Proxxon 38536 Use and Care Manual
Contents
1. Amperes Current Hertz Frequency cycles per second Watt Power Kilograms Weight Minutes Time Seconds Time Diameter Size of drill bits grinding wheels etc No load speed Rotational speed at no load Revolutions or reciprocation per minute Revolutions strokes surface speed orbits etc per minute Selector settings Speed torque or position settings Higher number means greater speed Infinitely variable selector Speed is increasing from narrow end Arrow Action in the direction of arrow Alternating current Type or a characteristic of current Class Il construction Legend Fig 1 Speed regulator knob ON OFF switch Mains supply cable Adapter for dust extraction Drive wheel Tensioning bar Tensioning wheel Grinding belt Retaining knob eo NOON BON Functional Description The PROXXON belt sander BSL 115 E is a light compact and user friendly unit It can be used in modeling tool and mould manufacture finishing jobs but also in repair work on motor vehicles The Designates Double Insulated Construction tools unit enables metal plastic and wood to be processed It can be used for regrinding moulds grinding small apertures and for polishing It can additionally be used for deburring and breaking edges removing paint and finishing surfaces Turning is carried out via a maintenance free miter gear The san2. is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of 4 inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep
3. proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool Use and Care Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Man
4. 1 Please make sure that your tool is carefully packaged and include a copy of your dated proof of purchase You will help us to react even quicker if you describe the problem in short and please don t forget to include your name address and daytime telephone number We will respond in a prompt and reliable manner Spare Parts You can also order any necessary spare parts from our Service Center at the above address Please check the article number of the tool concerned on the nameplate of the tool and define the part needed by using the explosion drawing in the manual that came with the tool Every part has a specific number 5 digit XX Please provide us with this number when ordering For any further information call us toll free at 1 877 PROXXON 1 877 776 9966 or visit us on the web at www proxxon com us Made in Luxemburg Distributed in the U S by Prox Tech Inc We reserve the right to make further alterations for the purpose of technical progress Art Nr 38536 99 PR 711710702J
5. PROXXON Belt Sander BSL 115 E ified to M Certi a n u a CAN CSA C22 2 No 60745 1 04 CAN CSA C22 2 No 60745 2 4 04 PROXXON BSL 115 E Dear Customer Before putting the machine into operation read the enclosed safety rules and operating instructions GENERAL SAFETY RULES Warning Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Electrical Safety Double Insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There
6. auses unrelated to problems with material or workmanship are not covered by this warranty 8 Any implied warranties shall be limited in duration to two years from date of purchase Some states in the U S and some Canadian provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you In no event shall seller be liable for any incidental or consequential damages including but not limited to liability for loss of profits arising from the sale or use of this product Some states in the U S and some Canadian provinces do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state in the U S province to province in Canada and from country to country This limited warranty applies only to PROXXON power tools sold within the United States of America Canada the commonwealth of Puerto Rico and Mexico For warranty coverage within other countries contact your local PROXXON Importer Exploded Drawing for BSL 115 E 48 49 50 ROXX SERVICE AND REPAIR Your device does not work properly Please read the operating instructions again carefully If the unit is in fact defective please send it to Prox Tech Inc Attn PROXXON Service Center 2555 Tate Blvd S E Hickory NC 2860
7. ding belt is driven by a robust aluminum drum which is equipped with a double bearing The tensioning roller is also equipped with ball bearings The grinding head may be swiveled by simply pressing the retaining knob so that work in awkward places is also possible Technical data Dimensions weight Length approx 13 330 mm Weight approx 1 4 Ib Grinding belt length 13 x 2 330 x 10mm Head can be rotated by 60 Motor Voltage 115 V 50 60 Hz Belt speed 300 to 700 m s Characteristic noise emission lt 80 dB A Noise level may exceed 85 dB A during operation Ear protection must be worn Vibration at handle lt 2 5 m s E Class II Equipment Double Insulation Operation Working with the unit WARNING Do not work without protective goggles and protective mask 1 Switch unit on at switch 2 Fig 2 and adjust the speed at knob 1 in accordance with the operation 2 The grinding surface 2 Fig 3 is particularly suitable for processing plane surfaces Curved or round surfaces are best processed with grinding surface 3 Surface 1 is suitable for operations in narrow apertures and cavities NOTE High grinding performance is achieved not by applying excessive pressure but by employing a correct and even belt speed Let the belt do the work and do not put too much pressure on the tool Replacing the grinding belt WARNING Disconnect from the mains before replacing the grinding belt 1 Dep
