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Operating Instructions

1. 0 Deactivated current monitoring 1 m Without function 2 Without function 3 Without function 4 Summation current measurement Degree of operation lt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating 5 Summation current measurement Display of the currently measured heating current value in case of switched on heating 6 Summation current measurement Display of the last measured current value in case of switched off heat ing T Without function Summation current measurement Degree of operation gt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating Measurement also at degree of operation 0 9 Summation current measurement Display of the currently measured heating current value in case of switched on heating 10 Summation current measurement Display of the last measured current value in case of switched off heat ing 11 Without function 12 Summation current measurement Degree of operation gt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating In case of adjustment RELH on 13 Summation current measurement
2. SP16 A3D3 A3D3 Definition Byte 3 Alarm Output 3 Byte 0 255 1 Stipulates the functioning method of the alarm output 3 A SP10 A1D3 A1D3 Definition Byte 3 Alarm Output 1 9 8 Heating Current Monitoring A monitoring of the heating current enables the secure and early identification of the following faults Insulation damage and or partial failures of heaters Total loss of a heater of a group connected in parallel e g at the hot channel distribution column or at the extru sion tool Failures of individual control zones For example through defective heater triggered protection interrupt or defective power circuit breaker Shorts on the power circuit breakers solid state relay TRIAC s relay contactor The measurement of the heating currents is implemented in a fixed time raster The error messages are calculated after every measurement For the avoidance of nuisance alarms through faulty measurements the appropriate measurement is repeated with identification of a fault immediately and repeatedly before an alarm signal of the controller is output In this case the two following error types are distinguished between a Tolerance alarm SAE Alarm Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 63 Operating instructions ETS132net An alarm is output only if the measured current is located outside of the defined tolerance This alarm is usually only evaluated as
3. Rev 1 00 10 Subject to technical changes without notice 18 Chapter 6 Electrical connection and operational startup 6 2 5 Digital inputs Connection X7 The digital inputs are realized with optocouplers The standard device is designed with 2 digital function inputs at Connection X7 The digital function inputs as well as the digital inputs work with functions fixed stored in the controller which are defined by the system setting PIN Description 1 Dig function input 2 2 Dig function input 1 3 Reference potential X7 2 G O Auxiliary voltage U from connection X7 8 or Uext S E o P Auxiliary voltage U from connection X7 9 or OVext The specifications apply for all digital inputs Rated voltage 30VDC Power requirement approx 5mA Configuration Stipulate function which is implemented on A SP23 INP1 INP1 Function Digital Input 1 activation deactivation of the two digital in A SP24 INP2 INP2 Function Digital Input 2 puts on plug X7 Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 19 Operating instructions ETS132net 6 2 6 Digital outputs Connection X7 The digital outputs are realized with optocouplers The standard device is designed with 3 alarm outputs at con nection X7 In the system setting it is defined which alarms are output on the outputs PIN X7 Description 4 AL 3 Alarm Output 3 5 AL2 Alarm Output 2 6 AL1 Alarm Output 1 7
4. The PROJECT PSG as well as two more subdirectories CFG and HEX are located in the MMC project direc tory 7Project file n the directory CFG is located one file per controller with the configuration data The firmware files are located in the HEX directory 10 1 8Managing several projects on the MMC Several MMC projects can be secured on one MMC It is unimportant whether the projects were generated man ually or automatically with WinKonVis Every project is to be copied into a project directory Using the path specification FILE_PROJECT in the file SYS TEMP CFG which must be located in the root on the MMC it is regulated which one of the projects is employed For the automatic control the control file PROJECT ALD must also be located in the root directory of the MMC Rev 1 00 10 Subject to technical changes without notice 10 2 Code numbers Behind code numbers are complex system specific or process specific functions which simplify the handling of certain functions with the controller or which repair exception states in which the controller finds itself e g after faults or alarms PSG Plastic Service GmbH Operating instructions ETS132net Code numbers can be activated over all interfaces See corresponding protocol descriptions and the operating and visual display units DEC 10 11 12 13 20 21 22 23 30 31 34 40 41 50 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 15 76 77 78 19 80 81
5. 11 11 12 12 12 13 35 35 36 Rev 1 00 09 Technical Changes Reserved 1 Contents System Error Summary of System Errors Flashing Codes OK LED Diagnostic function code number 600 Allocation of Sensor and Heating Diagnostic function Code Number 601 Start Current Measurement Manual Activation of a Current Measurement Code Number 41 Chapter 9 Configuration and Adjustments Basic Configuration Configuration inputs Configuration Functions outputs Basic functions Setpoint Value Functions Control Characteristic Alarm Management Heating Current Monitoring Group Functions Serial data interface CANBUS Profibus DP Ethernet Representation of Operating Visual Display Units BA Other Parameters Chapter 10 Functions MultiMedia Card MMC Handling Formatting Default File Structure and Default File Names Auto Load Files Firmware Update over Auto Load Files Error Reports during the Firmware Update over Auto Load Files Project File Project File Structure Function Project Files Code number for the control of the MMC Functions Generate MMC Project from WinKonvVis Project Managing several projects on the MMC Code Numbers Firmware Update Chapter 11 Appendix Version History Rev 1 00 09 Technical Changes Reserved 3 39 40 41 PSG Plastic Service GmbH Operating instructions ETS132net 1 Introduction Building on a common platform the temperature control system sysTemp net o
6. 1999 9 Unit of the measurement input 10 O 999 Unit of the measurement input A P012 2ZSOL SP2 2 Set Point 2 Lowering Value P026 SOL SPLO Lower Setpoint Value Limit Integer 0 0 1999 9 Unit of the measurement input 10 O 999 Unit of the measurement input Lower input limitation for all temperature setpoints P027 SOL SPHI Upper Setpoint Value Limit Integer 0 0 500 0 1999 9 Unit of measurement input 10 0 500 999 Unit of the measurement input Upper input limitation for all temperature setpoints Exceeding the upper setpoint value limit an alarm is activated when more than 5 seconds Temperature actual value gt SOL SPHI 5K Output in manual mode degree of operation 100 Output in control mode degree of operation 100 0 depending on control status The alarm resets as long as not otherwise configured when the actual temperature value falls below the limit val ue An alarm is suppressed when SOL SPHI lt 150 C Rev 1 00 10 Subject to technical changes without notice 48 Chapter 9 Configuration and adjustments P030 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value Byte O 255 minutes 10 O 99 minutes The setting value 0 deactivates the start up time of the second setpoint value and or the second lowering value A P012 2ZSOL SP2 2 Set Point 2 Lowering Value P031 AFZ3 STTS Start up Time of 3 Set Point 3 Lowering Value Byte O 2
7. 82 HEX OA OB OC OD 14 15 16 17 1E 1F 22 28 29 32 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 Function Load setpoint value set 1 from EEPROM Load setpoint value set 2 from EEPROM Load setpoint value set 3 from EEPROM Load setpoint value set 4 from EEPROM Write setpoint value set 1 to EEPROM Write setpoint value set 2 to EEPROM Write setpoint value set 3 to EEPROM Write setpoint value set 4 to EEPROM Switch on C Switch on F CANopen Default Init Resetting the temperature ramp Manual activation of a current measurement Connect heating outputs HRS PC Store recipe RCP_0 EXP Store recipe RCP_1 EXP Store recipe RCP_2 EXP Store recipe RCP_3 EXP Store recipe RCP_4 EXP Store recipe RCP_5 EXP Store recipe RCP_6 EXP Store recipe RCP_7 EXP Store recipe RCP_8 EXP Store recipe RCP_9 EXP Load recipe RCP_0 EXP Load recipe RCP_1 EXP Load recipe RCP_2 EXP Load recipe RCP_3 EXP Load recipe RCP_4 EXP Load recipe RCP_5 EXP Load recipe RCP_6 EXP Load recipe RCP_7 EXP Load recipe RCP_8 EXP Load recipe RCP_9 EXP Store CFG dependent on the DIP switch Load CFG dependent on the DIP switch Store CFG into project Information on the function AManual Activation of a Current Mea surement Code Number 41 Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC F
8. Check the packaging and then the device for identifiable damage in curred during transit If damage is identified then please get in touch with the transportation company l In the case of damage the device may not be brought into op eration Before beginning and during all installation dismantling work attention is to be paid that the system as well as the devices are de energized A device of the protection type IP20 is to be installed in a closed control cabinet The device has a securing mechanism for installation on a DIN rail DIN 50022 The device is initially suspended in the DIN rail with the two straps rear middle side and then latched in For dismantling the unlocking mechanism on the front below at the device Illustration is to be screwed down with a screwdriver and the device taken out towards the front above replacement it is absolutely necessary to adopt the setting A Only controllers of similar type may be exchanged In case of adjustments of the replaced controller Rev 1 00 10 Subject to technical changes without notice 13 14 Chapter 6 Electrical connection and operational startup 6 Electrical connection and operational startup The ETS132net may be installed and put into operation by specialist personnel only A Before switch on of the control zones it is to be ensured that the ETS132net is configured for the ap plication An incorrect configuration can lead to damage to the con
9. SP01 PROT PROT Protocol Char 0 1 2 1 PSG rtU HRS Protocol for communication over serial data interface 0 PSG Il Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 67 Operating instructions ETS132net 1 MODBUS RTU 2 HRS as PSG II For operation in PSG control cabinets with PC operator interface SP02 BAUD BAUD Baud Rate Char 0 1 2 3 4 1 1200 2400 4800 9600 19 2 SP03 STOP STOP Number of Stop Bits Char 1 2 1 Number of the stop bits with communication over the serial data interface SP04 PARI PARI Parity Char 0 1 2 1 no odd even Parity bit for communication over serial data interface SP32 SADR SADR Software Address Byte 0 255 1 0 31 Applies only in case of A SP01 PROT PROT Protocol PSG The address of the first 8 control zones can be stipulated flexibly over the software address n case of setting value equal to 0 the switch position of the addressing DIP switches is employed for the ad dressing In case of setting value greater than 0 the software address is employed for the addressing and the addressing DIP switches are without function The software address defines the address of the first 8 control zones of the controller The addresses of the further 8 zone blocks are sequential SP33 ADRT ADRT Addressing Type 0 Controller always occupies 4 addresses one address applies for 8 zones The addr
10. SP62 GWY2 GWY2 Gateway 2 Unsigned Char O 168 255 n a Second octet of the gateway address XXX XXX XXX XXX SP63 GWY3 GWY3 Gateway 3 Unsigned Char O 255 n a Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH Operating instructions ETS132net Third octet of the gateway address XXX XXX XXX XXX SP64 GWY4 GWY4 Gateway 4 Unsigned Char 0 1 255 n a Fourth octet of the gateway address XXX XXX XXX XXX 9 15 Representation of operating visual display units BA SP17 DISP DISP Display in Case of Passivated Zone BA Bit 0 1 off on 0 off The zone displays of passivated zones are faded out 1 on The zone displays are represented also in case of passivated zones SP27 ASTB DIS Display in Manual Mode BA Bit 0 1 off on lf manual mode activates 0 Actu Display of the actual values in the zone displays al 1 StL Display of the setting levels in the zone displays SP36 SPRA LANG Language BA Byte 0 1 1 off on Display of the short codes in the information display as well as that status error report in the zone displays in 0 German 1 English 9 16 Other parameters P036 APPL APPL Application Byte O 255 1 Rev 1 00 10 Subject to technical changes without notice 71 72 Chapter 9 Configuration and adjustments By means of the applications parameter extended customer specific functions o
11. Stipulate offset valid for all zones Stipulate offset valid for the corresponding zones Stipulation of the measuring range when measurement input is of the standard signal type Stipulate units of all measured values Specification of the measuring channel if measured value comes from a FIN 08 or CANAINO8 over CAN Bus A SP18 SEN1 SEN1 Sensor Type Zone 1 8 AISP19 SEN2 SEN2 Sensor Type Zone 9 16 A SP20 SEN3 SENS Sensor Type Zone 17 24 A SP21 SEN4 SEN4 Sensor Type Zone 25 32 A P033 OFFS OFFS Temperature Offset A SP28 OFF1 OFF1 Offset Zone 1 8 A SP29 OFF2 OFF2 Offset Zone 9 16 A SP30 OFF3 OFF3 Offset Zone 17 24 AISP31 OFF4 OFF4 Offset Zone 25 32 A P047 ANZ RG L Lower Temperature Level at Standard Signal Inputs A P048 ANZ RG Upper Temperature Level with Standard Signal Inputs A SP22 CELS CELS Temperature Unit C F A P057 NriW NoZN Zone Allocation to Measurement Input on Sensor Interface FIN 6 2 4 Control outputs on bus capable output groups The ETS 132 net is based on a decentralized regulation concept where the actuating signals are routed over the PSG actuator bus onto bus capable output groups see 7Accessories The allocation of the control zones is con figurable with the engineering tool WinKonVis LL up of an ETS control system The procedure for the project setup of the control outputs is described fully in the direction Project set
12. e g sensor break In order to maintain the operation of the control zone in spite of that the zone in the leading zone operation is operated with the degree of operation of a similar zone 0 Leading zone operation deactivated Zone employs its own degree of operation calculated through the reg ulation or stipulated manually gt 0 The zone employs the degree of operation of the zone stipulated in the setting value Since the function works with controller overall effect Prerequisite Controller connected over CAN the controller address is a component part of the setting value Leading zone NrFZ NoCO DIP switch setting x 32 zone number In the case of a zone with defective sensor the degree of operation of the fifth zone of the controller stout be employed as leading zone with which the addressing DIP Switches 1 and 2 are set to on corresponds to Address 3 NrFZ NoCO 3 x 32 5 101 The degree of operation output is completely synchronous if the zone is located on the same controller the 7 P053 K FZ K CO Amplification Factor for Leading Zone is set equal to 0 If both conditions are not fulfilled an asynchronous output value signal is then implemented A cascading of the leading zone is not permissible In case of invalid inputs when e g a zone is i entered as a leading zone which itself has a reference to a leading zone the setting value is set automatically to O P053 K FZ K CO Amplificati
13. 0 After zone reset zone is heated up from the sloping setpoint value assuming 11 As 1 After controller reset zone is heated up starting from the sloping setpoint value 12 As 2 After controller reset zone is heated up starting from the sloping setpoint value 13 As 3 After controller reset zone is heated up starting from the sloping setpoint value 14 As 4 After controller reset zone is heated up starting from the sloping setpoint value SP39 FGW1 LVA1 Release Limit Value 1 Group Mode Integer 0 6553 5 Unit of the measurement input 10 O 999 Unit of the measurement input Release limit value for the release group SP40 FGW2 LVA2 Release Limit Value 2 Group Mode Integer O 6553 5 Unit of the measurement input 10 O 999 Unit of the measurement input Release limit value for the release group SP41 FGW3 LVA3 Release Limit Value 3 Group Mode Integer O 6553 5 Unit of the measurement input 10 O 999 Unit of the measurement input Release limit value for the release group SP42 FGW4 LVA4 Release Limit Value 4 Group Mode Integer 0 6553 5 Unit of the measurement input 10 0 999 Unit of the measurement input Release limit value for the release group 9 10 Serial data interface The description of the communication protocols as well as the specification of the configuration pa i rameters is to be taken from the protocol descriptions and the parameter object lists
14. 2 10OPTION Ethernet Connection X14 The options included in the device are to be taken from the 7 Type designation PIN X14 Xx Tx Rx n a n a Rx n a n a Oo o N OoOo oO A O N gt n a The Ethernet controller of the controller has four ports The adjustment of the port number is not vari able Three ports 80 HTTP for direct access to the web interface of the controller over web browser One port 5678 for access over WinKonVis and or WinKonVis Server A port sharing is not possible This means Repeated simultaneous access over browser HTTP or over server WinKonVis WinKonVis to the controller is not possible Simultaneous access to the controller over browser HTTP and server WinKonVis WinKonVis is possible also from different PC s You are provided with a protocol description Ethernet addressing protocol frame logging function and the respective object list Zone and system parameters which are stored for the controller type in the protocol of the device as a download on request or directly from the home page of PSG Plastic service GmbH www psg online de You are provided with a protocol description Ethernet addressing protocol frame logging function and the re spective object list Zone and system parameters which are stored for the controller type in the protocol of the device on request 6 2 10 1 PSG Script In the case of the controllers of the design series sysTemp n
