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Operating Instructions - Magnetic Automation Corp.

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1. Fig 31 Disassemble flange with barrier arm 9 Remove the v ring from the flange shaft Fig 32 Remove the v ring 10 Slightly loosen the two hexagon socket screws 10 AF of the clamping lever at the flange shaft Do not remove the hexagon socket screws Fig 33 Loosen hexagon socket screws at the clamping lever 12 5815 5013US Version 03 VA ETIC AUTOCONTROL 11 12 15 16 Convert flange 17 18 Assemble barrier arm 19 20 21 22 Barrier MHTM MicroDrive Access and Parking Assembly and installation Unhook the balancing springs in the lever system The balancing springs must be relieved For this press a tool straight through the upper tool bore The lever arm is pressed from the dead point gt See page 119 chapter 12 5 Remove the flange shaft cover disc of the barrier housing Push a long rod through the flange shaft for this and slightly push it against the cover Push the flange shaft to the other side by turning The flange shaft must be flush with the counter bearing on the side where the barrier is not mounted The flange shaft points out of the barrier housing by approx 2 44 in 62 mm on the other side Tighten the two hexagon socket screws 10 AF of the clamping lever at the flange shaft Torque wrench with hexagon socket 10 AF Tightening torque 88 508 Ibf ft 120 Nm Hook in the balancing springs in the lever system Slip
2. Index Instructed People sese 17 S Intended USE EEE 14 A EEE NE 14 L Cleaning EE 102 Limitation of abil 11 GL o sl Loop detector plug in module Electrical CONMCCUOMN ee 83 Technical data 38 aL 102 Malfunctions sse e eee eee 106 M ODOT EN ON sec arranca aa e 97 MGIC AN CS Lasagne 102 RU 120 Maintenance schedule eee 104 MAINS DOUG EE 42 Malfunction Table sese eee 107 Safety devices MANUS samen 106 o AA 90 nn qe A 9 Safety Instructions eee eee 3 Used in barrier NDS eee eee 28 Safety light Damier eee eee 64 MGC Pro PP E E 92 Used in barrier Ype eee 28 Scope of delivery esse eee eee 12 VEL OE 0 sse 9 Service SWItCh e 100 MHTM MicroDrive service expert 17 Spare parie 121 MicroBoom Specialised Staff essen 17 Userin Barrier NPE srs 28 Specialists MicroBoom T ReguiremeniS sorsra 17 Used in barrier WDS eee 28 0 44 MicroBoom T flange Switching O 100 Used in barrier NOS sees 28 SJ ea ao EE 99 WIOGITICAMONS 2 ee 16 T Mounting material Requirement rsrrrsrernvern vors vvennvennvennvennn 62 63 Technical data Ar 29 O AES PO Morera tears 32 Occupational Safe 18 19 PARO O 4 35 Operating INStruCtiONnS c cece teeters 9 Te 44 Operating Personnel Transport Inspection eccerre 43 FS SGI TIN CTS EEE 17 Tr ck NOOO EE 46 Output FOV AY crono coil eee 95 Truck passenger car lOODS ccccsseeeeeeeeeeees 47 P PP OE ee 27 Parametenisation 9 Er Parking U DOSO
3. _ di ral ER E EE IN DS 7 FCC IDENTIFIER QV2 SM D 53200 BER Fi Name of Grantee SM a iksteuerungs Gmt 15 aaa Equipment Class Communicatie m F ys MER Transmitter D 77 Notes IN Radio Receiver Module 433 MHz AM fa He Por SY Output Frequency Emission Grant Notes FCC Rule Parts ange M Watts Tolerance Designator CE 15B CE This device has shown compliance with the conducted emissions limits in 15 107 15 207 or 18 307 adopted under FCC 02 157 ET Docket 98 80 The device may be marketed after July 11 2005 and is not affected by the 15 37 j or 18 123 transition provisions Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL 130 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking 17 Appendix 17 1 Wiring diagrams Following wiring diagrams apply to standard barriers Observe the customer specific wire diagrams for customer specific barriers if applicable 5815 5013US Version 03 131 Barrier MHTM MicroDrive Access and Parking Vf fe Appendix AUTO CONTROL 132 5815 5013US Version 03 Ts p zomo SUNT REER T SGT TOBA z sea C100 9759 AS NOVA P4epueys YSN IN SALMON A a oe wa vo EE NH Ele sens zrorez so R Da 5 jaued Hununow Jaj 01U02 AAA lt Q SG AA O PJEPURIS WSN TN SALON Tas I vests av a ps pl 1 Ea C100 9 SS A yun Ajddns samod a UONDSUUO ulew LH 55 ms erore co UORNd
4. MicroDrive Access and Parking Electrical connection 9 4 3 Connecting safety loop The safety loop is connected to the plug in module Detector 1 A B clamps A or clamps B See page 131 chapter 17 1 Wiring diagrams The clamp function parameters can be set in the menu Detector 1 A B with the parameters Mode A or Mode B 3 See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Mag00257 Fig 42 Connecting safety loop Control unit Connection of induction loop A Plug in module Detector 1 A B Connection of induction loop B Induction loop A Induction loop B UDAR WMH A NOTE If four induction loops must be supervised you can connect another plug in module with the Detector function into the control unit This plug in module registers as Detector 2 C D To prevent mutual interference between the induction loops we re commend using a plug in module instead of an external detector 5815 5013US Version 03 91 Barrier MHTM MicroDrive Access and Parking m n s MAGNETIC Electrical connection AUTOCONTROL 9 4 4 Connect and test the safety light barriers Connecting safety light Connect the transmitter and receiver connection lines of the safety barrier light barriers to clamps X11 and X20 By default MAGNETIC installs a jumper between terminals X11 OUT and IN When a safety light barrier is connected the jumper must be rem
5. 17 ETIC AUTOCONTROL Operating Instructions Barrier MHTM MicroDrive Access and Parking Doc ID 5815 5013US Version 03 MAGNETIC Automation Corporation 3160 Murrell Road Rockledge Florida 32955 USA Tel 1 321 635 8585 Fax 1 321 635 9449 E Mail info ac magnetic com Internet www ac magnetic com 5815 5013US Version 03 Y y ph ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Important Safety Instructions Important Safety Instructions A Read and follow all instructions Never let children operate or play with barrier controls Keep the remote control where provided away from children Personnel should keep away from a barrier arm in motion and keep the moving barrier arm in sight until it is completely closed or opened No one should cross the path of a moving barrier arm Test the barrier system monthly After adjusting the force or the limit of travel retest the barrier system Failure to adjust and retest the barrier system properly can increase the risk of injury or death Keep barrier properly maintained Read the owner s manual Have a qualified service person make repairs to barrier hardware The barrier is for vehicles only Pedestrians must use separate entrance Save these instructions 5815 5013US Version 03 Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC NR ner 5815 5013US Version 03 J ETIC AUTOCONTROL
6. Made in Germany m 43 Fig 3 Type plate Type code Serial number Power supply Frequency RON 14 CE Mag00281a 15 Nominal current consumption max peak current consumption additional current consumption when using the service socket Power consumption Operating time Opening time closing time 5 6 7 Protection class 8 Duty cycle 9 10 11 12 13 Manufacturing year and month 14 Bar code for type code 15 Bar code for serial number 26 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC s es n O Identification 3 2 Type code A R A O13 0 o o fefsfifsfefrfefefufnfefefnfsfefnfelele Position Description 1 12 Product group ACCESS Magnetic Acess ACCESS L Magnetic Access lang ACCESS PRO Magnetic Access Pro ACCESS PRO L Magnetic Access Pro lang ACCESS PRO H Magnetic Access Pro hoch ACCESS SEL Magnetic Access Select ACCESS SEL L Magnetic Access Select lang PARKING Magnetic Parking PARING PRO Magnetic Parking Pro PARKING SEL Magnetic Parking Select 13 14 L Left version R Right version 15 A Standard wide range 85 264 V AC 47 63 Hz C UL version US market 16 18 Line width Standard length 010 10 feet 012 12 feet 015 15 feet 020 20 feet 19 Colours O Top cover RAL 2000 orange Housing RAL 2000 orange Doors Similar RAL 7021 black grey 1 T
7. A S Y Mag00206b Fig 45 Service switch 1 Mode Service on Mode Service off 1 Switch the Service switch for the Service mode The LED lights red The display backlighting flashes 2 Perform one of the following functions Push middle left button Manually open the barrier Push middle right button4 Manually close the barrier 3 Switch Service switch The LED must light green NOTE For reasons of safety the first barrier arm motion after switching between programme mode and service mode is performed at slow speed 100 9815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC E NE Ro Start up and operation 10 5 Putting the barrier temporarily out of operation High wind speeds Risk of injury from barrier arm in case of high wind speeds The barrier arm is no longer securely locked with the mains voltage off At high wind speeds the barrier arm can be pressed from its end position The moving barrier arm can severely injure a person Keep supplying the barrier with mains voltage Remove the barrier arm if necessary NOTICE Possible damage to the equipment by condensed water when mains voltage is switched off Keep supplying the barrier with mains voltage If the barrier is put out of operation for a longer period proceed as follows 1 Switch off barrier gt See page 99 chapter 10 3 2
8. Barrier MHTM MicroDrive Access and Parking Possible cause Undervoltage was recognised A high temperature was recognised Motor power intake is reduced to avoid further temperature increase Malfunctions Corrective action The message may occur at an impact below the cut off angle Check if an impact has occurred below the cut off angle There is no impact Check wiring Check if there is an overload of the 24 V DC supply Supply additional consumer via separate mains unit Check the balancing spring settings If required remove heavy attachments from the barrier boom If required contact Service Check motor temperature via display The temperature must be below 100 C See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Motor GW Contact service if required Remove impermissible attachments Check the spring setting of the balancing springs Reduce speed of the barrier arm Contact service if required 5815 5013US Version 03 115 Barrier MHTM MicroDrive Access and Parking Malfunctions Number Description FF30 Impact detection WARNING 7510 Motor ERROR communications error FF32 HW Enable Test ERROR failed FF33 LS Test failed ERROR FF36 Motor reset WARNING Homing is performed automatically FF37 Motor update failed ERROR FF3A Motor update INFO performed Possible cause Curren
9. Contents Barrier MHTM MicroDrive Access and Parking 5815 5013US Version 03 Contents General ocres condo 9 1 1 Information regarding the operating instructions 9 1 2 Pictogram explanation eee eee eee 10 1 3 Limitation of labi sse eee eee eee 11 1 4 Copyright protectiON ooocccconncccoconcncononcnnononnnncnnanonos 11 1 5 Scope of delivery sss eee 12 EVNE 12 1 7 Customer Service see eee e 12 TS EE Re T 0 EEE A 12 1 9 Environmental protection sese eee eee 13 SAN eee 14 2 1 Intended use of the barrera eee 14 2 1 1 Intended use for certain road vehicles 14 2 1 2 Non Intended use rrrarrrnanrnnanennnrnnnnnnnnnnn 15 2 2 Operator s responsibility eee eee e 16 2 3 Changes and modifications css sees eee 16 2 4 Specialists and operating personnel ee 17 2 4 1 Requirements eee eee eee ee eee 17 2 5 Personal protective equipment ccccececeeeeeeeeee ees 18 2 6 Occupational safety and special dangers 18 2 6 1 Danger symbols on the MHTM MicroDrive barrier 18 2 6 2 Hazard notes and occupational safety 19 DER Tv 25 Identification A A o AP A 26 VEN 26 32 o A 27 3 3 Overview Barrier types barrier arms flanges and control Uns sse eee ee eee 28 FENG AAA 29 A FCCC SS EE EE 29 4 1 1 Dimensions and weight sese ee 29 4 1 2 Electrical connection e eee ee eee 30 4 1 3 Operatin
10. Table 3 Electrical connection Access series 4 1 3 Operating conditions Designation Unit Access L Ambient temperature F C Storage temperature F C Relative humidity Wind force Bft Beaufort Protection class barrier housing Table 4 Operating conditions Access series Access Pro Access Select L L 22 to 131 30 to 55 22 to 158 30 to 70 max 95 non condensing max 10 IP 54 30 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC S N NEO Technical data 4 1 4 Operating times Designation Unit Access Access Pro Access Select L L L Opening time S 2 2 4 0 1 3 4 0 1 3 4 0 Closing time Table 5 Operating times Access series 5815 5013US Version 03 31 Barrier MHTM MicroDrive Access and Parking Vf fe s MAGNETIC Technical data ALTOCONIROL 4 2 Access Pro H 4 2 1 Dimensions and weight VG Ko 2 ft min mg tf min 610 12 ft 3660 15 ft 4570 20 ft 6100 min 610 Ne at 43 90 1115 34 5 875 36 4 925 SA SS IX XXX XD PRS SS NZ MicroBoom Mag00202b Fig 5 Dimensions barrier system and barrier arm profile Access Pro H series Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Object such as wall building etc MicroBoom barrier arm with octagon arm profile Barrier left version Bar
11. Torque wrench with hexagon socket 10 AF Tightening torque 55 318 Ibf ft 75 Nm 13 Push the barrier into the top most position The clamping lever must be at the stop for the position opening If required push straight through the upper tool bore with a tool to press the lever arm from the dead point gt See page 119 chapter 12 5 14 If required check the vertical alignment of the barrier arm and correct with the hexagon socket screws at the flange if necessary 15 Switch on power supply 16 Switch the Service switch on the control unit The LED lights red The display backlighting flashes 17 Close the control unit with the middle right button 4 at the control unit 18 Check the horizontal alignment of the barrier arm with a spirit level and correct with the hexagon socket screws at the flange if necessary 19 Close screws and threaded bores with the included grey plastic covers 20 Switch the Service switch on the control unit The LED must light green 21 Install the barrier housing door 22 Attach and lock the barrier housing hood 70 5815 5013US Version 03 VA ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Assembly and installation 8 13 Conversion left version right version Danger of injury Do not grease Switch off power supply Disassemble barrier arm with flange Danger of injury There is a danger of injury when mounting the barr
12. 22 to 158 30 to 70 max 95 non condensing maximal 10 IP 54 5815 5013US Version 03 33 Barrier MHTM MicroDrive Access and Parking Technical data 4 2 4 Operating times Designation Unit ft m 12 3 66 Opening time S 4 0 Closing time Table 9 Operating times Access Pro H Access Pro H 14 4 3 4 0 17 ETIC AUTOCONTROL 20 6 00 4 0 34 5815 5013US Version 03 J ETIC AUTOCONTROL 4 3 Parking 4 3 1 Dimensions and weight vf 1 LC 2 ft min 610 Barrier MHTM MicroDrive Access and Parking Ni min 2 ft 12 ft 3660 L min 610 36 0 915 26 6 675 See RS SS 0000 RRR PREKE PRRRRN REE REE KX XO x lt X x x x ag e IS SS AS SS SS SS EEE EEE Ss 36 4 925 Fig 6 1 2 A B Parking series Technical data 7 JE VarioBoom Mag00198a Dimensions barrier system and barrier arm profile Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Object such as wall building etc VarioBoom barrier arm with octagon arm profile Barrier left version Barrier right version 5815 5013US Version 03 35 Barrier MHTM MicroDrive Access and Parking Technical data Designation Unit Line width ft m Barrier housing in mm width x depth x height Weight barrier housing lbs kg Table 10 Di
13. 4 7 Technical data Freely parameterisable and firmly assigned output functions Factory setting Clamp DO1 DO2 DO3 DO4 NO1 NO2 NO3 NO4 NC4 NOS NC5 NO6 NC6 Barrier MHTM MicroDrive Access and Parking Electrical connection Digital outputs and output relays See page 37 chapter 4 4 NOTE For barriers with a control unit MGC Pro the digital output and the output relays functions can be freely parameterised The control unit MGC Pro is installed in the following barrier types Access Pro Access Pro L Access Pro H Access Select and Access Select L Parking Pro and Parking Select For the remaining barrier types the control unit MGGC is installed Here the outputs are firmly assigned gt For output parameterisation see separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Description Function Digital output 1 Boom locking Digital output 2 Pulse after passage Digital output 3 Signal light A Digital output 4 Signal light B Relay 1 Open Relay 2 Closed Relay 3 Error Relay 4 Loop active A Relay 5 Loop active B Relay 6 Signal light C Table 22 Factory settings Digital outputs and Relay outputs 5815 5013US Version 03 95 Barrier MHTM MicroDrive Access and Parking m Electrical connection AUTO CONTROL 9 5 Checking the electrical connection The following points have to be checked after the electrical installatio
14. CS EN I I Ng KE l l de 675 0Z07 I I L i 1 af ng g Is Ila Ag 9 q89 IDLIOA r ztoo ozss e pepas VSN in anio ea gal AER A OS uondo sialiueg 1YBY JSJES WLHW 022002 008 aaas eros 1919991 6705 6ZTE C AQ 6 NI 6t Z dier JOWIWSUCI L AQ 6t LNO 6 p 8203 6LCe T dier AAA lt Q SG e JPA 17 ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Index Index A D Access Danger area sese eee eee 25 BEST I aoe cate Por A 39 DECOMMISSIONING sss sees eee eee eee 125 Technical data 29 Temporarily snocinacnaac E EAA 101 Access Pro H Design Belo AAA e 40 PAC CSS EEE ENES 39 Technical data 32 Access Pro H 40 Assemble housing sees eee eee 62 PIM 39 Assembly DGGLNPUS sara 94 PIO CIS IIA estate ios 62 Digital outputs ooccccccccoccccccnccncnccononncncnacnnnnnnnns 95 Safety light barrier sees ee eee ee eee eee 64 Dimensions Assembly and installation PS 29 Required StepS ccooccoconcoconoconccncnocannonaninonons 50 Access Pro H lees 32 Assembly Site eee eee 52 Pk 35 Light barrier OSIS eee eee 54 Disassembly sansene 125 B DISPOS E E A EE E E TEE 125 Balancing Springs cooccccocccconcnnnoncnononcncnnnncnnanoos TD E ne EEE EE 19 Electrical CONNECTION cccccccsseeceeeeeeeeeeeeeees 83 ENN 80 Electrical specialiste 17 1 A 75 Empty conduit Barrier Light Damier css sese eee eee eee 04 55 Manually Close eee 100 Em
15. E 39 UL Declaration e 12 Technical data rrornrrrnnrrnvnnrrnnnrnvnnrrnnnnnnnnnnn 35 VEN rer 61 Passenger car I00ps oocccoccccccncnocncccncnanonos 45 46 V Pendulum Support rrrarennnnrrannnnannvnrennnnennn 39 40 l Personal protective equipment e eee 18 Vario Flange Pictogram explanation osvrvrrvrvrrvrrvrvererverernnn 10 Used in barrier type eee 28 Plausibility check VarioBoom oar es 39 PrOCcedure mme 90 Used in barrier type 28 R Radio plug in module Technical data 38 Reinforcement 52 53 Reset barrier see eee eee eee 118 142 5815 5013US Version 03 17 ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Index W Warning Signs eee ee ee eee 82 WARNING 111 Warnings Ves TTT 111 Warning messages WARNING 0 111 Warranty EEE ET EN A E 12 Warning notes sese eee eee eee eee 10 5815 5013US Version 03 143 MAGNETIC Automation Corporation 3160 Murrell Road Rockledge Florida 32955 USA Tel 1 321 635 8585 Fax 1 321 635 9449 E Mail info ac magnetic com Internet www ac magnetic com Address sales partner F05530678
