JET 414459 Use and Care Manual
Contents
1. HOSE ul D 69 EE HVBS7MW 69 TOS Cer TTS AR WEE HVBS7MW 70 Saw Bow S N 8091100 and ower 70N aaernnnn HVBS7MW 7ON Saw Bow S N 8091101 and higher eese 7ON1 HVBS7MW 70N1 Saw Bow JET Mark S N 010218161 and higher e RE HVBS7MW 71 e Ee DEE LCE HVBS7MW 72 Gear Box COV E fane HVBS7MW 73 Gear e EE E HVBS7MW 74 Worm Gear S N 00114808 and lower ssec TAN ue HVBS7MW 7A4N Worm Gear S N 00114809 and higher n duft TS 051061 2 Hex Cap elt nanen ninien n 5 16 x1 1 4 HE BB 6005Z rrunrnnnnnr Bal le EE Te der HVBS7MW 77 G RING artenes E HAi Ee HVBS7MW 78 EH ee EE EE Ee HVBS7MW 79 GC als BOX EEN BO HVBS7MW 80 Blade Wheel S N 00114808 and lower nascesse DON HVBS7MW 80N Blade Wheel S N 00114809 and higher rerrrnnnnnrnnnnnrrnnnne ANE HVBS7MW 81 deu EI le WEE ko HVBS7MW 82 Bi Metal Blade sirene 83 HVBS7MW 83 UE Mere TE 84 oad HVBS7MW 84 Rear Wheel Cover Bunn HVBS7MW 85 li E BG HVBS7MW 86 Eck Ae o ea E rense eee Boeren HVBS7MW 87 Adjustable Bracket roht 88 ee BB 608ZZ 25 Ball Bearing ieee eee eee e H HVBS7MW 89 Adjustable Blade Seat right eerrrrrnnnrrrrnnnnnnnrnnnnnrrrnnnnnnnnnn 90 HVBS7MW 90 Bearing Pm OI HVBS7MW 912. Sp TEEN 154 ak HVBS7MW 154 SPINg Gap es eugskuget egen ubetalte E HVBS7MW 155 Hex Socket Cap Gcrew 3 16 x1 2 19643472 TS 0561031 Ne GT IS EN TS 0710091 Reie Lei EE GT gt EE 158 0 TS 0060051 Hex CapiBoltierc svecsseessiesitcsvhesseessutstegshesspesstenst ct 3 8 x1 159 HVBS7MW 159 Hex Gap Bolt naspneaenturvuneinsuiet 5 16 x3 4 160 0 HVBS7MW 160 Hex Cross Head Bolt w Lock Washer 1 4x5 8 05 SEH HVBS7MW GB Gear Box Assembly not shown index 161 thru 163 S N 070935060 and higher 1615 nt TS 0206021 Socket Head Cap Screw eseese 3 16 x1 2 Jeer eg HVBS7MW 162 Block Plate sm e tts censcsts sa scaste GEES Ta USCH TG 02 1022 Socket Set Gcrew 3 8 x3 8 164 HVBS7MW 164 e Keele E included in HVBS7MW GB Gear Box Assembly included in HVBS7MW 13 RK Cylinder Repair Kit 22 10 2 1 HVBS 7MW Cylinder Assembly Exploded View 10 2 2 HVBS 7MW Cylinder Assembly Parts List Index No Part No Description Size Qty 13N oaaae HVBS17MW 13N Cylinder Complete Assembly S N 01028161 and higher 1 eee HVBS17MW 13N 1 DUSt Cover ee HVBS17MW 13N 2 C Ring e 2 EE HVBS17MW 13N 3 Oil Seal H EE HVBS17MW 13N 4 Oil PiSton e EN HVBS17MW 13N 5 2a ORNO ua eu pet HVBS17MW 13N 6 Cylinder Boch
3. ee ie NU EE ER MIO stature ere 1 VB shart siete TS 0060051 Hex Cap Bolt mmmmeeemmmee VEK E starts 2 Tees HVBS7MW 19 SUPPO ROOSA Hanner 1 EE TS 0050011 Hex Cap Bolt mmmmnverrrevvvvvrrranvrrrereennnrrsnnrrrnnen a EE 1 A ET HVBS7MW 21 Bottom SUPPO A dsa a a a a 1 BEE 5518228N aaiae Flat Washer S N 120141912 and higher 23 8x13x2 7mmM 4 29 nine HVBS7MW 23 Wheel S N 120141911 and lower 0 ee Af 4 PSTN 5518229N o ae Wheel S N 120141912 and higher eer 4 OA sie HVBS7MW 24 Wheel Shaft S N 120141911 and lower aarrnnnnrrrnnnnnnnrnnnnnrrrrnnnnnnrnrnnnnr 24N 5518230N rrrsrvnnnnr Wheel Shaft S N 120141912 and higher GI GxA2 mm 2 20 sehen 5518231N oe Cotter Pin S N 120141912 and higher 4 EE J3410 WA Wheel Assembly index 22 25 S N 120141912 and higher 1 QO EEE HVBS7MW 26 Power Cord wii artusin aieeaii aren inte 1 EE HVBS7MW 26 1 Power Cord motor main switch not shown e I E HVBS7MW 26 2 Power Cord main switch pump not SHOWN e I EE HVBS7MW 27 dE RSS 1 A o TS 0081051 Hex Gap Boltoniin ege BTG Xen e N 10 SE HVBS7MW 29 Filter ASSEM DIY EE 1 SOs HVBS7MW 30 Hex Head Screw rrrnnrrrnnnnnnnnvnnnnrrrnnennnnnrrnnnnrrnnen 3 16 X3 8 eee 4 oe HVBS7MW 31 Switch Box Assembly S N
4. EE HVBS17MW 13N 7 Oil Pressure Regulator AT HVBS17MW 13N 8 Open Close VANe LLuuadtantakahenstakakanstakekatnnads 1 23 11 0 Electrical Connections CAPACITOR 300MF 125VA SAW MOTOR Q CONJUNCT BOX fe Yellow S Red Green H Green White White Black Black Yellow White Red White I SEN n s POWER ON OFF SWITCH Green Black Q gt OH 3 PUMP SWITCH S I r Black Black re VTT Kee White 2 Green Wes GROUND Main Motor Dual Voltage Wiring 115V 1 3 2 4 Coolant Pump Dual Voltage Wiring 115V 230V Blue Yellow Brown Yellow Brown White Blue White I l Power Cord Power Cord 24