15. 3 setpoint val ue Percentage reduction increasing by 4 setpoint value Disconnected heating actuator signal low active Disconnected heating actuator signal low active Passivate all zones 23 24 25 26 2 28 29 30 31 32 39 40 41 42 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 Digital Input 1 Relative reduction by 2 setpoint value Heating actuator disconnected Zones 1 16 signal high active Heating actuator disconnected Zones 1 16 signal low active Regulation on 2 setpoint value Relative reduction by 2 setpoint value Degree of operation boost degree of operation 100 for 10 sec onds PSG Plastic Service GmbH 39 Operating instructions ETS132net Digital Input 2 Relative reduction by 3 setpoint value Heating actuator disconnected Zones 17 32 signal high active Heating actuator disconnected Zones 17 32 signal low active Start program function Start program function Activate BA input block Reset acknowledge stored alarms Activate BA input block Regulation on 2 setpoint value Relative reduction by 2 setpoint value n a Regulation on 2 setpoint value Relative reduction by 2 setpoint value n a Regulation on 2 setpoint value Regulation on 3 setpoint value Regulation on 4 setpoint value Disconnected heating actuator signal low active Disconnect
16. 7 PO06 GW 3 AL 3 Limit Value 3 and P0O07 GW 4 AL 4 Limit Value 4 Combinations are possible as a setting value The setting value results from the sum of the identifica tions With a setting value 112 corresponds to the sum of the identifications 16 32 and 64 the zone is checked for absolute A P007 GW 4 AL 4 Limit Value 4 An alarm is output only in the case where the actual value has exceeded the temperature limit value once The setting value O defines the limit values 3 and 4 as relative limit value alarms Identifica Limit value Functioning method tion 1 Limit Value 3 Absolute temperature limit value Otherwise Relative temperature limit value 2 Limit Value 3 Calculation only if limit value is reached 4 Limit Value 3 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value 8 Limit Value 3 Without Function 16 Limit Value 4 Absolute temperature limit value Otherwise Relative temperature limit value 32 Limit Value 4 Calculation only if limit value is reached 64 Limit Value 4 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value 128 Limit Value 4 Without Function Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 59 Operating instructions ETS132net P043 ALK1
17. Display of the currently measured heating current value in case of switched on heating 14 Summation current measurement Display of the last measured current value in case of switched off heat ing 15 Without function Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 65 Operating instructions ETS132net SP34 MSAA AMPM Maximum Current Value with Measurement Heater Off Byte 0 0 0 5 25 5 A 10 0 1 0 5 20A stipulates the limit value above which with a current measurement a current alarm is output in case of Heating Off The measurement is implemented with measurement of the heating currents SP35 SUW VOLT Allocation of Voltage Module Byte With the SUW module is measured accompanying the measurement of the heating currents the mains voltage With this value the heating currents are adapted to a standardized voltage of 400 V independently of line voltage fluctuations The SUW module is connected as a first module to the current input 1 of the CANSTI II CANSTI II P associated with the controller DIP switch 6 must be activated on the CANSTI 9 9 Group functions Every zone can be assigned to a group For this 24 groups are available With the assistance of the groups for example event controlled functional chains can be formed The group functions have controller overall effect if the controllers are connected with each other over CAN Bus The group function is stor
18. Heating Identification P035 IDEN IDEN on Calculation of control parameters heating after a zone reset i e m Controller is switched on Status change of zone passive to zone active Setpoint value gt 0 C 0 F after first setpoint value increase with control de viation gt 50K Start of identification phase in case of rise of ac tual value within 10 seconds lt 0 4K drift con trol See P035 IDEN IDEN off No calculation of control parameters heating in case of heating up See P035 IDEN IDEN on Calculation of control parameters heating after a zone reset i e controller is switched on Status change of zone passive to zone active Setpoint value gt 0 C 0 F after first setpoint value increase with control de viation gt 50K Start of identification phase in case of rise of ac tual value within 10 seconds lt 0 4K drift con trol See P035 IDEN IDEN off No calculation of control parameters heating in case of heating up See P061 0 3 4 MAControl 1 2 DYNControl ALGO ALGO Calculation of control parameter set Cooling on identification Heating A PO045 PAKF CFIX Cooling Parameter Fixed Heating Identification P045 PAKF CFIX on Control parameter set cooling are not modi fied by identification heating P045 PAKF CFIX off Calculation of control parameter set cooling based on control parameters heating after end of id
19. On i e monitoring of the measured current within a A P010 ATOL AMPT Current Tolerance by the 7 P011 ASOL AMPN Current Setpoint Value Current alarm in case of Heating Off i e control as to whether a heating current is measured in the switched off status of the heating control output Sensor break Sensor incorrect polarity Sensor short circuit The status of the zones can be output as collective alarm on the collective alarm outputs AL1 AL2 and AL3 P004 GW 1 AL 1 Limit Value 1 Integer O 255 1 Stipulation of the first temperature limit value Functioning method is stipulated in A P008 GWD1 ALD1 Limit Value Definition 1 P005 GW 2 AL 2 Limit Value 2 Integer O 255 1 Stipulation of the second temperature limit value Functioning method is stipulated in 7 PO08 GWD1 ALD1 Limit Value Definition 1 P006 GW 3 AL 3 Limit Value 3 Integer O 255 1 Stipulation of the third temperature limit value Functioning method is stipulated in A P009 GWD2 ALD2 Limit Value Definition 2 P007 GW 4 AL 4 Limit Value 4 Integer O 255 1 Stipulation of the fourth temperature limit value Functioning method is stipulated in 7 PO09 GWD2 ALD2 Limit Value Definition 2 P008 GWD1 ALD1 Limit Value Definition 1 Byte O 255 1 Rev 1 00 10 Subject to technical changes without notice 58 Chapter 9 Configuration and adjustments Stipulates the functioning method of
20. Order number 039 021 CANDAT Order number 020 349 1 Pe Sa webremote Order number 020 346 PSG Plastic Service GmbH 11 Operating instructions ETS132net 4 Device construction 4 1 Dimensions 125 mm The ETS132net has a securing mechanism for the instal lation on DIN rail DIN 50022 see ZInstallation Disman tling 155 mm 4 2 Connection overview The connection overview here indicates all possible connection variants The actual connection overview depends on the 7ZEquipment implementation which is stipulated with the order ETS132net X3 X4 Measurement inputs 1 8 Measurement inputs 9 16 Measurement inputs 17 24 Alarm outputs 1 3 digital inputs 1 2 OPTION Profibus DP X9 RS485 V24 X10 CANBus Power supply X12 X13 Measurement inputs 25 32 X14 OPTION Ethernet IA __ Status LED s DIP switch OPTION MultiMedia Card MMC B C D Status LED MultiMedia Card MMC 4 2 1 Status LED s The SIO LED yellow signalizes the interface operation and flashes qu
21. P023 STGH OUTH Heating Degree of Operation Damping Char 0 100 1 Correction of the heating degree of operation Rev 1 00 10 Subject to technical changes without notice 42 Chapter 9 Configuration and adjustments Corrected degree of operation degree of operation x 0 01 x setting value Setting value STGH OUTH 75 S Uncorrected degree of operation 85 Corrected degree of operation 85 x 0 01 x 75 63 rounded P024 STGK OUTC Cooling Degree of Operation Damping Char 0 100 1 Correction of the degree of operation cooling Corrected degree of operation degree of operation x 0 01 x setting value Uncorrected degree of operation 40 Qercor value STGK OUTC 75 Corrected degree of operation 40 x 0 01 x 75 30 P025 STG OUT Maximum Degree of Operation in Manual Mode Char 0 100 1 Limitation of the maximum heating degree of operation in manual mode Can be set e g as a safety function for the function A P037 FBA TC A Manual Mode after Sensor Break 9 4 Basic Functions P003 STBE MANU Manual Mode Bit 0 1 off on 0 off Regulation active Degree of operation is calculated from the control algorithm 1 on Regulation deactivated Manual specification of the 7 PO02 STGR OPWR Degree of Operation In manual mode a zone e g in case of a defect of the measuring means e g sensor break with thermocouple can be further operated in emergenc
22. Rev 1 00 10 Function Load controller configuration zone parameters system parameters model attributes Profibus dependent on DIP switch from controller and store on in the configuration file MMC CFG_x EXP x Addresses DIP switch position Load controller configuration zone parameters system parameters model attributes Profibus dependent on DIP switch from the configuration file CFG_x EXP from MMC into the controller x Addresses DIP switch position An existing file is overwritten directly Load controller configuration zone parameters system parameters model attributes Profibus according to the project file from controller and store on MMC The old CFG file is backed up in this case as BAK file See also chap 10 1 5 Project file Load controller configuration zone parameters system parameters model attributes Profibus according to the project file from MMC into the controller see also chap 10 1 5 Project file Functional release MMC Before loading the firmware over code number or before formatting the MMC a functional release must be implemented If no further code number is entered after that within 20 seconds then the functional release is canceled automatically again With active functional release the message text LdF is output in the operating and display units BA and in the software tool WinKonVis In addition the mode is signaled over a cyclical flashing of the MMC LED frequency 1 Hz
23. Rev 1 00 10 Subject to technical changes without notice Description Specifications of the file structure optional Autoload files optional With the aid of the files it is controlled whether and how firmware updates are implemented after the switching on see chap 10 1 4 Autoload files Firmware for the ETR132net Firmware for the ETS132net Firmware for the ETR112net 10 controller adjustments which can be secured by the controller on the MMC over the code number commands 60 69 The file format is identical with the export import file format from WinKonVis PSG Plastic Service GmbH 75 Operating instructions ETS132net Folder File Description CFG CFG_0 EXP 10 controller adjustments which can be secured by the controller i on the MMC over the code number command 80 dependent on the CFG_9 EXP DIP switch position The file format is identical with the export import file format from WinKonVis PROJECT PROJECT PSG Project file Can be generated in WinKonVis from a project Description in chapter Generate MMC project from WinKonVis project HEX Folder for the firmware files for the project corresponding control ler CFG Folder for the configuration files for the project corresponding con troller The configuration of the default file structure and the default file names is done in the file SYSTEM CFG This is a text file with the following syntax PATH REZEPTE Path Folder for the storage and or loading o
24. Tolerance Band for Automatic Ramp Byte O 5 25 5 Unit of measurement input 10 0 5 20 Unit of the measurement input Stipulation of the tolerance band indicating how much the measured values of the zones may differ in automatic ramp operation Zones which exceed the tolerance range are trimmed in the degree of operation P037 FBA TC A Manual Mode after Sensor Break Bit 0 1 off on Stipulates the characteristic behavior of the zone in the case of a sensor break 0 off Function is deactivated 1 on Atsensor break it is automatically switch to manual mode The output value is calculated dependent on the mean output value from the last cycles before sensor break Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 45 Operating instructions ETS132net sensor break during heating up can lead to overheating when automatic transfer of degree of oper A ation because in this phase the maximal degree of operation is output A limitation for the degree of operation in manual mode can be set by parameter P025 STG OUT Maximum Degree of Operation in Manual Mode P041 FAL TCAL Sensor Short Circuit Monitoring FAL Bit 0 1 off on Complex dynamic monitoring function of the measuring element Sensor per zone The function helps to identify as well as the static monitoring on sensor break and sensor incorrect polarity to avoid additional error states in the
25. Update of the firmware is started Prerequisite Functional release activated The hex file assigned to the controller type is loaded into the controller see also chap 10 1 3 Default file structure and default file names Update of the firmware is started Prerequisite Functional release activated The hex file defined in the project is loaded into the controller see also chap 10 1 5 Project file Formatting the MMC card Prerequisite Functional release activated With formatting the default file names and the default file structure are attached Formatting of memory card Prerequisite Functional release activated see code number 90 After formatting of the storage card the actual controller configuration is stored into the recipe file RCP_0 EXP on the storage card see code number 60 In addition the file ALL_DIP ALD is created Functional release cancellation MMC Subject to technical changes without notice 10 1 7Generate MMC project from WinKonVis project PSG Plastic Service GmbH Operating instructions ETS132net From the WinKonVis Version 1 4 3 6 projects generated in WinKonVis can be converted directly into MMC com patible projects with the aid of the export function The exported project can be copied directly onto the MMC Based on an existing project with a ETR132 net a ETR112 net and a ETS132 net the procedure is explained below step by step Attach and edit a WinKonVis project A project is atta
26. a prior warning b Current alarm with switched off heating SAA Alarm Short circuits sticking contactors and or alloyed sound state relays are causes for this alarm Since in this case the heaters heat with full power this alarm must be considered as a critical alarm which e g has as con sequence a machine stop P010 ATOL AMPT Current Tolerance Word 0 20 6553 5 10 0 20 100 Stipulates a tolerance band around the 7 P011 ASOL AMPN Current Setpoint Value A current alarm in case of heating on i e is a current tolerance alarm is output when a heating current is measured outside of the tolerance range Current actual value lt x ASOL AMPT 1 ATOL 100 and Current actual value gt x ASOL AMPT 1 ATOL 100 is measured In case of a current setpoint value of ASOL AMPN of 10 A and a current tolerance ATOL AMPT 20 a current alarm in case of heating on current tolerance alarm is output with the following current val ues m Current actual value lt 10 A x 1 20 100 8A Current actual value gt 10 A x 1 20 100 12 A P011 ASOL AMPN Current Setpoint Value Integer 0 0 6553 5 A 10 0 0 200 0 A Comparative value for the heating current of the zone to be measured The current setpoint value can be stipulated manually or be measured automatically by means of the current transfer function werden Zone 046 AEND AMPE Current Range End Value
27. area of the sensor and damage to the control zone e g through overheating An FAL alarm is output when m no identification is running at active heating current monitoring ADEF AMPD lt gt 0 ASOL AMPN gt 0 ATOL AMPT gt 0 m no current alarm is pending Two causes can result in a FAL alarm f the difference between current actual value and the last sampled actual value is A P018 TA H CT H Heating Sampling Time lt 4 sec gt 30K in 0 5 sec A P018 TA H CT H Heating Sampling Time gt 4 sec gt 20K in 0 5 sec then a FAL alarm is immediately triggered after a pre determined number of control cycles since with this actual value characteristic it must involve a defect on the sensor line or on the sensor f the temperature actual value does not increase by 4 K in standard operation in case of maximum degree of operation A P023 STGH OUTH Heating Degree of Operation Damping within a pre determined time then a FAL alarm is triggered The response time of the sensor short circuit monitoring can be stipulated either manually A P042 FALT FALT Sensor Short Circuit Monitoring Time lt gt 0 or or is derived automatically from the sampling time of the zone A P042 FALT FALT Sensor Short Circuit Mon itoring Time 0 Due to the response time mistakenly triggered FAL alarms are reduced The response time is started at the time when all prerequisites for a FAL alarm are satisfied The response time is res
28. channel data is identified seven flashing signals are output on the OK LED With the operating and display units ERR is displayed in the zone display For the removal of the fault all zone specific configuration parameters are to be checked a value changed and the change stored in the EEPROM After this wait 20 seconds and carry out a controller reset e g over code number 999 After the regulator restart the fault should have disappeared Alternatively the controller can be set into the ex works state Code Number 759 Before resetting into the ex works state please note down all channel data and system dates or read out and store with WinKonVis If the fault reappears after the reset then there is a hardware fault in the EEPROM The controller must be sent in for repair Fault in System data Attributes The system data is stored grid failure secure in the EEPROM of the controller The bit Fault in system data attri butes is set if data change without external intervention On all zones of the controller a degree of operation of 0 is output f a Fault in system data attributes is identified then six flashing signals are output on the OK LED With the operating and display units ERR 005 is displayed For the removal of the fault all system data and attributes are to be checked a value changed and the changes taken over into the EEPROM After this wait 20 seconds and carry out a controller reset e g over code n
29. different then no firmware is programmed into the flash Exception No software is located in the flash Comparison of the firmware versions in the flash and RAM If these are identical the firmware is not programmed into the flash Otherwise software is programmed from the RAM into the flash Controller software is newly started controller implements reset Subject to technical changes without notice PSG Plastic Service GmbH 77 Operating instructions ETS132net Regulations and notes for the firmware update of the controller During the programming procedure the supply voltage of the controller must not be switched off Software in the flash deleted During the loading of the firmware the MMC LED lights up permanently After successful loading process this LED goes out and the software starts Rev 1 00 10 Subject to technical changes without notice 78 Chapter 10 Functions 10 1 4 2 Error reports during the firmware update over autoload files If a fault occurs during the firmware update over MMC the fault is signaled for approx 15 seconds at the end of the loading process with the assistance of the LED s Error report OK LED SIO LED MMC LED Checksum error in flashes cyclical flashes cyclical flashes cyclical quickly the firmware file period 0 5 sec synchronous period 0 5 sec synchro period approx 0 25 sec with SIO LED nous with OK LED Fault during the open flashes cyclical flashes cyclical flas