16. Mag00085 Fig 18 Installing induction loop in bitumen asphalt or concrete Groove for induction loop feed line Corners cut diagonally Groove for induction loop Induction loop MR G Na 58 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC 3 E isa Assembly and installation 2 Lay the loop carefully into the groove and push it down by means of a blunt object such as a piece of wood The insulation must by no means be damaged 3 To avoid slipping of the loop fix the loop using small wooden wedges Remove the wooden wedges later on 4 Push the loop feed line through the empty conduit in place into the barrier housing 5 Measure the induction loop according to chapter 8 4 3 6 Werecommend to cover the inserted loop using quartz sand Make sure that at least 0 98 in 25 mm remain between the upper edge of the roadway and the quartz sand for the potting compound 7 Seal the groove with the potting compound The temperature resistance of the loop must match the temperature of the potting compound 8 Allow the potting compound to cure 5 91 RE 150 A a ET 2 t P OS aN S S0104a Fig 19 Installing induction loop in bitumen asphalt or concrete Dimensions in inch are without parenthesis Dimensions in mm are in parenthesis Barrier housing Groove with potting compound Asphalt surface Quartz sand filling Loop cable
17. Remove the barrier arm if necessary gt See page 121 chapter 13 2 3 Protect the barrier from corrosion and contamination Switch on barrier gt See page 99 chapter 10 3 5815 5013US Version 03 101 Barrier MHTM MicroDrive Access and Parking Vf fe Cleaning and Maintenance AUIOCONTROL 11 Cleaning and Maintenance 11 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Danger by inappropriate cleaning and maintenance Inappropriate cleaning and maintenance can cause severe or lethal injuries All maintenance work must be performed by specialists or electrical specialists Any possibly present ground fault circuit interrupter GFCI must only be inspected by an electrician Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources After completion of maintenance work ensure that all covers are correctly mounted Wear protective helmet Personal protective equipment The following must be worn during maintenance work Work clothes Protective gloves Safety shoes Protective helmet Maintenance book In barriers where personal traffic cannot be excluded a maintenance book must be maintained In any other barriers maintenance of a test book is not mandatory However we recom
18. balancing springs gt See page 75 chapter 8 14 Wait several seconds barrier closes if no obstacle is below the barrier arm anymore Malfunction Barrier closes although a vehicle is standing on the safety loop Corrective action Select option Monitoring Check and adjust the cut off angle Check the response sensitivity of the loop and adjust if necessary Install an appropriate loop geometry Check the operating frequency of the loops and adjust if necessary Check safety light barrier function Retrofit signal light such as red green signal light and parameterise lead time Upgrade signs Removal by MHTM MicroDrive service specialist Removal by MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist Operator 110 5815 5013US Version 03 17 ETIC AUTOCONTROL Possible cause The SW version of the plug in module is lower than 0 10 The SW version is displayed in the respective menu in the submenu Information Possible cause The SW version of the plug in module is 01 10 The SW version is Barrier MHTM MicroDrive Access and Parking Malfunctions Malfunction Menu items of the plug in modules such as Detector 1 A B are displayed but cannot be operated
19. boom is pushed from the clamp The barrier arm can be mounted again Safety facilities like induction loops or safety light barriers must be installed on site in all cases The safety installations must ensure that the barrier closes only after the vehicle has passed through Safety installations such as induction loops can be purchased from MAGNETIC The safety light barriers must be MAGNETIC ones 5815 5013US Version 03 41 Barrier MHTM MicroDrive Access and Parking Vf fe Transport and storage AUTOGONTROL 6 Transport and storage 6 1 Safety Improper transport Danger from improper transport of the barrier arm and housing The weight of the barrier arm or housing can severely injure a person Have transport performed by specialists only Use lifting gear or forklift with a suitable pallet Use suitable lifting gear loops etc for lifting the barrier arm and barrier housing The lifting gear must be designed for the respective weights Lifting and carrying the barrier arm and housing from the pallet should be done by a minimum of two people Heavy weight Risk of injury when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carrying the barrier arm and housing from the pallet should be done by a minimum of two people Improper transport NOTICE The barrier system can be damaged by improper transp
20. front of and behind the barrier arm must be at least 19 7 in 500 mm The safety loop for trucks must be dimensioned larger gt See page 29 Fig 4 to page 35 Fig 6 The distance of the induction loop from the roadside should be about 11 8 in to 19 7 in 300 to 500 mm Install opening loops right in front of the safety loop The clearance between opening loop and safety loop must be not greater than 3 28 ft 1 m for trucks and passenger cars If there are iron reinforcements ramp heating etc in the roadway the induction loop must have a clearance of at least 1 97 in 50 mm from those Metals in the proximity of the induction loop affect the response sensitivity Avoid direct contact of induction loops with reinforcement and ramp heating Install induction loops with sufficient clearance from sliding gates roller grilles etc Please make sure when moulding or installing that the loop can not move anymore once it is in operation Any geometric alteration will act as inductance change which will set the detector to an error state Brittle road surfaces loose pavements gravel paths etc are not suited for the application of induction loops The feed line to the loop must not exceed 49 2 ft 15 m The loop connection cable must protrude about 4 9 ft 1 5 m from the foundation Shorten the feed line to the loop to the proper length The feed line must by no means be coiled The feed line must be twisted up to righ
21. marked with a yellow dot at the suspension bolt Overview table balancing springs for barriers with VarioBoom without pendulum support Line width Number springs weak Number springs strong 4 9 to 5 6 ft 1 5 to 1 7 m 1 5 9 to 7 6 ft 1 8 to 2 3 m 7 9 to 9 5 ft 2 4 to 2 9 m 9 8 to 11 2 ft 3 0 to 3 4 m 11 5 to 12 8 ft 3 5 to 3 9 m 13 1 to 14 1 ft 4 0 to 4 3 m 14 4 to 15 1 ft 4 4 to 4 6 m 15 4 to 16 4 ft 4 7 to 5 0 m 16 7 to 17 7 ft 5 1 to 5 4 m 18 1 to 19 7 ft 5 5 to 6 0 m O ON OO OT Eh W N N NO Table 17 Overview table balancing springs for barriers with VarioBoom without pendulum support Overview table balancing springs for barrier with VarioBoom with pendulum support Line width Number springs weak Number springs strong 11 5 to 11 8 ft 3 5 to 3 6 m 6 12 1 to 12 8 ft 3 7 to 3 9 m 7 13 1 to 14 1 ft 4 0 to 4 3 m 8 14 4 to 15 8 ft 4 4 to 4 8 m 9 16 1 to 17 7 ft 4 9 to 5 4 m 7 2 18 0 to 19 0 ft 5 5 to 5 8 m 5 4 19 4 to 19 7 ft 5 9 to 6 0 m 4 5 Table 18 Overview table balancing springs for barriers with VarioBoom with pendulum support 78 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC 3 E r Assembly and installation The following overview tables apply for barriers with MicroBoom The strong springs are marked with a yellow dot at the suspension bolt Overview table balancing springs for barriers with MicroBoom witho
22. suitable measures Stop operating the barrier system Personal protective equipment The following must be worn during start up Work clothes Protective gloves Safety shoes Protective helmet 5815 5013US Version 03 97 Barrier MHTM MicroDrive Access and Parking Vf fe s G Cc Start up and operation AUIQCONTROL 10 2 Commissioning Check before The following inspections must be performed prior to initial start up to initial start up Checks whether the transport protection was removed Check electrical connections Check barrier arm position Check balancing springs in the lever system and adjust if required Inspection during the The following inspections must be performed prior to first start up first start up Check programme mode gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Select programme mode Check parameterisation in connection with wiring Testing and setting the operating frequency of the induction loops gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B Check the function of the barrier induction loops and the signalling devices 98 5815 5013US Version 03 VA ETIC UTOCONTROL Barrier MHTM MicroDrive Access and Parking Start up and operation 10 3 Switching on and off the barrier A too early ma
23. the course of time Always keep safety warning and operating notes in a good readable condition Immediately renew damaged or unrecognisable signs or labels 24 5815 5013US Version 03 17 ETIC AUTOCONTROL 2 1 Danger area Danger of crushing and shearing barrier arm Barrier MHTM MicroDrive Access and Parking Safety Danger of crushing and shearing when the barrier opens or closes When a barrier opens or closes the barrier arm may lead to severe crushing or injury Keep a distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses Install the barrier system only when all exposed pinch points are eliminated or guarded JJJ IIS f min 2 ft 610 mm E el Mag00208 Fig 2 Danger area A Danger area of at least 2 ft 610 mm here illustrated for barrier type Access Parking 5815 5013US Version 03 25 Barrier MHTM MicroDrive Access and Parking Identification 3 3 1 Identification Type plate 177 ETIC AUTOCONTROL The type plate is provided inside at the barrier housing next to the hood attachment mn QUTOCONTROL 4 CO On Magnetic Autocontrol GmbH D 79650 Schopfheim S Nr 2 8 I 6 49 2
24. the v ring over the flange shaft The sealing lip points towards the barrier housing gt See page 72 Fig 32 Remove flange from the barrier arm For this loosen the 4 hexagon socket screws AF 5 at the barrier arm Attach the flange on the other side of the barrier arm Observe position of the two slot nuts and the additional sheet The shorter protrusion of the flange must point towards the barrier arm end gt See page 69 Fig 27 Torque wrench with hexagon socket AF 5 Tightening torque 8 8508 Ibf ft 12 Nm Push barrier arm with pre assembled flange onto the flange shaft Align barrier arm vertically Install the flange on the flange shaft using the 4 hexagon socket screws To tighten the screws evenly Torque wrench with hexagon socket 10 AF Tightening torque 55 318 Ibf ft 75 Nm Insert the cover disc for the flange shaft 5815 5013US Version 03 73 Barrier MHTM MicroDrive Access and Parking Assembly and installation Align barrier arm switch on power supply 23 24 25 26 27 28 29 30 31 32 17 ETIC AUTOCONTROL Push the barrier into the top most position The clamping lever must be at the stop for the position opening If required push straight through the upper tool bore with a tool to press the lever arm from the dead point gt See page 119 chapter 12 5 If required check the vertical alignment of the barrier arm and correct with the hexagon s
25. transport Danger from improper transport of the barrier arm and housing The weight of the barrier arm or housing can severely injure a person 17 ETIC AUTOCONTROL Have them transported by specialists only Use lifting gear or forklift with a suitable pallet Use suitable lifting gear loops etc for lifting the barrier arm and barrier housing The lifting gear must be designed for the respective weights Carrying and lifting the barrier arm and housing from the pallet should be done by at least two people Heavy weight Risk of injury when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carrying the barrier arm and housing from the pallet should be done by a minimum of two people Falling components Risk of injury from falling components Falling components such as the barrier arm can cause severe injury Only place the barrier arm horizontally Only install the barrier arm when there is no or little wind Secure the barrier housing against tilting before assembly Install the barrier housing correctly 22 5815 5013US Version 03 VA ETIC AUTOCONTROL Insufficient fixing Danger of crushing lever system and flange shaft Danger of crushing barrier arm and flange Barrier MHTM MicroDrive Access and Parking Safety Risk of injury at insufficient fixing Insuff
26. with a small metal portion like a bicycle for instance Safety loops must secure the danger area underneath the barrier arm throughout the entire length Opening loops must be installed right in front of the safety loop The maximum distance between safety loop and opening loop must be not greater than max 3 28 ft 1 0 m Arrangement passenger car loops Aa standard 3 28 ft 3 28 ft 3 28 ft 1 00 m 1 00 m 1 00 m ae a A 2 3 6 56 ft 2 00 m ca 0 98 ft 0 30 m 7 4 Mag00073 Fig 9 Passenger car loop Maximum distance between opening loop and safety loop Safety loop Opening loop Barrier MR G NO A 5815 5013US Version 03 45 Barrier MHTM MicroDrive Access and Parking Vf fe Design notes for induction loops AUTOCONTROL Arrangement passenger car loops passage with long opening loop Arrangement of truck loops 7 3 Mag00074 Fig 10 Passenger car loops passage with long opening loop 1 Safety loop 2 Opening loop 3 Barrier Due to a long opening loop vehicles can drive through without needing to stop 8 20 ft 13 1 ft 3 28 ft 3 28 ft 2 50 m 4 00 m 1 00m 1 00 m max 13 1 ft 4 00 m ca 0 98 ft 0 30 m 7 3 Mag00075 Fig 11 Truck loops 1 Safety loop 2 Opening loop 3 Barrier For truck passages the safety loop in the direction of travel must be at least 8 2 ft 2 5 m long 46 5815 5013US Version 03 JN Ba
27. 0 mm square alignment Depth 3 15 in 80 mm At this drilling depth a minimum tensile strength of 2 02 kpf 9 KN must be guaranteed 3 Set four foundation anchors 4 Setup post upright on foundation 5 Attach the post to the foundation with the anchor bolts and tighten the nuts securely 5815 5013US Version 03 63 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTO CONTROL 8 9 Assemble safety light barrier Only MAGNETIC safety light barriers must be used 8 9 1 Assemble transmitter h U 3 94 100 2 76 70 1 18 30 1 18 E 0 59 15 0 59 15 0 24 0 24 6 96 _ 13 Ra da CLO C KL 24 6 0 51 Az CN CN Q 2 BL IE 3 38 Mag00224 Fig 22 Assemble the transmitter s light barrier housing on the barrier housing Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis View A View B Light barrier housing transmitter O D T Hexagon socket screws 5 AF Transmitter Transmitter connection line Cable screw connection RON Drill holes for the light barrier housing according to Fig 22 Mount the cable screws at the housing with locknuts Connect connection line for transmitter to the control unit Guide connection line through cable screws Mount light barrier housing to housing with the hexagon socke
28. 1 8 16 Installing warning Signa eee ee ee ee ee eee 82 8 17 Check assembly and installation 82 9 Electrical connection ranxrnnnnnnnnennnnnnnnnnnnnnnnnnnnnnennnnennnnennnr 83 A E i E E A E E NAT 83 9 2 Installing electrical protective devices css eee 86 9 3 Connecting the mains Supply eee eee ee e e e 86 9 4 Connect customer s control lines signalling devices see 88 9 4 1 Connecting safety devices sese 89 9 4 2 Plausibility check of the safety devices 90 9 4 3 Connecting safety lOOP cococcccconnncoo 91 9 4 4 Connect and test the safety light barriers 92 9 4 5 Connecting emergency opening contacts 93 9 4 6 Digital IMputS cooocccoccccccncccnconcncnnnnnnnnnnonos 94 9 4 7 Digital outputs and output relays 95 9 5 Checking the electrical Connection eee e eee 96 10 Start up and operation rrnnnnrnnnnrnnnnnvnnnnnnnnnnnnnnnennnnnennnnnnnnn 97 101 Saey ed 97 10 2 COMMISSIONING scsi screen 98 10 3 Switching on and off the barrier eee eee eee 99 10 4 Opening and closing the barrier manually 100 10 5 Putting the barrier temporarily out of operation 101 11 Cleaning and Maintenance rrrnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnennnn 102 VAERT 102 tk e e vT eoe i 103 11 3 Cleaning from the outside sse eee 103 11 4 Clean barrier housing from the inside 103 11 5 Maintenance schedule see
29. 104 5815 5013US Version 03 7 Barrier MHTM MicroDrive Access and Parking 17 ETIC AUTOCONTROL Contents 12 Malfunctions A ol O eee 106 EEE EEE 106 12 2 Malfunction table barrier malfunctions 107 12 3 Warning and interference messages on the display 111 12 3 1 Event warning and error messages Logic control Control unit 112 12 3 2 Event warning and error messages Motor OW annaannnannennnnnannnennsnnnnennnsnrrsnrneenenne 114 12 3 3 Event warning and error messages Detector se eee 117 12 3 4 Event warning and error messages LA lies 9 tie crsacascarcnecerasemescaceuecsaoneeec uate 117 124 Reset ING HANE Haarde 118 12 5 Closing or opening the barrier arm in case of power failure eee 119 19 RODA catar 120 T91 0 EEE 120 EE 9 en EE 121 13 3 Replacing the barrier arm esse eee eee eee e e 121 14 Decommissioning disassembly and disposal 125 15 UL Declaration airada 127 16 Grant of equipment authorization Radio receiver modul e ss sss cesses sese sees eee 129 T ADDO T OA 131 17 1 Wiring diagrams sese ee eee 131 Te OX AAA EE 141 5815 5013US Version 03 VA ETIC AUTOCONTROL 1 General Barrier MHTM MicroDrive Access and Parking General 1 1 Information regarding the operating instructions Parameterisation of the barrier control unit MGC and MGC Pro These operating instructions provide crucial informati