5. operation Thereafter change every six months To change gear box oil 1 Disconnect machine from power source 2 Place saw bow in horizontal position 3 Remove screws A Figure 23 from gear box and remove cover plate and gasket 4 Hold a container under the lower right corner of the gear box with one hand while slowly raising the saw bow with the other 5 Place the saw bow in horizontal position again Wipe out remaining oil with a rag 6 Fill the gear box with approximately 3 4 pint of 90 weight gear oil 7 Replace the gasket and cover Fasten the cover with screws 8 Connect machine to the power source Figure 23 9 2 Chip Cleaning Brush AWARNING Do not attempt to adjust blade brush with machine running Adjust only when machine s power cord has been removed from power source It is very important that the blade cleaning brush be properly adjusted and kept in good working order Replace the brush if it becomes damaged or worn out Blade life will be shortened severely if the brush is allowed to go out of adjustment becomes damaged or is worn out 10 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurate
6. a live terminal AWARNING Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A Figure 6 An adapter shown in B and C may be used to connect this plug to a 2 pole receptacle as shown in B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician This adapter is not permitted in Canada The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250 volts inclusive This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in D Figure 6 The tool has a grounding plug that looks like the plug illustrated in D Make s
7. bolt D Figure 1 Slide belt cover over pulley assemblies and fasten with screws and washers A Figure 2 Close belt cover and secure with lock knob B Figure 2 Remove transportation strap which holds the bow to the bed and keep it for later use should the saw be moved any distance Figure 1 Figure 2 6 4 Vertical cutting plate Note These steps are only necessary if using the band saw in vertical mode AWARNING Disconnect machine from power source before making repairs or adjustments 1 2 Disconnect band saw from power source Raise bow to vertical position by turning the bow stop A Figure 3 a quarter turn clockwise slowly bring bow to vertical and lock in place by turning the hydraulic cylinder valve to the off position Caution Do not pinch fingers between bow stop and bracket Remove two screws A Figure 4 and remove deflector plate B Figure 4 Guide blade through the slot in the table and fasten with two screws See Figure 5 When vertical operations are completed to lower bow turn hydraulic cylinder lever to on position Figure 4 Figure 5 6 5 Coolant tank preparation Use of a water soluble coolant will increase cutting efficiency and prolong blade life Do not use black cutting oil as a substitute Change cutting oil often and follow manufacturer s instructions as to its uses and precautions 1 Disconnect machine from power source 2 Remove coolant re
8. 0 kg Shipping weight Ee ere Lu EE 331 Ib 150 kg The specifications in this manual were current at time of publication but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations 6 0 Setup and assembly 6 1 Shipping contents e gt sch po BR BRP sch Band saw Wheel axles Wheels Split pins Strain clamps Material stop bar Material stop Belt cover Vertical cutting plate Tools required for assembly 2 cross point screwdriver Pliers 6 2 Unpacking and clean up 1 Finish uncrating the saw Inspect it for shipping damage If any damage has occurred contact your distributor Unbolt the saw from the skid and place it on a level surface Clean rust protected surfaces with kerosene diesel oil or a mild solvent Do not use cellulose based solvents such as paint thinner or lacquer thinner These will damage painted surfaces 6 3 Assembly 1 Place blocking under the ends of the saw base to allow wheel installation Caution Make sure saw is steady while temporarily supported Slide wheel axles through the holes in the base Slide the wheels onto the axles and fasten with pins Bend the pins to hold in place Slide material stop bar A Figure 1 into the base and secure by tightening bolt B Figure 1 Slide material stop C Figure 1 onto the bar and tighten