30. for A P032 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value a single check of each zone consecutive for each zone is started For this the degree of operation of one zone is set to 100 and monitored whether a temperature rise of 5 C in between the specified testing period 7 P032 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value is de tected Using the operating and display unit BA in the zone display the message dIA is output After termination of the single check for all zones the diagnostic result is immediately displayed in the zone display for the relevant zones Alternately dE DiagnosticResult and a number are displayed where the diagnostic result could easily be deduced Message BA at Diagnostic End Meaning dE 0 Zone OK dE 1_32 The sensor to this zone is wrongly connected to channel x dE 1_ 32 The sensor to this zone is wrongly connected to channel x and with re versed polarity dE 999 Sensor break dE 888 Temperature rise in spite of degree of operation 0 dE No temperature rise during diagnostic period detected Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 33 Operating instructions ETS132net The status of diagnostics of the zone can be requested by message flag ZoneFMode for PSGII protocol offset 0x60 Value of message flag ZoneFMode active 25 dec 1 5 Value of message flag ZoneFMode Diagnostics ended 24 dec 1 5 Alnfor
31. operating error of the user if the device is not operated as described in the man ual Malfunctions caused through other devices Changes or damage to the device which do not originate from the manufacturer If you wish to use services within the framework of this guarantee please refer to PSG Plastic Service GmbH 2 2 Installation and safety references Before installation actuation or operation of the device please read through this operating manual com A pletely and carefully This device corresponds to the European Directives for Safety and EMC It is within the sphere of re sponsibility of the commissioning engineer to keep to these directives during the installation of the de vice CE marking The device complies with the European Directives for electromagnetic compatibility complies with EN 61326 1 Service and repair This device is maintenance free If the device should indicate a fault please contact the manufacturer Customer repairs are not permissible Cleaning Employ no water or cleaning agents based on water for the cleaning of the device stick on labels You can clean the surface of the devices with a mild soap solution Storage If you should not put the device into operation immediately after unpacking protect it against moisture and coarse dirt Personnel The installation of the device may by carried out by qualified personnel only Wiring The wiring system must be implemented correctly according
32. technical changes without notice PSG Plastic Service GmbH 79 Operating instructions ETS132net is set to O automatically for the auto load functions Thus it is ensured that the firmware auto load function is im plemented only once The original of the project file is additional backed up on the MMC with the extension BAK After the update of the firmware it is checked by the controller whether the configuration data should also be newly loaded from MMC onto the controller If yes the corresponding configuration is loaded automatically After that the switch CFGALD in the file PROJECT PSG is automatically set to 0 for the auto load functions Thus it is en sured that the configuration data items are transferred into the controller one time only The original of the project file is additional backed up on the MMC with the extension BAK 10 1 6Code number for the control of the MMC functions Code i Function number 60 Store current controller configuration zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_0 EXP 61 Store current controller configuration zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_1 EXP 62 Store current controller configuration Zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_2 EXP 63 Store current controll
33. the zone is passivated Only the current alarm at switched off heating continues to be monitored With setpoint value 0 C 32 F the control algorithm is reinitialized With active manual mode the setpoint value is without function P012 2SOL SP2 2 Set Point 2 Lowering Value Integer 0 0 1999 9 Unit of the measurement input 10 O 999 Unit of the measurement input The second setpoint value is employed either a directly as a setpoint value or b as a setpoint value in the pro gram function a Directly as a setpoint value The second setpoint value is activated over a digital input for all zones simultaneously over the data interfaces for every zone separately aktiviert Over the parameters A SP23 INP1 INP1 Function Digital Input 1 and A SP24 INP2 INP2 Function Digital Input 2 it is stipulated whether control is implemented on a second setpoint value or whether control is implemented on the 7 P001 SOLL SP Setpoint Value reduced by the lowering value The reduction over digital input has a higher priority than the zone specific software reduction b As a setpoint value in the program function The controller has a program function With this an arbitrary setpoint value profile can be realized with the four setpoint values If the program function should be used then the A P028 ANFB STMO Startup Operation must be deactivated the system parameter A SP23 INP1 INP1 Functio
34. time within which communication over the CAN Bus must occur If no communication is determined no actuating signal is output to the control outputs Setting value 0 deactivates the function SP44 DPEA DPEA Profibus DPEA Protocol Bit 0 1 off on Specifies the protocol that is communicated over the Profibus 9 13 Ethernet The description of the communication protocols as well as the specification of the configuration pa hi rameters is to be taken from the protocol descriptions and the parameter object lists SP46 IP1 IP1 IP Address of 1st Octet Byte 0 192 255 1 First octet of the Device IP XXX XXX XXX XXX SP47 IP2 IP2 IP Address of 2nd Octet Byte 0 168 255 1 Second octet of the Device IP XXX XXX XXX XXX SP48 IP3 IP3 IP Address of 3rd Octet Byte 0 0 255 1 Third octet of the Device IP XXX XXX XXX XXX SP49 IP4 IP4 IP Address of 4th Octet Byte 0 200 255 1 Base IP of the fourth octet of the Device IP IP of the controller IP1 IP2 IP3 I1P4 Device ID AAddressing and Further Functions by DIP Switch SP50 SUB1 SUB1 Subnet mask of 1st Octet Byte 0 255 1 First octet of the Device Subnet mask XXX XXX XXX XXX Rev 1 00 10 Subject to technical changes without notice 70 Chapter 9 Configuration and adjustments SP51 SUB2 SUB2 Subnet mask of 2nd Octet Byte 0 255 1 Second octet of the Device Subnet mask XXX XXX X
35. to the specifications in this operating manual All feeds and connecting terminals must be dimensioned for the corresponding amperage Furthermore all connec tions are to be carried out according to the valid VDE Specification and or the respective national specifications as Ensure in particular that the AC power supply is not connected with the logic output or the low voltage in put Overload protection Secure the power supply of the device and the relay output with a fuse protection or a power circuit breaker This protects the printed circuit boards against overcurrent Environment Conducting contamination must not reach the proximity of the device connecting terminals in the control cabinet In order to achieve suitable ambient air conditions install an air filter in the air inlet of the control cabinet If the Rev 1 00 10 Subject to technical changes without notice 5 6 Chapter 2 General Information device should be in a condensing environment low temperatures install a thermostat controlled heating unit in the control cabinet Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH Operating instructions ETS132net 3 Equipment implementation 3 1 Type designation The equipment of the device over and beyond the standard type is stipulated with the order The exact specifi cation can be read off on the Type designation plate type designation plate which is on the carton th
36. value 10 99 0 999 unit of the measured value 10 For a measurement input of type standard signal U or direct on the controller the parameter stipulates the value which is displayed in case of a measured value equal to 0 2 VDC and 0 4 mA Related with the parameter 7 P048 ANZ RG Upper Temperature Level with Standard Signal Inputs a charac teristic curve is defined with its help the display values e g for an input of 0 10V are calculated as follows Display value 0 1 x ANZ ANZ x Measured value ANZ O For measurement recording by CANAIN08 FIN08 at APPL APPL lt 128 the actual value is not scaled at APPL APPL gt 128 the display range of the actual value is defined by ANZ RG L and or ANZ RG H A P036 APPL APPL Application ls a thermocouple TC and or resistance thermometer Pt100 directly connected to the controller the parameter is without function P048 ANZ RG Upper Temperature Level with Standard Signal Inputs Word 99 1000 6553 6 unit of the measured value 10 99 999 unit of the measured value For a measurement input of type standard signal U or direct on the controller the parameter stipulates the value which is displayed in case of a measured value equal to 10 VDC and 20 mA A P047 ANZ RG L Lower Temperature Level at Standard Signal Inputs at APPL APPL lt 128 the actual value is not scaled at APPL APPL gt 128 the display range of the actual value is d
37. 10 Subject to technical changes without notice 49 50 Chapter 9 Configuration and adjustments P018 TA H CT H Heating Sampling Time Byte O 255 seconds 1 O 60 seconds The sampling time defines a time period after which a 7 PO02 STGR OPWR Degree of Operation which is re calculated from the control algorithm is output at the control output The sampling time is directly dependent on the dynamics of the controlled system and it is directly stipulated at the beginning of the 7 P035 IDEN IDEN Heating Identification P019 XP K XP C Cooling Proportional Band A P015 XP H XP H Heating Proportional Band P020 TD K TD C Cooling Derivative Time A P016 TD H TD H Heating Derivative Time P021 TI K TI C Cooling Integral Time A P017 TI H TI H Heating Integral Time P022 TA K CT Cooling Sampling Time A P018 TA H CT H Heating Sampling Time Rev 1 00 10 Subject to technical changes without notice Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 Byte Q0 2 255 seconds 1 Word Q 9 65535 seconds 1 Q 9 999 seconds Byte O 255 seconds 1 O 60 seconds PSG Plastic Service GmbH 51 Operating instructions ETS132net P034 ONLK ONLC Online Control Bit 0 1 off on 0 off Without Function 1 fon After the calculation of the control parameters through the A P035 IDEN IDEN Heating Identifica tion the characteristic behavio
38. 3 point operation zones KHLG COOL on with setpoint value gt 0 C O F Code number 112 Calculation of control parame ters of selected zones Zone selection by setting of bit Ox80 in control byte of zones Bit 0x08 in control byte is reset automatically Start of cooling adaptation in case of rise of actual value within 10 seconds lt 2K drift control and all actual values within tolerance band of 2K around setpoint value Independent of setting of PAKF CFIX the code numbers 111 and 112 control the cooling adapta tion Code number 111 Calculation of control parame ter sets of all 3 point operation zones KHLG COOL on with setpoint value gt O C O F Code number 112 Calculation of control parame ters of selected zones Zone selection by setting of bit Ox80 in control byte of zones Bit 0x08 in control byte is reset automatically Start of cooling adaptation in case of rise of actual value within 10 seconds lt 2K drift control and all actual values within tolerance band of 2K around setpoint value Rev 1 00 10 Subject to technical changes without notice 53 54 Chapter 9 Configuration and adjustments P061 ALGO ALGO Algorithm Byte O 255 1 O 6 Stipulates which algorithm is employed for the regulation of the zone Settings of parameter see 7Table Overview Adaptation Methods of Control Parameters ALGO ALGO 0 MAControl ALGO ALGO 1 ALGO ALGO 2 ALGO
39. 55 minutes 1 O 99 minutes The setting value 0 deactivates the start up time of the third setpoint value and or the third lowering value A P030 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value A P012 2SOL SP2 2 Set Point 2 Lowering Value P032 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value Byte O 255 minutes 1 O 99 minutes The setting value 0 deactivates the start up time of the fourth setpoint value and or the fourth lowering value A P030 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value A P012 2SOL SP2 2 Set Point 2 Lowering Value Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH Operating instructions ETS132net 9 6 Control characteristic The controller has two control parameter sets for heating and cooling The second control parameter set is with out function The automatic calculation of the control parameters comes about through the so called identification in case of setpoint value changes above a pre determined height The calculation of the control parameters cooling is cou pled with the calculation of the heating control parameters P015 XP H XP H Heating Proportional Band Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 The P content changes the output of the PID controller proportional to the deviation between setpoint and actual value The proportional band is the range of the process variable in which this
40. AL Supply voltage for alarm outputs Terminal marking OLD NEW X7 Auxiliary voltage U from X7 8 or Uext h 7 Auxiliary voltage U from connection X7 9 or OVext The specifications apply for all digital outputs Alarm output Rated voltage 30VDC Rated output current lt 60mA Inductive load only with external free wheeling diode Configuration Stipulate function of the alarm output 1 A SP08 A1D1 A1D1 Definition Byte 1 Alarm Output 1 A SP09 A1D2 A1D2 Definition Byte 2 Alarm Output 1 A SP10 A1D3 A1D3 Definition Byte 3 Alarm Output 1 Stipulate function of the alarm output 2 A SP11 A2D1 A2D1 Definition Byte 1 Alarm Output 2 ALSP12 A2D2 A2D2 Definition Byte 2 Alarm Output 2 ASP 13 A2D3 A2D3 Definition Byte 3 Alarm Output 2 Stipulate function of the alarm output 3 AISP14 A3D1 A3D1 Definition Byte 1 Alarm Output 3 AISP15 A3D2 A3D2 Definition Byte 2 Alarm Output 3 A SP16 A3D3 A3D3 Definition Byte 3 Alarm Output 3 Stipulate which alarms are calculated if zone is 7 P051 ALP1 ALP1 Alarm Calculation 1 with Passive Zones passivated A P052 ALP2 ALP2 Alarm Calculation 2 with Passive Zones Rev 1 00 10 Subject to technical changes without notice 20 Chapter 6 Electrical connection and operational startup 6 2 7 Data interface RS232 RS485 Connection X9 The standard device is designed with the serial RS232 RS485 data interface RS232 RS485 PIN X9 Indirect coupled PIN X9 Indirect cou
41. ALC1 Cooling Alarm Output 1 Byte 0 255 1 If the zone is configured as a two point control zone A P038 KHLG COOL 3 Point Operation off the control output cooling can be used as an alarm output The functioning method of the alarm output is defined together with 7 P044 ALK2 ALC2 Cooling Alarm Output 2 Combinations are possible as a setting value The setting value results from the sum of the identifica tions With a setting value 112 corresponds to the sum of the identifications 16 32 and 64 the zone is checked for absolute A P007 GW 4 AL 4 Limit Value 4 An alarm is output only in the case where the actual value has exceeded the temperature limit value once The setting value O defines the limit values 3 and 4 as relative limit value alarms Identifica Alarm cause tion 1 Current fault in case of Heating Off 2 Current fault in case of Heating On 4 Limit value 1 8 Limit Value 2 16 Limit Value 3 32 Limit Value 4 64 Sensor short circuit 128 Sensor break sensor incorrect polarity P044 ALK2 ALC2 Cooling Alarm Output 2 Byte O 255 1 Identifica Alarm cause tion 1 Zone in identification phase 2 Actual value greater than maximum setpoint value measuring range end value 4 Without function 8 Without function 16 Without function 32 Group interrupt alarm for entire control system 64 Group interrupt alarm for the zone block in which the zones are located 128 Alarm low active Otherwise Al
42. ALGO 3 ALGO ALGO 4 ALGO ALGO 5 ALGO ALGO 6 Rev 1 00 10 Suitable for all modes of actuating signal output PWM pulse cooling DYNControl Control characteristic more dynamic than that of the MAControl The calculation of the control parameters is implemented during the identification phase up to reaching the setpoint value DYNControl The calculation of the control parameters is implemented during the identification phase to 10 K prior to reaching the adjusted setpoint value MAControl for evaporate cooling with intelligent disturbance control ISK see Z P0O7 0 PKLG PGH Pulse Cooling ISK includes Special degree of operation characteristics for static operation in the range of 0 around degree of operation Algorithm for watching of operating point a Stricter control characteristics in tolerance band around setpoint value MAControl for evaporate cooling with intelligent disturbance control ISK in alleviated form see A P070 PKLG PGH Pulse Cooling ISK includes Special degree of operation characteristics for static operation in the range of 0 around degree of operation m Algorithm for watching of operating point MAControl for die bolts Applies only for ETS132net in operation with CANSTI Il and output modules MAO8 No mixed operation possible between die bolts and standard control algorithm on one controller In case of selection of die bolt control algorithm for at least one zon
43. D IP base address 198 168 0 0 Device ID 2 gt gt gt Address 198 168 0 2 see A SP49 IP4 IP4 IP Address of 4th Octet Baud rate CAN DIP6 DIP7 Baud rate CAN OFF OFF 78 8 kBit ON OFF 250 kBit OFF ON 900 kBit ON ON 125 kBit CAN bus termination DIP 8 ON activates the internal CAN Bus terminating resistor of 120 ohms Rev 1 00 10 Subject to technical changes without notice 26 Chapter 7 Addressing and Further Functions by DIP Switch DIP 1 7 fala el DIP 1 8 Rev 1 00 10 on off on off Standard setting If the DIP switches 1 7 ON the following default settings are activated Default setting serial data interface X9 Device ID 0 Protocol PSGII Baud rate 19200 Baud No Parity 1 Stop bit Ethernet interface default setting X14 IP Address 192 168 0 200 Acknowledge error report By setting all 8 DIP switches to ON and thereafter to the pervious setting the ac knowledgement of pending error messages is initiated Subject to technical changes without notice PSG Plastic Service GmbH 27 Operating instructions ETS132net 8 Status displays diagnostics 8 1 Information zone text In case of certain operational states of the controller a text is overlaid alternately with the actual value in the zone display of the operating and display units This text can be read out under the byte ZoneFMode for every zone over all interfaces The information is also designated as a z