30. 34 5 875 36 4 925 PO LEESE RR RRR KKK KD VarioBoom Mag00109c Fig 4 Dimensions barrier system and barrier arm profile Access series Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Object such as wall building etc VarioBoom barrier arm with octagon arm profile Barrier left version Barrier right version MAN 5815 5013US Version 03 29 Barrier MHTM MicroDrive Access and Parking 17 ETIC AUTOCONTROL Technical data Designation Unit Access Access Pro Access Select L L L Line width ft m 12 15 12 20 12 20 3 66 4 57 3 66 6 10 3 66 6 10 Barrier housing in mm gt See page 29 Fig 4 width x depth x height 12 4 x 14 2 x 36 0 315 x 360 x 915 Weight barrier housing lbs kg 88 2 40 Table 2 Dimensions and weight Access series 4 1 2 Electrical connection Designation Unit Access Access Pro Access Select L L L Supply voltage VAC 85 to 264 Frequency Hz 50 60 Nominal current A 0 5 1 0 1 5 0 5 1 5 0 5 consumption Max peak current A 2 5 2 5 3 5 3 0 3 5 3 0 consumption Nominal power W 25 50 95 25 95 25 consumption Duty cycle 100 1 The values refer to a power supply of 120 V AC 60 Hz and without accessories 2 The values refer to a power supply of 120 V AC 60 Hz with illumination service socket not used Using the service socket in the barrier housing increases the current consumption by 5 A
31. Barrier arm 3 Rear A Weak springs B Strong springs marked with a yellow dot at the suspension bolt 80 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking AUTOCONIROL Assembly and installation 8 15 Align barrier housing and light barrier post Risk of injury from falling components Falling components such as the barrier housing can cause severe injury When aligning the barrier housing and light barrier post loosen the attachment screws only slightly Tighten the attachment screws again after alignment Alignment conditions Transmitter and receiver of the light barrier must be aligned with for light barrier each other for an object to be securely detected For final alignment transmitter and receiver must be electrically connected See page 92 chapter 9 4 4 1 Slightly loosen the barrier housing and post attachment screws 2 Align barrier housing and post with each other 3 Tighten the barrier housing and post attachment screws again 4 Seal barrier housing with a silicon sealant according to page 62 Fig 21 5815 5013US Version 03 81 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTO CONTROL 8 16 Installing warning signs Warning signs for the barrier A minimum of two warning signs have be installed one on each side of the barrier where easily visible Two warning signs for the barrier are part of delivery AU
32. Drive barrier Electric voltage The relevant dangerous areas on the barriers can be identified by the following pictograms A DANGER Mortal danger by electric voltage Indicates life threatening situations caused by electric voltage Non observance of the safety instructions Causes severe injuries or death Necessary work may only be carried out by an electrical specialist This pictogram is fixed on the following component Assembly plate in the barrier housing Danger of crushing Indicates the presence of components and items moving towards each other Non observance of the safety instructions can lead to severe injuries This pictogram is fixed on the following component At the access points for the lever system on the front and rear of the top assembly plate Atthe access point for the flanged shaft on the front and rear of the top assembly plate 18 5815 5013US Version 03 VA ETIC AUTOCONTROL Hot surfaces Barrier MHTM MicroDrive Access and Parking Safety Danger of burns indicates the presence of a hot surface Non observance of the safety instructions can lead to minor injuries This pictogram is fixed on the following component Motor in the barrier housing Heating optional in the barrier housing Moving arm The following warning sign is installed on each side of the barrier arm Mag00217 Fi
33. Foundation Daw G KM a 5815 5013US Version 03 59 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTO CONTROL 8 4 5 Installing induction loops under interlocking stone paving 1 5 91 11 8 150 300 L e gt 2 S co I pr A EAS AAA DR SS NN i e R SEN EE 5 S0105a Fig 20 Installing an induction loop under interlocking stone paving Dimensions in inch are without parenthesis Dimensions in mm are in parenthesis 1 Barrier housing 2 Paving 3 Loop cable 4 Sand bed 5 Substructure When installing induction loops under interlocking stone paving following points must be observed additionally Use only pre assembled cables Install the induction loop in sand only The induction loop must not be installed in gravel or split The induction loop must not slip or shift or be damaged during later vehicle traffic Keep a minimum clearance between paving and loop cable of approx 1 18 in 30 mm 60 5815 5013US Version 03 VA ETIC AUTOCONTROL 8 5 Unpacking Barrier MHTM MicroDrive Access and Parking Assembly and installation The individual packages are packed according to the expected transport conditions Only environment friendly materials have been used for the packaging The packaging should protect the individual components against transport damages corrosion etc up to the assembly Therefore do not destroy the packaging and remove only dire
34. L 13 Install end cap to the barrier arm JIN Mag00172a Fig 53 Install end cap Attach the new barrier arm with 14 Push barrier arm with pre assembled flange onto the flange flange shaft 15 Align barrier arm vertically 16 Install the flange on the flange shaft using the 4 hexagon socket screws To tighten the screws evenly Torque wrench with hexagon socket 10 AF Tightening torque 55 391 Ibf ft 75 Nm Align barrier arm switch on power 17 Push the barrier into the top most position The clamping lever supply must be at the stop for the position opening If required push straight through the upper tool bore with a tool to press the lever arm from the dead point gt See page 119 chapter 12 5 18 If required check the vertical alignment of the barrier arm and correct with the hexagon socket screws at the flange if necessary 19 Switch on power supply 20 Switch the Service switch on the control unit The LED lights red The display backlighting flashes 21 Close the control unit with the middle right button 4 at the control unit 22 Check the horizontal alignment of the barrier arm with a spirit level and correct with the hexagon socket screws at the flange if necessary 23 Close screws and threaded bores with the included grey plastic covers 24 Switch the Service switch on the control unit The LED must light green 25 Install the barrier housing door 26 Attach and lock the b
35. Mortal danger by electric voltage 1 Disconnect barrier system supply voltage Ensure that there is no voltage applied Secure against reactivation Connecting the control lines 2 Guide control lines into the connection space through the cable openings Place control lines properly in the barrier housing The control lines must not get into moving components Attach control lines clamps and cable ties The clamps can be removed from the rail by slight compression and relocated in the desired position The cable ties can be attached to the metal tabs 3 Connect control lines according to wiring diagram Control lines must be wired so that no damage could occur due to moving parts See page 131 chapter 17 1 Wiring diagrams 88 5815 5013US Version 03 VA ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Electrical connection Mag00180 Fig 41 Connecting the control lines 1 Cable opening rear 2 Control unit 3 Cable tie metal tabs 4 Cable opening front 5 Cable clamps 9 4 1 Connecting safety devices As safety devices you must connect safety loops or safety light barriers to the control unit Safety loops must only be connected to monitor vehicles Only MAGNETIC safety light barriers must be used If you connect a safety loop the barrier closes only after the safety loop is clear If you connect a safety light barrier the barrier closes only after the safety light barrier i
36. O ETE VE EE A Z pued BUNUNoUW 0 ZHO9 0S DV Ab97 S8 FR TT YN I EE sgl l tigo NONO 1010 0 ZO TO oe ea es l EE ee ad O NONO 1019 p01 sjeu UL uondo Md H T dah gee a See Cat ES ETES OTOT Ked ee eee ly z S6ZS OZOZ l ae CEE be i 860S 9b0 2 __ 1 8675 v6ZS5 0Z0Z alan I A E e TE A St 8605 09 E 18205 3DIAJESS EE YDNMS UIE o un Ajddns smed A Sl o s 3d N 1 R Doa ps ee ee ee ee se is Se meres canoe ee UU TT JH ane a ge bll T joeued DUNUNOW PEE 7 ss UD OD lt e lt D or XT a 9 Geo 920RBJJIJUJ 1070W T lt LO lt KN ee ee ee ee ee cee ee ee ens a at 13 o S l i 8 I O O D eae Lo a ee 8 E TW FN I I 0 p 1 0 p 67S OTOT AAA ED e 100 9256 indino andul PJEPULIS 5 VSN IN IALIGO JDIN ZOSTDIS 00 SWEN A CAR Oo d d seems roret so EM ION 48j 01U0D 191 60 WIHN etozzozz d cosetus erzooz 9 AE SEES ee 71717171717171 I I I I I I I I pe r 7 P re I I 1 L d tt I A A al Al l Aa Aal Aa Aa l g le le le l l le l EE O E e cons ll alas Heir elt Te aa 3 1f P 13 IIH I I EE A A IL 1 l l l I 4 l 4 or 1 22 O E E I I I I 1 I I I I I I I I I I I ro oy I na 3 I Or S a a O O o Q O 23 O Cc O y LS Lg lt org IQ I IG LG I if 13 190 FB I I I I I IG IG I a I ID 13 15 15 lo OD S 3 Q a 0 O
37. Removal by MHTM MicroDrive service specialist Corrective action Use plug in module with a SW version 0 10 and up Perform update to SW Version 0 12 Malfunction The menu language of the plug in module is English although another language was set Corrective action Perform update to SW Version 0 12 Removal by MHTM MicroDrive service specialist displayed in the respective menu in the submenu Information 12 3 Warning and interference messages on the display The control unit differentiates between events warnings and errors The corresponding message is displayed Event messages inform about events such as switching to battery operation The barrier continues to run normally Event messages do not influence the outputs of the control unit Event messages INFO Warning messages WARNING Faults that could be reset by the control unit are displayed as warnings Operation of the barrier is not or only briefly impaired If the function Warning has been chosen for an output this output is deactivated at pending warnings fail safe Faults that cannot be reset by the control unit are displayed as errors The barrier is shut down Error messages ERROR If the function Error has been chosen for an output this output is deactivated at pending warnings fail safe To take the barrier into operation again the fault must be removed by an MHTM MicroDrive service specialist and a reset according to
38. Standard s for Safety UL 325 Door Drapery Gate Louver and Window Operators and Systems C22 2 No 247 Operators and Systems of Doors Gates Draperies and Louvres Additional Information See the UL Online Certifications Directory at www ul com database for additional information Only those products bearing the UL Listing Mark for the US and Canada should be considered as being covered by UL s Listing and Follow Up Service meeting the appropriate requirements for US and Canada The UL Listing Mark for the US and Canada generally includes the UL in a circle symbol with C and US identifiers us the word LISTED a control number may be alphanumeric assigned by UL and the product category name product identifier as indicated in the appropriate UL Directory Look for the UL Listing Mark on the product tim R Cy William R Carney Director North American Certification Programs UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC UL or any authorized licensee of UL For questions please contact a local UL Customer Service Representative at www ul com contactus Page 1 of 2 CERTIFICATE OF COMPLIANCE Certificate Number 20131119 E136510 Report Reference E136510 20110610 Issue Date 2013 NOVEMBER 19 This is to certify that representative samples of the product as specified on this certificate were tested according to the current UL requirements Vehicular B
39. TOS TRUCKS ONLY Mag00218 Fig 37 Apply prohibition signs 8 17 Check assembly and installation The following points must be checked after assembly and installation of the barrier Has the transport protection been removed Are all foundation anchors firmly fixed Are all screws firmly tightened Have all barrier housing covers been properly assembled Are the warning signs installed 82 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC 2 E NE A Electrical Connection 9 Electrical connection 9 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Electric voltage inadequate qualification A DANGER Mortal danger by electric voltage Risk of injury in case of inadequate qualification Only electrical specialists may carry out work on the electrical system Electrical specialists are able due to their technical training knowledge and experiences as well as knowledge of the relevant standards and regulations to execute tasks on electrical systems and to independently recognize possible hazards In Germany the electrical specialist must comply with the provisions of accident prevention regulation BGV A3 e g master electrical fitter Appropriate regulations apply in other countries The regulations valid there must be observed The installation is to be made by a professional installer according t
40. anges and extensions on the barrier 16 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking 2 4 Specialists and operating personnel 2 4 1 Requirements Risk of injury in case of inadequate qualification Improper handling can lead to considerable bodily injuries and property damage Have any activities only carried out by the individuals designated for that purpose The operating instructions specify the following qualification requirements for the different fields of activity Instructed people have been instructed during instructions provided by the operator with regard to the work assigned to them and possible hazards arising from improper conduct Specialised staff are able due their technical training knowledge and experience as well as their knowledge of the pertinent regulations able to carry out the work assigned to it and to independently recognize potential hazards Electrical specialists are able due to their technical training knowledge and experiences as well as knowledge of the relevant standards and regulations to execute tasks on electrical systems and to independently recognize possible hazards In Germany the electrical specialist must comply with the provisions of accident prevention regulation BGV A3 e g master electrical fitter Appropriate regulations apply in other countries The regulations valid there must be observed The installat
41. arrier Gate Operators Series ACCESS ACCESS PRO and ACCESS SEL may be followed by X followed by X L or R followed by C followed by five digits PARKING PARKING PRO and PARKING SEL may be followed by X followed by X L or R followed by C followed by five digits TOLL and TOLL PRO may be followed by X followed by X L or R followed by C followed by five digits INTERMODAL PRO followed by five digits Note X serves as placeholder for additional features Note Alternate Model Designations are available see Report for details tim R Cy William R Carney Director North American Certification Programs UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC UL or any authorized licensee of UL For questions please contact a local UL Customer Service Representative at www ul com contactus Page 2 of 2 TC GRANT OF EQUIPMENT T C E AUTHORIZATION Certification Issued Under the Authority of the Federal Communications Commission By EMCC Dr Rasek Moggast D 91320 Ebermannstadt Germany Date of Grant 10 08 2003 Application Dated 10 08 2003 SMD Funksteuerungs GmbH Hans Boeckler Strasse 5 Rodgau 63110 Germany Attention Ulf Nordlander Managing Director NOT TRANSFERABLE EQUIPMENT AUTHORIZATION na issued to the named GRANTEE and is VALID D ONLY fi for th ment identified hereon for use under the Commissions Rules ano ons listed below
42. arrier housing hood 2 Assemble edge protection 124 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC AUTOCONTROL Decommissioning disassembly and disposal 14 Decommissioning disassembly and disposal A barrier that is no longer usable should not be recycled as a complete unit but disassembled into individual components and recycled according to material types Non recyclable materials have to be disposed of in an environmental friendly manner Decommissioning disassembly and disposal of the barrier may only be carried out by specialised staff Disassemble the barrier in reverse order from assembly The barrier has to be disposed of in accordance with the respective country specific regulations NOTE For expert information regarding disposal of electric equipment contact MAGNETIC or competent electricians 5815 5013US Version 03 125 Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL 126 5815 5013US Version 03 CERTIFICATE OF COMPLIANCE Certificate Number 20131119 E136510 Report Reference E136510 20110610 Issue Date 2013 NOVEMBER 19 Issuedto MAGNETIC AUTOCONTROL GMBH GRIENMATT 20 79650 SCHOPFHEIM GERMANY This is to certify that DOOR DRAPERY GATE LOUVER AND WINDOW representative samples of OPERATORS AND SYSTEMS See Addendum Have been investigated by UL in accordance with the Standard s indicated on this Certificate
43. asher d8 4 Washer d13 Mounting profile Foundation anchor Foundation Silicon sealant GOON GO Qn E CG KM 2 Drill holes for the foundation anchors according to the foundation plan page 53 Fig 14 in compliance with the indicated sizes Drill hole distance 7 01 in 180 mm square alignment Depth 3 15 in 80 mm At this drilling depth a minimum tensile strength of 1 98 kpf 8 8 KN must be guaranteed 3 Place four foundation anchors 4 Setup barrier housing upright on foundation 5 Barrier housing attached to mounting profile on the foundation with foundation anchors Tighten nuts slightly for this 6 Align barrier housing Tighten nuts firmly If a nesting post or light barrier post is installed observe page 81 chapter 8 15 7 Seal barrier housing with silicon sealant 62 5815 5013US Version 03 17 ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Assembly and installation 8 8 Assemble light barrier post Requirements mounting material Assemble light barrier post The light barrier post is attached with 4 foundation anchors each MAGNETIC Automation Corporation recommends using 3 8 anchor bolts gt Refer to the anchor bolt manufacturers installation requirements 1 The foundation must have cured 2 Drill holes for the foundation anchors according to the foundation plan page 55 Fig 16 in compliance with the indicated sizes Drill hole distance 3 94 in 10