8. h Make certain that no ventilation slots are obstructed The power cord shall be replaced by part no 38536 53 only if the cord is damaged Accessories included Replacement grinding belts 4 units For safe operation it is recommended that only PROXXON accessories be used with this product i e the following Grinding belts 28581 Grinding belts 28583 240 grit set of 5 100 grit set of 5 Notes Replacement Parts List Please order spare parts in writing from Proxxon Service center Adress on the back of this manual Belt sander BSL 115 E article no 38536 Part No Designation 28536 07 Tie rod 28536 10 Spring 28536 11 Screw 28536 12 Screw 28536 13 Wave washer 28536 14 Washer 28536 15 Retaining ring 28536 16 Support for abrasive belt 28536 17 Bracket 28536 18 Abrasive belt 28536 19 Washer 28536 20 Retaining ring 28536 21 Driving wheel 28536 22 Plunger pin 28536 23 Flange 28536 24 Screw 28536 25 Bearing 28536 27 Bushing 28536 28 Aluminum head 28536 29 Spring 28536 30 Knob 28536 31 Screw 28536 32 Extraction system part 1 28536 33 Extraction system part 2 28536 34 Screw 28536 35 Extraction system part 3 28536 36 Extraction system part 4 28536 38 Bearing Part No Designation 28536 39 Ring nut 28536 40 Shaft 28536 41 Fan 28536 42 Screw 28536 43 Strip 28536 44 Housing 38536 45 Motor 28536 46 Backup ring 38536 47 Board 28536 48 Screw 28536 49 Adjusting knob 28536 50 On off
9. ress tensioning roller 1 Fig 4 axially towards the drive wheel and remove grinding belt from the drive wheel sidewards 2 2 First position new grinding belt around the tensioning roller 1 Then press the tensioning roller backwards and position the belt over the drive wheel 2 Adjusting the grinding belt The grinding belt must run in the center of the tensioning roller If this is not the case it must be readjusted WARNING Danger of injury 1 Switch unit on 2 Select lowest speed 3 Turn adjusting screw 2 Fig 5 to left or right until the belt runs in the center of the tensioning roller 1 Adjusting the grinding head 1 Switch unit off 2 Press retaining knob 1 Fig 6 in and adjust the grinding head 2 to the desired angle 3 Release retaining knob The grinding head engages Connecting the vacuum cleaner 1 Connect parts of the connection adapter 1 Fig 7 NOTE The adapter parts can be connected in such a way that vacuum cleaner pipes of various diameters may be connected 2 Insert vacuum cleaner hose 2 into the adapter 1 Maintenance WARNING Danger of injury Disconnect from the mains prior to all maintenance and cleaning operations NOTE Each unit becomes soiled in carrying out operations on wood Care is therefore essential Always keep the apertures which are necessary for cooling the motor free of dust and dirt All grinding dust must be thoroughly removed with a brush or a soft clot
10. switch 28536 51 Cap 28536 52 Bow 38536 53 Power supply cord 28536 54 Centering ring 28536 55 Pinion gear 28536 56 Retaining ring 28536 57 Spring 28536 58 Ball 38536 59 Label 28536 60 Ring gear 28536 61 Pinion gear 28536 62 Screw 28536 63 Bearing 28536 97 Packaging 38536 99 Manual LIMITED WARRANTY OF PROXXON POWER TOOLS FOR HOME USE Prox Tech Inc Seller warrants to the original purcha ser only that all PROXXON consumer power tools will be free from defects in material or workmanship for a period of two years from the date of purchase Seller s sole obligation and your exclusive remedy under this limited warranty and to the extent permitted by law any warranty or condition implied by law shall be the repair or replacement of parts without charge which are defective in material or workmanship and which have not been misused carelessly handled or misrepaired by persons other than Seller or Authorized Service Station In the event of a failure of a product to conform to this written warranty please refer to the Service and Repair section on the back of this manual and take action accordingly This Limited Warranty does not apply to accessory items such as circular saw blades drill bits router bits jigsaw blades sanding belts grinding wheels and other related items Damage to the product resulting from tampering accident abuse negligence unauthorized repairs or alterations unapproved attachments or other c
11. y accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury Symbols SPECIFIC SAFETY RULES Accessories must be rated for at least the speed recommended on the tool warning label Some material may produce harmful or toxic dust i e lead containing paint some kinds of wood or metal Accessories running over rated speed can fly apart and cause injury Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Important Some of the following symbols may be used on your tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer Name Designation Explanation Volts Voltage potential
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