Proxxon 37006 Use and Care Manual
Contents
1. Your device does not work properly Please read the operating instructions again carefully If the unit is in fact defective please send it to PROX Tech Inc 2555 Tate Blvd SE PO Box 1909 Hickory NC 28603 1909 We will respond in a prompt and reliable manner You can also order any necessary spare parts from this address Important A short description of the fault helps us to respond even more quickly When returning a device within the warranty period please enclose the relevant purchase receipt Made in Germany by PROXXON GmbH D 54518 Niersbach Im Spanischen 18 24 Fig 1 Fig 4 Fig 3 Fig 7a Fig 7b Operating Instructions Circular saw KS 115 Foreword Dear Customer The PROXXON circular saw KS 115 is the ideal device for precise even cuts in wood plastic or non ferrous metals To use the saw safely and correctly please read the attached safety regulations and control note carefully before using the device This instruction manual covers e safety regulations e operation and maintenance e spare parts list Please read carefully Using this instruction manual will e make it easier for you to get used to the machine e help prevent faults occurring due to improper use and e increase the service life of your machine Foreword tartas re Sa afte dite N 4 General safety instructions 0 4 Additional safety instructions 5 Additional2. is a circular saw for fine work Work with moderate rate of feed and pay attention to the speed drop of the saw blade Sawing with the longitudinal stop Release the clamping screw 1 Fig 5 set stop and again retighten the clamping screw the max work piece width amounts to 70 mm Sawing with the angle stop Release the clamping screw 1 Fig 6 set the angles according to the scale and retighten the clamping screw Then push the work piece lightly against the stop and guide the stop along groove 2 Maintenance Important Pull out the mains plug prior to commencing all maintenance and repair work Warning Turn switch OFF and always remove plug from power source before making any adjustments or repairs If any part is missing or damaged do not plug the tool in until the missing or damaged part is replaced and assembly is complete To avoid electrical shock use only identical replacement parts when servicing double insulated tools Warning To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the circular saw Do not allow brake fluids gasoline or penetrating oils to come in contact with the plastic parts They contain chemicals that can damage or destroy plastics All electrical or mechanical repairs expect the changing of the belt should be done only by qualified service technicians When servicing use only PROXXON replacement p
3. safety instructions for table saws 6 Description of the machine o o 7 Technical datai ren Saar Sate he Narain a 7 Mounting and starting the machine 7 Replacing the saw blade oo o o o 8 Connecting the vacuum cleaner 8 Working with the circular saw 8 Sawing with the longitudinal stop 8 Sawing with the angle stop 8 Maintenance en see ern 9 Replacing the toothed belt 9 Please read carefully Using this instruction manual will 1 make it easier for you to get used to the machine 2 help prevent faults occurring due to improper use and 3 increase the service life of your machine General safety instructions Read and become familiar with this entire instructions manual Learn the tool s applications limitations and possible hazards 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches
4. VE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Table 1 Minimum gage for cord Ampere Rating Volts Total length of cord in feet 120 V 25 ft 50 ft 100 ft 150 ft 240 V 50 ft 100 ft 200 ft 300 ft More Not More AWG Than Than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended Additional safety instructions IMPORTANT 1 Ensure the workplace is tidy 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Check the unit for damage before use connection cable protective devices etc have defective parts replaced by qualified personnel This unit corresponds to the pertinent safety regulations Repairs e g replacement of the power supply lead may only be performed by a qualified electrician Never work without the safety equipment fitted Do not use electrical power tools in the rain in damp surroundings or in the vicinity of flammable liquids or gases Only use the tool when the handle is dry and free from grease Avoid contact with earthed components e g pipes radiators ovens and refrigerators Protect the connection lead from heat and sharp edges and route it so it cannot be damaged Do not remove the plug from the socket by pulling on the cable Do not pick up the un