44. chapter 12 4 must be performed gt For requirements to the MHTM MicroDrive service specialist see page 17 chapter 2 4 5815 5013US Version 03 111 Barrier MHTM MicroDrive Access and Parking Malfunctions 12 3 1 Number FFO1 WARNING FFO2 WARNING FFO3 ERROR FFO4 ERROR NOTE 17 ETIC AUTOCONTROL With some messages the control unit tries to reset the cause of the message If the attempt was successful the message is displayed as WARNING If the attempt failed the message is displayed as ERROR Event warning and error messages Logic control Control unit Description Error barrier mechanics Detector monitoring signal Monitoring device is missing Barrier too fast Possible cause The first closing motion could not be performed completely Communication between logic control and detector module impaired No monitoring loop is connected to the detector module and no safety light barrier to the clamps X11 and X20 Safety device defective Sensitivity settings in the Detector menu too low Not all vehicles are recognised Spring tension in the balancing springs of the lever system set too weakly for the barrier arm weight Corrective action If required remove obstacle below the barrier arm Check barrier mechanics Check the spring setting of the balancing springs Perform reset gt See page 118 chapter 12 4 Check plug contacts Clean plug c
45. conduit for induction loop Diameter 1 14 29 mm each Conduits have to be planned to a sufficient length NOTE To provide a trouble free operation use separate conduits for control lines and mains cables 52 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC AUTOCONTROL Assembly and installation Laying the foundation Installing empty conduits min 31 5 800 y SO Xe Mag00155 Fig 14 Foundation plan Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 1 Foundation anchor 4 pcs 2 Optional when using loop connection empty conduit for loop connection diameter 1 14 in 29 mm 3 Empty conduit for induction loop diameter 1 14 in 29 mm 4 Empty conduit for control lines diameter 1 14 29 mm 5 Concrete foundations C35 45 XD3 XF2 6 Roadway 7 Foundation depth at least 31 5 in 800 mm frost protected foundation depth to be adjusted to the local situation 1 Dig foundation hole pursuant to Fig 13 and Fig 14 4x 0 31 14 6 x 27 2 4x 30 31 12 6 x 26 4 Mag00156a 6 x 90 31 13 4 x 15 4 Fig 15 Reinforcement grid Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis 5815 5013US Version 03 53 Barrier MHTM MicroDrive Access and Parking Assembly and installation 17 ETIC AUTOCONTROL Place reinforcem
46. ctly before assembly se ee 8 6 Open barrier housing Unpack barrier Set up barrier housing vertically Lay down barrier arm Unpack and lay out accessories Separate material according to type and size and recycle them after use Drive system balancing springs connection terminals and control are protected with a hood and two doors In most cases it is sufficient to remove the hood and the door facing to the road Hood and door facing the road 1 2 Door facing away from the road 4 After any work 6 Unlock lock at the door facing the road Lift hood upwards For this push the hood back and lift it from the two disconnections Pull out the door upwards Loosen and remove the two hexagon screws with hexagon socket Pull out the door upwards Install doors Attach and lock the hood 5815 5013US Version 03 61 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTO CONTROL 8 7 Assemble housing The barrier housing is attached by 4 foundation anchors via 2 mounting profiles The mounting profiles are included in delivery Requirements mounting material MAGNETIC Automation Corporation recommends using 3 8 anchor bolts gt Refer to the anchor bolt manufacturers installation requirements 1 The foundation must have cured KCK WV Wy y OM I O AARUN Mag00205 Fig 21 Assemble housing Barrier housing Nut Spring washer W
47. e Access and Parking Safety Control of pedestrian traffic as contrary to intended use The barriers must not be used at railway crossings The barriers are not approved for pedestrian traffic bicycles or animals The barriers must not be used in explosive environments All uses not described as intended use are prohibited No accessories must be connected or installed if they are not specified expressly according to quantity and characteristics and approved by Magnetic Autocontrol Non intended use is dangerous Every non intended use can lead to dangerous situations Only use barrier as intended All specifications in these operating instructions have to be strictly complied with Any types of claims due to damage arising from improper use are excluded The operator alone shall be responsible for any damage arising from improper use 5815 5013US Version 03 15 Barrier MHTM MicroDrive Access and Parking m Safety ADIOCONTROL 2 2 Operator s responsibility The operator must comply with the statutory obligations regarding work safety In addition to the work safety notes in these operating instructions the safety accident prevention and environmental provisions applicable for the area the barrier is used in must be complied with In particular the operator must gather information on applicable work protection provisions determine additional dangers in a risk assessment im
48. e lever arm from the dead point See page 119 chapter 12 5 4 Let go of barrier arm If the barrier arm stays in the 30 position the balancing springs are set correctly If the barrier arm does not stay in the 30 position the balancing springs must be adjusted 2 76 5815 5013US Version 03 VA ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Assembly and installation Adjust balancing springs 9 Remove the barrier housing hood 6 Remove the rear barrier housing door 7 Adjust springs with a wrench via the screws with locknuts The barrier arm lowers The spring force is too low The barrier arm pulls up The spring force is too strong The barrier arm has come to rest when it stops at approx 30 oo Install the barrier housing door 9 Attach and lock the barrier housing hood Mag00276 Fig 35 Opening angle barrier arm 30 here illustrated for barrier type Access Parking 5815 5013US Version 03 17 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTOCONTROL 8 14 2 Overview table balancing springs NOTE The following overview tables Balancing springs do not take into consideration any attachment parts For barrier arms with attachment parts the required number of springs may deviate from the number of springs in the overview table The following overview tables apply for barriers with VarioBoom The strong springs are
49. e to latest technical changes Incidentally the responsibilities agreed upon in the delivery contract the general terms and conditions as well as the manufacturer s conditions of delivery and the statutory provisions valid at the time of contract conclusion shall apply In no event shall MAGNETIC be liable for any incidental indirect special or consequential damages in connection with the use of the product 1 4 Copyright protection MAGNETIC retains sole and exclusive ownership of all intellectual property rights with respect to the products Surrendering the operating instructions to third parties without written permission of the manufacturer is not permitted NOTE Content details texts drawings pictures and other illustrations are protected by copyright and are subject to industrial property rights Any improper use shall be liable to prosecution Any type and form of duplication also of extracts as well as the exploitation and or communication of the contents are not per mitted without the manufacturer s written declaration of consent 5815 5013US Version 03 11 Barrier MHTM MicroDrive Access and Parking mM MAGNETIC AUTOCONTROL General 1 5 1 6 1 7 1 8 Scope of delivery Warranty Customer service UL Declaration The scope of delivery comprises 1 barrier housing incl drive unit and control 1 Barrier 2 Mounting profiles 2 Warning signs Edge protection Options if ap
50. e two connection plates 4 Attach long barrier arm profile to both connection plates with the 4 Torx The larger bores must remain free 5 Attach the two half shells with the washers and the hexagon socket screws 8 11 Assemble edge protection the barrier arm Danger from missing edge protection at the barrier arm Missing edge protection at the barrier arm may cause severe or lethal injury for persons bicyclers and cabriolet drivers when the barrier arm closes Assemble edge protection lf the edge protection is damaged it must be replaced immediately NOTE If you use a pendulum support observe that you must mount part of the edge protection in front of the pendulum support and part of the edge protection behind the pendulum support O 66 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC 3 E isa Assembly and installation The edge protection is included in the delivery loosely in 6 56 ft 2 m pieces If the barrier was ordered with the light strips option the barrier arm is delivered with the mounted edge protection The number of edge protections is according to the length of the long barrier arm profile Measure the length of the long barrier arm profile 2 Shorten edge protection to the required length with a saw Ensure that you do not compress the edge protection length wise The material elongate when heating 3 Moisten lo
51. eactivate the barrier if any components are damaged e g the barrier arm After completion of troubleshooting ensure that all covers are correctly mounted 106 9815 5013US Version 03 VA ETIC AUTOCONTROL Danger of injury after lightning strike Barrier MHTM MicroDrive Access and Parking Malfunctions Danger of injury from total outage or barrier malfunction after lightning has hit the barrier If the barrier is struck by lightening this may lead to total outage or malfunction of the barrier The malfunction may cause unexpected barrier behaviour and thus lead to serious injury Ifthe barrier is struck by lightening have an electrician check the barrier for damage and proper function Repair barrier if required Observe possible movements of the barrier arm Defective control may lead to inadvertent movement of the barrier arm 12 2 Malfunction table barrier malfunctions Possible cause Display contact set too light or dark Possible cause No safety loop is connected to the plug in module Detector and no safety light barrier to clamp X11 and X20 Safety device defective For requirements to the MHTM MicroDrive service specialist see page 17 chapter 2 4 1 Malfunction Display is difficult or impossible to read Corrective action Removal by Correct display contact gt See Electrical specialist separate document Description of control un
52. ent grid pursuant to Fig 15 in the foundation hole Place empty conduits pursuant to Fig 14 in the foundation hole Close empty conduits to prevent water from entering Fill concrete foundation pursuant to Fig 13 Create flat line in the base area The following requirements must be fulfilled Level and horizontal Surface deviation max 0 00732 in ft 2 mm m Let concrete cure Apply moisture protection agent to concrete surface NOTE We recommend applying moisture protection either in the form of sealing sludges such as 1100 Hansit or ready made solution such as Sikagard 703 W or deepdry to the concrete surface before housing assembly Moisture protection prevents entering of moisture into the housing from the concrete floor 8 3 2 Foundation and empty conduits for light barrier post Assembly site The nesting post and light barrier post must not be put up where there is a danger of flooding Foundation The foundation must meet the following requirements gt See page 51 Fig 13 and page 55 Fig 16 Have sufficient load carrying capacity concrete foundations C35 45 XD3 XF2 Water cement value 0 5 Foundation depth at least 31 5 in 800 mm frost protected foundation depth to be adjusted to the local situation Foundation section 11 81 x 11 81 in 300 mm x 300 mm Empty conduit If the barrier system is equipped with a light barrier an empty conduit must be installed for the transmitter connectio
53. er post eee 54 8 4 Assembly and installation of induction loops 56 8 4 1 Directions for the assembly and installation of induction loops 56 8 4 2 Induction lOOPS oocccoccccccnccocncnaconaconnnnnnos 58 8 4 3 Testing induction lOOPS occcoccccocnconnccnono 58 8 4 4 Installing induction loops in bitumen asphalt Or concrete e 58 8 4 5 Installing induction loops under interlocking stone paving 60 8 5 Unpacking esse sese eee 61 8 6 Open barrier housing esse ese eee 61 8 7 Assemble NOUSING Lungene do eii 62 8 8 Assemble light barrier post see eee ee 63 8 9 Assemble safety light barrier eee eee ee 64 8 9 1 Assemble transmitter eee eee eee 64 8 9 2 Assemble recever eee eee eee 65 5815 5013US Version 03 VA ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Contents 8 10 Assemble barrier arm type VarioBoom 06005 66 8 11 Assemble edge protection see eee 66 8 12 Assembling flange and barrier arm se eee 67 8 13 Conversion left version right version 71 8 14 Check and set the balancing springs in the lever SYSTOM cccccccccsseecsseeeseseeeseseeesaneeeees 15 8 14 1 Setting balancing springs sse eee 76 8 14 2 Overview table balancing springs 78 8 14 3 Equipment plan balancing springs 80 8 15 Align barrier housing and light barrier post 8
54. et 2 O 5 13 1 I lol LG I 13 I 12 13 I I I I I la I gt I I I 13 IS la le le IO 1 I IQI IGI IO I I I I I I I IF 1 IQ I I I L R lo 1 I v G 3 v wm MD Q O O lg IG I 13 I I lt I lg l I I I KG I IG I I5 1 I2 I I I IG I ic I D gt D D 3 D 3 TJ 2 191 Iwi I I I I I I ID ID IS LO I I I I I IF I o ET Iall y gaan Ln m ln 1 1 I I I I IG 1 I I I I i In I I I I Ix I I I Q LO Q y ct IA 1 31 I I I I Im Il I I I IS IS Ko OI I I I I I I I I I 1 I E D Pe a I I I I I ly I I I I ly I gt I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I HEN I I I I I I I PL Pr BR oro or or rotor 1 poro oro or or tit 1 A H NE PG o NN L I CELTAE eS oa hh NTN NTN 1Q zZ z zZ Z z zZ Q zZ z Z IQ U o U o U o Ul IN N N o o ol IQ st st E E E E E S lt lt lt lt lt lt lt Z Z 2 Z z Z Z Z I Z o S G G 2 gt Q S 2 la S R amp lo S L S L lt lt lon IN ll E pe a N gt I i nL w N E E AE A Kan Nich nde idm A Gr EN e a ES ES ES D D J M M M M M M EEE 2 E E Z Z lt lt lt lt x x OY UT D UJ N hel AA JON 49 043U09 JaLJEG 1022p i doo NPNPpUI uondo I sindmo Arley sindmo 4o sisuel I E Ja11eq 3461 Aayes OO OO 5 SE D 91 Bl b lt CTX Y O OTX wl er al 97610 payauUOdD SI eq 1461 JLS ou JI awe rs Z M 9 Ged a71RBUa1UT JOJOW I I I I I ng i o aan
55. g 1 Warning signs for each side of the barrier arm 2 6 2 Hazard notes and occupational safety For your own safety and for the protection of the barrier modules the following information must be observed and complied with Electric voltage A DANGER Mortal danger by electric voltage Touching live parts can be lethal Damage to the insulation or to individual components can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the electrical system Switch off power supply and secure against re activation before performing any work Test for absence of voltage Never bypass or deactivate fuses When replacing fuses observe the correct amperage specification Keep moisture and dust away from live parts Moisture or dust may cause a short circuit If the electrical connection is established during precipitation e g rain or snow penetration of moisture must be prevented by suitable measures such as a protective cover 5815 5013US Version 03 Barrier MHTM MicroDrive Access and Parking Safety Electric voltage missing protective facilities 177 ETIC AUTOCONTROL A DANGER Mortal danger by electric voltage The safety installations that are required according to regional and local regulations must be provided by the customer Usually these are Ground faul
56. g conditions e eee eee 30 4 1 4 Operating times esse eee eee eee 31 22 NCCE SS POONA pen 32 4 2 1 Dimensions and weight sese ee 32 4 2 2 Electrical connection e eee ee eee 33 4 2 3 Operating conditions e eee eee 33 4 2 4 Operating times esse eee eee eee 34 D Barrier MHTM MicroDrive Access and Parking Contents 17 ETIC AUTOCONTROL Ao PN A im A na 35 4 3 1 Dimensions and Weight sese 35 4 3 2 Electrical Connection eee eee 36 4 3 3 Operating CONdItiONS ccooonccccccocncononos 36 4 3 4 Operating times esse 36 4 4 Control unit sese sees eee eee 37 4 5 Plug in module Detector A B 38 4 6 Plug in module Radio ses sees eee 38 Design ANC function saxxrnnnnnnvvnnnnnnvnnnnnennnnnnnnnnnnnnvnnnnnuvennn 39 A A 39 9 1 1 Access and Daring see 39 9 1 2 ACCESS FTO Fi T 40 A ee 41 Transport and storage annrnnnnnvnnnnnvnnnnnnnnnnnnnnnennnnnennnnnennnnnenn 42 61 SIEU PE 42 6 2 Transport inSpectiON cccoccccocnccnncccnnconononanncnncnnnaninos 43 UNS EEE 44 oad gt RE 44 Design notes for induction l00PS rrnnnnnvnnnnnnnnnnnnevnnnnnnvnnnn 45 Assembly and installation s rrvnnnvrnnnnvvnnnevnnnnnnnnnnnnnnnennnnr 48 8 1 FN 48 8 2 Required stepS EE EN 50 8 3 Foundation and empty conduits sss sese eee eee 51 8 3 1 Foundation and empty conduits for the barrier oooncccnnccccocncoccnncconncconononanos 52 8 3 2 Foundation and empty conduits for light barri
57. ge between terminals X11 IN and OUT missing Message Boom contact active At the Boom contact input boom ejection was detected Barrier MHTM MicroDrive Access and Parking Malfunctions 2 Malfunction Barrier does not close The display shows Corrective action Connect loop Check parameterisation of the detector module and correct if required gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B Replace loop Cut connecting leads strip and connect them again without end sleeves Malfunction Barrier does not close Corrective action Cancel the opening command Check and if necessary adjust loop frequencies Measure loops Insulation resistance gt 1 Mohm contact resistance 0 8 to 2 5 ohm Replace loop if the measured values differ from the specified values If no safety light barrier is connected a wire bridge must be installed between the clamps X11 OUT and IN gt See page 131 chapter 17 1 Barrier with SwingAway and automatic return Wait for delay Barrier with SwingAway and manual return Put barrier arm in the original position manually Barrier with flange FLVBO02 Assemble barrier arm Barrier without Swing Away Replace the barrier arm Removal by MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist MHTM MicroDrive service
58. heck the barrier housing fastening screws for tight fit If required tighten the screws Check the barrier arm and flange fastening screws for tight fit If required tighten the screws Check the screws of the system parts such as pendulum support for tight fit If required tighten the screws To be carried out by Specialist Specialist Specialist Specialist Specialist Specialist Electrical specialist Specialist Specialist Specialist 104 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC 7 VE Cleaning and Maintenance Interval Maintenance work To be carried out by Every 12 months Perform all monthly and semi annual maintenance Electrician work specialist Check the barrier s mechanics MHTM MicroDrive l service specialist Check the spring setting of the lever system Check barrier arm position Visual inspection of the induction loops and the carriageway in the area of the loops for damage Check the induction loops function See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B Check the induction loops Measure the contact resistance insulation resistance and inductivity of the induction loops gt See page 58 Where they exist check the function of additional safety equipment such as light barriers Check the barrier s function Check the barrier