9. 29A Motor Fan not sbownl NEEN HVBS7MW 129B Motor Fan Cover not SHOWN se UE HVBS7MW 130 Motor Mount Plate usanne eek 131 spent HVBS7MW 131 ne DEE RE UE DD GO SEIT le BE 134 HVBS7MW 134 IEN UE EEN HVBS7MW 135 Bearing Bushing 2 scsi eee eee ee 136 eseu HVBS7MW 136 te ln IST inet HVBS7MW 137 ele eil d el 138 ner HVBS7MW 138 Motor Support Plate 1391 nt HVBS7MW 139 Hex Cap Bolt rarer enti eee ere 1 2 x1 1 4 139A HVBS7MW 139A Hex Cap Bot 1 2 x1 3 16 140 TS 0720111 oe Lock Washer sseeeseseiessssssrrrrrersssesrrrrrnnsessss UCNE EA HVBS7MW 141 KE eege et TEGNET 5x20mm 142 00 HVBS7MW 142 Key 6x20mm 143 00 HVBS7MW 143 Hose Camp 143A 0 0 HVBS7MW 143A Round Head Screw seernes 3 16 x3 8 21 Index No Part No Description Size E ER HVBS7MW 144 Bearing Bushing PEPEE AE E EEE E LE HVBS7MW 145 Flat Washeriuaaaausasdnasdnasdnsestindndt 2187 146 000 HVBS7MW 146 LIENERS 1 8 x1 4 TAT fr HVBS7MW 147 Flat W sherisssuaunadgunadunaduuaduns dene VB miin E nt HVBS7MW 148 Strain Relief TE ul E 140 HVBS7MW 149 Str in ReElletksautradadadadadadadadadeddtndedrdt 10 HVBS7MW 150 E lee PE es ET TO HVBS7MW 151 elei STEE e EE HVBS7MW 152 Ee EE Eege EN HVBS7MW 152A Arm Stop Assembly CP 193513 HVBS7MW 153
10. 5011368 amp lower rrnnnrnnnonnnnvrrrrnnnnnnrrnnnnnr 1 31N ue HVBS7MW 31N Switch Box Assembly S N 5011369 amp biober eeeeeeeeeeeeeeeee 1 e HVBS7MW 31A Switch S N 5011368 amp lower A I E HVBS7MW 31AN Switch S N 5011369 amp buoher A I EE HVBS7MW 32 Kul ee ET E 1 E EN HVBS7MW 33 KOTE 5X20MM osetrit 1 GA ribb HVBS7MW 34 Lead e 1 BO Sege HVBS7MW 35 NUt Se tau tanna dataen eda EE 1 EG ee HVBS7MW 36 Strain Relief Ass mblyiuantrxdrndandadndndrdrndndndrdrdndrndndrndvi 1 STE HVBS7MW 37 SUPPOM el 1 KR HVBS7MW 38 Stop SClOW eebe che ebeeebeerhu he hee dened bee EAEE EEEE 1 BO E TS 0060061 Hex Cap 210 ttn bate dete aioe tenets 3 8 X1 1 4 ees 4 A0 TS 0561031 NE hebbt AENA O B ander 8 AN HVBS7MW 41 IERT ele dE 1 A7 TS 0060071 Hex Cap Bot 3 8 X1 1 2 eee 4 A2 TS 0270031 04 Set Gcrew BIGTNV IgT 4 A4 HVBS7MW 44 Thumb SCrew orrrnnnnnnnnonnnnnrrnnnnnnnnrnnnnnrrrnnnnnnsnnnnnnnrrnnnessenennnnnrrrnnnensnrnnnnnnn 1 AGren HVBS7MW 45 SOP BIOCK Conner tren ere a a EN 1 19 Index No Part No Description Size E HVBS7MW 46 Stop RO kanari REN TS 0561031 Hex Nut fete titel eb eel be dead Ae ere d este TS 0680061 Flat Washernuaatatnsaantadndodadedndede hl merkene AG vrede TS 026702 066 Set Serewiuantatadakudadadaet
11. Eccentric Shaft Assembly outeide 91A oe HVBS7MW 91A Center Shaft Assembly inside S N 80910747 and higher seen BB 608ZZ Ball Bearing not sbowm skrekken HVBS7MW 91 2 Eccentric Shaft outside not sbowm 20 Index No Part No Description Size EN HVBS7MW 91A 2 Center Shaft inside S N 80910747 and higher BSRR HVBS7MW 91 3 C Ring not sbown cece eee eeecceeeeeeeeetteecaaeeeeeeeeenees GE TS 0561031 H NA GT ES eects oe een TS 081F021 Flat Head Machine Gcrew 1 4 x3 8 OZ drue HVBS7MW 94 Vertical Cutting el oo eee HVBS7MW 95 Beleeg GO TS 0813032 Round Head Screw rrrarrnnnnvrrrnnnnnnnnrnnnrrrnnnensnnnn 1 4 x1 2 OL reies TS 0680021 Flat WASH 0 e cs ve scec ct es cheeses best et dh UCNE GEN HVBS7MW 98 Brush Holder uinuneauacts otuatedetutaneuneuf OG artet TS 0060111 Hex Cap Eelt eetgbenseeg et esgtet dene EES ENEE 3 8 x2 1 2 100 HVBS7MW 100 EES ees vores cnyevesusveet erger ENEE EE ENNEN SES air 101 HVBS7MW 101 NoZ216 GO0ck E Ter eegene EeEcEen 109 TS 0267021 64 SOL SCKOW an 1 4 x1 4 103 erre HVBS7MW 103 Nozzle Cock Support rrrrnnnnnnnrnnnnrrrrnnnnnnnrnnnnnrrnnnnnnnnrnnnnnrrnnnne 104 HVBS7MW 104 VANG TT TATT 105 TS 0208071 2 Hex Socket Cap Gcrew 5 16 x1 1 4 106
12. Fastening Tools dd ter fan Tene Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors daag Hand Tools achine Accessories Contractor Mill Dri el ill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools Mobile Bases Air Tools Industrial Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking produc
13. HVBS7MW 106 Adjustable Bracket et UE HVBS7MW 107 Adjustable Blade Seat et 108 HVBS7MW 108 Blade ET e ics ei cece besten sstene ene be veteeedene Dace bevedevedees Peep a UC HVBS7MW 109 Brush Support 0 ceeeeceeeeeeeeeeeeeeeeccaeeeeeeeeeeeeecaeeeeeeeeeeeeeaaaes 110 TS 0050011 Hex Cap Bot 1 4 x1 2 NEE HVBS7MW 111 Guide Hl ter eegene anita E EE NK HVBS7MW 112 Set Gcrew 5 16 x3 4 VIS rn TS 0051071 oo Hex Cap Bot 5 16 x 1 1 2 EE HVBS7MW 114 Blade Tension Block Haserre HVBS7MW 115 Sliding Draw Block NL HVBS7MW 116 Switch Cut Off Bracket rrrnnnnnnnonnnnrrrrnnnnnnnnnnnnrrrrnnnennnrrrnnnnr VAS inter HVBS7MW 117 Bearing Bushing ornnnnrrnnnnnnnnnnnnnnrrnnnnnnnnnnnnnnrrnnnnnnnnnnnnnnrrnnene 118 sees BB 6203Z 06 gt E NE EE EE EE ET 119 HVBS7MW 119 Blade Wheel et 120 HVBS7MW 120 Blade Tension Handwheel arnnnnrrnnnnnnnnonnnnnrrnnnnnnnnnnnnnnrrnnnn 121 siste HVBS7MW 121 Vertical Cutting Plate 1225 sro VB 3V270 arnnnnvvrnnnn Elte nen EE E cee HVBS7MW 123 dree 124 HVBS7MW 124 ere E HVBS7MW 125 Hex Head Screw A 1 4 x3 8 UE E HVBS7MW 126 Pulley CGoveriuonssnsnSrfrenSusneetrSeetesn tesen Tee HVBS7MW 127 LOCK e EE 2B tect TS 0720071 Bee EE APs Ate 1292 keg HVBS7MW 129 Moren LEE HVBS7MW 1
14. MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by Walter Meier 2 2 0 Table of contents Section Page 1 0 Warranty TE Le 2 2 0 Table of content 3 3 0 Safety Warnings cece en eee needed aee deere aaeee sees ee tneeaaaeeeeeeeeeteee 4 4 0 About this manual 5 5 0 Specifications ee eee 6 6 0 Setup and assembly isde a i a EE 7 E RE ler ele Ree H 6 2 Unbackingand den pa 7 63 Assembly an 7 6 4 Vertical cutting plateas n a i ia a aaa iaa a aa ia ai aiaa aa E TA EEE 7 6 5 Coolant tank preparation cece cece eee e ee cce eee e etree tcc aaeee sees eeetecaaaaeeeeeeeeeeeeaaaeeeeeeeseseeesaaeeeeees 8 6 6 Electric
15. This pdf document is bookmarked JET Operating Instructions and Parts Manual 7 inch Horizontal Vertical Band Saw Model HVBS 7MW LR216041 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414459 Ph 800 274 6848 Revision H 01 2012 www waltermeier com Copyright 2012 Walter Meier Manufacturing Inc 1 0 Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual YEAR gt _ LIFETIME s YEAR Cold Saws YEAR YEAR Lever Hoists Hoists Air Pullers JCH Models i i Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses
16. achine to power source Figure 10 7 3 Adjusting blade guides 1 Disconnect machine from power source 2 Loosen knob A Figure 11 and bolt B Figure 11 Slide blade guide assemblies as close as possible to material without interfering with the cut 3 Tighten knob A Figure 11 and bolt B Figure 11 and connect machine to power source Figure 11 7 4 Vise adjustment AWARNING Do not make any adjustments or load unload material from vise while machine is running Failure to comply may cause serious injury To set the vise for 0 to 45 degree cutting 1 Remove bolt and nut assemblies C Figure 12 Position the vise and re install as pictured in Figure 13 Pay particular attention to the bolt hole location N 3 Set vise to desired angle re install nuts and bolts and tighten the nut and bolt assemblies 4 Adjust the movable vise parallel to the fixed vise by loosening bolt A Figure 13 adjusting to parallel and tightening bolt Figure 12 AG Figure 13 To set vise for maximum width of stock cutting 1 Remove the nut and bolt assemblies 2 Position the vise and re install the bolt assemblies as pictured in Figure 12 7 5 Blade tension AWARNING Disconnect machine from power source Blades are sharp use extra care when removing installing or adjusting Failure to comply may cause serious injury Blade tension is important to the proper operation of the saw Proper bla
17. al connechons cc ccceceeeeeecceeee eee e eee e ee ccaaeee eee eee eteeaaaaee esses eetecaaaaeeeeeeeeseeeaaaeeeeeeeseseeesaaeeeeees 8 6 7 Voltage Conversion syrin EnEn wen sarees ae anne EEE EERE E RES 9 6 08 Bdension CONS as 9 elt dr 10 Tat Hydraulic feed te EE 10 72 Changing blade SPCC kam 10 ell e Bel elt sun oe este SLOANE AT 10 4 Vise adm NNN 10 757 Blad enslonau NTE 11 Ao Ghandna bades sr 11 7 Adjusting blade sguaretotaben cs e TETTE 12 7 8 Adjusting blade square tO vise naar rnnrrnnnnrn nn rnnnrntnnrnnnrrnnnnnnnnnnnnnnrnnnnnsennnnnnnnrrnnene 12 79 Adjusting blade tracking 13 7 10 Adjusting blade guide beatngs etter eee eeccaaee tees ee eteecaaeeeeeeeeeeeeccaaeeeeeeeeeseeenaaaes 13 Gah Welte BOW e LEE 14 7 12 Adjusting automatic sbutoft cece cece eee eeeceee eee eee e eee a ease tees AE A a ah 14 8 0 ee 14 9 0 Eu ue 15 SCT EUBrICATIONS sh ctcticet shelve oben her AEN NENEN ANE eebe ut be sbel bbe bet bat NEEE EENET ETA 15 9 2 Chip Cleaning ET RTE 15 10 0 Replatement Parts APEP A AEE ES N AA ENEN ENNEA NENEA AEE NENEA ENEE EEEE 16 10 1 1 HVBS 7MW Bed Assembly Exploded View 17 10 1 2 HVBS 7MW Bow Assembly Exploded View 18 10 1 3 HVBS 7MW Bed and Bow Assemblies Parts Ulet 19 10 2 1 HVBS 7MW Cylinder Assembly Exploded View 23 10 2 2 HVBS 7MW Cylinder Assembly Parts let 23 11 0 Eledtri al GOMMECHONS eeReEubt stat eseEeEe eebe kee eR denne 24 3 0 Safety warnings 1 Read and understand the en