44. FI5G Plastic Service Group Operating Instructions Temperature Controller Module ETS 132 net CE Rev 1 00 10 09 2013 Translation of original operating instructions PSG Plastic Service GmbH Operating Instructions ETS132net Chapter 1 Introduction Typographical Conventions Chapter 2 General Information Guarantee Conditions Installation and Safety References Chapter 3 Equipment Implementation Type Designation Type Designation Plate Standard Implementation scope of delivery Accessories Chapter 4 Device Construction Dimensions Connection Overview Status LED s DIP switch Status LED MultiMediaCard MMC Chapter 5 Installation Dismantling Chapter 6 Electrical connection and operational startup Connection type Connector assignment and basic configuration Power supply Connection X11 Auxiliary voltage Connection X7 Measurement inputs Connection X1 to X4 Control Outputs Connection X5 X6 Digital Input Connection X7 X13 Digital outputs Connection X7 X13 Heating Current Inputs connection X12 OPTION Analog Outputs Connection X12 X13 Data interface RS232 RS485 Connection X9 OPTION CAN Bus connection X10 OPTION Profibus DP Connection X8 OPTION Ethernet Connection X14 PSG Script OPTION MultiMedia Card MMC Chapter 7 Addressing and further Functions by DIP Switch Chapter 8 Status Displays Diagnostics Information Zone Text Overview of Zone Texts WO CO C COON
45. MMC project With call up of the dialog box no firmware files are yet assigned to the controller types This is identifiable through the XXXX identification in the firmware column Using the firm ware button the firmware files are selected which are stored in the MMC project Rev 1 00 10 Subject to technical changes without notice 82 Chapter 10 Functions Store MMC project and copy onto MMC Projekt in MMC Card exportieren eporteren nach Verzeichnis E proiektimme Projekt demo_mme tpechem fe Heo File bai einstecken der Karte automatich anspor M Konfigurotion bel ernecken der Kate automatech einipielen Onno Komponentenname ETSIZHNET ETSI32na PSGIADR 200 0 7133054 ETAIJ HET ETRT32retPSGIADR 201 1 piee ETRV2NET ETAT 2e PSO ADR 202 2 Peale Ompore Fimme ETSIJ2NET 7Ti33054 Dover epnonmeeysteng mel 1 33054 hex ETRIZANET 7033054 Dover veprors eysbemp_ mel 03305A hes ETRIIANET 7233054 Dover eprons eystemp mel 2054 hex Figure 10 6 Dialog window Export MMC project after processing After stipulation of all data the MMC project is stored for example under the project name DEMO_MMC in the E PROJEKT MMCdirectory The files of the MMC project are complete and can be copied directly onto the MMC The configuration files SYSTEMP CFG and PROJECT ALD are located in the root directory of the project m A directory with the project name of the MMC project is created MMC project directory
46. N error in data link controller CANSTI 52 ArE Automatic ramp fault 53 ArE Automatic ramp fault zone with least rate of rise xX 54 GPO Bypass group release 55 GPA Reduce group release 56 LdF HEX update function and or formatting released by MMC X 8 2 System error Unlike zone specific faults temperature limit values heating current alarms etc system errors identify faults on the controller itself The system errors can be read out from the controller on the zone flags over all interfaces Detailed information on this can be found n the object lists for the corresponding protocols The cause of error the output of the OK LED on the controller the message text in the operating and display units as well as notes on the elimination of the fault are indicated below for all possible system errors Fault in the CPU basic matching If the basic matching of the controller cannot be read correctly any longer then the bit Fault in the basic matching is set m On all zones of the controller a degree of operation of 0 is output On the OK LED of the controller a flashing signal is output With the operating and display units ERR 003 is displayed For the removal of the fault the controller is to be set to the ex works state Code Number 759 Before resetting into the ex works state please note down all channel data and system dates or read out and store with WnKonVis Fault in the module matching The module matching data items
47. NiC Pt Str Ni A SP18 SEN1 SEN1 Sensor Type Zone 1 8 P033 OFFS OFFS Temperature Offset Char 9 9 0 0 9 9 unit of the measured value 10 The measured value of the measurement input is corrected as follows Corrected measured value measured value temperature offset SP28 OFF1 OFF1 Offset Zone 1 8 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 1 to 8 the following applies Corrected measured value measured value Offset Zone 1 8 SP29 OFF2 OFF2 Offset Zone 9 16 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 9 to 16 the following applies Corrected measured value measured value Offset Zone 9 16 SP30 OFF3 OFF3 Offset Zone 17 24 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 17 to 24 the following applies Corrected measured value measured value Offset Zone 17 24 SP31 OFF4 OFF4 Offset Zone 25 32 Char 9 9 0 0 9 9 unit of the measured value 10 For the measurement inputs of the zones 25 to 32 the following applies Corrected measured value measured value Offset Zone 25 32 Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH Operating instructions ETS132net P047 ANZ RG L Lower Temperature Level at Standard Signal Inputs Word 99 0 6553 6 unit of the measured
48. No is always reloaded mined with booting the controller If one of the con troller types is identified the corresponding firmware is loaded into the flash and started If no controller type is identified no firmware in the controller the firmware is not updated PROJECT ALD Autoload file with the highest priority No is always reloaded The actions defined in the currently valid project file are carried out Function Project Files ALL_DIP ALD After a restart reset of the controller and existent No is always reloaded when DIP storage card is checked whether the file switch is ON ALL_DIP ALD is available on the storage card and ALL DIP switches are set to ON Next the recipe file RCP_0O EXP is loaded into the controller The file ALL_DIP ALD remains on the memory card to enable to repeat this action again and again serting the MMC 10 1 4 1 Firmware update over autoload files Rev 1 00 10 Sequence of a firmware update over autoload files Copy required autoload file into root directory from MMC m Controller is switched off Plug MMC into the card slot Switch on controller Controller checks whether a firmware file is existing on the MMC under the indicated name and folder Firmware file is transferred from the MMC into the RAM of the controller Controller type is checked if the controller types of the firmware contained in the flash of the con troller and the firmware loaded into the RAM are
49. ON 3 Revision identification of the controller software HW000004 SW713806 SNr 2505038702 4 Order number O 5 Serial number 3 2 Scope of delivery 1 Temperature Controller Module ETS132net m 1 CD ROM with full documentation and software Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 9 Operating instructions ETS132net 3 3 Accessories Operation and display BA operating and display unit Operator terminal BA Touch Details see data sheet Order number 020 270 a Output modules and power circuit breakers SMAO 04 SMS 01 Order number 020 323 Order number 020 332 5 CANSTI II P MAKL 24 SMA 08 Order number 020 326 Order number 020 327 Order number 020 310 MA 08 SMV 04 SSL 08 Order number 000 000 Order number 020 322 Order number 020 311 SMS 02 SMS 04 SMR 02 SMR 04 Order number 020 330 Order number 020 331 Order number 020 320 020 321 Measured value recording CANAIN 08 Order number 020 365 Heating Current Monitoring Rev 1 00 10 Subject to technical changes without notice 10 Chapter 3 Equipment implementation SSW 120P Order number 020 312 1 CAN accessories CANVTM 2K 4K Order number 020 318 020 314 1 Software Online maintenance WinKonvVis Order number 039 020 Rev 1 00 10 Subject to technical changes without notice SUW Order number 020 315 CANREP Order number 020 317 WinKonvVis Server
50. P1 Alarm Calculation 1 with Passive Zones and P052 ALP2 ALP2 Alarm Calculation 2 with Pas sive Zones Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 35 Operating instructions ETS132net P038 KHLG COOL 3 Point Operation Bit 0 1 off on 0 off The control algorithm works in two point operation heating The output range of the degree of op eration in control and manual mode is 0 100 At the heating control output actuating signals are output at positive setting levels at the cooling output no actuating signal is output 1 on The control algorithm works in three position operation heating cooling The output range of the degree of operation in control and manual mode is 100 100 On the heating control output actuating signals are output at positive setting levels and on the cooling output the actuating signals are output at negative setting levels SP22 CELS CELS Temperature Unit C F Char 0 1 F C Unit of measurement signal The measured value is calculated directly in case of controllers with thermo element and resistance thermometer inputs In case of controllers with standard signal inputs the calculation is implemented on the basis of the scaling parameters 7 P047 ANZ RG L Lower Temperature Level at Standard Signal Inputs and 7 P048 ANZ RG Upper Temperature Level with Standard Signal Inputs SP38 MAXK MAXC Maximum Number of C
51. Project related input of controller configurations on MMC in the WinKonVis format Project related writing of controller configurations of MMC Representation of user HTML pages stored on MMC AOPTION Ethernet Connection X14 BA Detailed information on the function of the MMC can be referred in the chapter AMultiMedia Card MMC Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 25 Operating instructions ETS132net 7 Addressing and Further Functions by DIP Switch Using the DIP switch the following configuration of the system and functions like acknowledgement can be carried out DIP 1 5 BARROS DIP 6 7 B00CUWWE DIP 8 20000007 on off on off on off Device ID Addressing Device ID is enciphered in binary form and is set adjusted over the DIP switches 1 00 The device address is composed as follows for the individual interfaces PSGII Address Device ID see Z SP33 ADRT ADRT Addressing Type Modbus Modbus Zone addressing see protocol description CAN Bus Address CAN Bus base address Device ID CAN Bus base address 32 Device ID 2 gt gt gt Address 34 see A SP05 CADR CADR CANopen Base Address Profibus DP Address Profibus DP base address Device ID Profibus DP base address 30 Device ID 2 gt gt gt Address 32 see A SP07 DPAD DPAD Profibus DP Slave Address Ethernet Ethernet address 4th octet of the IP base address Device I
52. WR Degree of Operation Char 100 0 100 1 Actuating variable Calculated in the standard operation through controllers In the manual mode the specification is implemented manually by the operator A P003 STBE MANU Manual Mode P039 RELH RELH RELH RELH Heating Relay Output Bit 0 1 off on Stipulates the manner in which the actuating signal is output at the heating control output Through this an adap tation of the actuating signal to the actuator SSR relay is possible 0 off Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms 1 on Per sampling cycle corresponds to sampling time the actuating variable is output in the block one time switching on and off of the setting output The operating time is proportional to the degree of operation with reference to the sampling time In order to take care of the actuator the A P018 TA H CT H Heating Sampling Time is set to a minimum of 10 seconds P040 RELK RELC Cooling Relay Output Bit 0 1 off on Adjustment always on 1 on Per sampling cycle corresponds to sampling time the actuating variable is output in the block one time switching on and off of the setting output The operating time is proportional to the degree of operation with reference to the sampling time The A P022 TA K CT Cooling Sampling Time is limited to a minimum of 10 seconds
53. Word 10 0 100 6553 5 10 0 100 999 Adaptation of the indicated current value to the measurement signal of the current transformer PSG standard current transformers provide a heating current proportional voltage of 42mVeff A This value meets the current range end value of 100 In case of current transformers with other measured voltage the indicated current value can be adapted Current transformer supplies 21 mVeff A For adaptation of the display AEND AMPE must be set to 200 For A SP25 ADEF AMPD Heating Current Measurement Method individual current measurement the current range end value can be set individually for each zone Rev 1 00 10 Subject to technical changes without notice 64 Chapter 9 Configuration and adjustments For A SP25 ADEF AMPD Heating Current Measurement Method summation current measurement the current range end value must be equal for all zones assigned to one and the same current transformer P056 SUMW NoTR Allocation of Current Transformer Byte 0 255 1 0 32 With summation current measurement the setting value stipulates the current measurement input to which the current transformer s for the corresponding zone is are connected The setting value 0 means that no current transformer is planned for the zone SP25 ADEF AMPD Heating Current Measurement Method Byte 0 255 1 0 15 Stipulates the measurement method of the heating current measurement
54. XX XXX SP52 SUB3 SUB3 Subnet mask of 3rd Octet Byte 0 255 1 Third octet of the Device Subnet mask XXX XXX XXX XXX SP53 SUB4 SUB4 Subnet mask of 4th Octet Byte 0 255 1 Fourth octet of the Device IP XXX XXX XXX XXX 9 13 1 Change IP setting Start WinKonVis and attach a project with a net controller Set DIP switch 1 5 to ON in register Info gt Communication Do the same setting for the controller Independent from the existing IP in the controller the standard IP 192 168 0 200 is used now For the communication with the controller the network settings the IP of the PC where WinKonVis is running has to be adjusted to the address range fix IP address 192 169 0 subnet mask 255 255 255 0 Set the desired IP in the system parameters A SP46 IP1 IP1 IP Address of 1st Octet to 7 SP49 IP4 IP4 IP Address of 4th Octet Write the data to the controller Set DIP switch in register Info gt Communication and on the controller as desired Now the IP set under SP46 to SP49 is used for communication dependent on the DIP switch setting 9 14 Gateway Instead of converting protocols the default gateway in an IP configuration does route not subnet relevant network requests to another subnet and fulfills therewith the function of a router from software version 7X2910A inclusive SP61 GWY1 GWY1 Gateway 1 Unsigned Char 0 192 255 n a First octet of the gateway address XXX XXX XXX XXX
55. _1 EXP 72 Load controller configuration zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_2 EXP 73 Load controller configuration Zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_3 EXP 14 Load controller configuration Zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_4 EXP 15 Load controller configuration zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_5 EXP 76 Load controller configuration Zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_6 EXP 77 Load controller configuration Zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_7 EXP 78 Load controller configuration zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_8 EXP 79 Load controller configuration zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_9 EXP Rev 1 00 10 Subject to technical changes without notice 80 Chapter 10 Functions Code number 80 81 82 83 90 91 92 93 94 99
56. alled and licensed Optional Install the driver of the USB RS485 interface converter or the USB CAN interface converter from the disk supplied Ensure that the interface connection between PC and controller functions For this carry out an interface test under menu item Options Interface PSGII Options or Options Interface CAN Options or Options Interface LAN Options in WnKonVis In case of interface functioning correctly a version string is sent from the controller with the interface test the fault counter is not counted up In case of erroneous connection the fault counter is count ed up Rev 1 00 10 Subject to technical changes without notice 85 86 Chapter 10 Functions Carry out update Start WinKonVis and attach a project with a net controller The controller address of we ebetan west some 2 the attached controller must be identical with the address of the controller with which the firmware update should be car ried out Click with right hand mouse button on the controller in the left window Select the firmware update menu item in the context menu on no ooo oocom ooooo o SSenress aS amp 8 In the update dialog window the HEX file __ of the update firmware must first be Se sex o08 Datemame D ER CDROM _HEXFILES SYSTEMP 0828064 HEX lected Version a For this purpose click on the button File SSe Bera M Reg lence _ Letzter Regler T ees and selec
57. ar 0 32 127 1 CAN Bus address of the controller CADR CADR Device ID AAddressing and Further Functions by DIP Switch SP06 A OP A OP Auto Operational Mode CANopen Bit O 1 off on O off The components on the CAN Bus are provided with the Auto operational command from a CANo pen Master 1 on The controller as well as that relevant CAN peripheral components are functional in CAN open op eration also without CAN open masters For this the controller sends the Auto operational Mode On command SP45 CANT CANT Timeout CAN Zone off Byte 0 255 seconds 1 O 120 seconds Specifies the time within which communication over the CAN Bus must occur If no communication is determined no actuating signal is output to the control outputs Setting value 0 deactivates the function 9 12 Profibus DP The description of the communication protocols as well as the specification of the configuration pa hi rameters is to be taken from the protocol descriptions and the parameter object lists SP07 DPAD DPAD Profibus DP Slave Address Byte 0 30 255 1 Profibus address of the controller DPAD DPAD Device ID AAddressing and Further Functions by DIP Switch Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 69 Operating instructions ETS132net SP43 DP T DP T Timeout DP Zone OFF Byte 1 O 255 seconds 1 O 120 seconds Stipulates the