59. ice Electrical specialist MHTM MicroDrive service specialist Remove closing signal Check the response sensitivity of the loop and adjust if necessary Malfunction Barrier does not open completely Corrective action Removal by MHTM MicroDrive service specialist Adjust balancing springs gt See page 75 chapter 8 14 Malfunction Barrier does not close The message Waiting for release appears on the display Corrective action Removal by The release signal can be given by Operator an external closing signal or by pushing the left operating button at the control unit gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Start up settings Malfunction Barrier does not close The message Waiting for passage appears on the display Corrective action Removal by The barrier closes once a vehicle Operator passes gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Start up settings Confirm message with the left button at the control unit 108 5815 5013US Version 03 17 ETIC AUTOCONTROL Possible cause Loop not connected Detector mode incorrectly parameterised Loop defective Transfer resistance at the terminals Possible cause Opening command is active Induction loop reports engaged although no vehicles are present Wire brid
60. icient fixing of individual components such as barrier housing barrier arm and additions permitted by the manufacturer can cause severe injury Only qualified and skilled personnel are allowed to assemble the barrier and the appropriate components Check the foundation anchors fit tightly before starting the barrier Check the firm fixing of all screws according to maintenance schedule Danger of crushing at opened barrier housing at the lever system and flange shaft The lever system and the flange shaft in the barrier housing can cause serious crushing injuries Only skilled personnel are allowed work on the barrier housing and barrier arm Only work at the barrier housing when the power supply is turned off Assemble barrier housing without barrier arm For assembly of the barrier arm strictly observe the descriptions in chapter 8 8 Wear protective gloves if necessary Danger of crushing between barrier arm and barrier housing Moving parts may cause serious crushing injuries Only skilled personnel are allowed work on the barrier housing and barrier arm Only work at the barrier housing when the power supply is turned off 5815 5013US Version 03 Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL Safety Risk of injury by illegible symbols Labels and signs can become dirty or unrecognisable in
61. ier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL Safety 2 Safety 2 1 2 1 1 Intended use of the barriers The MAGNETIC MHTM MicroDrive barrier is intended for installation only on passageway used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the barrier such that persons will not come in contact with the vehicular passageway during the entire path of travel of the vehicular barrier The barrier is either controlled by a person in manual operating modes or by access control systems in automatic operating modes and monitored by induction loops and or safety light barriers Electrical energy is used exclusively for operating the barrier The barrier arm weight is balanced out by spring energy The barrier consists of the barrier housing with drive system and control as well as the barrier arm Intended use for certain road vehicles Certain road vehicles according to chapter 2 1 paragraph 1 need to have sufficiently large metal areas in the vehicle floor area to enable detection by induction loops Other or complementary safety facilities must be provided for road vehicles that cannot be detected by induction looks due to the metal area in the vehicle floor area being too small 14 5815 5013US Version 03 2 1 2 J ETIC AUTOCONTROL Non Intended use Barrier MHTM MicroDriv
62. ier arm Barrier arm as of a length of 14 8 ft 4 5 m must be installed by two persons We recommend also installing shorter barrier arms with two persons NOTICE Improper lubrication of components in particular the counter bearing or flange shaft may lead to damage of the equipment Do not grease the counter bearing and flange shaft All MHTM MicroDrive barriers are available as left version and right version gt See type code page 27 and as of page 29 Fig 4 to Fig 6 If required you can also remove the barrier arm yourself from one side of the barrier housing and replace it on the other 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing door WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are relaxed 5 The barrier must be open Open barrier arm manually if required 6 Remove plastic covers at the flange 7 Disassemble flange from the flange shaft together with the barrier arm For this loosen the 4 hexagon socket screws 10 AF at the flange 5815 5013US Version 03 71 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTO CONTROL Move flange shaft 8 Remove the flange with the barrier arm
63. iers etc can be used as safety installations The safety installations must ensure that the barrier closes only after the vehicle has passed through Safety installations such as induction loops can be purchased from MAGNETIC 8 4 1 Directions for the assembly and installation of induction loops On barriers with an automatic closing function induction loops are used for the detection of vehicles The loop underneath the barrier arm always serves as monitor and closing loop Meaning as long as a vehicle is standing on the loop the barrier stays open Only after the vehicle has left the loop will the barrier be closed Mag00204 Fig 17 Arrangement example of an induction loop for passenger car operation 1 Roadway Induction loop 3 Projection of the barrier arm onto the subsurface with a standard installation of the loop No The induction loop setup depends on the application case For other application cases refer to page 45 chapter 7 56 5815 5013US Version 03 VA ETIC AUTOCONTROL Loop geometry and clearances Installation and ground conditions Feed line Barrier MHTM MicroDrive Access and Parking Assembly and installation Please observe following points when installing the induction loop Install the loop symmetrically to the barrier arm Please make sure that the barrier arm is attached to the side of the barrier housing The clearance of the safety loop for passenger cars in
64. impair safety Use only the manufacturer s original spare parts Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or the reverse of these instructions Spare part lists can be obtained on request 13 3 Replacing the barrier arm Danger of injury Danger of injury There is a danger of injury when mounting the barrier arm Barrier arms as of a length of 14 8 ft 4 5 m must be installed by two persons We recommend also installing shorter barrier arms with two persons Do not grease N O TI CE Improper lubrication of components in particular the counter bearing or flange shaft may lead to damage of the equipment Do not grease the counter bearing and flange shaft Switch off power supply 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing door WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are relaxed 5815 5013US Version 03 121 Barrier MHTM MicroDrive Access and Parking Vf fe Repair AUTO CONTROL Disassemble old barrier arm with 5 Disassemble flange from the flange shaft together with the flange barrier arm For this loosen the 4 hexagon socket scre
65. ing arm Barrier MHTM MicroDrive Access and Parking Safety Danger from entering the danger area The MAGNETIC MHTM MicroDrive barriers are intended exclusively for closing off passages for motor vehicles and trucks For vehicles that cannot be detected by induction loops additional safety measures must be provided Entering the danger area can cause severe or lethal injuries Therefore the operator must take the following measures Observing country specific laws and regulations Presence of persons and animals must be excluded Marking the danger area by prohibition signs for persons bicyclers etc If required set up barriers such as fences and railings If required set up separate passageway for persons and bicycles Danger from closing arm A closing arm may cause severe or lethal injury to persons bicycler and cabriolet drivers Install safety installations such as a MAGNETIC safety light barrier as surveillance device The surveillance device must prevent the closing of the barrier in case a person or a vehicle is standing below the barrier Only use barrier arms approved of by MAGNETIC Assemble edge protection Ifthe edge protection was damaged it must be replaced immediately or the barrier must be taken out of operation 5815 5013US Version 03 21 Barrier MHTM MicroDrive Access and Parking Safety Improper
66. ins cable and control lines Foundation with reinforcement grid for barrier housing Optional Empty conduit for safety light barriers connection line receiver Optional Foundation for light barrier post 5815 5013US Version 03 91 Barrier MHTM MicroDrive Access and Parking m Assembly and installation AUTO CONTROL 8 3 1 Foundation and empty conduits for the barrier Assembly site The assembly site must meet the following requirements The barrier must be visible from the operating person The barrier must not be put up where there is a danger of flooding Keep a safety distance of at least 2 ft 610 mm between the barrier arm and objects such as walls buildings etc gt See page 25 chapter 2 7 and page 51 Fig 13 Foundation and reinforcement The foundation must meet the following requirements gt See page page 51 Fig 13 and page 53 Fig 14 Have sufficient load carrying capacity concrete foundations C35 45 XD3 XF2 Water cement value 0 5 Foundation depth at least 31 5 in 800 mm frost protected foundation depth to be adjusted to the local situation Foundation section 17 7 in x 23 6 in 450 mm x 600 mm Reinforcing mesh as shown in figure Fig 15 Surface has to be non combustible material Empty conduits The empty conduits must meet the following requirements gt See page 53 Fig 14 Separate empty conduits for mains cable and control line Diameter 1 14 ft 29 mm each Optional empty
67. ins voltage power up after a shut down can result in damage of the equipment Wait for at least 10 seconds after shutting off the mains voltage before you switch the mains voltage on again Mag00181USa Fig 44 Switching on and off the barrier 1 Switching on gi oe SS Service socket WARNING Service socket is live also when mains switch is switched off Double pole mains switch Remove the barrier housing hood Remove the barrier housing door Switch on the barrier via the double pole mains switch Depending on the settings in the Start up behaviour menu the barrier arm slowly moves into the top end position homing run or stops Mount the door Attach and lock the hood 5815 5013US Version 03 99 Barrier MHTM MicroDrive Access and Parking m s G Cc Start up and operation AUTO CONTROL Switching off Remove the barrier housing hood Remove the barrier housing door Switch off the barrier via the double pole mains switch RES Depending on the settings of the lever system s balancing spring and the settings in the menu Power failure the barrier boom opens or closes gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Power failure 5 Mount the door 6 Attach and lock the hood 10 4 Opening and closing the barrier manually You can only open and close the barrier manually in the Service mode
68. installation AUTO CONTROL 8 Assembly and installation 8 1 Safety gt See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Non intended use is dangerous Any use of the barriers other than intended and or in a different manner can cause hazardous situations The barrier system is intended for installation only on crossings used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the barrier such that persons will not come in contact with the vehicular passageway during the entire path of travel of the vehicular barrier Danger of crushing and shearing when the barrier opens or closes Danger of crushing and shearing barrier arm When a barrier opens or closes the barrier arm may lead to severe crushing or injury Keep a safety distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses gt See also page 25 chapter 2 7 Install the barrier system only when all exposed pinch points are eliminated or guarded Assemble and install barrier system according to Fig 13 Controls intended for user activation must be located at least 6 ft 1 83 m away from any moving part of the barrier and where the user is prevented from reaching over under around or through the barrier to operate the cont
69. ion 03 17 ETIC AUTOCONTROL 4 4 Control unit Designation Supply voltage Current consumption Power consumption Control unit safety Output clamp X2 Digital inputs Digital outputs Output relay Display Language display Output voltage Max output current Number Input voltage Input current Max line length without overvoltage module 1 Number Switching voltage Max switching current Max line length without overvoltage module Number Max switching voltage Switching current Max line length without overvoltage module Number of slots for plug in modules Unit V DC V DC mA V DC ft m V DC mA ft m VAC DC mA ft m Barrier MHTM MicroDrive Access and Parking Technical data MGC MAGNETIC Gate Controller 24 max 1 A max 300 mA current consumption of the different plug in modules max 24 W Max 7 2 W power consumption of the different plug in modules 1AT 24 300 8 24 10 lt 10 mA per input 100 30 4 open collector 24 10 100 100 30 3 normally open contact and 3 change over contacts isolated 30 10mAto1A 100 30 Graphics display 128 x 65 Pixel Selectable German English French Spanish Italian Portuguese Swedish Finnish Norwegian Danish Estonian Dutch 5 1 For line lengths exceeding 30 m overvoltage modules must be installed in front of the terminal clamps Table 14 Co
70. ion is to be made by a professional installer according to NFPA 70 National Electrical Code and Local Code MHTM MicroDrive service experts comply with the requirements of the electricians named here Additionally these electricians are trained and authorised by MAGNETIC to perform special repair and service work on MHTM MicroDrive barriers It must be expected that only those people are deployed who carry out their work reliably People whose ability to respond is affected e g by drugs alcohol or medicines must not be used Furthermore the age and profession specific regulations valid at the operating location must be observed when selecting personnel 5815 5013US Version 03 17 Barrier MHTM MicroDrive Access and Parking m Safety ADIOCONTROL 2 5 Personal protective equipment It is necessary to wear personal protective equipment when dealing with the barrier so as to minimise health hazards Before carrying out any work properly dress in the necessary protective equipment such as work clothes protective gloves safety shoes helmet and wear during work 2 6 Occupational safety and special dangers The remaining risks resulting from the risk analysis are specified in the following section Observe the safety notes listed here and the warning notes mentioned in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations 2 6 1 Danger symbols on the MHTM Micro
71. ired according to regional and local regulations must be provided by the customer Usually these are Ground fault circuit interrupter GFCI Circuit breaker Appropriate listed 2 pole main switch 9 3 Connecting the mains supply A DANGER Danger to life from electric shock Electrical voltage If the mains supply is not connected to the terminal clamps correctly loosens from the terminal clamps and touches the housing or door there is a direct danger to life from electric shock Have work at the electrical system only performed by electricians Connect mains supply according to the following description Install electrical protective devices according to chapter 9 2 national and local codes Perform proper grounding NOTE Cross section of field wires used for mains line Shall comply with requirements of National Electric Code NFPA 70 and any applicable Local Codes 86 5815 5013US Version 03 Barrier MHTM MicroDrive Access and Parking MAGNETIC a n n NE Electrical Connection DANGER Mortal danger by electric voltage 1 Disconnect barrier system power supply Ensure that the system is powered down Secure against reactivation Strip off cable and core insulation 2 Strip off mains supply and cores according to the following preparation of the wiring figure Mag00201 Fig 38 Strip off the mains supply Dimensions in inch or feet are witho
72. its MGC and MGC Pro for MHTM MicroDrive barriers chapter Setting display contrast Malfunction Barrier out of operation The message Safety device missing appears on the display Corrective action Removal by Connect either safety loop or safety Electrical specialist light barrier gt See page 131 chapter 17 1 Replace safety device Electrical specialist 5815 5013US Version 03 107 Barrier MHTM MicroDrive Access and Parking Malfunctions Possible cause Power supply is not connected Error present The corresponding error message is displayed Power supply is present Control unit display does not light up Closing signal is active Too high trigger sensitivity set for the loop Possible cause Spring tension in the balancing springs of the lever system set too weakly for the barrier arm weight Possible cause The message appears after the power supply is switched on after voltage returns and after reset Possible cause The message appears after the power supply is switched on after voltage returns and after reset 17 ETIC AUTOCONTROL Malfunction Barrier does not open Corrective action Removal by Switch on power supply Electrical specialist Check power supply MHTM MicroDrive service specialist MHTM MicroDrive service specialist Depending on error message check components wiring etc Control unit defective Replace the control unit Contact serv