18. d paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To 10 11 12 13 14 15 16 17 18 19 20 21 22 reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after completion of maintenance Never hold the material with saw in horizontal position Always use vise and clamp it securely Keep hands and fingers away from blade at all times during operation Provide adequate support for long and heavy material Check damaged pa
19. de tension is 22 000 to 25 000 Ibs per square inch as measured on a blade tension gauge To set the blade tension without the use of a blade tension gauge 11 1 Install blade between the wheels and insert blade between the bearings on the blade guides 2 Tension blade slightly to remove any sag in blade between blade wheels 3 Turn blade tension knob A Figure 14 one and three quarter to two revolutions clockwise This equals approximately 23 000 lbs of blade tension ACAUTION Do not overtighten blade This may cause blade to stretch and warp Figure 14 4 After blade has been completely installed close the covers connect to power source and run saw for two to three minutes so the blade can seat properly 5 Disconnect machine from power source Open the cover and loosen blade just until it begins to sag 6 Tighten blade until it becomes straight between the blade wheels and all sag has been eliminated 7 Tighten blade by turning blade tension wheel two full revolutions Blade is now properly tensioned and ready for use 8 Close the covers and connect machine to power source 7 6 Changing blades AWARNING Never operate this saw unless all blade guards are installed and in proper working order Never adjust blade brush while machine is running ACAUTION This machine is designed and intended for use with blades that are 3 4 wide by 0 032 thick x 93 long Use of blades with d
20. e See section 7 10 Adjusting blade guide bearings for more detail 4 Check for a slight clearance between the backup rollers and the back of the blade 5 Position both blade guides as close to work as possible 6 Select proper speed and feed rate for material being cut 7 Material to be cut must be held securely in vise 8 Check to see that coolant level is adequate Do not start a cut on a sharp edge 10 Keep machine lubricated See section 9 1 Lubrication 9 0 Maintenance AWARNING Disconnect machine from power source before making any repair or adjustment Failure to do this may result in serious personal injury 1 Keep all surfaces clean and free of rust slag chips and coolant build up 2 Do not use compressed air to clean the band saw Compressed air may force chips into the guide bearings and other critical areas of the saw 3 Use a small paint brush or parts cleaning brush to remove metal particles 4 Wipe the saw down with a clean dry cloth and oil all unpainted surfaces with light machine oil 5 Keep the blade guides clean and free of metal chips 6 Check the guide bearings frequently to make sure they are properly adjusted and turning freely 9 1 Lubrication Ball bearings on the blade guide assemblies and the blade wheels are permanently sealed and require no lubrication Lightly lubricate the vise screw with 2 tube grease Change gear box oil after the first 90 days of
21. ension Open back cover by loosening lock knobs Run the saw and observe the blade Blade should run next to but not tightly against wheel flange Loosen bolts A Figure 18 Turn set screw B Figure 18 while observing the blade tracking on the wheel Turn set screw clockwise to track the blade closer to the wheel flange Turn set screw counter clockwise to track blade away from wheel flange 7 Once tracking is set tighten bolts A Figure 18 13 Figure 18 7 10 Adjusting blade guide bearings 1 2 Disconnect machine from power source Raise bow to vertical position and lock in place by turning off hydraulic cylinder valve Loosen hex cap screw A Figure 19 and adjust assembly so that the back roller bearing is approximately 0 003 to 0 005 from the back of the blade Turn nut B Figure 19 to adjust the eccentric bearing snug to the blade Blade should still move up and down freely when grasped as in Figure 20 Warning Make sure power is disconnected and hands are protected before handling blade Be sure that the blade teeth do not interfere with the roller bearings Repeat for other blade guide assembly Connect machine to power source Figure 19 Figure 20 7 11 Adjusting bow weight Bow weight is one of the most important adjustments of the saw If bow weight is not set properly one can expect poor performance crooked cuts tooth stripping stalling and the blade poppi