5. arts Use of any other parts may create a hazard or cause product damage Any attempt to repair or replace electrical parts on this tool may create a hazard unless repair is done by a qualified service technician Repair service is available at your PROXXON service center You find the address at address at the back of this manual Replacing the toothed belt If the toothed belts becomes worn it is possible to change it yourself You can order replacement belts from the PROXXON central service address on the rear side of the instructions Turn switch OFF and always remove plug from power source before making any adjustments repairs or maintenance Remove mains plug Remove the saw blade Unscrew screws 2 and 4 Fig 7a Unscrew screws 3 and remove the work top from the transmission 5 Release the threaded pin 7 Fig 7b using 2 mm hexagon key and pull out the shaft 6 6 Release the motor screws 9 and remove the motor from the transmission Bb 0NnN 7 Remove the toothed washer 8 and insert a new toothed belt 8 Install the toothed washer 8 with toothed belts in the transmission casing 9 Insert the toothed belts on the motor pinions and reconnect the motor to the transmission 10 The rest of the assembly follows in reverse order Notes 10 Notes 11 Spare parts list Please order spare parts in writing from PROXXON Central Service Address on back of instruction manual Table s
6. aw KS 115 Article No 37 006 Part No 37006 01 37006 02 37006 03 37006 04 37006 05 37006 06 37006 07 37006 08 37006 09 37006 10 37006 11 37006 12 37006 15 37006 16 37006 18 37006 19 37006 20 37006 21 12 Designation Housing upper part Housing lower part Sliding door Gear unit housing Bearing bushing Motor with fastening plate and pinion Motor fixing bolt Gear unit fixing bolt Switch 115 Volt connection lead with plug Work platform Angular stop complete Bolt for work platform Longitudinal stop complete Pin Saw blade cover Splitting cotter Splitting cotter mounting complete with screws Part No 37006 25 37006 26 37006 28 37006 29 37006 30 37006 56 37006 57 37006 59 37006 60 37006 62 37006 63 37006 64 37006 65 37006 66 37006 97 37006 99 Designation Toothed belt pulley with set screw Shaft Pulley Fixing bolt for saw blade Allen key Ball bearing Toothed belt Fixing bolt Vacuum hose connection adapter Coil spring Lock Pin Strain relief Strain relief screw Packaging Operating instructions incl safety regulations
7. basic equipment includes e a saw blade e a longitudinal stop e an angle stop e two fixing bolts e a rubber adapter for vacuum cleaner connection e two hexagon keys We recommend original PROXXON replacement saw blades General view Fig 1 Saw blade protection Splitting cotter Saw blade Angle stop Sliding door Holes for attachment Adjusting scale Longitudinal stop On off switch Pipe union for vacuum cleaner 11 3 mm hexagon key 12 2 mm hexagon key oNO OMAN _ oo Technical data Dimensions Bearing surface 160x160 mm Max cutting diameter 12 mm Max saw blade 58mm Motor Rotational speed 8 000 min Voltage 150 V AC 60Hz Performance 85 watt Generated noise lt 70dBA Weight 1 8 kg Protective insulation safety class system 2 Only for indoor use Alo Mounting and starting the machine Before start up Warning For your own safety do not plug the tool into the power source receptacle until the parts and the saw are correctly installed and adjustments have been made The circular saw must be fastened onto a sturdy wooden board using the enclosed fixing bolts 1 Fig 2 The board can then be fixed onto a sturdy table using two fastening clamps Before start up Replacing the saw blade Important Before changing the saw blade pull out the mains plug 1 Open the sliding door 2 Fig 3 with the hexagon key 2 Introduce 2 mm hexagon key 1 into the work d
8. esk block and the drive shaft 3 Using the 3 mm hexagon keys 5 Fig 4 unscrew screw 4 remove ring 3 and saw blade 2 4 Place the new saw blade on the sawing shaft 1 replace ring 3 screw in screw 4 and tighten Note The choice of the saw blade will depend on the material to be sawed Respect the direction of rotation as shown on the Proxxon Saw blades Connecting the vacuum cleaner For longer periods of operation we recommend connecting the saw to a vacuum cleaner To this end connect the vacuum cleaner at the connection tube 10 Fig 1 using the attached rubber adapter Working with the circular saw Warning For your own safety do not plug the tool into the power source receptacle until the parts are correctly installed and adjustments have been made Warning Secure and exact work is only possible if the machine is properly fastened Important When working with the circular saw please observe the following additional safety notes 1 When working directly on the saw blade use the sliding stick 2 Never work without the splitting cotter or without the saw blade cover 3 In case of wear at the sawing gap replace the entire table top 4 Only work on work pieces for which the desk size provides a safe base so that tilting of the work piece is prevented 5 Only use faultless saw blades 6 Replace blunt of saw blades in good time 7 Do not leave the device unsupervised Note This
9. ies Use of improper accessories may cause hazards Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alternation or modification is misuse and could result in hazardous condition leading to possible serious injury To avoid injury from unexpected starting or electrical shock do not plug the power cord into a power source receptacle during unpacking and assembly This cord must remain unplugged whenever you are working on the circular saw If any part is missing or damaged do not plug the circular saw in until the missing or damaged part is replaced and assembly is complete To avoid electrical shock use only identical replacement parts when servicing grounded tools For your safety never connect the plug to the power source receptacle until the assembly and adjustment steps are completed and you have read and understood the safety and operating instructions To avoid injury from accidental start make sure the switch is in the OFF position and the plug is not connected to the power source receptacle before changing any parts or tools i e saw blade To avoid injury from accidental start make sure the switch is in the OFF position and the plug is not connected to the power source receptacle before making any adjustments For your own safety do not plug the tool into the power source receptacle or insert the switch key until the parts are correctly installed and adju