73. mend keeping a test book in such barriers as well to properly document all maintenance work 102 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC 7 NE Cleaning and Maintenance 11 2 Cleaning The cleaning interval essentially depends on the environmental conditions and the climate substances NO TICE Unit damage possible Aggressive detergents and consumables may damage or destroy components electric cables or the coating of the barrier Do not use cleaning agents with aggressive ingredients 11 3 Cleaning from the outside Clean the barrier housing and the barrier arm at regular intervals 11 4 Clean barrier housing from the inside Carrying out cleaning work 1 Switch off power supply and secure against restarting DANGER Mortal danger by electric voltage Keep moisture and dust away from live parts Moisture or dust may cause a short circuit Never clean the barrier housing and barrier arm with vapour or pressure jet cleaners 2 Remove contamination from the outside of the barrier housing properly using water with washing up liquid and a square of cloth Do not bring control units and electrical components in contact with moisture 3 Remove dust inside the housing with a vacuum cleaner 4 After cleaning work check that all previously opened covers are closed again and that all safety equipment functions correctly 9815 5013US Ve
74. mensions and weight Parking series 4 3 2 Electrical connection Designation Unit Supply voltage V AC Frequency Hz Nominal Current A consumption Max peak current A consumption 7 Nominal power W consumption Duty cycle Parking 12 3 66 Parking 1 0 4 0 35 17 ETIC AUTOCONTROL Parking Pro Parking Select 12 12 3 66 3 66 gt See page 35 Fig 6 12 4 x 14 2 x 36 0 315 x 360 x 915 88 2 40 Parking Pro Parking Select 85 to 264 50 60 1 5 1 5 5 0 5 0 95 95 100 1 The values refer to a power supply of 120 V AC 60 Hz and without accessories 2 The values refer to a power supply of 120 V AC 60 Hz with illumination service socket not used Using the service socket in the barrier housing increases the current consumption by 5 A Table 11 Electrical connection Parking series 4 3 3 Operating conditions Designation Unit Ambient temperature F C Storage temperature F C Relative humidity Wind force Bft Beaufort Protection class barrier housing Table 12 Operating conditions Series Parking 4 3 4 Operating times Designation Unit Opening time S Closing time Table 13 Operating times Parking series Parking Parking 1 8 Parking Pro Parking Select 22 to 131 30 to 55 22 to 158 30 to 70 max 95 non condensing max 10 IP 54 Parking Pro Parking Select 1 3 1 3 36 5815 5013US Vers
75. n and function ALTOCONTROL 5 1 2 Access Pro H iT lt A AMS Pc S D KK NZ xX XD S L L L S Mag00203 Fig 8 Design barrier series Access Pro H Barrier housing MicroBoom Access Pro H Pendulum support from 15 ft 4 57 m barrier arm length Empty conduits for mains cable control lines and induction loop Concrete foundation with reinforcement IRON 40 5815 5013US Version 03 VA ETIC AUTOCONTROL 5 2 Function Barrier MHTM MicroDrive Access and Parking Design and function The barrier consists of a barrier housing with drive system and a barrier arm The drive system consists of an electric motor control unit and the lever system The lever system locks the barrier arm in both end positions In case of power outage the barrier arm can easily be moved by hand Integrated balancing springs in the lever system balance out the arm weight exactly These balancing springs are pre set in the factory Sensors integrated in the motor supply exact data on every correct position of the barrier arm and thus serve the control unit to control the best acceleration and deceleration For the series Access and Parking the angled barrier arm VarioBoom is used this barrier arm enables driving through even at an opening of only 35 Optionally the barrier arm is available with a Vario flange with arm cut off option FLVBOZ2 If a vehicle drives against the barrier arm the barrier
76. n line Conduits have to be planned to a sufficient length 54 5815 5013US Version 03 VA ETIC AUTOCONTROL Laying the foundation installing empty conduits Barrier MHTM MicroDrive Access and Parking Assembly and installation SS 4 x 3 94 100 GS mm ASS ai 0 425 ga ae N T Y oss Fig 16 Foundation plan for light barrier post Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis IS min 31 5 800 Mag00223 Y Foundation anchor 4 pcs Concrete foundations C35 45 XD3 XF2 3 Optional for light barriers Empty conduit for receiver connection line 4 Foundation depth at least 800 mm frost protected foundation depth to be adjusted to the local situation No Dig foundation hole pursuant to Fig 13 and Fig 16 2 Place empty conduit pursuant to Fig 16 in the foundation hole 3 Close empty conduit to prevent water from entering Fill concrete foundation pursuant to Fig 16 5 Create flat line in the base area The following requirements must be fulfilled Level and horizontal Surface deviation max 0 00732 in ft 2 mm m 6 Let concrete cure 5815 5013US Version 03 55 Barrier MHTM MicroDrive Access and Parking m Assembly and installation AUTO CONTROL 8 4 Assembly and installation of induction loops Depending on the application safety installations must be installed on site Induction loops light barr
77. n of the barrier Are the following electrical protective devices installed 2 pole main switch circuit breaker and ground fault circuit interrupter Is the power cable connected to the terminal in compliance with chapter 9 37 Are the induction loops connected according to the wiring diagram Are the safety light barriers connected according to the wiring diagram Are the control lines connected according to wiring diagram Have all barrier housing covers been properly assembled 96 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC E o Start up and operation 10 Start up and operation 10 1 Safety See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Danger by inappropriate start up and operation Inappropriate start up and operation can cause severe or lethal injuries Commissioning and operation must be performed by specialists or electronics specialists Always observe the radius of action of the barrier arm Prior to start of works ensure that all housing covers are correctly mounted Risk of injury from breaking off barrier arms in case of high wind speeds In case of wind speeds exceeding 10 Beaufort the barrier arm may break off from the wind load and cause severe injuries Therefore observe in case of storm warnings above 10 Beaufort Disassemble barrier arm or secure it with
78. nal word DANGER points to an immediately dangerous situation which leads to death or severe injuries if it is not avoided The signal word WARNING points to a potentially dangerous situation which can lead to death or severe injuries if it is not avoided Teh signal word CAUTION points to a potentially dangerous situation which can lead to minor injuries if it is not avoided NOTICE The signal word NOTICE points to a potentially harmful situation which can lead to property damage if it is not avoided NOTE highlights useful hints and recommendations as well as information for an efficient and trouble free operation 10 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking 1 3 Limitation of liability All specifications and notes in these operating instructions were compiled with consideration to the valid standards and regulations the state of the art as well as to our long standing knowledge and experience The manufacturer is not liable for damages caused by Non observance of the operating instructions Improper use Deployment of non trained personnel Arbitrary modifications Technical changes Use of non approved spare and wear parts The actual scope of supply may differ from the explanations and illustrations described in this manual in case of special designs if additional order options are made use of or du
79. ncy opening contacts etc are connected to the Open high priority input When the signal is applied to this input the barrier opens While the signal is present the barrier cannot be closed See page 131 chapter 17 1 Wiring diagrams 5815 5013US Version 03 93 Barrier MHTM MicroDrive Access and Parking Electrical connection 9 4 6 Digital inputs Technical data Freely parameterisable and firmly assigned input functions Factory setting 17 ETIC AUTOCONTROL gt See page 37 chapter 4 4 Clamp IN1 IN2 IN3 IN4 INS ING IN7 IND NOTE For barriers with a control unit MGC Pro the digital input functions can be freely parameterised The control unit MGC Pro is installed in the following barrier types Access Pro Access Pro L Access Pro H Access Select and Access Select L Parking Pro and Parking Select For the remaining barrier types the control unit MGC is installed Here the inputs are firmly assigned gt For input parameterisation see separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Description Function Input 1 Open low priority Input 2 Open low priority Input 3 Opening with vend count Input 4 Open high priority Input 5 External opening loop exit Input 6 Close Input 7 Close Input 8 Boom contact input Table 21 Factory settings Digital inputs 94 5815 5013US Version 03 17 ETIC AUTOCONTROL 9
80. ntrol unit 5815 5013US Version 03 37 Barrier MHTM MicroDrive Access and Parking Vf fe Technical data AUTO CONTROL 4 5 Plug in module Detector A B Designation Unit Plug in module Detector A B Current consumption mA 50 Number of loop detectors 2 A and B Inductance range uH 70 to 500 Number of induction loop 10 levels sensitivity levels Response sensitivity Selectable 0 01 to 2 0 induction loop Table 15 Plug in module Detector A B 4 6 Plug in module Radio Designation Unit Plug in module Radio Current consumption mA 20 Frequency hand transmitter MHz 433 HF Modulation FM AM depending on region Grant of equipment FCC Identifier QV2 SMD 53200RX authorization Certificate FCC 02 157 See page 129 chapter 16 Table 16 Plug in module Radio 38 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC E NE a ce Design and function 5 Design and function 5 1 Design 5 1 1 Access and Parking GPRS IRIS EX EE 4 5 O PRRI SII E Fig 7 Barrier system design series Access and Series Parking Barrier housing VarioBoom barrier arm Pendulum support from 15 ft 4 57 m barrier arm length Empty conduits for mains cable control lines and induction loop Concrete foundation with reinforcement OM AR WDM a 5815 5013US Version 03 39 Barrier MHTM MicroDrive Access and Parking Vf fe n s MAGNETIC Desig
81. o NFPA 70 National Electrical Code and Local Code 5815 5013US Version 03 83 Barrier MHTM MicroDrive Access and Parking Vf fe n s MAGNETIC Electrical connection AUTOCONTROL Electric voltage General Hot surfaces A DANGER Mortal danger by electric voltage Touching live parts can be lethal Damage to the insulation or to individual compo nents can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the electrical system Switch off power supply and secure against reactivation before performing any work Test for absence of voltage Never bypass or deactivate fuses When replacing fuses observe the correct amperage specification Keep moisture and dust away from live parts Moisture or dust may cause a short circuit If the electrical connection is established during precipitation e g rain or snow penetration of moisture must be prevented by suitable measures such as a protective cover Danger by inappropriate installation Inappropriate installation can result in severe and lethal injuries Only electrical specialists must perform any electrical installation tasks Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources Tighten all screws c
82. ocket screws at the flange if necessary Switch on power supply Switch the Service switch on the control unit The LED lights red The display backlighting flashes Close the control unit with the middle right button 4 at the control unit Check the horizontal alignment of the barrier arm with a spirit level and correct with the hexagon socket screws at the flange if necessary Close screws and threaded bores with the included grey plastic covers Switch the Service switch on the control unit The LED must light green Install the barrier housing door Attach and lock the barrier housing hood 74 5815 5013US Version 03 17 ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Assembly and installation 8 14 Check and set the balancing springs in the lever system Danger of crushing lever system Danger of crushing at opened barrier housing at the lever system The lever system in the barrier housing can cause serious crushing injuries Balancing springs in the lever system must only be checked and adjusted by specialised personnel Balancing springs must only be checked and adjusted with the power supply turned off Wear protective gloves if necessary The lever system has balancing springs that exactly balance the barrier arm weight These balancing springs are pre set in the factory The precise setting must be performed after assembly of the barrie
83. on on handling of MAGNETIC barriers MHTM MicroDrive Pre requisite for safe working is the observance of all specified safety notes and instructions In addition the local accident prevention regulations valid at the barrier s area of application and general safety regulations have to be complied with Carefully read the operating instructions before starting any work They are a product component and must be kept in direct proximity of the barrier well accessible to the personnel at all times When passing the barrier on to third parties the operating instructions must also be handed over Components from other suppliers may have their own safety regulations and instructions for use These must also be observed NOTE For parameterisation of the control units MGC and MGC Pro see separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers Doc ID 5816 0006 5815 5013US Version 03 Barrier MHTM MicroDrive Access and Parking General 1 2 Pictogram explanation Warning notes Hints and recommendations 177 ETIC AUTOCONTROL Warning notes are characterised by pictograms in these operating instructions The warning notes are followed by signal words expressing the scale of the hazard It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily injuries and property damage A DANGER The sig
84. ontacts with spirit Observe ESD provisions Replace the control unit Connect either the safety loop or safety light barrier gt See page 131 chapter 17 1 Replace safety device Change sensitivity gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Detector 1 A B Adjust balancing springs See page 75 chapter 8 14 Contact service if required 112 5815 5013US Version 03 Number FFOS WARNING FFO6 WARNING FFO7 INFO FFO8 INFO FFO9 INFO FF30 WARNING 3120 ERROR 5530 ERROR 17 ETIC AUTOCONTROL Description Book contact Swing sway active Vandalism Battery Backup active Mains operation active again after battery mode Reduced opening angle Impact detection Mains voltage fluctuations EEPROM checksum Barrier MHTM MicroDrive Access and Parking Possible cause At the Boom contact input boom ejection was detected The barrier arm was either lifted from the lower end position or stopped when closing The barrier is supplied with voltage via the battery backup The barrier is supplied with mains voltage again In some barrier types the opening angle can be mechanically limited with attachments The control unit performs the required parameter adjustments automatically Impact was recognised by the input external impact contact Short term mains outage wa
85. op cover Similar RAL 9007 grey aluminium Housing Similar RAL 9007 grey aluminium Doors Similar RAL 7021 black grey 2 Top cover RAL 9006 white aluminium Housing RAL 9006 white aluminium Doors Similar RAL 7021 black grey X Special coats of paint 20 0 5815 5013US Version 03 27 Barrier MHTM MicroDrive Access and Parking Vf fe s pa n MAGNETIC Identification AUTOCONTROL 3 3 Overview Barrier types barrier arms flanges and control units The following table shows the essential features of the different barrier types Barrier type Barrier arm Flange Control Unit Parking VarioBoom Vario flange MGC Parking Pro VarioBoom Vario flange MGC Pro Parking Sel VarioBoom Vario flange MGC Pro Access VarioBoom Vario flange MGC Access L VarioBoom Vario flange MGC Access Pro VarioBoom Vario flange MGC Pro Access Pro L VarioBoom Vario flange MGC Pro Access Pro H MicroBoom Vario flange MGC Pro Access Sel VarioBoom Vario flange MGC Pro Access Sel L VarioBoom Vario flange MGC Pro Table 1 Overview setup barrier types 28 5815 5013US Version 03 17 ETIC AUTOCONTROL 4 Technical data 4 1 4 1 1 Access A 1 4 La 2 ft min 610 12 ft 3660 14 ft 4300 20 ft 6000 Barrier MHTM MicroDrive Access and Parking Technical data Dimensions and weight IS min 2 ft min 610 NN S D _ o R O LO lo Q RERS K 14 2 A 360 I gt
86. orrectly Danger of burns The motor surface may be hot Touching this hot surface can lead to burns Do not touch these hot surfaces After switching off the power supply wait some minutes until the motor has cooled down Wear protective gloves if necessary 84 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC 2 E KOG Electrical connection Electromagnetic interference NOTICE Electromagnetic interferences may cause malfunctions of the barrier or adjacent devices The barrier is approved for industrial residential commercial and business use Operation in other electro magnetic environmental conditions may cause interferences or malfunctions Place control lines and mains cables into separate conduits Use cables according to the electrical circuit plan Only install and apply additional parts approved by MAGNETIC The electrical and electronically additional parts must be EMC verified and must not exceed the indicated EMC limits Personal protective equipment The following must be worn during all installation work Work clothes Protective gloves Safety shoes Protective helmet 5815 5013US Version 03 85 Barrier MHTM MicroDrive Access and Parking m n s MAGNETIC Electrical connection AUTOCONTROL 9 2 Installing electrical protective devices The safety installations that are requ
87. ort Substantial material damages can result from improper transport Have transport performed by specialists only When unloading the packages and during in house transportation always proceed with greatest care and caution Observe the symbols on the packaging Observe the dimensions of the barrier system Loading unloading as well as moving the barrier system must take place with greatest care Only remove packaging directly before assembly 42 5815 5013US Version 03 Y fol Barrier MHTM MicroDrive Access and Parking MAGNETIC NE Transport and storage Personal protective equipment The following must be worn during all transport work Work clothes Protective gloves Safety shoes Protective helmet 6 2 Transport inspection Immediately check the delivery after receipt for completeness and transport damages Proceed as follows in the case of outwardly recognisable transport damage Do not accept the delivery or only under reserve Note the extent of damage on the transport documents or on the delivery note of the forwarder Lodge complaint NOTE Lodge a complaint for each defect as soon as it is recognized Compensation claims can only be submitted within the valid complaint periods 5815 5013US Version 03 43 Barrier MHTM MicroDrive Access and Parking m Transport and storage AUTOCONTROL 6 3 Transport Barrier housing and barrier arm a