22. et forth in this document If there are questions or comments please contact your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Retain this manual for future reference If the machine transfers ownership the manual should accompany it AWARNING Read and understand the entire contents of this manual before attempting assembly or operation Failure to comply may cause serious injury 5 0 Specifications Modelnumbers tei a A A A HBS 7MW STOCK NUM e 414459 Capacity FOUIINC De 7 178mm Ro nd at 4 Sessile te ser ana Oe RR AU UO anes anaes IOs A 4 1 2 144mm Rectangle at Ou 2 H x 12 W 51x305mm 7 H x 10 7 8 W 178 x 276mm Rectangle at Ab 7 H x 3 1 2 W 178 x 89mm 5 1 2 H x 4 1 2 W 140 x 114mm Bloe ER 7 178mm Vertical worktabl onite ica ot ER 9 3 8 x 10 238 x 254mm Bed height trom floor E AEPA NAANA EEA ANOA ENEAS ASE AENEA EEEE 23 584mm a a AE TEANA ANE NANN ANE NEAN thir NANE dd tat 45 Bl de SIZ8 aadnk dd 3 4 x 0 035 x 93 19 x 0 889 x 2362mm Blade speed snudd da da andet dedadedadedadeda dead dte 86 132 178 260 sfpm Ee ERSTEN 11 3 4 300mm Motor UL clisted et tekebekebeeebt bekebekebeeebtetekgtekeg TEFC 3 4HP 1PH 115 230V prewired 115V 60Hz Floor space required aarrnnnnrrrnnnnnnnnnnnnnnrrnnnnnnnnnn 49 1 2 L x 20 1 2 W x 41 H 1257 x 521 x 1041 5mm Net weight Ee elt ALE EEN 286 Ib 13
23. ifference specifications may cause inferior performance 1 Disconnect machine from power source 2 Raise bow to vertical position and lock in place by turning the hydraulic cylinder off 3 Remove red blade guard assembly A Figure 15 by removing two screws B Figure 15 AWARNING It is essential this guard be installed after the new blade has been fitted 4 Remove brush assembly C Figure 15 by removing two screws D Figure 15 Figure 15 5 Loosen blade tension by turning blade tension knob counter clockwise 6 Carefully remove old blade Caution blade teeth are sharp Handle with care 7 Install new blade by placing the blade between blade guides first Make sure the blade teeth face the same direction as indicated on the label found on the saw bow 8 Place the blade around both wheels Make sure the blade edge rests near the wheel flange on both wheels 9 Turn the blade tension knob clockwise to tension the blade Do not over tension See section 7 5 Blade tension 10 Close blade cover door and secure with lock knobs 11 Attach red blade guard and brush assembly 12 Connect machine to power source 12 13 Run the saw and make sure blade is tracking properly see section 7 9 7 7 Adjusting blade square to table 1 Disconnect machine from power source 2 Place a machinist s square on the table and against the blade as shown in Figure 16 3 Verify that blade makes contact
24. ly 16 10 1 1 HVBS 7MW Bed Assembly Exploded View 17 10 1 2 HVBS 7MW Bow Assembly Exploded View 4 OSI Z V16 ice Sa o SE E G Si 18 10 1 8 HVBS 7MW Bed and Bow Assemblies Parts List Index No Part No Description Size Qty Tomasen HVBS7MW 1 Coolant Pan wists ee 1 Dreier HVDGSZMW 73 Base Leg left inns ET 1 Sint HVBS7MW 3 Base Leg right asset eee eee eee 1 A it HVBS7MW 4 Skit aai 1 Bn HVBS7MW 5 let EE 1 Onin HVBS7MW 6 Toggle SWE sann 1 Tr HVBS7MW 7 7 Electrical e E 1 ENEE TS 0051031 Hex Cap Bolt usonnnnnrrrrnennnnrrnnnnrrrrnnnnnnnnrnnnnrrnnen 5 10 X3 F aa 10 e EE TS 0720081 Lock Washer rrrrnnnnnrrrnnnnnnnnnnnnnrrrnnnnnnnnernnnnrrnnen DIV ent 27 10 TS 0680031 Flat Waeher OT 32 Toe TS 0561021 Hex Nutt OT 27 Ta uieg TG O0op10o1T Hex Cap Bolt usornnnrrrrrvnnvnnnnnnnnrrrrnnnnnnnrnnnnnrrnnen 5 10 X1 2 9 UE EE HVBS7MW 13 Cylinder Assembly S N 010218160 and wer 1 13N ooa HVBS7MW 13N Cylinder Assembly S N 010218161 and higher arrnrnnnnnnnnnrnnnrrnrrrrrrrrren 1 ene HVBS7MW 13 RK Cylinder Repair Kit not SHOWN A I LE aenean TS 150506 arnnnnnn Hex Socket Cap Screw i M10X40 uo eee 1 UE TS 0680041 Flat Washer 7 KOTE 4 Ip TS 0720091 Lock Washer 7 GT 10 Vann TS 154007