10. it by the cable Keep children and third parties away from the workplace Keep tools in childsafe locations when not in use Do not overload the tool Do not use the tool to perform operations for which it is not suitable Replace blunt tools in good time Visually inspect application tools to ensure they are in good working order and suitable for the task prior to setting up the job Fasten tools securely Clean the unit thoroughly following all work Disconnect the plug from the power supply when the unit is not in use before performing maintenance tool replacement or repair work Only plug the unit in when the unit is switched off Always wear protective goggles danger of tool breakage If necessary wear a protective dust mask Only use appropriate working clothes no loose sleeves ties jewellery Wear a hair net if you have long hair Only use accessories and spare parts recommended by PROXXON Observe the max permitted rotational speed If necessary use dust extract equipment Do not use the tool when you are tired or under the influence of alcohol Keep fingers away from rotating or fast moving tools saws etc Keep the operation instructions in a safe place 5 Additional safety instructions This machine is for indoor use only Do not expose to rain or use in damp locations Use only accessories recommended for this circular saw Follow the instructions that accompany accessor
11. itional safety instructions for table saws WARNING For Your Own Safety Read Instruction Manual Before Operating Saw 1 Wear eye protection 2 Use sawblade guard and spreader for every operation for which it can be used including all through sawing Keep hands out of the line of saw blade Use a pushstick when required Know how to reduce risk of kickback Do not perform any operation freehand NOOO ff w Never reach around or over saw blade Note Keep this instruction manual in an easily accessible place Only operate this machine if you are qualified to do so and follow the guidelines in this instruction manual PROXXON does not accept responsibility for the safe functioning of the machine e if it is handled in a manner which constitutes improper use e if it is used for other purposes which are not specified in the instruction manual e if the safety regulations are not observed Warranty claims are invalid if 1 the machine is incorrectly operated 2 the machine has not been sufficiently maintained In the interests of your safety please always observe the safety regulations Only use genuine PROXXON spare parts We reserve the right to make further alterations for the purpose of technical progress We wish you every success with your machine Description of the machine The KS 115 cuts wood and similar materials up to 8 mm plastics up to 3 mm and non ferrous metals up to 1 5 mm The
12. or by removing starter keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed 8 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord Exception No 1 The reference to the table and the table itself may be omitted if a statement indicating the appropriate gage and length is incorporated into the instruction Exception No 2 The information regarding extension cords need not be provided for a permanently connected tool 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Exception The reference to gloves may be omitted from the instructions for a grinder ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasse
13. s 12 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times N 1 k Schematics Notes 20 21 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEA
14. stments have been made For your own safety use only saw blades sized and recommended for this circular saw Follow the instructions that accompany the saw blades To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the circular saw Do not allow brake fluids gasoline or penetrating oils to come in contact with the plastic parts They contain chemicals that can damage or destroy plastics Only qualified service technicians should do all electrical or mechanical repairs When servicing use only PROXXON replacement parts Use of any other parts may create a hazard or cause product damage Any attempt to repair or replace electrical parts on this circular saw may create a hazard unless repair is done by a qualified service technician Repair service is available at your PROXXON service center You find the address at the back of this manual 6 Safety instructions for all double insulated tools 1 Replacement Parts When servicing use only identical replacement parts 2 Polarized Plugs To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way Add
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