58. arm high active A P043 ALK1 ALC1 Cooling Alarm Output 1 P051 ALP1 ALP1 Alarm Calculation 1 with Passive Zones Byte 0 255 1 Basically no alarm is calculated for a passive zone Rev 1 00 10 Subject to technical changes without notice 60 Chapter 9 Configuration and adjustments Nevertheless if an alarm should be monitored in case of a passive zone this can be stipulated with the aid of the parameters 7 P051 ALP1 ALP1 Alarm Calculation 1 with Passive Zones and Z P052 ALP2 ALP2 Alarm Cal culation 2 with Passive Zones Identifica Alarm cause tion 1 Current fault in case of Heating Off 2 Current fault in case of Heating On 4 Limit value 1 8 Limit Value 2 16 Limit Value 3 32 Limit Value 4 64 Sensor short circuit 128 Sensor break sensor incorrect polarity A P052 ALP2 ALP2 Alarm Calculation 2 with Passive Zones P052 ALP2 ALP2 Alarm Calculation 2 with Passive Zones Byte O 255 1 Identifica Alarm cause tion 1 Without function 2 Actual value greater than maximum setpoint value measuring range end value 4 Without function 8 Without function 16 Without function 32 Without function 64 Without function 128 Without function A P051 ALP1 ALP1 Alarm Calculation 1 with Passive Zones SP08 A1D1 A1D1 Definition Byte 1 Alarm Output 1 Byte 0 255 1 Together with A SP09 A1D2 A1D2 Definition Byte 2 Alarm Output 1 and 7 SP10 A1D3 A1D3 Definition Byte 3 Alar
59. ched in WinKonVis consisting of the three controllers and stored in the directory E PRO JEKT WINKONVIS under the project name DEMO_WINKONVIS ee Co aay fever PROF Elazeimodus Figure 10 4 Attach WinKonvVis project Compiling information for MMC project Call up the menu item File Export MMC Project The following dialog window is opened Projekt in MMC Card exportieren expoiteren nach Verzeichnis EAPAOWJEKETYWINKONVISA Frajekt dema_mme TEER fe HeFe bei enstecken der Karle automatisch einspielen E Konfiguration bei erstecken der Kate automatisch einrpielen omponente Komponentenname FETSIQQNET ETSiacnetPSGIADA 200 0 TFP ETRIJZNET ETR132netPSGIADR 201 1 7033054010 ETRIWQNET ETRI12netPSGIADR 202 2 7233054020 ETSINEET TOON ETRIZONET TOKK ETRIIZNET 72000 Figure 10 5 Dialogue window Export MMC project before processing In the dialog window the following stipulations are set for the MMC project Memory location and name of the MMC project The project name is limited to a maximum of 8 characters Are firmware file and the configuration data loaded automatically with insertion of the MMC into the controller and or after new start of the controller m The controllers of the WinKonVis project are listed in the component area The firmware files which are associated with the controllers in the WinKonVis project are listed in the firmware area These are stored in the
60. device as a download on request or directly from the home page of PSG Plastic Service GmbH www psg online de Configuration The configuration of the communication over the CAN Bus interface is implemented with the aid of the parameters listed under ACANBUS Rev 1 00 10 Subject to technical changes without notice 22 Chapter 6 Electrical connection and operational startup 6 2 9 OPTION Profibus DP Connection X8 The options included in the device are to be taken from the 7 Type designation PIN X8 n a n a TxD B RTS OV 5VDC n a TxD A n a Oo CO N OD oF BB O N gt The communication over the Profibus DP data interface uses the Profibus protocol DP and Profibus DP EA The system parameter DPEA switches between the protocols DPEA ON Profibus DP EA You are provided with a protocol description Profibus DP and Profibus DP EA addressing protocol _ frame logging function and the respective object list Zone and system parameters which are stored for the controller type in the protocol of the device as a download on request or directly from the home page of PSG Plastic Service GmbH www psg online de Configuration The configuration of the communication over the Profibus interface is implemented with the aid of the parameters listed under Profibus DP Profibus DP Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH Operating instructions ETS132net 6
61. e the setting range over the interfaces and over the operating and display units BA if these are identical the set ting range is indicated only once and a multiplication factor that is to be considered a unit when existent The handling of as well as the access to the parameters over the data interfaces serial interface PSGI MODBUS CAN Bus Profibus DP Standard DPEA Ethernet are to be taken from the pro tocol descriptions as well as from the relevant parameter object lists The maximum setting range of a parameter is stipulated through its data format In general the max imum possible setting range is functionally limited This is indicated as a setting range for the inter faces The detailed information on the data formats and ranges of values of the parameters are also to be found in the object lists to the interfaces i The ex works basic setting of a parameter is identified through a bracket e g on 9 1 Basic configuration P055 ZONE ZONE Zone Bit 1 0 off on For reasons of compatibility to PSG controllers of older generations the adjustment value is over i interface in reverse logic 1 off At control output in accordance with operating mode control manual mode actuating signals are output All alarms are calculated 0 on At control outputs no actuating signals are output Only those alarms are calculated which are released in the parameters 7 P051 ALP1 AL
62. e then the die bolt control algorithm is employed with all the other zones Heating current monitoring not possible Degree of operation resolution 0 25 DYNControl for die bolts Remaining operations as under adjustment for ALGO ALGO 5 Subject to technical changes without notice P062 XPH2 XPH2 Heating Proportional Band 2 Without function P063 TDH2 TDH2 Heating Derivative Time 2 Without function P064 TIH2 TIH2 Heating Integral Time 2 Without function P065 TAH2 CTH2 Heating Sampling Time 2 Without function P066 XPK2 XPC2 Cooling Proportional Band 2 Without function P067 TDK2 TDC2 Cooling Derivative Time 2 Without function P068 TIK2 TIC2 Cooling Integral Time 2 Without function P069 TAK2 CTC2 Cooling Sampling Time 2 Without function PSG Plastic Service GmbH 55 Operating instructions ETS132net Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 Byte O 2 255 seconds 1 Word Q 9 65535 seconds 1 O 9 1275 seconds Byte O 255 seconds 1 O 60 seconds Byte 0 0 9 9 25 5 10 0 0 9 9 25 5 Byte Q 2 255 seconds 1 Word Q 9 65535 seconds 1 O 9 1275 seconds Byte O 255 seconds 1 O 60 seconds Rev 1 00 10 Subject to technical changes without notice 56 Chapter 9 Configuration and adjustments P070 PKLG PGH Pulse Cooling Bit 0 1 off on Output method of th
63. e actuating signal at the cooling control output Prerequisite for the pulse cooling is that 7 P038 KHLG COOL 3 Point Operation is activated 0 off A PWM signal proportional to the degree of operation is output at the cooling control output 1 on In case of the pulse cooling also impulse cooling the pulse duration is constant at the cooling con trol output and the pause duration between 2 impulses is variable A pause of variable length fol lows on a constant pulse The pause length is limited by the parameter P072 PMIN PMIN Minimum Pause Duration and A PO073 PMAX PMAX Maximum Pause Duration The mandatory pause adjustable through the parameter P072 PMIN PMIN Minimum Pause Duration and should prevent the transition from evaporating to continuous water flow PMIN should correspond to a cooling pulse in about the reac tion time of the route sections Changes of the degree of operation are incorporated only on completion of the current pulse sepa ration The relationship between pulse width and maximum pause duration determines the real degree of operation resolution For a one percent degree of operation resolution 7 PO073 PMAX PMAX Max imum Pause Duration at least the hundred fold time value of P071 PULS PULS Pulse Duration is to be to set adjusted please be sure to consider the different units of the parameters In case of activated pulse cooling the suitable control algorithm has to be stipulated fo
64. e casing and the printed circuit board The type designation identifies the equipment version and is composed of the options ETS132net Electrical connections K Screwed terminal FZ Spring terminal Measurement inputs 1 8 TCPt Thermocouple TC resistance thermometer Pt100 U Standardsignal U 0 2 10V Standard signal 0 4 20mA Measurement inputs 9 16 TCPt Thermocouple TC resistance thermometer Pt 100 U Standardsignal U 0 2 10V Standard signal 0 4 20mA Measurement inputs 17 24 TCPt Thermocouple TC resistance thermometer Pt 100 U Standard signal U 0 2 10V Standard signal 0 4 20mA Measurement inputs 25 32 TCPt Thermocouple TC resistance thermometer Pt 100 U Standardsignal U 0 2 10V Standard signal 0 4 20mA Data interface 2 CAN CAN Bus with PSG CAN pin assignment CANopen CAN Bus with CANopen conform pin assignment Data interface 3 Not existing Profi Profibus DP Data interface 4 Not existing ETH Ethernet OPTION MMC Not existing MMC MultiMedia Card Voltage 24 V 24 VAC DC Data interface 1 RS232 RS485 is always existing as standard Rev 1 00 10 Subject to technical changes without notice 7 8 Chapter 3 Equipment implementation 3 1 1 Type designation plate The following information can be taken from the type designation plate PSG D 68309 Mannheim 1 AType designation GAN ETH MMC Eg D ANr 140103 023025 2 Revision identification of the printed circuit boards 24V AC DC SW Un one
65. e following functions are usable Firmware updates duration approx 50 60 seconds Direct loading and storage of 10 controller settings duration approx 40 seconds each m Direct loading and storage of 10 DIP switches dependent controller setting adjustments duration approx 40 seconds each Transfer of WinKonVis projects from the MMC into the controller Project oriented input of controller configurations on MMC in the WinKonVis format Project oriented writing of controller configurations of MMC Representation of HTML pages stored on the MMC with which a direct access to process and configuration data of the controller is possible function can be used only in case of controllers with Ethernet interface Prerequisites for the use of the MMC are Card type MMC MultiMedia Card Formatting of the MMC with FAT16 file system FAT16 supports cards up to 1 GB Larger cards can possibly be formatted by FAT16 The controller can then only access a storage range of 1 GB Only file names of format 8 3 are supported The following are not supported SD Cards Long file names 10 1 1Handling The MMC is to be inserted into the slot so that the arrow on the MMC points downwards and or the trimmed corner points upwards After inserting the MMC LED lights up shortly Figure 10 1 Insert MMC into slot on the controller Some of the functions are started immediately after inserting the card Therefore i
66. ed heating actuator signal low active n a Instant group release when 2 set point value lt setpoint value Instant group release n a Digital Input 1 and 2 Passivate all zones Heating actuator disconnected Zones 17 32 signal high active Heating actuator disconnected Zones 17 32 signal low active Passivate all zones Passivate all zones Activate BA input block Activate BA input block Disconnected heating actuator signal low active Disconnected heating actuator signal low active n a Instant group release when 2 set point value lt setpoint value Instant group release n a Relative reduction by 2 setpoint value Relative reduction by 3 setpoint value Relative reduction by 4 setpoint value Setpoint value increase relative by 2 setpoint value Setpoint value increase relative by 3 setpoint value Setpoint value increase relative by 4 setpoint value Percentage reduction increasing by 2 setpoint value Percentage reduction increasing by 3 setpoint value Percentage reduction increasing by 4 setpoint value Absolute reduction to 2 setpoint value if 2 setpoint value lt setpoint value Absolute reduction to 3 setpoint value if 3 setpoint value lt setpoint value Absolute reduction to 4 setpoint value if 4 setpoint value lt setpoint value Disconnected heating actuator signal active high Disconnected heating actuator signal low active Heating actuator disconnected Zone
67. efined by ANZ RG L and or ANZ RG H A P036 APPL APPL Application ls a thermocouple TC and or resistance thermometer Pt100 directly connected to the controller the parameter is without function O For measurement recording by CANAINO8 FINO8 P057 NriW NoZN Zone Allocation to Measurement Input on Sensor Interface FIN Integer 32 255 1 0 The zone uses the measurement input assigned directly on the controller Zone X Measurement Input X gt 0 The zone uses the measurement input on a CANAINO8 or FINO8 Setting value dependent on address of the CANAINO8 FINO8 Measurement input Address of the CANAINO8 FINO8 x 8 Measuring channel on CANAINO8 FINO8 Zone 1 employs fifth measuring channel on a CANAINO8 FINO8 with address 2 Seti adjustment 2 x 8 5 21 in case of Zone 1 lt 0 The zone uses the sensor input of another zone on the controller Zone 1 uses measurement input of Zone 10 J aciusiment 10 in case of Zone 1 Rev 1 00 10 Subject to technical changes without notice 37 38 Chapter 9 Configuration and adjustments SP23 INP1 INP1 Function Digital Input 1 Byte O 255 1 For setting lt 100 the parameter is compatible to parameter INPD of controllers ETR132Il ETR112 and ETS132Il and is valid for both digital inputs 7 SP24 INP2 INP2 Function Digital Input 2 is without function In case of setting values greater than 100 the parameter applies only for Digita
68. entification phase heating P045 PAKF CFIX on Control parameter set cooling are not modi fied by identification heating P045 PAKF CFIX off Calculation of control parameter set cooling based on control parameters heating after end of identification phase heating Online control A P034 ONLK ONLC Online Control monitors on base of the control parameter set heating essential changes on the structure of the control system and corrects if necessary the control parameter set heat ing Special see 7 P061 ALGO ALGO Algorithm Rev 1 00 10 Subject to technical changes without notice P061 0 3 4MAControl 1 2 DYNControl O ur ALGO A Calculation of control parameter set Cooling after setpoint value change of 30K independent of parameters On setpoint value change gt 30K a cooling adap tation is started On setpoint value change gt 30K a cooling adap tation is started and the control parameter set cool ing is calculated Start of cooling adaptation in case of rise of actual value within 10 seconds lt 3 5K drift control Special see A P061 ALGO ALGO Algorithm PSG Plastic Service GmbH Operating instructions ETS132net Calculation of control parameter set Cooling after code number input Independent of setting of PAKF CFIX the code numbers 111 and 112 control the cooling adapta tion Code number 111 Calculation of control parame ter sets of all
69. er configuration Zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_3 EXP 64 Store current controller configuration Zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_4 EXP 65 Store current controller configuration zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_5 EXP 66 Store current controller configuration Zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_6 EXP 67 Store current controller configuration Zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_7 EXP 68 Store current controller configuration Zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_8 EXP 69 Store current controller configuration Zone parameters system parameters model attributes Profi bus from controller onto the MMC in the recipe file RCP_9 EXP 70 Load controller configuration Zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP_0O EXP 71 Load controller configuration Zone parameters system parameters model attributes Profibus from the MMC onto the controller in the recipe file RCP
70. ess of the first 8 zones is equal to the A SP32 SADR SADR Software Address if this is adjusted greater than 0 is calculated from the setting of the addressing DIP switches Address of the first 8 zones DIP switch value x 4 if ZA SP32 SADR SADR Software Addressis equal to 0 The addressing of the following 8x zone blocks is sequential 1 Function identical with setting value 0 2 One address applies for all zones of the controller The address is equal to the 7 SP32 SADR SADR Software Address if this is adjusted greater than 0 is calculated from the setting of the addressing DIP switches Address of all zones DIP switch value x 1 if A SP32 SADR SADR Software Addressis equal to 0 3 Function identical with setting value 0 but address of the first 8 zones DIP switch value x 1 Rev 1 00 10 Subject to technical changes without notice 68 Chapter 9 Configuration and adjustments SP37 MADR MADR Modbus Base Address Byte 0 32 255 1 Valid only in case of A SP01 PROT PROT Protocol rtu Determines the address Stipulates the Modbus address of the first zone of the controller The MODBUS address es of the following controller zones are sequential 9 11 CANBUS The description of the communication protocol as well as the stipulation of the configuration parame i ters are to be taken from the protocol description and the parameter object list SP05 CADR CADR CANopen Base Address Ch
71. et HTML pages self defined by the user as well as fixed programmed into the firmware can be called up over browser if the Ethernet interface is available With the definition of HTML pages the user is supported by the function PSG Script In this function special tags have been defined in order to be able to represent process and configuration data of the controller within a HTML doc ument or to call up functions With the processing of the HTML document the tag is correspondingly replaced through value representations and or entry fields or function calls The self defined HTML pages are stored on the MMC AOPTION MultiMedia Card MMC must be included AA You can find full information in the separate description for PSG Script SE A Configuration The configuration of the communication via Ethernet is implemented with the aid of the parameters listed under AEthernet Rev 1 00 10 Subject to technical changes without notice 23 24 Chapter 6 Electrical connection and operational startup 6 2 11OPTION MultiMedia Card MMC The options included in the device are to be taken from the 7 Type designation The controllers of the design series sysTemp net can be optionally equipped with a slot for a MultiMedia Card MMC Firmware update Direct loading or storage of 10 controller settings Direct loading or storage of 10 DIP switches dependent controller settings Transfer of WinKonVis projects into the controller by MMC
72. et when one of the prerequisites for a FAL is not satisfied during the response time According to the operating point different FAL response times are worked with in the setpoint value band FAL response time 30 x heating sampling time outside of the setpoint value band FAL response time 20 x heating sampling time m minimal response time for TA H CT H lt 15 seconds FAL response time 20 x 15 seconds The setpoint value band is derived directly from the P015 XP H XP H Heating Proportional Band SWB XPH x 4 A P042 FALT FALT Sensor Short Circuit Monitoring Time P042 FALT FALT Sensor Short Circuit Monitoring Time Word O 6553 6 seconds 10 O 999 seconds 0 Not active Rev 1 00 10 Subject to technical changes without notice 46 Chapter 9 Configuration and adjustments gt 0 Period after which a FAL alarm is output when the temperature actual value in standard operation at max imum degree of operation 7 P023 STGH OUTH Heating Degree of Operation Dampinghas not increased by 4 K A P041 FAL TCAL Sensor Short Circuit Monitoring FAL and the stipulated FAL response times are without function 9 5 Setpoint Value Functions P001 SOLL SP Setpoint Value Integer 0 0 6553 6 Unit of the measurement input 10 0 999 Unit of the measurement input Main setpoint value on which control is implemented when 2 3 or 4 setpoint value not active With setpoint value 0 C 32 F