25. n of rotation of the blade or cutter only 26 Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and more safely 34 Don t use in dangerous environment Don t use power tools in damp or wet location or expose them to rain Keep work area well lighted 27 Use recommended accessories improper 95 Fe dra following safety accessories may be hazardous 28 Maintain tools with care Keep saw blades ACAUTION This means that if precautions sharp and clean for the best and safest are not heeded it may result in minor injury performance Follow instructions for and or possible machine damage lubricating and changing accessories 29 Turn off the machine before cleaning Use a AWARNING This means that if precautions brush or compressed air to remove chips or are not heeded it may result in serious injury or debris do not use your hands possibly even death 4 0 About this manual This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model HVBS 7MW Band Saw This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown Your machine has been designed and constructed to provide years of trouble free operation if used in accordance with the instructions as s
26. ndndadad 1 4 x1 4 Leet g HVBS7MW 50 ere elt NEE HVBS7MW 51 Pivot Arm S N 80910746 and lower seenen DIN HVBS7MW 5I1N Pivot Arm S N 80910747 and higher H ner TS 0720091 Lock Washer ssssssosseeneesssesssesrrnrsssessrernnesssens GT ES e WEEN HVBS7MW 53 SPING verre D tkd HVBS7MW 54 Spring Adjusting Rod rnnnrrrnnnnnnnnnnnnnrrrrnnnnnnrrrnnnrrrrnnnenssrrrnnnnr ou HVBS7MW PR Spring Br dk et uusnnedoesaoedsdees donerer DO Laget TS 0051061 Hex Gap Bolt nuqsnanaqjnondaniigdsmmn ut 5 16 x1 1 2 D ruse HVBS7MW 57 Vise Jaw et ao HVBS7MW 58 Vise Jaw right DO Tut HVBS7MW 59 Scale S N 010217984 and lower rrnnnnnnnrnnnnrrrrnnnnnnnrrnnnnnr DON HVBS7MW 5ON Scale S N 010217985 and higher n OO Liden HVBS7MW 60 Arm Support Plate oi Peers TS 020908 arnrnnnnn Hex Socket Cap Gcrew 3 8 x1 3 4 O2 teint HVBS7MW 62 Hosen SST OG reir HVBS7MW 63 PUM SS ee 4 TS 0050021 Hex Cap Bot 1 4 x5 8 e HVBS7MW 65 Tank Cover S N 8091100 and ower D SE HVBS7MW 66 Coolant Tank S N 8091100 and lower n 66N HVBS7MW 66N New Coolant Tank S N 80911001 and higher eessen 66 1 HVBS7MW 66 1N Plastic Funnel S N 80911001 and higher TE HVBS7MW 67 Hose ul e EE EE 68 seats HVBS7MW 68
27. ng off the blade wheels The hydraulic feed rate unit will not compensate for improper bow weight Bow weight has been set at the factory and should not need adjustment If adjustment becomes necessary 1 Disconnect machine from power source 2 Turn on hydraulic cylinder valve and place the saw bow in horizontal position 3 Turn feed rate valve on hydraulic cylinder counter clockwise until it stops 4 Place a fish type scale under the blade tension handle and lift the saw bow Scale should indicate approximately 13 to 15 Ibs 5 Adjust tension to approximately 13 to 15 Ibs by turning bolt A Figure 21 6 Connect machine to power source Figure 21 14 7 12 Adjusting automatic shutoff The saw should stop after the cut has been completed 1 If the saw completes the cut and continues to run adjust the trip bracket A Figure 22 down 2 H the saw shuts off before the cut is complete adjust the trip bracket A Figure 22 up 3 If the saw stops cutting but continues to run adjust the stop bolt B Figure 22 The saw is properly adjusted when the saw shuts off just after the blade has finished the cut Figure 22 8 0 Operation Prior to Operation 1 Check to see that the blade tooth direction matches the diagram on saw body 2 Check to see that the blade is properly seated on the wheels after proper tension has been applied 3 Set the blade guide roller bearings snug against blad
28. rts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away 23 Make your workshop child proof with 30 Do not stand on the machine Serious injury padlocks master switches or by removing could occur if the machine tips over starter keys 31 Never leave the machine running 24 Give your work undivided attention Looking unattended Turn the power off and do not around carrying on a conversation and leave the machine until it comes to a horse play are careless acts that can result complete stop in serious injury jury 32 Remove loose items and unnecessary work 25 Maintain a balanced stance at all times so pieces from the area before starting the that you do not fall into the blade or other machine moving parts Do not overreach or use excessive force to perform any machine operation 33 Feed work into a blade or cutter against the directio