88. ove on the barrier room bottom Mag00171a Fig 25 Installing the lower slot nut and additional sheet 1 Shorter slot nut 2 Additional sheet 7 Place the longer slot nut on the upper side of the barrier arm Mag00475 Fig 26 Installing the upper slot nut 68 5815 5013US Version 03 VA ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Assembly and installation 8 Install the flange at the barrier arm with the 4 hexagon socket screws The shorter protrusion of the flange must point towards the barrier arm end Tighten screws twice in sequence to ensure that all screws are tightened correctly Torque wrench with hexagon socket 5 AF Tightening torque 8 8508 Ibf ft 12 Nm Mag00173 Fig 27 Installing standard Vario flange E an Fig 28 Optional Install Vario flange with arm cut off option FLVBO2 Mag00481 9 Install end cap to the barrier arm Mag00172a Fig 29 Install end cap 5815 5013US Version 03 69 Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL Assembly and installation Assemble barrier arm Align barrier arm switch on power supply 10 Push barrier arm with pre assembled flange onto the flange shaft Fig 30 Assemble flange with barrier arm 11 Align barrier arm vertically 12 Install the flange on the flange shaft using the 4 hexagon socket screws To tighten the screws evenly
89. oved See page 131 chapter 17 1 Wiring diagrams Aligning the safety light The receiver is mounted at the post and the transmitter at the barrier barrier housing Alternatively the receiver can also be installed to an opposite barrier housing Mag00466 Fig 43 Use reflective foil Receiver covered by reflective foil 2 Reflective foil Transmitter GO 1 There must not be any objects between the transmitter and receiver The light path must be free 2 Switch on power supply 3 The green LEDs at the transmitter and receiver must be lit 4 Align receiver with transmitter If required hold the included reflective foil in front of the receiver as setting aid The yellow LED at the receiver lights up when aligned correctly Align receiver as follows Slightly loosen the post attachment screws Turn the post until the yellow LED at the receiver is lit Tighten attachment screws of the post 5 Keep reflective foil in the barrier housing 92 5815 5013US Version 03 17 ETIC AUTOCONTROL Check safety light barrier function Barrier MHTM MicroDrive Access and Parking Electrical connection Perform function test by holding an object into the light path between the transmitter and receiver The following items must be met The yellow LED at the receiver must go out The barrier cannot be closed 9 4 5 Connecting emergency opening contacts Fire fighter switch emerge
90. plement the required method of operation of the barrier on site from the operating instructions regularly verify throughout the barrier s time of use that the operating instructions drawn up by him comply with the current state of the regulations adapt the operating instructions to any new provisions standards and usage conditions where required clearly determine the responsibilities for installation operation maintenance and cleaning of the barrier ensure that all employees that are working at or with the barrier have read and understood the operating instructions Furthermore the operator must train personnel regarding the use of the barrier at regular intervals and provide information on possible dangers Furthermore the operator is responsible for keeping the barrier in perfect technical order and condition at all times maintaining the barrier according to the maintenance intervals and performing the safety inspections as stipulated checking all protective facilities for completeness and proper function at regular intervals The operator is also responsible that the danger area of the barrier arm cannot be accessed by any unauthorised and in particular not by children under any circumstances 2 3 Changes and modifications Changes modifications and re builds of the barrier or installation can cause unforeseen danger A written authorisation of the manufacturer is required before executing any technical ch
91. plicable Documentation for the barrier Subject to the condition that the operating instructions are observed and that no inadmissible operations are carried out on the technical equipment and that the installation has suffered no mechanical damage MAGNETIC grants a warranty on all mechanical and electrical components of the product to the extent as stated in its standard terms of sales and delivery or as contractually agreed in writing MAGNETIC makes no warranties express or implied regarding the products including the value design condition merchantability or fitness for particular purpose or use of the products Your vendor is available to you for technical information For the address see invoice delivery note or the reverse of these instructions NOTE In order to enable fast handling note the data of the type plate such as type code serial number version etc before calling UL Declaration refer to page 127 12 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking 1 9 Environmental protection Danger for the environment by improper disposal of components or the barrier In case of improper disposal of components or the barrier damage to the environment may result Observe the local and national laws and directives Disassemble barrier according to resources Sort resources and supply them to recycling 5815 5013US Version 03 Barr
92. pty conduits sss sees eee 52 53 Manually Open sees ee eee eee eee 100 Environmental protection see eee eee 13 Barrier ar rncniesiac aerei riria 39 40 16 EE NE EN 111 Barrier control unit See control unit ERROR ias tada 111 Barrier NOUSING esse eee eee ee 39 40 Error messages ERROR 111 ODON EEE 61 Event messages INFO 111 C ST 111 CHANG CS rasante 16 F Check Foundation 39 40 52 53 LT s U 82 Light barrier post se eee 55 Before to initial Start Up ccoocccccccnccoccncos 98 Light barrier posts e 54 Electrical Connection sese eee ee 96 Foundation plan coocccocncocncocncocnconncononononos 55 55 WAS CAN O EE 82 Seene etivnacticn lisent o icons 41 Check assembly eee ee eee 82 G Check installation see eee 82 Cleaning 103 General rre ON 9 COMMISSIONING e see ee eee eee 98 Grant of equipment authorization 129 Connecting mains Supply see eee eee eee 86 H Control unit Hazard Notes orenreeao tope EE 19 Technical data 37 Control unit NGC 9 Control unit MGC Dro 9 ldentncatioOn eee 26 Copyright 11 INAUCUION OOPS xs avscsudecuscauctrawncavesennasudocets 96 59 60 Customer S6erviCe ccc cccccccccccccccccccccncnccnncnncccee 12 NF a ae er tac n 111 Inspection During the first Start Up cooccccoccccconcncnonos 98 5815 5013US Version 03 141 Barrier MHTM MicroDrive Access and Parking 17 ETIC AUTOCONTROL
93. r arm and before commissioning The lever force is determined not only by the spring tension but also by the number of springs used and the spring rate MAGNETIC uses two spring types Depending on application case you will have to set the spring tension remove the springs use additional springs or use springs with a different spring rate Also see page 78 chapter 8 14 2 In the Power failure menu you can set the barrier behaviour in case of voltage failure The settings in this menu do not influence the settings of the balancing springs gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers 5815 5013US Version 03 19 Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL Assembly and installation SE LN NO OD Mag00169 Fig 34 Balancing springs in the lever system 1 Barrier arm 2 Balancing spring 3 Screw with locknuts 8 14 1 Setting balancing springs Check balancing springs with the motor warm from operation Check and adjust balancing Secure barrier danger area e g with barrier tape springs 4 WARNING Danger of crushing between barrier arm and barrier housing Switch off power supply Ensure that the system is powered down Secure against reactivation Place barrier arm in the 30 position manually If required push straight through the upper tool bore with a tool to press th
94. re delivered separately The lifting gear must be designed for the weight of the barrier housing and barrier arm For transport barrier modules refer to the safety notes on page 42 chapter 6 1 For future transports Secure loose cables Secure against vibrations Securely fasten the barrier housing and barrier arm prior to transport e g screw it onto a pallet Transport and put down barrier housing and barrier arm with a forklift and lift with suitable lifting gear 6 4 Storage Store the barrier or packages under the following conditions Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect against solar irradiation Avoid mechanical vibrations Storage temperature 22 to 158 F 30 to 70 C Relative humidity max 95 non condensing Check the general condition of all components and packaging regularly if they are stored for longer periods than 3 months 44 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC n n n NE Design notes for induction loops 7 Design notes for induction loops gt For assembly and inspection see page 56 chapter 8 4 Please observe following points when dimensioning the induction loops Induction loops respond only to metal The mass is thereby not important but the size of the loop s surface which will be covered by the metal part is The induction loops must not respond to persons or objects
95. re error ERROR FF4B Loop error A or C WARNING FF4C Loop error B or D WARNING The warning messages FF4B and FF4C are also reported through the output function Error Possible cause Corrective action Internal HW function test failed Perform reset gt See page 118 chapter 12 4 Contact service if required Short circuit or idle loop A or C Remove loop error and perform adjustment If no loop is connected select the option Inactive in the menu Detector Short circuit or idle loop B or D Remove loop error and perform adjustment If no loop is connected select the option Inactive in the menu Detector Table 26 Event warning and error messages Detector 12 3 4 Event warning and error messages All modules Number Description 6010 Watchdog reset WARNING 8110 Bus fault WARNING 8120 Bus HW fault WARNING Possible cause Corrective action SW error Contact service if required Warning Contact service if required Warning Check DIP switch next to service interface position ON Remove devices at service interface if required Table 27 Event warning and error messages All modules 5815 5013US Version 03 117 Barrier MHTM MicroDrive Access and Parking mM Malfunctions AUIOCONTROL 12 4 Reset the barrier Control unit reset is performed as follows Switch of power supply and switch it on again after 10 seconds or Press the two middle operating buttons on the control
96. rformed correctly Within the control an error is pending in communication The barrier could not perform any reference run Communication with a plug module was interrupted Table 24 Event warning and error messages logic control control unit 12 3 2 Number Description 2220 Overcurrent WARNING 3211 Overvoltage WARNING Possible cause Overcurrent was recognised Overvoltage was recognised 17 ETIC AUTOCONTROL Corrective action Restart the control unit If the error continues to be present perform the update again via the service module Check FW versions of all plug in modules If required perform update via service module If all FW versions are up to date contact service Check motor communication Check mechanics Perform reset gt See page 118 chapter 12 4 Check if all plugged modules are listed in the main menu Perform reset gt See page 118 chapter 12 4 Contact service if required Event warning and error messages Motor GW Corrective action Warning may appear in connection with impact If no impact took place check the cables Contact service if required Warning may appear in connection with impact If no impact took place check the cables Contact service if required 114 5815 5013US Version 03 17 ETIC AUTOCONTROL Number Description 3221 Undervoltage WARNING 4210 Overtemperature WARNING 4220 Derating error WARNING
97. rier right version MND 32 5815 5013US Version 03 17 ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Technical data Designation Unit Access Pro H ft m 12 3 66 15 4 57 20 6 00 Line width ft m 12 15 20 3 66 4 57 6 00 Barrier housing in mm See page 32 Fig 5 width x depth x height 12 4 x 14 2 x 43 9 315 x 360 x 1115 Weight barrier housing lbs kg Table 6 Dimensions and weight Access Pro H series 4 2 2 Electrical connection Designation Unit ft m 12 3 66 Supply voltage VAC Frequency Hz Nominal current A 0 5 consumption Max peak current A 3 0 consumption 7 Nominal power W 25 consumption Duty cycle 97 44 Access Pro H 15 4 57 20 6 00 85 to 264 50 60 0 5 0 5 3 0 3 0 25 25 100 1 The values refer to a power supply of 120 V AC 60 Hz and without accessories 2 The values refer to a power supply of 120 V AC 60 Hz with illumination service socket not used Using the service socket in the barrier housing increases the current consumption by 5 A Table 7 Electrical connection Access Pro H series 4 2 3 Operating conditions Designation Unit ft m 12 3 66 Ambient temperature F C Storage temperature F C Relative humidity Wind force Bft Beaufort Protection class barrier housing Table 8 Operating conditions Access Pro H Access Pro H 15 4 57 20 6 00 22 to 131 30 to 55
98. rmed by authorised MHTM service specialists Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources Only use original spare parts or spare parts approved of by MAGNETIC Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or the reverse of these instructions After completion of repair work ensure that all covers are correctly mounted Risk of injury and damage by switching off power supply of the barrier In case the power supply is switched off and the barrier arm is not mounted the drive unit and the lever system may be damaged or cause severe or lethal injuries Only switch off power supply when either the barrier arm is mounted or the balancing springs in the lever system are relaxed If the balancing springs are relaxed the flange is vertical Personal protective equipment The following must be worn during all repair work Work clothes Protective gloves Safety shoes Protective helmet 120 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC S AUTOCONTROL Re pair 13 2 Spare parts Risk of injury by incorrect spare parts Incorrect or defective spare parts can result in damage malfunctions or total failure and also
99. rols Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use 48 5815 5013US Version 03 VA ETIC AUTOCONTROL General Personal protective equipment Barrier MHTM MicroDrive Access and Parking Assembly and installation Danger by inappropriate installation Inappropriate installation can cause severe injuries Only specialist personnel or electrical specialists must perform any assembly and installation tasks Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources Comply with specifications for foundations and reinforcement Ensure correct arrangement and fit on all assemblies and components Install the indicated fastening elements correctly The following must be worn during all assembly and installation work Work clothes Protective gloves Safety shoes Protective helmet 5815 5013US Version 03 49 Barrier MHTM MicroDrive Access and Parking m Assembly and installation AUTO CONTROL 8 2 Required steps The following steps are to be completed prior to assembly and installation Laying the foundation with reinforcement for the barrier and install empty conduits Set up foundation for light barrier post and empty conduits Installing induction loop
100. rrier MHTM MicroDrive Access and Parking MAGNETIC AUTOCONTROL Design notes for induction loops Arrangement of truck T i 4 92 ft a oor 3 28 ft 3 28 ft m Ca 4 s m passenger car loops 1 50 m 1 00 m 1 00 m ca 3 28 ft 1 00 m ca 4 92 ft 1 50 m ca 3 28 ft 1 00 m Mag00076 Fig 12 Truck passenger car loops Safety loop truck inductance L1 Safety loop passenger car inductance L2 Opening loop truck and passenger car Barrier IAC ON Observe overall inductance Ltotar For calculation see below For combined truck passenger car loops following points must be additionally observed The winding direction of the inner safety loop for passenger cars must be identical to the outer safety loop for trucks Meaning the sensitivity in the middle between outer and inner loop is then at its maximum Switch outer and inner loop together on one detector channel The overall inductance determines whether the truck and the passenger car loop have to be implemented as series or as parallel circuit Always lead both feed lines into the barrier housing The overall inductance must be between 70 and 500 uH Calculation of the overall Ltotal 114 L2 inductance for series circuits Calculation of the overall S y Ll 12 inductance for parallel circuits total E L1 L2 5815 5013US Version 03 47 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and
101. rsion 03 103 Barrier MHTM MicroDrive Access and Parking Cleaning and Maintenance 11 5 Maintenance schedule Interval Monthly Every 6 months 17 ETIC AUTOCONTROL The following describes the maintenance work that is necessary for optimal trouble free operation Maintenance intervals must be observed If increased wear of individual components or functional groups is revealed during regular inspections the operator must reduce the required maintenance intervals on the basis of the actual signs of wear In case of queries regarding the maintenance work and intervals contact the manufacturer for service address refer to page 2 Maintenance work Visual inspection of the housing inside and out for damage and corrosion Clean the housing and repair paint damage as necessary Remove corrosion damage Visual inspection of foundation anchors mounting profiles and mounting material for corrosion Remove corrosion damage Visual inspection of the barrier arm for damage and corrosion Clean the barrier arm and repair paint damage as necessary Remove corrosion damage Visual inspection of additional parts such as the pendulum support for damage and corrosion Clean additional parts and repair paint damage Remove corrosion damage Where they exist inspect lenses and mirrors of the light barriers Perform all monthly maintenance work Check function of the Ground fault circuit interrupter GFCI C