73. f the recipes PATH CFG Path Folder for the storage and or loading of F ILE ETRI32NET Path Filename of the firmware for the F ILE ETS132NET Path Filename of the firmware for the F ILE ETRII2ZNET Path Filename of the firmware for the F ILE PROJECT Path Filename of the project file the configurations EIRL32NET ETST32NEI ETRLL2NET If the file SYSTEMP CFG is not existing on the MMC or if entries are missing in this or if it contains faulty entries the default setting adjustments are then employed Corresponds to the default settings PATH_REZEPTE RCP PATH_CFG CFG PATH_CFG CFG FILE_ETR132NET HEX ETR132N HEX FILE_ETS132NET HEX ETS132N HEX FILE ETRI1I2NET HEX ETR112N HEX F ILE PROJECT PROJECT PROJECT PSG 10 1 4Autoload files The autoload files which are filed in the root directory ALD are used for the automatic control of the firmware updates of the controllers of MMC ALD files can among other things be generated manually with a text editor or attached on the MMC through input of a pre determined code number Code number for the control of the MMC functions The content of the autoload files is without importance in this case A 0 byte file is sufficient so that an action is implemented An exception is the file DEFINED ALD In this case it involves a text file in which the path and file name of the hex file to be loaded e g PROJEC T HEX ETR132N HEX are indicated Autoload
74. ffers three different concepts for customized multi zone temperature control The common platform of sysTemp guarantees continuity with the configuration and parameterization as well as with the connection over the available digital interfaces Every controller can have up to four digital interfaces RS485 CAN Bus Profibus DP and Ethernet The powerful and universal temperature controller module ETS 132 net is designed for employment in hot runner applications machines for plastic processing packaging machines furnaces foodstuffs processing dryers etc With its adaptive parameter matching it can be used in a wide field of With its adaptive parameter matching it can be used in a wide field of application from extremely fast to extremely slow zones The ETS 132 net is based on a decentralized regulation concept with which the actuating signals are guided to bus capable output groups over the PSG actuator bus The system is designed for 32 three position zones ETS 132 net 32 Measurement Inputs gt 2 Digital Inputs gt gt 3 Alarm Outputs CAN BUS gt ETHERNET PROFIBUS RS 232 RS 485 The device is available in different implementations This must be considered at installation and operational start up You find more detailed references to that in the chapter 7Equipment implementation and Electrical connec tion and operational startup These directions assist both in case of the initial installa
75. files except for the file PROJECT ALD are processed exclusively after the switching on reset of the controller If the controller identifies after the switching on that an autoload file is existing in the root directory of the MMC then it implements the corresponding firmware update automatically Rev 1 00 10 Subject to technical changes without notice 76 Chapter 10 Functions The autoload file PROJECT ALD is also processed in on going operation 7Function Project Files in case of in File name HEX ALD Function Action after reset of the controller Controller type ETR112 ETS132 ETR132 FIN32 Yes One time loading process of the is determined HEX If one of the above controller types is identified the relevant firmware is loaded into the flash and started If no controller type is identified controller does not have any firmware the firmware is not updated File is deleted automatically ETR_132 ALD Firmware of the ETR132 is loaded into the flash and Yes one time loading process started ETS 132 ALD Firmware of the ETS132 is loaded into the flash and Yes one time loading process started ETR_112 ALD Firmware of the ETR112 is loaded into the flash and Yes one time loading process started DEFINED ALD Firmware according to the specifications in Yes one time loading process DEFINED ALD is loaded into the flash and started ALWAYS ALD Controller type ETR112 ETS132 ETR132 is deter
76. ggered The current measurement is initiated by sending the code number 41 The code number is transferred ca 1 second hi Only for protocol Profibus DPEA the code number 0 must be send afterwards Reset of data exchange buffer Wait for the end of the current measurement at least 8 seconds the alarm analysis follows The cyclic current measurement runs afterwards normal Rev 1 00 10 Subject to technical changes without notice 34 Chapter 9 Configuration and adjustments 9 Configuration and adjustments With the configuration parameters zone and or channel parameters and system parameters are distinguished between Zone parameters are separately adjustable for every zone of the controller while system parameters apply zone independently for the entire controller Parameters are functionally collated in the description The identification of a parameter is implemented over the following the designation of the configuration parameter as zone P and or system parameter SP a characteristic analog for the identification of the parameter in the parameter lists of the project planning and configuration tool WinKonVis The parameter mnemonics German English which are employed for the identification in the operating and display units BA and in the project planning and configuration tool WinKonVis WKV the parameter label the data type Bit Byte Char Word Integer and bytes occupied by the data typ
77. hannels Byte 1 32 1 1 32 The parameter stipulates the zone number for which the regulation as well as the alarm handling is processed starting from the first zone The reduction of the zone number does not have any effect on the cycle duration in case of recording of the measured values 9 2 Configuration inputs SP18 SEN1 SEN1 Sensor Type Zone 1 8 Byte 0 255 1 FeL FeJ NiC Pt Str Ni The parameter stipulates the type of the sensors which are connected to the measurement inputs of the corre sponding zones In case of controllers in the implementation TCPt all eight measurement inputs can be switched over between thermo element types Fe CuNi L Fe CuNi J Ni CrNi K NiCriSi NiSi N and resistance thermometers Pt100 Ni100 The measurement inputs of controllers in standard signal implementation U and are not interchangeable The sensor type is stipulated with ordering of the device and must be set adjusted according to the implementation SP19 SEN2 SEN2 Sensor Type Zone 9 16 Byte 0 255 1 FeL FeJ NiC Pt Str Ni Rev 1 00 10 Subject to technical changes without notice 36 Chapter 9 Configuration and adjustments A SP18 SEN1 SEN1 Sensor Type Zone 1 8 SP20 SEN3 SENS3 Sensor Type Zone 17 24 Byte 0 255 1 FeL FeJ NiC Pt Str Ni A SP18 SEN1 SEN1 Sensor Type Zone 1 8 SP21 SEN4 SEN4 Sensor Type Zone 25 32 Byte 0 255 1 FeL FeJ
78. hes cyclical slowly ing of the firmware period 0 5 sec synchronous period 0 5 sec synchro period approx 1 0 sec file fault during the with SIO LED nous with OK LED programming of the FLASH 10 1 5Project file One or more sysTemp net temperature controllers are combined in a project for example in controller units ex isting in systems machines Projects can be generated manually or with the export function of WinKonVis in the MMC format with the corresponding directory structure and files The directory structure of projects in the MMC format corresponds to that of the default project file PROJECT PSG as well as the directories HEX and CFG The project data are copied onto the MMC Several projects can be stored on the MMC Every project is stored in a separate directory The memory location of the currently valid project on the MMC is defined through the path specification FILE PROJECT in the file SYSTEM CFG root directory of the MMC The number of the projects on the MMC is limited only through the memory capacity of the MMC 10 1 5 1 Project file structure With the project file PROJECT PSG it is a question of a text file with LOAD instructions These are built up as fol lows LOAD DIP x HEX Hexfile CFG Cfg File HEXALD 0 1 CFGALD 0 1 g DIP x Instead of x the controller ID is entered alpha numerically corresponds to DIP switch set ting 0 31 HEX File name of the hex file for the correspo
79. icker or slower due to the amount of data In the normal case the OK LED green on the front panel of the controller lights up permanently The LED flashes if there is a fault The cause of error can be read off on the basis of the number of flashing signals Detailed information about the error cause can be referred to in the chapter 7System errorand 7 Summary of sys tem errors flashing codes OK LED Rev 1 00 10 Subject to technical changes without notice 12 Chapter 4 Device construction 4 2 2 DIP switch Detailed information on the function of the DIP switches are in the chapter 7Addressing and Further Functions by DIP Switch 4 2 3 Status LED MultiMediaCard MMC Detailed information on the function of the MMC can be referred in the chapter 7MultiMedia Card MMC Rev 1 00 10 Subject to technical changes without notice 5 Installation Dismantling ESD Avoidance Unpacking Ensuring voltage free state Installation location Securing Installation Dismantling Device exchange PSG Plastic Service GmbH Operating instructions ETS132net To avoid ESD damages the device must be handled packed A unpacked and stored in an especially protected environment Electrostatic Protected Area EPA An ESD protected work environment conducts existing electrostatic charges to ground in a controlled manner and prevents their re occurrence The device is packed fully mounted in a robust carton cushioned with foamed material
80. in the controller unit If these cannot be read correctly any longer then the bit Fault in the module matching is set On all zones of the module a degree of operation of 0 is output f a fault in the module matching is identified for the zones 1 to 8 then two flashing signals are output at the OK LED of the controller f a fault in the module matching is identified for the zones 9 to 16 then three flashing signals are output at the OK LED f a fault in the module matching is identified for the zones 17 to 24 then four flashing signals are output at the OK LED f a fault in the module matching is identified for the zones 25 to 32 then five flashing signals are output at the OK LED With the operating and display units ERR 002 is displayed For the removal of the fault the controller is to be set to the ex works state Code Number 759 Before resetting into the ex works state please note down all channel data and system dates or read out and store with WnKonVis Rev 1 00 10 Subject to technical changes without notice 29 30 Chapter 8 Status displays diagnostics Fault in channel data For the assurance of the data consistency and the data security a checksum is stored for every zone in case of storage of the configuration data into the EEPROM The bit Fault in channel data is activated when the controller detects a check sum error during reading of channel data f a Fault in
81. ing i t is carried out after reset of the control system after deactivation of the Digital Input 2 if the system parameter SP23 INP1 INP1 Function Digital Input 1 0 or 1 is set adjusted durchgef hrt P058 GPNr GPNo Group Number Byte 0 24 1 Assigns the control zone to a group with the group number Setting value 0 means that the zone is not assigned to any group P059 GPF GPF Group Release Byte 1 0 24 1 Stipulates the group from which a release is given Setting value 0 means that the zone does not require any release from another group i e the zone starts im mediately P060 GPM GPM Group Mode Byte 0 255 1 Stipulates the condition whereby the release group issues a release or defines the function that is implemented for all zones of a group 0 Release if in case of all zones of the release group Actual value gt Setpoint value GW 1 Release if in case of all zones of the release group Actual value gt FGW1 LVA1 2 Release if in case of all zones of the release group Actual value gt FGW2 LVA2 Rev 1 00 10 Subject to technical changes without notice 66 Chapter 9 Configuration and adjustments 3 Release if in case of all zones of the release group Actual value gt FGW3 LVA3 4 Release if in case of all zones of the release group Actual value gt FGW4 LVA4 5 A setpoint value of a group received over an interface is sent to all other zones 10 As
82. ing codes OK LED Cause of error Number of flashing Display of operating and display units signals Fault in the CPU basic matching 1 ERR 003 Fault in the module matching Zone 1 to 8 2 ERR 002 Fault in the module matching Zone 9to16 3 ERR 002 Fault in the module matching Zone 17 to 24 4 ERR 002 Fault in the module matching Zone 25 to 32 5 ERR 002 Fault in EEPROM ERR 004 Fault in system data Attributes 6 ERR 005 Fault sensor type ERR 009 A sensor type is adjusted for the device that is not supported by the device calibration The error report can be acknowledged see AAddressing and Further Functions by DIP Switch Check the setting of the sensor type after ac knowledgement Fault in channel data T ERR CAN Bus fault 8 CAN Rev 1 00 10 Subject to technical changes without notice 32 Chapter 8 Status displays diagnostics 8 3 Diagnostic function code number 600 Allocation of Sensor and Heating The controller has a complex automated function to check the allocation of sensors and Heating The function checks whether sensors and Heating are allocated and wired correctly The function uses the configuration parameter 7 P032 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value By this a zone specific testing period is specified The testing period defines the time the zone should react on a trigger by the degree of operation For an optimal diagnostic process the diagnostic function should be executed whe
83. int value increase relative by 3 setpoint value 108 Setpoint value increase relative by 4 setpoint value 109 Percentage reduction increasing by 2 setpoint value 110 Percentage reduction increasing by 3 setpoint value 111 Percentage reduction increasing by 4 setpoint value 112 Absolute reduction to 2 setpoint value if 2 setpoint value lt setpoint value 113 Absolute reduction to 3 setpoint value if 3 setpoint value lt setpoint value 114 Absolute reduction to 4 setpoint value if 4 setpoint value lt setpoint value 115 Disconnected heating actuator signal active high 116 Disconnected heating actuator signal low active 117 Heating actuator disconnected Zones 1 16 signal high active 118 Heating actuator disconnected Zones 1 16 signal low active 119 Heating actuator disconnected Zones 17 32 signal high active 120 Heating actuator disconnected Zones 17 32 signal low active 121 Passivate all zones 122 Activate BA input block 123 Reset acknowledge stored alarms Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 41 Operating instructions ETS132net 124 Degree of operation boost degree of operation 100 for 10 seconds 125 n a 199 200 Start diagnostic function for sensor heating pushbutton 201 Release all groups group function pushbutton 202 Start program function 203 n a 255 9 3 Configuration Functions Outputs P002 STGR OP
84. inuative documents Pi i tO Rev 1 00 10 Protocol PSG Il Protocol PSG II Ethernet Protocol Profibus DP amp Profi bus DPEA Protocol Modbus Protocol CANopen Data sheets and op erating manuals Subject to technical changes without notice Information on this topic are in the protocol description PSG II and the corre sponding object lists Information on this topic are in the protocol description PSG II Ethernet and the corresponding object lists Information on this topic are in the protocol description Profibus DP amp Profi bus DPEA and the corresponding object lists Information on this topic are in the protocol description Modbus and the cor responding object lists Information on this topic are in the protocol description CANopen and the cor responding object lists Available by Internet see www psg online de PSG Plastic Service GmbH Operating instructions ETS132net 2 General Information 2 1 Guarantee conditions This product is subject to the legal warranty time periods for faults or deficiencies in manufacture Content of the guarantee If a malfunction relatively occurs through the manufacture PSG Plastic Service GmbH repairs or replaces the non conforming product according to their own discretion The following repairs do not fall under the guarantee and liable to costs Malfunctions after the legal notice periods have expired Malfunctions caused through
85. ion adapted Description P050 P046 specified P049 99 9 0 0 99 9 In detail the following amendments corrections were made SIO LED added Parameter SP61 SP63 added Chapter IP change settings added DIP6 7 ON 125k ARMP leading zone gt reference zone P053 Factor 0 1 Settings P060 added In detail the following amendments corrections were made Temperature difference for P041 Diagnostic function by code number 600 and 601 added Code number 41 amended In detail the following amendments corrections were made Default value IP4 200 Parameter ADRT revised value 3 new Device ID Addressing PSGII with reference to ADRT Zone parameters P System parameters SP First publication Valid from controller software version 2406 A PSG Plastic Service GmbH Pirnaer Stra e 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de Subject to technical changes without notice
86. l Input 1 The func tion is stipulated which the controller implements with activated Digital Input 1 Digital Input 1 0 Regulation on 2 setpoint value 1 Relative reduction by 2 setpoint value 2 Regulation on 2 setpoint value 3 Relative reduction by 2 setpoint value 4 Regulation on 2 setpoint value 5 Relative reduction by 2 setpoint value 6 Regulation on 2 setpoint value T Relative reduction by 2 setpoint value 8 Regulation on 2 setpoint value 9 Relative reduction by 2 setpoint value 10 Regulation on 2 setpoint value 11 Relative reduction by 2 setpoint value 12 Regulation on 2 setpoint value Zones 1 16 13 Reduction relative by 2 setpoint value Zones 1 16 14 Regulation on 2 setpoint value 15 Relative reduction by 2 setpoint value 16 Relative reduction by 2 setpoint value 17 Relative reduction by 2 setpoint value 18 Relative reduction by 2 setpoint value 19 Percentage reduction increasing by 2 setpoint value 20 Regulation on 2 setpoint value 21 Relative reduction by 2 setpoint value 22 Regulation on 2 setpoint value Rev 1 00 10 Subject to technical changes without notice Digital Input 2 Heating actuator disconnected Heating actuator disconnected Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 3 setpoint value Relative reduction by 3 setpoint value Reset acknowledge stored alarms Reset acknowledge stored alarms Start