29. tion and heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Ampere Total length of Rating Volts cord in feet Not 120 25 50 100 150 M ore More 240 50 100 200 300 Than Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 Not 12 18 GONG Recommended Extension Cord Recommendations Table 1 7 0 Adjustments 7 1 Hydraulic feed selector The hydraulic feed selector is used to control the blade feed rate and to lock the bow in vertical position To increase feed rate turn knob A Figure 9 counter clockwise To decrease feed rate turn knob A clockwise To turn off flow of hydraulic fluid turn lever B as shown in Figure 9 To turn hydraulic cylinder on raise lever B to the 12 o clock position Figure 9 7 2 Changing blade speed 1 Disconnect machine from power source 2 Loosen motor plate lock bolt A Figure 10 3 Loosen motor plate slide bolt B Figure 10 until the belt can be moved on the pulleys Move belt to desired pulley combination Tighten motor plate slide bolt B to re tension belt Tighten motor plate lock bolt A Connect m
30. tire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This band saw is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a band saw do not use until proper training and knowledge have been obtained Do not use this machine for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this table saw Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this band saw remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead base
31. ts with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR
32. turn hose from the tank cover 3 Slide tank out of saw base and carefully remove the lid containing the coolant pump Fill tank to approximately 80 of capacity Place lid back onto tank and place tank assembly back into base 6 Replace return hose back into the hole in the tank lid 6 6 Electrical connections AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal injury 1 All Grounded Cord connected Tools In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to
33. ure the tool is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this tool If the tool must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel and after reconnection the tool should comply with all local codes and ordinances THREE PRONG PLUG GROUNDING EAR SECURED WITH SCREW GROUNDING PRONG o en 150 230 VOLTS s e GROUNDING EAR p Figure 6 6 7 Voltage conversion The HVBS 7MW band saw is rated at 115 230V and comes from the factory prewired at 115V To switch to 230V operation follow the wiring diagram found on the inside of the motor junction box Similar diagrams are shown in Figures 7 8 The plug must be replaced with a plug that is rated at 230V The coolant pump wiring will have to be changed also Follow the diagram found on the coolant pump head to switch to 230V operation Before hooking up to the power source be sure the power and coolant switches are in the off position 115 Volt 1 3 2 4 Blue Brown Yellow White LINE LINE Figure 7 230 Volt 1 2 3 4 Blue Yellow Brown White LINE LINE Figure 8 6 8 Extension cords The use of extension cords is discouraged Try to position machines within reach of the power source If an extension cord becomes necessary make sure the cord is in good condi
34. with square along the entire width of blade 4 If adjustment is necessary loosen bolts A Figure 16 and rotate blade guide assemblies slightly in the same direction until the blade makes contact with the square along its entire width 5 Tighten bolts A Figure 16 6 Connect machine to power source Note If adjustment to square blade to table is necessary be sure to check blade adjustments again Figure 16 7 8 Adjusting blade square to vise 1 Disconnect machine from power source 2 Place a machinist s square flush against vise and blade as shown in Figure 17 Square should lie along the entire length of vise and blade without a gap 3 If adjustment is necessary loosen the bolts holding the vice and adjust the vise so that the square lines up properly Tighten bolts 4 Connect machine to power source pr Figure 17 7 9 Adjusting blade tracking WARNING Blade tracking adjustment requires running the saw with the back cover open This adjustment must be completed by qualified persons only Note Before making any tracking adjustments try a new blade Warped blades will not track Blade tracking has been set at the factory and should not require adjustment If tracking problems occur adjust the machine as follows 1 Move saw bow to vertical position and lock in place by shutting off hydraulic cylinder valve 2 Confirm that blade tension is set properly To adjust see section 7 5 Blade t
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