC 5 0 kW electronic governor Equipment fuse 16 A slow acting 16 A slow acting 16 A slow acting 16 A slow acting Enclosure class Enclosure class Enclosure class Enclosure class IP 54 DIN 40 050 IP 54 DIN 40050 IP 54 DIN 40050 IP 54 DIN 40 050 Protection class I Protection class I Protection class Protection class DIN 57 700 DIN 57 700 DIN 57 700 DIN 57 700 Connection cable 5 m with 5 m with 5 m with 5 m with contoured plug contoured plug contoured plug contoured plug Fusion cable 4 m with d A mm 4m with 4mm 4mwith 4mm 4m with 4 mm fittings plug fittings plug fittings plug fittings plug Bar code Code 2 5 Code 2 5 Code 2 5 Code 2 5 interleaved to interleaved to interleaved to interleaved to ANSI HM 10 8M ANSI HM 10 8M ANSI HM 10 8M ANSI HM 10 8M 1983 ISO CD 1983 ISO CD 1983 ISO CD 1983 ISO CD 13950 08 94 13950 08 94 13950 08 94 13950 08 94 Working temperature range 20 C 50 C 20 C 50 C 20 C 50 C 20 C 50 C Fu
28. th a 16 A minimum slow acting fuse Plug the mains plug into the mains socket or connect to the generator If necessary use an extension cable ensuring that the cross section is adequate see section 2 1 Technical Data Always comply with the operating instructions for the generator A WARNING Always unroll the cable before use 2 4 Putting into service A WARNING Charring Dirty contacts can char the plug The contact surfaces of the fitting and the fusion plug must always be clean Remove any existing deposits thoroughly Protect the plug from contamination replacing it if necessary Checkthe fusion plugs and contact sockets on the fitting for dirt and only then make the connection 3 Basic Settings 3 1 Explanation of the function buttons The fusion units of the FRIAMAT Family have 6 function buttons Please take note of the diagram below and the basic explanation of the buttons lt Al START INFO STOP SET MENU RES START The START button is green in colour It is used to start a fusion process to confirm messages and to call up select menu functions The START button also moves the cursor in the display to the left when entering characters e g entering notes date STOP The STOP button is red in colour It is used to cancel a fusion process in some menus to select menu functions and generally to end menu functions The STOP button also moves the cursor in the display to the rig
29. ton you can confirm and save the new Date Time and with the RES button you can break off without saving After pressing the SET or RES button press the STOP button at the end to cancel the menu selection 2 Reading in the TIMER bar code FRIAMAT and the designation of your model will appear in the top line of the display whilst the date and time will appear in the bottom line The first character Day will flash With the INFO MENU button you can move one day forward back With the START STOP button you can move left or right With the SET button you can confirm and save the new Date Time and with the RES button you can break off without saving FRIAMAT 01 Jul 1999 14 34 3 3 Setting the signal volume Go into the main menu by pressing the MENU button Now press the MENU button as many times as it takes for the Signal Volume setting menu to appear in the display To set the signal volume press the START button Signal Volume will appear in the top line of the display whilst loud will appear on the left in the bottom line and quiet on the right By pressing the START STOP button you can adjust the signal volume to loud quiet Press the STOP button at the end to cancel the menu selection Signal volume continue Signal volume loud quiet 3 4 Setting the language Go into the main menu by pressing the MENU button Now press the MENU button as many times as it takes for the Language
30. tting winding Current flow interrupted Check the connection of open circuit the fusion plug on the fitting If OK replace the fitting and send in for examination Voltage outside Unacceptable deviation Inform Authorised Service tolerance of the fusion voltage Centre 7 Fault in the Malfunction in the Make a note of the fault a z operating system FRIAMAT hardware or classification a z and software inform Authorised Service Centre Mains voltage Mains voltage outside Extension cable too long or outside range the permitted range its cross section too small during fusion Check the voltage and connection conditions of the generator Check the frequency of the permitted range during generator voltage fusion 10 Fusion interrupted Fusion broken off by pressing the STOP button 28 More Fault messages mj TT TT TT mj p 13 Mains failure Supply voltage inter Check connection rupted or too low conditions OR CNN e 15 Power rating Power consumption of exceeded the fitting exceeds the rating of the FRIAMAT An example of what is shown on the display Fault 3 INFO Resistance outside tolerance By pressing the INFO button you will get information on the fault in plain language Warning messages Text in display Instruction Remedy Faulty or damaged bar code Use a new bar code from an identical fitting or correct the manually entered code Memory full Print out the log Memory empty
31. utton With the START STOP button you can move left or right within the commission no With the SET button the commission no set will be saved and taken into the Specification Menu and with the RES button you can break off the process without saving Another method for getting into the Change Specify Commission Nos setting menu is to read in the COMMISSION CODE see plastic card in the accessories pouch Commission No Change Specification Commission No New Selection Delete Commission No 12 Dossenheimer Way 20 5 3 2 Selecting saved commission numbers As described in Section 5 3 1 go into the Change Specify commission nos setting menu By pressing the STOP button you will go into the commission no specification menu If you press the INFO MENU button the stored commission nos will be displayed The displayed commission no is selected by pressing the START or SET button The process can be broken off using the STOP or RES button Pressing the STOP button again will take you back to the basic setting Commission No New Selection Delete 5 3 3 Deleting saved commission numbers As described in Section 5 3 1 go into the Change Specify commission nos setting menu By pressing the STOP button you will go into the commission no specification menu If you press the STOP button you will go into the Deletion menu The displayed Commission No will be deleted from the commission no specification m
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