87. linear reinforcement occurs before the output achieves its maximum or minimum This range is indicated in percent of the measuring range In order that the adjusted proportional band is independent of the sensor type and or measuring range the controller measur ing range in case of PSG controllers is assumed at 500 C 1 corresponds to 5 K The amplification of the controller decreases with increasing proportional band and increases with decreasing proportional band In case of a proportional band selected too small the controller reacts to small deviations so severely that the control system oscillates On the other hand a proportional band which is selected too large makes the regulation very slow The controller no longer reacts adequately to faults In case of utilization of pure proportional band controllers in the control system the deviation cannot be eliminated fully There results the so called permanent deviation P016 TD H TD H Heating Derivative Time Byte Q 2 255 seconds 1 The differential content D content of the PID controller reacts in a leading way to the rate of change of the devi ation or the actual value The differential content then supplies only a actuating variable if the deviation or the actual value is changed Therefore it cannot be used in order to stabilize a constant control deviation That also explains the utilization of the D regulator only in association with P or PI characteristic The impo
88. m Output 1 the functioning method of the alarm output AL1 is defined Combinations are possible as a setting value The setting value results from the sum of the identifica tions A1D3 80 corresponds to the sum of the identifications 64 and 16 an alarm is output on the alarm output AL1 if the temperature exceeds the limit value 1 and the limit value 2 The alarm signal is stored and can be reset acknowledged With a setting value A1D1 12 corresponds to the sum of the identifications 4 and 8 A1D2 0 and identifica Alarm cause tion 1 Current fault in case of Heating Off 2 Current fault in case of Heating On Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 61 Operating instructions ETS132net identifica Alarm cause tion 4 Limit value 1 8 Limit Value 2 16 Limit Value 3 32 Limit Value 4 64 Sensor short circuit 128 Sensor break sensor incorrect polarity SP09 A1D2 A1D2 Definition Byte 2 Alarm Output 1 Byte 0 255 1 Identifica Alarm cause tion 1 Zone in identification phase 2 Actual value greater than maximum setpoint value measuring range end value 4 Without function 8 Without function 16 Without function 32 Without function 64 Without function 128 Without function A SP08 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP10 A1D3 A1D3 Definition Byte 3 Alarm Output 1 Byte O 255 1 Identifica Alarm cause tion 1 Error CAN 2 Profibu
89. mation zone text When the diagnostics is terminated the diagnostic result could additionally be requested by offset Ox6B PSGII protocol which has the same value like the message in the zone display of the operating an display unit BA After termination of the diagnostics the check routine must be acknowledged by code number 602 With the same code number the check routine can be stopped 8 4 Diagnostic function Code Number 601 Start Current Measurement After entry of the code number 601 a complex routine for an automated check of the allocation of Heating Current transformer is started The routine checks whether the feed lines for the Heating is led through the corresponding current transformer After start of the function dIA is displayed in the zone displays when the operating and display unit BA is used The corresponding information can be requested by message flag ZoneFMode by interface The following messages could result out of the diagnostic function Message Meaning dF 1 No current was detected dF2 A current was detected on another zone dF3 A current was detected on the right and on another zone dF4 A current was measured although no current should be detected dE Zone OK 8 5 Manual Activation of a Current Measurement Code Number 41 After entry of code number 41 in the process of cyclic current measurement A SP25 ADEF AMPD Heating Cur rent Measurement Method lt gt 0 a current measurement is once tri
90. n Digital Input 1 is set adjusted to 8 or 9 The program function is started by the negative signal edge at the digital input 2 Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 47 Operating instructions ETS132net The following setpoint value profile will run a A PO12 2SOL SP2 2 Set Point 2 Lowering Value with P030 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value A P013 3SOL SP3 3 Set Point 3 Lowering Value with 7 P031 AFZ3 STT3 Start up Time of 3 Set Point 3 Lowering Value a A P014 4SOL SP4 4 Set Point 4 Lowering Value with P032 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value The start up time for the 2 setpoint value is not started until the actual values of all active zones m whose setpoint value is not equal to 0 C have reached the tolerance band around the second setpoint value That is the start up time for the second set point value is not started until the slowest zone reaches the tolerance band around the second setpoint value It is to be ensured that the actual value can reach the tolerance band because otherwise the pro i gram function will never be started P013 3SOL SP3 3 Set Point 3 Lowering Value Integer 0 0 1999 9 Unit of the measurement input 10 0 999 Unit of the measurement input A P012 2SOL SP2 2 Set Point 2 Lowering Value P014 4SOL SP4 4 Set Point 4 Lowering Value Integer 0 0
91. n the control zones hi are in cold condition Specify a setpoint value for the zone that is smaller than the actual value Check the configuration parameter A P032 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value Passive zones are not included in the diagnostics The diagnostic function is basically executed until the end even when errors are recognized It is only interrupted when a temperature rise for a degree of operation 0 is detected i e the actuator is defective what can lead to an overheating of the control zone The check routine is started by entry of code number 600 and runs in two phases Phase 1 Complete Check of all Zones together In phase 1 the degree of operation of all active zones whose setpoint value is greater than 0 C is set to 0 and all actual value are monitored Using the operating and display unit BA in the zone display of the zones relevant for diagnostic process the message dIA is output The zone display for the other zones is dimmed The corresponding information can be requested by message flag ZoneFMode by interface Rises the actual value of any zone at least 5 C in between the testing period in the zone display for this zone dE and 888 is displayed alternately and the check routine is completely stopped The stopped check routine must be acknowledged by code number 602 Phase 2 Single Check After termination of phase 1 takes as long as the maximal specified value
92. nd setpoint value xX 19 SP3 3rd setpoint value 20 SP4 4th setpoint value 21 dF 1 Fault No current determined in case of Heating current diagnostics x 22 dF2 Fault Current on incorrect zone determined in case of Heating current xX diagnostics 23 dF3 Fault Current both on correct as well as on another zone determined with X Heating current diagnostics 24 dE No fault determined with Heating current diagnostics Allocation sensor x heating diagnostics ends 25 dIA Diagnostics function active xX 26 dF4 Fault Alarm current with switched off heating determined in case of diag nostics 2 Ar Automatic ramp 28 Ar Automatic ramp active zone with least temperature rise x 29 Alarm Current alarm with heating off 30 ALS Storing alarm function X 31 IdS Automatic cooling adaptation started however still not active 32 GP Zone waits for group release xX 34 000 35 001 Error signal X 36 002 Module matching system error 37 003 CPU adjustment fault 38 004 39 005 Fault in system data X Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH Operating instructions ETS132net Signal Display Meaning Alarm Status flag dec 40 006 41 007 42 008 Switch on configuration X 43 009 Switch on configuration sensor X 44 010 Read MMC error x 45 011 Write MMC error xX 50 Out Power controller disconnected Digital Input 2 active and system parameter X INPD equal to 0 or 1 51 Cul CA
93. nding controller CFG File name of the configuration file for the corresponding controller HEXALD 1 Firmware update is automatically started after inserting the MMC 0 Firmware update is not automatically started after inserting the MMC CFGALD 1 Configuration data are transferred into the controller after inserting the MMC 0 Configuration data not transferred into the controller after inserting the MMC A project file with 4 controllers for example looks as follows LOAD DIP 0 HEX ETR132N HEX CFG CFGO EXP HEXALD 0 CFGALD 0 LOAD DIP 1 HEX ETR112N HEX CFG CFG1 EXP HEXALD 1 CFGALD 1 LOAD DIP 2 HEX ETS132N HEX CFG CFG2 EXP HEXALD 1 CFGALD 1 LOAD DIP 3 HEX ETR132N HEX CFG CFG3 EXP HEXALD 1 CFGALD 1 10 1 5 2 Function Project Files Project files are processed after reset of the controller after inserting of the MMC in case of on going controller after input of the code number 82 83 and 92 abgearbeitet In all three cases the controller checks whether the file PROJECT ALD is existing in the root directory of the MMC If the file is identified the project indicated in SYSTEM CFG is then set as a currently valid project After that the controller checks in the file PROJECT PSG whether the firmware auto load function for the controller is activated If it is the corresponding firmware is loaded After this the switch HEXALD in the file PROJECT PSG Rev 1 00 10 Subject to
94. ne the automatic ramp operation is deactivated 1 on In the case of the zone the automatic ramp operation is activated All active zones assigned to a group P058 GPNr GPNo Group Number with a setpoint value greater than 100 C 32 F with which the automatic ramping function is activated are heated up at a setpoint value change gt 30 C automatically with respect to the actual value of the zone with the least rate of rise The zone with the least rate of rise is called the reference zone With the aid of the function mechanical stresses through large temperature gradient between zones of different rate of rise can be avoided In case of networking of several controllers over CAN the function works with controller overall effect The automatic ramping function can also be employed in combination with the 7 P035 IDEN IDEN Heating Identification With that the uniform warming is implemented also in the case where the controller does not yet have any knowledge about the control zone and where this will be first calculated on the basis of the identification which progresses parallel to the automatic ramp f the temperature difference of a zone to the reference zone is at least 30 Kelvin or if no heating current is mea sured by a zone any longer the zone is taken from the link of the automatic ramp after a time of 20 seconds The automatic ramp requires one at least once executed identification Heating SP26 AGAP GAP
95. on Factor for Leading Zone Char 128 0 128 1 99 0 100 Enables the adaptation of the degree of operation of the leading zone for the zone led Adapted degree of operation Degree of operation x 1 0 01 x K F2Z S degree of operation of the leading zone should basically be increased by 10 K FZ K CO 10 In the case of a degree of operation of the leading zone of 50 the following corrected degree of operation is calculated Adapted output value 50 x 1 0 01 x 10 55 A P054 NrFZ NoCO Leading Zone Rev 1 00 10 Subject to technical changes without notice 44 Chapter 9 Configuration and adjustments P049 TRMP TRMP Temperature Ramp Word 0 6553 5 10 99 9 0 99 9 Unit of the measurement input minute Characteristic behavior of the setpoint value at setpoint value changes 0 0 In case of setpoint value jump with setpoint value increases and setpoint value decreases gt 0 0 Incase of setpoint value increases the setpoint value is ramped with the setting value to the final setpoint value starting from the current actual value Setpoint value jump with setpoint value decreases lt 0 0 In case of setpoint value increases and setpoint value decreases the setpoint value is ramped with the setting value to the final setpoint value starting from the current actual value P050 ARMP ARMP Automatic Temperature Ramp Bit 0 1 off on 0 off In the case of the zo
96. one text Since only the zone text with the highest priority can always be displayed the zone text is to be considered exclu sively as an extension to the status information of a zone The byte ZoneFMode includes the following information Bit on off 0 5 Zone text 7Overview of zone texts 6 Control zone has correct model of the control Control zone does not have any correct model of zone At least a 7 PO35 IDEN IDEN Heating the control zone No P035 IDEN IDEN Heating Identification has been successfully carried out Identification has yet been successfully carried out T Zone active Zone passive Rev 1 00 10 Subject to technical changes without notice 28 Chapter 8 Status displays diagnostics 8 1 1 Overview of zone texts Signal Display Meaning Alarm Status flag dec 1 Ma Manual mode X 2 CoU Leading zone manual mode xX 3 AbS Reduction xX 4 rAP Temperature Ramp xX 5 StA Startup operation X 6 Without function T Id Identification x 8 IdC Cooling adaptation xX 9 tCb Sensor break X 10 FAL Sensor short circuit X 11 tcP Sensor incorrect polarity X 12 CAn Fault in CAN communication x 13 Err System error fault in channel data xX 14 AL Exceeded maximum temperature upper limit of measuring range xX 15 Pid Plausibility violation during the identification x 16 drl Drift error report during identification phase x 17 IF Error report No heating current measured during identification phase x 18 SP2 2
97. pled 1 e Only for purpose of configu 1 TxD P 2 4 wire 2 aa ration TEN a H case of 2 wire opera 3 TxD V24 3 n a Connect Pin 1 and 6 4 n a 4 n a as well as Pin 2 and 5 5 n a 5 RxD N 6 n a 6 RxD P T n a T n a 8 RxD V24 8 n a 9 GND V24 9 n a The communication over serial data interface uses the protocol PSGII and Modbus You are provided with a protocol description PSGII and Modbus addressing protocol frame logging function and the respective object list zone and system parameters which are stored for the controller type in the pro tocol of the device as a download on request or directly from the home page of PSG Plastic Service GmbH www psg online de L Configuration The configuration of the communication over the serial data interface is implemented with the aid of the parame ters listed under 7Serial data interface Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 21 Operating instructions ETS132net 6 2 8 CAN Bus connection X10 The options included in the device are to be taken from the 7 Type designation PIN X10 PIN X10 PSG CAN CANopen 1 U 1 n a 2 n a 2 CAN L 3 n a 3 n a 4 n a 4 n a 5 GND 5 n a 6 n a 6 n a 7 CAN L 7 CAN H 8 n a 8 n a 9 CAN H 9 n a The communication over the CAN Bus uses the protocol CANopen You are provided with an object list zone and system parameters which are stored for the controller type in the protocol of the
98. program function Start program function Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 2 setpoint value Zones 17 32 Reduction relative by 2 setpoint value Zone 17 32 Regulation on 3 setpoint value Relative reduction by 3 setpoint value Setpoint value increase relative by 3 setpoint value Setpoint value increase relative by 3 setpoint value Time controlled setpoint value in crease relative by 3 setpoint val ue Percentage reduction increasing by 3 setpoint value Disconnected heating actuator signal low active Disconnected heating actuator signal low active Regulation on 3 setpoint value Digital Input 1 and 2 Heating actuator disconnected Heating actuator disconnected Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 4 setpoint value Relative reduction by 4 setpoint value Reset acknowledge stored alarms Reset acknowledge stored alarms Start program function Start program function Regulation on 2 setpoint value Relative reduction by 2 setpoint value Regulation on 2 setpoint value Zones 17 32 Reduction relative by 2 setpoint value Zone 17 32 Regulation on 3 setpoint value Start diagnostic function for sen sor heating Setpoint value increase relative by 3 setpoint value Start diagnostic function for sen sor heating Time controlled setpoint value in crease relative by
99. r adaptations to pre determined applications can be connected to the standard functions QO Interruption of the identification phase 30 minutes For zones without heating current monitoring Interrupt criterion for identification algorithm if e g power set ting unit is disconnected through which no tempera ture rise is implemented and faulty control system parameters were calculated Interruption of the identification phase 4 minutes See setting value 0 Interruption of the identification phase 30 minutes See setting value 0 Customer specific function Hot air Regulation optimizes configured for hot air application Minimum current measured value 0 1 A Without function Customer specific function CO N oF B O N gt Without function 9 Customer specific function 10 Customer specific function 11 Customer specific function By the Bit 7 of parameter APPL APPL the scaling of the actual values standard signal input U I direct on controller and or external by CAN is managed 7 P047 ANZ RG L Lower Temperature Level at Standard Signal Inputs A P048 ANZ RG Upper Temperature Level with Standard Signal Inputs Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH Operating instructions ETS132net 10 Functions 10 1 MultiMedia Card MMC The controllers of the design series sysTemp net can be optionally equipped with a slot for a MultiMedia Card MMC With the memory card th
100. r each zone see P061 ALGO ALGO Algorithm P071 PULS PULS Pulse Duration Word 4 10 500 x10 ms Defines the duration of an impulse at the control output cooling in case of active P070 PKLG PGH Pulse Cool ing O Be sure to consider that the pulse duration is 10x the setting value The setting value should be long enough so that the actuator e g solenoid valve can act properly be large enough to determine a change of the actual value However the setting value should be selected so that the actual value changes with an individual pulse only in significantly In case of changes of the parameters of the pulse cooling it is absolutely necessary that the control i parameters be adapted to cooling A P070 PKLG PGH Pulse Cooling P072 PMIN PMIN Minimum Pause Duration Word 0 0 5 0 6553 5 seconds 10 0 0 5 0 99 9 seconds Minimum duration between two pulses in case of active P070 PKLG PGH Pulse Cooling Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 57 Operating instructions ETS132net P073 PMAX PMAX Maximum Pause Duration Word 0 0 20 0 6553 5 10 0 0 20 0 99 9 seconds Maximum duration between two pulses in case of active A P070 PKLG PGH Pulse Cooling 9 7 Alarm management Every zone of the controller is monitored on the following alarm values 4 Temperature limit value alarms m Current alarm in case of Heating