102. s The following procedures have to be observed during assembly and installation Unpack barrier and accessories Mount barrier housing on the foundation Remove transport protection Mount light barrier post on the foundation Mount safety light barrier Assemble barrier arm VarioBoom only Mount edge protection Mount barrier arm Adjust balancing springs Align barrier housing and light barrier post Assemble and install signalling device Arrange electrical connections gt See page 86 chapter 9 50 5815 5013US Version 03 J ETIC AUTOCONTROL 8 3 Y 1 ge 2 ft min 610 3 3 m NW BoE 3 SS gd ENS Ree z L SS c L SJ E Q Pa RRR i LLL LLL _ 23 6 600 Barrier MHTM MicroDrive Access and Parking Assembly and installation Foundation and empty conduits min 2 ft min 610 min 31 5 800 5 SLA d Mag00227a 11 81 300 a Fig 13 Assembly barrier system HIRO No N Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Object such as wall building etc Keep a Safety distance of at least 2 ft 610 mm between the barrier arm and other objects such as walls masonry or houses gt See page 25 chapter 2 7 Optional Light barrier post place post at a distance of at least 2 ft 610 mm to the barrier arm tip Empty conduit for induction loop connection One empty conduit each for ma
103. s recognised Check sum of the parameter incorrect Malfunctions Corrective action Barrier with SwingAway and automatic return Wait for delay Barrier with SwingAway and automatic return Put barrier arm in the original position manually Barrier with FLVBO2 flange Mount barrier arm Barriers without Swing Away or FLVBO2 flange Replace the barrier arm If required choose the option Off in the Boom contact settings menu Verify cables In the closed position check that the lever system latches Check and restore voltage supply Message appears although the opening angle has not been limited mechanically Remove obstacle to ensure that the lever system can lock in both end positions Wait for a few seconds The barrier closes if no obstacle is below the barrier arm anymore When no obstacle is present below the barrier arm check input e g contact strip Check supply voltage mains quality Re set parameters to factory defaults gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Factory settings Contact service if required 5815 5013US Version 03 113 Barrier MHTM MicroDrive Access and Parking Malfunctions Number Description 6000 Module update ERROR error 6102 Software error ERROR system bus 6105 Error during ERROR homing 8130 Note monitoring WARNING Possible cause A firmware update was not pe
104. s clear The danger area of 2 ft 610 mm as defined in chapter 2 7 must be maintained at any time even in case additional safety devices are installed 5815 5013US Version 03 89 Barrier MHTM MicroDrive Access and Parking Vf fe Electrical connection AUTOCONTROL 9 4 2 Plausibility check of the safety devices NOTE The plausibility check is deactivated by default in barriers in Deadman operation at a closing speed of gt 2 2 seconds The plausibility check prevents that the barrier can be operated without safety device or with defective safety device When the power supply is switched on it is verified that at least one safety device was passed by a vehicle or person within three barrier openings In operation the number is increased to ten barrier openings If the plausibility check fails the barrier is decommissioned for reasons of safety The message Safety device missing appears on the display NOTE The input function Additional safety device must only be used for additional monitoring devices The input function is not considered in the plausibility check A safety loop always has to be connected to the detector module or a testable safety light barrier at the clamps X11 and X20 Procedure at failed plausibility 1 Remove cause for failed plausibility check check 2 Reset the barrier gt See page 118 chapter 12 4 90 5815 5013US Version 03 Y y fh ETIC AUTOCONTROL Barrier MHTM
105. s locking in the position Closed Check the advanced warning on barriers with the active function Traffic lights lead Check electric cables for damages Check if all electrical connections are firm Check signs and labels for completeness and legibility Table 23 Maintenance schedule 5815 5013US Version 03 105 Barrier MHTM MicroDrive Access and Parking m Malfunctions AUTO CONIROL 12 Malfunctions This chapter describes possible causes of malfunctions and trouble shooting tasks Contact your dealer in case of malfunctions that cannot be repaired by means of the following information Procure spare parts from your dealer or directly from the manufacturer For the address see invoice delivery note or the reverse of these instructions 12 1 Safety gt See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers General Danger of injury from inappropriate troubleshooting Inappropriate troubleshooting can cause severe or lethal injuries All troubleshooting work must be performed by specialists or electronics specialists Observe possible movements of the barrier arm A defective control unit may lead to inadvertent movement of the barrier arm Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness at the assembly site Loosely stacked or lying around components and tools are accident sources D
106. specialist Removal by Electrical specialist MHTM MicroDrive service specialist MHTM MicroDrive service specialist Operator Operator Operator MHTM MicroDrive service specialist 5815 5013US Version 03 109 Barrier MHTM MicroDrive Access and Parking Malfunctions Possible cause Opening signal is active for too long Safety loop does not respond Possible cause Spring tension in the balancing springs of the lever system set too strongly for the barrier arm weight Impact was recognised Possible cause Option monitoring for the parameters Mode A or Mode B not selected in the menu Loop detector 1 A B Cut off angle incorrectly parameterised Too low trigger sensitivity set for the loop Unsuitable loop geometry installed Loop fault due to external loop detectors or other barriers in the proximity Safety light barrier connected incorrectly or defective User misbehaviour e g driving into closing barrier or following behind another vehicle 17 ETIC AUTOCONTROL Malfunction Barrier does not close immediately after through traffic but only after the hold open time Corrective action Removal by Shorten opening signal to max Electrical specialist 1 second Check the response sensitivity of the safety loop Adjust setting if necessary MHTM MicroDrive service specialist Malfunction Barrier does not close completely Corrective action Adjust
107. t circuit interrupter GFCI Circuit breaker Appropriate listed 2 pole main switch Thunderstorm lightning electric voltage DANGER Mortal danger from lightning and electrical voltage If lightning strikes the barrier contact to the barrier components and direct proximity to the barrier includes mortal danger Never install the barrier housing and barrier arm during thunderstorms Protect yourself in buildings or vehicles Improper operation Danger from improper operation of the barrier Improper operation of the barrier can cause severe or lethal injuries The barrier closes automatically in certain program modes Passing of two vehicles within a single opening process must be prevented by the construction and appropriate signs or signals The barrier is intended for a single drive direction at the same time The operator must prevent concurrent oncoming traffic by suitable measures such as signs Only additions to the barrier housing or arm that are permitted by the manufacturer may be installed Keep barrier area free from objects Do not use the barrier arm as a lifting device Never climb over or crawl under arm Never sit on the barrier housing or climb over it Do not sit or have yourself lifted by the arm Never open or stop the arm manually 20 5815 5013US Version 03 VA ETIC AUTOCONTROL Entering the danger area of the barrier Clos
108. t in front of the terminals of the loop detector with ca 6 twists per feet 5815 5013US Version 03 57 Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL Assembly and installation 8 4 2 8 4 3 8 4 4 Induction loops The induction loops are available as ready assembled cables in various lengths from several manufacturers Make sure that they meet the specification described in these operating instructions Alternatively a loop can be manufactured from single wire The following requirements must be fulfilled Wire cross section 18 to 16 AWG 0 75 to 1 5 mm Inductivity of the loop 70 to 500 uH This is equivalent to a loop with 3 to 6 windings When using hot pouring compounds such as bitumen temperature resistant loop cables strands must be used Testing induction loops To verify the contact resistance insulation resistance and inductance of the loop these properties must be measured after installation Contact resistance 0 8 to 2 0 ohms Insulation resistance to earth gt 1 Mohm Inductivity of the loop 70 to 500 uH If the values are not within the specified ranges the loop is defective Installing induction loops in bitumen asphalt or concrete 1 Cuta 1 97 in 50 mm deep groove into the surface or asphalt using a cutting disc The groove must be equally deep at every point According to Fig 14 the corners of the groove must be cut in a 45 angle AJ
109. t increase and speed deviation Communication between motor and control impaired or interrupted Safety light barrier test failed A short overload or drop of the voltage supply of the motor controller has triggered a motor reset An error occurred when updating the software This message is for information only Table 25 Event warning and error messages Motor GW 17 ETIC AUTOCONTROL Corrective action Check safety devices Adjust menu Cut off angle gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Cut off angle Check setting of the parameter Sensitivity and adjust if required gt See separate document Description of control units MGC and MGC Pro for MHTM MicroDrive barriers chapter Impact settings If there was no impact on an obstacle vehicle check the spring settings of the balancing springs and mechanics Verify cables Contact service if required Contact service Check light barrier and light barrier connection Check the balancing spring settings If required remove heavy attachments from the barrier boom Perform reset gt See page 118 chapter 12 4 Contact service if required 116 5815 5013US Version 03 17 ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Malfunctions 12 3 3 Event warning and error messages Detector Number Description FF4A Hardwa
110. t screws 5 AF A A 64 5815 5013US Version 03 VA ETIC AUTOCONTROL 8 9 2 Assemble receiver Barrier MHTM MicroDrive Access and Parking Assembly and installation X E wo 2 1 18 30 E Fig 23 Assemble the receiver s light barrier housing on the post D gt IRAN Dimensions in inch or feet are without parenthesis Dimensions in mm are in parenthesis Light barrier post Light barrier housing Gap Drill holes for blind rivet nut Hexagon socket screws 5 AF Receiver Receiver connection line Press the two blind rivet nuts into the two intended bores at the post Guide the connection line for receiver through the gap in the post Connect connection line for receiver to the receiver Mount light barrier housing to housing with the hexagon socket screws 5 AF Close empty conduits with construction foam to prevent water from entering them 5815 5013US Version 03 65 Barrier MHTM MicroDrive Access and Parking Vf fe MAGNETIC AUTOCONTROL Assembly and installation 8 10 Assemble barrier arm type VarioBoom The barrier arm type VarioBoom is delivered in two parts Short barrier arm profile with assembled connection plates half shells and end caps Long barrier arm profile The mounting material is included in delivery Remove transport rubber bands 2 Disassemble the two half shells from the short barrier arm profile 3 Slide long barrier arm profile over th
111. unit display for 5 seconds NOTICE Damage to the unit by too short switching intervals of the mains voltage To avoid damage to the equipment the power must remain shut off for at least 10 seconds 118 5815 5013US Version 03 VA ETIC AUTOCONTROL Barrier MHTM MicroDrive Access and Parking Malfunctions 12 5 Closing or opening the barrier arm in case of power failure In case of power failure the barrier arm may be in the lower or upper dead point l e the barrier arm can no longer be easily moved manually In this case proceed as follows 1 Remove the barrier housing hood 2 Remove the barrier housing door 3 Press a tool straight into appropriate tool bore The lever arm is pressed from the dead point Upper tool bore for opening the barrier Lower tool bore for closing the barrier Mount the door if applicable 5 Attach and lock the hood if applicable N Fig 46 Top and bottom tool bore Mag00209 S 1 Upper tool bore for opening the barrier 2 Lower tool bore for closing the barrier 5815 5013US Version 03 119 Barrier MHTM MicroDrive Access and Parking Vf fe Repair AUTO CONTROL 13 Repair 13 1 Safety gt See also safety notes on page 18 chapter 2 6 Occupational safety and special dangers Danger by inappropriate repair Inappropriate repair can cause severe or lethal injuries All repair work must only be perfo
112. ut parenthesis Dimensions in mm are in parenthesis Phase Neutral conductor 3 Ground conductor No Mains supply placement 3 Connect mains supply to the provided terminal clamps X1 L N PE of the barrier housing according to the following figures gt See also page 131 chapter 17 1 Place mains supply properly in the barrier housing The line must be wired so that no damage could occur due to moving parts Attach mains supply to the metal tabs via 2 cable ties G Yo AY ERA LEEI I IT 77 P a Nh Rm 7 a E EST E So YR 3 Q FR Ss lt Ne X 8 Re E Sy o SS gt NA 1 2 Fig 39 Mains supply placement 1 Mains supply 2 Cable tie 3 Cable tie metal tabs 5815 5013US Version 03 87 Barrier MHTM MicroDrive Access and Parking m n s MAGNETIC Electrical connection AUTOCONTROL Connecting mains supply 4 lt J A Op Mag00207 Fig 40 Connecting the mains supply Terminal clamps for mains supply Phase L Neutral conductor N Ground conductor PE Ah ON a 9 4 Connect customer s control lines signalling devices The following connections are available for control and feedback on customer s side 8 Digital inputs for controlling the barrier 4 Digital outputs to feed back information 6 Relays outputs to feed back information 3 Relays are normally open contacts NO and 3 relays are change over contacts DANGER
113. ut pendulum support Line width Number springs weak Number springs strong 4 9 to 6 6 ft 1 5 to 2 0 m 1 6 9 to 8 2 ft 2 1 to 2 5 m 8 5 to 10 2 ft 2 6 to 3 1 m 10 5 to 11 8 ft 3 2 to 3 6 m 12 1 to 13 1 ft 3 7 to 4 0 m 13 5 to 14 4 ft 4 1 to 4 4 m 14 8 to 15 4 ft 4 5 to 4 7 m 15 8 to 16 7 ft 4 8 to 5 1 m 17 1 to 18 1 ft 5 2 to 5 5 m 18 4 to 19 7 ft 5 6 to 6 0 m Table 19 Overview table balancing springs for barriers with MicroBoom without pendulum support O ON OT FP WD N N Overview table balancing springs for barriers with MicroBoom with pendulum support Line width Number springs weak Number springs strong 11 5 to 12 1 ft 3 5 to 3 7 m 6 12 5 to 13 1 ft 3 8 to 4 0 m 7 13 5 to 14 4 ft 4 1 to 4 4 m 8 14 8 to 16 1 ft 4 5 to 4 9 m 9 16 4 to 18 1 ft 5 0 to 5 5 m 7 2 18 4 to 19 4 ft 5 6 to 5 9 m 5 4 19 7 ft 6 0 m 4 5 Table 20 Overview table balancing springs for barriers with MicroBoom with pendulum support 5815 5013US Version 03 79 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTO CONTROL 8 14 3 Equipment plan balancing springs The balancing springs are aligned as follows for the barriers MAGNETIC MHTM MicroDrive Access and Parking ee 0 O U UKE Q D Dr ont OG 7D OOOO VIDA DANDO SO OG 0 00 OG 10 08 20 60700 OJO OG BOTD Q A B 00 3 2 Fig 36 Equipment plan balancing springs 1 Front 2
114. wer half of the barrier arm onto which the edge protection is pushed with water 4 Slide edge protection in the barrier arm groove 5 Slide further edge protections into the intended groove until the edge protection ends flush with the barrier arm 8 12 Assembling flange and barrier arm Danger of injury There is a danger of injury when mounting the barrier arm Barrier arms as of a length of 14 8 ft 4 5 m must be installed by two persons We recommend also installing shorter barrier arms with two persons Do not grease NOTICE Improper lubrication of components in particular the counter bearing or flange shaft may lead to damage of the equipment Do not grease the counter bearing and flange shaft Switch off power supply 1 Secure barrier danger area e g with barrier tape 2 Remove the barrier housing hood 3 Remove the barrier housing door WARNING Danger of crushing between barrier arm and barrier housing 4 Switch off power supply Ensure that the system is powered down Secure against reactivation The balancing springs in the lever system are relaxed 5815 5013US Version 03 67 Barrier MHTM MicroDrive Access and Parking Vf fe Assembly and installation AUTO CONTROL Assemble flange at barrier arm 5 Remove end cap from the barrier arm Mag00170 Fig 24 Disassemble end cap 6 Slide the shorter slot unit and the additional sheet into the gro
115. ws 10 AF at the flange 6 Remove the flange with the barrier arm Fig 47 Disassemble flange with barrier arm Disassemble flange 7 Remove flange from the barrier arm For this loosen the 4 hexagon socket screws 5 AF at the barrier arm Use slot nuts and additional sheet for the new barrier arm Mag00176 Fig 48 Disassemble flange Replace barrier arm 8 Replacing the barrier arm Assemble flange at new barrier arm 9 Remove end cap from the barrier arm Mag00170 Fig 49 Disassemble end cap 122 5815 5013US Version 03 JN Barrier MHTM MicroDrive Access and Parking MAGNETIC S AUTOCONTROL Re pair 10 Slide the shorter slot unit and the additional sheet into the groove on the barrier room bottom Mag00171a Fig 50 Install lower slot nut and additional sheet 1 Shorter slot nut 2 Additional sheet 11 Place the longer slot nut on the upper side of the barrier arm Mag00475 Fig 51 Installing the upper slot nut 12 Attach the flange with the 4 hexagon screws to the barrier arm The shorter protrusion of the flange must point towards the barrier arm end Tighten screws twice in sequence to ensure that all screws are tightened correctly Torque wrench with hexagon socket 5 AF Tightening torque 8 8508 Ibf ft 12 Nm Mag00173 Fig 52 Assembling flange 5815 5013US Version 03 123 Barrier MHTM MicroDrive Access and Parking Vf fe Repair AUTO CONTRO

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