101. r of the control zone is compared with the characteristic behavior of one controller internal filed model of the controlled system In case of deviations of the characteristic behavior from real controlled system and the section mod el the control parameters are corrected appropriately The control parameters heating are not modifiable They are overwritten immediately again i a the control parameters calculated from the section model See 7Table Overview Adaptation Methods of Control Parameters P035 IDEN IDEN Heating Identification Bit 1 O 1 off on In the identification phase the controller determines the mathematic model of a controlled system which is saved in the controller The control parameters are calculated Settings of parameter see Table Overview Adaptation Methods of Control Parameters P045 PAKF CFIX Cooling Parameter Fixed Heating Identification Bit 0 1 off on Specifies whether the Cooling control parameters are derived from the Heating control parameters after identifi cation only for 3 point zones Settings of parameter see Table Overview Adaptation Methods of Control Parameters Rev 1 00 10 Subject to technical changes without notice 52 Chapter 9 Configuration and adjustments Table Overview Adaptation Methods of Control Parameters O ur P061 ALGO ALG 0 3 4 5 MAControl 1 2 6 DYNControl Calculation of control parameter set Heating A P035 IDEN IDEN
102. rtance of the differential content in practice lies in the fact that the controller supplies actuating variables when the deviation first arises The D characteristic makes the controller more rapid than a pure P or PI controller However the D characteristic cannot distinguish between real deviations and so called hum disturbances i e higher frequency superpositions on the measurement variable A differential content which is set adjusted too large reacts to the disturbances with fast changes of the actuating variable through which the control system be comes very unsteady P017 TI H TI H Heating Integral Time Word 0 9 65536 seconds 1 0 9 999 seconds With the integral content I content of the controller a continuous change of the controller output value is achieved until the permanent deviation is stabilized to zero With this a permanent deviation is prevented The speed with which the stabilizing of the deviation happens and or the influence of the content on the actuating signal is a function of the integral time also Integral time A short integral time means a great influence of the content on the setting value i e it is integrated fast A large integral time performs in reverse If the proportional band is changed this also means a changed time related characteristic with unchanged integral time The maximum of the 7 P035 IDEN IDEN Heating Identificationcalculated parameter value is 1275 Rev 1 00
103. s 1 16 signal high active Heating actuator disconnected Zones 1 16 signal low active Heating actuator disconnected Zones 17 32 signal high active Rev 1 00 10 Subject to technical changes without notice 40 Chapter 9 Configuration and adjustments 120 121 122 123 124 125 199 200 201 202 203 255 Heating actuator disconnected Zones 17 32 signal low active Passivate all zones Activate BA input block Reset acknowledge stored alarms Degree of operation boost degree of operation 100 for 10 seconds n a Start diagnostic function for sensor heating pushbutton Release all groups group function pushbutton Start program function n a SP24 INP2 INP2 Function Digital Input 2 Byte O 255 1 In case of setting values of less than A SP23 INP1 INP1 Function Digital Input 1100 INP2 is without function In case of setting values less than 100 no function is implemented In case of setting values greater than 100 the parameter applies only for Digital Input 2 The func tion is stipulated which the controller implements with activated Digital Input 2 100 Regulation on 2 setpoint value 101 Regulation on 3 setpoint value 102 Regulation on 4 setpoint value 103 Relative reduction by 2 setpoint value 104 Relative reduction by 3 setpoint value 105 Relative reduction by 4 setpoint value 106 Setpoint value increase relative by 2 setpoint value 107 Setpo
104. s DP fault 4 CAN Controller in the pre operational mode 8 system error channel data error ERR 16 Alarm status alarm output storing 32 Alarm output low active otherwise Alarm output high active 64 Alarm output resettable in case of alarm status alarm output storing Alarm is not output before until danger signal is newly present 128 Without function A SP08 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP11 A2D1 A2D1 Definition Byte 1 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 Rev 1 00 10 Subject to technical changes without notice 62 Chapter 9 Configuration and adjustments A SP08 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP12 A2D2 A2D2 Definition Byte 2 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 A SPO09 A1D2 A1D2 Definition Byte 2 Alarm Output 1 SP13 A2D3 A2D3 Definition Byte 3 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 A SP10 A1D3 A1D3 Definition Byte 3 Alarm Output 1 SP14 A3D1 A3D1 Definition Byte 1 Alarm Output 3 Byte 0 255 Stipulates the functioning method of the alarm output 3 A SP08 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP15 A3D2 A3D2 Definition Byte 2 Alarm Output 3 Byte 0 255 Stipulates the functioning method of the alarm output 3 A SP09 A1D2 A1D2 Definition Byte 2 Alarm Output 1
105. t is absolutely nec A essary to consider the following references first Rev 1 00 10 Subject to technical changes without notice 73 74 Chapter 10 Functions 10 1 2Formatting The MMC s must be formatted with the FAT file system MMC s formatted with FAT32 are not identified by the controller The formatting can for example be done with the aid of a card reader on a PC with MSWindows Formatieren von Winbond SDD riv 2 x Speicherkapazitat 124 Me Dateisystem rahe der Zuordnungseinheiten 5tandardar e x vYolumebezeichnung Formatierungsaptionen SchnellFormatierung in Komprimiering aktivieren M5 DOS Stertdiskette erstellen m Figure 10 2 Formatting of the MMC with FAT file system The formatting of the MMC can directly be executed by the entry of code number 93 on the controller alternatively ACode numbers can directly be entered by operating an d display unit BA or by WinKonVis However the com mand for the input of a code number is also available in every interface protocol In case of formatting over Code Number 93 the default file structure is additionally attached on the MMC 10 1 3Default file structure and default file names The following minimum file structure must be attached on the MMC Figure 10 3 File structure Folder File SYSTEM CFG Various files with exten sion ALD HEX ETR132N HEX ETS132N HEX ETR112N HEX RECIPE RCP_0 EXP RCP_9 EXP
106. t the corresponding HEX file in the selection dialog box 1x ee i Rev 1 00 10 Subject to technical changes without notice If the HEX file is damaged then a warning appears It is absolutely necessary to end the update procedure and provide a non damaged HEX file Start firmware update through clicking on the button Start A progress column displays the current status of the update procedure After successful firmware update the con troller is restarted The dialog box can be closed PSG Plastic Service GmbH Operating instructions ETS132net en 2x Suchenin Oes dengam osne EE Dateityp HEX Dateien HEX Abbrechen P ts xi A Keine PSG Prifoumme vorhanden m chten Sie den Download trotzdem starten ce _Attrechen HEX Datel Datename b ER EPROMS E TR 4546401 3205 HEX Venion TROIS r Reghrwshi r Reglerceesse Vesty Ennzctede Erster Regier 0 C Ubespingen C Mehrere Reger Letzter Regler 0 Durchihren T 100 Rev 1 00 10 Subject to technical changes without notice 87 88 Chapter 11 Appendix 11 Appendix 11 1 Version history Version 1 00 10 1 00 09 1 00 08 1 00 07 1 00 00 Rev 1 00 10 Date 9 20 2013 10 31 2012 9 12 2010 12 18 2009 9 21 2006 Changes In detail the following amendments corrections were made ERR 004 added P037 descript
107. ter 6 Electrical connection and operational startup 6 2 3 Measurement inputs Connection X1 to X6 and X12 X13 The measurement inputs are stipulated in groups of eight 1 8 9 16 17 24 25 32 The measurement inputs occupy 3 connections per input PIN X1 X2 X3 X4 X5 X6 X12 X13 NEW NEW NEW NEW NEW NEW NEW NEW 1 1 5 9 13 17 21 25 29 2 T 5 9 13 17 24 25 29 3 1 5 9 13 17 21 25 29 A 2 6 10 14 18 22 26 30 5 2 6 10 14 18 22 26 30 6 2 6 10 14 18 22 26 30 7 3 7 11 15 19 23 27 31 8 3 7 11 15 19 23 27 31 9 3 7 11 15 19 23 27 31 10 A 8 12 16 20 24 28 32 11 4 8 12 16 20 24 28 32 12 4 8 12 16 20 24 28 32 13 da pe a ay pe Hh A ay PIN X1 X2 X3 X4 X5 X6 X12 X13 ae E ee ee ee ee Ee TZ a eaa a a aa 22 o i Cee eee E E E 12 o N 0O 0O A O DY gt Rev 1 00 10 Subject to technical changes without notice X1 to X6 Thermocouple X12 X13 TC 2 wire Measurement input Resistance ther Resistance ther Standard signal mometer Pt100 PSG Plastic Service GmbH 17 Operating instructions ETS132net Standard signal U mometer Pt100 3 wire 0 4 20mMA 0 2 10VDC The specifications apply for all measurement inputs The implementation of the measurement inputs is to be indicated with the order The possible combinations are to be taken from the Type designation Configuration on operational startup Arrange sensor type for the measurement inputs
108. the temperature limit values A P004 GW 1 AL 1 Limit Value 1 and A P005 GW 2 AL 2 Limit Value 2 i Combinations are possible as a setting value The setting value results from the sum of the identifica tions for absolute A P004 GW 1 AL 1 Limit Value 1 An alarm is output only in the case where the actual value has exceeded the temperature limit value once The setting value 0 defines the limit values 1 and 2 as relative limit value alarms With a setting value 7 corresponds to the sum of the identifications 1 2 and 4 the zone is checked Identifica Limit value Functioning method tion 1 Limit value 1 Absolute temperature limit value Otherwise Relative temperature limit value 2 Limit value 1 Calculation only if limit value is reached 4 Limit value 1 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value 8 Limit value 1 Without function 16 Limit Value 2 Absolute temperature limit value Otherwise Relative temperature limit value 32 Limit Value 2 Calculation only if limit value is reached 64 Limit Value 2 Alarm when actual value gt limit value Otherwise Alarm with actual value lt limit val ue Applies only for an absolute temperature limit value 128 Limit Value 2 Without Function P009 GWD2 ALD2 Limit Value Definition 2 Byte O 255 1 Functioning method of the temperature limit values
109. tion MMC For all zones that should be adapted set bit 0x08 in control byte for zone by inter face Code number 112 activates the cooling adaptation for the selected zones and resets bit Operating and display unit function Operating and display unit function AGroup functions ADiagnostic function code number 600 Allocation of Sensor and Heating ADiagnostic function Code Number 601 Start Current Measurement PSG Plastic Service GmbH Operating instructions ETS132net 10 3 Firmware update The firmware of the controller is continuously undergoing further development The controller is update capable with the aid of the program WinKonVis Art No 039020 executable from Microsoft Windows 98 over the serial interface and CAN und can be maintained at the latest software status after purchase The controller firmware in the form of a file HEX File is clear of all charges WinkKonVis is located exactly as the controller firmware either on the delivered CD ROM or you can download it from the home page For the implementation of the update over the serial interface the two interface converters SK232485 Art No 039060 converter RS232 RS485 and SKUSB422 Art No 039065 converter USB RS485 are available as ac cessories for the implementation of the update over CAN of the interface converters the interface converter SKUSBCAN is available Art No 039065 converter USB CAN Preparing update WnKonVis must be inst
110. tion and operational startup of the device and in case of changes and adaptations to existing control systems Status and fault signals are described and remedial actions proposed for their removal The protocol descriptions for serial interface CAN Bus Profibus DP amp DPEA and Ethernet are not a component part of the operating manual You are provided with these on request or directly as a download from the home page of PSG Plastic Service GmbH www psg online de Rev 1 00 10 Subject to technical changes without notice 3 4 Chapter 1 Introduction 1 1 Typographical conventions Symbols and conventions are used in this manual for faster orientation for you Symbols AG gt Equations Caution With this symbol references and information are displayed which are decisive for the op eration of the device In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons Note The symbol refers to additional information and declarations which serve for improved understanding Example With the symbol a function is explained by means of an example Reference With this symbol information in another document is referred to Cross references are marked with this character In the pdf version of the document the objective of the cross reference is reached via the link Calculation specifications and examples are represented in this way 1 2 Additional and cont
111. trol section or to injuries to persons 6 1 Connection type In the standard type the device is equipped with screwed terminals The terminals existing on the device are to be taken from the Type designation The following plugs of the Co Phoenix are employed for the individual connections Connection Type designation Type designation Plug for screwed terminal OPTION Plug for spring terminal X1 X6 X12 X13 MCVR 1 5 13 STF 3 81 FK MCP 1 5 13 STF 3 81 X7 MCVR 1 5 10 STF 3 81 FK MCP 1 5 10 STF 3 81 X11 MVSTBW 2 5 HC 3 STF 5 08 FKC 2 5 HC 3 STF 5 08 The wiring system is implemented on the screwed terminals and spring terminals with the appropriate cable lugs Cables with a cross section of 0 5 to 1 5mm can be employed The terminal marking was modified Here you find the new old identified by NEW OLD terminal mark i ing described Rev 1 00 10 Subject to technical changes without notice Operatin 6 2 Connector assignment and basic configuration 6 2 1 Power supply Connection X11 X11 DC voltage AC voltage gt po Q Q D T 18 36 VDC 18 24 VAC a A i Power consumption Max 25 VA on load Fuse protection External device fuse protection 4 A time delay 6 2 2 Auxiliary voltage Connection X7 Do not ground externally Auxiliary voltage Output current max 1 5A PSG Plastic Service GmbH g instructions ETS132net Rev 1 00 10 Subject to technical changes without notice 15 16 Chap
112. umber 999 After the regulator restart the fault should have disappeared Alternatively the controller can be set into the ex works state Code Number 759 Before resetting into the ex works state please note down all channel data and system dates or read out and store with WnKonVis If the fault reappears after the reset then there is a hardware fault in the EEPROM The controller must be sent in for repair CAN Bus fault A fault CAN Bus occurs for example when data which should be received by the controller over CAN Bus con troller e g measured values of FIN 08 or CANAIN 08 does not reach the controller or CAN components corre sponding to the controller e g CANSTI cannot be identified by the controller In case of a fault on the CAN Bus eight flashing signals are output on the OK LED In case of the operating and display units CAN is displayed in the zone displays For elimination of the fault all cable connections settings of CAN baud rate address settings have to be checked Detailed information on the error location among other things can be found in the planning instructions _ of an ETS control system You are provided with the document on request or directly as a download from the home page of PSG Plastic Service GmbH www psg online de Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 31 Operating instructions ETS132net 8 2 1 Summary of system errors flash
113. unction MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Function MMC Rev 1 00 10 Subject to technical changes without notice 84 Chapter 10 Functions DEC HEX 83 53 90 5A 91 5B 92 5C 99 63 111 6F 112 70 177 B1 200 C8 201 C9 440 1B8 441 1B9 442 1BA 443 1BB 501 1F5 502 1F6 600 258 601 259 602 25A 759 2F7 921 399 922 39A 985 3D9 998 3E6 999 3E7 Rev 1 00 10 Function Load CFG from project Activate firmware load mode for 20 s Load firmware Load HEX file from project Reset firmware load mode Start automatic cooling adaptation Start zone wise automatic cooling adaptation Start current transfer all zones Switch on keylock Switch off keylock Reset acknowledge all alarms Reset acknowledge Alarm Output 1 Reset acknowledge Alarm Output 2 Reset acknowledge Alarm Output 3 Reset acknowledge software reduction Block group release Start diagnostic function for sensor allocation Start heating current diagnostics function End diagnostic function and delete alarms Establish ex works state and controller reset Profibus DPEA Read in object list Profibus DPEA Write object list into the EEPROM Standard CPU matching Delete EEPROM write errors Reset control system Subject to technical changes without notice Information on the function Function MMC Function MMC Function MMC Function MMC Func
114. y operation In manual mode the alarms are further monitored and the heating current monitoring also continues to function A P037 FBA TC A Manual Mode after Sensor Break P028 ANFB STMO Startup Operation Bit 0 1 off on Function for temperature control field of application of hot conduit systems for the dehydrating of heating elements after start of temperature control If after a reset of the controller in case of an active zone whose setpoint value is greater than 100 C a temperature actual value is identified less than 90 C the time set adjusted under P029 ANFZ STT Startup Operation Initiation Timeis controlled to 100 C The time starts when the actual values of all zones of the controller Rev 1 00 10 Subject to technical changes without notice PSG Plastic Service GmbH 43 Operating instructions ETS132net with which the startup operation is activated have been one time in the tolerance band of the startup setpoint val ue of 100 C In case of networking of several controllers over CAN the function works with controller overall effect P029 ANFZ STT Startup Operation Initiation Time Byte O 255 minutes 1 O 99 minutes A P028 ANFB STMO Startup Operation P054 NrFZ NoCO Leading Zone Byte O 255 1 Function used to control the zone with the degree of operation of another zone It is used e g in case of defect of the error sensing device corresponding to the zone

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